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Quelle: Wikipedia
Agenda
Introduction
Storing, Conveying
Mixing
Dosing, Application
Joining, Fixation
Curing, Handling
2
Introduction
3
Einleitung
Stress Adhesion Environment
• mechanical • On adherend • Solvent containing
• tension • On pre-treated surface adhesives
• Compression • Degreaser (FKW, CKW)
• peeling
• Pre-treatment dipping
• crash
• chemical
• Climate
• thermal (changing) Curing
• Ambient Temperature
• Oven
• IR-Emitter
Application • UV-Emitter
• filling, coating • Electron Beam
• Spray-coating, airless • Induction
• 1C-, 2C- batching • Microwaves
devices Curing Time • Initiator
• Dip-Coating Optics • Pot Life • 2. Component
• Mesh-printing • functional • Gelation Time • Anaerobic conditions
• Stamp-printing • decorative • Complete Curing
Time
4
Introduction
Process Flow for adhesive bonding
Stocking Up /
Storing
Conveying
Mixing
Conveying
Application
Joining
Fixation
Curing
Handling
5
Agenda
Introduction
Storing, Conveying
Mixing
Dosing, Application
Joining, Fixation
Curing, Handling
6
Storing & Conveying
Storing & Converying of adhesives mostly dependend on components,
curing conditions & production
e.g. limited shelf life or special specifications for
storing temperature
Differentiation between three
states of adhesives:
1. liquid
2. Paste-like
3. solid
7
Storing & Conveying
1. Liquid
Quelle: Endlich 8
Storing & Conveying
1. Liquid
● Different storing possibilites:
Conveying of Adhesive:
Container equipped
with valve
Pre-pressurised Mechanical plunger
lower/excess pressure
Container with pump required.
Quelle: Endlich
plunger 9
Storing & Conveying
2. Paste-like
– Filament
– Cartridge filling
Original
container
Barrel press with
heated plate
● Advantage:
Low investments
● Disadvantages:
Manuell filling of stocking container
Risk of air entrapment
No processing of air-sensitive or high
viscous adhesives
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Storing & Conveying
Big batch size manufacturing
● Advantages:
High amount of adhesives necessary
(higher level of automation)
Processing of almost all types of
adhesives possible
● Disadvantages:
High cleaning expenses when changing
adhesive
High investment
Quelle: Endlich 14
Agenda
Introduction
Storing, Conveying
Mixing
Dosing, Application
Joining, Fixation
Curing, Handling
15
Mixing
Mixing of adhesives most frequently necessary for multicomponent
adhesives
As soon as the chemical counterparts get together the chemical curing
process is initiatied
It is important to meet the pot time (the time from mixing the components
till the end of processability)
Pot time can be extended by cooling
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Mixing
1. Batchwise mixing
Quelle: Endlich 19
Mixing
2. Static Mixing
One-time mixing
nozzle
• Mostly for 2C-
Adhesives
Cartridges
(upper: pneumatic
pistole; middle: cartridge
with shutoff valve; lower:
application pistol)
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Mixing
2. Static mixing
Rührermotor
● Motor-driven mixing element (pneumatisch o. elektrisch)
● Batching and conveying with pressure
Komponente A
● Production of dynamic mixing devices Komponente B
requires a lot of experience Steuerluft
zur Dosierung
● Agitator geometry and speed influence pot
time and mixable amount Dosierventile
● Outlet valve for controlled application
Abgestimmte
Rührgeometrie
Produktauslass
Quelle: Endlich 23
Mixing
3. Dynamic Mixing
● Advantages:
– Defined mixing ration (even for small
amounts)
– Ideal for automated facilities
– High investment
Quelle: Endlich 24
Mixing
Comparison of mixing options
● Manual mixing:
– Low investment[+]
– High manpower required[-]
– Risk of air entrapment[-]
– No precise mixing ration possible[-]
– Only for ‚small‘ amounts of adhesives [-]
● Automated mixing:
– Low labour costs [+]
● As a means to:
1. Adapt to area of use
2. Reduce usage of adhesive itself
● Fillers are solid, not echalable, not dissolving, and not adhesive components
that are added to the adhesive
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Mixing
● Goals of the use of fillers:
– Increase of viscosity
– Reduced cracking (Minimize residual stress during curing)
– Increase durability against weather, water, liquids, and temperature
– Change in the thermal and electrical behaviour
Silica-
Graphit-powder Aluminium-oxide-powder
powder
Introduction
Storing, Conveying
Mixing
Dosing, Application
Joining, Fixation
Curing, Handling
28
Dosing, Application
Mixing, Dosing, and Application usually in one process
Hard to differ between these different steps
Dosing:
Control of all physical / mechanical parameters until the material departs the
system. The amount to be dosed can be controlled directly via volume or indirectly
via time-pressure-control.
Application:
Control of all physical / mechanical parameters of the application system that leads
to predetermined geometrical distribution of the material on the surface to be
coated. Additionally, the application unit or the surface can be moved.
● For 1-C-Adhesives:
– „Insufficient“ dosing leads to incomplete gap filling
– Dosing „too much“ leads to loss of possibly expensive material and extrusion of
excess material from the gap
● For 2-C-Adhesives:
– Imprecise dosing means „under- or overlinking“
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Dosing, Application
Dosing
Quelle: Endlich 32
Dosing, Application
Dosing
● Manual Dosing:
● Insertion of 1-C- or 2-C-Adhesives cartridges in dosing system (Application
pistol)
● Mechanical unit or air pressure realise feed motion and release
● Static mixing nozzle realises exact mixing proportion of components
Feeding
device
Static Component A
mixing
nozzle
Application Pistol
for 2-C-Adhesives
Component B
Quelle: Endlich und Habenicht 33
Dosing, Application
Dosing Container Ventialtion filter
(Air drying)
High
To dosing pressure
valve side
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Dosing, Application
Dosing (functional units) Opens by
electromagnet
● Most commonly used types of dosing
Compression
valves: spring
Pressured
pipe for Exit
material
● Squeezing valbe:
– For adhesives with low to medium Squeezing
viscousity (<3bar)
Valve
Opening Pressured pipe for
– Repeat accuracy low air material
pressure
● Seated valve: Exit
– compact Seated
Valve
Quelle: Endlich seat valve 35
Dosing, Application
Opening air
Dosing (functional units) pressure
Pressured
pipe for
● Most commonly used types of dosing material
valves:
● Needle valve:
needle Needle
– Most commonly used for adhesives
exit valve
with high viscousity (<200bar)
Pressured pipe for
material
– High precision
● Piston valve:
– For high viscous and ropy adhesives
Dosing difficult
– Dosing control importantg Opens by air Exit
pressured cylinder
Piston valve
Quelle: Endlich 36
Dosing, Application
Dosing (functional units)
● Volumetric dosing pumps (most commonly used):
● Hose pump:
– Simple & without valve (<5bar)
● Gear pump:
– Creates the pressure for valves and pumpes
● Membrane pump:
– Hydraulic, machanical, or electrical gear possibleglich
– Up to 700bar possible
● Piston pump:
– Applicable for highly viscous adhesives and long distances
– Up to 700bar possible
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Dosing, Application
Application
– Geometry of surface
Quelle: Endlich 40
Dosing, Application
Dotted application
Drops to be stripped
Free falling drops of of 0,03g require
of 0,03…0,06g pull-back mechanism Drainproof
Dot-Casting
materials as dots
process
with pull-back
controlled only
Exit mechanism
Fixed
distance Variable
distance
Line application
long none
Conti-
long
nously
Quelle: Endlich 42
Dosing, Application
Plane application
Plane materials in
can
and
Be moisturised
Quelle: Endlich 43
Dosing, Application
Moisturisation of surface Spray
application
Pad printing
Casting application
method
(flat die)
Moisturisation of
areas only
Screen
Process Roll application
Moisturisation
of complete
Rill contour surface
method Parallel multiple
bead application
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Dosing, Application
Moisturisation of surfaces
● Brushing
Easy applicable processes
● Filling but bad control over layer
● Coating thickness
Automated application
Micro dosing
Labelling
Quelle: Habenicht 46
Dosing, Application
Automated application
different
sonotrodes
Introduction
Storing, Conveying
Mixing
Dosing, Application
Joining, Fixation
Curing, Handling
52
Joining, Fixation
„Uniting of materials“
Methods of Fixation:
● Manual
● mechanical (automatble)
● Pneumatic (automatable)
● Hydraulic (automatable)
● Employing „additional joining
technologies“
manuelles Fixieren/Klemmen
(„additional joining technologies“ see
einer Holzverklebung
next slides)
(Modellbau)
Combining
Filling
Force fitting
Joining by forming
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Joining, Fixation
Combining DIN 8593 Round joint Flat joint
Bearing on
= describes all kinds of putting material
together
Curing while fixation is realised by Stacking
● gravity
Telescoping
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Joining, Fixation
Evacuation of
Filling container and parts
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Joining, Fixation wrong right
Force fitting
EXAMPLES
Different types of connection:
● Screws (and bolt lock in particular)
● clamping
Pressu
● cramping re
● Press fit
● Shrink fit
Different types of
Quelle: Endlich pressure application 58
Joining, Fixation
Joining by master forming
Encapsulated
Quelle: Endlich
electronic parts 59
Application
Joining, Fixation of adhesive
Clinching
Forming processes are supported by
adhesive connections Bonding
● Additional elements
Whole punching
Quelle: Endlich
Chliching 60
Agenda
Introduction
Storing, Conveying
Mixing
Dosing, Application
Joining, Fixation
Curing, Handling
61
Curing, Handling
Curing
Dominant processes:
● Curing with radiation
– UV-Curing
UV-Härtung
– Electric beam curing
– Laser curing
– Frequently used process for bonding poymers (No conductive material required)
Physical Bonding:
Physical bonding:
Chemical bonding:
● Humidity curable adhesives condensation of water on the parts or
diffusion of air humidity into adhesive (e.g. cyanacrylates, PU-adhesives)
● Anaeorobic curing adhesives presence of metal ions and exclusion from
oxigen makes the adhesive cure
● Radiation curing adhesives microwaves, laser-, UV-, and electron beam
radiation possible (similar to physical bonding)
● Heat curing adhesive Heat or infrared radiation (similar to physical
bonding)