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SAFETY
MANAGEMENT
SYSTEM
(SMS)
MANUAL
COPY NUMBER:
HOLDER:
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SAFETY MANAGEMENT SYSTEM MANUAL
SAFETY
MANAGEMENT
SYSTEM
(SMS)
MANUAL
THIS DOCUMENT SHALL BE SUBJECT TO FORMAL REVISION
CONTROLS ONLY WHEN OVERSTAMPED “CONTROLLED COPY” IN
RED INK AND THE CONTROL COPY NUMBER IS ENTERED BELOW.
COPY NUMBER:
HOLDER:
ISSUE STATUS:-
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AMENDMENT RECORD
PAGE NEW
SECTION DESCRIPTION REF. DATE/AUTH
NO REV
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Copy/Chart LOCATION
NAME TITLE
Number P Y
0.0 • P. Stuart VP Eastern Hemisphere x
5.0 • C. Harriman Regional Mgr. North Sea x
5.1 • I Newell Ops Mgr Solids Control x
5.2 • R. Samuel Ops. Mgr. Coating / Insp. x
5.24 • J Leggett Operations Supervisor x
LOCATION KEY:-
P – PORTLETHEN,
Y – GREAT YARMOUTH
• - Denotes Controlled Copy of SMS Manual
Holders of Procedures Manual
Document Control
All of the above noted copy holders shall receive authorised updated
pages from the Safety Manager or designee. The above senior site
managers may also distribute “Controlled Copies” of the SMS manual
within the areas of their responsibilities.
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SAFETY MANAGEMENT SYSTEM MANUAL
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Tuboscope (UK) Ltd provides an essential support service and equipment supply to
many companies within the Oil and Gas Industry. In providing this service the
company recognises that its operations may involve potential hazards and therefore
it is the primary and continuing policy of the company to identify all such hazards
and, through the implementation of management systems, to reduce the risk to all,
as is reasonably practical.
Safety must be considered an integral part of the daily responsibility for all
managers, supervisors and employees. Your co-operation and positive contribution
is achieved by your understanding and participation in effectively implementing this
Safety Management System.
SAFETY MANAGER
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• Specific
• Measurable
• Achievable
• Realistic
• Timescoped
Management
Philosophy
Policy and Objectives
Personnel Management Operations
Communication Audit Occupational Health
Occupational Health Inspection Environmental Management
Incident Investigation Maintenance
Successful implementation of this philosophy provides the safe system of work which
is inherent in the Safety Management System.
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SAFETY MANAGEMENT SYSTEM MANUAL
The Safety Management System (SMS) is an integral part of the way the Company
carries out its business of providing support services to the oil and gas industry. As
such it is integral with all aspects of Company activity and is allied to the quality
management system.
The Safety Management system Manual (Level 1) provides the policies, objectives,
organisation and responsibilities in addition to an overview of the key elements
established to achieve the objectives. This document is synonymous with the Quality
Manual, the intent being to provide a standardised approach, as far as possible,
between HS & E, it forms the basis for employee instruction to increase the level of
understanding of HS & E affairs. In this way employees are in a better position to
participate in the process of continuous improvement.
Level 2 of the SMS provides the procedures, which make up the key elements of
safety management. The format of the procedures is based on the Quality
Management System to maintain standardisation. Where common procedures exist
within the quality system, they are only referenced in the SMS to avoid duplication.
The procedures define the management standards of who is going to do what and
when. In this way performance monitoring can be established.
Level 3 of the SMS provides the working instructions. These are detailed instructions
to be utilised by employees at the workplace. They are developed in conjunction with
the employees so that maximum benefit can be gained from their experience. In
addition to work instructions are job rules, which are mandatory.
The SMS, used effectively, will enable the Company to maintain and improve its
safety performance and also provide a commercial advantage through which, it can
maintain stability for its workforce.
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This is primarily to achieve standardisation but also to facilitate the process of audit.
The concept of the system is that any topic be traceable from company objectives,
through division objectives, to procedures and finally work instructions. In addition
procedures are linked, where appropriate, in a horizontal direction thus ensuring the
system is totally integrated.
The SMS is specific to the referenced divisions of Tuboscope (UK) Ltd and is not
influenced by, or biased towards, any one client.
COMPANY OBJECTIVE
SMS MANUAL
LEVEL 1
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The Company recognises that effective safety requires that policies, procedures and
work instructions be applicable to the location in which they are to be utilised. In the
majority of cases the Company SMS will suffice. Should client requirements,
operating or environmental conditions indicate that additional procedures are
necessary these will be developed and become project specific safety plans.
These plans effectively form level 4 of the documentation structure and provide a
single source of reference on HS & E affairs for Company personnel at the location.
The origin of such plans is demonstrated below. Initially the Company, together with
the client, will identify the key elements of safety management to be utilised at that
location. The client will specify which of their procedures are mandatory, e.g. Permit
To Work, and the remainder of the document will comprise the Company procedures
drawn from Levels 1, 2 and 3 of the Company SMS.
These documents are controlled in the same way as the Company SMS to ensure
that they are maintained current.
Client SMS
Level 1
Level 2
Level 3
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In order to ensure the ongoing effectiveness of the Safety Management System, the
company has put in place several control procedures. These are in three groupings
to provide control in the short, medium and long term. Within the SMS, performance
monitoring is a combination of several activities which are specifically undertaken to:
They are based on the management business model shown below, where
performance monitoring is achieved through control – correction – improvement
ORGANISATION, IMPROVEMENT
RESPONSIBILITY, RESOURCE
IMPLEMENTATION, CONTROL
PERFORMANCE, MONITOR
AUDIT COMPLIANCE
MANAGEMENT REVIEW
• Statistical analysis
• Inspection
• Audit
• Management Review
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In accordance with the Health and Safety at Work Act 1974 it is the prime objective of
Tuboscope to provide, so far as is reasonably practicable, a safe and healthy work place for
all its employees. To achieve this objective the Company shall develop and maintain safe
systems of work through the implementation of the Safety Management System (SMS). The
system shall be accorded the same status as other management activities within the
Company and adequate resources shall be made available to ensure success.
In accord with legislation, it is the duty of all employees to be aware of, and to conform with
the Company policy, procedures, and work instructions contained within the SMS. In
addition, each Division has a policy of line management responsibility for health, safety and
environmental affairs and hence has assigned specific responsibilities to managers and
supervisors. To ensure that personnel are able to accept these responsibilities the Divisions
shall provide the necessary training and information.
The Company places emphasis on the prevention of all accidents, which may result in injury
to personnel and damage to equipment affecting both the wellbeing of its employees and the
efficiency of its operations. All accidents and incidents shall be investigated dependent on
severity or potential, and be followed up by management to prevent recurrence.
Where the Company employs contractors, every effort shall be made to ensure their
commitment to health and safety and where necessary, that each Division shall impose its
standards on the contractor. The Company shall observe all statutory requirements and work
with government, industry, academic and other professional bodies to promote and improve
standards and codes of practice applicable to its operations where considered necessary.
Protection of the environment is seen as being an integral part of the SMS. The Company
shall take such actions as necessary to avoid damage to the environment through the
implementation of the Environmental Management Plan.
Participation of all employees in the implementation of this policy and the Safety
Management System is seen as the key to success and the Company will strive, through
enhanced co-operation and understanding, to achieve its goal of continuous improvement.
Signed: Date:
Tuboscope Inc.
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Tuboscope through commitment to the HS & E Policy and the objectives outlined below,
ensures that the it has in place effective, practical and achievable means to provide for the
health, safety, protection and welfare of employees, contractors, clients and the environment.
• Comply with all applicable legislation, codes of practice and industry standards.
• Establish standards and procedures to minimise harm to employees and others through
occupational health and substance abuse.
• Have in place controls to minimise the impact of the companies’ activities on the
environment.
• Provide properly engineered facilities, plant and equipment and maintain them in safe
condition.
• Provide an effective system of communication throughout the Company and with clients
to ensure active participation in all aspects of Safety Management.
• Develop and maintain effective contingency plans adequate to meet all identified
scenarios.
• Through investigation, follow up, and analysis of incident reports, strive to eliminate
accidents and incidents within the Company’s operations.
• Have in place monitoring and review systems to measure the success of the Safety
Management System and provide for ongoing improvement.
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• To establish the Health, Safety and Environmental Policy of the Company and its
Divisions and to promote its implementation.
• To ensure that adequate resources are made available within the Divisions to
implement the SMS.
• To ensure that the causes of any reported accident or incident are investigated,
the cause(s) identified and plans developed to prevent recurrence.
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• Manage all aspects of health, safety and environmental protection within the
Company.
• Co-ordinate new safety procedures as and when required and regularly review
existing procedures.
• Regularly visit sites to carry out audits and encourage safety awareness.
• To ensure that operations under their control are carried out in compliance with
the SMS.
• To ensure that all-necessary safety inductions are carried out in accordance with
SMS and client requirements.
• To ensure careful and proper onsite instruction and training is given to personnel
under their direction in the correct operation and maintenance of machinery and
equipment and control of health hazards.
• To ensure that all-necessary health and safety data sheets are made available
and employees understand their content.
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• Make every endeavour to assist in ensuring that the working conditions and
environment are maintained in a safe and healthy condition.
• Act responsibly and take all necessary precautions to protect themselves, their
fellow workers and any other persons who may be affected by their activities from
injury and its potential.
• Ensure that any defects in machinery, tools, equipment, protective measures PPE
are immediately brought to the attention of their Supervisor so that steps can be
implemented to remedy the defect or take the equipment out of service to be
repaired or made safe.
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ORGANISATION CHART –
TUBOSCOPE (U.K.) LTD – BRANDT, ENACO & TUBOSCOPE
DIVISIONS
1.0 0.0
11.2 11.1
HEALTH, SAFETY QUALITY
AND ASSURANCE
ENVIRONMENT AND
TRAINING
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5.1 5.2
SOLIDS INSPECTION OPERATION OUTSIDE
CONTROL AND SUPPORT SALES
COATING
MANUFACTURING
5.2.4
SUPERVISOR
11.2
QUALITY CONTROL MANAGEMENT SYSTEMS
TECHNICIAN HEALTH, SAFETY AND
ENVIRONMENT
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GENERAL
MANAGER 6.0
PRODUCTION
CONTROLLER
11.2
MANAGEMENT SYSTEMS
HEALTH, SAFETY AND
ENVIRONMENT
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VICE
PRESIDENT
EASTERN 7.0
HEMISPHERE
TECHNICAL SALES
MANAGER MANAGER
SERVICE
ENGINEERS
11.2
MANAGEMENT
SYSTEMS
HEALTH, SAFETY AND
ENVIRONMENT ADMINISTRATION
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QUALITY ASSURANCE/
SAFETY MANAGER
5.0 5.2
REGIONAL MANAGER OPERATIONS MANAGER TUBOSCOPE
NORTH SEA COATING/INSPECTION PORTLETHEN
SAFETY COMMITTEE
5.2.4
OPERATIONS SUPERVISOR TUBOSCOPE
INSPECTION DIVISION GREAT YARMOUTH
SAFETY COMMITTEE
5.1
OPERATIONS MANAGER BRANDT
SOLIDS CONTROL DIVISION ABERDEEN
SAFETY COMMITTEE
6.0
7.0
SALES MANAGER ENACO
LINER HANGER DIVISION ABERDEEN
SAFETY COMMITTEE
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The following organisation charts indicate the organisational levels with reference to
Health, Safety and Environment responsibilities defined in Section 3.1. Where
individuals are assigned specific responsibilities this is noted for ease of reference
and audit purposes.
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The key to the success of the Company’s SMS is workforce involvement at all levels
within the Divisions. This is achieved not only through daily ad-hoc contact but also
formal methods. The following represent the main areas of participation:
These meetings will be held regularly as defined in the procedure. All available
employees will attend and the agenda is so designed as to encourage participation
from the employees. The intent is that matters of concern can be identified and
feedback provided. When more than one Division occupies the facility, employees
from all Divisions can attend.
Held prior to or during the carrying out of a job should circumstances change. These
discussion sessions provide the opportunity for employee participation. They are
informal and are conducted by a member of the workforce.
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Each employee new to the Company or any Division within the Company receives an
induction. Emphasis is placed upon imparting the critical information required to get
them through the initial employment period in a safe and confident manner.
These are provided for each job within each company and define the training
requirements. They are used to identify shortfall for input to training programmes.
From the personal training profiles, the overall company training needs are identified
and a corporate training programme developed.
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The Management of Health and Safety at Work Regulations 1992 requires that each
company carries out a Risk Assessment at each location at which they have
employees. This assessment addresses the following:
• The risk to the health and safety of company employees at locations / sites at which
they work.
• The risks to the health and safety of persons, not company employees, who may be
exposed to the work carried out by company employees.
When implementing controls, the risks identified will be prioritised so that best use of
resources can be made.
6.3 Communication
Effective communication is seen as the key to the success of the SMS. Each Division
will utilise the methods highlighted below to achieve this, incorporating, maximum
number of employees where possible.
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Meetings will be held as defined in the procedure. All available employees will attend
and the agenda be so designed as to encourage participation from the employees.
The intent is that matters of concern can be identified and feedback provided.
Meetings will also be utilised to communicate other health and safety related
information such as the results of inspections and audits. Minutes will be taken and
displayed for reference. When more than one Division occupies the facility,
employees from all Divisions can attend.
Experience shows toolbox talks to be prime contributors to a safe work place. These
take place at the worksite and are conducted by the “person in charge”. They
address how the job is to be completed, it being incumbent upon the “person in
charge” to be confident that all employees in the team are aware of their
responsibilities and that they have the knowledge and skill to complete the job in a
safe manner.
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To comply with the current Regulations each Division has carried out Assessments
utilising the procedure detailed in level 2, and is implementing the additional controls
identified.
These are carried out in compliance with the following Regulations and incorporated
with the Risk Assessment process:
The Company considers this employee care activity as an important issue. There is
an appointed Medical Practitioner who deals with all medical examinations, records
etc. whilst there is a programme of training for appointed First Aiders. All offshore
personnel attend the mandatory courses. The company “Alcohol and Substance
Abuse Policy” is seen as a key proactive tool in employee care, as is the smoking
policy.
Clear, concise, well understood work procedures are an essential element of health
and safety in the workplace. To support the safe execution of these procedures,
control mechanisms must be established.
For work procedures to be effective and hence utilised by the workforce, they must be
standardised in format, easily accessible, but more importantly, developed in
conjunction with the personnel who are to use them. The Company has established
a procedure, detailed in level 2, which allows for the systematic evaluation of work,
and results in detailed procedures being developed which are “owned” by the
workforce.
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6.5.2 Procurement
6.5.3 Certification
Tuboscope recognises and accepts that concern for the environment is an integral
and fundamental part of the Company’s business strategy. It is the intent of the
Company, that in all matters of environmental control it will adhere to, or do better
than, all applicable legislation.
• Comply with not only current and legislative requirements, but seek continued
improvement of standards and procedures.
The EMP provides a structure whereby the environmental aspects and considerations
of the company operations are assessed and required action taken.
These are undertaken on an annual basis to review the level of compliance to the
environmental objectives and to both current and forthcoming legislation.
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Each Division, within the Company, requires that contractors working on its behalf
shall:
• apply health, safety and environmental measures fully consistent with those of the
company and achieve comparable levels of performance.
To assess the level of compliance to the above, the Divisions may carry out the
following:
Contractors bidding for work which may present or introduce a hazard to the
Company shall be subjected to the Company Contractor Safety Assessment
procedure. The results of this assessment will be a major deciding factor in contract
award.
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This important tool proactively seeks ways to prevent accidents and incidents
recurring. The objectives of the reporting and investigation procedures are:
This provides a standardised format for reporting which facilitates the process of
investigation. The format gathers all the information required by the Company,
legislation and clients. The procedure is used not only at onshore facilities,
Employees involved in accidents or incidents at remote locations shall also complete
the report form as required.
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The Company recognises the need to have in place contingency plans should they be
required.
The following are established:
Clearly defined responsibilities have been laid down for the establishment of an
emergency response team based upon the severity or potential of a reported incident.
These address emergency situations either at the company facilities or at a remote
location.
In order to facilitate the process of emergency response, the Company has identified
what are believed to be the emergency scenarios that are most likely to occur. These
are documented and personnel responsibilities assigned. In this way subjectivity at
the time of the incident can be dealt with in the most efficient manner.
This element includes the three control loops from the management model defined in
section 1.0. These are achieved through the following procedures, which together
provide the Company with the ability to continuously monitor its performance in the
field of health, safety and environmental management.
These statistics record the occurrence of lost time accidents (LTA) and non-lost time
accidents (NLTA) and incidents (near misses). They are recognised as reactive
indicators.
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Stemming from incident reports these indicators provide guidance as to trends and
the causes of incidents and provide indication of the success or otherwise of specific
HS & E campaigns.
Utilising the Company potential matrix all reported accidents and incidents are
assigned a potential rating. This provides a guide as to what might have happened
had the situation been slightly different.
Audits are carried out to identify the level of compliance by each Division to the
procedures contained within the Safety Management System. These are formal
audits undertaken scheduled in conjunction with the QA System audits. A pre-defined
checklist and scoring regime may be utilised.
Inspections are carried out to identify the level of compliance to established standards
connected with plant and equipment. They are based on a predetermined
programme and involve employees at all levels.
This activity closes the management control loop of the Safety Management System
by providing the means for improvement. On annual basis the company
management reviews HS & E performance based on the indicators and defines the
action plan to maintain the continuous improvement process of the SMS.
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