Professional Documents
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PACIFIC RUBIALES
500,000 BPD BWRO Plant
DOCUMENT NUMBER:
RUB-RO02-TAP-TUB-ET-0001-0
JOB NO: SHEET NR.
Piping Specification CLIENT PROJECT NO.
N01212 1 OF 17
DOCUMENT TITLE:
Piping Specification
PAGE
1/13
Piping Specification
RW Raw Water
FW Filtered Water
CP CIP
BA Blower Air
IA instrument Air
FL Flush
RB RO Brine
RP RO permeate
CG Coagulant (40% FeCl3)
CL NaOCl 10%
NH NaOH 50%
HS H2SO4 98%
AS Antiscalant
SB SMBS 40%
DR Drains
HC HCl 33%
CA Cleaning Agent
FC Flocculant
WA Waste
AW AMF Wash
AF Anti-foam
PAGE
2/13
Piping Specification
Service:
Fluid: CP, DR, FW, RP, RW, WA
Material of construction:
Pipes and fittings are made Fiber Reinforced Polyester (FRP). The pipe are manufacture from
three types of layers, each one has a different function in the pipe or fittings characteristics:
Inner layer
Structural layer
External layer
Design temperature:
40oC
Flanges Ratting:
2" – 16" ANSI #150 class B
18" – 30" AWWA C-207 class B
Pipe Connection:
FRP to FRP:
2" – 18" Loose flange
20" – 30" Flat Face flange
FRP to PE:
Flat Face flange (Using the low bolt tightened Torque)
FRP to Equipment/Valve/Flow meter:
Loose flange (Using the low bolt tightened Torque)
FRP to Instruments:
2" Flat Face flange
Valves
Install on line ratting PN6:
1/4” - 2” V-854 Ball PP threaded (male/female) PN 6 (for instrumentation only)
V-884 Ball PP Flanged ANSI 150#
3" – 6" V-514 Butterfly PP wafer ANSI 150#
8" & up V-511 Butterfly DI EPDM lined, SS316 trim, wafer ANSI 150#
V-512 Butterfly DI EPDM lined, SD/composite trim, wafer ANSI 150#
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Piping Specification
Gaskets:
3 mm thick made of EPDM
Notes:
Connections to metal piping or metal equipment with expansion joints.
Manifold ends and caps to be flanged with blind flange.
PAGE
4/13
Piping Specification
PE - Piping Specification
Service:
Fluid: AF, AS, AW, CA, CG, CP, DR, FC, FW, HB, HC, NH, RB, RP, RW, SB, WA
Material of construction:
Polyethylene (PE) according to PE100
Design temperature:
up to 40OC
Fittings:
½” (DN15; OD 20) – 1.25” (DN 32; OD 40), SW fittings.
1.5 “(DN40; OD 50) - 20” (DN 500; OD 500), butt welded fittings.
Flanges Ratting:
2" – 16" ANSI #150 class B
18" – 30" AWWA C-207 class B
Pipe Connection:
Pipe connection:
½” ( DN15) – 1.25” (DN 32), unions or flange.
DN40 - DN 400, PE stab with PP metal core loose flange ANSI #150.
DN 450 - DN 500 PE stab with epoxy coated 20" loose flange.
Instrument Connection:
PE saddle adapter to 1/2" male scr'd NPT
Valves
Install on line ratting PN6:
1/4” - 2” V-854 Ball PP threaded (male/female) PN 6 (for instrumentation only)
V-884 Ball PP Flanged ANSI 150#
3" – 6" V-514 Butterfly PP wafer ANSI 150#
8" – 12" V-511 Butterfly DI EPDM lined, SS316 trim, wafer ANSI 150#
V-512 Butterfly DI EPDM lined, SD/composite trim, wafer ANSI 150#
14" & up V-591 Butterfly DI EPDM lined, SS316 trim, double flange, ANSI 150#
V-592 Butterfly DI EPDM lined, SD/composite trim, double flange, ANSI 150#
PAGE
5/13
Piping Specification
Gaskets:
3 mm thick made of EPDM.
3 mm thick of Viton (for HCl only)
PAGE
6/13
Piping Specification
Service:
Fluid: IA
Material of construction:
Seamless C.S. galvanized A-106 gr. I
Design pressure:
10 bar at ambient temperature
Design temperature:
up to 40OC
Connection:
½- 2" sch. 80 threaded NPT ends or Galvanized Flat Face flange ANSI 150#
Fittings:
½- 2" Class 3000 threaded ends NPT
VALVES
1/2" - 2" V-8332, Ball, BRASS, PN16, threaded BSPT
V-XXX, check, ball, BRASS, PN16, threaded BSPT
GASKETS
1.5 mm thick C4400
BOLTS
Galvanized stud bolts A-193 gr. B7 with two nuts and two washers
PAGE
7/13
Piping Specification
PP - Piping Specification
Service:
Fluid:
Material of construction:
Polypropylene (PP)
Design temperature:
up to 40OC
Fittings:
½” (DN15; OD 20) – 1.25” (DN 32; OD 40), SW fittings.
1.5 “(DN40; OD 50) - 20” (DN 500; OD 500), butt welded fittings.
Flanges Ratting:
2" – 16" ANSI #150
18" – 30" AWWA C-207 class B
Pipe Connection:
Pipe connection:
½” ( DN15) – 1.25” (DN 32), unions or flange.
DN40 - DN 400, PE stab with PP metal core loose flange ANSI #150.
DN 450 - DN 500 PE stab with epoxy coated 20" loose flange.
Instrument Connection:
PE saddle adapter to 1/2" male scr'd NPT
Valves
Install on line ratting PN6:
1/4” - 2” V-854 Ball PP threaded (male/female) PN 6 (for instrumentation only)
V-884 Ball PP Flanged ANSI 150#
3" – 6" V-514 Butterfly PP wafer ANSI 150#
Gaskets:
3 mm thick made of EPDM.
3 mm thick of Viton (for HCl only)
PAGE
8/13
Piping Specification
Service:
Material of construction: CPVC
Rating: PN 16
Working pressure: up to 6 bar
Working temperature: up to 40OC
Design pressure 16 barg
PIPES
½” (DN15; OD 20) -2” (DN50; OD 63)
CPVC pipes according to PN 16 solvent welding
FITTINGS
½” (DN15; OD 20) -2” (DN50; OD 63)
CPVC fittings according to PN 16 solvent welding
CONNECTIONS
½” (DN15; OD 20) -2” ( DN50;OD 63)
CPVC pipes according to PN 16 solvent welding unions
FLANGES
½” (DN15; OD 20) -2” (DN50; OD 63) ANSI 150 (loose flange)
VALVES
1/2"(DN15; OD 20)- 2” (DN50; OD 63)
V-867 ball PVC SW PN 10
V-857 ball PVC threaded PN 10
V-357 check, ball or piston PVC threaded PN 10
V-358 check, ball or piston PVC SW PN 10
GASKETS
3 mm thick made of FKM .
PAGE
9/13
Piping Specification
PVDF-Piping Specification
Service: HS
Material of construction: PVDF
Ends: SW (ANSI 150# for special equipment matching flanges)
Working pressure: 10 bar at ambient temperature
Design pressure 6 barg at 30OC
PIPES
PVDF SDR 17.6 ½- 2"
FITTINGS
Flanges
VALVES
1/2" - 2" V-876, Ball, PVDF socket weld
V-354, check, ball, PVD, socket weld.
GASKETS
1.5 mm thick Viton
BOLTS
Galvanized stud bolts ASTM A-193 gr. B7 with two nuts and two washers
PAGE
10/13
Valve Schedule
4" - V - 851
A B C
A Nominal Diameter
B Valve
C Valve Code
C1 Valve type
C2 Connection type
C3 Material
C4 Rating
C1 C2 C3 C4
0 ANSI 150 ( PN6)
1 Needle Wafer CS-RL / ss316
2 Diaphragm Other CS-RL / SD or composite PN10
3 Check CS PN16
4 Gate NPT Male PP PN20
5 Butterfly NPT Female CS-RL
6 Plug SW Male PVDF
7 3-way SW Female PVC
8 Ball Flange SS316
9 Other Double flange
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Piping Specification
PAGE
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Piping Specification
PAGE
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