“Adjusting Level Controller

HPH - LPH ”

Sudaryono

Paiton , 24 -25 SEPT 2008

 Masalah

• Sering terjadinya Trip HPH

– LPH
• Perbedaan Level HPH
• WO adjusting level Heater
 Solusi
• Adjusting Level Oleh
Maintenance
• Adjusting Level Oleh
Operasi sebagai FLM
 Pnematic Signal &
Action
• Signal Pnumatic Standart
0.2 – 1 Kg/cm² atau
3 – 15 Psi
• Action
¾Air To Open (ATO)
¾Air To Close (ATC)
P & ID HPH
P & ID LPH
 System Control Intrument Heater
• Level Switch (Fix Setting)
™ Level Low
™ Level High
™ Level High-High
• Level Indicator (Glass atau Magnet)
• Level Controller
9 Normal Drain Level Controller (ATO)
9 Emergency Drain Level Controller (ATC)
• Control Valve
9 Normal Drain Level Controller (ATO) with Solenoid
9 Emergency Drain Level Controller (ATC)
Level Indicator Sistem Magnet
Installasi Level Controller Heater
Bagian Level Controller
Function Action Pneumatic Controller

• Proposional Controller
• Proposional Reset Controller
• Differential Gap Controller
• Pneumatic Transmitter
• Pneumatic Set Controller
Bagian Controller
Relay
Output Gauge

Supply Gauge

Control Setting
Knob &
Indicator

Level Indicating
Pointer
Skema Controller
 Maintenance Action

• Balance / Aligment Controller

¾ Waktu Shutdown
¾ Dilakukan Maintenance
• Setting Level
¾ Waktu Online
¾ Dapat dilakukan FLM / Operasi
 Setting Level Controller
• Memperhatikan Level Heater
• Catat indicator Control Setting sebelum
melakukan adjusting
• Adjust Level dengan mengubah “Control
Setting Knob” pada Controller ke arah kanan
/ kiri dengan pelan sesuai kebutuhan
• Perhatikan Output Gauge
• Tunggu Stabil 10 – 30 menit
 Chart Opening Valve
Graphic CV Valve Drain Heater

100

75
Opening Valve %

Normal Drain
50
Emergency Drain

25

0
0 3 6 9 12 15 18
Signal (Psi)
TERIMA KASIH