Service Manual: Portable Minidisc Recorder

MZ-R410
SERVICE MANUAL AEP Model

UK Model
Ver 1.1
Ver 1.0 2003.
2001. 01 02
Australian Model
Photo: Silver
US and foreign patents licensed from Dolby Model Name Using Similar Mechanism NEW
Laboratories. Mechanism Type MT-MZN710-177
Optical Pick-up Name LCX-5R
SPECIFICATIONS
MD Recorder Modulation system (Unit: approx.hours)(JEITA1))

Audio playing system EFM (Eight to Fourteen Modulation) LR6 (SG) SP LP2 LP4
MiniDisc digital audio system Number of channels Sony Stereo Stereo Stereo
Laser diode properties 2 stereo channels alkaline dry
Material: GaAlAs MQW 1 monaural channel battery2)
Wavelength: λ = 790 nm Frequency response
Emission duration: continuous 20 to 20,000 Hz – 3 dB When 8 13 19
Laser output: less than 44.6 W Wow and Flutter recording3)
(This output is the value measured at a distance Below measurable limit When playing 37 46 51
of 200 mm from the lens surface on the optical Inputs
pick-up block with 7 mm aperture.) 1) Measured in accordance with the JEITA (Japan
Line in: stereo mini-jack, minimum input level
Recording and playback time 49 mV Electronics and Information Technology
When using MDW-80 Optical (Digital) in: optical (digital) mini-jack Industries Association) standard.
2) When using a Sony LR6 (SG) STAMINA
Maximum 160 min. in monaural Outputs
Maximum 320 min. in stereo i: stereo mini-jack, maximum output level alkaline dry battery (produced in Japan).
3) To prevent interrupted recording due to draind
Revolutions 5 mW + 5 mW, load impedance 16 ohm
battery, use a new battery for recording
Approx. 380 rpm to 2,700 rpm (CLV) General operations.
Error correction Power requirements
ACIRC (Advanced Cross Interleave Reed
Dimensions
Sony AC Power Adaptor (supplied) connected
Solomon Code) Approx. 81 × 27.9 × 74.4 mm (w/h/d) (31/4 ×
at the DC IN 3 V jack (country model in
11/8 × 3 in.) without projections.
Sampling frequency parentheses):
44.1 kHz
Mass
230 V AC, 50/60 Hz (Continental Europe)
Approx. 101 g (3.6 oz) the recorder only
Sampling rate converter 240 V AC, 50Hz (Australian)
Input: 32 kHz/44.1 kHz/48 kHz LR6 (size AA) alkaline dry battery Supplied accessories
Coding Battery operation time Æ AC power adaptor (1)
ATRAC (Adaptive TRansform Acoustic The battery life may be shorter due to Æ Headphones/earphones (1)
Coding) operating conditions, the temperature of Æ Optional cable (1)
ATRAC3 LP2/LP 4 the location, and varieties of batteries. US and foreign patents licensed from Dolby
Laboratories.
Design and specifications are subject to change
without notice.
PORTABLE MINIDISC RECORDER

9-874-250-02 Sony Corporation
2003B1600-1 Personal Audio Company
© 2003.02 Published by Sony Engineering Corporation
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MZ-R410
On power sources Flexible Circuit Board Repairing

• Use house current, LR6 (size AA) battery, or car battery. • Keep the temperature of the soldering iron around 270°C
• For use in your house: Use the AC power adaptor supplied with during repairing.
this recorder. Do not use any other AC power adaptor since it • Do not touch the soldering iron on the same conductor of the
may cause the recorder to malfunction. circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
Polarity of the or unsoldering.
plug
Notes on chip component replacement
• Connect the AC power adaptor to an easily accessible AC outlet. • Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
Should you notice an abnormality in the AC power adaptor,
damaged by heat.
disconnect it from the AC outlet immidiately.
• The recorder is not disconnected from the AC power source
(mains) as long as it is connected to the wall outlet, even if the CAUTION
recorder itself has been turned off. Use of controls or adjustments or performance of procedures
• If you are not going to use this recorder for a long time, be sure other than those specified herein may result in hazardous
to disconnect the power supply (AC power adaptor, dry battery, radiation exposure.
or car battery cord). To remove the AC power adaptor from the
wall outlet, grasp the adaptor plug itself; never pull the cord.
* Replacement of IC801 used in this set requires a special
tool.
• The voltage and waveform of CSP (chip size package) can-
not be measured, because its lead layout is different from
that of conventional IC.
• Lead layouts
surface
Lead layout of CSP (chip size package)

conventional IC
Unleaded solder
Boards requiring use of unleaded solder are printed with the
lead-free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed
with the lead free mark due to their particular size.)
: LEAD FREE MARK

Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE

WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL
OR IN SUPPLEMENTS PUBLISHED BY SONY.
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MZ-R410
Ver 1.1 2003.02
TABLE OF CONTENTS
1. SERVICING NOTE ......................................................... 4 6. DIAGRAMS
6-1. Block Diagrams – Servo Section – ............................ 25
2. GENERAL – Audio Section – ........................... 26
Looking at the Controls ........................................................ 5 – System Contorol Section – .......... 27
6-2. Printed Wiring Boards – MAIN Board (Side A) – .... 28
3. DISASSEMBLY ............................................................... 6 – MAIN Board (Side B) – .... 29
6-3. Schematic Diagrams – MAIN Board (1/4) – ............. 30
3-1. Case (Lower) Assy ...................................................... 7
– MAIN Board (2/4) – ............. 31
3-2. Case (Upper) Section ................................................... 7
– MAIN Board (3/4) – ............. 32
3-3. LCD Module, Case (Upper) Sub Assy ........................ 8
– MAIN Board (4/4) – ............. 33
3-4. MAIN Board ................................................................ 8
6-4. IC Block Diagram ..................................................... 34
3-5. Mechanism Deck (MT-MZN710-177) ........................ 9
6-5. IC Pin Function Description ...................................... 37
3-6. Set Chassis (5207) Assy .............................................. 9
3-7. OP Service Assy (LCX-5R) ...................................... 10
3-8. Holder Assy ............................................................... 11 7. EXPLODED VIEWS
3-9. DC Motor (Sled) (M602) ........................................... 11 7-1. Case Section .............................................................. 43
3-10. DC Motor (Over Write Head Up/Down) (M603), 7-2. Chassis Section .......................................................... 44
DC SSM18B Motor (Spindle) (M601) ...................... 12 7-3. MAIN Board Section ................................................. 45
7-4. Mechanism Deck Section-1 (MT-MZN710-177) ...... 46
4. TEST MODE 7-5. Mechanism Deck Section-2 (MT-MZN710-177) ...... 47
4-1. Outline ....................................................................... 13
4-2. Setting Method of Test Mode .................................... 13 8. ELECTRICAL PARTS LIST ...................................... 48
4-3. Operation in Setting the Test Mode ........................... 13
4-4. Releasing the Test Mode ............................................ 13
4-5. Configuration of Test Mode ...................................... 14
4-6. Manual Mode ............................................................ 14
4-7. Overall Adjustment Mode ......................................... 15
4-8. Self-Diagnosis Result Display Mode ........................ 15
4-9. Reset the Error Display Code .................................... 16
4-10. Sound Skip Check Result Display Mode .................. 17
4-11. Key Check Mode ....................................................... 17
5. ELECTRICAL ADJUSTMENTS
5-1. Outline ....................................................................... 18
5-2. Precautions for Adjustment ....................................... 18
5-3. Adjustment Sequence ................................................ 18
5-4. NV Reset ................................................................... 18
5-5. Power Supply Manual Adjustment ............................ 18
5-6. Temperature Correction ............................................. 19
5-7. Laser Power Check .................................................... 20
5-8. Overall Adjustment Mode ......................................... 21
5-9. Resume Clear ............................................................ 23
3
MZ-R410
SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP • In performing the repair with the power supplied to the set,
BLOCK OR BASE UNIT removing the MAIN board causes the set to be disabled.
In such a case, fix a convex part of the open/close detect switch
The laser diode in the optical pick-up block may suffer electro- (S806 on MAIN board) with a tape in advance.
static break-down because of the potential difference generated Handle the FLEXIBLE board (overwrite head) with care, as it
by the charged electrostatic load, etc. on clothing and the human has been soldered directly to the MAIN board.
body. In repairing the component side of MAIN board, connect the
During repair, pay attention to electrostatic break-down and also FLEXIBLE board (overwrite head) and the MAIN board with
use the procedure in the printed matter which is included in the the lead wires in advance. (See page 7)
repair parts.
The flexible board is easily damaged and should be handled with
care. FLEXIBLE board
(over write head)
upper panel assy
NOTES ON LASER DIODE EMISSION CHECK
Never look into the laser diode emission from right above when
checking it for adjustment. It is feared that you will lose your sight.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK

(LCX-5R)
The laser diode in the optical pick-up block may suffer electro-
static break-down easily. When handling it, perform soldering
bridge to the laser-tap on the flexible board. Also perform mea- tape
sures against electrostatic break-down sufficiently before the op-
eration. The flexible board is easily damaged and should be handled
with care.
S806
MAIN board
There is the method of short-circuiting SL803 on the MAIN

board in addition to the above-mentioned method.
- MAIN BOARD (SIDE B) -
laser-tap
OPTICAL PICK-UP FLEXIBLE BOARD
SL803
• Replacement of CXD2674-221GA (IC801) used in this set

requires a special tool.
• Some adjusted values were set in the manual mode at the shipment,
but these data will be cleared when the NV is reset.
Therefore, change the adjusted values following the Change of
Adjusted Values immediately after the NV was reset. (See page 18)
4
MZ-R410
SECTION 2
GENERAL This section is extracted from
instruction manual.
Looking at the controls
The recorder
A OPEN button
1
B Battery compartment
2 7 C 5-position control key
N *(play)
8
X (pause)
9 x (stop)
3
q; .>, >. (search, AMS)
* The N has a tactile dot.
qa D HOLD switch
E DC IN 3V jack
F MENU/ENTER button
4 G GROUP/CANCEL button
qs H END SEARCH button
5 I Display window
qd
J VOL +, – button
6 qf The VOL + button has a tactile dot.
K Handstrap hole
Use the hole to attach your own strap.
L LINE IN (OPTICAL) jack
M i (headphones/earphones) jack
N REC/T MARK button
The display window of the recorder

A MONO (monaural) indication
A B C DE F G H
B LP mode indication
L P 2 . 4 1 . 2 Digital SOUND PRESET C Sound indication
D Disc indication
Shows that the disc is rotating for
recording, playing or editing an MD.
E Level meter
Shows the volume of the MD being
played or recorded.
I J K L M N F REC REMAIN/REMAIN (remaining
time/tracks) indication
Lights up along with the remaining
time of the track, the remaining time
of the MD, or the remaining number
of tracks.
G SYNC (synchro-recording) indication
H REC indication
Lights up while recording. When
flashing, the recorder is in record
standby mode.
I Battery indication
Shows approximate battery condition.
J Time display
K Disc name/track name indication
Lights up when labeling a disc or a
track.
L Group indication
Lights up when group mode is on.
M Character information display
Displays the disc and track names,
error messages, track numbers, etc.
N Play mode indication
Shows play mode of the MD.
5
MZ-R410
SECTION 3
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.
The dotted square with arrow ( ) prompts you to move to the next job when all of the works within the dotted square
( ) are completed.
SET
CASE (LOWER) ASSY
MAIN BOARD CASE (UPPER) SECTION
MECHANISM DECK LCD MODULE,

(MT-MZN710-177) CASE (UPPER) SUB ASSY
SET CHASSIS (5207) ASSY OP SERVICE ASSY DC MOTOR DC MOTOR (OVER

(LCX-5R) (SLED) (M602) WRITE HEAD UP/DOWN)
(M603),
DC SSM18B MOTOR
(SPINDLE) (M601)
HOLDER ASSY
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MZ-R410
Note : Follow the disassembly procedure in the numerical order given.
3-1. Case (Lower) Assy
1 two screws
(M1.4)
1 two screws
(M1.4)
2 Remove the case (lower)

in the direction of the arrow.
3-2. Case (Upper) Section
6 case (upper) section
1 flexible board
(CN801)
set chassis
(5207) assy
5 boss
3 two step screws
case (upper) 4 torsion spring

(pop up-L)
torsion spring (pop up-L)
2 Slide the open slider in the direction of the arrow,

and open the case (upper) section.
7
MZ-R410
Ver 1.1 2003.02
3-3. LCD Module, Case (Upper) Sub Assy
1 five screws
2 LCD module
3 two screws
5 button (control)
4 open locker
8 case (upper) sub assy
6 compression spring (button)
7 button (function)
3-4. MAIN Board
1 Remove two solders of the

flexible board (over write head).
8 MAIN board
4 four screws
(M1.4)
5 battery terminal board (+)
3 flexible board 6 battery terminal (–)

(CN801)
7 flexible board (optical pick-up) 2 flexible board (motor)

(CN501) (CN502)
8
MZ-R410
Ver 1.1 2003.02
3-5. Mechanism Deck (MT-MZN710-177)
1 two step screws (MD)
3 mechanism deck
(MT-MZN710-177)
The portion which

projected is removed.
3-6. Set Chassis (5207) Assy
1 two screws
(TP 1.7 × 2.5)
4 set chassis (5207) assy
3 battery case
2 tension spring
(lock)
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MZ-R410
3-7. OP Service Assy (LCX-5R)
2 gear (SA) 5 precision pan screw (M1.4) (EG)
1 washer (0.8-2.5)
6 thrust detent spring
3 precision pan screw (M1.4) (EG) 8 Pull off lead screw.
4 rack spring (S)
9 Opening the over write head

toward the direction A, remove the OP service assy
(LCX-5R) toward the direction B.
B
Note: Do not open the entire assy forcibly,
when opening the over write head.
OP service assy (LCX-5R)
over write head section
10
MZ-R410
3-8. Holder Assy
4 holder assy
2 Open the holder assy.
3 boss
1 convex portion
3 boss
3-9. DC Motor (Sled) (M602)

2 washer (0.8-2.5)
3 gear (SA)
4 two precision pan screws (M1.4) (EG)
1 Remove six solders

of the motor flexible board.
5 DC motor (sled) (M602)
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MZ-R410
3-10. DC Motor (Over Write Head Up/Down) (M603),

DC SSM18B Motor (Spindle) (M601)
1 Remove six solders of the
motor flexible board.
2 tapping screw
3 motor cover
7 DC motor (over write head up/down)

(M603)
Note: Press-fit the gear (HA) up to the position of

the DC motor (over write head up/down)
(M603) as shown below.
8 three tapping screws 6 gear (HA) gear (HA)
3.15 mm
4 gear (HB) DC motor

(over write head up/down)
(M603)
5 gear (HC)
9 DC SSM18B motor
(spindle) (M601)
12
MZ-R410
SECTION 4
TEST MODE
4-1. Outline 4-3. Operation in Setting the Test Mode
• This set provides the Overall adjustment mode that allows CD • When the test mode becomes active, first the display check mode
and MO discs to be automatically adjusted when in the test mode. is selected.
In this overall adjustment mode, the disc is discriminate between • Other mode can be selected from the display check mode.
CD and MO, and each adjustment is automatically executed in • When the test mode is set, the LCD repeats the following dis-
order. If a fault is found, the system displays its location. Also, play.
the manual mode allows each individual adjustment to be auto-
matically adjusted.
4-2. Setting Method of Test Mode

There are two different methods to set the test mode:
1 Short SL801 (TEST) on the MAIN board with a solder bridge All lit
(connect pin <x/x of IC801 to the ground). Then, turn on the
power.
[MAIN Board] (SIDE B)
All off
Microcomputer
version
display
V1.000
• When the X key is pressed and hold down, the display at that
time is held so that display can be checked.
SL801 (TEST) 4-4. Releasing the Test Mode

For test mode set with the method 1:
Turn off the power and open the solder bridge on SL801 (TEST)
on the MAIN board.
Note: Remove the solders completely. Remaining could be shorted
with the chassis, etc.
For test mode set with the method 2:
2 In the normal mode, turn on the [HOLD] switch. While press- Turn off the power.
ing the [VOL --] key press the following order:
> t > t . t . t > t
. t > t . t X t X
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MZ-R410
4-5. Configuration of Test Mode

Test mode (Display Check Mode) VOL + key: 100th Place of item number
Press the > or VOL+ key Major item switching increase.
Manual Mode VOL – key: 100th Place of item number

Press the x key decrease.
Servo Adjustment N key x key
Audio Adjustment VOL + key: 10th Place of item number
Power Supply Adjustment Medium item switching increase.
OP Alignment Adjustment VOL – key: 10th Place of item number
Press the . or VOL– key decrease.
N key x key
Overall Adjustment Mode
Press the x key
Electrical Offset Adjustment
Minor item switching N key: Unit Place of item number
Power Supply Adjustment increase.
Auto item Feed . key: Unit Place of item number
CD Overall Adjustment/ decrease.
MO Overall Adjustment
Adjusted value variation
Press the MENU/ENTER key VOL + key: Increases the
Self-Diagnosis Result Display Mode adjusted value
Press the x key VOL – key: Decreases the
adjusted value
Press the N or T.MARK + N keys.
Sound Skip Check Result Display Mode Adjusted value write
Press the x key
X key: When adjusted value is
chaged:
Adjusted value is written.
Press the T.MARK + X keys.
When adjusted value is
not changed:
Key Check Mode
That item is adjusted
The key check quits,or open the upper panel
automatically.
4-6. Manual Mode

Mode to adjust or check the operation of the set by function.
Normally, the adjustment in this mode is not executed.
However, the Manual mode is used to clear the memory, power
supply adjustment, and laser power check before performing
automatic adjustments in the Overall Adjustment mode.
• Transition method in Manual Mode

1. Setting the test mode (see page 13).
2. Press the > or[VOL +] key activates the manual mode where
the LCD display as shown below.
This set LCD display
0 00 Manual
3. During each test, the optical pick-up moves outward or in-
ward while the > or . key is pressed for several sec-
onds respectively.
4. Each test item is assigned with a 3-digit item number;
100th place is a major item, 10th place is a medium item, and
unit place is a minor item.
The values adjusted in the test mode are written to the
nonvolatile memory (for the items where adjustment was
made).
14
MZ-R410
5. The display changes a shown below each time the 4-8. Self-Diagnosis Result Display Mode
[ENTER] key on the set is pressed. This set uses the self-diagnostic function system in which if an
error occurred during the recording or playing, the mechanism
control block and the power supply control block in the
microcomputer detect it and record its cause as history in the
• Address & Adjusted Value Display nonvolatile memory.
This set LCD display By checking this history in the test mode, you can analyze a fault
and determine its location.
Total recording time is recorded as a guideline of how long the
0 11 3A4S1D optical pickup has been used, and by comparing it with the total
recording time at the time when an error occurred in the self-
item number adjustment value diagnosis result display mode, you can determine when the error
address occurred.
• Jitter Value & Adjusted Value Display
Clear both self-diagnosis history data and total recording time, if
the optical pickup was replaced.
• Self-Diagnosis Result Display Mode Setting Method

0 11 OFEJ1D 1. Setting the test mode (see page 13).
item number adjustment value
jitter value 2. In the display check mode, press the [MENU/ENTER] key acti-
• Block Error Value & Adjusted Value Display
vates the self-diagnosis result display mode where the LCD dis-
play as shown below.
0 11 063B1D
item number adjustment value 0 XX 1 0000
block error value error
• ADIP Error Value & Adjusted Value Display display code Total recording time
history code when error occurred
3. Then, each time the > key is pressed, LCD display descends
by one as shown below. Also, the LCD display ascends by one
0 11 072A1D when the . key is pressed.
item number adjustment value
ADIP error value
• Item Title Display
0XX 1
0 11 LrefPw 0XX N
item number item title
0XX N1
However in the power mode (item number 700’s), only the
item is displayed. 0XX N2
6. Quit the manual mode, and press the x key to return to the
test mode (display check mode). 0XX R_
4-7. Overall Adjustment Mode
Mode to adjust the servo automatically in all items. XX :Error code
Normally, automatic adjustment is executed in this mode at the
:Total recording time
repair.
For further information, refer to “Section 5 Electrical Adjustments”
(see page 18). 4. Quit the self-diagnosis result display mode, and press the x key
to return to the test mode (display check mode).
15
MZ-R410
• Description of Error Indication Codes
Problem Indication code Meaning of code Simple display Description

No error 00 No error --- No error
Illegal access target
01 Adrs Attempt to access an abnormal address
address was specified
Servo system error 02 High temperature Temp High temperature
03 Focus error Fcus Disordered focus
04 Spindle error Spdl Abnormal rotation of disc
11 TOC error TOC Faulty TOC contents
TOC error
12 Data reading error Data Data could not be read at SYNC
Power supply system error 22 Low battery LBat Momentary interruption detected
31 Offset error Ofst Offset error
Focus error ABCD
32 ABCD Focus error ABCD offset error
offset error
Offset system error Tracking error
33 TE Tracking error Offset error
Offset error
X1 tracking error
34 X1TE X1 tracking error Offset error
Offset error
• Description of Indication History
History code number Description

1 The first error
N The last error
N1 One error before the last.
N2 Two errors before the last.
R_ Total recording time
4-9. Reset the error display code

After servicing, reset the error display code.
• Setting method of Reset the Error Display Code

1. Setting the test mode (see page 13).
2. Press [MENU/ENTER] key activates the self-diagnosis result
display mode.
3. To reset the error display code, press the X key (2 times) when
the code is displayed (except “R_****”).
(All the data on the 1, N, N1, and N2 will be reset)
16
MZ-R410
4-10. Sound Skip Check Result Display Mode • Cause of Sound Skip Error
This set can display the count of errors that occurred during the
recording/playing for checking. Cause of error Description of error
EIB Sound error correction error
• Setting method of sound skip check result display
Stat Decoder status error
mode Play
1. Set the test mode (see page 13). Adrs Address access error
2. Press the N key or [T.MARK] + N keys, and the playing BEmp Buffer is empty
or recording sound skip result display mode becomes
Buffer is full, and sounds were
active respectively where the LCD displays the following. BOvr
dumped
Record Buffer capacity becomes less,
Bful
and forcible writing occurred
Rtry Retry times over
000 P R
Total count of play Total count record 4. To quit the sound skip check result display mode and to return
system errors(hex.) system errors(hex.) to the test mode (display check mode), press the x key.
3. When the N key is pressed, total error count is displayed on

the LCD, and each time the > key is pressed, the display 4-11. Key Check Mode
item moves down by one as shown below. Also, if the . key This set can check if the set function normally.
is pressed, the display item moves up by one, then if the
[T.MARK] + N keys is pressed, the display in the record • Setting Method of Key Check Mode
mode appears. 1. Setting the test mode (see page 13).
When the [T.MARK] + N keys is pressed, total error count 2. Press the [T.MARK] + X keys activates the key check mode.
is displayed on the LCD, and each time the > key is pressed, This set LCD display
the display item moves down by one as shown below. Also, if
the . key is pressed, the display item moves up by one,
then if the N key is pressed, the display in the play mode
appears. 004
Playing sound skip Recording sound skip 3. When each key on the set is pressed, its name is displayed on
result display result display the LCD. (The operated position is displayed for 4 seconds
after the slide switch is operated. If any other key is pressed
during this display.)
000 P R 000 P R
Example 1: When > key on the set is pressed:
000 BOvr This set LCD display

000 EIB
000 Stat 000 Bful

004 FF
000 Adrs 000 Rtry 4. When all keys were checked or if the upper panel is opened,
the key check mode quits and the test mode (display check
mode) comes back.
000 BEmp 000 ######
000 ######
P R :Total play/record errors(hex.)

:Counter of sound skip check each item(hex.)
###### :6-digit address where sound was skipped last(hex.)
17
MZ-R410
SECTION 5
ELECTRICAL ADJUSTMENTS
5-1. Outline 2. Press the B key.
• In this set, automatic adjustment of CD and MO can be per-
formed by entering the test mode (see page 13).
However, before starting automatic adjustment, the memory
clear, power supply adjustment, and laser power check must be
performed in the manual mode. 021 ******
• A key having no particular description in the text, indicates a
set key. 3. Press the X key.
• For the LCD display, the LCD display on the set is shown. This set LCD display
5-2. Precautions for Adjustment

1. Adjustment must be done in the test mode only.
After adjusting, release the test mode. 021 ResOK?
2. Use the following tools and measuring instruments.
• Test CD disc TDYS-1 4. Press the X key once more.
(Part No. : 4-963-646-01) This set LCD display
• SONY MO disc available on the market
• Digital voltmeter
• Laser power meter LPM-8001
(Part No. : J-2501-046-A) 021 Res***
• Thermometer (using the Temperature Correction) NV reset(after several seconds)
3. Unless specified otherwise, supply DC 3V from the DC IN
3V jack (J601).
4. Switch position
HOLD switch ............................................... OFF 021 Reset!
5-3. Adjustment Sequence 5. Press the x key to quit the manual mode, and activate the
1. NV Reset(Memory clear) test mode (display check mode).
Manual Mode
2. Power Supply Manual Adjustment

5-5. Power Supply Manual Adjustment
Overall Mode
• Adjustment sequence
3. Temperature Correction(item number:014) Adjustment must be done with the following steps.
Manual Mode 1. Vc PWM Duty (L) adjustment (item number 762)
4. Laser Power Check
2. Vc PWM Duty (H) adjustment (item number 763)
5. Electrical offset Adjustment
Caution: This adjustment must be made with 3. Vl PWM Duty adjustment (item number 764)
no disc loaded.
Overall Mode 4. Vrec PWM Duty (L) adjustment (item number 765)
6. CD Overall Adjustment
• Setting method of power supply manual adjustment

7. MO Overall Adjustment
1. Make sure that the power supply voltage is 3V.
2. Set the test mode (see page 13).
8. RESUME Clear Manual Mode 3. Press the . or [VOL--] key to activate the overall adjustment
mode.
5-4. NV Reset
Caution: In this set, certain adjustment values are set in the manual
mode at the factory. NV Reset will cause these data to
be cleared. So, the adjustment values should be set again 021 Assy00
just after NV Reset is made.
4. Press the [END SEARCH] key. (the [END SEARCH] key causes
• Setting method of NV reset the item number to be switched to 762.)
1. Select the manual mode of the test mode, and set item number
021NV Reset (see page 14). • Adjustment method of Vc PWM Duty (L)
(item number: 762)
02 1 ResNV 762 AD **
**:Adjusted value
18
MZ-R410
1. Connect a digital voltmeter to the AP914 (VC) on the MAIN 2. When press the X key to write the adjusted value, LCD dis-
board, and adjust [VOL +] key (voltage up) or [VOL --] key plays as follows and power supply manual adjustment has com-
(voltage down) so that the voltage becomes 2.40 ± 0.01 V. pleted.
digital
voltmeter
MAIN Board
000 ADJ OK
AP914(VC)
AP912(GND) Adjustment and Connection Location: MAIN Board
(see page 20)
2. Press the X key to write the adjusted value.
(The item number changes to 763 when X key is pressed) • Adjustment method of Vrec PWM Duty
(item number: 765)
Adjustment and Connection Location: MAIN Board This set LCD display
(see page 20)
• Adjustment method of Vc PWM Duty (H)

(item number: 763) 765 AD **
This set LCD display **:Adjusted value
1. Connect a digital voltmeter to the AP609 (VL) on the MAIN

board, and adjust [VOL +] key (voltage up) or [VOL --] key
763 AD ** (voltage down) so that the voltage becomes 0.9 ± 0.01 V.
**:Adjusted value
digital
1. Connect a digital voltmeter to the AP914 (VC) on the MAIN voltmeter
board, and adjust [VOL +] key (voltage up) or [VOL --] key MAIN Board
(voltage down) so that the voltage becomes 2.5 ± 0.01 V.
AP609(VREC)
digital
AP608(GND)
voltmeter
MAIN Board
AP914(VC)
AP912(GND) Adjustment and Connection Location: MAIN Board
(see page 20)
(The item number changes to 764 when X key is pressed) 5-6. Temperature Correction
• Adjustment Method of temperature correction
Adjustment and Connection Location: MAIN Board 1. Select the manual mode of test mode, and set the mode num-
(see page 20) ber 014 (see page 14).
• Adjustment method of Vl PWM Duty
(item number: 764)
This set LCD display 014 SetTmp
2. Measure the ambient temperature.
3. Adjust with [VOL +], [VOL --] key so that the adjusted value
764 AD ** (hexadecimal value) becomes the ambient temperature.
**:Adjusted value (Initial value: 14h = 20 °C, Adjusting range: 80h to 7fh (–128
1. Connect a digital voltmeter to the AP915 (VL) on the MAIN °C to +127 °C)
Board, and adjust [VOL +] key (voltage up) or [VOL --] key
(voltage down) so that the voltage becomes 2.30 ± 0.01 V.
digital
voltmeter 014 ***S14
MAIN Board ***:Address
14:Adjusted value
AP915(VL) 4. Press the X key to write the adjusted value.
AP912(GND)
19
MZ-R410
5-7. Laser Power Check 13. Press the x key to quit the manual mode, and activate the
Connection : test mode (display check mode).
laser
power meter Checking and Connection Location: MAIN board
Optical pick-up
Adjustment/checking and Connection Location:
objective lens
MAIN Board (Side B)
AP608 (GND) AP912 (GND)
digital voltmeter AP609 (VREC)
MAIN Board
AP914 (VC)
AP915 (VL)
AP915(VL)
TP503
R521
Checking Method :
TP503
1. Select the manual mode of test mode (see page 14), and set the
laser power adjusting mode (item number 010).
010 Laser
2. Press the . key continuously until the optical pick-up
moves to the most inward track.
3. Open the cover and set the laser power meter on the objective
lens of the optical pick-up.
4. Press the N key, and set the laser MO read adjustment mode
(item number 011).
011 ###S**
###:Address
**:Adjusted value
5. Check that the laser power meter reading is 0.81 ± 0.08 mW.
6. Check that the voltage between AP915 (VL) and TP503 (both
ends of resistor R521) at this time is below 22 mV.
7. Press the N key, and set the laser CD read adjustment
mode (item number 012).
012 ###S**
###:Address
**:Adjusted value
10. Press the N key, and set the laser MO write adjustment mode
(item number 013).
013 ###S**
###:Address
**:Adjusted value
20
MZ-R410
5-8. Overall Adjustment Mode • Overall Adjustment Mode (Title Display)

• Configuration of overall adjustment This set LCD display
Overall adjustment mode . key

(Title display)
N key
000 Assy**
Protect switch : (Disc mark) At end power supply adjustment:Outside lit
ON CD overall At end of electrical offset adj.:inside lit
adjusting : Left side = MO overall adjustment information
F : MO overall adjustment completed
All item NG item exists
1 : Manual adjustment exists(overall adj.not completed)
OK or x key
0 : Not adjusted
CD overall Right side = CD overall adjustment information
adjustment F : CD overall adjustment completed
x key NG 1 : Manual adjustment exists(overall adj.not completed)
0 : Not adjusted
CD overall
adjustment
x key OK • Electrical Offset Adjusting Method
Caution: The electrical offset adjustment must be made with no
Protect switch N key disc loaded.
OFF
1. Make sure that the power supply voltage is 3V.
2. Set the test mode (see page 13).
> key MO overall 3. Press the . or [VOL--] key to activate the overall adjustment
adjusting mode.
NG item exists
or x key
MO overall
adjustment 000 Assy11
x key NG
4. Press the [ENTER] key.
MO overall
adjustment
x key OK
MENU/ENTER key
Electrical
035 Ofst**
**:Adjusted value
offset
x key adjustment
5. Electrical offset adjustment is over, if the following display
appears.
END SEARCH key This set LCD display

Power supply
adjustment
x key auto item feed
000 OfstOK
Test mode (display check mode)
• Adjustment Method of Overall CD and MO Adjustment
Mode
Note: Adjust the CD first, when performing adjustment. 1. Setting the test mode (see page 13).
2. Press the . or [VOL --] key activates the overall adjust-
ment mode.
000 Assy**
3. Insert CD disc in the set, and press the . key to set the
Overall CD Adjustment mode. Automatic adjustments are made.
XXX CD RUN
XXX:Item number for which on
adjustment is being executed.
21
MZ-R410
4. In case of CD overall adjustment NG, reset the NV (see page • Overall CD and MO adjustment items
18), then readjust from the temperature correction (see page 1. Overall CD adjustment items
19). Item No. Description
This set LCD display 312
313 CD electrical offset adjustment
314
000 *** NG 321 CD tracking error gain adjustment
***:NG item number 328 CD TWPP gain adjustment
324
5. If OK through the overall CD adjustments, then perform over- CD tracking error offset adjustment
all MO adjustments. 332
This set LCD display 336 CD ABCD gain adjustment

344 CD focus gain adjustment
345 CD tracking gain adjustment
000 CD OK 521
CD two-axis sensitivity adjustment
522
6. Insert MO disc in the set, and press the > key to set the
Overall MO Adjustment mode. Automatic adjustments are
made.
2. Overall MO adjustment items
Item No. Description
112
XXX MO RUN 113
XXX:Item number for which on MO electrical offset adjustment
adjustment is being executed. 114
118
7. In case of MO overall adjustment NG, reset the NV (see page
18), then readjust from the temperature correction (see page 221 Low reflective CD tracking error gain adjustment
19). 224
Low reflective CD tracking error offset adjustment
236 Low reflective CD ABCD level adjustment
244 Low reflective CD focus gain adjustment
000 *** NG 245 Low reflective CD tracking gain adjustment
***:NG item number 121 MO tracking error gain adjustment
122 MO TON offset adjustment
8. If OK through the overall MO adjustments, press the x key
to return to the test mode and terminate the Overall Adjustment 134 MO TWPP gain adjustment
mode. 131
MO double speed read TWPP offset adjustment
136 MO ABCD gain adjustment
144 MO focus gain adjustment
000 MO OK 145 MO tracking gain adjustment
434 MO write TWPP gain adjustment
431 MO write TWPP offset adjustment
432 MO tracking error offset adjustment
436 MO write ABCD gain adjustment
445 MO write tracking gain adjustment
411 MO normal speed read TWPP offset adjustment
412 MO tracking error offset adjustment
448 20 sec full recording
22
MZ-R410
5-9. Resume Clear

Perform the Resume clear when all adjustments completed.
• Resume Clear Setting Method

1. Select the manual mode of the test mode, and set item number
043 (see page 14).
043 ###S00
###:Address
2. Press the X key.
043 Res **
Resume clear complete
043 ResClr
3. Press the x key to return to the test mode (display check

mode).
23
MZ-R410
SECTION 6
DIAGRAMS
Common note on Printed Wiring Board: • Waveforms
• Y : parts extracted from the conductor side.
• : Pattern from the side which enables seeing.
(The other layer’s patterns are not indicated.) 1 IC501 1 (TE) 5 IC601 4 (CLK)
(PB mode) (PB mode)
Caution: 2.8Vp-p
Pattern face side: Parts on the pattern face side seen from the
Approx.
(Side B) pattern face are indicated. 50mVP-P
Parts face side: Parts on the parts face side seen from the
(Side A) parts face are indicated. 5.7us
• Main board is four-layer printed board. 20mV/DIV, 400ns/DIV 500mV/DIV, 2us/DIV

However, the patterns of layers 2 and 3 have not been in- 2 IC501 rs (FE) 6 IC801 wg (OSCO)(PB mode)
cluded in this diagrams. (PB mode) at the point of R806
* Replacement of IC801 on main board

requires a special tool. Approx. 2.5Vp-p
460mVP-P
• Lead Layouts
surface 22ns
100mV/DIV, 400ns/DIV 500mV/DIV, 10ns/DIV
3 IC501 ed (RF OUT) 7 IC301 qa (MCLK)

(PB mode) (REC mode)
Approx. 2.8Vp-p
1.3VP-P
Lead layout of conventional IC CSP (chip size package)
88.6ns
Common note on Schematic Diagram: 500mV/DIV, 400ns/DIV 500mV/DIV, 40ns/DIV
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
4 IC601 ed (HA) 8 IC901 th (CLK)
(REC mode) 5.6Vp-p (PB mode)
and tantalums. 2.8Vp-p
• All resistors are in Ω and 1/4 W or less unless otherwise start of over
specified. write
• % : indicates tolerance.
• C : panel designation.
5.7us
Note: 2V/DIV, 4us/DIV 500mV/DIV, 2us/DIV
The components identi-
fied by mark 0 or dotted
line with mark 0 are criti-
cal for safety.
Replace only with part
number specified.
• A : B+ Line.
• Total current is measured with Minidisc installed.
• Power voltage is dc 3V and fed with regulated dc power
supply from external power voltage jack.
• Voltage and waveforms are dc with respect to ground
under no-signal conditions.
no mark : PB
( ) : REC
∗ : Impossible to measure
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
E : PB
k : REC (ANALOG)
l : REC (DIGITAL)
• Abbreviation
4CED : French, German and Dutch model
24
MZ-R410
6-1. Block Diagrams — Servo Section —
HD DRV+ OVER WRITE HEAD DRIVE

M603 IC601(1/2)
OVER WRITE
HD DRV– Signal path
HEAD : PLAYBACK
UP/DOWN HB
HR601 OVER WRITE 35 : REC(ANALOG IN)
OVER EFM EFM
HEAD DRIVE 7
WRITE HA PRE DRIVER : REC(DIGITAL IN)
Q604,605 33 CLK
HEAD 4
HD DRV+ OUTA VRECIN2 VRECO
RF AMP,FOCUS/TRACKING ERROR AMP 41 HI-BRIDGE 37
HD DRV– OUTB VRECIN1 B+
OPTICAL PICK-UP BLOCK IC501 38 PRE DRIVER 42
(LCX-5R) C1H
CHARGE 28
4 VREF
SYSTEM CONTROL (1/2) PUMP1 C1L 27
C2H
RECON
Iy CHARGE 31
25 VREF
PUMP2 C2L 30
SW
OE
RI
FI
Ix 1 2 3 5 6
Jx 199 198 197 201 200 105

JX JY JX IY RF OUT
8
MODE3
MODE2
MODE1
HD CON2
HD CON1
EFMO
IX 33 37 RFI
Jy 9 PEAK
JX PEAK 29 44 PEAK
10 DIN1 62 DIN1
IX IY IX JY RF AMP, BOTM
11 /BOTM 28 45 BOTM
FOCUS
A
12
A
ERROR, ABCD
1 AUDIO
SECTION
B 41 46 ABCD ADDT 68 ADDT
14 TRACKING
A BC D C FE SYSTEM CONTROLLER,
B ERROR 42 47 FE
5 DIGITAL SIGNAL PROCESSOR,
D TE
6 1 56 TE 16M BIT D-RAM
C IC801(1/3)
A-C ADIP IN 44
13
D-C TPP/WPP ADIP 21 74 ADFG
D 7
PD-I PD-NI SYSTEM
18 APC 19 78 APCREF CLK
CONTROL
PD
VC 31 49 VC
2 /POWER
12 VREF MON SECTION
FOCUS/TRACKING
OFTRK 26 217 OFTRK COIL DRIVE,SPINDLE/SLED
AUTOMATIC MOTOR DRIVE
LD LD-A POWER PD-O XRST 221 XRF RST
20 25 IC551
CONTROL
Q501
SERIAL TRK+ FO2 FI2
INTERFACE 30 TRACKING 28 81 TFDR
TRK– RO2 RI2
32 COIL DRIVE 27 80 TRDR
SBUS
23 160 SSB DATA
SCK FCS+ FO1 FI1
24 161 SSB CLK 13 FOCUS 15 82 FFDR
S MON FCS– R01 RI1
11 COIL DRIVE 16 83 FRDR
S-MONITOR 43 9 S MON
233 SLD 1 MON
FO2 FI2
35 43 96 SLDR
CPAIP
194 PD S0
25
RO2 SLCU 100 SLD MON U
S0 VI2 SLD MON V
37 SLED 42 98 SLDV SLCV 101
S1 195 PD S1 CPAIM PWM2
2-AXIS 24 MOTOR 44 97 SFDR SLD MON W
FO4 W12 SLCW 102
DEVICE 39 DRIVE 41 99 SLDW
TRK+ TRK+
CPBIP
23
RI4
(FOCUS) (TRACKING) 27 102 SLCW
CPBIM
TRK– TRK– 26 SPINDLE
166 SPDL AUX PWM
FCS+ FCS+ SLD MON U CPUO2 PWM1 SERVO
45 SLED VOLTAGE 55 DRIVE
SLD MON V CPVO2
U 46 MONITER SWITCH 88 SPFD/SPVS/PWM3
FCS– FCS–
M602 W V SLD MON W CPWO2 IC805
47
(SLED)
223 SPDL MON
CLVU UO1 UI1
8 56 87 SPRD/SPDU/RTG0
CPUI1 CLV MON U
18
CLVV VO1 SPINDLE VI1 SPCU 93
6 1 89 SPDV/RTG1
CPVI1 MOTOR
19 DRIVE CLV MON V
CLVW WO1 WI1
4 2 90 SPDW/RTG2 SPCV 94
20 CPWI1
CLVN COM1 CLV MON W
17 SPCW 95
SPINDLE
VOLTAGE MONITOR OE
BIAS 48 220 XRST MTR DRV
CPWO1
CPUO1
CPVO1
CLVU
52 53 54
U
CLV MON W
CLV MON U
CLV MON V
M601 W V
(SPINDLE)
CLVV
CLVN
CLVW
25 25
MZ-R410
— Audio Section —
OPTICAL
RECEIVER
OPT CONTROL
VIF B+ SWITCH
Q302
DIN1
J301
LINE IN
(OPTICAL)
SERVO
SECTION
1 (LINE IN JACK)
LIN2
3
A/D IP LIN1
SDTO 1
ADDT 9 CONVERTER GAIN
RIN2
& AMP 4
HPF RIN1
2
AUDIO
I/F
CONTROLLER
HEADPHONE AMP
BCLK A/D CONVERTER IC302
10
IC301
J302
IN L OUT L
LRCK 22
OUTA BEEP
2 i
12
24
IN R OUT R
21 4
OUTB BEEP
SYSTEM 23
SDO0 CDTI
CONTROL SDO0 13
/POWER
3 SCK0
SCK0
14
CCLK AUDIO
BEEP
REFERENCE
I/F CLOCK MUTING VOLTAGE
SECTION CSN VREF IN 13
15 CONTROLLER SWITCHING
DIVIDER
Q301
MCLK
MUTE
STBY
BEEP
16 PDN STANDBY
11 15 17 18
70 69 203 204 71 29 30 215 192 191 218 240

VC B+ TP311(RVCC)
XJAC DET
OPT DET
MUTE
XHP STBY
AOUTL
AOUTR
XOPT CTL
XBCK
LRCK
XCS ADA
XPD ADA
FS256
RMC DTCK 142 TP312(DTCK)

TP313(KEY-R)
TP314(RGND)
SYSTEM CONTROLLER,
SDI0 DIGITAL SIGNAL PROCESSOR
179 SI0 16M BIT D-RAM
SDO0
180 SO0 IC801(2/3)
SCK0
XCS NV
181 SCK0
OSCO
OSCI
219 24 25
SYSTEM
CONTROL
4 RMC KEY
SDO0
SCK0
X801 /POWER
SDI0
45.1584MHz SECTION
4 3 2 1
Signal path
DO
DI
SK
XCS
: PLAYBACK
: REC(ANALOG IN)
EEPROM
IC804 : REC(DIGITAL IN)
26 26
MZ-R410
— System Contorol Section —
AUDIO
SECTION 4 RMC KEY
VRMC
7
XWK3
RMC KEY 20 4
CLK
FS4 86 56
CLK SEL
CLK SEL 169 52
FFCLR
FFCLR 236 54
SLEEP
SLEEP 235 55 SYSTEM
VLON CONTROL
VLON 234 1
XWK1 POWER CONTROL VB
WK DET 17 2
XWK2 IC901 HEADPHONE AMP(IC302),
REC KEY 18 3
XWK4 MOTOR/COIL DRIVE(IC551),
HALF LOCK SW 19 5
VAIFON SYSTEM CONTROLLER(IC801)
AUDIO SDO0 53 B+
S805
SECTION 3 SCK0 (HALF LOCK)
SYSTEM CONTROLLER
IC801(3/3)
VL VL
L904 VLO 9
RF AMP(IC501), 10 REGULATOR VL
LASER APC CIRCUIT 11
CLK VL MON 15 VL B+ B+
SERVO VREF D902 L902
SECTION 2 49
BANDGAP
SWITCHING L2
REFERENCE 12
L801 REGULATOR L2
SDO0 AVDD 21 16
DTC2 STEP-UP L905
24
SCK0 PRE DRIVER
25 DTC1 RF2 &
RST PWM STEP-UP LG
187 LCD RST AUX 18
STB TSB MST VDD 141 VC B+ VDFB DC/DC VG
206 LCD STB 39 19 D903
CS VD VD CONVERTER
205 XCS LCD SYSTEM CONTROLLER(IC801) 44
B+
XWK1 VIF
A/D CONVERTER(IC301),
RF AMP(IC501), VIFFB SERIES
REC 38 VC2 VG
POWER CONTROL(IC601), VIF PASS 45
SWITCH MOTOR DRIVE(IC551) 42 MOTOR/COIL
& REGULATOR
SYSTEM CONTROLLER(IC801), VA DRIVER(IC551)
RESET VIF B+ EEPROM(IC804),
LCD MODULE A/D CONVERTER(IC301), POWER CONTROL
UNIT SWITCH SPINDLE SERVO DRIVE SWITCH(IC805) VA
VB B+ HEADPHONE AMP(IC302), 41 (IC601)
DVDD Q801 B+ SYSTEM CCONTROLLER(IC801)
VIF B+ B+
B+
PAUSE D904
1 PAUSE KEY
SET KEY1 VC VC
13 SET KEY1 POWER CONTROL(IC601), VCO 36
35 REGULATOR VC
SET KEY2 SYSTEM CONTROLLER(IC801) 34
14 SET KEY2
B+
INM2 SWITCH
VL PWM 164 22
S801 NOISE RF2 D901 L901
23 VOUT
FILTER
HOLD INM1 33
VC PWM 165 26
NOISE RFI SWITCHING L1
27 32 B+ SWITCH
FILTER REGULATOR L1
STEP-UP 28 Q904,905
XRST RESET SIGNAL
227 XHOLD SW XRST 8 46 GENELATOR PRE DRIVER VB 50
&
DTC1 VB
47 CRST PWM VSTB
IC902
S806 170 OPEN CLOSE SW VC 6 1 VOLTAGE 2
VRECO SWITCHING
OPEN/CLOSE DETECTOR
OVER WRITE Q901,902
DETECT
HEAD DRIVE
(IC601) B+ VRECO VRECO1 L1 1
S803 230 PROTECT OVER WRITE L602 10 SWITCHING 11 L601
VRECO2 L1 2 B+ SWITCH
PROTECT HEAD DRIVE 15 REGULATOR 14
DETECT Q603
CIRCUIT
B+
SL801 202 XTEST VREC STEP-UP DOWN DW BT
16 SWITCH PRE DRIVER DW TP 22 CHARGE
(TEST) INM1 & 21
VREC PWM 163 19
PWM
VIF B+ CHARGE D603
CONTROL DRY BATTERY
RF2 Q607 SIZE " AA "
48 AUXI NOISE RF1 49
20 BATTERY INM2 (IEC DESIGNATION)
FILTER 48
CHARGER INP2 1PC,1.5V
47
VG B+ 36 VG &
POWER
REGULATOR
CONTROL RS
VB B+ 10 VB MON 46
IC601(2/2)
VIF B+ 8 VI0 CHG SW
CHARGE 45
26 VC2 CONTROL
158 EVA VC B+ 9 VC
VB
CHGMON CHARGE 43
51 BATM
MONITOR 44
VIF B+
GAIN SYSTEM
54 DREG
CHG CONTROL 56
55 LINE TH601
(2/2) DCIN 50 FILTER
T601 GROUND LINE
SWITCHING J601
Q601 DC IN 3V
HIDC MON 16
GND SW 171
!
27 27
MZ-R410
6-2. Printed Wiring Boards — MAIN Board (Side A) — • : Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
A MAIN BOARD
(SIDE A) • Semiconductor
Location (SIDE A)
Ref. No. Location
TP831
TP604 D601 B-7
TP915
TP605 D603 B-9
B TP603
D607 B-11
D801 D-10
TP903
D904 C-8
TP607
TP830
TP317 TP315
TP904
5 4 IC551 G-9
Q603 IC804 G-11
C 8 1 IC805 G-10
TP901
TP902 Q302 G-4

Q501 F-6
Q601 B-7
TP802
Q603 C-11
D
TP501
TP307 TP519
L902
TP306 TP518
20
E S806
(OPEN/CLOSE
DETECT ) TP316
TP914
OPTICAL
TP505 PICK-UP
TP512 CN501
2 3 BLOCK
LCX-5R
F AP504 1
AP502
TP817
AP563
1 8
AP501 14 10 5 1
56
IC804
15
G
AP503
TP335
4 5
TP337 TP336 IC805
20
IC551
50
TP331
J301 TP338 AP603
J301 (1/2)
25
43 45
AP583
28
29 35 40 42
H LINE IN
(OPTICAL)
11
1-685-757- (11)
(RECEIVER
OPTICAL )
TP318
TP319
TP320
TP321
TP334 TP332 TP333
I TP608
S805
(HALF LOCK)
28 28
MZ-R410
— MAIN Board (Side B) — • : Uses unleaded solder.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
J601
3
• Semiconductor
A Location (SIDE B)
MAIN BOARD HR601
OVER WRITE SWITCH &
Ref. No. Location
(SIDE B) HEAD LCD MODULE UNIT
D101 D-4
D201 C-3
AP609 AP606 TP831 TP830
D602 B-5
(VREC) D606 C-12
8
5
4 1
14 10 5 1 CN801 B D608 B-12
15
56
AP912
(GND)
AP608
(GND)
AP910 D901 C-6
AP601
14 1
D902 D-5
AP831
AP830
TP814
TP811
TP809
TP808
IC601
20
50
AP913
1 4 D903 D-6
5 8
TP815
TP812
TP810
TP807
25
IC301 G-6
43 45
42 40 35 29
45 43
28
C
28
AP604 AP603
29 35 40 42 IC302 E-4
25
TP813
AP911 IC501 E-7
TP816
AP914 IC901 IC601 B-10
50
AP904
(VC) AP907
20
AP811
AP906 J302 IC801 E-10
OFF
IC901 C-6
AP829
AP902
15
IC902 C-5
56
AP901 1 5 10 14
ON
S801
HOLD
AP818
D
AP909
AP815
Q301 F-4
IC902
AP819
Q604 B-12
AP908
Q605 B-12
AP812
IC501 AP915
AP846
SL801
TP803
(TEST) AP823 AP521 (VL)
C530
23 22 Q607 C-8
AP517
AP841
IC801
AP520
AP905
Q801 C-9
TP502
AP530 25 20
AP533 AP534
(Chip Size Package)
AP801
AP506
AP529 Q901 D-8
AP813 E
AP844
AP834
30 15 Q902 D-5
AP824
C514 C507 12 7
AP536
13 6 Q904 D-6
TP804
C532
AP832
AP820
Q905 E-6
C529
C513 C506
TP532 35 10 C505 AP306
AP528 C511
AP816 AP807
AP527 C510 IC302
18 1
AP833
AP827 C519 AP522 AP903 AP307 19 24

AP843
SL802
AP839 40 C509 5
SL506 TP503
AP505
AP803
F
AP535
1
SL803
AP805 44
AP842 9 8
AP828 SL505 AP541
AP821
AP810
AP580
AP581
AP826 TP801
IC301
AP825
R813
AP802
AP538
AP566 AP804
AP586 16 1 AP313
AP838 AP587 AP310
AP579
AP315
AP567
G
AP537
AP570
AP557
AP822 1 10
AP539
AP540
AP311
AP558 AP559
CN502 AP312
AP309
AP308
TP602
J301 (2/2)
H
LINE IN
(OPTICAL)
AP814
TP314
TP313
TP312
TP311
( LINE
JACK
IN )
AP564 AP555
AP585 AP551 AP556
AP560 AP552 AP569
AP565 AP553 AP568
TP601
AP554
AP571
AP572
AP573
AP574
AP575
AP576
AP577
AP578
AP836
AP314
I
AP584 AP588
AP806 AP808
AP339
1 10
AP840
AP561
AP837
AP839
AP809
V
M
U W U
W
M603
(
M602
(SLED)
( OVER WRITE
HEAD UP/DOWN M601
(SPINDLE)
J
S803
(PROTECT
DETECT )
DRY BATTERY
SIZE "AA" AP817
(IEC DESIGNATION LR6)
1PC,1.5V
11 K
1-685-757- (11)
29 29
MZ-R410
6-3. Schematic Diagrams — MAIN Board (1/4) — • See page 24 for Waveforms. • See page 34, 36 for IC Block Diagram. • See page 37 for IC Pin Function Description.
R507 1k C501
100p CH
R501 47k C508
CN501 0.1 B SL505
20P R503 470k TP532
AP537 AP501
R502 220k SL506
AP538 AP502 C502 0.022 B
AP539 AP503 C531 0.01 B AP527
AP540 AP504 AP535
TP505 C509 2200p B
C503 2200p B C510 10p CH

C511 10p CH
C513 10p CH
AP528 C519
AP506 C532 0.047 B 4700p B
AP541 TP512 C504 2200p B

AP536
C514 0.022 B
AP533 C515
C505 0.1 AP529
0.01 B C506 0.022 B C516 0.1 B B
AP534 AP530
C507 0.022 B
AP542 AP517
C530 2200p B
C526 R505
0.1 B 10k
TP518
C518
4.7 B
TP519 L501
R517
1k IC501
SN761057ADBT
C524 AP521
10
6.3V
L502 C523 1 B AP522
R522 1 TP503 TP502
R519
R521 1 100k
TP501
Q501
2SA1577-T106-QR
C529
10 6.3V
Q604
HAT2051T-EL
AP609 (VREC) TP607
R609 1
AP608
(GND)
D606 D608
MA2YD1700LS0 MA2YD1700LS0
C615 100p
B
B
C613 0.1
C614 0.1
R611 0
C616
0.1 B
C610 0.1 B
R610 0
C609 47 4V
C608 Q605
0.1 HAT2050T-EL
B
C635
10 6.3V
TP601 C626
(BATT+) TP608 TP605 220 C618
4V 0.1 B
C603 AP603 C619 Q603 TS8K1TB
C631 220 D603 0.1 B
220 4V RB160M-30TR AP604
4V Q601 C606
TP609 SI2302DS-T1 100p
TP604 C607 CH
B
100p C629 0.01 B

CH
C604 0.01
TP602 C634 R608 220k

(BATT-) 0.1 C622
B 1 B R627 100k C630 100p CH
IC601
R607 R619 XPC18A22AEPR2
Q607 220 0
R601 FZT788BTC R613 2.2k
1M AP601 R612 470k
D601 C621 0.01 B R614 10k

MA2YD1500LS0
R623 22k
AP606
L602
C625 C624
47 22
4V 6.3V
R621 10k
T601 R622
TH601 10
C633
J601 0.1
R602 B R620
C611 10 6.3V
220k 10k
C601 C602
0.01 0.1 L601 10H
B B
C612 D607 MA2YD1500LS0
R603 C605 10 6.3V
100k 1000p
B
D602
TP603 MA2YD1500LS0
30 30
MZ-R410
— MAIN Board (2/4) — • See page 24 for Waveforms. • See page 38 for IC Pin Function Description.
IC805
TC7SH32FU-TE85R
C835 C832
R841 100
0.1 B 0.1
C833 100p CH
AP848
D801
MA8068-TX
R856 R857 R813
1k 1k 2.2k
R804 R805 R836
2.2k 2.2k 1k
C805 0.047 B
C806 0.047 B
C824 0.047 B
SL882
SL803
TP804
S806
R844 0
C803
R832 0
R834 0
0.01
AP821
AP823
AP824
AP822
AP838
AP828
AP839
AP829
TP801
AP801
AP802
AP803
AP804
AP805
AP841
AP842
AP810
TP817
AP843
TP803
L802
B
R848
C822 0.1
1k C840 AP819
1000p B
R811 0
22 6.3V
C821
AP837
AP836
AP835
AP808
AP806
AP809
AP814
TP802
SL801 (TEST)
AP807
AP846
R862
470k
IC801
CXD2674-221GA
S801
R828 C844 R829

2.2k 0.01 B 4.7k
S803 C843
4700p B
0.01 B
C820
C819
0.022 B
FB801 0
FB802 0
AP811 FB803 0
AP812
C801
0.1
B
B
AP844
AP834
AP813
AP832
AP833
AP820
R822 1k
C818 0.1
B R808 10k
C830 10 6.3V
R817 100k
R809 100k
R810
C814 470p B
R821
B
22k
R806 470
220k
C816 0.1
B
R858 R812
B
R823 220
MHz
C810 1 B
C811 1 B
220k 470k
C804 0.1
C812 0.01
C813 0.47
B
R863 220
X801 45.1584
C802 0.01
R802 4.7k
R803 4.7k
S805
R801
220k
AP816
AP818
AP815
AP817
L801
R859 1k
C815 47 6.3V
R825
R824 2.2k
2.2M
C807 C808 R860

10p 10p 1M
R814 10
CH CH
C817
R831 0
C809 1 B
R807 10
22
6.3V
29
30
31 31
MZ-R410
— MAIN Board (3/4) — • See page 24 for Waveforms. • See page 34 for IC Block Diagram.
Q302
2SA2018TL TP331 TP333 TP335 TP337
(DVCC) (D-IN) (AGND) (LIN-R)
(DGND)
(XJDET)
TP334
TP332
TP336
(LIN-L)
R830 1M
TP338
R322 (OPT-DET)
AP314
AP311
AP313
AP312
AP315
AP310
100k
C823 0.1 R321
10k R302
C330 1k
AP825 0.1 J301
AP826
AP827 R307
C110 R112 100
1 B 47k
IC804 AK6480AM-E2
C210 R212 R317 1k

1 B 47k
R318 1k
C321
R211 C211
R111 100p C111 C325 0.1
22k 22k 100p 1000p C326 B AP339
CH CH B 1000p B
R311 1M
Q301
2SC4738F
-Y/GR(TPL3)
R305 1k
R304 1k
R207 R107 TP306 TP307 R309 C320 4.7 10V

R320 0
10k 10k 220k

C308 2.2 R204
R104
R208 R108 R306 22k

0 0
IC301 R315 10k
AK5354VT-E2 C315
1 B
C316
IC302 10
C314 TA2131FL(EL) 6.3V
10 6.3V
R201 22k C336
220p B
R203 47k
R103 47k
B
B
2.2 10V
R101 22k
C201 2.2
C101 2.2
47 6.3V
C305
C301
R303 47
C312
FB304 0
FB302 0
FB301 0
2.2 B
AP308
AP309
C103 2200p B
C102 4700p B
C306 C302 L302 C202 4700p B
0.1 0.1 0
C203 2200p B TP311 TP318
C219 TP312 TP319
L301
220
C311 0.1 B 4V TP313 TP320
C105 C119 C205 TP314 TP321
0.22 B 220 R105 R205 0.22 B
R106 4V 4.7k 4.7k R206 J302
10 10 TP317
C304 TP316
0.1 B
TP315
C303
10 6.3V
AP306
C309 1000p B
D201 02DZ2.4-Z(TPH3)
D101 02DZ2.4-Z(TPH3)
AP307
FB303
0
32 32
MZ-R410
— MAIN Board (4/4) — • See page 24 for Waveforms. • See page 35, 36 for IC Block Diagram.
AP903
C521 C522
0.1 0.1 B
B
R915 D904
100 MA111-TX TP904
AP564
AP565
R948
AP911
100k R852
R926 0
AP913
MA2YD1500
TP902 4.7k C901
R906
D901
AP907
AP906
47 6.3V
R936 22k
LS0
0
10 6.3V
R946
R911 470
R947
C919
10k
2.2k CN801
AP830
R909 10k
R910 10k
TP903
U W AP584 AP555 L901
AP585 AP910 100uH
V R949 AP831
AP588 AP556 1k L906
10uH TP807
AP560 IC551 SC111258EPR2
AP557 AP914 (VC) R850 TP808
0
10 6.3V
TP901
AP561 R941
C920
AP558 22k TP809
AP583
AP559 R853 0
TP810
C933
22 6.3V TP811
C561 AP554
0.1 B TP812
C911 10 6.3V
AP551 AP580
FB805 0 TP813
AP552 AP581
R560 2.2k TP814
AP553 AP586
R561 2.2k R902 470k TP815
W AP569 C905
R562 2.2k 0.1 TP816
AP568
B
B
B
V U IC901 XPC18A32EPR2 R903 2.2k B

AP587 AP901
C562 0.047
C563 0.047
C564 0.047
R864 100k
C917 0.1 B C908 0.1 B R865 100k
C915 0.1 B
C921 0.1 B
R866 100k
R905 2.2k
C906 0.01 B C826
0.22 B
C935
C932 0.1 B 0.01 Q801
B
R923
1M
XP1501-TXE
AP904
AP563
CN502 10P
AP570 R953 0 D903
AP567
AP566
Q901
AP571 2SA1745- R925 AP909 MA729 -TX
6.7-TL Q902 100k
AP572 AP908 C922
2SD2216J- C907 1000p
AP573 R912 R(TX).SO AP902 2.2 B B
10k
AP574
AP575 C566 C926
C512 0.1 B R922 1000p B
AP576 0.1 470k L905
B R928 100uH
AP577 R551 10k 100k
AP578 R552 10k R917 0
AP579 R553 10k
IC902 L902
XC61CN0802NR
R920 10k
22uH
AP905
2SD2216J
-R(TX).SO
D902 AP915
Q905
0.022 B
L904 MA2YD1500LS0 (VL)

C558
R916 10uH TP914

47k
2SD2216J
-R(TX).SO
Q904
C557 C559
0.022 0.022
B B R951
220k
C913 4700p B
R927 470k
R921 470k C904 C903

C927 22 100
1 R908 100k 6.3V 6.3V
B AP912
C567 C568 C569 C912 (GND) TP915
0.01 0.01 0.01 R907 1M 0.01 B
B B B C928 C914
0.1 0.1 B
B
33 33
MZ-R410
6-4. IC Block Diagram
IC301 AK5354VT-E2 IC302 TA2131FL (EL) IC501 SN761057ADBT
BST SW
VREF IN
MUTE
BEEP
GND
STB
18 17 16 15 14 13
16 PDN PW MT BST BEEP V REF 12 VREF 44 ADIP-IN
15 CSN SW SW SW
CONTROL 43 S-MON
REGISTER 14 CCLK 11 LPF1 A+B+C+D TWpp
I/F 13 CDTI TCMT 19 I+J PK/BTM
NPP Aw
VCC 20 ADD TE 1 TON CSLO
12 LRCK
IN R 21 REXT 2 CSL VREF075
10 NF1
CLOCK DIVIDER 11 MCLK Wpp LPF 3 Aw+Dw A-C
BST1 S-MONITOR
TON Peak D-C
LIN1 1 VREF 4
10 BCLK TON Botm Malfa
IN L 22 C 5 ADIP Mij
9 LPF2
IPGA D 6 TE AwBPF
AUDIO I/F
ADC HPF 9 SDTO TE Dw
CONTROLLER TEMP
DwBPF
RIN1 2 OUTB PW PW BST2
BEEP 23 8 NF2
A B
7 BST
OUTA
LIN2 3 BEEP 24
RIN2 4 BST
AGC D-C 7
VCON 5 VCON 1 2 3 4 5 6 42 FE
Tpp/Wpp
41 ABCD
DET
PW GND
OUT R
+B
OUT L
AGC IN
AGND 6
40 OFC-1
VA 7 VA 39 OFC-2
38 AVCC
VD 8 VD
37 PS
RF 36 LP
Iy 8 35 EQ
34 AGND
Ix 9
FE 33 RF OUT
Jx 10
32 CCSL2
Jy 11 ABCD 31 VC
A 12 30 VREF075
A-C 13 29 PEAK
PEAK/BOTM BOTM
B 14 28
TON-C 15 OF TRK
CIG 16
27 DGND
CDN 17
T-ON 26 OFTRK
PD-I 18
PD-NI 19 APC
PD-O 20
25 XRST
SERIAL 24 SCK
I/F
23 SBUS
ADIP
ADIP 21
DVDD 22
34 34
MZ-R410
IC551 SC111258EPR2
PGNDUV2
PGNDW2
VMVW2
PGND2
VMU2
VMR2
VMF2
WO2
UO2
RO2
VO2
WI2
FO2
VI2
42 41 40 39 38 37 36 35 34 33 32 31 30 29
UI2 43
PWM2 44
3PHASE
CONTROL
CH2
VC
VC
VG
3PHASE H-BRIDGE H-BRIDGE 28 FI2
PRE DRIVER PRE DRIVER CONTROL 27 RI2
VC LOW CH2 CH2 CH2
VOLTAGE
DETECTOR VC VG
VC VG VC VG
26 COM2
– 25 CPUI2
CPUO2 45 U+
CPVO2 46
– 24 CPVI2
CPWO2 47 V+
VC
BIAS – 23 CPWI2
W+
22 NC
OE 48
21 GND2
GND1 49 VC VG
– 20 CPWI1
VC 50 W+
VG 51
– 19 CPVI1
CPWO1 52 V
+
CPVO1 53
– 18 CPUI1
CPUO1 54 U+
17 COM1
VC VG VC VG VC
3PHASE H-BRIDGE H-BRIDGE 16 RI1

PRE DRIVER PRE DRIVER CONTROL
CH1 CH1 CH1 15 FI1
VC
3PHASE
CONTROL
CH1
PWM1 55
UI1 56
1 2 3 4 5 6 7 8 9 10 11 12 13 14
VMF1
VI1
WI1
PGNDW1
WO1
VMVW1
VO1
PGNDUV1
UO1
VMU1
VMR1
RO1
PGND1
FO1
35
MZ-R410
IC601 XPC18A22AEPR2
VRECIN1
VRECIN2
PGND2
PGND2
PGND3
OUTA
OUTB
VG3
C2H
VG2
C2L
VG
HB
HA
42 41 40 39 38 37 36 35 34 33 32 31 30 29
VG3 VGC
VG VG2 VG3 VC2 VG

OUTPUT SW OUTPUT SW CHARGE CHARGE 28 C1H
PUMP 2 PUMP 1 27 C1L
VC VG DC IN
VC VC2
VC
VB 43 HI-BRIDGE EFM
CHARGE 26 VC2
PRE DRIVER PRE DRIVER
MONITOR VREF
BATM 44 X2/X4 25 VREF
VG3 BUFFER
DC IN 24 CVREF
CONTROL CONTROL
23 GND
CHARGE
CHGSW 45 22 DW BT
CONTROL
21 DW TP
DC IN
RS 46 20 RF1
BATTERY VC
INP2 47 CHARGER VC AMP 19 INM1
INM2 48 &
REGULATOR 18 INP1
RF2 49 VG2 VC
17 DTC
DCIN 50 DC IN
PWM
CHGMON 51 VC
DC IN VG 16 VREC
SYSTEM SET-UP DOWN
DC IN DC IN
SVREF 52 PRE DRIVER
BANDGAP DETECT
GND 53
VIO SW
GAIN 54
LEVEL
CHG 55
SHIFT OUTPUT SW 15 VRECO2
DREG 56
VIO VC
1 2 3 4 5 6 7 8 9 10 11 12 13 14
SW
RECON
OE
CLK
RI
FI
EFM
VIO
VC
VRECO1
PGND1
PGND1
LI 1
LI 2
IC901 XPC18A32EPR2
VC OUT
PGND1
PGND1
VIFFB
VDFB
VAFB
GND
VCO
VIF
NC
VA
VC
VC
L1
42 41 40 39 38 37 36 35 34 33 32 31 30 29
NC 43
OUTPUT
OUTPUT SW 28 L1
SW
VD 44 SERIES PASS SERIES PASS SERIES PASS VC
OUTPUT SW VG
VC2 45 REGULATOR VA REGULATOR VD REGULATOR VIF
+
POWER 27 RF1
SWITCH 1 –
26 INM1
VC VC VC
STEP-UP
PWM
PRE DRIVER 25 DTC1
XRST 46 OUTPUT SW
CRST 47 VC 24 DTC2
RSTREF 48
BANDGAP +
23 RF2
REFERENCE –
VREF 49 22 INM2
VB VC VG
PWM
VB 50 21 PWM1
GND 51 VC VG
VG VG
VSTB VC VB
POWER STEP-UP 20 PWM2

SWITCH 2 PRE DRIVER VB VB VC VG
CLKSEL 52
VAIFON 53
SYSTEM STEP-UP 19 VG
FFCLR 54 OUTPUT
CONTROL START-UP DC/DC 18 LG
SLEEP 55 CONVERTER SW
VSTB 17 PGND2
CLK 56
OUTPUT SW 16 L2
15 NC
1 2 3 4 5 6 7 8 9 10 11 12 13 14
VLON
XWK1
XWK2
XWK3
XWK4
VSTB
VRMC
GND
VL
VLO
VL
L2
PGND2
PGND2
36
MZ-R410
6-5. IC Pin Function Description

• IC501 SN761057ADBT (RF AMP, FOCUS/TRACKING ERROR AMP)
Pin No. Pin Name I/O Description
1 TE O Tracking error signal output to the system controller (IC801)
2 REXT — Connect terminal to the external resistor for ADIP amp control
3 WPPLPF — Connect terminal to the external capacitor for TPP/WPP low-pass filter
4 VREF O Reference voltage output terminal (+1 V)
5 C I Signal (C) input from the optical pickup detector
6 D I Signal (D) input from the optical pickup detector
7 D-C I Signal (D) input from the optical pickup detector (AC input)
8 IY I I-V converted RF signal (IY) input from the optical pickup detector
9 IX I I-V converted RF signal (IX) input from the optical pickup detector
10 JX I I-V converted RF signal (JX) input from the optical pickup detector
11 JY I I-V converted RF signal (JY) input from the optical pickup detector
12 A I Signal (A) input from the optical pickup detector
13 A-C I Signal (A) input from the optical pickup detector (AC input)
14 B I Signal (B) input from the optical pickup detector
15 TON-C — Connect terminal to the external capacitor for TON hold
Connect terminal to the external capacitor for the low-pass filter of NPP divider
16 CIG —
denominator
Connect terminal to the external capacitor for the low-pass filter of CSL divider
17 CDN —
denominator
18 PD-I I Light amount monitor input terminal (invert input)
19 PD-NI I Light amount monitor input terminal (non-invert input)
20 PD-O O Light amount monitor output terminal
21 ADIP O ADIP duplex FM signal (22.05 kHz ± 1 kHz) output to the system controller (IC801)
22 DVDD — Power supply terminal (+2.3 V) (digital system)
23 SBUS I/O SSB serial data input/output with the system controller (IC801)
24 SCK I SSB serial clock signal input from the system controller (IC801)
25 XRST I Reset signal input from the system controller (IC801) “L”: reset
26 OFTRK I Off track signal input from the system controller (IC801)
27 DGND — Ground terminal (digital system)
Bottom hold signal output of the light amount signal (RF/ABCD) to the system
28 BOTM O
controller (IC801)
Peak hold signal output of the light amount signal (RF/ABCD) to the system
29 PEAK O
controller (IC801)
30 VREF075 — Connect terminal to the external capacitor for the internal reference voltage
31 VC O Middle point voltage (+1.2 V) generation output terminal
32 CCSL2 — Connect terminal to the external capacitor for TPP/WPP low-pass filter
33 RF OUT O Playback EFM RF signal output to the system controller (IC801)
34 AGND — Ground terminal (analog system)
35 to 37 EQ, LP, PS — Connect terminal to the external capacitor for the RF equalizer
38 AVCC — Power supply terminal (analog system) (+2.3 V)
39, 40 OFC-2, OFC-1 — Connect terminal to the external capacitor for RF AC coupling
41 ABCD O Light amount signal (ABCD) output to the system controller (IC801)
42 FE O Focus error signal output to the system controller (IC801)
43 S-MON O Servo signal monitor output to the system controller (IC801)
44 ADIP-IN I ADIP duplex FM signal (22.05 kHz ± 1 kHz) input terminal
37
MZ-R410
• IC801 CXD2674-221GA (SYSTEM CONTROLLER, DIGITAL SIGNAL PROCESSOR, 16M BIT D-RAM)
1 PAUSE KEY I Set key input terminal (X key input)
Control signal output to the microphone amp
2 (MIC SENSE) O
“H”: HIGH, “L”: LOW, normally: “H” Not used (open)
3 XTEST I Input terminal for the test mode set up “L”: test mode (normally fixed at “H”)
4, 5 NC O Not used (open)
6 MCUVDD0 — Power supply terminal (for microcomputer block) (+1.5 V)
7 MIFVSS3 — Ground terminal (for microcomputer I/F)
8 XRST I System reset signal input terminal from the power control (IC901) “L”: reset
9 S MON I Servo signal monitor input terminal (A/D input) from RF amp (IC501)
10 VB MON I Voltage monitor input terminal of UNREG power supply (A/D input)
11 CHG MON I Charge voltage monitor input terminal (A/D input) Not used (open)
12 VREF MON I Clear reference voltage input terminal (A/D input) from RF amp (IC501)
SET KEY 1,
13, 14 I Set key input terminal (A/D input)
SET KEY 2
15 VL MON I VL voltage monitor input terminal (A/D input)
16 HIDC MON I HIGH DC voltage monitor input terminal (A/D input)
17 WK DET I Set key start switching detection signal input terminal (A/D input)
18 REC KEY I REC key input terminal (A/D input)
Open button detection switch (S805) input terminal (A/D input)
19 HALF LOCK SW I
“L”: when normal position, “H”: when locked
20 RMC KEY I Key input terminal (A/D input) of the remote commander attached headphone
21 AVDD — Power supply terminal (for the analog circuit block) (+2.8 V)
22 AVSS — Ground terminal (for the analog circuit block)
23 VDIOSC — Power supply terminal (for OSC cell) (+2.4 V)
24 OSCI I System clock (45.1584 MHz) input terminal
25 OSCO O System clock (45.1584 MHz) output terminal
26 VSIOSC — Ground terminal (for OSC cell)
27 DAVDD — Power supply terminal (for the built-in D/A converter) (+2.4 V)
28 VREFL I Reference voltage input terminal (for the internal D/A converter L-CH)
29 AOUTL O Built-in D/A converter (L-CH) output terminal
30 AOUTR O Built-in D/A converter (R-CH) output terminal
31 VREFR I Reference voltage input terminal (for the built-in D/A converter R-CH)
32 DAVSS — Ground terminal (for the built-in D/A converter)
33 ASYO O Playback EFM duplex signal output terminal
34 ASYI I Playback EFM comparison slice level input terminal
35 AVD1 — Ground terminal (for the analog) (+2.4 V)
36 BIAS I Bias input for the playback EFM comparison
37 RFI I Playback EFM RF signal input from RF amp (IC501)
38 AVS1 — Ground terminal (for the analog)
39 PCO O Phase comparison output for the master clock of playback EFM system master PLL
40 PDO O Phase comparison output for the analog PLL Not used (open)
41 FILI I Filter input for the master clock of the playback EFM system master PLL
42 FILO O Filter output for the master clock of the playback EFM system master PLL
43 CLTV I Internal VCO control voltage input for the playback EFM system master PLL
44 PEAK I Peak hold signal input of the light amount signal (RF/ABCD) from RF amp (IC501)
45 BOTM I Bottom hold signal input of the light amount signal (RF/ABCD) from RF amp (IC501)
46 ABCD I Light amount signal (ABCD) input from RF amp (IC501)
47 FE I Focus error signal input from RF amp (IC501)
48 AUX1 I Support signal (I3 signal/temperature signal) input terminal (A/D input)
49 VC I Middle point voltage (+1.2 V) input terminal
50 ADIO O Monitor output of A/D converter input signal Not used (open)
51 ADRT I A/D converter the upper limit voltage input (fixed at “H” in this set)
38
MZ-R410

52 AVD2 — Power supply terminal (for the analog) (+2.4 V)
53 AVS2 — Ground terminal (for the analog)
54 ADRB I A/D converter the lower limit voltage input (fixed at “L” in this set)
55 SE I Sled error signal input terminal Not used (fixed at “L”)
56 TE I Tracking error signal input from RF amp (IC501)
57 DCHG — Connecting analog power supply of the low impedance (fixed at “H” in this set)
58 APC I Error signal input for the laser automatic power control Not used (fixed at “H”)
59 DSPVDD0 — Power supply terminal (for DSP block) (+1.5 V)
60 DSPVSS0 — Ground terminal (for DSP block)
Input terminal for the frequency set up of the system clock
61 XTSL I
“L”: 45.1584 MHz, “H”: 22.5792 MHz (fixed at “L” in this set)
62 DIN1 I Input terminal of the record system digital audio signal
63 (DOUT) O Output terminal of the playback system digital audio signal Not used (open)
64 (DAPWMLP) O D/A converter PWM output (L-CH right phase) Not used (open)
65 (DAPWMLN) O D/A converter PWM output (L-CH reverse phase) Not used (open)
66 (DAPWMRP) O D/A converter PWM output (R-CH right phase) Not used (open)
67 DADT O Audio data output Not used (open)
68 ADDT I Data signal input from the external A/D converter (IC301)
69 LRCK O L/R sampling block signal (44.1 kHz) output to the external A/D converter (IC301)
70 XBCK O Bit clock signal (2.8224 MHz) output to the external A/D converter (IC301)
71 FS256 O 11.2896 MHz clock signal output to the external A/D converter (IC301)
72 (MVCI) I Vibrate input for the digital in PLL from the external VCO Not used (fixed at “L”)
74 ADFG I ADIP duplex FM signal (20.05 ± 1 kHz) input from RF amp (IC501)
75 (F0CNT) O Filter cut off control signal output Not used (open)
76 DIFVDD0 — Power supply terminal (for DSP I/F) (+2.3 V)
77 DIFVSS0 — Ground terminal (for DSP I/F)
Control signal output to the reference voltage generation circuit for the laser
78 APCREF O
automatic power control
79 (LDDR) O PWM signal output for the laser automatic power control Not used (open)
80 TRDR O Tracking servo drive PWM signal output (–) to the motor driver (IC701)
81 TFDR O Tracking servo drive PWM signal output (+) to the motor driver (IC701)
82 FFDR O Focus servo drive PWM signal output (+) to the motor driver (IC701)
83 FRDR O Focus servo drive PWM signal output (–) to the motor driver (IC701)
84 MCUVDD1 — Power supply terminal (for the microcomputer block) (+1.5 V)
85 (FGIN) I FG signal input terminal for the spindle servo Not used (open)
86 FS4 O 176.4 MHz clock signal output to the power control (IC601, IC901)
87 SPRD/SPDU/RTG0 O Spindle servo drive PWM signal output terminal (–) to the motor driver (IC701)
88 SPFD/SPVS/PWM3 O Spindle servo drive PWM signal output (+)
Spindle motor drive control signal output (V)/RTG output 1 to the motor
89 SPDV/RTG1 O
driver (IC701)
Spindle motor drive control signal output (W)/RTG output 2 to the motor
90 SPDW/RTG2 O
driver (IC701)
92 DSPVSS1 — Ground terminal (for DSP block)
93 SPCU I Spindle motor drive comparison signal input (U) from the motor driver (IC701)
94 SPCV I Spindle motor drive comparison signal input (V) from the motor driver (IC701)
95 SPCW I Spindle motor drive comparison signal input (W) from the motor driver (IC701)
96 SRDR O Sled servo drive PWM signal output (–) to the motor driver (IC701)
97 SFDR O Sled servo drive PWM signal output (+) to the motor driver (IC701)
Sled motor drive signal output (V) to the motor driver (IC701)/drive control signal
98 SLDV O
output (1–)
39
MZ-R410

Sled motor drive signal output (W) to the motor driver (IC701)/drive control signal
99 SLDW O
output (2+)
100 SLCU I Spindle motor drive comparison signal input (U) from the motor driver (IC701)
101 SLCV I Spindle motor drive comparison signal input (V) from the motor driver (IC701)
102 SLCW I Spindle motor drive comparison signal input (W) from the motor driver (IC701)
103 DIFVDD1 — Power supply terminal (for DSP I/F) (+2.3 V)
104 DIFVSS1 — Ground terminal (for DSP I/F)
105 EFMO O EFM encode data output for the record to the over write head drive (IC601)
106 (MNT0) O Internal DSP monitor output (0) terminal Not used (open)
108 MNT2 O Internal DSP monitor output (2) terminal Not used (open)
110 (SENSE) O Internal DSP (SENS) monitor output terminal Not used (open)
Record data output enable signal output monitor terminal of the internal DSP
111 (TX) O
Not used (open)
112 (RECP) O Laser power changeover signal output monitor terminal Not used (open)
113 DAPVDD3 — Power supply terminal (for DSP block) (+1.5 V)
114 to 117 NC O Output terminal for the external D-RAM Not used (open)
118 DRAMVSS0 — Ground terminal (for the external D-RAM)
119 DRAMVDD0 — Power supply terminal (for the external D-RAM) (+2.4 V)
120 to 138 NC O Output terminal for the external D-RAM Not used (open)
139 DRAMVDD1 — Power supply terminal (for the external D-RAM) (+2.4 V)
140 DRAMVSS1 — Ground terminal (for the external D-RAM)
141 TSB MST VDD — Power supply terminal (for TSB master communication) (+2.8 V)
142 RMC DTCK I/O TSB serial data input/output with the remote commander attached headphone
143 TSB SLV VDD — Power supply terminal (for I/F to TSB slave communication) (+2.3 V)
144 (TSB SLVI) I TSB slave signal input from the remote commander attached headphone (fixed at “L”)
TSB slave signal output from the remote commander attached headphone
145 (TSB SLVO) O
Not used (open)
146 TDI I Data input terminal for JTAG Not used (open)
147 TMS I Test mode control input terminal for JTAG Not used (open)
148 TCK I Clock input terminal for JTAG Not used (open)
149 XTRST I Reset input terminal for JTAG Not used (open)
150 TDO O Data output terminal for JTAG Not used (open)
151 JTAGVDD — Power supply terminal (for JTAG) (+2.4 V)
152 JTAGVSS — Ground terminal (for JTAG)
154 MIFVDD0 — Power supply terminal (for the microcomputer I/F block) (+2.3 V)
155 MIFVSS0 — Ground terminal (for the microcomputer I/F block)
156, 157 TEST1, TEST0 I Input terminal for the main test (normally fixed at “L”)
158 EVA I EVA/FLASH chip discrimination terminal “L”: FLASH chip, “H”: EVA chip
159 OPR LED O Not used (open)
160 SSB DATA I/O Input/output of SSB serial data with RF amp (IC501)
161 SSB CLK O SSB serial clock output to RF amp (IC501)
162 MCUVSS0 — Ground terminal (for the microcomputer block)
163 (VREC PWM) O Over write head control spare terminal Not used (open)
PWM for the laser automatic power supply voltage control signal output to the power
164 VL PWM O
control (IC901)
PWM signal output for the system power supply voltage control to the power control
165 VC PWM O
(IC901)
166 SPDL AUX PWM O PWM signal output for the spindle support to the motor driver (IC701)
167 XPD ADAAUX O Not used (open)
168 NC O Not used (open)
40
MZ-R410

169 CLK SEL O System clock select signal output to the power control (IC901)
Open/close detection switch (S806) of the upper panel input terminal (A/D input)
170 OPEN CLOSE SW I
“L”: when upper panel close
171 GND SW O Control signal output to the ground (GND) changeover switch
172 SET CODE0 O Input terminal for the set (fixed at “L” in this set)
173, 174 SET CODE1, 2 O Input terminal for the set (open in this set)
175 SET CODE3 O Input terminal for the set (fixed at “L” in this set)
178 (AOUT SEL) O HP/LINE changeover signal output Not used (open)
Serial data input from the nonvolatile memory (IC804) and liquid crystal display
179 SI0 I
element module
Serial data output to the nonvolatile memory (IC804), A/D converter (IC301) and
180 SO0 O
liquid crystal display element module
Serial clock signal output to the nonvolatile memory (IC804), A/D converter (IC301)
181 SCK0 O
and liquid crystal display element module
Battery pack detection switch input terminal for the charge
182 (XGUM ON) I
“L”: there is battery pack for the charge Not used (open)
183 BEEP O Beep sound control signal output Not used (open)
184 NC O Not used (open)
185 VD SEL O VD power supply changeover signal output terminal Not used (open)
186 (XMUTE) O Analog muting control signal output terminal “L”: muting ON Not used (open)
187 LCD RST AUX O Reset control signal output terminal to the liquid crystal display element “L”: reset
188, 189 NC O Not used (open)
190 XPATCH I Patch function detection input terminal “L”: patch function Fixed at “L” in this set
191 OPT DET I DIN plug detection signal input terminal
192 XJACK DET I LINE IN plug detection signal input terminal
193 (XMIC DET) I Microphone plug detection signal input terminal Not used (open)
194, 195 PD S0, PD S1 O PD IC mode changeover signal output to the optical pick up
Power supply control signal output (for the over write head drive) to the over write
197 to 199 MODE1 to 3 O
head drive (IC601)
200, 201 HD CON 1, 2 O Over write head control signal output to the over write head drive (IC601)
202 REC WBL SW O LPF changeover switch input terminal when REC/PB control Not used (open)
203 XCS ADA O Chip select signal output to A/D converter (IC301)
204 XPD ADA O Power supply control signal output for the drive to A/D converter (IC301)
205 XCS LCD O Chip select signal output to the liquid crystal display element
206 LCD STB O Strobe signal output to the the liquid crystal display element
207 LCD RST O Reset control signal output to the liquid crystal display element Not used (open)
208 (REC LED) O LED ON/OFF control signal output for REC display Not used (open)
209 (LD ON) O ON/OFF control signal output terminal of the laser diode Not used (open)
210 (TSB SLV CHK) I TSB slave detection signal input terminal
211, 212 (K-TAI-MON), (K-TAI-SW) I Not used (open)
213 MCUVSS1 — Ground terminal (for the microcomputer block)
214 CAV CLV SW O CAV/CLV changeover control signal output Not used (open)
215 XOPT CTL O Power supply ON/OFF control signal output for DIN PD drive
216 (CS RTC) O Chip select signal output to the clock IC Not used (open)
217 OFTRK I Off track signal input from RF amp (IC501)
218 MUTE O Analog muting control signal output “H”: muting ON
219 XCS NV O Chip select signal output to EEPROM (IC804)
220 XRST MTR DRV O Reset control signal output to the motor driver (IC701)
221 XRF RST O Reset control signal output to RF amp (IC501)
41
MZ-R410

223 SPDL MON I Spindle servo monitor signal input
224 to 226 (XAVLS), (SOUND 1, 2) I Not used (open)
227 XHOLD SW I HOLD switch (SW801) input terminal “L”: hold ON, “H”: hold OFF
228 (SYCN REC) I SYNCHRO REC switch input terminal “L”: OFF, “H”: ON Not used (open)
229 (SYNC LEVEL) O Not used (open)
Detection input terminal of the record check claw from the protect detection switch
230 PROTECT I
(S803) “L”: recording possible condition, “H”: protect
231 FLASHVDD — Power supply terminal (for the internal FLASH ROM) (+2.4 V)
232 FLASHVSS — Ground terminal (for the internal FLASH ROM)
233 SLD 1 MON I Sled servo monitor signal input
Power supply control signal output for the laser diode drive to the power
234 VLON O
control (IC901)
235 SLEEP O System sleep control signal coutput to the power control (IC901) “H”: sleep ON
236 FFCLR O Input latch output for the start switching to the power control (IC901)
237 (CHG GAIN) O Charge gain control signal output Not used (open)
238 (CHG) O Charge ON/OFF control signal output “H”: charge ON Not used (open)
239 (TUN REG ON) O Not used (open)
240 XHP STBY O Headphone standby signal output to the headphone amp (IC302)
243 (TEST2) O Input terminal for the main test (normally open)
244 NC — Not used (open)
42
MZ-R410
SECTION 7 Ver 1.1 2003.02
EXPLODED VIEWS
NOTE:
• The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or
number in the exploded views are not supplied. Example : dotted line with mark 0 are critical for safety.
Replace only with part number specified.
• Items marked “*” are not stocked since KNOB, BALANCE (WHITE) ... (RED)
they are seldom required for routine service. R R
Some delay should be anticipated Parts Color Cabinet’s Color
when ordering these items. • Abbreviation
• -XX and -X mean standardized parts, so 4CED : French, German, Italian and Dutch
they may have some difference from the model
original one. AUS : Australian model
7-1. Case Section
2
chassis section
3
12
4
5 15
6 13
11
11 8
14
9
10
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
1 X-3383-076-1 CASE (UPPER) SVX ASSY (SILVER) 9 3-225-636-51 LID, BATTERY CASE (4CED)
1 X-3383-077-1 CASE (UPPER) SVX ASSY (BLUE) 9 3-225-636-71 LID, BATTERY CASE (EXCEPT 4CED)
2 3-241-529-01 SCREW, STEPBLUE 10 3-244-550-11 KNOB (HOLD)
3 3-237-097-02 LOCKER, OPEN 11 3-234-449-19 SCREW (M1.4)
4 3-375-114-61 SCREW 12 3-244-556-01 BUTTON (FUNCTION)
5 3-244-554-01 BUTTON (CONTROL) 13 3-237-094-01 SPRING (BUTTON), COMPRESSION

6 1-804-833-11 LCD MODULE 14 X-3383-078-1 CASE (LOWER) SVX ASSY
8 3-237-099-01 BUTTON (OPEN) 15 3-248-625-01 SHEET (GROUND) (LCD)
43
MZ-R410
7-2. Chassis Section
51
mechanism deck section-1

(MT-MZN710-177)
55
53
54
57
not supplied
57
MAIN board section
58
60 61
59
51 3-237-072-11 SCREW (MD), STEP 58 3-246-245-01 SLIDER, OPEN
53 X-3382-642-1 CHASSIS (5207) ASSY, SET 59 3-237-082-01 SPRING (LOCK), TENSION
54 3-237-083-01 SPRING (POP UP-R), TORSION 60 3-237-081-01 SPRING (LIMITTER), COMPRESSION
55 3-237-075-01 SPRING (POP UP-L), TORSION 61 3-225-995-91 SCREW (M1.4) (EG),TOOTHED LOCK
57 3-318-382-91 SCREW (1.7X2.5), TAPPING
44
MZ-R410
Ver 1.1 2003.02
7-3. MAIN Board Section
101
104
102
103
101 3-246-247-02 CASE, BATTERY * 104 A-3178-958-A MAIN BOARD, COMPLETE(EXCEPT 4CED)
102 3-237-073-01 TERMINAL BOARD (+), BATTERY * 104 A-3331-607-A MAIN BOARD, COMPLETE(4CED)
103 3-237-074-01 TERMINAL (-), BATTERY
45
MZ-R410
7-4. Mechanism Deck Section-1

(MT-MZN710-177)
301
mechanism deck section-2

(MT-MZN710-177)
302 308
306
303 307
304
305
309
310
311
301 X-3381-219-1 HOLDER ASSY 307 3-043-237-02 BEARING (N)
302 3-224-779-01 SPRING, THRUST DETENT 308 4-222-203-01 SCREW, LEAD
303 3-225-996-01 SCREW (M1.4)(EG),PRECISION PAN 0 309 X-3382-953-1 SERVICE ASSY, OP (LCX-5R)
304 4-222-216-01 GEAR (SA) 310 3-049-336-01 SPRING (S), RACK
305 3-338-645-31 WASHER (0.8-2.5) 311 3-225-996-06 SCREW (M1.4)(EG),PRECISION PAN
306 4-222-208-01 GEAR (SB)

The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
46
MZ-R410
7-5. Mechanism Deck Section-2

(MT-MZN710-177)
358
357
M602
356
359
361
355 360
362
M603
354
353
352 364
not
351 supplied
M601 363
351
351 3-225-278-12 SCREW, TAPPING 360 3-235-839-01 LEVER (RACK)
352 3-235-838-01 COVER, MOTOR 361 3-338-645-31 WASHER (0.8-2.5)
353 3-235-836-01 GEAR (HB) 362 4-222-222-01 GEAR (RACK)
354 3-222-544-01 GEAR (HA) 363 A-3174-089-A SHAFT BLOCK ASSY, SUB
355 3-235-835-01 GEAR (HC) 364 4-222-218-01 GEAR (HD)
356 3-235-834-01 CHASSIS M601 8-835-744-21 MOTOR, DC SSM18B/C-NP (SPINDLE)

357 3-235-830-01 PLATE, RATCHET M602 1-763-727-11 MOTOR, DC (SLED)
358 X-3379-529-1 BASE ASSY, MOTOR M603 1-763-400-21 MOTOR, DC (OVER WRITE HEAD UP/DOWN)
359 3-225-996-07 SCREW (M1.4)(EG),PRECISION PAN
47
MZ-R410
SECTION 8
MAIN ELECTRICAL PARTS LIST
NOTE:
• Due to standardization, replacements in the • Items marked “*” are not stocked since they • SEMICONDUCTORS
parts list may be different from the parts are seldom required for routine service. Some In each case, u: µ, for example:
specified in the diagrams or the components delay should be anticipated when ordering these uA...: µA... , uPA... , µPA... ,
used on the set. items. uPB... , µPB... , uPC... , µPC... ,
• -XX, -X mean standardized parts, so they • COILS uPD..., µPD...
may have some difference from the original uH: µH
one. • Abbreviation
• CAPACITORS: 3CED : Spanish, Swedish, Portuguese and
uF: µF Finnish model The components identified by mark 0 or
• RESISTORS 4CED : French, German and Dutch model dotted line with mark 0 are critical for safety.
All resistors are in ohms. EE : East European model Replace only with part number specified.
METAL: metal-film resistor • Accessories are given in the last of this When indicating parts by reference number,
METAL OXIDE: Metal Oxide-film resistor parts list. please include the board name.
F: nonflammable
* A-3178-958-A MAIN BOARD, COMPLETE (EXCEPT 4CED) C506 1-107-819-11 CERAMIC CHIP 0.022uF 10.00% 16V
********************* C507 1-107-819-11 CERAMIC CHIP 0.022uF 10.00% 16V
* A-3331-607-A MAIN BOARD, COMPLETE (4CED) C508 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V
********************* C509 1-164-939-11 CERAMIC CHIP 0.0022uF 10.00% 50V
C510 1-164-850-11 CERAMIC CHIP 10PF 0.50PF 50V
< CAPACITOR > C511 1-164-850-11 CERAMIC CHIP 10PF 0.50PF 50V
C512 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V
C101 1-125-838-11 CERAMIC CHIP 2.2uF 10% 6.3V
C102 1-164-941-11 CERAMIC CHIP 0.0047uF 10.00% 16V C513 1-164-850-11 CERAMIC CHIP 10PF 0.50PF 50V
C103 1-164-939-11 CERAMIC CHIP 0.0022uF 10.00% 50V C514 1-107-819-11 CERAMIC CHIP 0.022uF 10.00% 16V
C110 1-125-837-91 CERAMIC CHIP 1uF 10% 6.3V C516 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V
C518 1-127-760-11 CERAMIC CHIP 4.7uF 10% 6.3V
C111 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V
C119 1-126-246-11 ELECT CHIP 220uF 20% 4V C519 1-164-941-11 CERAMIC CHIP 0.0047uF 10.00% 16V
C201 1-125-838-11 CERAMIC CHIP 2.2uF 10% 6.3V C521 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V
C203 1-164-939-11 CERAMIC CHIP 0.0022uF 10.00% 50V C523 1-125-837-91 CERAMIC CHIP 1uF 10% 6.3V
C524 1-135-259-11 TANTAL. CHIP 10uF 20.00% 6.3V
C211 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V C529 1-165-851-91 TANTAL. CHIP 10uF 20% 6.3V
C301 1-126-205-11 ELECT CHIP 47uF 20% 6.3V C531 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V
C302 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C303 1-135-259-11 TANTAL. CHIP 10uF 20.00% 6.3V C557 1-107-819-11 CERAMIC CHIP 0.022uF 10.00% 16V
C305 1-135-149-21 TANTALUM CHIP 2.2uF 20% 10V C559 1-107-819-11 CERAMIC CHIP 0.022uF 10.00% 16V
C306 1-107-820-11 CERAMIC CHIP 0.1uF 16V C561 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V
C312 1-125-838-11 CERAMIC CHIP 2.2uF 10% 6.3V C566 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V
C315 1-125-837-91 CERAMIC CHIP 1uF 10% 6.3V
C320 1-135-210-11 TANTALUM CHIP 4.7uF 20% 10V C601 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V
C325 1-164-937-11 CERAMIC CHIP 0.001uF 10.00% 50V C603 1-126-246-11 ELECT CHIP 220uF 20% 4V
C330 1-107-820-11 CERAMIC CHIP 0.1uF 16V C605 1-164-937-11 CERAMIC CHIP 0.001uF 10.00% 50V
C336 1-164-933-11 CERAMIC CHIP 220PF 10.00% 50V C606 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V
C501 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V C607 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V
C609 1-131-862-91 TANTAL. CHIP 47uF 20% 4V
C505 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V C611 1-135-259-11 TANTAL. CHIP 10uF 20.00% 6.3V
48
MZ-R410
MAIN
C615 1-137-760-91 CAP-CHIP 100PF 5% 100V C917 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V
C624 1-119-750-11 TANTAL. CHIP 22uF 20.00% 6.3V
C625 1-131-862-91 TANTAL. CHIP 47uF 20% 4V C927 1-125-837-91 CERAMIC CHIP 1uF 10% 6.3V
C933 1-119-750-11 TANTAL. CHIP 22uF 20.00% 6.3V
C630 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V C935 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V
C631 1-126-246-11 ELECT CHIP 220uF 20% 4V
C633 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V < CONNECTOR >
C635 1-135-259-11 TANTAL. CHIP 10uF 20.00% 6.3V CN501 1-573-360-21 CONNECTOR, FFC/FPC 20P
CN502 1-573-350-11 CONNECTOR, FFC/FPC 10P
C801 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V CN801 1-573-354-11 CONNECTOR, FFC/FPC 14P
C803 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V < DIODE >
C805 1-119-923-81 CERAMIC CHIP 0.047uF 10.00% 10V D101 8-719-056-72 DIODE 02DZ2.4-Z(TPH3)
D201 8-719-056-72 DIODE 02DZ2.4-Z(TPH3)
C806 1-119-923-81 CERAMIC CHIP 0.047uF 10.00% 10V D601 8-719-081-33 DIODE MA2YD1500LS0
C807 1-164-850-11 CERAMIC CHIP 10PF 0.50PF 50V D602 8-719-081-33 DIODE MA2YD1500LS0
C808 1-164-850-11 CERAMIC CHIP 10PF 0.50PF 50V D603 8-719-081-34 DIODE RB160M-30TR
C809 1-119-750-11 TANTAL. CHIP 22uF 20.00% 6.3V
C810 1-125-837-91 CERAMIC CHIP 1uF 10% 6.3V D606 8-719-081-35 DIODE MA2YD1700LS0
D607 8-719-081-33 DIODE MA2YD1500LS0
C811 1-125-837-91 CERAMIC CHIP 1uF 10% 6.3V D608 8-719-081-35 DIODE MA2YD1700LS0
C812 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V D801 8-719-017-58 DIODE MA8068-TX
C813 1-125-891-11 CERAMIC CHIP 0.47uF 10.00% 10V D901 8-719-081-33 DIODE MA2YD1500LS0
C814 1-164-935-11 CERAMIC CHIP 470PF 10.00% 50V
C815 1-110-569-11 TANTAL. CHIP 47uF 20.00% 6.3V D902 8-719-081-33 DIODE MA2YD1500LS0
D903 8-719-420-51 DIODE MA729-TX
C816 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V D904 8-719-404-50 DIODE MA111-TX
C817 1-125-837-91 CERAMIC CHIP 1uF 10% 6.3V
C818 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V < FERRITE BEAD >
C820 1-164-941-11 CERAMIC CHIP 0.0047uF 10.00% 16V FB301 1-216-864-11 METAL CHIP 0 5% 1/10W
FB302 1-216-864-11 METAL CHIP 0 5% 1/10W
C821 1-119-750-11 TANTAL. CHIP 22uF 20.00% 6.3V FB303 1-216-864-11 METAL CHIP 0 5% 1/10W
C823 1-107-820-11 CERAMIC CHIP 0.1uF 16V FB801 1-216-864-11 METAL CHIP 0 5% 1/10W
FB803 1-216-864-11 METAL CHIP 0 5% 1/10W
C830 1-135-259-11 TANTAL. CHIP 10uF 20.00% 6.3V FB805 1-218-990-11 SHORT CHIP 0
C833 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V < IC >
C840 1-164-937-11 CERAMIC CHIP 0.001uF 10.00% 50V IC301 8-759-694-88 IC AK5354VT-E2
IC302 8-759-598-15 IC TA2131FL(EL)
C843 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V IC501 6-701-391-01 IC SN761057ADBT
C844 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V IC551 6-702-786-01 IC SC111258EPR2
C901 1-110-569-11 TANTAL. CHIP 47uF 20.00% 6.3V IC601 6-702-782-01 IC XPC18A22AEPR2
C903 1-128-964-91 TANTAL. CHIP 100uF 20% 6.3V
C904 1-119-750-11 TANTAL. CHIP 22uF 20.00% 6.3V @ IC801 8-753-000-71 IC CXD2674-221GA
IC804 8-759-445-94 IC AK6480AM-E2
C905 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V IC805 8-759-196-97 IC TC7SH32FU-TE85R
@ Replacement of CXD2674-221GA (IC801) used in
C907 1-125-889-91 CERAMIC CHIP 2.2uF 10% 10V
this set requires a special tool.
C908 1-125-777-11 CERAMIC CHIP 0.1uF 10.00% 10V Therefore, it cannot be replaced.
C911 1-135-259-11 TANTAL. CHIP 10uF 20.00% 6.3V
49
MZ-R410
MAIN
IC901 6-702-783-01 IC XPC18A32EPR2 R206 1-208-635-11 RES-CHIP 10 5% 1/16W
IC902 6-701-978-01 IC XC61CN0802NR R207 1-218-965-11 RES-CHIP 10K 5% 1/16W
R208 1-218-990-11 SHORT CHIP 0
< JACK > R211 1-208-715-11 METAL CHIP 22K 0.5% 1/16W
R212 1-208-927-11 METAL CHIP 47K 0.5% 1/16W
J301 1-815-950-12 JACK (LINE IN (OPTICAL))
J302 1-794-084-31 JACK (i) R302 1-218-953-11 RES-CHIP 1K 5% 1/16W
J601 1-785-383-11 JACK,DC(POLARITY UNIFIED TYPE) (DC IN 3V) R303 1-218-937-11 RES-CHIP 47 5% 1/16W
R304 1-218-953-11 RES-CHIP 1K 5% 1/16W
< COIL > R305 1-218-953-11 RES-CHIP 1K 5% 1/16W
R306 1-218-969-11 RES-CHIP 22K 5% 1/16W
L301 1-414-398-11 INDUCTOR 10uH
L302 1-216-296-11 SHORT CHIP 0 R307 1-218-941-81 RES-CHIP 100 5% 1/16W
L501 1-414-398-11 INDUCTOR 10uH R309 1-218-981-11 RES-CHIP 220K 5% 1/16W
L502 1-414-398-11 INDUCTOR 10uH R311 1-218-989-11 RES-CHIP 1M 5% 1/16W
R317 1-218-953-11 RES-CHIP 1K 5% 1/16W
L602 1-414-398-11 INDUCTOR 10uH
L802 1-414-398-11 INDUCTOR 10uH R320 1-218-990-11 SHORT CHIP 0
R501 1-218-973-11 RES-CHIP 47K 5% 1/16W
L904 1-414-398-11 INDUCTOR 10uH
R505 1-208-707-11 METAL CHIP 10K 0.5% 1/16W
< TRANSISTOR > R507 1-218-953-11 RES-CHIP 1K 5% 1/16W
R517 1-208-683-11 METAL CHIP 1K 0.5% 1/16W
Q301 8-729-037-52 TRANSISTOR 2SC4738F-Y/GR(TPL3)
Q302 8-729-051-23 TRANSISTOR 2SA2018TL R519 1-218-977-11 RES-CHIP 100K 5% 1/16W
Q501 8-729-922-10 TRANSISTOR 2SA1577-T106-QR R521 1-218-446-11 METAL CHIP 1 5% 1/10W
Q601 8-729-046-45 TRANSISTOR SI2302DS-T1 R522 1-218-446-11 METAL CHIP 1 5% 1/10W
Q603 8-729-053-71 TRANSISTOR TS8K1TB R551 1-218-965-11 RES-CHIP 10K 5% 1/16W
R552 1-218-965-11 RES-CHIP 10K 5% 1/16W
Q604 8-729-046-43 TRANSISTOR HAT2051T-EL
Q605 8-729-046-42 TRANSISTOR HAT2050T-EL R553 1-218-965-11 RES-CHIP 10K 5% 1/16W
Q607 8-729-042-81 TRANSISTOR FZT788BTC R560 1-218-957-11 RES-CHIP 2.2K 5% 1/16W
Q801 8-729-429-44 TRANSISTOR XP1501-TXE R561 1-218-957-11 RES-CHIP 2.2K 5% 1/16W
Q901 8-729-034-59 TRANSISTOR 2SA1745-6.7-TL R562 1-218-957-11 RES-CHIP 2.2K 5% 1/16W
R601 1-218-989-11 RES-CHIP 1M 5% 1/16W
Q902 8-729-037-92 TRANSISTOR 2SD2216J-R(TX).SO
Q904 8-729-037-92 TRANSISTOR 2SD2216J-R(TX).SO R602 1-218-981-11 RES-CHIP 220K 5% 1/16W
Q905 8-729-037-92 TRANSISTOR 2SD2216J-R(TX).SO R603 1-218-977-11 RES-CHIP 100K 5% 1/16W
R607 1-218-945-11 RES-CHIP 220 5% 1/16W
< RESISTOR > R608 1-218-981-11 RES-CHIP 220K 5% 1/16W
R609 1-219-724-11 METAL CHIP 1 1% 1/4W
R101 1-218-969-11 RES-CHIP 22K 5% 1/16W
R103 1-218-973-11 RES-CHIP 47K 5% 1/16W R610 1-218-990-11 SHORT CHIP 0
R104 1-218-965-11 RES-CHIP 10K 5% 1/16W R611 1-218-990-11 SHORT CHIP 0
(EXCEPT 4CED) R612 1-218-985-11 RES-CHIP 470K 5% 1/16W
R104 1-218-961-11 RES-CHIP 4.7K 5% 1/16W R613 1-218-957-11 RES-CHIP 2.2K 5% 1/16W
(4CED) R614 1-218-965-11 RES-CHIP 10K 5% 1/16W
R105 1-218-961-11 RES-CHIP 4.7K 5% 1/16W
R619 1-218-990-11 SHORT CHIP 0
R106 1-208-635-11 RES-CHIP 10 5% 1/16W R620 1-218-965-11 RES-CHIP 10K 5% 1/16W
R107 1-218-965-11 RES-CHIP 10K 5% 1/16W R621 1-218-965-11 RES-CHIP 10K 5% 1/16W
R108 1-218-990-11 SHORT CHIP 0 R622 1-216-797-11 METAL CHIP 10 5% 1/10W
R111 1-208-715-11 METAL CHIP 22K 0.5% 1/16W R623 1-218-969-11 RES-CHIP 22K 5% 1/16W
R112 1-208-927-11 METAL CHIP 47K 0.5% 1/16W
R627 1-218-977-11 RES-CHIP 100K 5% 1/16W
R203 1-218-973-11 RES-CHIP 47K 5% 1/16W R802 1-208-699-11 METAL CHIP 4.7K 0.5% 1/16W
R204 1-218-965-11 RES-CHIP 10K 5% 1/16W R803 1-208-699-11 METAL CHIP 4.7K 0.5% 1/16W
(EXCEPT 4CED) R804 1-218-957-11 RES-CHIP 2.2K 5% 1/16W
R204 1-218-961-11 RES-CHIP 4.7K 5% 1/16W
(4CED) R805 1-218-957-11 RES-CHIP 2.2K 5% 1/16W
R205 1-218-961-11 RES-CHIP 4.7K 5% 1/16W R806 1-218-949-11 RES-CHIP 470 5% 1/16W
R807 1-208-635-11 RES-CHIP 10 5% 1/16W
50
MZ-R410
Ver 1.1 2003.02
MAIN
R808 1-218-965-11 RES-CHIP 10K 5% 1/16W R936 1-208-715-11 METAL CHIP 22K 0.5% 1/16W
R946 1-208-707-11 METAL CHIP 10K 0.5% 1/16W
R810 1-208-715-11 METAL CHIP 22K 0.5% 1/16W R947 1-208-691-11 METAL CHIP 2.2K 0.5% 1/16W
R811 1-218-990-11 SHORT CHIP 0 R948 1-208-935-11 METAL CHIP 100K 0.5% 1/16W
R812 1-218-985-11 METAL CHIP 470K 0.5% 1/16W
R813 1-218-957-11 RES-CHIP 2.2K 5% 1/16W R949 1-208-683-11 METAL CHIP 1K 0.5% 1/16W
R814 1-208-635-11 RES-CHIP 10 5% 1/16W R951 1-218-981-11 RES-CHIP 220K 5% 1/16W
R953 1-218-990-11 SHORT CHIP 0
R817 1-218-977-11 RES-CHIP 100K 5% 1/16W
R821 1-218-981-11 RES-CHIP 220K 5% 1/16W < SWITCH >
R822 1-218-953-11 RES-CHIP 1K 5% 1/16W
R823 1-218-945-11 RES-CHIP 220 5% 1/16W S801 1-762-078-11 SWITCH, SLIDE (HOLD .)
R824 1-218-957-11 RES-CHIP 2.2K 5% 1/16W S803 1-771-867-11 SWITCH, PUSH (1 KEY)
S805 1-762-946-12 SWITCH, PUSH (1 KEY)
R825 1-220-804-11 RES-CHIP 2.2M 5% 1/16W S806 1-762-805-21 SWITCH, PUSH (1 KEY)
R828 1-208-691-11 METAL CHIP 2.2K 0.5% 1/16W
R829 1-208-699-11 METAL CHIP 4.7K 0.5% 1/16W < TRANSFORMER >
R830 1-218-989-11 RES-CHIP 1M 5% 1/16W
R831 1-218-990-11 SHORT CHIP 0 T601 1-416-405-21 FERRITE 0UH
R832 1-218-990-11 SHORT CHIP 0 < THERMISTOR >

R834 1-218-990-11 SHORT CHIP 0
R836 1-218-953-11 RES-CHIP 1K 5% 1/16W TH601 1-804-616-21 THERMISTOR, POSITIVE
R841 1-216-809-11 METAL CHIP 100 5% 1/10W
R844 1-218-990-11 SHORT CHIP 0 < VIBRATOR >
R848 1-218-953-11 RES-CHIP 1K 5% 1/16W X801 1-795-024-11 VIBRATOR, CRYSTAL 45.1584MHz

R850 1-218-990-11 SHORT CHIP 0 **************************************************************
R852 1-218-990-11 SHORT CHIP 0
R853 1-218-990-11 SHORT CHIP 0
R856 1-218-953-11 RES-CHIP 1K 5% 1/16W MISCELLANEOUS
**************
R857 1-218-953-11 RES-CHIP 1K 5% 1/16W 6 1-804-833-11 LCD MODULE
R858 1-208-943-11 METAL CHIP 220K 0.5% 1/16W 0 309 X-3382-953-1 SERVICE ASSY, OP (LCX-5R)
R859 1-218-953-11 RES-CHIP 1K 5% 1/16W M601 8-835-744-21 MOTOR, DC SSM18B/C-NP (SPINDLE)
R860 1-218-989-11 RES-CHIP 1M 5% 1/16W M602 1-763-727-11 MOTOR, DC (SLED)
R862 1-218-985-11 RES-CHIP 470K 5% 1/16W M603 1-763-400-21 MOTOR, DC (OVER WRITE HEAD UP/DOWN)
R863 1-218-945-11 RES-CHIP 220 5% 1/16W

R864 1-218-977-11 RES-CHIP 100K 5% 1/16W ACCESSORIES
R865 1-218-977-11 RES-CHIP 100K 5% 1/16W ************
R866 1-218-977-11 RES-CHIP 100K 5% 1/16W 0 1-477-565-11 ADAPTOR, AC (AC-ES305K) (3CED,4CED,EE)
R902 1-218-985-11 RES-CHIP 470K 5% 1/16W 0 1-477-566-11 ADAPTOR, AC (AC-ES305K) (UK)
0 1-477-568-11 ADAPTOR, AC (AC-ES305K) (AUS)
R903 1-218-957-11 RES-CHIP 2.2K 5% 1/16W 1-816-206-11 CONNECTOR, LIGHT
R905 1-218-957-11 RES-CHIP 2.2K 5% 1/16W 3-247-012-11 MANUAL, INSTRUCTION (ENGLISH)
R906 1-218-990-11 SHORT CHIP 0
R907 1-218-989-11 RES-CHIP 1M 5% 1/16W 3-247-012-21 MANUAL, INSTRUCTION (FRENCH) (4CED)
R908 1-218-977-11 RES-CHIP 100K 5% 1/16W 3-247-012-31 MANUAL, INSTRUCTION (GERMAN) (4CED)
3-247-012-41 MANUAL, INSTRUCTION (SPANISH) (3CED)
R909 1-218-965-11 RES-CHIP 10K 5% 1/16W 3-247-012-51 MANUAL, INSTRUCTION (DUTCH) (4CED)
R910 1-218-965-11 RES-CHIP 10K 5% 1/16W 3-247-012-61 MANUAL, INSTRUCTION (SWEDISH) (3CED)
R911 1-218-949-11 RES-CHIP 470 5% 1/16W
R912 1-208-707-11 METAL CHIP 10K 0.5% 1/16W 3-247-012-71 MANUAL, INSTRUCTION (ITALIAN) (4CED)
R915 1-218-941-81 RES-CHIP 100 5% 1/16W 3-247-012-81 MANUAL, INSTRUCTION (PORTUGUESE) (3CED)
3-247-012-91 MANUAL, INSTRUCTION (FINNISH) (3CED)
R916 1-208-927-11 METAL CHIP 47K 0.5% 1/16W 3-247-014-11 MANUAL, INSTRUCTION (CZECH) (EE)
R917 1-218-990-11 SHORT CHIP 0 3-247-014-21 MANUAL, INSTRUCTION (HUNGARIAN) (EE)
R920 1-208-707-11 METAL CHIP 10K 0.5% 1/16W
R921 1-218-985-11 RES-CHIP 470K 5% 1/16W 3-247-014-31 MANUAL, INSTRUCTION (POLISH) (EE)
R922 1-218-985-11 RES-CHIP 470K 5% 1/16W 3-247-014-41 MANUAL, INSTRUCTION (SLOVAK) (EE)
3-247-014-51 MANUAL, INSTRUCTION (RUSSIAN) (EE)
R923 1-218-989-11 RES-CHIP 1M 5% 1/16W 8-954-008-92 RECEIVER, EAR MDR-E808LP/C SET
R925 1-218-977-11 RES-CHIP 100K 5% 1/16W
R926 1-208-699-11 METAL CHIP 4.7K 0.5% 1/16W The components identified by mark 0 or
R927 1-218-985-11 RES-CHIP 470K 5% 1/16W dotted line with mark 0 are critical for safety.
R928 1-218-977-11 RES-CHIP 100K 5% 1/16W Replace only with part number specified.
51
MZ-R410
REVISION HISTORY
Clicking the version allows you to jump to the revised page.

Also, clicking the version at the upper on the revised page allows you to jump to the next revised page.
Ver. Date Description of Revision

1.0 2002.11 New
1.1 2003.02 Australian model addition (ENG-03004)
Correction of disassembly (ENG-03003)
52

Service Manual: Portable Minidisc Recorder

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Service Manual: Portable Minidisc Recorder

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MZ-R410

SERVICE MANUAL AEP Model

MD Recorder Modulation system (Unit: approx.hours)(JEITA1))

PORTABLE MINIDISC RECORDER

On power sources Flexible Circuit Board Repairing

Lead layout of CSP (chip size package)

: LEAD FREE MARK

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK

There is the method of short-circuiting SL803 on the MAIN

- MAIN BOARD (SIDE B) -

OPTICAL PICK-UP FLEXIBLE BOARD

• Replacement of CXD2674-221GA (IC801) used in this set

Looking at the controls

The display window of the recorder

CASE (LOWER) ASSY

MAIN BOARD CASE (UPPER) SECTION

MECHANISM DECK LCD MODULE,

SET CHASSIS (5207) ASSY OP SERVICE ASSY DC MOTOR DC MOTOR (OVER

Note : Follow the disassembly procedure in the numerical order given.

3-1. Case (Lower) Assy

2 Remove the case (lower)

3-2. Case (Upper) Section

6 case (upper) section

3 two step screws

case (upper) 4 torsion spring

2 Slide the open slider in the direction of the arrow,

3-3. LCD Module, Case (Upper) Sub Assy

8 case (upper) sub assy

6 compression spring (button)

3-4. MAIN Board

1 Remove two solders of the

5 battery terminal board (+)

3 flexible board 6 battery terminal (–)

7 flexible board (optical pick-up) 2 flexible board (motor)

3-5. Mechanism Deck (MT-MZN710-177)

1 two step screws (MD)

The portion which

3-6. Set Chassis (5207) Assy

4 set chassis (5207) assy

3-7. OP Service Assy (LCX-5R)

2 gear (SA) 5 precision pan screw (M1.4) (EG)

3 precision pan screw (M1.4) (EG) 8 Pull off lead screw.

4 rack spring (S)

9 Opening the over write head

OP service assy (LCX-5R)

over write head section

3-8. Holder Assy

2 Open the holder assy.

3-9. DC Motor (Sled) (M602)

4 two precision pan screws (M1.4) (EG)

1 Remove six solders

5 DC motor (sled) (M602)

3-10. DC Motor (Over Write Head Up/Down) (M603),

7 DC motor (over write head up/down)

Note: Press-fit the gear (HA) up to the position of

8 three tapping screws 6 gear (HA) gear (HA)

4 gear (HB) DC motor

4-2. Setting Method of Test Mode

[MAIN Board] (SIDE B)

SL801 (TEST) 4-4. Releasing the Test Mode

4-5. Configuration of Test Mode

Manual Mode VOL – key: 100th Place of item number