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1- ASMs Handbook , Vol.13 , Corrosion , ASM International , 1992, p.2055

2- ASTM A780-93a , “Standard Practice for Repair of Damaged and Uncoated
Areas of Hot-Dipped Galvanized Coatings”
3- “Coating Selection, Surface Preparation Hold Key to Successful Painting of
Galvanized Steel” , Journal of Architectural Coatings, Jan. 2005, p.30
4- “Preparing Galvanized Steel for Epoxy Topcoating” , JPCL, Feb. 2002, p.25
5- “Surface Preparation for Galvanized Steel to be Painted” , JPCL, June 2005,
p.17
6- P.G.Rahrig , “Powder Coating over Hot-Dipped Galvanized Steel” , American
Galvanizers Association , Feb. 2004
 
 
!"# $ % &'

Principles of Hot Dip Galvanized Steels Painting

A.hoveydaei 2 (r.hoveydaei@ksc.ir)

ABSTRACT
In this paper a special type of corrosion-resistant systems has been studied ; a system
consisting of a hot dipped galvanized steel as a primer and a layer of paint / powder
coating as a finishing layer. This system is called “duplex system”. The duplex system
has unique characteristics and protects equipments in very corrosive environments.
Painting galvanized steel requires careful preparation and a good understanding of both
painting and galvanizing. The benefits of this system are : extended resistance to
corrosion, synergistic effect, economic benefits, ease of repainting and repair, extend life
of previously galvanized steel. The performance, benefits, importance of surface
preparation and choice of paint systems and failure of duplex system has been discussed
in detail in this paper.

Keywords: Galvanized Steel ; Duplex System ; Surface Characteristics ; Preparation ; Painting, Failure

2
-M.Sc in Metallurgy, Khozestan Steel Company