, .

TOYOTA
I ·
·•

R E P. A I R M A N U A L
FEB.,1997

MT2001
PREPARATION

ENGINE MECHANICAL . . . . . . . . . . . . . . . . . . . PP-1

ELECTRONIC FUEL INJECTION . • . . . . . . . . PP-4
COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PP-6
LUBRICATION . . . . • . . . . . . . . . . . . . . . . . . . . . . PP-7
IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PP-9
STARTING . . . . . . . . . • .. . . . . . . . . . . .. . . . . . • PP-1 O
CHARGING ............................. PP-11
 PP-1
PREPARATION - ENGINE MECHANICAL

ENGINE MECHANICAL
SST (SPECIAL SERVICE TOOLS)
09201-lOCXlO Valve Guide Bushing Remover &
Replacér Set

�
(09201-01050) Valve
placer 5
Guide Bushing Remover & Re
1
09201-41020 Valve Stem 011 Seal Replacer

�·
�

!i 09202-70020 Vatve Spring Compressor

1 r:
1 ¡
<.,
... �· e#>
1 (0920'2-00020) Attachment
1
1
!
�
09213-54015 Crankshaft Pulley Holding Tool
��-
�
�

e �15030 Oil Seal & Bearing Replacer Crankshaft rear oil seal
..
'

e=
09223-460ll Crankshaft Front Oíl Seal camstiatt oil sea1
Replacer
¡ t
1 ......
(.:· :� . , ��I Oil Filter Wrench
\·� ./ 09228-06501

09330--00021 Companion Frange Holding Tool Crankshaft puUey

�

09636-20010 Upper BaU Joínt Dust Cover

e]II 1
�
Replacer

o
09816-30010 Oil Pressure Switch Socket Oil pressure switch
Knock sensor

09843-18020 Diagnosis Check Wire

,.
�
 PP-2
PREPARATION - ENGINE MECHANICAL

09950--50010 Puller C Set

�·�-.�,f,o.::-:�
,,.: :, 'm#
m
. ..,.., ..,cP .:::,.-

(09951--05010) Hanger 150 Crankshaft pulley

•
�
(09952-05010) SlideArm Crankshaft pulley

[ID Qij
(0995�020) Center Bolt 150 Crankshaft pulley

�
(09954--05030) Claw No.3 Crankshaft pulley
.. \ (
)
�

a0 09950--70010 Handle Set

(09951--07150) Hanclle 150 Valve guide bushing

Crankshaft rear oil sea!

-11

RECOMMENDED TOOLS
09043--50100 Bi-hexagon Wrench 1 O mm .

�
09045-38162 Spark P-.g Wrenc:h •
('
,•

.)
.
1 ('
\
! '-

�·
-
�
09200--00010 Engine Acljust Kit •
� - 1

�
09258--00030 Hose Plug Set . Plug for the vacuum hose, fuel
� hose etc.
�w'd

09904-00010 Expander Set .

�
� �� ._ .......

EQUIPMENT
Calipergauge

I COIHCmeter
Compressiongauge
L.
 PP-3
PREPARATION -'- ENGINE MECHANICAL

Connectingrod aligner
Clindergauge
Dial indicatOI'
Dye penetrant
Heater
Magneticfinger
Micrometer
Piston ring compr:essor: 1
Pistan ring expander
Platigauge
Prection straight edge
Softbrush Spring
testar Steel square
Thermometer
liminglight
Torque wrench
Valva seat cutter
Vemiercalipers

SSM (SERVICE SPECIAL MATERIALS)

08826--00080 Seal Packing Black or equivalent Camshaft bearing cap
-
(FIPG) Cylinder head cover

08833-00070 Adhesive 1324, Spark plug 11Jbe

THREE BOND 1324 oi equivalerit

08833--00080 Adhesive 1344, 'Timing belt idler pulley

THREE BOND 1344,
LOCTTTE 242 or equivalent

J
 PP-4.
PREPARATION - ELECTRONIC FUB. INJECTION

ELECTRONIC FUEL INJECTION

SST (SPECIAL SERVICE TOOLS} -·
09268-41046 lnjection Measunng Tool Set
��
-----�-1:1-
91t-
--
41
4)

(90405-09()15) No.1 Union

·�

(95336--08070) Hose

�
09268-45012 EFI Fuel Pressure Gauge

·.·• ·��·
�65,= (
<,

09631-22020 Power Steering Hose Nut Fuel line fiare nut

14 x 17 mm Wrench Set

o
09816-30010 Oil Pressure Switch Socket Knock sensor

09842-30070 Wlring "F" EA lnspection

� '

09843-18020 Diagnosis Check W1te

lA:COMMENDED TOOLS e
09082-00040 TOYOTA EledricaJ Tester.
..

� 'g:�·
· e
. �
1
1

0920Q.-00010 Engine Adjust Kit • i

e

09258-00030 Hose Plug Set . . Plug for vacuum hose, fuel hose
� etc.
�k)?d
 PP-5
PREPARATION ELECffiONIC FUEL INJECTJON

EQUIPMENT

Carburetorbalancer Throttle body

Graduatedcylincter lnjector
Hexagon wrench
Soundscope lnjector
Tachometer
Torquewrench
Vacuumgauge
1
 PP-6 1
COOLING
'°'........
SST (SPECIAL SERVICE TOOLS)
09230-01010 Radiator Service Tool Set
�· QO
��""'ºº
• �
-p
e be �e:: : >
,@,
09236--00101 Walef Pump Overhaul Tool Set
e'

-·
�!
\
®: ::> (09236-15010) Bearing &ay

� (09237-00010) Warer Pump Beanng Remover &

e
Replacer.

(09237-00020) Bearing Stay

_<e:)
(09237-00040} Shaft "A"

a:: =-=> -

,� �
m,211-<111
RECOMMENDED TOOLS
09082-00040 TOYOTA EJectrical Tester.

1
(OtJIII-W
1
--..-,é
)
QUIPMENT
Heater Wátertemperature switch
Radiator" cap testar
_ Thermometer Waí.ertemperature
switch
Torquewrench

- COOLANT

1 · ltem l Capacity Classification

I Enginecoolant l s.o liters (6.3 us qts, 5.3 Imp. qts) Ethylene-glycol base

SSM (SPECIAL SERVICE MATERIALS)

08826--00100 SeaJ Packing 12828, Water pump seaJ
THREE BOND 12828 or equivalent
(FIPG)
 PP-7
PREPARATION - LUBRICATION

LUBRICATION
ssr (SPECIAL SERVICE TOOLS)

-r 09032--00100 Oíl Pan Sea1 Cutter

09228--0,501 Oíl Filler Wrench

1
�

o
09816--30010 Oíl Pressure SWltch Socket

!01,N,-14

:¡ecOMMENDED TOOLS

09200--00010 Engine Adjust Kit .

09905--00013 Snap Ring Pliers.

:QUIPMENT
)il pressure gauge .
:tredsion straight edge
rorquewrenéh

.UBRICANT
ltem Gapacity Classification
=ngineoil API grade SG or SH, muttigrade engine oil or
Oryfill 3.5 liters (3.7 US qts, 3.1 lmp; qts) ILSAC multigrade engine oil
Orain and refill
w/ Oil filter changa 3.0 iters (3.2 US qts. 2.6 Imp. qts)
w/o Oil filter change 2.8 rrtsrs (3.0 us qts. 2.5 Imp. qts)
 1

PP-8
PREPARATION - LUBRICATION
l!GICY-1e

SSM (SPECIAL SERVICE MATERIALS} '

08826--00080 Seal Packing Black or equivalent Oil pan

.
(FIPG)

•
08833--00080 Adhesíve 1344, Oil pressure switch
THREE BOND 1344,
LÓCTITE 242 or equivalent

(":"\ .-
\.J

'

·-
 PP-9
· PREPARATlON . - IGNITION

]NITION·
ST (SPECIAL SERVICE TOOLS)
Wire Gauge Set

ECOMMENDED TOOLS .

QIJ082...-00040 TOYOTA Bectrical Teslef.

-- •
()1)2()()..()0010 Engine Adjust Kit .
�. <i):i

� ·r::::a
QUIPMENT --
¡igger insulation resistance meter
iark plug cleaner
 PP-10
PREPARATION - STARTING 1

STARTING 1
............
SST (SPECIAL SERVICE TOOLS)
Piston Pin Remover & Replaoer

�lªª'
0021-25026

�6�

••
�jP'- e;:::s'

(0021--00090) Guide ".C" Center bearing

�
,__,.
RECOMMENDED TOOLS
09082--00040 TOYOTA Elec:trical Tester.

��

- ·� ·
09904-00010 Expander Set .

,!f:<.�

._.,ce,...�
.

EQUIPMENT
Calipergauge Centerbearing
Dial incicator Commutator ·
Mic:rometer Planet carrier shaft ..

Pullscale Brush spring

Sandpaper Commutator
Torquewrench
V-block Commutator

L
Vemiercalipers Commutat� Brush

o
n
. 1 (:

,
11 1
!
. l
 PP-11
PREPARATION - CHARGING

:HARGING
ST (SPECIAL SERVICE TOOLS)
09285-76010 lnjection Pump Csmst!aft Bearing Rotor rear bearing cover
Cone Replacer
&-Jlr'�
09286-46011 lnjeclion Pump Spline Shaft Rectlfier end frame
Puller
·.
�·

09820--00021 Altemator Rear Bearing Puller

�
09820--00030 Altemator Rear Bearing Replacer Rotor rear bearing

C)
09820-63010 Altemator Pulley Set Nut Wrench
-� Set

�$
09950-60010 Replacer Set Rotor front bearing.

199 �-

(09951-00260) Replacer 26

®
(09951�00) Replacer 50

@
.&
(09952-:-06()10) Adapter

ECOMMENDED TOOLS
09082--00040 TOYOTA Electrical Tester.

09905-00013 Snap Ring Pliers.

 PP-12
PREPARATION - CHAAGING

EQUIPMENT

Battery specific gravity gauge

Belttension gauge
Torquewrench
Vemiercalipers Rotor (Slip ring), Brush

.:!