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Vol. 30, No. 03, pp. 551 - 562, July - September, 2013
(Submitted: April 22, 2012 ; Revised: June 18, 2012 ; Accepted: August 3, 2012)
Abstract - Gas absorption accompanied by an instantaneous irreversible chemical reaction in bubble columns
has been analyzed theoretically. A mass transfer model based on the Dankwerts surface-renewal model as
well as the penetration theory for surface stretch proposed by Angelo et al. was developed, in which the
effects of bulk motion and turbulence on mass transfer were taken into account. The analytical expressions for
the time-average mass transfer coefficient and the enhancement factor have been obtained. The fast reactive
absorption of SO2 from gas mixtures into aqueous NH4HCO3 solution was investigated experimentally in a
bubble column reactor to validate the mass transfer model, and the results calculated by the present model
agree well with the experimental results.
Keywords: Absorption; Bubble column; Mass transfer; Instantaneous reaction; Enhancement factor.
Brazilian Journal of Chemical Engineering Vol. 30, No. 03, pp. 551 - 562, July - September, 2013
554 Xiaolei Li, Chunying Zhu, Sumin Lu and Youguang Ma
∂C A ∂ ln A ∂C ∂ 2C A ⎡ ∂ ln A ⎤
− Z( ) x,y A = D A (16) ⎢ ( ∂T ) x,y G ' ⎥
∂T ∂T ∂Z1 ∂Z12 ⎢ − 3⎥ = α (22)
⎢ G2 G ⎥
IC. T = 0 ⇒ CA = 0 for all Z ⎣ ⎦
Z1 = λ1 = λ D A θ0 ⇒ C Α = 0 ∂ ln A
( ) x,y = F (23)
∂T
∂C B ∂ ln A ∂C ∂ 2C B
− Z( ) x,y B = D B (17) Eq. (22) may be rearranged to:
∂T ∂T ∂Z2 ∂Z22
FG − G ' = αG 3 (24)
IC. T = 0 ⇒ C B = 1 for all Z
Eq. (24) is a Bernoulli equation, which can be put
'
BC. Z2 = λ 1 = λ D B θ0 ⇒ C B = 0 , into linear form by the following substitution:
G = h −1 2 (25)
Z2 = σ1 = σ D B θ0 ⇒ C B = 1
By using Eq. (25), Eq. (24) takes the form:
In order to solve these equations, combinations of
the variables are introduced to convert the partial dh
differential Eqs. (16) and (17) to simple differential = −2Fh + 2α (26)
dT
equations:
The integrating factor can be introduced:
C A = CA ( φ1 ) C B = C B ( φ2 ) (18)
e 2 ∫ FdT = e
(
2 ∫ ∂ ln A
∂T )dT = A(T)2 (27)
where
⎡ ∂ ln A ⎤
d 2C A ⎢ ( ∂T ) x,y G ' ⎥ dCA Eq. (28) can be integrated:
+ φ1 ⎢ − 3⎥ =0
dφ12 ⎢ G2 G ⎥ dφ1 T
A 2 h = 2α ∫0 A(T) dT + C5
2
⎣ ⎦ (29)
(20)
for 0 ≤ φ1 ≤ φ1,λ
Eq. (29) in transformed form becomes:
⎡ ∂ ln A ⎤ T
d 2C B ⎢ ( ∂T ) x,y G ' ⎥ dC B
+ φ2 ⎢ − 3⎥ =0
G (T ) = A (T ) 2α ∫0
A ( T ) dT + C5 (30)
dφ22 ⎢ G2 G ⎥ dφ2
⎣ ⎦ where C5 is a constant.
(21)
for φ2,λ ≤ φ2 ≤ φ2,σ Then the solutions of Eqs. (20) and (21) are
(Mehra, 1990):
where G ' indicates the partial derivative of G with
respect to T at constant Z. It has been assumed that: CA = C1 + C2erf ( 2 αφ1 2 ) (31)
dA
C B ( φ2,λ ) = 0 C B ( φ2,σ ) = 1 (34) dN A = jA,z = jA,z φ( θ)dθ (40)
A∞
1 2 −φ12 G ( T )
(37) = KL A − 0 ( *
)
− A* ⋅ e ⋅
erf ( φ1,λ ) π D A θ0
The time-average mass transfer coefficient can be
obtained:
From Eq. (36) the following equation can be
obtained:
∞ 1 2 S2 D A
∂c B ∂C ∂C ∂Z
= B* B = B* B =
KL = ∫
0 erf ( φ1,λ ) πθ0
⋅ G ( T ) ⋅ e −Sθ ⋅ dθ (44)
∂z ∂z ∂Z ∂z
(38)
de Lind van Wijngaarden et al. (1986) pointed
1 2 −φ22 G (T )
B* e ⋅ out that the “equal diffusivities” condition was a
erf ( φ2,δ ) − erf ( φ2,λ ) π D B θ0 severe limitation. Garg et al. (2000) derived analytical
solutions for the case of equal diffusivities for gas
At the position of the reaction plane, λ, absorption accompanied by an instantaneous chemi-
substituting Eqs. (37) and (38) leads to the function cal reaction in finite gas-liquid systems. The “equal
for the change of the position of the reaction with diffusivities” condition is used at z = λ , the position
time: of reaction plane. From Eq. (39) at z = λ :
Brazilian Journal of Chemical Engineering Vol. 30, No. 03, pp. 551 - 562, July - September, 2013
556 Xiaolei Li, Chunying Zhu, Sumin Lu and Youguang Ma
ε = Ugg (54)
The expression for the mass transfer coefficient is
too complicated to be employed for practical
purposes due to the error function in the equation. The fractional rate of surface renewal may be
But when the scale of turbulence is high, Jajuee et al. defined as follows (Jajuee et al., 2006):
(2006) found that the integrand in Eq. (47) had the
value of 2. The scale of turbulence in bubble s=υ l (55)
columns is high; thus the expression of mass transfer
coefficient becomes: For mass transfer accompanied by chemical
reaction, one of the most important parameters is the
1 + Y D A A*e −1 DA D B B*e −1 D B enhancement factor, defined as the ratio of the time-
KL = mean mass flux at the interface with chemical
Y D A A*e −1 DA D B B*e −1 D B
reaction to the time-mean mass flux at the interface
(48) without chemical reaction under the same driving
4D AS force.
π
E = K L K*L (56)
Harriott (1962) pointed out that the concept of
surface-renewal theory could only be expected when The time-mean mass flux at the interface without
chemical reaction is (Jajuee et al., 2006):
H DS < 0.5 is met, where H is the average
distance to which eddies approach the interface.
K*L = 4D AS π (57)
Thus, the distance from the interface to the bulk of
the liquid is equal to H plus the length of eddies:
Substitution of Eqs. (48) and (57) into Eq. (56)
yields:
δ= H+l (49)
1
The length and velocity scales of eddies for E = 1+ * −1 D A
(58)
isotropic turbulence can be calculated from: Y DA A e D B B*e −1 DB
∂C L ∂ 2C L K L,tola
∂t
= DL
∂z 2
+
1 − εG
HCSO2 − RC L ( ) (60) NH 4+ + OH − = NH 3 + H 2O
(69)
K 6 = C NH 3 C − C
OH NH 4+
where the total mass transfer coefficients are given
by the following equation: The charge balance in the liquid is as follows:
1 1 1 C +C =C + 2C +C
NH 4+ H+ HSO3− SO32 − HCO3−
= + (61)
K L,tol *
EHK L k G (70)
+ 2C +C
CO32 − OH −
CSO2 ,L = RC L (71)
k G a = 2.6 × 103 DG
0.5 0.76
ub (62)
where
Before the NH4HCO3 is consumed completely,
CL in Eqs. (59) and (60) is zero and E is calculated
from Eq. (58). After the NH4HCO3 is consumed
R = C2 +
H (C 2
H+
+ K1C
H+
+ K1K 2 ) (72)
completely, CL is the total sulfur concentration in the
liquid: and E is calculated from (Bokotko et al., 2005):
The following reactions in the bulk liquid should The chemical reaction equilibrium constants at
be considered: 25 °C are shown in Table 1. DSO2 D − and D −
HSO3 HCO3
are respectively 1.83×10-9 m2·s-1, 1.545×10-9 m2·s-1
SO 2 + H 2O = H 2SO3 = H + + HSO3− and 1.185×10-9 m2·s-1 at 25°C (Ebrahimi et al.,
(64) 2003). The Henry coefficient is 0.8082 atm·kg·mol-1
K1 = C +C CSO2
H HSO3− (Ebrahimi et al., 2003).
Parameter K1 K2 K3 K4 K5 K6
Value(mol·kg)-1 0.0144 7.0786×10-8 4.3766×10-7 4.6541×10-11 1.0038×10-14 6.5849×10-12
Brazilian Journal of Chemical Engineering Vol. 30, No. 03, pp. 551 - 562, July - September, 2013
558 Xiaolei Li, Chunying Zhu, Sumin Lu and Youguang Ma
Dispersion coefficient (Meikap et al., 2002), Effect of the Inlet SO2 Concentration
liquid phase:
Figure 2 shows the effect of the inlet SO2
D L = 0.678d1.5 0.3 1.5 0.3
R u b and d R u b < 400 (74) concentrations on the gas absorption. It can be found
from Fig. 2 that the duration time for complete SO2
Dispersion coefficient (Meikap et al., 2002), gas removal decreases with the increase of the inlet SO2
phase: concentration; in the last period of SO2 absorption,
the outlet SO2 concentration increases more
D g = 50d1.5 significantly with the increase of the inlet SO2
R u b εG (75)
concentration. The outlet SO2 concentration and the
pH value of the bulk liquid are plotted against time
Bubble rising velocity (Moo-Young et al., 1981):
in Figure 3. It can be seen that the pH value
decreased sharply from 6.17 to 3.55 upon absorbing
u b = gρd 2b 18μ (76)
a small amount of SO2 at the thirtieth minute
approximately and the outlet SO2 concentration
where the mean diameter of the bubbles:
increased more and more quickly from 0. This
indicated that NH4HCO3 in the liquid phase was
d b = 0.18d1/2 1/3
0 R e0 (77)
consumed completely and the absorption process
changed from a fast chemical reaction to a weak one.
R e0 = 4QρG πd 0μG and Re0<2000 (78) Thus, the absorption rate becomes smaller and the
outlet concentration gradually increases.
Gas holdup (Meikap et al., 2002):
2500
( ) ( gd )
18 1 12
εg = 0.25 d 2R ρ L g δ L 3 2
Rρ L μ 2L
-3
Inlet SO2 concentration g·m
2.6785
(79) 2000 5.3571
-3
6.6964
ub gd R
Oulet SO2 concentration /mg·m
8.0357
1500
Interfacial area per unit volume (Meikap et al.,
2002):
1000
a = 48.7 ( u b μ L )
0.51
(80)
500
increased with the increase of the concentration of concentrations increased more significantly as the
NH4HCO3. gas flow rate increased. According to Eq. (76),
increasing the gas flow rate makes the bubbles’
9
rising velocity higher, which contributes to a very
8
2000 high fractional rate of surface renewal, liquid-side
-3
mass transfer coefficient, gas holdup and interfacial
5
and therefore the higher the gas flow rate, the faster
4 500 the concentration of SO2 in the liquid phase increases.
PH
oulet SO2 concentration
Thus, the outlet SO2 concentrations increase more and
3 more quickly with the increase of the gas flow rate.
0
2
0 10 20 30 40 50 2500
-1
Time /min Gas flow rate L·min
20
2000 30
Figure 3: Variation of the outlet SO2 concentrations
-3
60
0
2000
Concentration of NH4HCO3
-3
0 10 20 30 40 50 60
Oulet SO2 concentration /mg¡¤m
0.20%
0.15% Time /min
1500 0.10%
0.05%
0
0 10 20 30 40 50 60 CONCLUSION
Time /min
Brazilian Journal of Chemical Engineering Vol. 30, No. 03, pp. 551 - 562, July - September, 2013
560 Xiaolei Li, Chunying Zhu, Sumin Lu and Youguang Ma
coefficient of the reaction. The time-average mass DG diffusivity in the gas phase m2·s-1
transfer coefficient is correlated with the fractional DSO2 diffusivity of SO2 in the m2·s-1
rate of surface renewal and influenced by the bubble liquid phase
rising velocity. The fast reactive absorption of SO2 D diffusivity of HSO3− in the m2·s-1
HSO3−
into aqueous NH4HCO3 solutions with different liquid phase
concentrations in a bubble column was experimen- m2·s-1
D
HCO3− diffusivity of HCO3− in the
tally investigated. An absorption model accompanied
by fast chemical reaction has been developed and liquid phase
numerically solved. The prediction results agree well dR column diameter m
with the experimental results, which validates the g gravitational acceleration m·s-2
mass transfer model proposed. G defined by Eq. (19)
h defined by Eq. (25)
H average distance of m
ACKNOWLEDGMENTS approach of eddies to the
interface
We gratefully acknowledge the financial support JA molar flux of diffusion of mol·m-2·s-1
for this project from the National Natural Science species A relative to the
Foundation of China (No 21076139), and the molar average velocity
Program of Introducing Talents of Discipline to kG gas side mass transfer m·s-1
Universities (Grant No B06006). coefficient
kL fluid-film mass transfer m·s-1
coefficient
NOMENCLATURE Ki reaction rate constant (i=1,
2, 3, 4, 5, 6)
a specific interfacial surface m2·m-3 KL time-average mass transfer m·s-1
A exposed area of time- m2 coefficient in the liquid
dependent surface phase
A0 initial area of the surface m2 KL,tol total mass transfer m·s-1
exposed to gas coefficient of SO2
total area of the surface m2 l length scale of eddies in the m
A∞ viscous dissipation range
exposed to gas
A* saturation concentration of A mol·L-1 NA overall flux of species A mol·m-2·s-1
B* saturation concentration of B mol·L-1 relative to a phase boundary
C molar concentration at the mol·L-1 R defined by Eq. (72)
interface Re0 the orifice Reynolds number
cA molar concentration of mol·L-1 S fractional rate of surface s-1
species A renewal
cB molar concentration of mol·L-1 T dimensionless time variable
species B defined by Eq. (13)
CA dimensionless concentration ug superficial gas velocity m·s-1
profile defined by Eq. (14) ul superficial liquid velocity m·s-1
CB dimensionless concentration x rectangular coordinate m
profile defined by Eq. (15) y rectangular coordinate m
Ci constant z rectangular coordinate m
CL concentration of the total mol·L-1 Z1 dimensionless position
sulfur in the liquid variable defined by Eq. (11)
CSO2, L concentration of SO2 in the mol·L-1 Z2 dimensionless position
liquid variable defined by Eq. (12)
DA diffusivity of A m2·s-1
DB diffusivity of B m2·s-1 Greek Letters
Dg dispersion coefficient, gas m2·s-1
phase α defined by Eq. (22)
DL dispersion coefficient, liquid 2 -1
m ·s ε energy dissipation rate per W·kg-1
phase unit mass
Yue, J., Rebrov, E. V., Schouten, J. C., Enhancement Zhang, Y., Zheng, L., Analysis of MHD thermo-
factor for gas absorption in a finite liquid layer. Part solutal Marangoni convection with the heat
1: Instantaneous reaction in a liquid in plug flow. generation and a first-order chemical reaction.
Chem. Eng. Technol., 35, No. 4, 679-692 (2012). Chem. Eng. Sci., 69, 449-455 (2012).