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{\f3 helvetica}}\paperw11905 \paperh16837 \sectd \pard {\ql {\b \fs24 Induction
heater from Schaeffler cuts heating times for large workpieces at TAKRAF}\par }
{{\u160\'3f}\par }{\qj {\fs24 SUTTON COLDFIELD, }{\i \fs24 2016-03-29}{\fs24 .
Schaeffler has supplied a special purpose induction heating device for large
workpieces to TAKRAF GmbH, a manufacturer of bucket wheel excavators, stackers,
crushers and conveyors for mining applications. The heater has cut the heating time
for a typical two-tonne gear from six hours to just 20 minutes. }\par }
{{\u160\'3f}\par }{{\u160\'3f}\par }{\qj {\fs24 One of TAKRAF\u8217\'3fs latest
product introductions is the development of roll crushers and associated gearboxes.
The roll crushers can weigh up to 160 tonnes. The gearboxes comprise of large,
heavy components such as gears, the heaviest of which weighs 5,000 kg with an
outside diameter of 1,700mm. Although TAKRAF has always used conventional FAG
inductive heating devices from Schaeffler, these are only suitable for workpieces
weighing up to 1,200kg. The roll crusher gears typically weigh between 2,000kg and
5,000kg each. TAKRAF therefore needed a new more powerful heating device to heat
these larger components and approached Schaeffler for help. }\par }{{\u160\'3f}\par
}{{\u160\'3f}\par }{\qj {\fs24 In response to this request, Schaeffler engineers
developed an induction heating device that can generate sufficient electrical power
required to heat the large components quickly. The result is the FAG HEATER5000,
the largest inductive heating device ever built by Schaeffler. The heater can heat
workpieces up to a maximum weight of 5,000kg, including gears heated to
200\u176\'3fC and rolling bearings to 100\u176\'3fC. }\par }{{\u160\'3f}\par }
{{\u160\'3f}\par }{\qj {}{\b \fs24 \f3 The need for uniform heating }{}\par }
{{\u160\'3f}\par }{\qj {\fs24 Prior to mounting, large workpieces such as bearings
and gears must be heated uniformly. If heat output is too high, this can cause
temperature differences between the inside and outside of the workpiece, which in
turn, can lead to cracks or distortions in the material. To ensure the heating
process is carried out safely and evenly, the HEATER5000 is fitted with a Delta T
control system. Two magnetic sensors simultaneously measure the temperature of the
inside and outside of the workpiece. By monitoring the temperature levels at two
different measuring points, the temperature of the workpiece is reduced
automatically if the maximum permitted temperature difference is exceeded. The
heater is equipped with various features, including temperature-time (ramp)
controls, which prevent overheating of the workpiece. }\par }{{\u160\'3f}\par }
{{\u160\'3f}\par }{\qj {\fs24 Since purchasing the HEATER5000, TAKRAF can heat
large workpieces such as gears and bearings much more quickly. The cost and time
savings, as well as the reduction in labour costs, varies depending on the
application and the workpiece. However, for a typical medium size gear weighing
2,000kg, the heating time is reduced from six hours to 20 minutes using the
HEATER5000. }\par }{{\u160\'3f}\par }{{\u160\'3f}\par }{\qj {}{\b \fs24 \f3
Benefits of induction heating }{}\par }{{\u160\'3f}\par }{\qj {\fs24 Induction
heating is superior to traditional heating methods such as oil baths or gas flame
burners, as it is faster, cleaner and more suitable for batch heating. Heat is
generated within the workpiece and unlike alternative heating methods, does not
need to be transmitted via convection, radiation or thermal conduction. As
induction heating is uniform across the workpiece, local overheating is
prevented. }\par }{{\u160\'3f}\par }{{\u160\'3f}\par }{\qj {\fs24 Due to their
increased energy efficiency, induction heaters can reduce heating times by up to 50
per cent, keeping maintenance costs to a minimum. Also, as the systems do not
require oil, they have the added advantage of being both clean and environmentally
friendly. }\par }{{\u160\'3f}\par }{{\u160\'3f}\par }{\qj {\fs24
Schaeffler\u8217\'3fs HEATER range includes seven induction heater models, which
are suitable for the mounting of bearings \u8211\'3f or other circular steel
components such as gears, couplings, pulleys and bushings \u8211\'3f with a minimum
bore diameter of 10mm, up to bearings with outside diameters of 1,500mm, with a
maximum weight of 1,200kg. }\par }{{\u160\'3f}\par }{{\u160\'3f}\par }{\qj {\fs24
For more information, please contact Schaeffler UK\u8217\'3fs Communications &
Marketing Department on info.uk@schaeffler.com. }\par }{{\u160\'3f}\par }{\qc
{\fs24 *** }\par }{\qj {\fs18 The Schaeffler Group is a global automotive and
industrial supplier. Top quality, outstanding technology, and exceptionally
innovative spirit form the basis for the continued success of the company. By
delivering high-precision components and systems in engine, transmission, and
chassis applications, as well as rolling and plain bearing solutions for a large
number of industrial applications, the Schaeffler Group is already shaping
\u8220\'3fMobility for tomorrow\u8221\'3f to a significant degree. The technology
company generated sales of approximately EUR 14 billion in 2017. With more than
90,000 employees, Schaeffler is one of the world\u8217\'3fs largest family
companies and, with approximately 170 locations in over 50 countries, has a
worldwide network of manufacturing locations, research and development facilities,
and sales companies. }\par }{{\u160\'3f}\par }{{\u160\'3f}\par }{\ql {\fs24
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{{\u160\'3f}\par }{\ql {}{\b \fs24 Press picture }{}\par }{{\u160\'3f}\par }{\qj
{\fs24 Download: }\par }{\ql {\fs24
/remotemedien/media/_shared_media/03_worldwide/02_websites_worldwide/great_britain/
Takraf1.jpg }\par }{{\u160\'3f}\par }{\ql {}{\b \fs24 Press picture }{}\par }
{{\u160\'3f}\par }{\qj {\fs24 Download: }\par }{\ql {\fs24
/remotemedien/media/_shared_media/03_worldwide/02_websites_worldwide/great_britain/
Takraf2.jpg }\par }{{\u160\'3f}\par }{\ql {}{\b \fs24 Press picture }{}\par }
{{\u160\'3f}\par }{\qj {\fs24 Download: }\par }{\ql {\fs24
/remotemedien/media/_shared_media/03_worldwide/02_websites_worldwide/great_britain/
Takraf_Heater-4672.jpg }\par }{{\u160\'3f}\par }{\ql {}{\b \fs24 Press picture }
{}\par }{{\u160\'3f}\par }{\qj {\fs24 Download: }\par }{\ql {\fs24
/remotemedien/media/_shared_media/03_worldwide/02_websites_worldwide/great_britain/
Takraf_Heater-4766.jpg }\par }{{\u160\'3f}\par }{{\u160\'3f}\par }
{{\u160\'3f}\par }{\ql {\fs24
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{{\u160\'3f}\par }{{\u160\'3f}\par }{{\u160\'3f}\par }{\ql {\b \fs24
CONTACT:}\par }\pard \par \keepn {\keepn {{\u160\'3f}\par }\keepn {\ql {\fs24
Schaeffler (UK) Ltd}\par }\keepn {\ql {\fs24 Forge Lane}\par }\keepn {\ql {\fs24
Minworth}\par }\keepn {\ql {\fs24 Sutton Coldfield}\par }\keepn {\ql {\fs24 West
Midlands }\par }\keepn {\ql {\fs24 B76 1AP}\par }\keepn {\ql {\fs24 E-
Mail:\u160\'3finfo.uk@schaeffler.com}\par }\keepn {\ql {\fs24
---------------------------------------------------------}\par }\keepn
{{\u160\'3f}\par }}\sect }