Professional Documents
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CARBURETOR
REFERENCE
MANUAL
This reference manual contains information on the various types of carburetors used on Kohler engines. Sections
1-3 give correct information for replacing the Kohler Adjustable Carburetors with Walbro Carburetors. Section 1 is a
part number cross reference to assist you in selecting the proper replacement carburetor or carburetor kit. Section 2
contains recommended carburetor adjustment procedures for Kohler and Walbro carburetors, and preliminary needle
settings for Magnum and K-Series Engine Models. Section 3 is the service parts listing for those same Engine Models.
The sections following these first three contain current service parts information on current products. These sections
are set up to show the carburetor number embossed on the mounting flange of the carburetor. (This number is for
reference only. These part numbers are not available for service.) The tables show the serviceable parts available for
that carburetor number. Some of these carburetors still have piece parts available and some of them are serviced with
kits only.
The cross reference listing will be periodically updated to reflect part number supersessions. All information in this
manual is subject to change. For additional service and repair information see the appropriate service manual for your
model engine.
Section 1
Carburetor Cross Reference
2. If an original Kohler adjustable jet carburetor is no NOTE: Carburetors listed in the “Walbro Fixed Jet Carb”
longer available, and the engine serial number is column and “Walbro Adj Jet Carb” column are for
prior to the serial break, order the corresponding reference only. Always order the corresponding
Walbro fixed or adjustable jet carburetor kit. carburetor kit.
If the engine serial number is at or after the serial Carburetor kits include a carburetor assembly,
break, determine the part number of the carburetor gasket and/or linkage.
installed on the engine. (The part number is stamped
on the carburetor mounting flange.)
Kohler engines are equipped with one of two basic types • Make sure the air cleaner element is clean and all air
of carburetors – Kohler or Walbro – fixed main jet or cleaner components are fastened securely.
adjustable main jet. This section covers the carburetor
adjustment procedures for all Kohler engines. • Make sure the ignition system, governor system,
exhaust system, and throttle and choke controls are
Kohler carburetor adjustments are covered on pages operating properly.
2.1 & 2.2. Walbro carburetor adjustments are covered
If, after checking the items listed above, starting or engine
on pages 2.2 & 2.3. Preliminary settings for both type
operation problems exists, it may be necessary to adjust
carburetor is on page 2.4.
the carburetor.
The carburetor is designed to deliver the correct fuel-to-
NOTE: Carburetor adjustments should be made only
air mixture to the engine under all operating conditions.
after the engine has warmed up.
The main fuel and low idle fuel needles on adjustable
jet carburetors are set at the factory and normally do
not need further adjustment. On fixed jet carburetors, Kohler Carburetor Adjustment
the low idle fuel needle is also set at the factory and In general, turning the adjusting needles in (clockwise)
normally does not need further adjustment. The main decreases the supply of fuel to the carburetor. This gives
fuel jet is calibrated and installed at the factory and is not a leaner fuel-to-air mixture. Turning the adjusting needles
adjustable*. out (counterclockwise) increases the supply of fuel to the
NOTE: * Engines operating at altitudes above carburetor. This gives a richer fuel-to-air mixture. Setting
approximately 1830 m (6000 ft.) may require a the needles midway between the lean and rich positions
special “high altitude” main jet. will usually give the best results.
7. Recheck the low idle speed using a tachometer. 1. With the engine stopped, turn the adjusting needle(s)
Readjust the speed as necessary. in (clockwise) until it bottoms lightly.
Magnum Models
Kohler Adjustable Jet Walbro Fixed Jet Walbro Adjustable Jet
Low Idle High Idle Low Idle Low Idle Main Fuel
M8 1-1/4 turns 2 turns 2-1/2 turns 2-1/2 turns 3/4 turn
M10 2-1/2 turns 2 turns 1-1/4 turns 1-3/4 turns 1-1/8 turns
M12 2-1/2 turns 2 turns 1-1/4 turns 1-3/4 turns 1-1/8 turns
M14 2-1/2 turns 3-1/4 turns 1-1/2 turns 1-1/8 turns 1-1/4 turns
M16 2-1/2 turns 3-1/2 turns 1 turn 2 turns 7/8 turn
M18 1 turn 2-1/2 turns 1-1/4 turns 1-1/4 turns 1-1/4 turns
M20 1 turn 2-1/2 turns 1-1/4 turns 1-1/4 turns 1 turn
MV16/18 Not Applicable Not Applicable 1-1/4 turns 1-1/4 turns 1-1/4 turns
MV20 Not Applicable Not Applicable 1-1/4 turns 1-1/4 turns 1 turn
Command Models
Kohler Adjustable Jet Walbro Fixed Jet Walbro Adjustable Jet
Low Idle High Idle Low Idle Low Idle Main Fuel
C5 Not Applicable Not Applicable 1 turn Not Applicable Not Applicable
CV12.5 Not Applicable Not Applicable 1 turn Not Applicable Not Applicable
Figure 2-5. Preliminary Low Idle and Main Fuel Needle Settings.
This section contains indexed illustrations and complete part number breakdowns for the Kohler adjustable and Walbro
fixed/adjustable carburetors.
The Kohler carburetors are covered on pages 3.2–3.5. 1/2Ǝ Walbro carburetors are covered on pages 3.6–3.7.
1Ǝ Walbro carburetors are covered on pages 3.8–3.11.
Here is a listing for quick reference of fixed main jets and high altitude jet kits and jet size.
Command Single
Carburetor Service Gasket, Gasket, Air Shaft, Throttle Screw, Valve Plate, Throttle
Ref. Number Carburetor Carburetor (2) Cleaner (4) (9) (10) (11)
12 053 01* (3) 12 853 82-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 04* (6) 12 853 92-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 06* (6) 12 853 109-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 09* (6) 12 853 95-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 10* (3) 12 853 53-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 14* (8) 12 853 33-S (7) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 15 (8) 12 853 13-S (7) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 16*(3) 12 853 14-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 18* (8) 12 853 33-S (7) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 21 (6) 12 853 16-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 22* (3) 12 853 77-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 23* (6) 12 853 109-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 25* (6) 12 853 92-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 26* (3) 12 853 80-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 27* (3) 12 853 108-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 28* (3) 12 853 45-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 29* (3) 12 853 23-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 32* (6) 12 853 94-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 34* (8) 12 853 33-S (7) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 36* (8) 12 853 80-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 39* (3) 12 853 140-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 40* (3) 12 853 43-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 43 (3) 12 853 43-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 44* (6) 12 853 92-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 45 (3) 12 853 45-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 47* (3) 12 853 140-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 49* (3) 12 853 80-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 50* (6) 12 853 93-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 51* (3) 12 853 108-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 53 (3) 12 853 53-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 55* (3) 12 853 77-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 56* (6) 42 853 03-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 57* (3) 12 853 82-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 58* (6) 12 853 95-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 59* (3) 12 853 33-S (7) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 60* (3) 12 853 98-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 61* (3) 12 853 80-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 146 03-S
12 053 66 (3) 12 853 41-S (1) 12 041 01-S 12 041 02-S
12 053 68 (6) 12 853 68-S (5) 12 041 01-S 12 041 02-S
12 053 73* (6) 12 853 91-S (5) 12 041 01-S 12 041 02-S No Spare Parts Available
12 053 75 (3) 12 853 75-S (1) 12 041 01-S 12 041 02-S
12 053 76* (6) 12 853 93-S (5) 12 041 01-S 12 041 02-S
12 053 77 (3) 12 853 77-S (1) 12 041 01-S 12 041 02-S
4.2 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1
26
7 9 25 27
10 30
24 10
2 11 29
3 23 28
5
4 2 12 20 18
8
13 14 31
22
4 15 21 19
2 18
6
16 18
32
4 17
Command Single
Screw, Throttle Needle, Idle Spring, Throttle Screw, Fuel Bowl Gasket, Bowl Carburetor
Adjusting (12) Mixture (13) Idle Needle (14) Retainer (17) Screw (18) Bowl (19) Ref. Number
12 086 04-S 12 368 01-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 01* (3)
12 086 04-S 12 368 01-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 04* (6)
12 086 04-S 12 368 01-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 06* (6)
12 086 04-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 09* (6)
12 086 04-S 12 368 01-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 10* (3)
12 086 04-S 12 368 01-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 14* (8)
12 086 04-S 12 368 01-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 15 (8)
12 086 04-S 12 368 01-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 16 (3)
12 086 04-S 12 368 03-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 18* (8)
12 086 04-S 12 368 01-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 21 (6)
12 086 04-S 12 368 01-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 22* (3)
12 086 04-S 12 368 03-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 23* (6)
12 086 04-S 12 368 03-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 25* (6)
12 086 04-S 12 368 03-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 26* (3)
12 086 04-S 12 368 01-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 27* (3)
12 086 04-S 12 368 03-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 28* (3)
12 086 04-S 12 368 03-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 29* (3)
12 086 04-S 12 368 01-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 32* (6)
12 086 04-S 12 368 03-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 34* (8)
12 086 04-S 12 368 01-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 36* (8)
12 086 04-S 12 368 03-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 39* (3)
12 086 04-S 12 368 03-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 40* (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 43 (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 44* (6)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 45 (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 47* (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 49* (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 50* (6)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 51* (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 53 (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 55* (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 56* (6)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 57* (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 041 06-S (REF) 12 104 01-S 12 053 58* (6)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 59* (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 60* (3)
12 086 04-S 12 368 05-S 12 089 09-S 12 086 05-S 12 041 06-S (REF) 12 104 01-S 12 053 61* (3)
12 053 66 (3)
12 053 68 (6)
No Spare Parts Available 12 053 73* (6)
12 053 75 (3)
12 053 76* (6)
25 041 03-S 12 053 77 (3)
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.3
1
26
7 9 25 27
10 30
24 10
2 11 29
3 23 28
5
4 2 12 20 18
8
13 14 31
22
4 15 21 19
2 18
6
16 18
32
4 17
Command Single
Carburetor Gasket, Fuel Plate, Choke (22 Cap, Choke Shaft Assembly,
Ref. Number Bowl (20) Jet, Main (21) or 30) Lever (26) Spring (24) Choke (25 or 27)
12 053 01* (3) 12 041 05-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 04* (6) 12 041 05-S 12 337 01-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 06* (6) 12 041 05-S 12 337 01-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 09* (6) 12 041 05-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 10* (3) 12 041 05-S 12 337 01-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 14* (8) 12 041 05-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 15 (8) 12 041 05-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 16 (3) 12 041 05-S 12 337 01-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 18* (8) 12 041 05-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 21 (6) 12 041 05-S 12 337 01-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 22* (3) 12 041 05-S 12 337 01-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 23* (6) 12 041 05-S 12 337 07-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 25* (6) 12 041 05-S 12 337 07-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 26* (3) 12 041 05-S 12 337 07-S 12 146 10-S 12 173 06-S 12 144 18-S
12 053 27* (3) 12 041 05-S 12 337 01-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 28* (3) 12 041 05-S 12 337 07-S 12 146 10-S 12 173 06-S 12 144 18-S
12 053 29* (3) 12 041 05-S 12 337 07-S 12 146 10-S 12 173 06-S 12 144 18-S
12 053 32* (6) 12 041 05-S 12 337 01-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 34* (8) 12 041 05-S 12 146 10-S 12 173 06-S
12 053 36* (8) 12 041 05-S 12 146 10-S 12 173 06-S
12 053 39* (3) 12 041 05-S 12 337 07-S 12 146 10-S 12 173 06-S 12 144 18-S
12 053 40* (3) 12 041 05-S 12 337 07-S 12 146 10-S 12 173 06-S 12 144 18-S
12 053 43 (3) 12 041 05-S 12 337 04-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 44* (6) 12 041 05-S 12 337 04-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 45 (3) 12 041 05-S 12 337 04-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 47* (3) 12 041 05-S 12 337 03-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 49* (3) 12 041 05-S 12 337 03-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 50* (6) 12 041 05-S 12 337 03-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 51* (3) 12 041 05-S 12 337 04-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 53 (3) 12 041 05-S 12 337 04-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 55* (3) 12 041 05-S 12 337 03-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 56* (6) 12 041 05-S 12 337 03-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 57* (3) 12 041 05-S 12 337 03-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 58* (6) 12 041 05-S 12 337 03-S 12 146 02-S 12 089 10-S 12 144 08-S
12 053 59* (3) 12 041 05-S 12 337 04-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 60* (3) 12 041 05-S 12 337 04-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 61* (3) 12 041 05-S 12 337 03-S 12 146 12-S 12 173 06-S 12 144 17-S
12 053 66 (3)
12 053 68 (6)
12 053 73* (6) No Spare Parts Available
12 053 75 (3)
12 053 76* (6)
12 053 77 (3) 12 041 05-S
4.4 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1
26
7 9 25 27
10 30
24 10
2 11 29
3 23 28
5
4 2 12 20 18
8
13 14 31
22
4 15 21 19
2 18
6
16 18
32
4 17
Command Single
Bushing, Choke Kit, Needle With Service Kits Available - Carburetor
(29) Gasket (31) See Page 4.8 Ref. Number
K1,K6,K7 12 053 01* (3)
K1,K7,K8 12 053 04* (6)
K1,K7,K8 12 053 06* (6)
K1,K6,K7 12 053 09* (6)
K1,K6,K7 12 053 10* (3)
12 755 13-S K6,K7 12 053 14* (8)
12 755 13-S K6,K7 12 053 15 (8)
K1,K6,K7,K20 12 053 16 (3)
12 755 19-S K6,K7 12 053 18* (8)
K1,K6,K7,K17,K20 12 053 21 (6)
K1,K7,K8 12 053 22* (3)
12 158 01-S K1,K7,K8,K9,K17,K18 12 053 23* (6)
12 158 01-S K1,K7,K8,K9,K17,K18 12 053 25* (6)
12 158 01-S K1,K6,K7,K10,K18 12 053 26* (3)
K1,K7,K8 12 053 27* (3)
12 158 01-S K1,K6,K7,K10,K18 12 053 28* (3)
12 158 01-S K1,K6,K7,K10,K18,K20 12 053 29* (3)
K1,K7,K8,K17 12 053 32* (6)
12 755 19-S K6,K7,K10 12 053 34* (8)
12 755 13-S K6,K7,K10 12 053 36* (8)
12 158 01-S K1,K7,K8,K10,K18 12 053 39* (3)
12 158 01-S K1,K7,K8,K10,K18 12 053 40* (3)
12 158 01-S K7,K8,K9,K20 12 053 43 (3)
12 158 01-S K7,K8,K9,K17 12 053 44* (6)
12 158 01-S K7,K8,K9,K20 12 053 45 (3)
12 158 01-S K7,K8,K9 12 053 47* (3)
12 158 01-S K7,K8,K9 12 053 49* (3)
12 158 01-S K7,K8,K9,K17 12 053 50* (6)
K7,K8 12 053 51* (3)
K5,K7,K8,K20 12 053 53 (3)
K7,K8 12 053 55* (3)
K7,K8,K17 12 053 56* (6)
K7,K8 12 053 57* (3)
K7,K8,K17 12 053 58* (6)
12 158 01-S K7,K8,K9 12 053 59* (3)
12 158 01-S K7,K8,K9 12 053 60* (3)
12 158 01-S K7,K8,K9 12 053 61* (3)
K12,K14,K16,K20 12 053 66 (3)
K12,K13,K15,K16 12 053 68 (6)
No Spare Parts Available 12 053 73* (6)
K12,K14,K16 12 053 75 (3)
K7,K8,K9,K17 12 053 76* (6)
K2,K5,K7,K8,K20 12 053 77 (3)
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.5
1
26
7 9 25 27
10 30
24 10
2 11 29
3 23 28
5
4 2 12 20 18
8
13 14 31
22
4 15 21 19
2 18
6
16 18
32
4 17
Command Single
Carburetor Service Gasket, Gasket, Air Screw, Valve Gasket, Bowl Gasket, Fuel
Ref. Number Carburetor Carburetor (2) Cleaner (4) (10) Screw (18) Bowl (20)
12 053 78* (3) 12 853 140-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 80 (3) 12 853 80-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 81* (6) 12 853 94-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 82 (3) 12 853 82-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 83* (6) 12 853 95-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 91 (6) 12 853 91-S (5) 12 041 01-S 12 041 02-S
12 053 92 (6) 12 853 92-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 93 (6) 12 853 93-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 94* (6) 42 853 03-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 95 (6) 12 853 95-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 96 (6) 12 853 96-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 98 (3) 12 853 98-S (1) 12 041 01-S 12 041 02-S 12 041 06-S (REF) 12 041 05-S
12 053 103 (6) 12 853 103-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 104* (6) 12 853 118-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 105 (3) 12 853 105-S (1) 12 041 01-S 12 041 02-S 12 041 06-S (REF) 12 041 05-S
12 053 107* (6) 12 853 117-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 108 (3) 12 853 108-S (1) 12 041 01-S 12 041 02-S
12 053 109 (6) 12 853 109-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 115 (6) 12 853 115-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 116 (3) 12 853 116-S (1) 12 041 01-S 12 041 02-S 12 041 06-S (REF) 12 041 05-S
12 053 117 (6) 12 853 117-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 118 (6) 12 853 118-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 119 (6) 12 853 119-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 130 (6) 12 853 130-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 131 (6) 12 853 131-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 132 (6) 12 853 132-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 133 (3) 12 853 133-S (1) 12 041 01-S 12 041 02-S 12 041 05-S
12 053 135 (6) 12 853 135-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 136 (3) 12 853 136-S (1) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 139 (3) 12 853 139-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 140 (3) 12 853 140-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 145* (3) 12 853 149-S (1) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 146 (3) 12 853 146-S (1) 12 041 01-S 12 041 02-S 12 041 06-S (REF) 12 041 05-S
12 053 147 (6) 12 853 147-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 148 (3) 12 853 148-S (1) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 149 (3) 12 853 149-S (1) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
12 053 158 (3) 12 853 158-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 159 (3) 12 853 159-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 169 (3) 12 853 169-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
12 053 177 (3) 12 853 177-S (1) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
42 053 01* (6) 12 853 109-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
42 053 02 (6) 42 853 02-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S
42 053 03 (6) 42 853 03-S (5) 12 041 01-S 12 041 02-S 25 086 27-S 25 041 03-S 12 041 05-S
4.6 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1
26
7 9 25 27
10 30
24 10
2 11 29
3 23 28
5
4 2 12 20 18
8
13 14 31
22
4 15 21 19
2 18
6
16 18
32
4 17
Command Single
Plate, Choke Shaft Assembly, Cap, Choke Bushing, Service Kits Available - Carburetor
(22 or 30) Choke (25 or 27) Lever (26) Choke (29) See Page 4.8 Ref. Number
12 146 12-S 12 173 06-S 12 158 01-S K2,K7,K8,K9,K20 12 053 78* (3)
12 146 12-S 12 173 06-S 12 158 01-S K2,K7,K8,K9,K20 12 053 80 (3)
12 146 12-S 12 173 06-S 12 158 01-S K7,K8 12 053 81* (6)
K2,K5,K7,K8,K20 12 053 82 (3)
12 146 12-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 83* (6)
K12,K13,K14,K16 12 053 91 (6)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 92 (6)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K2,K7,K8,K9,K17,K20 12 053 93 (6)
K2,K5,K7,K8,K17,K20 12 053 94* (6)
K2,K5,K7,K8,K17,K20 12 053 95 (6)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 96 (6)
K7,K8,K20 12 053 98 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 103 (6)
K7,K8,K17 12 053 104* (6)
K5,K7,K8,K20 12 053 105 (3)
K7,K8,K17 12 053 107* (6)
K5,K20 12 053 108 (3)
K5,K7,K8,K17,K20 12 053 109 (6)
K5,K7,K8,K17,K20 12 053 115 (6)
K5,K7,K8,K20 12 053 116 (3)
K3,K4,K5,K7,K8,K17,K20 12 053 117 (6)
K3,K4,K5,K7,K8,K17,K20 12 053 118 (6)
K5,K7,K8,K17,K20 12 053 119 (6)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 130 (6)
K5,K7,K8,K17,K20 12 053 131 (6)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K2,K7,K8,K9,K20 12 053 132 (6)
K5,K7,K8,K20 12 053 133 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 135 (6)
K3,K4,K5,K7,K8 12 053 136 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K2,K7,K8,K9,K19 12 053 139 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K2,K7,K8,K9,K19,K20 12 053 140 (3)
K3,K4,K5,K7,K8 12 053 145* (3)
K5,K7,K8,K19,K20 12 053 146 (3)
K5,K7,K8,K17,K19,K20 12 053 147 (6)
K3,K4,K5,K7,K8,K19,K20 12 053 148 (3)
K3,K4,K5,K7,K8,K19,K20 12 053 149 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 158 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 159 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 169 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K7,K8,K9,K17,K20 12 053 177 (3)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K2,K7,K8,K9,K17 42 053 01* (6)
K7,K8,K17 42 053 02 (6)
12 146 12-S 12 144 17-S 12 173 06-S 12 158 01-S K2,K7,K8,K9,K17 42 053 03 (6)
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.7
1
26
7 9 25 27
10 30
24 10
2 11 29
3 23 28
5
4 2 12 20 18
8
13 14 31
22
4 15 21 19
2 18
6
16 18
32
4 17
Command Single
NOT ILLUSTRATED
K1 12 755 68-S KIT, HIGH ALTITUDE (*5-10,000) (INCLUDES 2,4,18,20, 25 113 38-S, HIGH ALTITUDE JET)
K2 12 755 92-S KIT, HIGH ALTITUDE (*5-10,000) (INCLUDES 2,4,18, 25 113 38-S, HIGH ALTITUDE JET)
K3 12 755 108-S KIT, HIGH ALTITUDE (*5-10,000) (INCLUDES 2,4,18, 12 454 03-S, 25 113 38-S, HIGH ALTITUDE JET)
K4 12 755 109-S KIT, HIGH ALTITUDE (*10,000+) (INCLUDES 2,4,18, 12 454 03-S, 25 113 38-S, HIGH ALTITUDE JET)
K5 12 755 110-S KIT, REPAIR CHOKE (INCLUDES 2,4,28,29)
K6 12 757 01-S KIT, CARBURETOR REPAIR (INCLUDES 2,4,15,18,20, 12 032 06-S)
K7 12 757 02-S KIT, REPAIR FLOAT (INCLUDES 16)
K8 12 757 03-S KIT, REPAIR CARBURETOR (INCLUDES 2,4,15,18,20, 12 032 06-S)
K9 12 757 08-S KIT, CHOKE REPAIR (INCLUDES 2,4,10,26-30)
K10 12 757 11-S KIT, CHOKE REPAIR (INCLUDES 2,4,10,26-30)
K11 12 757 13-S KIT, CHOKE REPAIR (INCLUDES 2,4,10,26-30)
K12 12 757 27-S KIT, REPAIR CARBURETOR (INCLUDES 2,4,12,14-18,20)
K13 12 757 28-S KIT, REPAIR SOLENOID (INCLUDES 2,4,18,32)
K14 12 757 29-S KIT, CHOKE REPAIR W/GASKET (INCLUDES 2,4,10,26-30, 25 597 06-S)
K15 12 757 30-S KIT, REPAIR CHOKE (INCLUDES 2,4,10,24,25,30)
K16 12 757 31-S KIT, REPAIR GASKET (INCLUDES 2,4,18,20)
K17 12 757 33-S KIT, REPAIR SOLENOID (INCLUDES 18,32, 12 454 03-S, 25 452 20-S)
K18 12 757 34-S KIT, CHOKE LEVER REPAIR (INCLUDES 10,27-29)
K19 12 757 36-S KIT, THROTTLE SHAFT BEARING
K20 12 757 37-S KIT, REPAIR BOWL REPLACEMENT (INCLUDES 2,4,17-20)
12 032 06-S SEAL, SOLENOID
12 454 03-S WIRE TIE
25 113 38-S DECAL, HIGH ALTITUDE
25 452 20-S TERMINAL
25 597 06-S SEALER, LOCTITE
* - Altitudes are given in feet. 1,000 Feet = 304.8 Meters.
4.8 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1 5
2 2
3 2
6
4 8
4
9 34 4
33
10
32 35
36
11
38
37
12 31
13 10
14
15 29 30
16
17
18
19
20
27 27
26 28
21
22 25
25
24
23
Command Single - LP
Carburetor Service Gasket, Gasket, Air Shaft, Throttle Screw, Valve Carburetor
Ref. Number Carburetor Carburetor (2) Cleaner (4) (9) (10) Ref. Number
12 053 20 (6) USE SPEC 12 144 09-S 25 086 27-S 12 053 20 (6)
12 053 31 (6) 12 853 25-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 053 31 (6)
12 053 33 (6) 12 853 30-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 053 33 (6)
12 053 38 (3) 12 853 34-S (1) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 053 38 (3)
12 053 89 (6) 12 853 89-S (5) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 12 053 89 (6)
12 053 100* (8) 12 853 161-S (7) 12 041 01-S 12 041 02-S No Spare Parts Available 12 053 100* (8)
12 053 121* (8) 12 853 161-S (7) 12 041 01-S 12 041 02-S 12 053 121* (8)
12 053 161 (8) 12 853 161-S (7) 12 041 01-S 12 041 02-S 12 053 161 (8)
42 053 04 (8) 42 853 04-S (7) 12 041 01-S 12 041 02-S 12 144 09-S 25 086 27-S 42 053 04 (8)
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.9
1 5
2 2
3 2
6
4 8
4
9 34 4
33
10
32 35
36
11
38
37
12 31
13 10
14
15 29 30
16
17
18
19
20
27 27
26 28
21
22 25
25
24
23
Command Single - LP
Carburetor Plate, Throttle Screw, Throttle Spring, Throttle Screw, Fuel Bowl Tube, Vacuum
Ref. Number (11) Adjusting (12) Idle Needle (14) Bowl (18) Retainer (20) (22)
12 053 20 (6) 12 146 03-S 12 086 04-S 12 104 01-S 12 123 14-S
12 053 31 (6) 12 146 03-S 12 086 04-S 12 104 01-S 12 086 05-S 12 123 14-S
12 053 33 (6) 12 146 03-S 12 086 04-S 12 104 01-S 12 086 05-S
12 053 38 (3) 12 146 03-S 12 086 04-S 12 104 01-S 12 086 05-S
12 053 89 (6) 12 146 03-S 12 086 04-S 12 089 09-S 12 104 01-S 12 086 05-S
12 053 100* (8) No Spare Parts Available
12 053 121* (8)
12 053 161 (8)
42 053 04 (8) 12 146 03-S 12 086 04-S 12 089 09-S 12 104 01-S 12 086 05-S
4.10 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1 5
2 2
3 2
6
4 8
4
9 34 4
33
10
32 35
36
11
38
37
12 31
13 10
14
15 29 30
16
17
18
19
20
27 27
26 28
21
22 25
25
24
23
Command Single - LP
Screw, Power Spring, Idle Fitting, Hose to Nut, 3/8-24, Jam, Valve, Metering Plate, Choke Carburetor
Adjustment (23) Adjustment (24) Pipe (25) Grade 2 (27) (28) (30 or 36) Ref. Number
12 146 09-S 12 053 20 (6)
12 086 19-S 12 089 22-S 12 294 04-S 12 100 03-S 12 146 12-S 12 053 31 (6)
12 146 12-S 12 053 33 (6)
12 294 04-S 12 100 03-S 12 462 07-S 12 146 12-S 12 053 38 (3)
12 146 12-S 12 053 89 (6)
No Spare Parts Available 12 053 100* (8)
12 053 121* (8)
12 053 161 (8)
12 146 12-S 42 053 04 (8)
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.11
1 5
2 2
3 2
6
4 8
4
9 34 4
33
10
32 35
36
11
38
37
12 31
13 10
14
15 29 30
16
17
18
19
20
27 27
26 28
21
22 25
25
24
23
Command Single - LP
Carburetor Shaft Assembly, Cap, Choke Lever Bushing, Choke Service Kits Available -
Ref. Number Spring (32) Choke (33 or 35) (34) (38) See Page 4.13
12 053 20 (6) 12 089 10-S 12 144 08-S K1
12 053 31 (6) 12 144 20-S 12 173 06-S 12 158 01-S K1,K2,K3,K4
12 053 33 (6) 12 144 20-S 12 173 06-S 12 158 01-S K2,K3,K4
12 053 38 (3) 12 144 20-S 12 173 06-S 12 158 01-S K3
12 053 89 (6) 12 144 20-S 12 173 06-S 12 158 01-S K2,K3,K4
12 053 100* (8) No Spare Parts Available
12 053 121* (8) K4
12 053 161 (8) K4
42 053 04 (8) 12 144 20-S 12 173 06-S 12 158 01-S K2,K3
4.12 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1 5
2 2
3 2
6
4 8
4
9 34 4
33
10
32 35
36
11
38
37
12 31
13 10
14
15 29 30
16
17
18
19
20
27 27
26 28
21
22 25
25
24
23
Command Single - LP
NOT ILLUSTRATED
K1 12 757 07-S KIT, REPAIR CARBURETOR REPAIR (INCLUDES 21-27)
K2 12 757 13-S KIT, REPAIR CHOKE (INCLUDES 2,4,10,34-38)
K3 12 757 34-S KIT, CHOKE LEVER REPAIR (INCLUDES 10,35,37,38)
K4 12 757 37-S KIT, REPAIR BOWL REPLACEMENT (INCLUDES 2,4,17-20)
25 158 08-S BUSHING, LINKAGE RETAINING (INCLUDED IN SERVICE CARBURETOR 12 853 161-S)
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.13
1
7
8
5 2
9 3
16
4
18 11 10
15 2
17 6
14 12
13 4
Courage Single
Carburetor Ref. Service Gasket, Gasket, Air Gasket, Bowl Gasket, Fuel Available Service
Number Carburetor Carburetor (2) Cleaner (4) Screw (14) Bowl (16) Kits
20 053 01* (3) 20 853 14-S (1) 12 041 01-S 12 041 02-S 25 041 03-S K1,K2,K5
20 053 02* (3) 20 853 16-S (1) 12 041 01-S 12 041 02-S 25 041 03-S K1,K2,K5
20 053 03* (6) 20 853 18-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K3,K4,K5,K6,K7,K8,K9
20 053 04* (3) 20 853 15-S (1) 12 041 01-S 12 041 02-S 25 041 03-S K1,K2,K5
20 053 05* (3) 20 853 17-S (1) 12 041 01-S 12 041 02-S 25 041 03-S K1,K2,K5
20 053 06* (3) 20 853 19-S (1) 12 041 01-S 12 041 02-S 25 041 03-S K3,K4,K5
20 053 07* (6) 20 853 20-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K5,K6,K7,K8,K9
20 053 14 (6) 20 853 14-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K5,K6,K7,K8,K9
20 053 15 (3) 20 853 15-S (1) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K5,K6,K7,K9
20 053 16 (6) 20 853 16-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K5,K6,K7,K8,K9
20 053 17 (3) 20 853 17-S (1) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K5,K6,K7,K9
20 053 18 (6) 20 853 18-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K3,K4,K5,K6,K7,K8,K9
20 053 19 (3) 20 853 19-S (3) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K3,K4,K5,K6,K7,K9
20 053 20 (6) 20 853 20-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K5,K6,K7,K8,K9
20 053 21* (6) 20 853 44-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K6,K7,K8,K9
20 053 22* (6) 20 853 45-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K6,K7,K8,K9
20 053 23 (6) 20 853 23-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K3,K4,K6,K7,K8, K9
20 053 42 (6) 20 853 42-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K5,K6,K7,K8,K9
20 053 43 (6) 20 853 43-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K5,K6,K7,K8,K9
20 053 44 (6) 20 853 44-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K6,K7,K6,K9
20 053 45 (6) 20 853 45-S (5) 12 041 01-S 12 041 02-S 25 041 03-S 12 041 05-S K1,K2,K6,K7,K8,K9
NOT ILLUSTRATED (The following kits are available for all of the Carburetors listed on this page.)
K1 20 755 06-S KIT, HIGH ALTITUDE (*5-10,000) (INCLUDES 2,4,18, 25 113 38-S, 12 454 03-S)
K2 20 755 07-S KIT, HIGH ALTITUDE (*10,000+) (INCLUDES 2,4,18, 25 113 38-S, 12 454 03-S)
K3 20 755 08-S KIT, HIGH ALTITUDE (*5-10,000) (INCLUDES 2,4,18, 25 113 38-S, 12 454 03-S)
K4 20 755 09-S KIT, HIGH ALTITUDE (*10,000+) (INCLUDES 2,4,18, 25 113 38-S, 12 454 03-S)
K5 12 755 110-S KIT, REPAIR CHOKE (INCLUDES 2,4,7,8)
K6 12 757 02-S KIT, REPAIR FLOAT (INCLUDES 17)
K7 12 757 03-S KIT, REPAIR CARBURETOR OVERHAUL (INCLUDES 2,4,11,14,16, 12 032 06-S)
K8 12 757 33-S KIT, REPAIR SOLENOID (INCLUDES 12,14, 12 454 03-S, 12 032 06-S, 25 452 20-S)
K9 12 757 37-S KIT, REPAIR BOWL REPLACEMENT (INCLUDES 2,4,13-16)
12 032 06-S SEAL, SOLENOID
12 454 03-S WIRE TIE
25 113 38-S DECAL, HIGH ALTITUDE
25 452 20-S TERMINAL
* - Altitudes are given in feet. 1,000 Feet = 304.8 Meters.
4.14 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1
2
26
4
2
28
3
2 41
40
2
24
29
5 27
2
39
38
18 23 37 35 30
36
17 25
34
19 6
16
20 15 7 33
21 14
13 8
20 12
22
11 9
32
10 31
Command 5 HP & 6 HP
Gasket, Gasket, Gasket, Air
Service Carburetor Carburetor Cleaner Shaft, Plate, Screw, Jet, Main Carburetor
Carburetor (2) (24) (27) Throttle (6) Throttle (8) Valve (7) (11) Ref. Number
15 853 04-S (4) 15 041 02-S [QTY2] 15 144 05-S 15 146 04-S 25 086 27-S 12 337 02-S 15 053 01* (3)
15 853 02-S (1) 15 041 02-S [QTY2] 15 146 04-S 25 086 27-S 12 337 02-S 15 053 02 (3)
15 853 04-S (4) 15 041 02-S [QTY2] 15 144 05-S 15 146 04-S 25 086 27-S 15 053 04 (5)
15 853 05-S (23) 15 041 02-S 15 041 07-S 15 041 06-S 15 053 05 (25)
15 853 07-S (23) 15 041 07-S 15 041 06-S No Spare Parts Available 15 053 07 (25)
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.15
1
2
26
4
2
28
3
2 41
40
2
24
29
5 27
2
39
38
18 23 37 35 30
36
17 25
34
19 6
16
20 15 7 33
21 14
13 8
20 12
22
11 9
32
10 31
Command 5 HP & 6 HP
NOT ILLUSTRATED (Order Service Kits according to Carburetor Manufacturer.)
For Service of Walbro Carburetors
K1 12 757 02-S KIT, REPAIR FLOAT (INCLUDES 10)
K2 15 755 03-S KIT, HIGH ALTITUDE (INCLUDES 2,18,20, HIGH ALTITUDE NEEDLE)
K3 15 757 02-S KIT, CARBURETOR REPAIR (INCLUDES 2,9,18, WELCH PLUG)
K4 15 755 15-S KIT, NEEDLE W/GASKET (INCLUDES 22)
For Service of Keihin Carburetors
K5 15 757 03-S KIT, REPAIR FLOAT (INCLUDES ITEM 31-37)
K6 15 757 07-S KIT, REPAIR CARB. OVERHAUL (INCLUDES ITEMS 24,27,31-41)
K7 15 757 08-S KIT, REPAIR CHOKE (INCLUDES ITEMS 24,27-30, 25 597 06-S)
K8 15 757 09-S KIT, REPAIR GASKET(INCLUDES 24,27,33, BOWL SCREW GASKET)
4.16 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1 13 16
4
4 4
3 15
3 3 15
5 5
6 5
6
6
7
7 7
17 8
2 8 14 8
9
9 9
10
10 10
19
18 11
11 11
12
12 12
Screw, Float Screw, Throttle Hose, Plastic Clip, Wire Available Carburetor Ref.
Bowl (12) (15) (18) (19) Service Kits Number
63 086 71-S 63 086 65-S K1,K3,K9,K10 63 053 04 (14)
63 086 71-S 63 086 65-S K2,K5,K9,K10 63 053 05 (14)
63 086 71-S K5,K8,K9,K10 63 053 08 (2)
63 086 71-S K4,K7,K9,K10 63 053 15 (2)
63 086 71-S K5,K8,K9,K10 63 053 19* (2)
63 086 71-S 63 086 65-S K2,K5,K9,K10 63 053 28 (14)
63 086 71-S K3,K6,K9,K10 63 053 29 (2)
63 086 71-S 63 086 65-S 63 326 15-S 63 154 09-S K5,K8,K9,K10 63 053 33 (17)
NOT ILLUSTRATED (The following kits are available for all of the Carburetors listed on this page.)
K1 63 755 20-S 4 HP HIGH ALT KIT (*4-8,000) (INCLUDES 3,4,11,12, 25 113 38-S, HIGH ALTITUDE JET)
K2 63 755 21-S 6 HP HIGH ALT KIT (*4-8,000) (INCLUDES 3,4,11,12, 25 113 38-S, HIGH ALTITUDE JET)
K3 63 755 22-S 4 HP HD, HIGH ALT KIT (*4-8,000) (INCLUDES 3,4,11,12, 25 113 38-S, HIGH ALTITUDE JET)
K4 63 755 23-S 6 HP HD, HIGH ALT KIT (*4-8,000) (INCLUDES 3,4,11,12, 25 113 38-S, HIGH ALTITUDE JET)
K5 63 755 24-S 6 HP HIGH ALT KIT (*8,000+) (INCLUDES 3,4,11,12, 25 113 38-S, HIGH ALTITUDE JET)
K6 63 755 25-S 4 HP HD, HIGH ALT KIT (*8,000+) (INCLUDES 3,4,11,12, 25 113 38-S, HIGH ALTITUDE JET)
K7 63 755 26-S 6 HP HD, HIGH ALT KIT (*8,000+) (INCLUDES 3,4,11,12, 25 113 38-S, HIGH ALTITUDE JET)
K8 63 755 38-S 6 HP W/MZ A/C ALT KIT (*8,000+) (INCLUDES 3,4,11,12, 25 113 38-S, HIGH ALTITUDE JET)
K9 63 757 04-S KIT, CARBURETOR REPAIR (CS4,6) (INCLUDES 3,4,6,7,10,11)
K10 63 757 05-S KIT, CARBURETOR FLOAT (CS4,6) (INCLUDES 3,4,8-11)
25 113 38-S DECAL, HIGH ALTITUDE
* - Altitudes are given in feet. 1,000 Feet = 304.8 Meters.
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.17
4 4 21
3 5 3 5
6 6 20
7 6
7 7
8 8
1 14 8
2 9 15 9 18
19 9
10 10 10
11 11 11
12 16
13 12
17 13
13
28
29
3 5 4 4
6 3 5
7 6
8 7
22 23 26 27 8
9
25 9
10
11 24 10
11
16
17 12
13 30 13
4.18 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
4 4 21
3 5 3 5
6 6 20
7 6
7 7
8 8
1 14 8
2 9 15 9 18
19 9
10 10 10
11 11 11
12 16
13 12
17 13
13
28
29
3 5 4 4
6 3 5
7 6
8 7
22 23 26 27 8
9
25 9
10
11 24 10
11
16
17 12
13 30 13
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 4.19
4 4 21
3 5 3 5
6 6 20
7 6
7 7
8 8
1 14 8
2 9 15 9 18
19 9
10 10 10
11 11 11
12 16
13 12
17 13
13
28
29
3 5 4 4
6 3 5
7 6
8 7
22 23 26 27 8
9
25 9
10
11 24 10
11
16
17 12
13 30 13
4.20 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
Section 5
SERVICE PARTS LISTING - Twin Cylinder
Command Twin - Horizontal - Keihin ....................... 5.2-5.8 Command Twin - Vertical..................................... 5.12-5.15
Includes the following Models: Includes the following Models:
CH18, CH20, CH22, CH23, CH25, CH670, CV17, CV18, CV19, CV20, CV22, CV23, CV25,
CH730, CH740 CV624, CV670, CV675, CV724, CV725, CV730,
CV740
Command Twin - Horizontal - Kohler............................. 5.9
Aegis - Liquid-Cooled Horizontal ................................. 5.16
Includes the following Models:
CH20, CH25 Includes the following Models:
LH625, LH630, LH640, LH750, LH755
Command Twin - Horizontal - Nikki ............................... 5.9
Aegis - Liquid-Cooled Vertical ..................................... 5.17
Includes the following Models:
CH20, CH23, CH740 Includes the following Models:
LV625, LV675, LV680
Command Twin - Horizontal - LPG ................................ 5.9
Courage Twin & Courage Twin Pro ............................. 5.18
Includes the following Models:
CH20, CH25, CH730, CH980 Includes the following Models:
SV710, SV715, SV720, SV725, SV730, SV735,
Command Twin & Command Pro - Two Barrel SV740, SV810, SV820, SV830, SV840
Horizontal & Vertical ............................................... 5.10
Triad OHC ................................................................... 5.19
Includes the following Models:
CH750, CH940, CH960, CH980 Includes the following Models:
TH16, TH18, TH520, TH575, TH650, TH720
Command Pro - Two Barrel Horizontal LPG................ 5.11
Includes the following Models:
CH980
41
3
40 4
1
39 13 12
5
36
43 16
37 38 14
15 18 2 2
44 36
42 17
3 3
35
10 7
20
31 30 9 6
23 19
28 5
26 5
11
24
34 32
33 8 8
29 27 21
25
22
5.2 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
2
41
3
40 4
1
39 13 12
5
36
43 16
37 38 14
15 18 2 2
44 36
42 17
3 3
35
10 7
20
31 30 9 6
23 19
28 5
26 5
11
24
34 32
33 8 8
29 27 21
25
22
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.3
2
41
3
40 4
1
39 13 12
5
36
43 16
37 38 14
15 18 2 2
44 36
42 17
3 3
35
10 7
20
31 30 9 6
23 19
28 5
26 5
11
24
34 32
33 8 8
29 27 21
25
22
5.4 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
2
41
3
40 4
1
39 13 12
5
36
43 16
37 38 14
15 18 2 2
44 36
42 17
3 3
35
10 7
20
31 30 9 6
23 19
28 5
26 5
11
24
34 32
33 8 8
29 27 21
25
22
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.5
2
41
3
40 4
1
39 13 12
5
36
43 16
37 38 14
15 18 2 2
44 36
42 17
3 3
35
10 7
20
31 30 9 6
23 19
28 5
26 5
11
24
34 32
33 8 8
29 27 21
25
22
5.6 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
2
41
3
40 4
1
39 13 12
5
36
43 16
37 38 14
15 18 2 2
44 36
42 17
3 3
35
10 7
20
31 30 9 6
23 19
28 5
26 5
11
24
34 32
33 8 8
29 27 21
25
22
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.7
2
41
3
40 4
1
39 13 12
5
36
43 16
37 38 14
15 18 2 2
44 36
42 17
3 3
35
10 7
20
31 30 9 6
23 19
28 5
26 5
11
24
34 32
33 8 8
29 27 21
25
22
5.8 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
2
10
1 11
3
12
4
9
5
6
7
8
13
14
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.9
2
8
3
6
9
1 4
7
5
5
Command Twin & Command Pro - Two Barrel Horizontal & Vertical
Gasket, Gasket, Gasket, Gasket,
Gasket,
Carburetor Ref. Service Two Barrel Air Two Barrel Air Two Barrel Two Barrel Air Available
Air Cleaner
Number Carburetor Cleaner Elbow Cleaner Elbow Carburetor Cleaner Elbow Service Kits
Base (6)
w/Vent (2) w/o Vent (3) (5) w/o Vent (8)
24 053 104* (4) 24 853 112-S (1) 24 041 62-S 24 041 58-S 24 041 60-S K3,K5,K6,K7
24 053 109 (4) 24 853 109-S (1) 24 041 62-S 24 041 58-S 24 041 60-S 24 041 61-S K3,K5,K6,K7
24 053 112 (4) 24 853 112-S (1) 24 041 62-S 24 041 60-S K3,K5,K6,K7
24 053 113 (4) 24 853 113-S (1) 24 041 62-S 24 041 60-S K3,K5,K6,K7
24 053 103* (4) 24 853 111-S (1) 24 041 62-S 24 041 58-S 24 041 60-S K1,K2,K3,K4
24 053 111 (4) 24 853 111-S (1) 24 041 62-S 24 041 60-S K1,K2,K3,K4
62 053 01* (9) 62 853 08-S (7) 24 041 60-S 62 041 29-S K1,K2,K3,K4
62 053 02 (9) 62 853 02-S (7) 24 041 60-S 62 041 29-S K1,K2,K3,K4
62 053 03* (9) 62 853 09-S (7) 24 041 60-S 62 041 29-S K1,K2,K3,K4
62 053 08 (9) 62 853 08-S (7) 24 041 60-S 62 041 29-S K1,K2,K3,K4
62 053 09 (9) 62 853 09-S (7) 24 041 60-S 62 041 29-S K1,K2,K3,K4
62 053 10 (9) 62 853 10-S (7) 24 041 60-S 62 041 29-S K1,K2,K3,K4
NOT ILLUSTRATED (The following kits are available for all of the Carburetors listed on this page.)
KIT, CHOKE REPAIR (INCLUDES 2,3,5,8, CHOKE SHAFT, CHOKE PLATE, CHOKE LEVER CAP, SPRING, CHOKE
K1 24 757 48-S
LEVER, CHOKE SHAFT BUSHING, CHOKE PLATE SCREWS, 25 597 06-S)
K2 24 757 49-S KIT, FLOAT REPAIR (INCLUDES 2,3,5,8, FLOAT, INLET NEEDLE VALVE, CLIP, FLOAT PIN, FLOAT PIN SCREW)
K3 24 757 50-S KIT, SOLENOID VALVE REPAIR (INCLUDES 2,3,5,8, SOLENOID VALVE)
KIT, OVERHAUL REPAIR (INCLUDES 2,3,5,8, FLOAT, INLET NEEDLE VALVE & CLIP, FLOAT PIN & PIN SCREW,
K4 24 757 51-S UPPER & LOWER FUEL BOWL O-RINGS, SLOW JET O-RINGS [2], FUEL BOWL SCREWS [4], IDLE SPEED
SCREW & SPRING, DRAIN SCREW)
KIT, CHOKE REPAIR (INCLUDES 2,3,5, CHOKE SHAFT, CHOKE PLATE, CHOKE LEVER CAP, SPRING, CHOKE
K5 24 757 52-S
LEVER, CHOKE SHAFT BUSHING, CHOKE PLATE SCREWS, 25 597 06-S)
KIT, OVERHAUL REPAIR (INCLUDES 2,3,5, FLOAT, INLET NEEDLE VALVE & CLIP, FLOAT PIN & PIN SCREW,
K6 24 757 53-S UPPER & LOWER FUEL BOWL O-RINGS, SLOW JET O-RINGS [2], FUEL BOWL SCREWS [4], IDLE SPEED
SCREW & SPRING, DRAIN SCREW)
K7 24 757 54-S KIT, FLOAT REPAIR (INCLUDES 2,3,5, FLOAT, INLET NEEDLE VALVE, CLIP, FLOAT PIN, FLOAT PIN SCREW)
25 597 06-S SEALER, LOCTITE
5.10 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
1
6 7
5
9
2
3
10
4 8
11
12
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.11
34
33
25 26 4
31 32 5
27
30 8
28 29 9
24 10 3
7 1
11
12
13
14
23 6
22 19
15 2
20 16
21 18 17
5.12 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
34
33
25 26 4
31 32 5
27
30 8
28 29 9
24 10 3
7 1
11
12
13
14
23 6
22 19
15 2
20 16
21 18 17
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.13
34
33
25 26 4
31 32 5
27
30 8
28 29 9
24 10 3
7 1
11
12
13
14
23 6
22 19
15 2
20 16
21 18 17
5.14 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
34
33
25 26 4
31 32 5
27
30 8
28 29 9
24 10 3
7 1
11
12
13
14
23 6
22 19
15 2
20 16
21 18 17
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.15
38
2
3
37
1
9 8
36
4
33 10 12
40 11 14
34 35
41 33 13
2
39
32 6
16
27 26 5
19 15
24
22 4
20
30 28
29 7
25 23 17
31
21
18
5.16 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
3
4
6 2 1
5
32
31
23 24 29
30
25
28
26
27 7
22 8
9
10
11
12
21
20 17
13
18 14
19 16
15
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.17
28
27
20
25 26
21 5
24
22 23 6
7 4 2 1
8
9
10
11
19 3
18 15
12
16 13
17 14
5.18 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. TP-2377-E 8/08
3 3
3
4 4 4
2 6
8
1 7
5
Triad OHC
Carburetor Ref Service Carburetor Gasket, Air Cleaner Gasket, Carburetor Lead Available Service
Number (3) (4) (Not Illustrated) Kits
28 053 02 (2) 28 853 02-S (1) 24 041 14-S 24 041 15-S K1,K2,K3,K4,K5
28 053 04 (6) 28 853 04-S (5) 24 041 14-S 24 041 15-S K1,K2,K3,K4,K5
28 053 05 (2) 28 853 05-S (1) 24 041 14-S 24 041 15-S K1,K2,K3,K5
28 053 06 (8) 28 853 06-S (7) 24 041 14-S 24 041 15-S 28 518 04-S K1,K5
28 053 07 (6) 28 853 07-S (5) 24 041 14-S 24 041 15-S K1,K2,K3,K4,K5
28 053 08 (8) 28 853 08-S (7) 24 041 14-S 24 041 15-S 28 518 04-S K1,K5
28 053 09 (6) 28 853 09-S (5) 24 041 14-S 24 041 15-S K1,K2,K3,K4,K5
28 053 12 (6) 28 853 12-S (5) 24 041 14-S 24 041 15-S K1,K2,K3,K4,K5
NOT ILLUSTRATED
K1 24 757 20-S KIT, REPAIR GASKET (INCLUDES 3,4, CHAMBER RETAINING SCREW GASKET, FLOAT CHAMBER
GASKET AND PASSAGE COVER GASKET)
K2 28 757 05-S KIT, REPAIR CARBURETOR OVERHAUL (INCLUDES 3,4, CHAMBER RETAINING SCREW GASKET,
FLOAT CHAMBER GASKET, WELCH PLUG, FLOAT VALVES, CHAMBER SET PLUG, THROTTLE ADJUST
SPRING AND THROTTLE ADJUST SCREWS)
K3 28 757 06-S KIT, REPAIR FLOAT (INCLUDES 3,4, CHAMBER RETAINING SCREW GASKET, FLOAT CHAMBER
GASKET, FLOAT VALVES, FLOAT ASSEMBLY AND FLOAT PIN)
K4 28 757 07-S KIT, REPAIR SOLENOID (INCLUDES 3,4, CHAMBER RETAINING SCREW GASKET AND SOLENOID
VALVE)
K5 28 757 08-S KIT, REPAIR CHOKE (INCLUDES 3,4, CHOKE SHAFT, CHOKE VALVE, VALVE SET SCREW, CHOKE
RETURN SPRING AND 25 597 06-S)
25 597 06-S SEALER, LOCTITE
TP-2377-E 8/08 * - Service parts shown are for original carburetor. Replacement Carburetor Kit may include different service parts. 5.19
FORM NO.: TP-2377-E
ISSUED: 1/89
REVISED: 7/08
LITHO IN U.S.A.