*** LIST OF STANDARD REPAIR TIME ***

Agency: 19- CUMMINS

NO. CODE DESCRIPTION

1 00-000 Stand by
2 00-001-01 Air Compressor,air press.slowly (VC)
3 00-001-03 Air Compressor,air press.slowly (PC)
4 00-002-01 Air Compressor Noise Excessive (PC)
5 00-003-01 Air Compressor Pumping Excessive (VC)
6 00-003-02 Air Compressor Pumping Excessive (PC)
7 00-004-01 Air Compressor Not Maintain Air Pressure (VC)
8 00-005-01 Air Compressor will not pump air Pressure (PC)
9 00-006-01 Air Compressor will not stop pumping air (VC)
10 00-006-02 Air Compressor will not stop pumping air (PC)
11 00-007-01 Altenator Mulfunctioning (VC)
12 00-007-02 Altenator Mulfunctioning (PC)
13 00-008-01 Conrod Bearing Noise (VC)
14 00-009-01 Coolant in Lubricating Oil (VC)
15 00-010-01 Coolant Loss (External) (VC)
16 00-010-02 Coolant Loss (External) (PC)
17 00-011-01 Coolant Loss (Internal) (VC)
18 00-011-02 COOLANT SYSTEM,PRESSURIZE CHECK FOR LEAK
19 00-011-03 COOLANT LOSS(INTERNAL)(PC)
20 00-011-04 Coolant Loss (Internal) (Press.Test)
21 00-012-01 Coolant Loss (Overflow) (VC)
22 00-012-03 Coolant Loss (Overflow) (PC)
23 00-014-01 Coolant Temperature too High (VC)
24 00-014-04 Coolant Temperature too High (PC)
25 00-015-01 Coolant Temperature too Low (VC)
26 00-015-02 Coolant Temperature too Low (PC)
27 00-016-01 Engine Brake Engaging (VC)
28 00-017-01 Engine Brake Respoce Slowly (VC)
29 00-017-02 Engine Brake Respoce Slowly (PC)
30 00-018-01 Engine Brakes do not Operate (VC)
31 00-019-01 Engine Crankcase Blowby (VC)
32 00-019-03 Engine Crankcase Blowby (PC)
33 00-020-01 Engine Craks But Will Not Start (no smoke for exhaust) (VC)
34 00-020-03 Engine Craks But Will Not Start (no smoke for exhaust) (PC)
35 00-023-01 Engine Decelerates Slowly (VC)
36 00-025-01 Engine Difficult to Start or Will not Start (VC)
37 00-025-02 Engine Difficult to Start or Will not Start (PC)
38 00-026-01 Engine Idle Rough (VC)
39 00-026-02 AIR IN THE FUEL(PC)
40 00-026-03 ENGINE IDLE ROUGH(PC)
41 00-027-01 Engine Noise Excessive (VC)
42 00-030-01 Engine Output Low (Low Power) (VC)
43 00-030-02 Engine Output Low (Low Power) (PC)
44 00-034-01 Engine Run Misfires in Operating Range (VC)

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45 00-035-01 Engine Speed Surge in Top Gear (VC)
46 00-036-01 Engine Start but Will not Keep Running (VC)
47 00-036-02 Engine Start but Will not Keep Running (PC)
48 00-038-01 Engine Surges at High Idle (VC)
49 00-039-01 Engine Surges at Low Idle (VC)
50 00-039-03 Engine Surges at Low Idle (PC)
51 00-040-01 Engine Surges While Operating at Rated RPM (VC)
52 00-042-01 Engine Vibration Excessive (VC)
53 00-043-01 Engine will not Crank or Crank Slowly (Air Stater) (VC)
54 00-044-01 Engine will not Crank or Crank Slowly (Elct.Stater) (VC)
55 00-044-02 Engine will not Crank or Crank Slowly (Elct.Stater) (PC)
56 00-045-01 Engine Will Not Shut Off (VC)
57 00-045-02 Engine Will Not Shut Off (PC)
58 00-046-01 Engine Smoke Excessive Under Load (VC)
59 00-046-02 Engine Smoke Excessive Under Load (PC)
60 00-047-01 Engine White Smoke Excessive at Idle(Warm) (VC)
61 00-047-02 ENGINE WHITE SMOKE EXCESSIVE AT IDLE(PC)
62 00-048-01 Exhaust White Smoke Excessive at Idle (Cold) (VC)
63 00-048-02 Exhaust White Smoke Excessive at Idle (Cold) (PC)
64 00-050-01 Fuel it Lubricating Oil Excessive (VC)
65 00-050-02 Fuel it Lubricating Oil Excessive (PC)
66 00-051-01 Fuel Cosumption Excessive (VC)
67 00-054-01 Lubricating Oil in Coolant (VC)
68 00-055-01 Lubricating Oil Consumption Excessive (VC)
69 00-055-02 Lubricating Oil Consumption Excessive (PC)
70 00-056-01 Lubricating Oil Pressure High (VC)
71 00-056-05 Lubricating Oil Pressure High (PC)
72 00-057-01 Lubricating Oil Pressure Low (VC)
73 00-057-05 Lubricating Oil Pressure Low (PC)
74 00-058-01 Lubricating Oil Sludge in Crankcase (VC)
75 00-058-02 Lubricating Oil Sludge in Crankcase (PC)
76 00-059-01 Lubricating Oil Temperature too High (VC)
77 00-059-02 Lubricating Oil Temperature too High (PC)
78 00-060-01 Main Bearing Noise (VC)
79 00-060-03 Main Bearing Noise (PC)
80 00-063-01 Piston Noise (VC)
81 00-063-03 Piston Noise (PC)
82 00-064-01 Throttle Response Slowly (VC)
83 00-064-02 Throttle Response Slowly (PC)
84 00-065-01 Turbocharge Leaks (Engine Oil or Fuel) (VC)
85 00-066-01 Turbocharge Noise (VC)
86 00-066-02 Turbocharge Noise (PC)
87 00-067-01 Variable Speed (VS) Governor Fuel Leakage (VC)
88 00-068-01 Variable Speed (VS) Governor Surge,Eng.under load (VC)
89 00-068-02 Variable Speed (VS) Governor Surge,Eng.under load (PC)
90 00-101-01 STEAM,CLEAN ENGINE
91 00-101-02 ENGINE REMOVE FROM UNIT
92 00-101-04 ENGINE INSTALL TO UNIT
93 00-201 Engine-Rebuild
94 00-201-01 Drain Systems,Remove Electric Component,Steam Engine External

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 95 00-201-02 Remove Sub Engine Component (External Block)
96 00-201-03 Mounting Engine on Rebuild Stand,end Remove Major Component of All
97 00-201-04 Move All Component from the Rebuild Area
98 00-201-05 Clean & Visual Check Minor Component,All
99 00-201-06 Clean & Visual Check Cylinder Block
100 00-201-07 Inspect Cylinder Block
101 00-201-08 Clean & Visual Check Crankshaft
102 00-201-09 Measurement Crankshaft
103 00-201-10 Inspect All the Engine Parts
104 00-201-11 Install Camshaft Bushing,Plug in Block
105 00-201-12 INSTALL CRANKSHAFT
106 00-201-13 Install Cylinder Liners,Measure Liner Prototion,install Pistons Assy. & Measure
107 00-802 B Check Service / 6 Months (250 Jam)
108 00-803 C Check Service / 2Years (1500 Jam)
109 00-804 D Check Service / 3 Years (6000 Jam)
110 00-810 PENYEWAAN GENSET(NORMAL PRICE CHARGE )
111 00-811 KELEBIHAN DAYA(OVERTIME CHARGE )
112 00-812 KEKURANGAN DAYA
113 00-813 STANDBY TECHNICIAN
114 00-814 STANDBY ( DEMOBILIZATION )
115 00-815 STANDBY ( MOBILIZATION )
116 00-901 Workshop Administration
117 00-902 Field Administration
118 00-903 Engine Paint
119 00-904 Service Facility Administration
120 00-905 Internal Training
121 00-906 On Job Training
122 00-907 FILL IN INSPECTION CHECKLIST AND CARRY OUT THE TASK LISTED
123 00-908 FILL IN CUMMINS REPORT OF NEW ENGINE INSPECTION
124 00-909 FILL IN NEW ENGINE INSPECTION CHECKLIST&CARRY OUT
125 00-910 MARK WARRANTY START DATE ON ENGINE PLATE
126 00-911 CHECK BEFORE STARTING ENGINE ( ADJUST IF REQUIRE)
127 00-912 CHECK WILL OPERATION ENGINE
128 00-913 INSTRUCT OWNER IN
129 00-914 PARTS BOOK-READING,EACH COMPONENT GROUP
130 00-915 SERVICE PARTS TOPIC-READING,EACH
131 00-916 SERVICE BULLETIN-READING,EACH
132 00-917 SERVICE DATA
133 00-918 SHOPMANUAL - READING,EACH COMPONENT
134 00-919 OPERATION&MAINTENANCE-READING
135 00-920 THROUBLESHOOTINGTREE&CHART-USED
136 00-921 SERVICE WORKSHEET-WRITEN
137 00-922 DAILY ACTIVITY - WRITEN
138 00-923 ENGINE DEFFICIENCY - CHECK
139 00-924 PHOTO GRAPHS-MADE
140 00-925 ENGINE TEAR DOWN REPORT-WRITEN
141 00-926 SPARE PARTS RECOMENDATION,FOR COMPLATE ENGINE
142 00-926-01 SPARE PARTS RECOMENDATION,EACH COMPONENT
143 00-927 SPARE PARTS REQUESITION-WRITEN
144 00-928 PARTS/COMPONENT LABELING,EACH

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145 00-929 COMPONENT INSPECTION REPORT-WRITEN
146 00-930 ENGINE REBUILD SHEET-WRITEN
147 00-931 TORQUE&ADJUST SETTING REPORT-WRITEN
148 00-932 ENGINE DYNO TEST REPORT-WRITEN
149 00-933 FINAL INSPECTION REPORT-WRITEN
150 00-934 TECHNICAL REPORT-WRITEN
151 00-935 INFORMASI KERUSAKAN-WRITEN
152 00-936 UP FIT MARINE ENGINE
153 00-937 INSTALLATION REVIEW PT.SERIES ENGINE
154 00-938 INSTALLATION REVIEW B/C SERIES ENGINE
155 00-939 TRIAL TEST MARINE REPORT
156 00-940 COMPONENT RECONDITION REPORT,EACH
157 00-941 FAILURE ANALYSIS REPORT-WRITEN
158 00-942 MARINE INSTALLATION REVIEW
159 00-943 MARINE TRIAL TEST REPORT
160 00-944 WORKSHOP TOOLS EQUIPMENT MAINTENANCE
161 00-945 OIL TRAP MAINTENANCE
162 00-946 TRAVELLING
163 00-947 WORKS PREPARATION
164 00-948 MOBILISASI-DEMOBILISASI GENSET
165 01-101-02 ENGINE REMOVED FROM CHASSIS
166 01-101-04 INSTALL ENGINE TO UNIT
167 01-103 Camshaft Remove & Install
168 01-103-01 Disconnected or Remove All Engine Component
169 01-103-02 Install pilot tool and Remove Camshaft
170 01-103-03 Clean and Visuall Check
171 01-103-04 Measurement end Clearance,Install Cam Shaft Gear
172 01-103-05 Install all part,Measurement,Adjustment
173 01-105 Camshaft Gear (Camshaft Installed)
174 01-105-05 Clean and Visuall Check
175 01-105-06 Install Gear to Camshaft
176 01-107 Camshaft Gear (Camshaft Removed)
177 01-109 BRG.CON-ROD,REMOVE;INSTALL&CLEAN;VISUALCHECK
178 01-111 Bearings,Connecting Rod,Remove & Install,All
179 01-112 Crankshaft Remove & Install
180 01-112-01 Remove Crankshaft
181 01-112-02 Remove Crankshaft Gear,Clean & Visuall Check,Measurement
182 01-112-03 Install Crankshaft & Main Bearing,Measure Crankshaft enclearance
183 01-114 Crankshaft Gear-Remove (Crankshaft Installed)
184 01-115 Crankshaft Gear,Remove & Install (Crankshaft Removed)
185 01-119 CYLINDER LINER,REMOVE&INSTALL,EACH ADD(PISTON REMOVE)
186 01-120 Cylinder Liner,Remove & Install All (Piston Removed)
187 01-121 Gear Cover Front Remove & Install
188 01-123 Gear Cover Plate Remove & Install
189 01-124 Hand Hole Cover & Gasket Remove & Install
190 01-127 Idler Gear Assy,Remove & Install,each
191 01-131 BEARING,MAIN&TRUST,REMOVE&INSTALL,EACH PAIR(PISTON REMOVE)
192 01-132 Bearing,Main & Trust,Remove & Install,All (Piston Removed)
193 01-134 BEARING<MAIN&TRUST,REMOVE&INSATALL,EACH PAIR
194 01-135 Bearing,Main,Rod & Trust,Remove & Install,All

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195 01-136 Piston , Remove & Install , First.
196 01-136-02 PISTON&PIN,RING,CLEAN&VISUAL CHECK
197 01-138 Piston & Liner - Remove & Install , Each Additional
198 01-140 Piston,Remove & Install,All
199 01-146 Piston Cooling Nozzle,Remove & Install,each
200 01-148 Piston Cooling Nozle,Remove & Install,All
201 01-153 Piston and Liner,Remove & Install,All
202 01-156 Vibration Damper,Remove & Install
203 01-157 Vibration Damper , Remove & Install
204 01-158 Accessory Drive Oil Transfer Connection Remove & Install
205 01-160 Camshaft Remove & Install
206 01-178 Vibration Damper,Internal3.4 Remove & Install
207 01-179 Crankshaft Pulley
208 01-302 Camshaft Bushings,All
209 01-303 Crankshaft Wear sleeve
210 01-304 Crankshaft Seal,Front
211 01-307 Cover Accessory Drive Seal
212 01-308 Crankshaft Seal,rear
213 01-310 Cylinder Block
214 01-313 Water Pump Drive,Needle Bearing
215 01-401 Camshaft
216 01-402 Camshaft Gear & Thrust Plate
217 01-404 CONNECTING ROD FIRST,INSPECT FOR REUSE
218 01-405 CONNETING ROD-INSPECT FOR REUSE,EACH ADD.
219 01-406 CONNECTING ROD,INSPECT FOR REUSE,ALL
220 01-407 CONNETING ROD-MEASURE FOR BEND&TWIS,EACH
221 01-409 Connecting Rod-Measure for Bend & Twist,All
222 01-411 Bearing Connecting Rod
223 01-412 Crankshaft
224 01-413 Crankshaft-Magnetic Crack Check
225 01-414 Crankshaft Gear
226 01-415 Cilynder Block-Clean for Reuse
227 01-416 Cylinder Block
228 01-417 Cylinder Block,Main Bearing Bore Alignment
229 01-419 Cylinder Block-Measure Liner Bore Concentricity
230 01-420 CYLINDER LINER,INSPECT FOR REUSE EACH
231 01-422 Cylinder Liner,All (Piston Removed)
232 01-423 Gear Cover
233 01-425 Gear-Magnetic Crack Check,each
234 01-430 Idler Gear Assy,All
235 01-432 BEARING,MAIN&TRUST-INSPECT FOR REUSED ALL(PISTON REMOVE)
236 01-434 PISTON&PIN-INSPECT FOR REUSE,EACH ADD.
237 01-441 Piston Ring-Measure End Gap,All Set
238 01-448 Vibration Damper,Viscous
239 01-450 Crankshaft Adapter
240 01-451 Crankshaft Pulley
241 01-452 Camshaft-Magnetic Crack Check
242 01-456 Connecting Rod-Magnetic Crack Check,All
243 01-458 Piston & Pin,All
244 01-502 CONNETING ROD-REPLACE BUSHING

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245 01-503 Connecting Rod Bushing,All
246 01-505 CONNETING ROD-RESIZE CRANKPIN BORE,EACH ADD.
247 01-506 Connecting Rod-Resize Crankpin Bore,All
248 01-511 CYL.BLOCK-COUNTERBORE DEPTH FOR SHIM,EACH ADD.
249 01-512 Cylinder Block-Counterbore Depth for Shim,All
250 01-530 Cyl.Block-Repair Capscrew Threaded Hole,each
251 01-531 CYL.BLOCK CAPSCREW TREADEDE - REPAIR EACH
252 01-534 CYLINDER BLOCK - RESURFACE CYLINDER HEAD
253 01-701 Cyl.Block-Press.Testfor Leaking Liner Counterbore
254 02-101 CROSSHEAD,EACH TWO
255 02-103 Crosshead,All
256 02-104 Cylinder Head
257 02-106 CYLIDER HEAD,EACH ADD.
258 02-109 Cylinder Head Coolant Cover Plate
259 02-201 Cylinder Head Rebuild
260 02-301 Crosshead Guide,each Replace
261 02-302 Valve Guide,Four Replace
262 02-304 Valve Seat Insert,Replace Two
263 02-401 Crosshead,Inspact,each
264 02-402 Cylinder Head Visual Chech
265 02-403 CYL.HEAD-CLEAN&VS.CHECK FOT REUSE,ALL
266 02-404 Cylinder Head-Magnetic Particle Chech,each
267 02-411 Valve-Magnetic Particle Check,All one head
268 02-501 CROSSHEAD GUIDE BORE-MACHINING
269 02-503 Crosshead Guide Bore,All
270 02-504 Cyl.Head-Water Passege for Sleeve,each
271 02-505 Cyl.Head-Resurface Combustion Face
272 02-511 INJECTOR SLEEVE-REPLACE,EACH ADD.
273 02-512 Injector Sleeve,Replace
274 02-513 Valve Grinding,each
275 02-517 Valve Seat Oversize Insert,each
276 02-519 Valve Seat Bore-Oversize Insert,All
277 02-701 Cylinder Head-Water Jacket for Reuse
278 02-703 Cyl.Head-Fuel Passages for Reuse,each
279 02-705 Cyl.Head-Vacuum Test Valve Seating ,each
280 02-706 Cyl.Head-Fuel Passages for Reuse,each
281 03-103 ROCKER LEVER HOUSING ASSY R/I,EACH ADD.
282 03-106 Rocker Lever Assy,Both
283 03-109 Rocker Lever Cover
284 03-110 ROCKER LEVER COVER,EACH ADD.
285 03-112 Rocker Lever Housing
286 03-301 Injector Rocker Lever Socket
287 03-305 Rocker Lever Bushing,All
288 03-306 Rocker Lever Cover
289 03-402 Rocker Lever-Magnetic Particle Check,all
290 03-403 Rocker Lever Assy
291 03-405 Rocker Lever-Clean & Visuall Check for Reuse
292 03-603 Valve,Crosshead,Injector,All
293 03-606 Valve,Crosshead,Injector,All (With Engine Brake)
294 03-608 Valve & Injector,All (with STC)

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295 03-610 Valve & Injector,All (with STC & Engine Brake)
296 03-801 Crankcase Breather
297 04-103 Cam Follower Assy-Both Assy
298 04-112 PUSH ROD,TAPPED INSPECT FOR REUSE
299 04-114 Push Rod ,All
300 04-305 Cam Follower Pin or Roller,All
301 04-308 Cam Follower Socket,All
302 04-402 Cam Follower Assy,All (Six Cylinders)
303 04-413 Cam Follower Lever-Magnetic Particle,each
304 05-102 Fuel Pump remove & install
305 05-104 F/P Emergency shutoff valve remove & install
306 05-106 F/P Shutoff valve-Remove & install
307 05-110 EFC,Actuator valve-Remove & Install
308 05-111 FUEL TRANSFER PUMP - REMOVE & INSTALL
309 05-205 Fuel Pump Rebuild & Calibration (PT.G / AFC,EFC,AFC-VS)
310 05-206-01 Fuel Pump Rebuild Remove component
311 05-206-02 Fuel Pump Rebuild Disassembly pump
312 05-206-03 Fuel Pump Rebuild Clean & visuall check component
313 05-206-04 Fuel Pump Rebuild Assembly component
314 05-206-05 Fuel Pump Rebuild Calibrate pump
315 05-207 F/P shutoff valve-Rebuild
316 05-216 FUEL TRANSFER PUMP-REBUILD
317 05-302 F/P Fron cover seal-Replace
318 05-611 FUEL PUMP,PT AFC-VS , CALIBRATE
319 06-104 Fuel Pump check valve-Remove & install,each
320 06-114 Fuel Filter head & gasket-Remove & install
321 06-118 Fuel line injector supply-Remove & install
322 06-124 FUEL SUPPLY-REMOVE&INSTALL
323 06-128 STC oil connection block-Remove & Install,All
324 06-141 STC oil manifold-Remove & install
325 06-148 INJECTOR-REMOVE&INSTALL,EACH ADD.
326 06-149 Injector-Remove & Install,All
327 06-151 STC oil control valve-Remove & install
328 06-164 STC viscosity sensor-Remove & install
329 06-205 Injector (Non top-stop) rebuild & calibrate,each
330 06-208 INJECTOR,TOP STOP-REBUILD & CALIBRATE ,EACH ADD.
331 06-211 INJECTOR,STC TOP STOP-REBUILD & CALIBRATE , FIRST
332 06-212 Injector (Top stop) rebuild & calibration,each
333 06-303 Fuel filter Spin-On type-Replace,each
334 06-304 Fuel filter hose (from Filter to tank)
335 06-305 Fuel line drain (engine to tank) -Replace
336 06-403 Injector Inspect for reuse,each (clean,measure)
337 06-421 Injector timing-Measure,each Cylinder
338 06-427 Injector Prototion-Measure,All
339 06-430 INJECTOR , NON TOP STOP - INSPECT FOR REUSE,EACH
340 06-436 Injector Inspect for reuse,each (clean,measure)
341 06-602 INJECTOR,TOP STOP - ADJUST TOP STOP TRAVEL , EACH
342 06-604 INJECTOR,STC TOP STOP - ADJUST TOP STOP TRAVEL , EACH
343 07-102 Lub.Bypass Valve-Remove & install
344 07-103 Lub Press.Regulator,main refle-Remove & install

Page 7 of 13
345 07-105 Lub.Oil Cooler-Remove & install
346 07-108 Lub.Oil filter head-Remove & install
347 07-109 Lub.Oil pan-Remove & install
348 07-110 Sump Pump,Inspection
349 07-112 Lub.Oil press.relief valve-Remove & install
350 07-113 Lub.Oil pump-Remove & install
351 07-113-01 SUMP PUMP MARINE INSPECTION
352 07-114 Lub.Oil suction tube-Remove &install
353 07-114-01 Hosses Lubricating System Install,Marin
354 07-114-02 Hosses Lubricating System Remove,Marine
355 07-115 Lub.Oil pan Transfer tube-Remove & install
356 07-117 Adaptor,spin-on lub.oil filter-Remove &install,All
357 07-125 Lub.oil viscosity sensor-Remove &install
358 07-126 Lub.Oil pump-Remove & install
359 07-127 Lub.oil Thermostat-Remove & install
360 07-202 Lub.filter head-Rebuild
361 07-203 LUBRICATING OIL PUMP,TOW-GEARS-REBUILD
362 07-207 LUBRICATING OIL COOLER ASSY-REBUILD
363 07-301 Lub.Oil filter Spin-on type-Replace,each
364 07-401 Lub.oil Cooler-Test for Reuse
365 07-401-01 Lubricating System,Inspection
366 07-405 Lub.oil filter head-Clean & Visually check
367 07-410 Lub oil press relief valve-Inspect for Reuse
368 07-411 Lub.oil pump-Inspect for reuse
369 07-601 Lub.oil Dipstick-Calibrate
370 07-601-01 Fill in Lubrication , Test
371 07-801 Lub.oil & filter-Change
372 07-901 Stamp Engine Data Tag.
373 08-101 Coolant Bypass Tube-Remove & Install
374 08-102 Coolant Header Cover-Remove & Install
375 08-103 Coolant Header Huosing-Remove & Install
376 08-104 Coolant Thermostat-Remove & Install
377 08-106 CoolantThermostat Housing Support-Remove & Install
378 08-107 Coolant System-Drain & Fill
379 08-107-01 Piping Cooling System Install,Marine
380 08-107-02 Piping Cooling System Remove,Marine
381 08-107-03 Fill in Cooling Water,Test
382 08-107-04 FILL IN COOLING WATER,MARINE TEST
383 08-110 FAN DRIVE IDLER ARM ASSY,REMOVE & INSTALL
384 08-111 Fan drive idler pully-Remove & Install
385 08-112 Fan Hub-Remove & Install
386 08-114 Fan Cooling-Remove & Install
387 08-115 Filter head Coolant-Remove & Install
388 08-118-01 Raw Water Expansion Tank Remove
389 08-118-02 Raw Water Expansion Tank Install
390 08-119-01 Raw Water Heat Exchanger Remove
391 08-119-02 Raw Water Heat Exchanger Install
392 08-124 SEA WATER PUMP-REMOVE & INSTALL
393 08-124-01 Raw Water Pump Remove
394 08-124-02 Raw water Pump Install

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395 08-130 Water Pump-Remove & Install
396 08-132 Coolant Vent hose-Remove & Install,All
397 08-134 FAN Drive Pillow Bearing-Remove & Install
398 08-135 Fan Drive Shaft & Bearing Assy-Remove&Install
399 08-136 Fan Guard,Circular type-Remove & Install
400 08-137 Fan Guard,Side or Rear-Remove & Install
401 08-142 Belt Guard-Remove & Install,each
402 08-146 Colling System,Inspection
403 08-150 Fan Hub Pulley-Remove & Install
404 08-203 FAN DRIVE IDLER ARM,REBUILD
405 08-204 Fan Drive Idler Pulley-Rebuild
406 08-205 FAN HUB - REBUILD
407 08-207 Raw Water Pump Rebuild / Repair
408 08-209 Water Pump-Rebuild
409 08-301 Belt Cooling Fan Drive-Replace
410 08-303 Coolant Thermostat Seal-Replace
411 08-307 FAN DRIVE IDLER PULLEY - REPLACE
412 08-308 Fan Hub Bearing-Replace
413 08-309 WATER SPARATOR-REMOVE&INSTALL
414 08-310 Hose Radiatot lower-Replace
415 08-311 Hose Radiator Upper-Replace
416 08-409 Fan Drive Idler Pulley-Inspect for Reuse
417 08-410 Fan Hub-Inspect for Reuse
418 08-413 Fan Cooling-Clean & Check
419 08-419 Raw Water Pump Clean & Visual Check
420 08-423 Water Pump-Clean & Visuall Check
421 08-601 Belt,Cooling Fan-Adjust
422 08-602 Drive Belt,Inspection
423 08-701 Coolant Addetive-Test Concentration
424 08-702 Coolant Thermostat-Test
425 08-801 Coolant & Filter-Change
426 09-101 Acc.Drive or Alt. Drive Pulley-Remove & Install
427 09-102 Air Compressor Drive-Remove & Install
428 09-103 FUEL PUMP LEAKING(VC)
429 09-104 Hyd.Pump Drive Bearing Supp.-Remove & Install
430 09-201 Fuel Pump or Air Compressor Drive-Rebuild
431 09-302 Fuel Pump Drive Gear or Shaft-Replace
432 09-402 Fuel Pump Drive-Inspect
433 10-101 Aftercooler Assy-Remove & Install
434 10-104 Aftercooler Plate-Remove & Install
435 10-114 Aftercooler water tube-Remove & Install
436 10-116 Air Cleaner Assy-Remove & Install
437 10-117 Air Induction,Ventilation,System,Inspec
438 10-125 Air Crossover-Remove & Install
439 10-129 Intake Manifold cover-Remove & Install
440 10-133 Turbocharger-Remove & Install
441 10-136 Turbocharger oil drain hose-Remove & Install
442 10-137 Turbocharger oil supply hose-Remove & Install
443 10-144 Charger Air pipe-Remove & Install
444 10-145 Charger Air cooler-Remove & Install

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445 10-146 Charger air cooler-Parts or Another Repair
446 10-155 Turbocharger water cooled-Remove & Install
447 10-201 AFTER COOLER ASSY-REBUILD
448 10-209 Turbocharger-Rebuild
449 10-301 Air Cleaner Element
450 10-304 Turbocharger coolant hose-Replace
451 10-401 Charger Air cooler-Clean & Check
452 10-404 Aftercooler Element-Clean & Check
453 10-422 Turbocharger-Inspect
454 10-701 Aftercooler Assy-Pressure Test
455 10-702 Aftercooler Element-Pressure Test
456 10-703 Charger Air Cooler Pressure Test
457 10-801 Air Cleaner Element-Service,each
458 10-802 Air Cleaner Precleaner Element-Service,each
459 11-117 Exhaust Manifold-Remove & Install
460 11-201 Exhaust Manifold-Disassembly & Assebly
461 11-309 Exhaust Manifold Gasket-Replace
462 11-701 Exhaust System,Inspection
463 12-101 Air Compressor-Remove & Install
464 12-201 Air Compressor Single Cyl.-Rebuild
465 12-202 Air Compressor Two Cyl.-Rebuild
466 13-101 Altenator-Remove & Install
467 13-102 Altenator Bracket-Remove & Install
468 13-103 Altenator Pulley-Remove & Install
469 13-104 Starting Motor-Remove & Install
470 13-106 IGNITION COIL-REMOVE&INSTALL
471 13-108 SPARK PLUGS,SHIELED-REMOVE&INSTALL
472 13-122 Automatic Belt Tensioner-Remove & Install
473 13-123 Automatic Belt Tensioner Bracket-Remove.& Install
474 13-301 Altenator Drive Belt-Replace
475 13-601 Altenator Drive Belt-Adjustment
476 13-602 AUXILARY MAGNETIC SWITCH-REMOVE&INSTALL
477 14-701 Engine Run-In Test (Engine Dynamometer)
478 14-701-01 Install Engine on test stand,& preparation test
479 14-701-02 Test Engine Operate,& Remove from test stand
480 14-701-03 Final Test
481 14-701-04 Dock Trial Test
482 14-701-05 Final Test
483 14-703 Engine Test with Load Bank
484 14-704 Engine Test In-Chassis
485 14-705 FILL IN BATTERY ELECTROLITE EACH BATT.
486 14-705-01 ADJUST ENGINE TO RATED POWER & SPEED
487 14-706 FILL IN FUEL TO TANK EACH 100 LT
488 14-707 POWER CABLE PREPARATION EACH
489 14-708 CLEANING TEST ROOM
490 15-104 Instrument Control Box Remove & Install
491 15-105 Circuit Board
492 15-106 Coolant Pressure Switch
493 15-107 Crankcase Pressure Switch
494 15-108 Electric Cable-Disconnect & Connect

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495 15-111 In line Fuse assy-Replace
496 15-112 Engine Monitor Installed
497 15-113 LED Panel
498 15-114 LED Remote Panel
499 15-115 Magnetig Pick-Up
500 15-116 Main Power Cable
501 15-117 Oil Pressure Transducer
502 15-118 Temperature Sensor
503 15-119 Magnetig Pick-Up Cable Remove & Install,each
504 15-120 Test Button
505 15-121 Gauges,each
506 15-122 Control Cable
507 15-122-01 Throttle Control Cable Install , Marine
508 15-122-02 Throttle Control Cable Adjustment,Marin
509 15-123 Actuators
510 15-124 Control Switch
511 15-125 Electronic Control Unit
512 15-126 Speed Sensor
513 15-128 Wiring Harness
514 15-133 Govenor Control
515 15-301 Fuse Replace
516 15-302 Panel Light,Replace,each
517 15-303 Switch Start or On-Off,Replace
518 15-401 Voltage Measurement
519 15-501 Main Power Cable Remove & Install,each
520 15-502 Magnetig Pick-Up Remove & Install,each
521 15-601 Control Calibrate (AVR,ECM)
522 15-602 Governor Control Calibrate
523 16-101 Engine Support Bracket-Front
524 16-102 Engine Support Bracket-Rear
525 16-103 Flywheel or Flaxible Plate
526 16-104 Flywheel Housing (Transmition - Rear Section)
527 16-105 Flywheel Housing (Genset - Rear Section)
528 16-201 Flywheel Housing-Rebuild
529 16-301 Flywheel Ring Gear-Replace
530 16-401 Flexplate-Inspect for reuse
531 16-402 Flywheel-Inspect
532 16-403 Flywheel Housing-Clean & Check
533 17-118 Engine Coolant Heater
534 17-120 Fuel Heater
535 17-121 Oil Heater
536 17-123 Fender Panel
537 17-125 Grille
538 17-127 Hood & Muffler or Air Cleaner
539 17-130-01 Marine Propeller Shaft Disconnect
540 17-130-02 Marine Propeller Shaft Connect
541 17-131 Muffler,each
542 17-132 Attenuator-Front & Rear
543 17-139 Radiator
544 17-141 Radiator-Repair

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545 17-142 Radiator Guard
546 17-143 Radiator Shroud
547 17-144 Radiator Shutter assy
548 17-146 Radiator Top Tank
549 17-155-01 Marine Gear Box Remove
550 17-155-02 Marine Gear Box Install
551 17-405 Radiator Clean & Flush
552 17-701 Radiator Pressure Test
553 17-702 Radiator Shutter-Check Operation
554 17-801 MARINE INSTALLATION INSPECTION
555 17-802 Vesel & Aplication,Inspection
556 17-803 Propulsion System,Inspection
557 19-155 LUB OIL LEVEL SENSOR REMOVE & INSTALL
558 20-101 Jacob Brake
559 20-102 JACOB BRAKE-REMOVE & INSTALL,EACH ADD.
560 20-103 Jacob Brake-Repair
561 21-101 Main Generator
562 21-102 Main Circuit Breaker
563 21-103 Mini-Panel Generator Control
564 21-104 Speed Switch
565 21-105 Oil Press.Sending Unit
566 21-106 Transfer switch circuit breaker
567 21-107 Voltage Rheostat
568 21-108 Wiring Harness
569 21-108-01 Electrical System,Inspection
570 21-109 Excitor Stator , Remove & Install
571 21-110 Excitor Stator , Check & Measurement
572 21-111 Rectivier & Varistor Assy , Remove & Install
573 21-112 Rectivier & Varistor All , Check & Measurement
574 21-113 Rectivier & Varistor All , Replace
575 21-301 Voltage Regulator
576 21-302 Current transformer
577 21-303 Field Breaker or Frequency Module
578 21-304 Fuse Holder
579 21-305 Paralleling Module
580 21-306 Potential transformer
581 21-307 AC Meterings Panel
582 21-308 AMF
583 21-309 Phase selector Switch
584 21-310 AC Wattmeter Transducer
585 21-311 DC Mather Board
586 21-311-01 Panel Electrical System Install, Marine
587 21-311-02 Wiring Harness Install,Marine
588 21-312 Circuit Breaker
589 21-313 DC.W/Temp.Gauge;O/Press.Gauge;Hourmeter;DC.Wattmeter,each
590 21-314 Safety Control
591 21-315 Temperature sending
592 21-316 Transfer Switch Logig Card
593 21-701 Generator Set Test (With Load Bank)
594 99-801 Accessory Drive Seal-Replace

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595 99-802 Aftercooler Assembly-Replace
596 99-803 Camshaft Bushings-Replace
597 99-804 Camshaft Bushings-Replace (w/ eng.brake)
598 99-805 Coolant Thermostat-Remove,Test-Replace
599 99-806 Coolant Thermostat Housing Gasket-Replace
600 99-807 Crankshaft Seal,Front-Replace
601 99-808 Crankshaft Seal,Rear-Replace
602 99-809 Cylinder Head Gasket-Replace
603 99-810 Cylinder Head Gasket-Replace (w/eng brake)
604 99-815 Exhaust Manifold Gasket-Replace,All
605 99-816 Flywheel-Replace
606 99-817 Flywhell Housing-Replace
607 99-818 Fuel Pump Remove,Calibrate,Install
608 99-821 Shutoff Valve Solenoide-Replace
609 99-822 Gear Cover Gasket-Replace
610 99-823 Injector-Replace,One
611 99-824 Injector-Replace,One (w/ Engine Brake)
612 99-825 Injector-Replace,Two
613 99-826 Injector-Replace,Two (w/ Engine Brake)
614 99-827 Injector-Replace,All
615 99-828 Injector-Replace,All (w/ Engine Brake)
616 99-829 Injector,STC-Replace,One
617 99-830 Injector,STC-Replace,One (w/ Engine Brake)
618 99-831 Injector,STC-Replace,Two
619 99-832 Injector,STC-Replace,Two (w/ Engine Brake)
620 99-833 Injector,STC-Replace,All
621 99-834 Injector,STC-Replace,All (w/ Engine Brake)
622 99-835 Intake Manifold Gasket-Replav,All
623 99-836 Lubricating Oil Cooler-Replace
624 99-840 Lubricating Oil Pan Gasket-Replace
625 99-841 Piston & Liner-Replace,One (Engine Failure)
626 99-842 Piston & Liner-Replace,One (Engine Failure) (w/ Engine Brake)
627 99-843 Piston & Liner-Replace,Two (Engine Failure)
628 99-844 Piston & Liner-Replace,Two (Engine Failure) (w/ Engine Brake)
629 99-845 Piston & Liner-Replace,All
630 99-846 Piston & Liner-Replace,All (w/ Engine Brake)
631 99-847 Piston Ring-Replace,One Cylinder
632 99-848 Piston Ring-Replace,One Cylinder (w/ Engine Brake)
633 99-849 Piston Ring-Replace,All Cylinder
634 99-850 Piston Ring-Replace,All Cylinder (w/ Engine Brake)
635 99-855 Rocker Lever Cover Gasket-Replace
636 99-856 Switch,Trottle-Replace
637 99-857 Turbocharger-Replace
638 99-858 Valve,Injector,Crosshead-Adjustment
639 99-859 Valve,Injector,Crosshead-Adjustment (w/ Engine Brake)
640 99-860 Water Pump-Replace
641 99-861 Exhaust Manifold Gasket-Replace,All (Optimized After Cooler)
642 99-865 Lubrict. Filter Head to Block Gasket-Replace
643 99-871 Valve,Injector,Crosshead (STC)-Adjustment
644 99-872 OUTSIDE WORKS

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