NO: 483R4

SERVICE BULLETIN
DATE: October 23, 2006 Supersedes: S.B. 483R2 dated 3/19/03

SUBJECT: WOODWARD DYNA 70025 INTEGRATED ACTUATOR FOR

STANADYNE FUEL INJECTION PUMPS

PUBLICATIONS REFERENCES: SERVICE BULLETINS 462, 509R2

The Woodward DYNA 70025 electronic governing system has been used in
conjunction with Stanadyne “D” Series mechanically governed injection pumps for
both production and the aftermarket since the mid-1990’s. This governing system
(Reference Figure 1) is easily adapted to mechanically governed “D” Series pumps
where closer governor regulation than what the mechanical governor can provide is
desired.

DYNA 70025
Integrated Actuator
Assembly

Electronic
Engine
Controller

Figure 1

The electronic governing system consists of a rotary actuator, which replaces the
standard governor cover, plus engine mounted electronic controls. The Woodward
Governor Company manufactures several variants of the DYNA 70025 pump mounted
electronic actuator. However, only three are available from Stanadyne - two 12 volt
actuators (internally sealed actuator shaft and non-sealed shaft versions) and one 24
volt actuator (sealed actuator shaft) version, as shown in the table in the following
page.

Stanadyne Corporation
92 Deerfield Road, Windsor, CT 06095, U.S.A. Tel: (860) 525-0821; Fax: (860) 683-4581; www.stanadyne.com
 -2- S.B. 483R4

Stanadyne Woodward and Barber Actuator

Part Number Coleman Part Numbers Voltage Type Customer
DYNC-70025-000-0-12
DYNC-70025-000-1-12
DYNC-70025-000-0-12
33824 DYNC-70025-001-1-12 12 Sealed Cummins
DYNC-70025-003-1-12
DC 70025-003-012
DC 70025-003-112
DYNC-70025-000-0-24
DYNC-70025-000-1-24
DYNC-70025-001-0-24
33825 DYNC-70025-001-1-24 24 Sealed Cummins
DYNC-70025-003-1-24
DC 70025-003-024
DC 70025-003-124
DYNC-70025-200-2-12
34796 DYNC-70025-201-2-12 12 Standard Perkins
DC 70025-201-212

NOTE: The DYNA 70025 electronic governing system was originally

manufactured by the Barber Colman Governor Company. Part numbers for both
manufacturers are represented in the table above .

The engine controls and other actuators available from Woodward are not
available from Stanadyne. Additional information on these components is
available through the Woodward Governor Company, at the following address:
Woodward Governor Company
6250 West Howard Street
Niles, IL 60714-3433
Phone: 1(847)967-7730
www.woodward.com
Governor Operation
The actuator consists of a electric coil and a lever arm which contacts the pumps
governor linkage to control engine speed. As engine speed varies with load, the
electronic control unit varies the current to the pump mounted actuator which in
turn repositions the linkage and metering valve.

Testing Pumps With the DYNA 70025 Actuator

Pumps received for service that have a DYNA 70025 Actuator installed, should
be serviced as follows.
1. Compare the part number on the actuator manufacturers label to the table
above to determine whether the actuator is a 12 or 24 volt model.
2. With the pump mounted on the test bench, connect the leads from your
voltage supply (12 or 24 volts DC as applicable) to the two center terminal
screws on the terminal strip of the actuator (Ref. Fig. 3).
 -3- S.B. 483R4

3. With the pump operating and fuel flowing out the return, turn the voltage
supply on. This will rotate the actuator out of contact with the linkage hook
thereby allowing full wide open throttle (WOT) fuel delivery.
4. Check the pump performance per the individual specification. In order to
perform the fuel delivery shutoff checks, de-energize the actuator.
NOTE: It will be necessary to reset the high idle settings to specification prior to
checking pump performance. In addition, the low idle setting procedure stated on
the individual service specification must also be carefully followed to prevent
possible mechanical interference between the throttle lever fork and the actuator
yoke when the throttle is in the low idle position.

Cover and Integrated

Actuator Assembly Electrical
Governor Terminals
Actuator Yoke Linkage

Actuator Yoke

Governor Linkage
Figure 3

Care must be taken when reinstalling the Barber-Colman actuator to the pump.
With the mounting screws removed from the cover assembly, position and align
the actuator above and to the front of the pump and align the actuator yoke with
the linkage in the pump. Lower the actuator onto the pump at an angle as shown
in Figure 3. With the linkage properly engaged, a slight amount of pressure will
be required to align the cover holes. Reinstall the cover screws and tighten to
35-45 lbf. inches (4.0 - 5.1 N-m).

IMPORTANT: Once the pump is installed on the engine, it will be necessary to

reset the mechanical governor cutoff speed to a level that is 12% higher than the
desired operating speed controlled by the Barber-Colman actuator. This prevents
the mechanical governor from interfering with the electronic governor during
operation as well as providing overspeed protection.
 -4- S.B. 483R4

Warranty
Stanadyne’s limited warranty applies to pumps with Woodward/ Barber Colman
actuators as follows:

1. All models listed below that were originally equipped with DYNC 70025
actuators - both the pump and actuator are covered by our standard terms as
outlined in the Service Policies and Procedures Manual (99666) for the
specific application.
2. Pump models not listed below that have had a DYNC 70025 actuator added
in the field - the pump itself is covered by our standard warranty terms as
outlined in the Service Policies and Procedures Manual but the DYNC 70025
actuator does not qualify for the Stanadyne warranty coverage.
3. Service Parts Warranty - All DYNC 70025 actuators sold by Stanadyne
qualify for our Standard Service Parts warranty coverage of 12 months or 500
hours, whichever occurs first.

Pump Models Originally Equipped With a DYNC 70025 Actuator

33824 (12 Volt)

DB4427-5270 DB4427-5454 DB4627-5683 DB4629-5845
DB4427-5446 DB4627-5460 DB4627-5762 DB4427-5851
DB4427-5450 DB4627-5464 DB4427-5817
33825 (24 Volt)
DB4427-5294 DB4427-5451 DB4627-5461 DB4427-5852
DB4427-5447 DB4427-5455 DB4627-5465 DB4629-5889
34796 (12 Volt)
DB4427-5784 DB4627-5786 DB4627-5989
DB4627-5671 DB4627-5787 DB4627-5990
DB4627-5785 DB4627-5811 DB4627-5991

Technical Support Group

Product Support Department

Revision Date Changes

3 09/03 Corrected improperly listed part numbers.
4 10/06 Changed part numbers, pump model reference, and warranty
information. Changed manufacturer information.