Professional Documents
Culture Documents
MODEL G1023
INSTRUCTION MANUAL
2. Use saw-blade guard and spreader for every 5. Pay particular attention to instructions on
operation for which it can be used, including reducing risk of kickback.
all through sawing.
6. Do not perform any operation freehand.
3. Keep hands out of the line of saw
blade. 7. Never reach around or over saw blade.
13. DON’T OVERREACH. Keep proper footing 18. CHECK DAMAGED PARTS. Before further
and balance at all times. use of the tool, a guard or other part that is
damaged should be carefully checked to
14. MAINTAIN TOOLS WITH CARE. Keep tools determine that it will operate properly and
sharp and clean for best and safest perfor- perform its intended function - check for
mance. Follow instructions for lubricating and alignment of moving parts, binding of moving
changing accessories. parts, breakage of parts, mounting, and any
other conditions that may affect its operation.
15. DISCONNECT TOOLS before servicing and A guard or other part that is damaged should
changing accessories, such as blades, bits, be properly repaired or replaced.
cutters, and the like.
19. DIRECTION OF FEED. Feed work into a
16. REDUCE THE RISK OF UNINTENTIONAL blade or cutter against the direction of rota-
STARTING. Make sure switch is in off posi- tion of the blade or cutter only.
tion before plugging in.
20.
NEVER LEAVE TOOL RUNNING
UNATTENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete stop.
2. ALWAYS hold the work firmly against the 9. NEVER attempt to free a stalled saw blade
miter gauge or fence. without first turning the saw OFF.
3. ALWAYS use a push-stick for ripping nar- 10. PROVIDE adequate support to the rear and
row stock. Refer to ripping applications on sides of the saw table for wide or long work-
Page 23 of this manual, and Page 37 where pieces.
push- stick use is covered in detail.
11. AVOID KICKBACKS (work thrown back
4. NEVER perform any operation ''free-hand'' toward you) by keeping blade sharp, keep-
which means using only your hands to sup- ing rip fence parallel to the saw blade, keep-
port or guide the workpiece. Always use ing splitter and anti-kickback fingers and
either the fence or the miter gauge to posi- guard in place and operating, by not releas-
tion and guide the work. ing work before it is pushed all the way past
the saw blade, and by not ripping work that
5. NEVER stand or have any part of your body is twisted or warped or does not have a
in line with the path of the saw blade. straight edge to guide along the fence.
6. NEVER reach behind or over the blade with 12. AVOID awkward operations and hand posi-
either hand for any reason. tions where a sudden slip could cause your
hand to move into the blade.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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SECTION 2: GENERAL
Grizzly Imports, Inc. is proud to offer the Model Most important, we stand behind our machines.
G1023 10" Heavy-Duty Table Saw. This model We have an excellent service departments at
G1023 is a part of Grizzly’s growing family of fine your disposal should the need arise. If you have
woodworking and metalworking machinery. When any service questions or parts requests, please
used according to the guidelines stated in this call or write to us at the location listed below.
manual, you can expect years of trouble-free,
enjoyable operation. Grizzly Imports, Inc.
2406 Reach Road
The Model G1023 is a cabinet-type table saw Williamsport, PA 17701
intended for heavy-duty professional use. This Phone:(717) 326-3806
saw is equipped with cast-iron extension wings, Fax:(800) 438-5901
regular and dado blade table inserts, table T-Slots, E-Mail: Grizzlytec@aol.com
cast iron miter gauge, a rip fence and a blade Web Site: http://www.grizzlyimports.com
guard. The heart of the saw is a powerful 3 H.P.,
3450 rpm, capacitor start motor with magnetic To comment on this manual write to:
push-button switch. All running parts operate on
shielded ball bearings and require no mainte- Grizzly Imports, Inc.
nance for the life of the bearings. We also offer C
⁄O Technical Documentation
many accessories for this table saw including P.O. Box 2069
blades, extension rails outfeed rollers and a Bellingham, WA 98227
mobile base. Please refer to our current catalog
for prices and ordering information. To operate this or any power tool safely and effi-
ciently, it is essential to become as familiar with it
We are also pleased to provide this manual with as possible. The time you invest before you begin
the Model G1023. It was written to guide you to use your Model G1023 will be time well spent.
through assembly, review safety considerations, DO NOT operate this machine until you are com-
and cover general operating procedures. It repre- pletely familiar with the contents of this manual.
sents our latest effort to produce the best docu-
mentation possible. If you have any criticisms that
you feel we should address in our next printing,
please write to us at the Bellingham, WA address
at the end of this section.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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Clean up Site Considerations
The table and other unpainted parts of the Model 1. Floor Load: Your Model G1023 Table Saw
G1023 are coated with a waxy oil that protects represents a large weight load in a small
them from corrosion during shipment. Remove footprint. Most commercial floors are suitable
the protective coating with mineral spirits and for the Model G1023. Some residential floors
paper towels. Do not use gasoline or other petro- may require additional bracing to support
leum based solvents because of their extremely both machine and operator.
low flash points. Do not use chlorine-based sol-
vents – if you happen to splash some onto a 2. Working Clearances: Consider existing and
painted surface, you’ll ruin the finish. anticipated needs, size of material to be pro-
cessed through each machine, and space
WARNING! for auxiliary stands, work tables or other
machinery when establishing a location for
Follow the safety rules listed below when your Table Saw.
working with solvents:
3. Lighting and Outlets: Lighting should be
1. Read and follow all directions and warnings bright enough to eliminate shadow and pre-
on the solvent label. vent eye strain. Electrical circuits should be
dedicated or large enough to handle amper-
2. Work only in a well ventilated area. age requirements. Outlets should be located
near each machine so power or extension
3. Do not work near any type of open flame cords are clear of high-traffic areas. Observe
(e.g., pilot lights, kerosene heaters, and so local electrical codes for proper installation
on). of new lighting, outlets, or circuits.
Circuit breakers/fuses: A 30 amp circuit breaker CAUTION: Be sure that your particular electrical
or fuse should be used with a 220V dedicated configuration complies with local and state codes.
circuit. The general rule is to use the lightest The best way to ensure compliance is to check
breaker or fuse that will hold under regular loads. with your local municipality or licensed electri-
Circuit breakers or fuses that are rated higher cian.
may not adequately protect the motor.
Figure 1.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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SECTION 3: ASSEMBLY
Most of your Model G1023 Table Saw has been The handle on the arbor tilting hand wheel has
assembled at the factory, but some parts must be been installed backward for shipping.
assembled or installed after delivery. We have
organized the assembly process into steps. Unscrew it and then reinstall it in the correct posi-
Please follow along in the order presented here. tion. Figure 2.
Figure 2.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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Guard Support Shaft
Install the guard support shaft before installing
the blade. This will eliminate the risk of acciden-
tally touching the sharp edges of the blade while
working inside the saw cabinet.
Figure 6.
Masking Tape
Figure 5.
Figure 7.
Figure 9.
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3. Next, set a straightedge against the face of
the saw blade and the blade guard. Figure Fence Rails
10. Loosen and adjust the rear blade guard
bracket to set the alignment at the rear, then
add washers as necessary between the split- The rails should extend to the right of the saw and
ter and the front mounting bracket to gain are attached to the table top with cap screws and
adjustment in the front. dished spacers. The rails come packed in a sepa-
rate box. To mount the rails:
Figure 10.
Figure 11.
Figure 13.
Figure 12.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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1. Install the table insert by putting your fingers 2. Make the insert flush with the table top by
into the finger holes of the insert and lifting adjusting the four setscrews in the insert.
the front to install it as shown in Figure 14. Check flushness with a straight edge. Figure
There is a small pin at the back of the insert 15.
which fits into a hole in the back edge of the
blade cavity. Note: The blade will not be
exactly centered in the insert slot. This is
normal. This positioning allows the blade to
tilt a full 45° without hitting the insert.
Figure 15.
Figure 18.
Figure 16.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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90˚ Positive Stop
Your table saw will be easier to use and produce
more predictable results if it is adjusted correctly.
Next to parallelism, the 90° positive stop is per-
haps the most important adjustment point on the
saw. To adjust the 90° positive stop bolt:
Geared
Trunnion
Jam Nut
Front
Trunnion
Figure 19. Figure 21.
Figure 23.
Figure 22.
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Angle Pointer Miter Gauge
Once the positive stops have been set, the angle To adjust the miter gauge so it is perpendicular to
pointer will require adjusting. To adjust the angle the saw blade:
pointer:
1. Loosen the lock knob on the miter gauge and
1. The angle pointer is located behind the arbor place a square against the face of the miter
height hand wheel. Figure 24. (hand wheel body and the blade.
removed for clarity)
2. Adjust the miter body until there is no space
between the square and the blade. Tighten
the lock knob.
Stop Screw
Stop Link
Figure 25.
Figure 27.
Adjusting bolt
Jam nut
4. Loosen the adjustment bolts at the top of the
fence. Figure 28. move the straight portion
of the fence until it is parallel with the miter
slot from front to back. Tighten the bolts.
Figure 26.
Figure 28.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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5. Loosen the locking lever until it is approxi-
mately two-thirds engaged. Tighten the rear Blade Alignment
adjusting screw until the rear clamp just
touches the back rail.
The blade position can be adjusted slightly in
6. Loosen the locking lever and slide the fence case it contacts the table insert when raised. To
along the rail. Return the fence to its position adjust the blade position:
at the edge of the miter slot and slowly apply
pressure to the lever. If adjustments are cor- 1. Remove the table and wings and set them
rect, the fence should square itself before aside.
the rear clamp engages. If the rear clamp
engages before the fence is squared, loosen 2. Loosen the blade adjustment bolt. Figure
the screw one quarter turn and re-test. 30.
7. Once the fence is adjusted, check the pointer
and adjust if necessary. Figure 29. Blade Adjustment Bolt
Figure 30.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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Blade Selection Crosscut Blade Features:
• Best for cutting across the grain
• 60-80 teeth
• Alternate top bevel tooth profile
Choosing the correct blade for the job is essential • Small hook angle and a shallow gullet
for the safe and efficient use of your table saw.
Ignoring this important step could result in dam-
age to the saw and serious injury to the operator.
Documented below are the most common saw
blades and their uses.
This section on blade selection is by no means
comprehensive. Always follow the saw blade Alternate
manufacturer's recommendations to ensure safe Top
and efficient operation of your table saw. Bevel
Figure 31.
Alternate
Top
Bevel
and
Flat
Figure 33.
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G1023 Heavy-Duty Table Saw G1023 Heavy-Duty Table Saw
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Ripping 5. Feed the workpiece slowly and evenly into
the blade. Figure 35. STAND OUT OF THE
LINE OF POTENTIAL KICKBACK. HOLD
THE WORKPIECE FIRMLY AGAINST THE
Ripping means to cut with the grain of the wood. FENCE AND TABLE. DO NOT ALLOW
In other materials such as MDF or plywood, rip- YOUR FINGERS TO GET CLOSE TO THE
ping simply means to cut lengthwise. To rip a BLADE! DO NOT REACH OVER THE
board: BLADE TO OFF-LOAD THE WORKPIECE.
Do not use paraffin or similar waxes because 2. Note the amount of deflection. Deflection
they leave residues and create more friction should be approximately 3⁄4". Figure 37.
instead of less friction. Do not use silicon based
lubricants. They can rub off onto the wood and
prevent it from taking stains and finishes proper-
ly.
Figure 37.
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To adjust V-belt tension:
Lubrication
1. Loosen the motor mount bolt. Figure 38.
2. Shift the motor up or down to increase or The shielded ball bearings in the motor and
decrease the V-belt tension. Tighten the throughout most of the model G1023 require no
motor mount bolt. further lubrication during their lifetime. When they
do wear out, replacements can be obtained
3. Check the V-belt tension again. Ensure that through the Grizzly Parts Department.
the motor pulley and arbor pulley are lined
up. Your saw requires lubrication in several other
locations, however. Lubricate the areas indicated
below every 12 months.
The following pages contain general machine We recommend you keep a copy of our current
data, troubleshooting guide, parts diagram, parts catalog for complete information regarding
list and Warranty/Return information for your Grizzly's warranty and return policy. If you need
Model G1023 Table Saw. additional technical information relating to this
machine, or if you need general assistance or
If you need parts or help in assembling your replacement parts, please contact the appropri-
machine, or if you need operational information, ate regional Service Department listed in the
we encourage you to call the appropriate regional introduction.
Service Department. Our trained service techni-
cians will be glad to help you. Additional information sources are necessary to
realize the full potential of this machine. Trade
If you have comments dealing specifically with journals, woodworking magazines, and your local
this manual, please write to our Bellingham, library are good places to start.
Washington location using the address in the
Introduction. The specifications, drawings, and WARNING!
photographs illustrated in this manual represent As with all power tools, there is danger associat-
the Model G1023 Table Saw as supplied when ed with the Model G1023 Table Saw. Use the tool
the manual was prepared. However, due to with respect and caution to lessen the possibility
Grizzly’s policy of continuous improvement, of mechanical damage or operator injury. If nor-
changes may be made at any time with no obliga- mal safety precautions are overlooked or ignored,
tion on the part of Grizzly. Whenever possible, injury to the operator or others in the area is
though, we send manual updates to all owners of likely.
a particular tool or machine. Should you receive
one, add the new information to this manual and The Model G1023 Table Saw was specifically
keep it for reference. designed for wood cutting operations. DO NOT
MODIFY THIS TABLE SAW OR USE IT FOR
We have included some important safety mea- ANYTHING OTHER THAN ITS STATED PUR-
sures that are essential to this machine’s opera- POSE. Modifications or improper use of this
tion. While most safety measures are generally tool will void the warranty. If you are confused
universal, Grizzly reminds you that each work- about any aspect of this machine, DO NOT use it
shop is different and safety rules should be con- until you have answered all your questions.
sidered as they apply to your specific situation.
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79
80B
79
80-1 80D
80-2
80-1
84 80-2
78
77
48A 81 75
76
83
74
82
73
48 44 84 19
43
47 41
45 42 60
41 61 20 72
36 38 62 21
38
39 57 70
37A
40 63 69
37B 64 97
35 93 58
94 71 65 25
95 66
33 68 24
9 67
11 96
19 32
20 31 5 27
8 18 30 22A
21
10 16 50
31 23
17 30
29 51
28 52
11 12 25 54
10 13 24
27
15 26 43
8 97 89
14 22A
23 85
9 55 53
85
86
7 56
1 99
4 65 2 98
3
92 90 91
88
87
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401
402
403
412
404
407 405
413
408
406
411
409
410
409
503
504
505
509
507 510
506
508
511
507
512
513
511
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38
33 34
35
32
1
40 31
3
29 30
4
25
25
23 23
24
27
37
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23
REF# PART# DESCRIPTION
601 P1022Z064 FENCE
602 PFH08M FLT HD SCREW
603 PW01M FLAT WASHER 8MM
604 PS05M PHLP HD SCREW M5-0.8 X 8
605 P1022Z037 POINTER
606 P1022042 SHAFT FOR CLAMP
607 P1022039 FRONT CLAMP
608 PSS03 SETSCREW 1⁄4'' - 20 X 3⁄8''
609 P1023609 CLAMP SHOE
610 P1022049 SPRING
611 PN02 HEX NUT 5⁄16'' - 18
612 PB03 HEX BOLT 5⁄16'' - 18 X 1''
613 P1022047 SHAFT BUSHING
614 P1022051 SPRING
615 P1022044-1 PINION W/ KNOB
616 P1022Z050 KNOB
617 P1023617 LOCK LEVER
618 P1022038 FENCE ADJUSTER
619 P1022040 ECCENTRIC
620 P1023620 SHAFT FOR ECCENTRIC
623 P1022023 PLUG
624 PSB26 CAP SCREW 3⁄8''-16 X 11⁄2''
625 P1022025 FENCE RAIL SPACER
626 P1022163 SCREW
627 P1023627 FRONT RAIL
628 P1023628 REAR RAIL
629 P1022062 LOCK LINK
630 P1022060 CLAMP HOOK
631 P1022061 LEVER
632 P1022059 SPRING
633 P1022058 PIN
634 P1022057 BLOCK
635 P1023635 FACE BOARD
636 P1023636 FORMICA FACE
637 P1022Z186 SCALE
638 PFB08M FLAT HEAD SCREW
639 P1023639 SPACER
640 PSB30 CAP SCREW 5⁄16''-18 X 1⁄2''
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MACHINE DATA
GRIZZLY MODEL G1023 TABLE SAW
Capacities:
Maximum Depth of Cut at 90°.........................................................................................................3 1⁄8"
Maximum Depth of Cut at 45°.........................................................................................................2 1⁄8"
Maximum Rip to Right of Blade (Standard)......................................................................................26"
Maximum Rip to Right of Blade (Optional)........................................................................................46"
Maximum Rip to Left of Blade........................................................................................................... 11"
Distance Front of Table to Center of Blade.......................................................................................17"
Table in Front of Blade at Maximum Cut...........................................................................................12"
Maximum Width of Dado................................................................................................................. 13⁄16"
Overall Dimensions:
With Wings and Guide Bars....................................................................................... 50" W x 31 5⁄16" D
Weight (Shipping)...................................................................................................................... 425 lbs.
Construction:
Table .......................................................................................................................... Ground Cast Iron
Stand...........................................................................................................................Pre-formed Steel
Miter Gauge............................................................................................................. Cast Iron/Steel Bar
Trunnions................................................................................................................................. Cast Iron
Table:
Height................................................................................................................................................34"
Size.................................................................................................................27 1⁄8" deep x 20 1⁄8" wide
Size w/Extension Wings.................................................................................27 1⁄8" deep x 36 1⁄4" wide
Miter Gauge Groove Type............................................................................................................. T-slot
Spindle Bearings........................................................................ Shielded and Lubricated-For-Life/Ball
Motor:
Type......................................................................................................TEFC Capacitor Start Induction
Horsepower....................................................................................................................................3 HP
Power Transfer............................................................................................................. Triple Belt Drive
Phase / Cycle.......................................................................................................Single Phase / 60 HZ
Voltage............................................................................................................................................220V
Amps...............................................................................................................................................18 A
Motor RPM............................................................................................................................3450 RPM
Blade RPM............................................................................................................................4140 RPM
Bearings................................................................................... Shielded and Lubricated-For-Life / Ball
Motor will not start. 1. Low voltage. 1. Check power line for proper voltage.
2. Open circuit in motor or loose con- 2. Inspect all lead connections on motor for loose or open con-
nections. nections.
Motor will not start; fuses or 1. Short circuit in line cord or plug. 1. Inspect cord or plug for damaged insulation and shorted
circuit breakers blow. 2. Short circuit in motor or loose con- wires.
nections. 2. Inspect all connections on motor for loose or shorted terminals
3. Incorrect fuses or circuit breakers in or worn insulation.
power line. 3. Install correct fuses or circuit breakers.
Blade does not reach 90°. 1. 90° stop bolt is out of adjustment.
2. Pointer bracket is hitting before the 1. Adjust 90° stop bolt. See Adjustments.
blade reaches 90°. 2. File down the right side of the pointer bracket until the blade
can reach 90°.
Blade hits insert at 45°. 1. Hole in insert is inadequate.
2. Table out of alignment. 1. File or mill the hole in the insert.
3. Blade position is incorrect. 2. Align table. See Adjustments.
3. Adjust blade position. See Adjustments.
Blade won’t go beneath Table top too low.
table surface. Raise table top w/washers.
Hand wheels won’t turn. 1. Hand wheel key is inserted too far.
2. Bullets are wedged. 1. Remove hand wheel and adjust key.
3. Roll pin or setscrew in worm gear is 2. Remove hand wheel and adjust bullets.
contacting geared trunnion.
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WARRANTY AND RETURNS
Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the
date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg-
ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and
any and all warranties that may be implied by law, including any merchantability or fitness, for any particu-
lar purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that
the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In
no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any
legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Place
Stamp
Here
Name_______________________________
Street_______________________________
City______________State______Zip______
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.