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Sensor Ball PDF
Sensor Ball PDF
Contents
Sensor Solutions and Systems 1
Comprehensive expertise for industrial automation 1
Contents 3
Systems and Service 4
Industrial Identification 12
Object Detection 16
Object Detection 22
Accessories 32
www.balluff.com 3
Systems and Service
Ideal for the application. Customized.
More than just components
Systems and
Service
Ideal for the application. Customized.
More than just components
4 5
Systems and Service
We have what you need
Service
Solutions
Products Visualization
Transparency and security throughout the entire process For maximum system availability Hardware
Balluff systems are used predominantly in informative automation. Our services guarantee custom-tailored solutions matched to your
Intelligence
They acquire and evaluate data. And enable the corresponding sta- needs through our individualized support. We offer consulting, or we
tus to be visualized. Automatic recording ensures transparency along can design and plan your project. We handle programming for the
the entire value creation chain. And the documentation lends security software and test your application on-site. Once reliable functionality
to the full process. Because every step is traceable. has been tested, we place the application in service, train your emp-
loyees and provide support. For our systems and our vast portfolio
of innovative, high-performance sensors - and - for maximum up-ti-
me and availability of your equipment.
Consulting
Transducers
ppo
Su
Software update Programmed RFID Custom user interfa- And the list goes
for RFID handheld data carriers ce for RFID handheld on.
devices devices
Trai
n ing and Didactics
6 www.balluff.com 7
Industrial Networking and Connectivity
For intelligent exchange of
communication on all levels
Industrial Networking
and Connectivity
For intelligent exchange of
communication on all levels
8 9
Industrial Networking and Connectivity
Communication systems in industrial automation
Communication systems
in industrial automation
For the highest performance The intelligent combining of powerful industrial networks with the IO-
Ever faster, more flexible, more efficient and variable production Link communication standard enables reliable and flexible informa-
demands seamless communication from the sensor to the internet. tion exchange in a variety of applications.
The result is a growing amount of data within the production pro-
cesses. This demands components which can make this informa-
tion available. At the same time an infrastructure is required which
transports the data across all levels.
Fieldbus
IO-Link Systems
Industrial
Networking Inductive
and Couplers
Connectivity
Connectors
Passive
Splitters
10 www.balluff.com 11
Industrial Identification
Perfect solutions to meet your demands
Industrial
Identification
Perfect solutions
to meet your demands
12 www.balluff.com 13
Industrial Identification
Industrial RFID and image processing
systems ensure maximum quality
Data and flow of goods are linked with each other to optimize mate- Vision sensors, for example, offer extremely efficient functions that
rial flow. This prevents quality gaps, reduces the cost of rework and can be flexibly combined for reliable defect detection, precision qua- RFID supports process control: Are the parts For engine assembly RFID ensures reliable RFID ensures access control even through
returns. Top quality leads to the greatest possible customer satisfac- lity inspection or for reliable reading and verification of codes. being brought to the right production stage parts traceability throughout all the produc- stainless steel.
tion and secures market share for users. at the right time? tion steps.
Vision solutions from Balluff are economical
Wide variety for secure identification Cost reduction: one sensor instead of many
In the smallest spaces or over long distances Reduced scrap and downtime thanks to early defect detection
For the greatest variety of materials (wood, plastic, metal) Simple changing of the inspection task for changing lots means
With self-adhesive one-time labels or reusable tags high system availability
From a few bits to 128 kilobytes
Compatible with a broad range of controllers and communications
interfaces
ERP/
Controller/
HMI
Just-in-time: RFID ensures the correct deli- RFID ensures continuous material flow in RFID enables fully automated tool manage-
very of all materials in intralogistics. kanban facilities. ment, thereby guaranteeing optimal tool
utilization.
Networking/
Connectivity
Sensors
Data carriers/
Application
Image-processing vision sensors read and Vision sensors check the position of screws Is the cap sitting on the bottle?
inspect the codes on circuit boards. in engine assembly. Completeness inspection in bottling systems
is handled by vision sensors.
14 www.balluff.com 15
Object Detection
Comprehensive portfolio for every sector of automation
Object
Detection
Comprehensive portfolio for
every sector of automation
16 17
Sensor solutions and systems
Comprehensive expertise for industrial automation
Sensor solutions
and systems
Comprehensive expertise for
industrial automation
18 21
Object Detection
Need-based solutions with the highest level of reliability
Detection
Our technologically mature products reliably handle applications such as position control, color sensing,
temperature measurement, parts counting, level detection, register mark or stack height detection.
Diverse sensor families for the greatest range of applications To determine the exact piston position in cylinders and grippers,
Do you require an inductive sensor for metal detection? use our magnetic cylinder sensors which have been optimized for
Our inductive sensors alone include a selection of over 2500 varie- robotics and automation. Likewise you can handle your tasks using
ties. Or do you need an all-in-one? Our ultrasonic family is ideal for the proven classics like our mechanical limit switches and rotary
any application or medium in your processes. cam switches.
Use our photoelectric sensors to check colors, shapes and presen- For the highest level of safety and reliability in virtually any envi-
ce with absolute reliability. Or choose capacitive sensors for detec- ronment we offer high pressure rated and temperature resistant, On the conveyor belt photoelectric sensors Capacitive sensors monitor the level in an oil Photoelectric sensors are recommended
ting both conductive and non-conductive media. explosion protected, magnetic field- and weld-immune or Factor 1 perform presence checking of engines. tank in machine building. for cap checking in a pharmaceutical filling
sensors. system.
Let us help you make the right choice.
Photoelectric Ultrasonic
Sensors Sensors Inductive sensors detect rotor speed in pow- Magnetic sensors monitor the position of Mechanical sensors are ideal for position de-
er technology. pneumatic grippers in the packaging indus- tection in robotics control.
try.
Inductive Capacitive
Sensors Sensors
Mechanical Magnetic
Limit Switches Cylinder Sensors
In the handling sector inductive sensors In the plastics industry ultrasonic sensors When things get really hot in factory auto-
check for the presence of components. precisely count the number of workpieces mation, weld-immune inductive sensors can
produced. take the heat.
22 www.balluff.com 23
Linear Position Sensing and Measurement
Technological variety for efficient individual solution
24 25
Linear Position Sensing and Measurement
The right measuring principle for the maximum result
and Measurement
Areas in which high reliability and precision are demanded are typical fields of application for Balluff distance measurement technology. Va-
rious form factors and operating principles make the systems and sensors universally applicable. Non-contact, precise and using absolu-
te measuring principles – these features are decisive for broad industrial use. This is why Balluff linear measurement has proven itself in so
many areas. In factory automation for example, in machine and systems building, in drive technology or energy production.
Balluff position measurement – the right solution for you Optimum solutions fulfill your specific measurement tasks, function
Balluff position measurement technology provides efficient customi- reliably, and are flexible and cost-effective at the same time.
zed solutions ranging from position detection to distance measure-
ment. With very diverse operating principles for distances from 1 to Robust industrial Balluff position measurement technology is accura-
te, reliable, non-contact, and wear-free. Their quality is sophisticated.
360° with an accuracy of 0.01°. That is attested to by their longtime success.
Incremental magnetically coded position and Absolute magnetically coded position and Inductive travel sensors provide linear po-
Choose what is ideal for you and we will customize exactly to your rotary encoder measurement systems have rotary encoder systems ensure high-dynamic sitioning monitoring of drive spindles and
requirements, proven themselves for years in high-precision and precise positioning of the components. clamping fixtures for tools.
taking into account both technical and economical aspects. mirror guiding to follow the sun.
48000 mm
Magnetically coded position and rotary encoder systems
– highly precise and long distances
8000 mm
Photoelectric distance and ultrasonic sensors – material- and
color-independent
Linear transducers check parallelism, speed Linear transducers integrated into hydraulic Inductive distance sensors precisely check
and close position on presses. cylinders provide exact measurement of po- the brake discs in wind power systems.
7800 mm sition and traverse speed.
Micropulse transducers – extremely
rugged and reliable
160 mm
Inductive positioning sensors –
for medium distances
20 mm
Inductive and capacitive distance sensors – for short
strokes
Optical distance sensors continuously de- Ultrasonic sensors check the distance of For fully automated control of the water level
termine dimensions or contours of products transport boxes and detect whether they are on weirs, inclination sensors detect all the
on the conveyor. full or not. intermediate positions.
26 www.balluff.com 27
Process monitoring in factory automation
For consistently high product quality
Process monitoring in
factory automation
For consistently
high product quality
The Balluff portfolio offers the right solutions for the specific requi-
rements of many different branches of industry. Tell us about your
application. We‘ll help you make your selection.
28 29
Process sensors for factory automation
Different demands require different concepts
factory automation
Monitoring of process media such as cooling lubricants, hydraulic oils, and pneumatic systems
has an important influence on the manufacturing quality.
Alternate sensor principles for solving any challenge Given the variety of branches with their various applications, the op-
Flours, powders and granulates, coolants, hydraulic fluids and be- timal sensor principle needs to be selected for each task: capacitive
verages are some of the media for which process sensors are used. sensors and linear measurement systems for level detection, or pres-
Process technology is playing an increasingly important role for sure sensors for monitoring process media. Let us recommend the
example in the largely discrete automobile industry. Chemical-phy- right sensor for your specific task.
sical processes such as degreasing, pickling and painting are being
intelligently automated. The capacitive SmartLevel principle ensures Capacitive sensors can also be used for de- Capacitive sensors measure levels of ag-
Pressure or level sensors are required in increasing numbers for eve- reliable signal detection. tecting solids. gressive media.
ry area of automation – with switching functions or with continuous
signals.
Pressure sensors ensure continuous inflow In wind turbines the central hydraulic power Pressure sensors measure the hydraulic
of coolants on machine tools. unit is monitored using pressure sensors. pressure on the injection molding machine.
30 www.balluff.com 31
Accessories
High quality accessories are part of a complete sensor package
Accessories
High quality accessories are part of a
complete sensor package
32 33
Accessories
It‘s the small details that matter
The right concept for every sensor Product-specific accessories such as reflectors, apertures, lenses
The high-quality sensors you get from Balluff come with high-quali- and protective nuts are specially matched to your sensors and their
ty mounting accessories. A great selection of mechanical and elec- applications. High-quality spot, background and ring lights ensure
trical components helps you to perfectly integrate the sensor into optimal illumination of the sensor field of view. Flexible mounting sys-
your machines and equipment. tems for exact positioning at virtually any angle are easy to use. And
intelligent power supplies assist through simple monitoring of the
Our comprehensive cabling portfolio offers a variety of plugs, valve equipment status.
connectors and connection cables as well as fully potted passive
splitters. Their rugged construction and long service life guarantee Whether mechanical or electric: at Balluff you will find the right ac-
function security. Even in challenging conditions such as extremely cessory for any sensor. The 3-D sensor holder enables flexible Our diverse range includes product-specific Sensors are simple to position precisely
high temperatures in the direct vicinity of welding operations. mounting of sensors and lights. accessories such as reflectors for through- using the flexible mounting system.
beam sensors.
Intelligent power supplies are recommended Ultra-reliable, efficient and compact power Mounting accessories such as mounting
for decentralized applications using IO-Link, supplies support trouble-free operation of brackets for tubular sensors are optimally
with IP 67 protection. your equipment. matched to the technology.
34 www.balluff.com 35
Balluff GmbH
Balluff de México
Anillo Vial Fray Junípero Serra II
76146 La vista Residencial
Querétaro, Qro.
Phone +442 2 12 48 82
www.balluff.mx