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A Modified SEPIC Converter For High-Power-Factor Rectifier and Universal Input Voltage Applications-4Bv PDF
A Modified SEPIC Converter For High-Power-Factor Rectifier and Universal Input Voltage Applications-4Bv PDF
2, FEBRUARY 2010
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DE MELO et al.: MODIFIED SEPIC CONVERTER FOR HIGH-POWER-FACTOR RECTIFIER AND UNIVERSAL INPUT VOLTAGE APPLICATIONS 311
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312 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 2, FEBRUARY 2010
TABLE I
DUTY-CYCLE VARIATION AS A FUNCTION OF THE INPUT
AND OUTPUT VOLTAGES
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DE MELO et al.: MODIFIED SEPIC CONVERTER FOR HIGH-POWER-FACTOR RECTIFIER AND UNIVERSAL INPUT VOLTAGE APPLICATIONS 313
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314 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 2, FEBRUARY 2010
the classical SEPIC is equal to the sum of the input and output
voltages. Therefore, the operation voltage is very high, mainly
in the maximum input voltage condition (240 Vrm s ). The switch
voltage of the modified SEPIC converter is equal to the voltage
of the capacitor CM . This voltage is determined by (3), but with
the duty cycle of the modified SEPIC converter presented in
Table I.
As can be observed in Figs. 11 and 12, the switch voltage of
the modified SEPIC is lower than the output voltage in all input
voltage ranges. Figs. 11 and 12 also show the capacitor voltages
VCM and VCS . The output voltage is equal to the sum of the
VCM and VCS capacitors’ voltages.
∆Q = iL 2 DT. (14)
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DE MELO et al.: MODIFIED SEPIC CONVERTER FOR HIGH-POWER-FACTOR RECTIFIER AND UNIVERSAL INPUT VOLTAGE APPLICATIONS 315
E. Output Capacitor
The output filter capacitor (Co ) is determined as in the clas-
sical boost converter. The capacitance is defined by a function
of the output power (Po ), the grid frequency (fG ), and the low-
frequency output voltage ripple (∆Vo ). Considering an output
voltage ripple equal to 1% of the output voltage, the output
capacitance is calculated as
Po 650
Co = = = 477 µF.
2πfG × 2Vo ∆Vo 2π60 × 2 × 425 × 4.25
(18)
The output filter capacitor utilized in the practical implemen- Fig. 15. Turn-on/ turn-off regenerative snubbers with switch voltage equal to
tation is equal to Co = 500 µF. VC M .
F. Regenerative Snubber with the inclusion of the diode Dsnb .The soft-switching turn-on
A classical problem presented by the hard-switching struc- and turn-off commutation snubbers, presented in Fig. 14, can be
tures operating in CCM is the reduction of the efficiency due obtained including some additional components to the circuit
to the additional losses caused by the reverse recovery current presented in Fig. 13. The inductor Lsnb limits the di/dt at the
of the diodes. This problem is an important source of losses switch turn-on, and when the power switch is turned-off, the
in a universal input HPF rectifier. There are some regenerative energy stored in this inductance is transferred to the capacitor
snubbers proposed for the classical boost converter that can Csnb through the diode Dsnb1 . The initial condition of the volt-
reduce the effects of this problem [19]. However, the correct age in the capacitor Csnb is zero, and the reduced capacitance
operation of these snubbers in all input voltage ranges is dif- value (typically, 3–30 nF) limits the dv/dt of the power switch
ficult. Therefore, the use of these snubber integrated with the voltage. The voltage in this capacitor increases until it reaches
classical boost converter cannot be effective for the universal in- the output voltage value when the diode Dsnb2 conducts. Dur-
put HPF rectifier. There are some soft-switching configurations ing the conduction of the power switch, the energy stored in
with the inclusion of an active switch and other components in the capacitor Csnb is transferred to the capacitor Cs through the
order to reduce the reverse recovery current and eliminate the diode Dsnb2 and inductor Lsnb until the Csnb voltage becomes
commutation losses [4], [20], [21]. This alternative can be used null. The peak current is limited by the Lsnb inductor during this
in high-performance applications, but increases the complexity energy transference. The switch voltage is limited to the output
and cost of the converter. voltage with the use of this snubber.
The power circuit of the modified SEPIC converter allows the Fig. 15 presents the turn-on and turn-off snubbers with the
integration of three regenerative snubbers that reduces the diode power switch voltage equal to VCM , which is lower than the
reverse recovery current problem, and is effective in all input output voltage. The operation of this snubber is almost the same
voltage ranges. The simplest regenerative snubber is presented as the circuit presented in Fig. 14. The unique difference is
in Fig. 13. A small inductance Lsnb (typically, 5–20 µH) is con- that during the energy transference from the inductor Lsnb to
nected in series with the power switch. This inductance limits the capacitor Csnb , after the power switch turn-off, the capaci-
the di/dt at the switch turn-on instant and zero-current switching tor voltage increases until it reaches the CM voltage when the
(ZCS) is obtained. When the power switch is turned-off, the en- diode Dsnb3 conducts, maintaining the switch voltage equal
ergy stored in the Lsnb inductance is transferred to the capacitor to the voltage VCM , as in the hard-switching circuit. During
CS through the diode Dsnb . This configuration eliminates the the conduction of the power switch, the snubber capacitor is
turn-on commutation loss, which is the most significant part of discharged through the diode Dsnb2 and inductor Lsnb , trans-
the commutation losses. The turn-off commutation is dissipa- ferring energy to the capacitor Cs . All snubber circuits does
tive and the power switch voltage is equal to the output voltage not change the static and dynamic operations of the power
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316 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 2, FEBRUARY 2010
G. Magnetic Coupling
The inductors L1 and L2 of the proposed converter presented Fig. 17. Implemented prototype.
in Fig. 2 cannot be coupled as in the classical SEPIC topology
without changing significantly the operation characteristics pre-
sented in this paper. Therefore, the magnetic coupling of these verter is used with the proposed converter and the experimental
inductors is not analyzed for the proposed modification of the results obtained confirm this consideration.
SEPIC converter. The operation of the proposed converter with The simplified block diagram of the digital control system
isolation between the input and output with the inductor L2 op- utilized in the implementation of the high-RF rectifier is pre-
erating as a flyback transformer is possible, but is not presented sented in Fig. 17. The control algorithm is developed using the
in this paper. The inductor L2 can also be used as a flyback MC56F8013 digital signal controller operating with a sampling
transformer without isolation, as presented in Fig. 16. The ad- rate equal to 24 kHz. The sample of the output voltage is com-
vantage of this modification is that the transformer turns ratio pared with a reference of the output voltage (Vref ). The error
(nLp2 /nLs2 ) allows the converter operation with a very high signal obtained (Ev ) is applied to a digital proportional–integral
static gain without increasing the power switch voltage. (PI) controller. The result obtained from the voltage controller
Therefore, this modification can be interesting for low input (VCv ) is multiplied by a sample of the rectified input voltage,
voltage and high output voltage applications. and the resultant signal is the reference waveform for the current
control loop (iref ). The sampling of the rectified input current
is compared with the current reference (Iref ). The result (Ei ) is
H. Control System applied to a digital PI controller. The output of the current con-
The control algorithm of the proposed converter is based troller (VCi ) is applied to the pulse width modulator, generating
on the classical structure of the average current-mode control the command signal of the power switch.
with the digital implementation and the power system operat-
ing in CCM. The design procedure of the control system for
IV. EXPERIMENTAL RESULTS
the boost converter is well established and used in this imple-
mentation. The implementation of the control system for the The proposed converter presented in Fig. 15 is tested with the
proposed converter is accomplished by using exactly the same implementation of an experimental prototype, and the perfor-
control designed for the classical boost converter. This approx- mance of the modified SEPIC converter is compared with the
imation is possible because the additional poles inserted by the classical boost converter.
inductor L2 and capacitors CS and CM occur in a frequency A prototype of the classical boost is also built with the same
higher than the poles inserter by the inductor L1 and the output specification of the proposed converter. The power circuit with
filter capacitor Co . As presented in Section III-D, the capacitors the component’s parameters and a representation of the simpli-
CS and CM are very small comparing with the output filter ca- fied block diagram of the digital control system are presented in
pacitor. The inductor L2 is also a fraction of the input inductor Fig. 17. The experimental waveforms are obtained with the ex-
L1 . As the crossing frequencies of the voltage and current con- perimental prototype operating with the nominal output power
trol loops are lower than the frequency of the lower frequency Po = 650 W and with an input voltage changing from Vi =
poles, the additional higher frequency poles does not present a 100 Vrm s to Vi = 240 Vrm s . The output voltage is regulated in
significant influence in the phase margin and the gain margin, Vo = 425 Vdc . The input voltage and current waveform are pre-
thus maintaining approximately the same dynamic response for sented in Fig. 18 for an input voltage equal to Vi = 127 Vrm s .
both power stage structures. In order to show this characteristic, The THDi obtained is equal to THDi = 5.49%, and the PF is
the same control algorithm designed for the classical boost con- equal to PF = 0.99865. The THDi variation as a function of the
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DE MELO et al.: MODIFIED SEPIC CONVERTER FOR HIGH-POWER-FACTOR RECTIFIER AND UNIVERSAL INPUT VOLTAGE APPLICATIONS 317
Fig. 18. Input voltage (V i ) and current (Ii ) waveform for an input voltage
V i = 127 Vrm s (100 V/division, 5 A/division, and 5 ms/division).
Fig. 21. L 1 and L 2 inductors current of the proposed converter operating with
V i = 127 Vrm s (5 A/division and 5 ms/division).
Fig. 19. Total current harmonic distortion as a function of the input voltage
variation.
Fig. 22. Input inductor current of the classical boost converter operating with
V i = 127 Vrm s (2.5 A/division and 5 ms/division).
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318 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 2, FEBRUARY 2010
Fig. 24. C S and C M capacitors voltage operating with V i = 220 Vrm s Fig. 27. Turn-on and turn-off switch commutations of the proposed con-
(100 V/division and 5 ms/division). verter operating with V i = 127 Vrm s (100 V/division, 5 A/division, and
2.5 µs/division).
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DE MELO et al.: MODIFIED SEPIC CONVERTER FOR HIGH-POWER-FACTOR RECTIFIER AND UNIVERSAL INPUT VOLTAGE APPLICATIONS 319
Fig. 30. Efficiency curves of the proposed converter as a function of the output
power.
Fig. 28. Turn-on and turn-off switch commutations of the proposed con-
verter operating with V i = 127 Vrm s (100 V/division, 2.5 A/division, and
2.5 µs/division).
Fig. 31. Output voltage (V o ) and input inductor current (iL 1 ) of the proposed
converter operating with V i = 127 Vrm s and with the output power reduction
from 650 to 300 W (100 V/division, 2.5 A/division, and 50 ms/division).
Fig. 29. Efficiency curve of the proposed converter and the classical boost
converter with and without nondissipative snubber as a function of the input
voltage.
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320 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 2, FEBRUARY 2010
input inductor current (iLb o ost ) of the classical boost converter application,” IEEE Trans. Power Electron., vol. 13, no. 6, pp. 1079–1098,
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no. 3, pp. 749–755, May 2003. of Paraná, Curitiba, in 2008, where she is currently
[3] B. Singh, B. N. Singh, A. Chandra, K. Al-Haddad, A. Pandey, and working toward the M.S. degree.
D. P. Kothari, “A review of single-phase improved power quality AC– Her current research interests include power elec-
DC converters,” IEEE Trans. Ind. Electron., vol. 50, no. 5, pp. 962–981, tronics, power quality, and digital control.
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Electron. Conf. Expo. (APEC), Mar. 1999, vol. 1, pp. 335–341.
[6] J. Chen, D. Maksimovic, and R. W. Erickson, “Analysis and design of Roger Gules (M’09) was born in Bento Gonçalves,
a low-stress buck-boost converter in universal-input PFC applications,” Rio Grande do Sul, Brazil, in 1971. He received the
IEEE Trans. Power Electron., vol. 21, no. 2, pp. 320–329, Mar. 2006. B.S. degree from the Federal University of Santa
[7] C. Qiao and K. M. Smedley, “A universal input single-phase single-stage Maria, Rio Grande do Sul, and the M.S. and Ph.D. de-
power supply with power factor correction and automatic voltage clamp- grees from the Federal University of Santa Catarina,
ing,” in Proc. Power Electron. Spec. Conf. (PESC), Jun. 2001, pp. 907– Florianopolis, Brazil, in 1998 and 2001, respectively.
913. From 2001 to 2005, he was a Professor at the
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[9] J. Qian, Q. Zhao, and F. C. Lee, “Single-stage single-switch power factor Brazil. His current research interests include power-
correction ac/dc converters with dc-bus voltage feedback for universal line switching converters and renewable energy applications.
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DE MELO et al.: MODIFIED SEPIC CONVERTER FOR HIGH-POWER-FACTOR RECTIFIER AND UNIVERSAL INPUT VOLTAGE APPLICATIONS 321
Eduardo Félix Ribeiro Romaneli received the B.S. Rafael Christiano Annunziato was born in Curitiba,
degree, and the Master’s and Doctorate degrees in Brazil, in 1978. He is currently working toward the
electrical engineering from the Federal University of degree in technology of automation at the Federal
Santa Catarina, Florianopolis, Brazil, in 1993, 1998, Technology University of Paraná, Curitiba.
and 2001, respectively. Since 1997, he has been with the National Health
Since 2003, he has been a Full-Time Professor Service (NHS) Sistemas Eletrônicos Ltda, Curitiba,
at the Federal Technological University of Paraná, where he has been engaged in the development of
Curitiba, Brazil. His research has spanned a several power electronics and microcontroller’s firmware for
disciplines, emphasizing power electronics. His cur- uninterruptible power system (UPS). His current re-
rent research interests are focused but not restricted search interests include power converters and digital
to uninterruptible power system (UPS), power-factor control applied to UPS and power-correction factor.
correction, and digital control.
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