216BC14 Raw material feed coming from Dosing/proportioning area to 216 BC83 via belt named as 216BC14 . Having motor specification Power=160kw Voltage=380v Frequency=50Hz Current=28.5A Bucket elevator-216BE71 At the top ,Bucket elevator ’s motor also present beside the 216BC14 belt’s motor. Bucket elevator height is 34.8m and speed is 64.8m/min. Having motor specification Power=55kw Voltage=380v Current=104A Frequency=50Hz RPM=1485 At the bottom ,Bucket elevator takes up both chutes coming from mill reject belt BC74 and reject bin belt BC68 and drops on At a top belt name BC83. 216BC83 Material is coming from 216BC14 to 216BC83. Here is 2 chutes are droping 1. One from 216BC14 2. Other from Bucket elevator which is coming from the bottom (say reject bean & mill reject material) Here, speed sensor ,magnetic separator, metal detector(speed=1.25m/s) ,pull chord ,V-liner and belt deviation switch are present. motor specification motor=30kw Voltage=380v Freq=50Hz current=58.1A Speed=1450 r/min REJECT Bin-216HO66 IF we don’t want to send material in raw mill than pneumatic 2-way valve(216MW85) operates and material goes towards reject bin . Sometimes a metal piece in a feed belt 216BC83 comes than it will recognize by metal detector ,a two-way valve operates and feed divert to reject bin. Reject bean capacity is 120t. Level transmitter used in reject bin for level indication. A needle valve (216NG67) is use at the bottom of bin to adjust the flow from bin to bin reject belt 216BC68. Reject bin belt-216BC68 VVVF Motor power=7.5kw Voltage=380v Capacity=50t/h (max. 150t/h) Belt deviation switch=2 Pull chord=2 Speed sensor=1 Metal detector(speed:1.6m/s) =1 Material coming here from reject bin is falling via chute ,a 2-way pneumatic valve either operate to outside if metal comes or send material to bucket elevator. Diverter chute from 216BC83 (Towards Rotary/Reject Bean)
Material from 216BC83
is coming in a chute ,here it can divert either towards rotary or in reject bean. A pneumatic 2-WAY VALVE is used for this purpose. Reject Mill Belt-216BC74 An extra raw material from the table passes through the noz rings comes down than with the help of scraper ,material goes to 216BC74 via reject chute. Motor=15kw Current=29A Voltage=380v Frequency=50Hz The rejected material from the mill after passing through the reject belt 216BC74 is entre in a bottom of Bucket elevator. Bag filter-216BF72 Motor=18.5kw Gas flow=9000m^3/h Current=35.5 A filtering velocity=<1.17 Voltage=380v There is 3 suction point : 1. Hood of the bucket elevator at the top. 2. From 216BC83, where raw mix is fallings from 216BC14. 3. From the reject BIN. Seilling Fan-216FA53 Power=10.12 kw Voltage=380 v Speed=1450 r/m Pressure= 19 mbar It is use for the cooling of rotary and rollers of raw mill. Main Rotary Airlock-216RA86 Capacity=950t/hr Geared motor=15kw Current=13.89 A ,AT 610 ton feed Purpose of RA: “To avoid the false air” Note: if material drops from direct chute (diverter) instead of rotary than system fan works more and suction pressure drops and more current will be consumed. Vertical roller mill-216RM44 Designed by LOESCHE
Model= LM 69.6 (6.9 m table dia and 6 master roller for grinding)
Feed size=75mm , product fineness= 90 micromter
Residue= <12 Rollers Dia = 2500*800 mm Rollers weight with slew= 35 ton (25+10) Rollers + slew+ rocker arms weight = 60 ton Height = 29.4 m Width= 22.7 m Depth= 19.9 m Throughput= 600 t/h
Main Motor with reducer power= 5860 kw Voltage=6kv
Heater power= 2kw , motor = 5.5 kw Classifier-216SP45 Rotor diameter=6500 mm or 6.5 m Rotor speed= 4000 rpm
Gas flow= 130800 m^3/h
VFD Motor=450kw (with reducer) Gear box Lubrication unit- 216LU95 Grease unit-216LU96 Total 2 Water pump for cooling purpose Process Description: The Loesche vertical roller mill for the grinding of raw mix primarily consist of ; •The feed chute •The mill •The classifier • The mill gearbox with coupling and drive motor •Hydraulic and lubrication control cabinets for the rollers
Via an Airlock the grinding stock is dropped in the
feeding chute of the vertical roller mill. The material comes at the centre of table and begins to grind. Any pulverized stock that has not reached its final grain size is rejected by the classifier according to its setting . The return material falls back into the internal classifier with the hot gas flow to the dust precipitator. vertical roller mill (operation parameters) For a stable grinding What is grinding bed ? procedure the following “Grinding bed is the parameters are important; 1. The vibration of grinding table material layer 2. The delta p of grinding system between the roller and 3. The height of the grinding bed table” 4. The pressure of grinding rollers It must be 90-103 mm 5. The speed of the grinding table R1=90.5mm , R4=95.7 mm , R2=97 mm , R5= 95.5mm , R3=92.5mm , R6=102.8 mm , Speed=48-50 rpm VRM reaction If grinding pressure High If grinding pressure low results: Results: 1. High mill motor current 1. Low mill motor current 2. Thrust bearing pressure increase 2. Low capacity for a given air flow and DP. 3. Lower mill DP 3. Increase rejects level. 4. Lower internal circulating load 4. Higher DP across nozzle ring and classifier.
Bed height too high
Bed height too low 5. High mill motor current 5. Low mill motor current 6. Low mill DP 6. High mill DP 7. High rejects level 8. Low mill output 9. High vibration than normal VRM REACTION Feed material too dry Feed material too wet 1. High exit temp 1. Low exit gas temp 2. Lower material friction on grinding table 2. Material agglomeration on the 3. Low drive power grinding bed 4. Low DP across mill 3. High drive power 4. High DP across mill 5. High vibration than normal
High internal circulating load
1. High DP 2. Product fineness too high 3. Classifier choked 4. Low grinding pressure 5. Low air flow problems High vibration Low output Inconsistent feed size Feed size too course Grinding pressure too low Grinding pressure too low Dam ring height not uniform Dam ring height too low Low material feed with high grinding Worn out liners pressure Product too fine High DP across mill High system pressure drop High mill DP Low grinding pressure Product too coarse Low separator speed Feed rate too high High air flow through the mill Dam ring height too low Air velocity at nozzle ring is too high High internal circulation load Product too fine Raw mill process measured and manipulated variables
Process measured Manipulated variables
variables Classifier speed Fineness(blain) or residue Mill fan speed Mill motor speed Water injection Mill air flow Hot gas Mill DP Fresh air Temp after the mill Product transport volume Mill vibrations How to control mill vibration Known the vibration limit and optimum grinding bed thickness for the mill Adjust the mill dam ring height to compensate for table wear Apply stable water spray to the control bed