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SERVICE MANUAL Theory of Operation

IC Unit

2009.01
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improve-
ment of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.

When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.

Revision mark:
• To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.

• To indicate clearly a page that contains the revision, 1 is shown near the page number of the cor-
responding page.
The number inside 1 represents the number of times the revision has been made.

NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.

2009/01 1.0 — Issue of the first edition


Date Service manual Ver. Revision mark Descriptions of revision
Theory of Operation Ver.1.0 Jan. 2009 CONTENTS

CONTENTS

IC Unit
IC Unit

OUTLINE
1. PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

MAINTENANCE
2. Maintenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Maintenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. OTHER PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Items not allowed to be disassembled and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1.1 IC Board (ICB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 List of parts to be disassembled and assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Removal procedure of parts to be disassembled and assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3.1 IC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.2 Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3.3 Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
I3.3.4 IC Cooling Fan (FM28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.5 IC board (ICB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.6 Hard disk/2 (HDD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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CONTENTS Theory of Operation Ver.1.0 Jan. 2009
IC Unit

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Theory of Operation Ver.1.0 Jan. 2009 1. PRODUCT SPECIFICATIONS

„ OUTLINE

IC Unit
1. PRODUCT SPECIFICATIONS
A. Type

Type: Built-in box type for the KONICA MINOLTA main body

B. Functions

Resolution: Printing System: 600 x 600 dpi


Scanning Resolution: 200 dpi / 300 dpi/ 400 dpi / 600 dpi
Gradation: binary
Printable Area: Margin 2.8 2mm
(left, right, top and bottom without variation)
No. of Print: 1 to 9999
Continuous Print Speed: 95 ppm (A4, 8.5 x 11) /
(From the 2nd and succeeding copies)
Printer Description Language: PCL5r/6
PostScript3
Printer Driver: PCL6 (KONICA MINOLTA product)
There is no driver available for PCL5e.
• Windows 2000 Professional (SP3 later) / Server
• Windows XP Home Editions/ Professional (SP2 later)
• Windows Server 2003 Standard
• Windows Vista (all versions)
(include the XP (Professional)/Server 2003/Vista x64)

PostScript3 Plug-in Driver (optional PS expansion kit required)


• Windows 2000 Professional (SP3 later) / Server
• Windows XP Home Editions/ Professional (SP2 later)
• Windows Server 2003 Standard
• Windows Vista (all versions)
• Mac OS X 10.3/10.4/10.5 (include the Intel Mac 10.4/10.5)
(include the XP (Professional)/Server 2003/Vista x64)

PostScript3 PPD Driver (optional PS expansion kit required)


• Windows 2000 Professional (SP3 later) / Server
• Windows XP Home Editions/ Professional (SP2 later)
• Windows Server 2003 Standard
• Windows Vista (all versions)
• Mac OS X 10.3/10.4/10.5 (include the Intel Mac 10.4/10.5)
(include the XP (Professional)/Server 2003/Vista x64)

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1. PRODUCT SPECIFICATIONS Theory of Operation Ver.1.0 Jan. 2009

Network Function
Printing Method: Pserver (IPX/SPX) / LPD/LPR (TCP/IP) / IPP (TCP/IP) / AppleTalk
(EtherTalk) / Bonjour(TCP/IP) / Web Service Print(TCP/IP) / NPrinter/
IC Unit

RPrinter (IPX/SPX) / RAW Port (TCP/IP)


Print Utilities: EMS Plug-in, PageScope Direct Print (TIFF/PDF(PDF 1.6 support)
Direct Print utility)
Compliant Web Browser: Microsoft Internet Explorer 6 or later* recommended (JavaScript
enabled)
Mozilla FireFox 1.0 or later
(JavaScript enabled, Cookies enabled)
Netscape Navigator 7.02 or later (JavaScript enabled, Cookies
enabled)
Flash Player Ver 7.0 or later (In the case of seeing in Flash form)
* Microsoft XML Parser (MSXML)3.x must be installed when using
Internet Explorer 5.5.

C. Paper

Paper Size: Same as main body


Paper Type: Same as main body
Paper Weight: Same as main body

D. Maintenance and Life

Maintenance: Same as main body

E. Machine Data

CPU: Pentium M 2.0GHz


System Memory: 2 GB
Host Interface: Ethernet, USB
Power: Obtain from main body printer
Network Functions
Network Interface: Ethernet (1000BASE-T / 100Base-TX / 10Base-T)
Frame Type: IEEE 802.2/802.3 / Ethernet II / IEEE 802.3 SNMP
Network Connector: RJ-45
LED: 10BASE-T LED1 No lighting
LED2 Yellow
100BASE-TX LED1 Green
LED2 Yellow
1000BASE-T LED Orange
LED2 Yellow

F. Operating Environment

Temperature: Same as main body


Humidity: Same as main body

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Theory of Operation Ver.1.0 Jan. 2009 2. Maintenance procedure

„ MAINTENANCE

IC Unit
2. Maintenance procedure
2.1 Maintenance procedure
Periodically replaced parts are not employed.

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3. OTHER PROCEDURES Theory of Operation Ver.1.0 Jan. 2009

3. OTHER PROCEDURES
3.1 Items not allowed to be disassembled and adjusted
IC Unit

3.1.1 IC Board (ICB)


A. Parts not allowed to be removed
• North-Bridge
• CPU

[1]

[2]

1. North-Bridge
2. CPU
B. Reason of prohibition
There will be no guarantee for its proper operation if it is removed. For this reason, be sure not to remove it.

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Theory of Operation Ver.1.0 Jan. 2009 3. OTHER PROCEDURES

3.2 List of parts to be disassembled and assembled

IC Unit
No. Section Part name Page referred to
1 IC section IC unit P.6
2 IC section Compact flash P.8
3 IC section Memory P.9
4 IC section IC cooling fan (FM28) P.10
5 IC section IC board (ICB) P.11
6 HDD section Hard disk/2 (HDD2) P.13

3.3 Removal procedure of parts to be disassembled and assembled


Note
• Be sure to unplug the power cable, not only to turn the copier off, before attempting to make ser-
vicing.

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3. OTHER PROCEDURES Theory of Operation Ver.1.0 Jan. 2009

3.3.1 IC Unit
A. Procedure
1. Turn the main power switch (SW1) of the main
IC Unit

body OFF, and unplug the power cord from the


[1] AC outlet.
2. Remove the network cable and USB cable from
the IC unit.
[2] 3. Remove the protector cover [2] with the 5 screws
[1].

[1]
A10RIXC001CA

4. Remove the exterior cover [3] with the 19 screws


[3]
[1] and with the 3 screws [2].
[1]
5. Remove the compact flash. (Refer to P.8)
[2]

[1]

[1]

A10RIXC002CA

6. Unplug the HDD cable [1] from the board.

[1]

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Theory of Operation Ver.1.0 Jan. 2009 3. OTHER PROCEDURES

[2] 7. Remove the IC unit [2] with the 6 screws [1].


[1] 8. Reinstall the above parts following the removal
steps in reverse.
[4]

IC Unit
[3]

[1]

[5]
NOTE
• When assembling, fit the main body’s pin [3]
to the IC unit’s pinhole [4], and insert the PCI
connector [5] securely.

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3. OTHER PROCEDURES Theory of Operation Ver.1.0 Jan. 2009

3.3.2 Compact Flash


A. Procedure
1. Turn the main power switch (SW1) of the main
IC Unit

[2] body OFF, and unplug the power cord from the
AC outlet.
2. Remove 2 screws [1] and remove the compact
flash cover [2].
[1]

3. Remove the compact flash [1].


4. Reinstall the above parts following the removal
[1] steps in reverse.

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Theory of Operation Ver.1.0 Jan. 2009 3. OTHER PROCEDURES

3.3.3 Memory
A. Procedure
1. Remove the IC unit from the main body.

IC Unit
(Refer to P.6)

2. Spread the pins [1] with your fingers provided on


[1]
both sides of the memory slot and bring the
memory [2] down a little to this side before
removing it.
3. Reinstall the above parts following the removal
steps in reverse.

[2]

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3. OTHER PROCEDURES Theory of Operation Ver.1.0 Jan. 2009

3.3.4 IC Cooling Fan (FM28)


A. Procedure
1. Remove the IC unit from the main body.
IC Unit

(Refer to P.6)

[1] 2. Remove the DC connector [2] of the IC cooling


[2] fan (FM28) [1] from the IC board (ICB).
[3] 3. Remove two screws [3] and remove the IC cool-
ing fan (FM28) [1] from IC board (ICB).
4. Reinstall the above parts following the removal
steps in reverse.

NOTE
• When removing the seating of the IC cooling
fan (FM28), be sure to remove the IC board
(ICB) first, and then remove the screws (4
pcs.) on the backside of the ICB before
removing it.
(Refer to P.11)

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Theory of Operation Ver.1.0 Jan. 2009 3. OTHER PROCEDURES

3.3.5 IC board (ICB)


A. Procedure
1. Remove the IC unit from the main body.

IC Unit
(Refer to P.6)
2. Remove the compact flash. (Refer to P.8)

3. Remove 3 screws [1] and remove the scan


[1] accelerator board (SAB) [2] from IC board (ICB).

[2]

4. Remove the 2 hexagon screws [1] and the screw


[2] provided on the connector section beside the
IC unit.

[2]
[1]

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3. OTHER PROCEDURES Theory of Operation Ver.1.0 Jan. 2009

5. Remove the IC board (ICB) [2] with the 7 screws


[2] [1].
6. Reinstall the above parts following the removal
IC Unit

steps in reverse.

[1]

NOTE
• When disassembling, be careful not to dam-
age the board and the connector.

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Theory of Operation Ver.1.0 Jan. 2009 3. OTHER PROCEDURES

3.3.6 Hard disk/2 (HDD2)


Note
• When replacing the hard disk/2 (HDD2), be sure to use one that is designated as spare parts for

IC Unit
the image controller.
• The use of any other hard disks is not allowed.
• Do not change settings for the jumper of the hard disk.

For more information about procedure of installation of hard disk/2 (HDD2), refer to the “OTHER PROCE-
DURES” section of the main body. (Refer to Theory of Operation of the main body P.326)

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3. OTHER PROCEDURES Theory of Operation Ver.1.0 Jan. 2009
IC Unit

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