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11 Under Cut Parts PDF
11 Under Cut Parts PDF
Mikó Balázs
miko.balazs@bgk.bmf.hu Undercutted part
BAGIM1ENNB
Hidden feature from the opening direction
Design and manufacturing of
Size / Shape / Matching of the inserts
plastic injection mould
11 – Undercutted parts
3 4
5 6
1
Conventional ejection Ejection rod
Ejection bar with form.
Simple undercut,
Simple undercut.
Surface can be damaged.
Demoulding can be problematic.
7 8
Small undercut.
Part can be damaged.
9 10
Slider Moving
Problems: Stopper
Closing
Moving Slider
Guiding
Fixing
Moving by angle pin
Moving in time of
opening
11 12
2
Geometric parameters Design
Angle pin
Pressure
insert
α Holder insert
H
H
Slider body
Wear plate
H
L tg α =
L
H = L * tg α
Flat guiding
Guide rail
αmax = 30°(18°- 22°) stock
13 14
1 or 2 pin
15 16
Guide
Fitting in mould plate
(dowel pin and slot)
Fixing by screws
Self lubricated of
Egyszerőbb hardened
gyártás In case of wide slider
more guiding elements
can be used
17 18
3
Pressure insert and wear plate Pressure insert
19 20
Additional insert in
case of larger mould
α<β α=β
α>β
α = β + (2°- 5°)
21 22
Ball screw
Hole in the slider
Bottom of the slider or in the
side (not recommended)
23 24
4
Fixing the open position Fixing the open position
25 26
27 28
29 30
5
Drive by hydraulic cylinder Mini slider
Long move
In the A side
Action before opening
In mould or standard cylinder
31 32
33 34
Small undercut
Special slider Lifter No space for slider
Space for lifter exists
Support the ejection
The slip of the part must
be eliminated
Cavity
Core
Support plate
Lifter Ejector
bar
Ejector
retainer plate
35 36
Ejector base plate
6
Typical application Design constrains
Space required to the moving
Lifter will crash
to the rib
Rib
Lifter
37 38
Straight ejection
Drive by insert
39 40
Assembled or one
piece
Cylindrical or
rectangular rod
Drive in insert or in
plate
One piece
Assembled or one Hole + Dowel pin
piece
Screw
Drive in th ejector
Close mould plate Open mould 41 Taper surfaces are needed in the plate 42
7
Guide of the lifter Lifter
43 44
Lapolt szár
Fej fokos
kialakítással
Bronz vezetı
elem
Rögzítı csavar
45 46
47 48
8
Spring core Spring core
49 50
51 52
53 54
9
Examples Examples
55 56
Examples Examples
57 58
Examples Examples
59 60
10