Precommissioning Test Format PDF

ASSAM ELECTRICITY GRID CORPORATION LIMITED
PRE‐COMMISSIONING OF TRANSFORMER
COMMISSIONING FORMATS
DOC NO: SUBSTATION:
Transformer BAY NO: EQUIPMENT IDENTIFICATION NO:
DATE OF TESTING:
Transformer Type: 2 Winding ICT
Voltage level, kV 132/33 220/132 220/132/11 400/220/33
Current (HV side): Current (LV side): Current (Tertiary):
MVA RTING:
A. CHECK LIST OF ELECTRICAL TESTS CARRIED OUT FOR TRANSFORMER
Performed Test Results
Sl.No Name of Tests (Yes/No) OK/Not OK
1 Insulation resistance measurement
2 Vector group test & polarity check
3 Short circuit impedance test
4 Magnetic balance test
5 Floating neutral voltage measurement
6 Magnetisation current test
7 Voltage ratio test
8 Insulation resistance measurements of bushing CT
9 Continuity Test of Bushing CTs
10 Secondary winding resistance of bushing CT
11 Polarity Test of Bushing CTs
12 Current Ratio test
13 Magnetising curves performance
14 Contact Resistance measurement
15 TAN DELTA & CAPACITANCE Measurement of Bushings
16 TAN DELTA & CAPACITANCE Measurement of
WINDINGS
17 Protection and alarm tests
18 Stability test of Differential and REF protection
19 Frequency Response Analysis
20 Measurement of Winding Resistance

Page 1 of 72

Signature: Signature: Signature: Signature
Name: Name: Name: Name:
Designation: Designation: Designation: Designation:
(Supplier Rep) Erection Agency: Site I/C, AEGCL T & C, AEGCL

B. CHECKS AFTER RECEIPT OF TRANSFORMER AT SITE:
a. N2 PRESSURE & DEW POINT RECORD
Description N2 Pressure Dew Point Ambient Temp Remarks

During Dispatch
at factory
After receipt at
site
DURING STORAGE
AT SITE BEFORE
COMM.

NOTE: N2 pressure and dew point should be within permissible range as per graph provided by
manufacturer. During storage at site, dew point has to be measured whenever any drop in N2
pressure is observed. During storage at site before commissioning, N2 pressure has to be measured
daily and record to be maintained in a separate sheet.
b. IMPACT RECORER ANALYSIS
RECEIVED IN STATUS BRIEF ANALYSIS

HEALTHY Yes No
CONDITION AT SITE
Analysis report Yes No
Received from
Manufacturer
Before starting of
erection

Note: Impact Recorder should be detached from the Transformer/ Reactor preferably when the
main unit has been placed on its foundation.
c. CORE INSULATION CHECK
INSULATION VALUE
Between CC‐G
Between CL‐G
Between CC‐CL
(Recommended value > 10 M Ohms)'
Note: Shorting link between CC, CL & G to be removed and IR value to be taken between CC‐G, CL‐G
& CC‐CL.
Page 2 of 72

C. CHECKS/ PRECAUTIONS DURING ERECTION
i) Active part of transformer should minimum exposed to atmosphere
ii) During exposure of active part of transformer to atmosphere:
DRY AIR GENERATOR/ Yes No Remarks

DRY AIR CYLINDERS
USED :

iii) WHILE ENTERING IN TRANSFORMER TANK, CHECK AVAILABILITY OF PROPER OXYGEN
TRANSFORMER KEPT Yes No Remarks

SEALED WITH N2 IN
BETWEEN DIFFERENT
ERECTION
ACTIVITIES

D. PRE‐COMMISSIONING CHECKS:
Sl DESCRIPTION STATUS REMARKS

No Yes No RECORD DEFICIENCIES, IF ANY
1. Transformer and its auxiliaries are free
from visible defects on physical
inspection
2. All fittings as per out line general
arrangement drawing.
3. Check main tank has been provided with
double earthing
4. Check neutral is grounded through
separate connections. Ensure metallic
requirements as per specification in
earthing strips used
5. Check that Marshalling box, OLTC driving
gear, Diverter, Radiator bank, Pump &
Fan motor etc has been earthed
6. All nuts and bolts are tightened correctly
as per specified torque (as per
manufacturers recommendation)
7. Check tightness of terminal connectors
8. Check levelling of transformer and its
accessories
9. Erection completion certificate along with
list of outstanding activities reviewed
10. Any paint removed / scratched in transit
has been touched up
11. Bushings are clean and free from physical
damages
12. Oil level is correct on all bushings
Page 3 of 72

13. Check hermetically sealing is intact in all
bushings
14. Check oil leakage through any joints /
valves etc.
15. Check oil drain valves are properly closed
and locked.
16. Check oil level in Main / OLTC
conservator tank
17. Check oil level at conservator matches
with oil temperature of transformer
18. Check gear box oil level in OLTC
19. Check OTI and WTI pockets and replenish
the oil , if required
20. check all valves for their opening &
closing sequence
21. Check the colour of breather silica gel (
blue when dry )
22. Check availability of oil in the breather
cup
23. Check all rollers are locked and tack
welded with rails ( where ever applicable
)
24. Check bushing test tap is grounded
25. Check no debris , loose T & P and oil
strains on and around the transformer
26. Check door seals of marshalling box is
intact and all cable gland plates unused
holes are sealed
27. Check that pressure relief valve is
correctly mounted
28. Ensure unused secondary cores of
bushing CT's, if any, has been shorted
29. Check star point has been formed
properly and grounded at one end only as
per scheme
30. Check that permanent and adequate
lightning arrangements are ready
31. Check that labelling and identification is
permanent and satisfactory
32. Check that buchholz relay is correctly
mounted with arrow pointing towards
conservator
33. Check cables are properly fixed and
ensure cable entry at the bottom
34. Ensure all power and control cable
terminals are tightened
35. Check all cables and ferrules are provided
with number as per cable schedule (cross
feruling to be Checked)
36. Check that all cables are correctly
glanded
Page 4 of 72

37. Check external cabling from junction box
to relay / control panel completed
38. Check that air has been released from the
radiators and their headers / OLTC
buchholz relay /Main tank / tank/
bushing turrets etc.
39. Check fire protection system & is
adequate & ready
40. Check that CC‐CL& G are shorted
41. Check that all radiator bank valves on top
and bottom headers are open
42. Change over operation of ac supply from
Source‐i to Source‐ii checked
43. Check the flanges of bushing &
OLTC for any crack after fixing
44. Check various interlocks provided with
fire fighting as per the schematic ref. Drg
no :__________

DESCRIPTION OF INTERLOCKS CHECKED

E. MEASUREMENT OF EARTH RESISTANCE OF ELECTRODE
LOCATION 1 2 3 4
VALUE (Before connection to grid)
VALUE (After connection to grid)

NOTE: Value of Earth Resistance< 1.0 OHM
F. CALIBRATION OF OTI & WTI PERFORMED AS PER PROCEDURE: Yes No
G. DETAILS OF RELAYS/ CONTACTORS USED: SCHEMATIC DRAWING NO.: __________________
Circuit Make Serial No. Type Number of NO & Number of AI, BI &
Reference NC contacts BO
NO NC AI BI+BO

H. EVACUATING AND OIL FILLING:
a) Before filling oil, each drum has been physically checked for free moisture and
appearance: Yes No
b) OIL FILTER MACHINE:
Page 5 of 72

i). Capacity :
ii). Make :
iii). Lubricating oil of vacuum pump changed or not :
iv). Filter Packs cleaned or not :
v). Whole filter machine flushed with fresh oil or not :
vi). Vacuum obtained without load (milli bar) :
c) VACUUM PUMP FOR EVACUATION OF TRANSFORMER:
i). Lubricating Oil changed or not :
ii). Vacuum obtained without load (milli bar) :
iii). Diameter of vacuum hose (50 mm) :
iv). Dry ice chamber employed or not :
d) OIL STORAGE TANK:
i). Inside painted or not :
ii). Silica gel breather provided or not :
iii). Any opening left uncovered :
iv). Capacity of Storage tank (KL) :
v). Cleanliness of inside of pipes/ hoses to the storage tank :
e) EXPOSURE DURING ERECTION:
i). Exposure hours during First day, Number of Hours: :
a. N2 filled pressure (PSI or Bar) :
b. Number of Hours under N2 :
c. Ambient temperature :
d. Relative Humidity :
e. Weather (sunny/cloudy/stormy/rainy) :
ii). Exposure hours during Second day, Number of Hours: :

iii). Exposure hours during Third day, Number of Hours: :
f) N2 SEALING IN CASE OF DELAY IN OIL FILLING:
a. No. of Cylinders used for displacing the air inside the tank:
b. N2 admitted from bottom valve
Page 6 of 72

a. Valve at diametrically opposite end at top kept open:
b. No. of Cylinders used for building up 2 PSI (0.14 kg/cm2)
Inspection Item Date Time Checked Remarks

1. Tightness test
a. Start evacuating on complete unit
b. Stop evacuating at 3 mbar
c. Pressure P1 in ‐‐‐‐kPa, 1 hour after stop
evacuating
d. Pressure P2 in ‐‐‐‐‐‐‐kPa, 0.5 hrs after
reading P1
e. Leakage = (P2‐P1)X V= If >3.6, continue
evacuating, ‘V’ is the volume of oil as per
name plate.
2. VACUUM
a. Pressure 0.13 kPa (1.3 mbar) reached
b. Vacuum kept for
Upto 145 kV, 12 Hour
145 kV & upto 220 kV, 24 Hours
3. OIL FILLING
a. Oil filling is made
b. Oil Conservator with Air Cell
c. OLTC
4. STANDING TIME
Upto 145 kV, 12 Hours
145 kV & upto 220 kV, 48 Hours

G) RECORD OF DRYING OUT PROCESS:
Drying out started on: Date: Time: Ambient Temp:
(Hourly reading to be taken)
Date Time Vacuum Vacuum reading OTI OF Condensate Remarks & sign

reading in In transformer TANK Collected total of supervising
Filtration Tank /Rate Engineer
machine

Record of filtration and Dry out shall be kept in a register and shall be made a part of the Pre‐
commissioning document.
H) INSULATION RESISTANCE MEASUREMENT: (USING 500 V MEGGER):
Megger details:
Validity of Calibration:
Page 7 of 72

Ambient temperature:
Sl No Description Status Remarks, if any

Yes No
A Control Wiring
B Tap Cganger
Motor
Control wiring
C Cooling System
Fan Motor
Pump Motor
Control Wiring
NOTE: IR values should be > 50 MΩ for cables
I) INSULATION RESISTANCE MEASUREMENT: (USING 5000 V MEGGER):
Megger details:
Validity of Calibration:
Ambient temperature: Temperature of OIL:
Main Winding IR Value (MΩ) AI=60ss/15 s PI=600s/60 s Temp.

15 Sec 60 Sec 600 sec
Auto Transformer
HV+IV to LV
HV+IV to E
LV to E
2 Winding Transformer
HV to E
LV to E
HV to LV

J) VECTOR GROUP TEST & POLARITY CKECKING
CONNECT NEUTRAL POINT WITH EARTH, JOIN 1RI AND 3 RI TERMINALS, ‐APPLY 415V, 3‐PHASE
SUPPLY TO HV TERMINALS
Terminal Voltage Measured Remarks

1R1 – 1Y1
1Y1 – 1B1
1B1 – 1R1
3B1 – 1B1
3B1 – 1Y1
3R1 ‐ N
3Y1 – N
1R1 ‐ N
2R1 ‐ N
2 Y1 ‐ N
2 B1 ‐ N
Page 8 of 72

ENSURE 2R1 ‐N = 2Y1 ‐N = 2B1 ‐ N = CONSTANT
AS 3R1 ‐N > 3B1 ‐ N > 3Y1 ‐ N, AND 3Y1 ‐ 1B1 > 3B1 – 1B1
VECTOR GROUP Ynaod1 IS CONFIRMED AND POLARITY VERIFIED
K) MEASUREMENT OF WINDING RESISTANCE (IN OHM)
Winding Resistance meter detail:
Validity of calibration:
Ambient Temperature: OTI reading: WTI reading:
i). HV Side Measurement
Tap Wdg. Resistance, HV‐N Resistance at 750C Factory Value at Remarks

positi 750C
on 1R1‐2R1 1Y1‐2Y1 1B1‐2B1 R Y B R Y B
1
2
3
4
5
6
7
8
9b
10
11
12
13
14
15
16
17

Factory Test Report Ref. NO:
ii). INTERMEDIATE VOLTAGE SIDE:
Between Winding Resistance Resistance at 750C Remarks

At Site Site Factory
2R1 ‐ N
2Y1 – N
2B1 ‐ N

iii). LOW VOLTAGE SIDE:
Page 9 of 72

Between Winding Resistance Resistance at 750C Remarks
At Site Site Factory
3R1 – N3B1
3Y1 – 3R1
3B1 – 3Y1

NOTE: LV WINDING RESISTANCE AT FACTORY MEASURED WITHOUT FORMATION OF DELTA.
HOWEVER MEASUREMENTS CARRIED OUT AT SITE ARE AFTER FORMATION OF DELTA. HENCE A
CORRECTION FACTOR OF 1.5 TIMES TO BE APPLIED IN SITE RESULTS.
L) MAGNETIC BALANCE TEST:
Apply single phase 230 V across one phase of HV winding terminal and neutral then measure voltage
in other two HV terminals across neutral. Repeat the test for each of the three phases.
Apply 1‐ph, 230V AC Voltage measured in Volts Remarks

across (1) Between (2) Between (3)
2R1 ‐ N 2Y1 – N 2B1 ‐ N
2Y1 ‐ N 2R1 – N 2B1 ‐ N
2B1 ‐ N 2Y1 – N 2R1 ‐ N

M) FLOATING NEUTRAL VOLTAGE MEASUREMENT
Disconnect the transformer neutral from the ground
Apply 3 phase 415 volts to the high voltage winding and make the measurement in the IV winding
with respect to neutral and neutral point to ground.
Tap Position HV Winding Voltage IV Winding Voltage Remarks, if

Applied Measured any
Normal ( ) 1R ‐ N 2R ‐ N
Normal ( ) 1Y ‐ N 2Y ‐ N
Normal ( ) 1B ‐ N 2B ‐ N
N ‐ Earth

Apply 3 phase 415 volts to the intermediate voltage winding and make the measurement in the
tertiary winding with respect to neutral and neutral point to ground.
IV Winding Voltage Applied LV Winding Voltage Remarks, if any

Measured
2R ‐ N 3R ‐ N
2Y – N 3Y – N
2B – N 3B ‐ N
N ‐ Earth

Check: After the test, neutral reconnected to Ground: Yes / No
N) MAGNETISATION CURRENT TEST:
Page 10 of 72

Testing Instrument detail:
Testing Instrument Calibration valid or not:
Ambient temperature at the time of test:
Temperature of OIL:
i). APPLY 1‐PHASE AC SUPPLY ON HV TERMINALS AND KEEP IV & LV OPEN
Tap Position Voltage Current Factory test Remarks
Applied (V) Measured (mA) value
Lowest ( ) R ‐ N R ph
Y ‐ N Y ph
B ‐ N B ph
Normal ( ) R ‐ N R ph
Y ‐ N Y ph
B ‐ N B ph
Highest ( ) R ‐ N R ph
Y ‐ N Y ph
B ‐ N B ph

ii). APPLY 1‐PHASE AC SUPPLY ON IV TERMINALS AND KEEP HV & LV OPEN
Tap Position Voltage applied Current measured Remarks
(Volts) in LV side (mAmps)
Normal ( ) 2R ‐ N
2Y ‐ N
2B ‐ N

P) VOLTAGE RATIO TEST:
Testing Instrument (TRM) detail:
Temperature of OIL:
i). Ratio HV / IV
Tap Voltage applied Voltage measured Ratio Factory Ratio

Pos 1R‐N 1Y‐N 1B‐N 2R‐N 2Y‐N 2B‐N R Y B R Y B
1
2
3
4
5
6
7
8
9
10
11
12
Page 11 of 72

13
14
15
16
17

ii). RATIO : HV / LV


Position 1R‐N 1Y‐N 1B‐N 3R‐N 3Y‐N 3B‐N R Y B R Y B
Lowest
Normal
Highest

iii). RATIO : IV / LV

Position 2R‐N 2Y‐N 2B‐N 3R‐N 3Y‐N 3B‐N R Y B R Y B
Lowest

Q) OIL CHARACTERISTICS:
Date: Time: Ambient Temp:
OTI reading: WTI reading:
Sample to be collected before Charging & following value to be achieved:
BDV: Min 70 kV
Moisture in PPM: Min 10
Tan delta (900C): Max 0.1
Resistivity: Min 6 x 1012 Ohm‐cm
Interfacial Tension at 270C: Min 0.035 N/m
OIL Sample BDV (kV) Moisture Tan delta Resistivity Inter facial Remarks

(PPM) (Ohm‐cm) tension
(N/m)
Main Tank
Top
Bottom
OLTC

R) DISSOLVE GAS ANALYSIS
DISOLVE OIL SAMPLE SCHEDULE
Page 12 of 72

GASES Before 24 Hrs 7 Days 15 Days 01 Month 03 Month
Charging After After After After After
Charging Charging Charging Charging Charging
Total Gas%
H2
CH4
C2H4
C2H6
C2H2
CO
CO2
O2
N2

S) Test on OLTC:
Sl Description Status Remarks

No OK Not OK
1 Visual inspection of equipment
2 Manual operation on all taps ( local ) with confirmation
of the no. of revolutions and Locking at extreme taps
3 Over load device of driving motor
4 Local operation (Electrical)
5 Remote operation (Electrical)
6 Tap position indicator
7 Check operation with Master Follower scheme ( parallel
operation )
8 Out of step relay
9 Step by Step Contactor
10 Limit Switch
11 Winding resistance at all taps
12 Continuity test of winding during one Complete cycle of
operation

T) OPERATIONAL TEST OF OTHER EQUIPMENTS
i). CHECKING OF COOLING EQUIPMENTS
a) Rotation Direction of Pumps: OK Not Ok
b) Rotation Direction of Fans: OK Not Ok
ii). PROTECTION CHECKS
Eqpt. Setting Value Pickup Value Single Phasing
Fan No Prevention check
1
2
3
4
5
6
Page 13 of 72

7
8
9
10
11
12
Pump No
1
2
3
4

U) INSULATION RESISTANCE MEASUREMENT OF BUSHING CT’s: (USING 500V MEGGER)
Between HV IV Neutral LV

R‐ph Y‐ph B‐ph R‐ph Y‐ph B‐ph R‐ph Y‐ph B‐ph
Earth – Core I
Earth – Core II
Earth – Core III
Earth‐ Core IV
Core I – Core II
Core I – Core III
Core I – Core IV
Core II – Core III
Core II – Core IV
Core III – Core IV

V) CONTINUITY TEST OF BUSHING CT's
Core Between HV IV Neutral LV

Terminal R‐ph Y‐ph B‐ph R‐ph Y‐ph B‐ph R‐ph Y‐ph B‐ph
Core I 1S1‐1S2
Core II 2S1‐2S2
Core III 3S1‐3S2
Core IV 4S1‐4S2

W) SECONDARY WINDING RESISTANCE OF BUSHING CT's (IN OHM)
i). HV SIDE
Core Between R‐Phase (Ω) Y‐Phase(Ω) B‐Phase(Ω)

Terminal Factory Site Factory Site Factory Site
CORE‐I 1S1‐1S2
CORE‐II 2S1‐2S2
CORE‐III 3S1‐3S2
CORE‐IV 4S1‐4S2

Page 14 of 72

ii). IV SIDE

CORE‐I 1S1‐1S2
CORE‐II 2S1‐2S2
CORE‐IV 4S1‐4S2

iii). LV SIDE

CORE‐I 1S1‐1S2
CORE‐II 2S1‐2S2
CORE‐IV 4S1‐4S2

iv). NEUTRAL SIDE
Core Between NEUTRAL (Ω)

Terminal Factory Site
CORE‐I 1S1‐1S2

X) POLARITY TEST OF BUSHING CT's : (With 1.5 V DC Supply)
i). POLARITY OF HV & IV BCT
CORE Between HV IV

R‐PH Y‐PH B‐PH R‐PH Y‐PH B‐PH
CORE‐I 1S1(+ve) 1S2(‐ve)
CORE‐II 2S1(+ve) 2S2(‐ve)
CORE‐III 3S1(+ve) 3S2(‐ve)
CORE‐IV 4S1(+ve) 4S2(‐ve)

ii). POLARITY OF LV & Neutral BCT
CORE Between LV Neutral

R‐PH Y‐PH B‐PH
CORE‐I 1S1(+ve) 1S2(‐ve)
CORE‐II 2S1(+ve) 2S2(‐ve)
CORE‐III 3S1(+ve) 3S2(‐ve)
CORE‐IV 4S1(+ve) 4S2(‐ve)

Y) CURRENT RATIO TEST: Measure current on secondary terminals
i). R – PHASE: HV SIDE
Page 15 of 72

CORE Primary Current Secondary Theoretical Actual %
S1 – S2 % Actual Current Ratio Ratio Error
CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1‐2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
CORE‐IV 20%
(4S1‐4S2) 40%
80%

ii). Y – PHASE: HV SIDE

CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1‐2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
CORE‐IV 20%
(4S1‐4S2) 40%
80%

iii). B – PHASE: HV SIDE

CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1‐2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
CORE‐IV 20%
(4S1‐4S2) 40%
80%
Page 16 of 72

iv). R – PHASE: IV SIDE

CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1‐2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
CORE‐IV 20%
(4S1‐4S2) 40%
80%

v). Y – PHASE: IV SIDE

CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1‐2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
CORE‐IV 20%
(4S1‐4S2) 40%
80%

vi). B – PHASE: IV SIDE

CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1‐2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
Page 17 of 72

CORE‐IV 20%
(4S1‐4S2) 40%
80%
Z) MAGNETISING CURVES PERFORMANCE:
(NOT TO BE DONE FOR METERING CORE)
KNEE POINT VOLTAGE (KVP) =
i). R– PHASE: HV SIDE
VOLTAGE CURRENT MEASUREMENT (mA)
To be applied Actual CORE‐I CORE‐II CORE‐III CORE‐IV
Value 1S1‐1S2 2S1‐2S2 3S1‐3S2 4S1‐4S2
0.25 x KVP
0.50 x KVP
0.75 x KVP
1.00 x KVP
1.10 x KVP

ii). Y– PHASE: HV SIDE
Value 1S1‐1S2 2S1‐2S2 3S1‐3S2 4S1‐4S2
0.25 x KVP
0.50 x KVP
0.75 x KVP
1.00 x KVP
1.10 x KVP

iii). B– PHASE: HV SIDE
Value 1S1‐1S2 2S1‐2S2 3S1‐3S2 4S1‐4S2
0.25 x KVP
0.50 x KVP
0.75 x KVP
1.00 x KVP
1.10 x KVP

iv). R– PHASE: IV SIDE
Value 1S1‐1S2 2S1‐2S2 3S1‐3S2 4S1‐4S2
0.25 x KVP
0.50 x KVP
0.75 x KVP
1.00 x KVP
1.10 x KVP
Page 18 of 72

v). Y– PHASE: IV SIDE
Value 1S1‐1S2 2S1‐2S2 3S1‐3S2 4S1‐4S2
0.25 x KVP
0.50 x KVP
0.75 x KVP
1.00 x KVP
1.10 x KVP

vi). B– PHASE: IV SIDE
Value 1S1‐1S2 2S1‐2S2 3S1‐3S2 4S1‐4S2
0.25 x KVP
0.50 x KVP
0.75 x KVP
1.00 x KVP
1.10 x KVP

AA) CONTACT RESISTANCE MEASUREMENT: At 100 AMPS
NOTE: THE VALUE OF CONTACT RESISTANCE SHOULD NOT BE MORE THAN 10 μΩ PER JOINT /
CONNECTOR
CONTACT RESISTANCE R‐PH (μΩ) Y‐PH (μΩ) B‐PH (μΩ)

Across HV Bushing Terminal Bushing
Across IV Bushing Terminal Bushing
Across LV Bushing Terminal Bushing
Across Neutral Bushing Terminal Bushing
Across Surge Arrestor Connection

AB) BUSHING DETAILS :
Drawing No. __________________________________
Details HV Side IV Side LV Side Neutral

Rph Yph Bph Rph Yph Bph Rph Yph Bph
Make
Type
Sl. No

AC) TAN DELTA AND CAPACITANCE MEASUREMENT OF BUSHING
Testing Instrument detail:
Page 19 of 72

Temperature of OIL:
i). HV SIDE
VOLTAGE CAPACITANCE (Measured Value) Remarks
R‐PHASE Y‐PHASE B‐PHASE
SITE FACTORY SITE FACTORY SITE FACTORY
1 kV
2 kV
10 kV

VOLTAGE TAN DELTA (Measured Value) Remarks
1 kV
2 kV
10 kV

ii). IV SIDE
VOLTAGE CAPACITANCE (Measured Value) Remarks
1 kV
2 kV
10 kV

VOLTAGE TAN DELTA (Measured Value) Remarks

1 kV
2 kV
10 kV

AD) TAN DELTA AND CAPACITANCE MEASUREMENT OF WINDINGS
Testing Instrument detail:____________________________________________________
Testing Instrument Calibration valid or not: ___________________
Ambient temperature at the time of test: _______________
Temperature of OIL: __________________
Voltage Winding Test CAPACITANCE TAN DELTA Remarks

Combination Mode Site Factory Site Factory
2 kV HV‐IV/LV UST
10 kV
Page 20 of 72

2 kV HV‐IV/LV+G GST
10 kV
2 kV HV‐IV/LV GSTg
10 kV with Guard
2 kV LV/HV‐IV+G GST
10 kV
2 kV LV/HV‐IV GSTG
10 kV with Guard

AD) SHORT CIRCUIT IMPEDANCE TEST
Testing Instrument detail:____________________________________________________
Testing Instrument Calibration valid or not: ___________________
Ambient temperature at the time of test: _______________
Temperature of OIL: __________________
i). HV TO IV
1U1 (R) 1V1 (Y) 1W1 (B)
(IV OF R‐φ AND N (IV OF Y‐φ AND N (IV OF B‐φ AND N
Tap No. SHORTED, LV OPEN) SHORTED, LV OPEN) SHORTED, LV OPEN)
Voltage (V) Current (A) Voltage (V) Current (A) Voltage(V) Current(A)
LOWEST
NORMAL
HIGHEST

ii). IV TO LV (NORMAL TAP)
SUPPLY SHORT ALL 3 LV SHORT ALL 3 LV SHORT ALL 3 LV
BUSHINGS, HV OPEN BUSHINGS, HV OPEN BUSHINGS, HV OPEN
2U1‐N ____________A
2V1‐N _____________A
2W1‐N ____________A

iii). HV TO LV (NORMAL TAP)
1U1‐N ____________A
1V1‐N _____________A
1W1‐N ____________A

AT LOWEST TAP
1U1‐N ____________A
1V1‐N _____________A
1W1‐N ____________A

AT HIGHEST TAP
Page 21 of 72

1U1‐N ____________A
1V1‐N _____________A
1W1‐N ____________A

AE) PROTECTION AND ALARMS
SL Device SET FOR PROVED
No ALARM TRIP ALARM TRIP
1. Excessive Winding Temperature
2. Excessive Oil Temperature
3. Oil Flow Failure NA NA
4. Pressure Relief Valve NA NA
5. Main Tank Buchholz relay
6. OLTC Buchholz relay NA NA
7. Fan Failure NA NA
8. Low Oil Level Gauge (MOLG) NA NA
9. Differential relay NA NA
10. Overload Relay NA NA
11. REF NA NA
12. Over Current NA NA
13. Inter trip, if any NA NA
14. Trip Free Check NA NA
15. Backup Over Current NA NA
16. Over Flux

AF) DETALS OF PROTECTION SETTINGS:
i). DIFFERENTIAL PROTECTION:
a. DIFFERENTIAL CHARACTERISTICS SETTINGS
b. Function Enabled
c. Pickup Enabled/Disabled
d. Slope 1 Enabled/Disabled
e. Break 1 Enabled/Disabled
f. Break 2 Enabled/Disabled
g. Slope 2 Enabled/Disabled
h. Inrush Inhibit Mode Enabled/Disabled
i. Inrush Inhibit Level Enabled/Disabled
j. Over excitation Inhibit Function Enabled/Disabled
k. Over excitation Inhibit Level Enabled/Disabled
ii). REF PROTECTION
REF SETTINGS:
a. Function Enabled
Page 22 of 72

b. Source
c. Pickup
d. Slope
e. Pickup Delay
f. Reset Delay
iii). OVER FLUXING PROTECTION:
OVER FLUXING SETTINGS:
a. Function Enabled
b. Source
c. Pickup
d. Curves
e. TD Multiplier
f. T Reset
iv). BACK UP PROTECTION:
LV Side:
a. Over current Settings:
PS TMS HS
__________ ______ _________
b. Earth Fault Settings:
PS TMS HS
__________ ______ _________

HV SIDE:
c. Over current Settings:
PS TMS HS
__________ ______ _________
d. Earth Fault Settings:
PS TMS HS
__________ ______ _________

AG) STABILITY TEST OF DIFFERENTIAL & REF PROTECTION: OK/ Not OK

NOTE : Prove the tripping of associated breakers by actual operation of the various devices and
relays as per the schemes.

AH) FREQUENCY RESPONSE ANALYSIS (FRA)
Page 23 of 72

i). Carried out after completion of all commissioning activities: Yes / No
ii). Interpretation of test results carried out: Yes / No
iii). Test results matching with the factory results: Yes / No
iv). Factory & site fra test report available at site: Yes / No

AI) all electrical test results compared with Factory test results and found to be in order: Yes / No

CHECKS AFTER CHARGING OF TRANSFORMER
AK) RECORD THE FOLLOWING AFTER CHARGING:
i). Any abnormal sound emanating from the transformer: Yes / No / Remarks

ii). No load current at relay terminal:
R – Phase: ______________A
Y – Phase: __________________A
B – Phase: ___________________A
CTR: ______________________

iii). Temperature at the time of Charging:
OTI :_____________0C
WTI :_____________0C
Ambient temperature: ______________0C

iv). MAXIMUM TEMPERATURE AFTER 24 HOURS: ___________0C

v). OLTC electrical operation checked in idle charged condition from min position to max
position and back to normal position: YES / NO
vi). Thermovision scanning done at least after 24 hours of loading and repeated after one week:
YES/ NO.
AL) FINAL DOCUMENTATION REVIEW
i). FACTORY TEST RESULTS ARE AVAILABLE : YES / NO
ii). FINAL DOCUMENT OF PRE‐COMMISSIONING CHECKS
REVIEWED AND APPROVED: YES / NO

Page 24 of 72

iii). DOCUMENTS REGARDING SPARES, EQUIPMENT, O & M
MANNUALS ETC AVAILABLE AT SITE FOR O & M PURPOSE: YES / NO

iv). AFTER MODIFICATION, IF ANY, "AS BUILT DRAWINGS"
ARE AVAILABLE AT SITE: YES / NO



Page 25 of 72

PRE‐COMMISSIONING OF ISOLATOR AND GROUND SWITCH
DOC NO: SUBSTATION:
BAY NO: DATE OF TESTING:
EQUIPMENT SERIAL NO : R‐Phase___________ Y‐PHASE____________B‐PHASE______________
Type: MAKE:
Voltage level, kV 33 132 220 400
Current Carrying Capacity: ___________A
Type of Operating Mechanism:
Control Voltage:______________Volt DC
1) DETAILS:
SL DESCRIPTION STATUS REMARKS, IF
No ANY
YES NO
1. Equipment is free from dirt/dust Foreign materials
etc.
2. Equipment is free from all visible defects on physical
inspection
3. Support structures, marshalling box Has been
provided with two earthing Pads / points
4. All nuts and bolts are tightened correctly as per
specified torque
5. Equipment erection is complete in all respect as per
instruction manual (attach remaining activities, if
any)
6. Permanent isolator levelling and identification is
done
7. Levelling and alignment of structure and base frame
is checked
Page 26 of 72

8. Control box / marshalling kiosk is free from any
physical defects
9. Tightness of nuts bolts of terminal connectors are
checked
10. Auxiliary contacts and relays have been cleaned and
free from rust / damage
11. Corona rings are provided and properly fixed
12. Cable termination and tightness checked and unused
holes sealed
13. External cabling is completed in all respect
14. All the cable identification tags provided and all
cores are provided with identification ferrules at
M.B.
15. All moving parts are lubricated
16. Alignment of isolator already made and locking bolt
provided, if any
17. Freeness of manual operation is OK
18. Greasing has been made on the main contacts
according to the manufacturers instruction
19. Functional checking of auxiliary Contacts for
indications and interlocks
20. Erection completion certificate along with list of
outstanding activities reviewed
21. All spare wires to be kept with ferrules but not
terminated at the terminal blocks
22. Earth switch connected to earth through braided
wires
23. Interlocks checked as per approved scheme with all
combinations
24. Check that earth switch blade alignment In condition
is at sufficient distant from Isolator
25. Check that operation and positioning of the limit
switch & the auxiliary contacts assembly are ok
26. Check that all three phase isolators are Closing &
Page 27 of 72

Opening at a time
27. Check all 3 earth switches close at the same time
28. Provision of bimetallic strips ensured wherever
applicable

2) MOTOR DETAILS:
a) Make:
b) Sl. No:
c) Type:
d) HP/KW:
e) Volt:
f) Ampere:
g) Year of Manufacture:
h) Overload Settings:
i) Insulation Resistance of Motor Winding (Winding to Earth): (By 500 V
Megger):_____________MΩ.
3) ISOLATOR OPERATIONAL CHECK:
a) Operate the Isolator and record the motor current:
a. Open: _________________A
b. Close: _________________A
b) OPERATION OF ISOLATOR FROM LOCAL / REMOTE: OK / NOT OK
Isolator Operation CONTROL PANEL
LOCAL REMOTE
Open
Close

c) MEASUREMENT OF OPERATING TIME
OPERATION PHASE
R‐Phase Y‐Phase B‐Phase
CLOSING (Sec)
OPENING (Sec)

d) AUXILLARY CONTACTS CHECKING

Page 28 of 72

ISOLATOR AUXILIARY OPERATION TIME
OPERATION RELAY R‐PHASE Y‐PHASE B‐PHASE
TYPE NO NC NO NC NO NC
CLOSE

OPEN

4) INSULATION RESISTANCE TEST ( USING 5000 VOLT MEGGER ):
ISOLATOR OPEN CONDITION
BETWEEN PHASE
Male side to Ground
Female side to Ground
Male side to Female side

5) CONTACT RESISTANCE MEASUREMENT:
(TO BE MEASURED AFTER 50 OPERATIONS)
a) ISOLATOR CLOSE CONDITION
(CONTACT RESISTANCE SHOULD BE LESS THAN 10 μΩ/ CONNECTOR)
ACROSS PHASE
R‐Phase (μΩ) Y‐Phase(μΩ) B‐Phase(μΩ)
CONNECTOR (MALE SIDE)
CONNECTOR (FEMALE SIDE)
MAIN CONTACT (MALE & FEMALE)

b) ISOLATOR OPEN CONDITION & GROUND SWITCH CLOSE
(CONTACT RESISTANCE SHOULD BE LESS THAN 150 μΩ / BREAK)

Page 29 of 72

ACROSS PHASE
R‐Phase (μΩ) Y‐Phase(μΩ) B‐Phase(μΩ)
MAIN CONTACT (MALE & FEMALE)
(GROUND SWITCH)

c) Resistance of Operating Coil ____________________
d) Resistance of Interlocking Coil ____________________
6) FINAL DOCUMENTATION REVIEW:
a) FINAL DOCUMENT OF PRE‐COMMISSIONING CHECKS
REVIEWED AND APPROVED: YES / NO
b) DOCUMENTS REGARDING SPARES, EQUIPMENT, O & M
MANNUALS ETC AVAILABLE AT SITE FOR O & M PURPOSE: YES / NO
c) AFTER MODIFICATION, IF ANY, "AS BUILT DRAWINGS"
ARE AVAILABLE AT SITE: YES / NO


Page 30 of 72

PRE‐COMMISSIONING OF WAVE TRAP

DOC NO: SUBSTATION:
BAY NO: DATE OF TESTING:
EQUIPMENT SERIAL NO: R‐Phase___________ Y‐PHASE____________B‐PHASE______________
Type: MAKE:
Voltage level, kV 132 220 400
Current rating: ___________A
mH Rating: BAND WIDTH:
1. DETAILS : CHECKLIST / TESTING
SL DESCRIPTION STATUS REMARKS, IF
No ANY
YES NO
1. Equipment is free from dirt/dust Foreign materials
etc.
2. Equipment is free from all visible defects on physical
inspection
3. Support structures, has been provided with two
earthing Pads / points
specified torque
5. Permanent isolator levelling and identification is
done
6. Levelling and alignment of structure and base frame
is checked
7. All insulators & line matching unit are free from any
physical defects
8. Tightness of nuts / bolts of terminal connectors are
checked
Page 31 of 72

9. Erection completion certificate along with list of
outstanding activities reviewed
10. Check that the tuning unit and Arrestor are properly
tightened And free from any damage

2. INSULATION RESISTANCE MEASUREMENT:
SL BETWEEN MEGGER PHASE Permissive
NO R‐PHASE Y‐PHASE B‐PHASE Value
Upper Terminal 5000 V 1000 MΩ
& Earth
LA of the Wave 500 V 1 MΩ
Trap

3. CONTACT RESISTANCE MEASUREMENT:
THE VALUE SHOULD NOT MORE THAN 5 μΩ PER CONNECTOR / JOINT
SL PHASE
No ACROSS R‐Phase (μΩ) Y‐Phase (μΩ) B‐Phase (μΩ)
1 Upper Terminal
2 Bottom Terminal

4. FINAL DOCUMENTATION REVIEW :
a) Final document of pre‐commissioning checks
Reviewed and Approved: YES / NO

b) Documents regarding spares, equipment, O& M
Manuals etc. available at site for o & m purpose: YES / NO

c) After modification, if any, "as built drawings"
are available at site: YES / NO

Page 32 of 72

PRE‐COMMISSIONING OF SF6 CIRCUIT BREAKER

DOC NO: SUBSTATION:
BAY NAME / NO:
DATE OF ERECTION: DATE OF ENERZIZATION:
SERIAL NO (FOR GO TYPE):
Type: MAKE:
Current rating: ___________A RATED BREAKING CAPACITY:
CONTROL VOLTAGE:
DETAILS : CHECKLIST / TESTING
SL No DESCRIPTION STATUS REMARKS,RECORD

DEFICIENCIES, IF ANY
YES NO
1. Equipment is free from dirt/dust Foreign
materials etc.
2. Equipment is free from all visible defects on
physical inspection
3. Support structures, has been provided with two
earthing Pads / points
specified torque
5. Equipment erection is complete in all respect &
erection completion Certificate along with list of
Outstanding activities reviewed.
(ATTACH REMAINING ACTIVITIES,IF ANY)
6. Permanent pole levelling and Identification is
done
7. Levelling and alignment of structure and base
frame is checked
8. Control box / marshalling kiosk is free from any
Page 33 of 72

physical defects
9. Tightness of nuts bolts of terminal connectors
are checked
10. i) Auxiliary contacts and relays have been
cleaned and free from rust /damage
ii) All spare wires to be kept with ferrules but
not terminated at the terminal blocks
iii) Check all the valves in the SF6 pipe line are
tightened, dilo coupling are tightened.
11. Slow and power closing operation and opening
done. (wherever applicable)
12. Operating System
a) Closing
i). Hydraulic
ii). Spring
iii). Pneumatic
b) Opening
i). Hydraulic
ii). Spring
iii). Pneumatic
12.1. HYDRAULIC SYSTEM
12.1.1. ACCUMULATOR
a) Make
b) Serial No:
R‐ph:
Y‐Ph
B‐Ph
c) Type
d) Year of Manufacture
12.1.2. PUMP DETAILS
a) Make
b) Type
c) Sl. No
d) Volt
e) Ampere
f) HP/KW
g) Year of Manufacture

12.1.3. DETAILS OF RELAYS/CONTACTORS USED: SCHEMATIC DRAWING NO :____________
CIRCUIT REFERENCE MAKE Serial No. TYPE NO + NC
Oil Pressure monitor
Closing lockout
Page 34 of 72

Auto reclosing lockout
General lockout
Anti‐Pumping contactor
Pole discrepancy timer
Auxiliary
Power contactor
Others

12.1.4. OPERATION CHECK:
Date of filling hydraulic oil: ____________________
Type of hydraulic oil: _____________________
Venting of Hydraulic System is done:
a) Pump ___________________
b) Pilot Valve ___________________
c) Accumulator ___________________
d) Hydraulic Mechanism ___________________

PRE‐FILLING PRESSURE OF N2 FACTORY TEST SITE TEST
0
IN ACCUMULATOR ( BAR at Deg.C) _______at C ______at 0C

Pump running time for charging
Hydraulic system from initial pressure _________ MIN ________
to working pressure
CHECKING SAFETY VALVE (OPEN/CLOSE) _________ BAR ________

HYDRAULIC PRESSURE DROP FOR 1 HR
BREAKER ON POSITION _________ BAR _______

BREAKER OFF POSITION _________ BAR _______

OIL PRESSURE MONITOR
PUMP ON / OFF BAR _________ BAR _______
PUMP RUNNING TIME _________ SEC _______

AUTO RECLOSING LOCKOUT (OIL)
Page 35 of 72

FACTORY TEST SITE TEST
PRESSURE CONTACT __________MAKE/BREAK _________ BAR _______

CLOSING LOCKOUT (OIL)

GENERAL LOCKOUT (OIL)

CHECKING ANTI PUMPING CONTACTOR
PRESSURE CONTACT __________MAKE/BREAK OK / NOT OK

CHECKING LOSS OF NITROGEN
PRESSURE CONTACT __________MAKE/BREAK OK / NOT OK

12.1.5. OIL PRESSURE DROP DURING OPERATIONS AND PUMP RUNNING TIME IN SECONDS
Sl Description Factory Test Site Test
No Value Value
1 Pressure before operation, BAR
Pressure after Closing operation, BAR
Pump running time, Sec
Pressure after Opening operation, BAR
Pressure after Close/Open operation, BAR
Pressure after Open –Close‐Open operation, BAR

12.2. SPRING OPERATING SYSTEM
12.2.1. MOTOR DETAILS:
Make: Type: Serial No:
Volt: Ampere: HP/KW:
Page 36 of 72

Thermal Overload Setting:
DC current taken by Motor for charging the Spring _______________Amp
12.2.2. DETAILS OF RELAYS/CONTACTORS USED: SCHEMATIC DRAWING NO :____________
CIRCUIT REFERENCE MAKE Serial No. TYPE NO + NC
Oil Pressure monitor
Closing lockout
Auto reclosing lockout
General lockout
Anti‐Pumping contactor
Pole discrepancy timer
Auxiliary
Power contactor
Others

12.2.3. SPRING OPERATING TIME:
TIME TAKEN BY THE SPRING TO CHARGE FULLY AFTER CLOSING OF BREAKER
DETAILS R – PHASE Y‐PHASE B‐PHASE
Factory Site Factory Site Factory Site
Charging time

13. SF6 DENSITY MONITOR DETAILS
Quantity of SF6 Gas Filled
Make ACTUAL AS PER SPEC Remark
Model R‐Ph Y‐Ph B‐Ph R‐Ph Y‐Ph B‐Ph
Serial No R‐ph:
Y‐ph:
B‐Ph:

13.1. SF6 DENSITY MONITOR SETTINGS
PHASE DETAILS BLOCKING DE‐BLOCKING SF6 GAS FILLED AT
Factory Site Factory Site __________BAR
R‐PH Refill Alarm AT _________0C ON
Operation Block ____/_____/_____
Page 37 of 72

Y‐PH Refill Alarm
Operation Block
B‐PH Refill Alarm
Operation Block

13.2. MEASUREMENT OF DEW POINT OF SF6 GAS :
SL NO Description Measured Value
Minimum value of Dew Point as
per SF6 Gas supplier/Manufacturer
of CB

NOTE: Dew point measurement of SF6 gas needs to be done pole wise in close loop method
without any wastage of sf6 gas.
13.3. LEAKAGE CHECK:
Sl No Description PHASE
A Initial filling of SF6 Gas at _____0C
(AS per Temp. correction chart)
_____BAR _____BAR _____BAR
B Drop in SF6 Gas Pressure in 24 Hrs _____BAR _____BAR _____BAR
C Filling pressure at ________0C _____BAR _____BAR _____BAR
(After all testing)
D Additional leakage test by covering Yes / No Yes / No Yes / No
Individual joint with Polythene

14. COIL RESISTANCE MEASUREMENT:
SL NO PHASE COIL MEASURED SERIES TOTAL
VALUE (Ω) RESISTOR (Ω) (Ω)
A R‐Phase TRIP COIL ‐ I
TRIP COIL ‐ II
CLOSE COIL
B Y ‐ Phase TRIP COIL ‐ I
TRIP COIL ‐ II
CLOSE COIL
C B‐Phase TRIP COIL ‐ I
TRIP COIL ‐ II
CLOSE COIL

15. CIRCUITARY / OPEARTIONAL CHECKS:
Page 38 of 72

SL NO CIRCUIT REFERENCE CIRCUITRY CHECK OPERATIONAL CHECK
LOCAL REMOTE LOCAL REMOTE
A Tripping through TC‐I
B Tripping through TC‐II
C Closing circuit
D ANTI PUMPING OPERATION
(Close Open operation)
E POLE Discrepancy feature
F Breaker Position Indication
G Heater in Switch Cubicle
H Heater in Control Cubicle
I Illumination in Switch Cubicle
J Illumination in Control Cubicle

NOTE : In case wiring for remote operation is not ready, please indicate terminal number along
with wire ferrule number in switch cubicle where remote cables shall be terminated. Remote
operation can be checked from these terminals.

16. OPERATING TIME ( IN MILLI‐SECONDS ):
PHASE BREAK CLOSE OPEN CLOSE OPEN USING
TRIP‐I TRIP‐II TRIP‐I TRIP‐II
R‐PH Main Contact
R‐PH PIR BREAK‐I
AUXILIARY Contact
R‐PH Main Contact
R‐PH PIR BREAK‐II
AUXILIARY Contact
Y‐PH Main Contact
Y‐PH PIR BREAK‐I
AUXILIARY Contact
Y‐PH Main Contact
Y‐PH PIR BREAK‐II
AUXILIARY Contact
B‐PH Main Contact
B‐PH PIR BREAK‐I
AUXILIARY Contact
B‐PH Main Contact
B‐PH PIR BREAK‐II
AUXILIARY Contact

17. IR VALUE OF CONTROL CIRCUIT: (Use 500 V Megger)
Before Meggering isolate DC for Trip Coil ‐ I & II and Closing Coil
COIL DETAIL MEASURED VALUE (MΩ)
R‐Phase Trip Coil ‐ I
R‐Phase Trip Coil ‐ II
R‐Phase Closing Coil ‐ II
Page 39 of 72

Y‐Phase Trip Coil ‐ I
Y‐Phase Trip Coil ‐ II
Y‐Phase Closing Coil ‐ II
B‐Phase Trip Coil ‐ I
B‐Phase Trip Coil ‐ II
B‐Phase Closing Coil ‐ II

18. IR VALUE WITH BREAKER OPEN: (Using 5000 V Megger)
ACROSS OPEN CONTACT MEASUREMENT VALUE (MΩ)
R‐Phase Break ‐ I
R‐Phase Break ‐ II
Y‐Phase Break ‐ I
Y‐Phase Break ‐ II
B‐Phase Break ‐ I
B‐Phase Break ‐ II

19. IR VALUE WITH RESPECT TO EARTH WITH BREAKER CLOSED, EARTH SWITCH AND ISOLATOR
OPEN : (USING 5000 VOLT MEGGER)
BETWEEN MEASUREMENT VALUE (MΩ)
R‐PHASE and EARTH
Y‐PHASE and EARTH
B‐PHASE and EARTH

20. MINIMUM PICKUP VOLTAGE OF COILS:
COIL DETAILS MEASUREMENT VALUE (V)
R‐Phase Trip Coil ‐ I
R‐Phase Trip Coil ‐ II
R‐Phase Closing Coil
Y‐Phase Trip Coil ‐ I
Y‐Phase Trip Coil ‐ II
Y‐Phase Closing Coil
B‐Phase Trip Coil ‐ I
B‐Phase Trip Coil ‐ II
B‐Phase Closing Coil

21. GRADING CAPACITOR:
21.1. DETAILS

Page 40 of 72

DETAILS INTERRUPTER ‐ 1 INTERRUPTER ‐ 2
R Y B R Y B
MAKE
Serial No.
Capacitance value
Year of Manufacture

21.2. CAPACITANCE AND TAN DELTA MEASUREMENT: (To be done on UST mode)
DESCRIPTION INTERRUPTER ‐ 1 INTERRUPTER ‐ 2
R Y B R Y B
CAPACITANCE:
SITE
FACTORY
TAN DELTA:
FACTORY
SITE

22. CONTACT RESISTANCE MEASUREMENT:
SL PHASE ACROSS EACH POLE INTERRUPTER ‐ 1 INTERRUPTER ‐ 2
NO FACTORY SITE FACTORY SITE FACTORY SITE
1 R‐Phase
2 Y‐Phase
3 B‐Phase

23. BREAKER OPERATION COUNTER READING:
Sl PHASE COUNTER READING DATE
No TYPE
ELECTRICAL MECHANICAL
1 R‐Phase
2 Y‐Phase
3 B‐Phase

24. CHECK FOR ANNUNCIATION IN CONTROL ROOM:
(As per the following formats and record the reading)

Page 41 of 72

Sl DESCRIPTION OF SOURCE OF WINDOW/HMI RESULT REMARKS
NO TEST INITIATION DESCRIPTION OK NOT
OK
1 Switch off the DC Control Source I/II DC
source in control cubicle DC Fail, AC Fail
cubicle Switch
ON/OFF
2 Switch off the AC Control Source I/II DC
source in control cubicle AC Fail, AC Fail
cubicle Switch
ON/OFF
3 Short the ALARM contacts of SF6 GAS Density Monitor
R ‐ Phase DENSITY SF6 GAS DENSITY
MONITOR LOW
Y‐Phase DENSITY SF6 GAS DENSITY
MONITOR LOW
B‐Phase DENSITY SF6 GAS DENSITY
MONITOR LOW
4 Remove the cable connected to Density Monitor
R‐Phase DENSITY OPERATION/CLOS
MONITOR ING LOCKOUT
Y‐Phase DENSITY OPERATION/CLOS
MONITOR ING LOCKOUT
B‐Phase DENSITY OPERATION/CLOS
MONITOR ING LOCKOUT
5 Give Tripping PD Relay at Breaker Pole
command to R‐Ph CB Cubicle Discrepancy
only and check the
operation of Pole
Discrepancy Relay
command to Y‐Ph CB Cubicle Discrepancy
only and check the
operation of Pole
Discrepancy Relay
command to Y‐Ph CB Cubicle Discrepancy
only and check the
operation of Pole
Discrepancy Relay
8 Close the breaker Protection Breaker Auto‐Trip
and Trip through relay as per
Protection which scheme
are applicable

NOTE: The tripping details are to be checked as per the Scheme approved by design.
25. Operation time measurement of pole discrepancy relay:
26. Mechanical close interlock checked (wherever applicable): Yes / No

Page 42 of 72

27. FINAL DOCUMENTATION REVIEW :
a) Factory Test results are available YES / NO
b) Final document of pre‐commissioning checks

c) Documents regarding spares, equipment, O& M

d) After modification, if any, "as built drawings"


Page 43 of 72

PRE‐COMMISSIONING OF CURRENT TRANSFORMER

DOC NO: SUBSTATION:
BAY NAME / NO:
Type: MAKE:
DEAD TANK: LIVE TANK:
RATIO SELECTION: PRIMARY / SECONDARY
YEAR OF MANUFACTURE:
PURCHASE ORDER NO:
RATED DATA & CLASS OF ACCURACY:
CORE RATIO BURDEN ACCURACY KNEE POINT
CLASS VOLTAGE (KVP)
WINDING ‐ I
WINDING ‐ II
WINDING ‐ III
WINDING ‐ IV
WINDING ‐ V

1.0 DETAIL:
SL DESCRIPTION STATUS REMARKS
No YES NO RECORD DEFICENCIES,
IF ANY
i). Equipment is cleaned and free from
Dust / Dirt foreign materials etc.
ii). Equipment is free from all visible
defects on physical inspection
iii). Check ct tank has been provided
With double earthing (dead tank CT’s)
iv). Check that CT junction box is earthed
v). All nuts and bolts are tightened
correctly as per specified torque
vi). Check tightness of terminal connector
Page 44 of 72

vii). All fittings as per Out line
General Arrangement drawing.
viii). Levelling and alignment of structure
and base frame is checked
ix). Erection completion certificate along
with list of outstanding activities
Reviewed
x). Any paint removed / scratched in
transit has been touched up
xi). Check primary polarity of CT,s
erected as per relevant drawing.
xii). Check hermetically sealing is intact
xiii). Check the oil level and leakage
through any joints / Sec. Terminals
xiv). Check oil drain valve is properly
Closed and locked.
xv). Oil Level & Oil sampling
xvi). N2 pressure checked (wherever applicable)
xvii). Oil level on top chamber gauge glass
xviii). BDV of oil sample taken from tank
bottom drain valve ( only if Nitrogen
Pressure is measured zero )
xix). All the cable identification tags
provided and all cores are provided
with identification ferrules at M.B.
xx). Check secondary cable end box is
properly fixed and ensure cable entry
at the bottom and unused holes sealed
xxi). Ensure interpole cabling is completed
And check the continuity.
xxii). Check the IR value of secondary cable
xxiii). Check external cabling from junction box to

relay / control panel completed
xxiv). Ensure unused secondary cores,
if any, has been shorted
xxv). Check star point has been formed
properly and grounded at one end only
xxvi). Check spark gap setting in P1 terminal
(wherever provided/ possible)
Permanent pole levelling and
identification markings made
xxvii). Check TAN DELTA test tap is properly
earthed
xxviii). Check that lugs used in secondary circuit are
of ring type
xxix). Check direction of PRIMARY (P1/ P2) w.r.t.
Page 45 of 72

BUS/LINE on erection
xxx). Provision of bimetallic strips (Cu +AL)
ensured wherever applicable

2.0 INSULATION RESISTANCE MEASUREMENT: ( USING 5KV MEGGER)
Sl No. of Megger:
Make:
Calibration valid up to: _____/______/______
Ambient temperature:_______0C
Relative Humidity:
NOTE: A) Remove the connected earthing to system involving CT under test
B) Disconnect the connected terminals of CT M.Box
C) Permissible values is 1000 MΩ.

SL CORE PHASE
No R‐Phase (MΩ) Y‐Phase (MΩ) B‐Phase (MΩ)
1 PRIMARY – CORE I
2 PRIMARY – CORE II
3 PRIMARY – CORE III
4 PRIMARY – CORE IV
5 PRIMARY – CORE V
6 PRIMARY – EARTH

3.0 INSULATION RESISTANCE MEASUREMENT: (Using 500 V Megger)
Sl No. of Megger:
Make:
a)
SL CORE PHASE
1 CORE I ‐ Earth
2 CORE II ‐ Earth
3 CORE III ‐ Earth
4 CORE IV ‐ Earth
5 CORE V ‐ Earth
6 EARTH ‐ Earth

b)
SL CORE PHASE
Page 46 of 72

1 CORE I – CORE II
2 CORE I – CORE III
3 CORE I ‐ CORE IV
4 CORE I – CORE V
5 CORE II – CORE III
6 CORE II – CORE IV
7 CORE II – CORE V
8 CORE III – CORE IV
9 CORE III – CORE V
10 CORE IV – CORE V

4.0 CHECK IR VALUE BETWEEN TAN DELTA POINT AND EARTH ( AT 1 KV IN SECONDARY BOX)

R‐Phase ________ MΩ, Y‐Phase_________ MΩ B‐Phase_________ MΩ

5.0 SECONDARY WINDING RESISTANCE (IN OHM)
Details of Testing equipment:
Make: Date of testing: ______/_____/_____

CORE TERMINAL R ‐ PHASE Y ‐ PHASE B ‐ PHASE
Factory Site Factory Site Factory Site
CORE‐I 1S1 – 1S2
1S1 – 1S3
1S1 – 1S4
CORE‐II 2S1 – 2S2
2S1 – 2S3
2S1 – 2S4
CORE‐III 3S1 – 3S2
3S1 – 3S3
3S1 – 3S4
CORE‐IV 4S1 – 4S2
4S1 – 4S3
4S1 – 4S4
CORE‐V 5S1‐5S2
5S1‐5S3
Page 47 of 72

5S1‐5S4

6.0 POLARITY TEST :
(With 1.5 V DC Supply)
Connect +VE at P1 & ‐Ve at P2
CORE BETWEEN PHASE
CORE ‐ I 1S1 (+Ve) 1S2 (‐Ve)
1S1 (+Ve) 1S3 (‐Ve)
1S1 (+Ve) 1S4 (‐Ve)
CORE‐II 2S1 (+Ve) 2S2 (‐Ve)
2S1 (+Ve) 2S3 (‐Ve)
2S1 (+Ve) 2S4 (‐Ve)
CORE ‐ III 3S1 (+Ve) 3S2 (‐Ve)
3S1 (+Ve) 3S3 (‐Ve)
3S1 (+Ve) 3S4 (‐Ve)
CORE ‐ IV 4S1 (+Ve) 4S2 (‐Ve)
4S1 (+Ve) 4S3 (‐Ve)
4S1 (+Ve) 4S4 (‐Ve)
CORE ‐ V 5S1 (+Ve) 5S2 (‐Ve)
5S1 (+Ve) 5S3 (‐Ve)
5S1 (+Ve) 5S4 (‐Ve)

7.0 TAN DELTA AND CAPACITANCE MEASUREMENT
Sl No. of Test Kit:
Make:
Date of Testing: ______/______/______
a) CAPACITANCE MEASRUEMENT
VOLTAGE CAPACITANCE (MEASURED VALUE) REMARKS
FACTORY SITE FACTORY SITE FACTORY SITE
2 kV
Page 48 of 72

10 kV

b) TAN DELTA MEASUREMENT
VOLTAGE TAN DELTA (MEASURED VALUE) REMARKS
2 kV
10 kV

8.0 CURRENT RATIO TEST
Sl No. of Test Kit:
Make:
Primary Current Range: VA Burden:
Date of Testing: ______/______/______
a) R – PHASE
CORE PRIMARY CURRENT SECONDARY THERITICAL ACTUAL % OF
% ACTUAL CURRENT RATIO RATIO ERROR
CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1– 2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
CORE‐IV 20%
(4S1‐4S2) 40%
80%
CORE‐V 20%
(5S1‐5S2) 40%
80%
CORE‐I 20%
(1S1‐1S3) 40%
80%
CORE‐II 20%
(2S1– 2S3) 40%
80%
CORE‐III 20%
(3S1‐3S3) 40%
Page 49 of 72

80%
CORE‐IV 20%
(4S1‐4S3) 40%
80%
CORE‐V 20%
(5S1‐5S3) 40%
80%
CORE‐I 20%
(1S1‐1S4) 40%
80%
CORE‐II 20%
(2S1– 2S4) 40%
80%
CORE‐III 20%
(3S1‐3S4) 40%
80%
CORE‐IV 20%
(4S1‐4S4) 40%
80%
CORE‐V 20%
(5S1‐5S4) 40%
80%

b) Y – PHASE
CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1– 2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
CORE‐IV 20%
(4S1‐4S2) 40%
80%
CORE‐V 20%
(5S1‐5S2) 40%
80%
CORE‐I 20%
(1S1‐1S3) 40%
80%
CORE‐II 20%
(2S1– 2S3) 40%
80%
CORE‐III 20%
(3S1‐3S3) 40%
Page 50 of 72

80%
CORE‐IV 20%
(4S1‐4S3) 40%
80%
CORE‐V 20%
(5S1‐5S3) 40%
80%
CORE‐I 20%
(1S1‐1S4) 40%
80%
CORE‐II 20%
(2S1– 2S4) 40%
80%
CORE‐III 20%
(3S1‐3S4) 40%
80%
CORE‐IV 20%
(4S1‐4S4) 40%
80%
CORE‐V 20%
(5S1‐5S4) 40%
80%

c) B‐PHASE
CORE‐I 20%
(1S1‐1S2) 40%
80%
CORE‐II 20%
(2S1– 2S2) 40%
80%
CORE‐III 20%
(3S1‐3S2) 40%
80%
CORE‐IV 20%
(4S1‐4S2) 40%
80%
CORE‐V 20%
(5S1‐5S2) 40%
80%
CORE‐I 20%
(1S1‐1S3) 40%
80%
CORE‐II 20%
(2S1– 2S3) 40%
80%
CORE‐III 20%
(3S1‐3S3) 40%
Page 51 of 72

80%
CORE‐IV 20%
(4S1‐4S3) 40%
80%
CORE‐V 20%
(5S1‐5S3) 40%
80%
CORE‐I 20%
(1S1‐1S4) 40%
80%
CORE‐II 20%
(2S1– 2S4) 40%
80%
CORE‐III 20%
(3S1‐3S4) 40%
80%
CORE‐IV 20%
(4S1‐4S4) 40%
80%
CORE‐V 20%
(5S1‐5S4) 40%
80%

9.0 MAGNETISING CURVES PERFORMANCE
KNEE POINT VOLTAGE ( KVp ) _______________ VOLT
Sl No. of Test Kit:
Make:
Date of Testing: ______/______/______
a) R – PHASE
To be Actual CORE‐I CORE‐II CORE‐III CORE‐IV CORE‐V
applied Value 1S1‐1S2 2S1 – 2S2 3S1‐3S2 4S1‐4S2 5S1‐5S2
0.25xKVP Not to
0.5xKVP apply for
0.75xKVP Metering
1.00xKVP Core
1.10xKVP

b) Y – PHASE
0.25xKVP Not to
Page 52 of 72

0.5xKVP apply for
0.75xKVP Metering
1.00xKVP Core
1.10xKVP

c) B – PHASE
0.25xKVP Not to
0.5xKVP apply for
0.75xKVP Metering
1.00xKVP Core
1.10xKVP

NOTE :
1.0 CT should not saturate at 110 % of knee point voltage ( KVp )
2.0 If knee point voltage is not mentioned then knee point current may be taken into
consideration
10.0 CONTACT RESISTANCE MEASUREMENT
Details of Test Kit:
CONTACT RESISTANCE R‐Phase (μΩ) Y‐Phase(μΩ) B‐Phase(μΩ)
Across terminal P1
Across terminal P2

NOTE : The value of contact resistance should not be more than 10 μΩ PER JOINT /
CONNECTOR.
11.0 DGA TEST OF CT OIL (AFTER ONE MONTH OF COMMISSIONING)
(Sample to be taken at 250 ml bottle)
DISOLVE GAS R‐PHASE Y‐PHASE B‐PHASE REMARKS
Total Gas%
H2
CH4
C2H4
C2H6
C2H2
CO
CO2
O2
N2

Page 53 of 72

12.0 FINAL DOCUMENTATION REVIEW :
a) Final document of pre‐commissioning checks

b) Documents regarding spares, equipment, O& M

c) After modification, if any, "as built drawings"


Page 54 of 72

PRE‐COMMISSIONING OF CAPACITOR VOLTAGE TRANSFORMER

DOC NO: SUBSTATION:
BAY NAME / NO:
Voltage level, kV 132 220 400
DETAILS OF EQUIPMENT:
DESCRIPTION R‐PHASE Y‐PHASE B‐PHASE

PURCHASE ORDER NO
MAKE
TYPE
SERIAL NO
CAPACITANCE (pF)

SECONDARY DETAILS:
DESCRIPTION WINDING‐I WINDING‐II WINDING‐III

VOLTAGE (V)
VA BURDEN (VA)
CLASS
PURPOSE

1.0 DETAILS OF CHECK LIST:

IF ANY
iii). Check CVT tank has been provided
With double earthing
iv). Check that CVT Marshalling Box is earthed
v). All nuts and bolts are tightened
vi). Check tightness of terminal connector
vii). All fittings as per Out line
General Arrangement drawing.
Page 55 of 72

viii). Levelling and Identification marking is
carried out.
ix). Levelling and alignment of structure
x). Erection completion certificate along
with list of outstanding activities
Reviewed
xi). Any paint removed / scratched in
transit has been touched up
xii). Sl. No of HV CAPACITOR identical to the
Sl.no mentioned on RATING & DIG. PLATE
xiii). Ensure brass vent plug between stacks of
CVT's is removed
xiv). Check the oil level and leakage
through any joints / Sec. Terminals
xv). Check oil drain valve is properly
Closed and locked.
xvi). Oil Level on tank Gauge Glass
xvii). BDV of oil sample taken from tank
bottom drain valve
xviii). Check secondary cable end box is
properly fixed and ensure cable entry
at the bottom and unused holes sealed
xix). Ensure H.F terminal of unused phases
has been earthed and no load on
H.F terminal bushing
xx). Check RATING / HEALTHINESS of Fuses
at CVT M.B and CVT terminal box.
xxi). Check that the neutral point is earthed
xxii). Ensure interpole cabling is completed
and check the continuity
xxiii). Check the IR value of secondary cable
xxiv). Check external cabling from junction box to
relay / control panel completed
xxv). All the cable identification tags provided and
all cores are provided with identification
ferrules at M.B.

2.0 CONTINUITY OF WINDING:
(After removing Earth Link 1, 2 & 3)

Sl No BETWEEN TERMINAL OK NOT OK
A 1a – 1n
B 2a – 2n
C 3a – 3n

3.0 INSULATION RESISTANCE MEASUREMENT: (Using 5 kV Megger)
Details of Megger:
Page 56 of 72

SL No: Type: Make:
Ambient Temperature: __________0C
Sl No BETWEEN MEASURED VALUE (MΩ)
R ‐ Phase Y ‐ Phase B ‐ Phase
i) Primary – Secondary CORE 1
ii) Primary – Secondary CORE 2
iii) Primary – Secondary CORE 3
iv) Primary ‐ Earth

4.0 INSULATION RESISTANCE MEASUREMENT: (Using 500 V Megger)
Details of Megger:
Sl No BETWEEN MEASURED VALUE (MΩ)
R ‐ Phase Y ‐ Phase B ‐ Phase
i) Secondary CORE 1 ‐ Earth
ii) Secondary CORE 2 ‐ Earth
iii) Secondary CORE 3 ‐Earth
iv) CORE 1 – CORE 2
v) CORE 1 – CORE 3
vi) CORE 2 – CORE 3

5.0 VOLTAGE RATIO TEST:
Details of Testing Instruments:
PHASE PRIMARY SECONDARY VOLTAGE THEORITICAL ACTUAL RATIO %

Between Value RATIO FACTORY SITE ERROR
1a – 1n
R 2a – 2n
3a – 3n
1a – 1n
Y 2a – 2n
3a – 3n
1a – 1n
B 2a – 2n
3a – 3n

NOTE :
1. Apply voltage of the order of 500 V or more across line capacitor ( top flange ) to earth link
2. Ensure all earth links connected

6.0 TAN DELTA AND CAPACITANCE MEASUREMENT
Sl No. of Test Kit:
Make:
Page 57 of 72

Serial No:
Date of Testing: ______/______/______
a) CAPACITANCE MEASRUEMENT
VOLTAGE CAPACITANCE (MEASURED VALUE) REMARKS
2 kV
10 kV

a) TAN DELTA MEASUREMENT
VOLTAGE TAN DELTA (MEASURED VALUE) REMARKS
2 kV
10 kV

d) Final document of pre‐commissioning checks

e) Documents regarding spares, equipment, O& M

f) After modification, if any, "as built drawings"


Page 58 of 72

PRE‐COMMISSIONING OF SURGE ARRESTER

DOC NO: SUBSTATION:
BAY NAME / NO:
DESCRIPTION R‐PHASE Y‐PHASE B‐PHASE

PURCHASE ORDER NO
MAKE
TYPE
SERIAL NO
RATING

1.0 DETAILS: CHECK LIST / TESTING

IF ANY
iii). Support structures have been provided with
double earth
iv). All nuts and bolts are tightened
v). Equipment erection is complete in all
respect
(ATTACH REMAINING ACTIVITIES,IF ANY)
vi). Levelling and Identification marking is
carried out.
vii). Levelling and alignment of structure
viii). All insulators & Surge counter are free from
any physical defects
ix). Check tightness of all nuts & bolts and
terminal connector
x). Erection completion certificate along with
list of outstanding activities
Page 59 of 72

reviewed
xi). Check one end of surge counter is connected
to the bottom of la stack and one end of
surge counter has been earth
xii). The direction of the exhaust vent ports away
from the protected equipment and other
arrester poles
xiii). Clearance from the arrester to earthed
objects and from the arrester pole to
another arrester pole maintained as per
Outline drawing and all erection has been
done as per approved drawing.
xiv). Check the serial no. and sequence of LA
parts for erection in multi stack LA
xv). Check the alignment of Corona Ring
xvi). Check on charging, the Surge Counter
pointer is in green zone

2.0 INSULATION RESISTANCE MEASUREMENT: (Using 5 kV Megger)
Sl No. of Test Kit:
Make:
Date of Testing: ______/______/______

Sl No BETWEEN PHASE

R‐Phase (MΩ) Y‐Phase (MΩ) B‐Phase (MΩ)
st
a 1 Stack ‐ Earth
b 2nd Stack ‐ Earth
c 3rd Stack ‐ Earth
d 4th Stack ‐ Earth
e 5th Stack ‐ Earth
f 6th Stack ‐ Earth

3.0 SURGE COUNTER READING:
Sl No READING PHASE

a Counter Serial No.
b Counter Make
c Counter Reading

4.0 CAPACITANCE & TAN DELTA MEASUREMENT:
Page 60 of 72

Sl No. of Test Kit:
Make:
Date of Testing: ______/______/______
VOLTAGE STACK CAPACITANCE TAN DELTA REMARKS
2 kV TOP
MIDDLE 1
MIDDLE 2
BOTTOM
10 kV TOP
MIDDLE 1
MIDDLE 2
BOTTOM

5.0 CHECKING OF HEALTHINESS OF SURGE MONITOR : OK / NOT OK
g) Final document of pre‐commissioning checks

h) Documents regarding spares, equipment, O& M

i) After modification, if any, "as built drawings"


Page 61 of 72

PRE‐COMMISSIONING OF 220 kV LINE RELAY & CONTROL PANEL

DOC NO: SUBSTATION:
BAY NAME / NO:
Make: Year of Manufacture:
Purchase Order No:
Type of Panel: Swing Simplex/Simplex/Duplex DC Auxiliary Voltage:
Panel Overall Dimensions:
Relay Specifications Details:
Sl Relay Type Make Relay Relay Type & Nos. of No. of Nos. of

No Ordering Compatibility Communication Analogue BI & BO
Code Ports Channel
IEC Modbus RJ 45 Serial BI BO
61850
1 Main ‐1
2 Main – 2
3 Line
Differential

1.0 DETAILS: CHECK LIST / TESTING
a. Wiring
Sl As per norms Yes No Remarks

No
1 Wiring done using PVC insulated 650 grade single-
core multi strands annealed copper conductor flexible
wire.
2 2.5 Sqmm Red, Yellow, Blue & Black for CT Circuit
3 2.5 Sqmm Red, Yellow, Blue & Black for PT Circuit
4 2.5 Sqmm for 240V AC circuits
5 1.5 Sqmm Grey for DC circuits
Page 62 of 72

6 1.5 Sqmm Black for AC circuits
7 2.5 Sqmm Green for Earthing Circuit

b. EARTHING:

No
1 1 no. Copper Bar of size 25 x 6 mm will be run
throughout the board
2 Earthing between equipments will be looped &
finally terminated in Earth bar
3 Earth bar coupling link of copper will be provided
between adjacent panels
c. AC DISTRIBUTION:

No
1 Checking of AC Supervision Relay
2
d. DC DISTRIBUTION

No
1 Checking of DC Supervision Relay
2 Source-1
3 Source-2
4 Changeover between Sources
a) Electro Mechanical switch
b) Through changeover relays
e. VOLTAGE SELECTION RELAYS

No
1 75 A
2 75 B
3 Check VTSS (BPT-LPT)
Page 63 of 72

f. METERING CIRCUIT

No
1 W Meter
2 VAR Meter
3 V Meter
4 A Meter
5 TVM Meter
g. SYNCHRONISING CIRCUIT

No
1 Bus PT Supply Circuit
2 Line CVT Supply Circuit
h. CT CIRCUIT

No
1 Metering Circuit
Star Point
Continuity
Earthing should be either at CT JB or at Panel end
2 Main Protection Circuit
Star Point
Continuity
3 B/U Protection Circuit
Star Point
Continuity
4 BBP Protection Circuit
Star Point
Continuity
i. Input Circuit
Page 64 of 72

No
1 Main/TBC CB R phase Open
2 Main/TBC CB Y phase Open
3 Main/TBC CB B phase Open
4 Main/TBC CB Ready for A/R
5 Carrier Out of Service

No
6 External LBB/ A/R Initiation
R phase
Y phase
B phase
7 A/R Switch ON
8 Carrier Channel I Healthy
Carrier Channel II Healthy
9 Carrier Channel I Received
10 SOTF Initiation
11 A/R Block
12 Main CB Open Status
R phase
Y phase
B phase
13 TBC CB Open Status
R phase
Y phase
B phase
14 Main CB Ready for A/R
15 TBC CB Ready for A/R
j. Carrier circuit

No
1 Carrier Channel I Received
2 Carrier Channel I Healthy
3 Carrier Channel I Send
Carrier Channel II Send
4 Carrier Channel II Received
5 Carrier Channel II Healthy
6 Carrier Channel I Send
Carrier Channel II Send
7 Direct Trip Received
Channel I
Page 65 of 72

Channel II
8 Direct Trip Send
Channel I
Channel II
9
10
k. Single Phase/ Three Phase Initiation Circuit

No
1 1φ Trip R-φ : 86 R1
1φ Trip Y-φ : 86 Y1
1φ Trip B-φ : 86 B1
2 1φ Trip R-φ : 86 R2
1φ Trip Y-φ : 86 Y2
1φ Trip B-φ : 86 B2
3 Master Trip Relay : 86 A Optd
Distance Prot Optd.
B/U Protection Optd.
DT Received Ch-I
DT Received Ch-II
Master Trip Relay : 86 B Optd

Distance Prot Optd.
B/U Protection Optd.
DT Received Ch-I
DT Received Ch-II
4 Auxiliary Trip Relay: 86 X (RL-1) Optd.
Auxiliary Trip Relay: 86 X (RL-2) Optd.
l. LBB Trip Relay Circuit

No
1 LBB -96 Realy Optd.
2 Check all the Trip Extensions as per scheme
i)
ii)
iii)
iv)
v)
vi)
Page 66 of 72

vii)
m. CB Closing & Manual Trip Circuit

No
1 DC Supply-1 to CB
DC Supply-2 to CB
2 Auto Reclose/ Remote Close

3 Manual Trip-1 (TC-1)/ (TC-2)
n. CB TC-1 / TC 2 Circuit (Protection Trip/Post Close Supn) & Pre Close

Supervision

No
1 1-φ Optd. From Main Prot. Relay
2 Group A Trip Optd.
Group B Trip Optd.
3 LBB/ BB Optd.
4 195 R
195 Y
195 B
o. TTX Contact Multiplication Circuit (Related to TTS)
Page 67 of 72

No
1 TTX 1
TTX 2
TTX3
p. TBC TRIPPING CIRCUIT

No
1 86 A Extension
86 B extension
1-φ Trip Optd. From Main Protection Relay

R
2 To LBB Initiation TBC
86 R1
86 Y1
86 B1
86 R2
86 Y2
86 B2
q. ISOLATOR CONTROL CIRCUIT

No
1 89 A Close
Page 68 of 72

89 A Open
89 B Close
89 B Open
89 C Close
89 C Open
89 D Close
89 D Open
r. INDICATION CIRCUIT
No
1 CB Open
CB Close
CB Auto Trip
CB Spring Charged
89 A Open
89 B Close
89 B Open
89 BE Close
89 BE Open
89 C Close
89 C Open
89 D Close
89 D Open
89 DE1 Close
89 DE1 Open
89 DE2 Close
89 DE2 Open
2 Line Hot R-φ Healthy

Line Hot Y-φ Healthy
Line Hot B-φ Healthy
s. ANNUNCIATION CIRCUIT
No
1 DC Fail
2 AC Fail
3 Main Dist Prot. Optd.
4 O/C & E/F Optd.
5 DEF/ SOTF Optd.
Page 69 of 72

6 Carrier CH-I & II Fail
7 A/R Optd.
8 Power Swing Detected
9 Panel AC Supply Fail
10 LBB/BB Optd.
11 Numerical Relay Faulty
12 DT Received Ch-I & II
13 CB TC-1 faulty
14 CB TC-2 faulty
15 SF6 Low Alarm
16 SF6 Lock Out
t. Main Distance Protection Relay

No
1 Check CT Circuit (If any Mismatch)
2 Check PT Circuit (If any Mismatch)
3 Zone Reach Test
4 LBB
5 SOTF Optd.
6 Carrier Send
7 A/R
i) AR Optd
Page 70 of 72

ii) AR Lock Out
iii) AR Blocked
8 Power Swing Detected

9 Carrier Inter-tripping
10 VT Fuse fail
11 Broken Conductor
u. Main Distance Protection Relay & Directional B/U Relay

No
12 Under Frequency Optd.
13 Over Voltage Optd.
14 Directional B/U Relay

15 Check CT Circuit (If any Mismatch)
16 Check PT Circuit (If any Mismatch)
17 Directionality Test
i) Operating Zone
ii) Non Operating Zone
18 Pick Up Test
19 Operating Timing Check
Page 71 of 72

20 High Set
v. ISOLATOR INTERLOCK CIRCUIT

No
1 89 A Interlock
2 89 B Interlock
3 89 BE Interlock
4 89 DE1 Interlock
5 89 DE2 Interlock
6 89 D Interlock
7 89 C Interlock
Page 72 of 72

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ASSAM ELECTRICITY GRID CORPORATION LIMITED

Transformer Type: 2 Winding ICT

Voltage level, kV 132/33 220/132 220/132/11 400/220/33

Current (HV side): Current (LV side): Current (Tertiary):

B. CHECKS AFTER RECEIPT OF TRANSFORMER AT SITE:

a. N2 PRESSURE & DEW POINT RECORD

Description N2 Pressure Dew Point Ambient Temp Remarks

RECEIVED IN STATUS BRIEF ANALYSIS

DRY AIR GENERATOR/ Yes No Remarks

TRANSFORMER KEPT Yes No Remarks

Sl DESCRIPTION STATUS REMARKS

E. MEASUREMENT OF EARTH RESISTANCE OF ELECTRODE

F. CALIBRATION OF OTI & WTI PERFORMED AS PER PROCEDURE: Yes No

Inspection Item Date Time Checked Remarks

Drying out started on: Date: Time: Ambient Temp:

Date Time Vacuum Vacuum reading OTI OF Condensate Remarks & sign

Sl No Description Status Remarks, if any

Main Winding IR Value (MΩ) AI=60ss/15 s PI=600s/60 s Temp.

Terminal Voltage Measured Remarks

Ambient Temperature: OTI reading: WTI reading:

Tap Wdg. Resistance, HV‐N Resistance at 750C Factory Value at Remarks

Between Winding Resistance Resistance at 750C Remarks

Apply 1‐ph, 230V AC Voltage measured in Volts Remarks

Tap Position HV Winding Voltage IV Winding Voltage Remarks, if

IV Winding Voltage Applied LV Winding Voltage Remarks, if any

Tap Voltage applied Voltage measured Ratio Factory Ratio

Tap Voltage applied Voltage measured Ratio Factory Ratio

Tap Voltage applied Voltage measured Ratio Factory Ratio

Date: Time: Ambient Temp:

OIL Sample BDV (kV) Moisture Tan delta Resistivity Inter facial Remarks

Sl Description Status Remarks

Between HV IV Neutral LV

Core Between HV IV Neutral LV

Core Between R‐Phase (Ω) Y‐Phase(Ω) B‐Phase(Ω)

Core Between R‐Phase (Ω) Y‐Phase(Ω) B‐Phase(Ω)

Core Between R‐Phase (Ω) Y‐Phase(Ω) B‐Phase(Ω)

Core Between NEUTRAL (Ω)

CORE Between HV IV

CORE Between LV Neutral

CORE Primary Current Secondary Theoretical Actual %

CORE Primary Current Secondary Theoretical Actual %

CORE Primary Current Secondary Theoretical Actual %

CORE Primary Current Secondary Theoretical Actual %

CORE Primary Current Secondary Theoretical Actual %

CONTACT RESISTANCE R‐PH (μΩ) Y‐PH (μΩ) B‐PH (μΩ)

Details HV Side IV Side LV Side Neutral

VOLTAGE TAN DELTA (Measured Value) Remarks

Voltage Winding Test CAPACITANCE TAN DELTA Remarks

i). FACTORY TEST RESULTS ARE AVAILABLE : YES / NO

Signature: Signature: Signature: Signature

Voltage level, kV 33 132 220 400

Voltage level, kV 132 220 400

Voltage level, kV 33 132 220 400

SL No DESCRIPTION STATUS REMARKS,RECORD

Volt: Ampere: HP/KW:

Voltage level, kV 33 132 220 400

xxiii). Check external cabling from junction box to

Voltage level, kV 132 220 400

DESCRIPTION R‐PHASE Y‐PHASE B‐PHASE

DESCRIPTION WINDING‐I WINDING‐II WINDING‐III

PHASE PRIMARY SECONDARY VOLTAGE THEORITICAL ACTUAL RATIO %

Voltage level, kV 33 132 220 400

DESCRIPTION R‐PHASE Y‐PHASE B‐PHASE