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OPERATION AND MAINTENANCE TRAINING

MANUAL FOR SAND FILTER

RED LINE NORTH ELEVATED AND AT


GRADE

QATAR RAIL

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 1 of 10
Redco International Trading & Contracting W.L.L.
Revision and Issue Records

Review History

01 23-7-2018 Issued For SONO Rana Aamir Naveed KhanTalha Ahmed


Rev. No Date Description Prepared Reviewed Approved

Document Review and Approval

Signed: _____ Signed: __________ Signed: ___________ Signed: ___________


Talha Ahmed Name Name Name
☐ Originator ☐ HSE ☐ Quality ☐ PM

Signed: ___________ Signed: __________ Signed: ___________ Signed: ___________


E. Ozturk J.Brink H. Okumus M. Andreoni
☐ Training. Coord ☐ HSE ☐ Quality ☐ PD

Document Control
Controlled Copy Issue Log:
This document control list is only applicable for hard copies that may be required outside EDMS.
The hard copy document has been assigned as below and will be reissued automatically upon any
future revision.
Copy Company Name Representative Date

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 2 of 10
Redco International Trading & Contracting W.L.L.
Contents
1  Purpose and Scope: .............................................................................................................. 4 
2  Definitions and Abbreviations/Terms: ................................................................................. 4 
3  Course Content ...................................................................................................................... 5 
3.1  Course / Module Content Operation & Maintenance Training (Theoretical) ..................... 5 
3.2  Course / Module Content Operation & Maintenance Training (Practical) ......................... 6 
4  Reference: .............................................................................................................................. 7 
5  Method of Assessment and Criteria .................................................................................... 7 
5.1  Written Examination ......................................................................................................... 7 
5.2  Practical Examination ........................................................................................................ 7 
5.3  Criteria ............................................................................................................................... 7 
5.4  Re-examination ................................................................................................................. 7 
6  Training Schedule .................................................................................................................. 8 
7  Course Handout ..................................................................................................................... 8 
8  Assessment Exercise ............................................................................................................ 8 
9  Appendixes ............................................................................................................................ 8 
9.1  Appendix 1: Presentation for the Operation and Maintenance Training (Sand Filter) ....... 8 
9.2  Appendix 2 Assessment Exercise ..................................................................................... 8 

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 3 of 10
Redco International Trading & Contracting W.L.L.
1 Purpose and Scope:
This document is prepared for the training course covering both the classroom (Theoretical) and on
the job (hands on) training. The training covers the introduction of all components of the system
and instruction to operate and maintain it in a safe way.

This training is provided for both owner’s operation and maintenance personnel on the procedures
and schedules for starting and stopping, troubleshooting, servicing and maintaining the Sand Filter.
The training manual contains all training course materials for the training of the key Instructors
and/or the selected staff for Doha Metro project.

The scope of this Training Manual is to:

 Understand the basic concepts of the system and its components, its functions, its
importance and the consequence of its failure.
 Understand how to operate and handle the system during normal conditions, emergency
conditions and in case of alarm or fault conditions.
 Understand how to maintain the components of installed system.

2 Definitions and Abbreviations/Terms:


Table 1: Definitions and Abbreviations / Terms
Abbreviation Definition
O&MTM Operation & Maintenance Training Manual

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 4 of 10
Redco International Trading & Contracting W.L.L.
3 Course Content

3.1 Course / Module Content Operation & Maintenance Training (Theoretical)


Table 2: Course / Module Content Operation & Maintenance Training (Theoretical)

Course / Module Definition


Content
Course Title Sand Filter Training
Sand Filter – Operation & Maintenance Training (Theoretical)
Module Title
Duration 4 Hours
Training Method Classroom
Morning:
Topic/Lesson
 Sand Filter System Overview.
 Safety Requirements in Sand Filter System.
 Mode of Operations & Priority of the Sand Filter system.
 Sand filter System Arrangement & Key Components.
 Functional Description of the Sand Filter System Operation.
 Emergency Manual Operation of the Sand Filter System.
 Manual Operation of the Sand Filter.
 Description of the Preventative Maintenance.
 Description of the Corrective Maintenance procedure of the
Sand Filter System.
Written Exam.
 All trainees should have basic electrical and mechanical
Pre-requisite knowledge regarding Sand Filter System. Basic
understanding on the major components within Sand Filter
System.
 All trainees are required to possess reasonable command of
basic domestic water system together with adequate
reading skills in English language. They should able to read,
interrupt and apply drawn and tabulated data particular to
domestic water system materials as applicable to the system.
 All trainees will be subject to a Safety Induction as a minimum
prior to the commencement of training.
 All trainees should attend and complete the Sand Filter
System Training for Operation and have full
understanding on the major components within Sand Filter
System.

1 Laptop computer
2 Projector
Instructional
3 White Board with pen
Equipment
4 Special Equipment

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 5 of 10
Redco International Trading & Contracting W.L.L.
3.2 Course / Module Content Operation & Maintenance Training (Practical)
Table 3: Course / Module Content Operation & Maintenance Training (Practical)

Course / Module Content Definition


Course Title Sand Filter Training
Sand Filter System – Operation & M a i n t e n a n c e Training
Module Title
(Practical)
Duration 4 Hours
Training Method On Site
Afternoon:
Topic/Lesson
 Sand Filter System Overview.
 Safety Requirements in Sand Filter System.
 Mode of Operations & Priority of the Sand Filter
system.
 Sand filter System Arrangement & Key
Components.
 Functional Description of the Sand Filter System
Operation.
 Emergency Manual Operation of the Sand Filter
System.
 Manual Operation of the Sand Filter.
 Description of the Preventative Maintenance.
 Description of the Corrective Maintenance procedure of
the Sand Filter System.
Written Exam.

 All trainees should have basic electrical and mechanical


knowledge regarding Sand Filter System. Basic
understanding on the major components within Sand
Filter System.
 All trainees are required to possess reasonable
command of basic domestic water system together with
adequate reading skills in English Language. They
Pre-requisite should able to read, interrupt and apply drawn and
tabulated data particular to domestic water system
materials as applicable to the system.
 All trainees will be subject to a Safety Induction as a
minimum prior to the commencement of training.
 All trainees should attend and complete the Sand
Filter System Training for Operation and should have
full understanding on the major components within
Sand Filter System.

 Protective Clothing: Necessary PPE


Instructional equipment  Full set of Sand Filter System with monitoring system.

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 6 of 10
Redco International Trading & Contracting W.L.L.
4 Reference:

Table 4: Reference Document


Document Number Title

M002-RLR-MEP-OMM-00031 Operation and Maintenance Manual for Sand Filter

5 Method of Assessment and Criteria

5.1 Written Examination

Training Proficiency - detail the written, oral and practical performance tests to determine each

trainee’s proficiency level at designated intervals during the course of training.

Assessor will provide each trainee the written examination paper that consists of

Part 1: Multiple Choice Questions and

Part 2: Short Essay Questions

Trainees are required to complete the written examination within 60 minutes

5.2 Practical Examination


Each trainee will be required to attend a Practical examination to verify if the trainee has full
understanding on the correct safety procedures on handling the fault and emergency procedures
for manual operation of the Sand Filter System.

5.3 Criteria
The questions for assessment are reasonable but essential. The trainees have at least 70% written
exam and perform all mandated safety procedure required for manual operation of the Sand Filter
System.

5.4 Re-examination
The trainees must score at least 70% of both examinations to pass the examination. Failing trainees
can re-sit only after repeating the full course. A certificate will be issued only if the candidates pass
both the written and the practical examinations.

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 7 of 10
Redco International Trading & Contracting W.L.L.
6 Training Schedule
Table 4: Training Schedule
Time Activity Method
Day 1 – Operation & Maintenance Theoretical & Parctical Training (Classroom)
8:00 am to 12:00 pm Demonstration of theoretical Classroom - Theory
training for Sand Filter
System in Classroom
12:00 pm to 1:00 pm Lunch Break Lunch Break

01:00 pm to 05:00 pm Demonstration of Practical On Site - Practical


training for Sand Filter
System on Site

7 Course Handout
Please refer to Appendix - 1 PPT for Operation and Maintenance Training (Sand Filter)

8 Assessment Exercise
Please refer to Appendix - 2 for Assessment Exercises.

9 Appendixes

9.1 Appendix 1: Presentation for the Operation and Maintenance Training (Sand Filter)

Power Point
Presentation - Sand

9.2 Appendix 2 Assessment Exercise

Assesment Exercise
for Sand Filter.docx.

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 8 of 10
Redco International Trading & Contracting W.L.L.
Appendix – 1: Presentation for the Operation and Maintenance
Training for Sand Filter

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 9 of 10
Redco International Trading & Contracting W.L.L.
WATER FILTERATION SYSTEM
PRESENTATION OUTLINE
1. System Overview

2. Equipment Description

3. System Components

3.1 Sand Filter

3.2 Controller

4. Equipment Operation

5. Equipment Maintenance

6.1 Preventive Maintenance

6.2 Trouble shooting


1. System Overview

3
System Overview (Continuation)
• The source of water supply to the stations are directly obtained from the
external utilities main Kahramaa network.

• The potable water is passed through the filtration system before stored in
a water storage tank
2. Equipment Description

5
2. Equipment Description
• Culligan commercial water filters are designed to reduce contaminants in
water.

• The potable water from Kahramaa is passed through the Sand filtration
system before stored in a two compartment concrete tank.

• Cold water is then distributed through a network of copper pipes and


fittings which is pumped from the water storage tank through the pumps.

• The sand filtration systems are located in the pump rooms before the
storage tanks.
• . Application of Filtration Units
To remove Suspended Particles & Turbidity From Water
To remove Suspended iron & Manganese
Equipment Description
Typical Sand Filtration System Schematic
3.System Components
3.1 Sand Filter
The Culligan Side Mount (CSMTM) Series
• The CSM heavy-duty commercial filter is part of
the Culligan Matrix Solutions®
• System Specifications
Inlet Pressure (Dynamic): 207- 690 kPa
Voltage: 120 Volts
Frequency: 50/60 Hz
Feed Water Temperature: 4-49° C
• Standard Features
Single or Multiple Configurations
Culligan’s Smart Controller
Telemetric Capability
Regeneration initiation by choice or
combination of time clock, flowmeter or
differential pressure swit
Carbon filters
Depth Filters
Culligan’s Multiport Valve
1. Sand Filter Model: CSM-362D-NC
• Equipment
• Make : Sand Filter
• MOC : Culligan
: Carbon Steel tank with Galvanized Steel Piping &
Cast Iron Multiport Valve
• Application
: Removal of turbidity, suspended solids
• Flow Rate
: 20.52 m³/hr
• Design Standard
: ASME Section VIII Divison1
• Max. pressure drop
: Max 1 bar
• Min-Max operating
pressure : min 2 - max 7 bar (30 – 100 psig)
• Temperature : 4°-49° C
• Power Supply : 240V/ 1Ph/ 50-60 Hz
• Filter Size : 36”
• Inlet/Outlet fittings : 2”
3.2 Controller
Controller
• The Culligan GBE control’s primary function is to initiate and control the
regeneration process via methods that are most convenient and cost
effective for the customer while offering many operation features and
benefits
Controller Features
• Power Source
Electrical power required for the control is 24-Volt 50/60 Hz AC current. A
plug-in transformer (220v/24v) is provided.
• Battery Backup
Battery backup is available as an optional field add-on. The battery backup
will maintain the time of day for a minimum of 4 weeks using -lithium type
battery as supplied by Culligan.
• EEPROM
Saves programmed and statistical functions.
• AC Outputs
Four AC outputs are found within the controller for the following purposes:
Motor control
Blocking Valve (blocks the flow of water to service)
Two programmable outputs for various optional accessories
Controller Features
• One- Touch Program Update
Multiple controls can have their programs updated simply through the touch
of a button on the primary or “Master” control eliminating the need to the
programming process for each subsequent control in a system.
• Lock/Unlock
Allows the control to be easily locked out from inadvertent program
changes or abuse. This feature can be disabled if desired.
• Time of Day
Displays current time in either 12 hour (AM/PM) or 24 hour format.
• Current Day of Week Regeneration
This feature is available for single, time clock operated systems.
Controller Features
• Regeneration Interval
Provides an ability to initiate a time clock operated system on a number of
days (range from 1 to 99 days), hours (range 1 to 24 hours), or a specific
day of the week (single, time clock systems).
• Progressive Flow Trip Point
Use of this patented feature allows multiple tank systems operating with
water meters to be brought on-line or off-line as facility flow demands
increase or decrease.
• Regeneration Start Delay
Allows a user determined number of hours (up to 9) to be input into the
control for the purpose of increasing the amount of time between multiple
regeneration initiations.
Controller Features

• Program Beeper
Emits an audible beep when key pads are depressed to help identify valid
(short beep) or invalid (3 short beeps) key pad touches. Can be enabled or
disabled as desired.
• Screen Blanking
The screen can be programmed to go blank once programming is complete
(After 5 minutes of no keypad activity).
• Flow Meter/Sensor Input
Various types of Hall effect flow sensors can be used to measure the
amount of treated water provided and initiate a regeneration sequence.
Controller Features

• Auxiliary Input
The auxiliary input is capable of accepting a remote signal from a dry
contact device such as an operator push-button for the purpose of initiating
the regeneration sequence.
• Home and Position Switch Inputs
The home and position switch inputs work to automatically detect the cycle
position of the valve and properly configure the circuit board for operation
with either a four or five-cycle valve. The inputs also assist the operator to
troubleshoot many types of service problems.
4. Equipment Operation

20
4.1 Basic Principles

A. Depth Filter
• Depth filters filter both heavy sediment and suspended matter
from the water supply.
• In normal operation, the water passes through the multi-port
valve and into the top of the media tank.
• As the water flows down through the mineral bed, sediment in
the water is filtered out.
• The clear water that leaves the bottom of the media tank and
goes through the service lines is free from most sediment and
suspended matter.
4.1 Basic Principles (continuation)
A. Depth Filter (contd..)
• To keep the filter operating properly, it is necessary to
periodically remove the accumulated sediment from the mineral
bed. This is done by a three step cleaning process:
1. Backwash
The direction of flow through the bed is reversed and the mineral bed
is “backwashed”. This action expands and agitates the bed,
releasing the sediment which is then carried up and out to the drain.
2. Settle
The tank is allowed to set idle to allow the different types of media to
rest ratify and settle. Water flow to drain will be present during the
duration of this step.
3. Fast Rinse
A fast down flow “flush” repacks the mineral bed and the filter is
again ready for service.
4.2 Flow Diagram

• Flow Diagram - Service Step


(H Position)
1. These diagrams illustrate the
simplicity of the Brunermatic
valve and positive control of
flow direction.
2. Note that only diaphragm
valves 1 & 4 are open and flow
is directed to the top of media
tank, through media bed, out
bottom of tank into service line.
3. Pressure is directed to pilot
valve which distributes
pressure to other valves.
4.2 Flow Diagram (continuation)
• Flow Diagram- Backwash
Step (Position 1)
1. Expands and cleans the resin
bed.
2. Pilot valve changes ports to
direct water into bottom of resin
bed and out the top of tank.
Diaphragm valves 2, 5, and 17*
are open.
3. Flow to drain is controlled by
automatic backwash flow
control assembly. The
backwash flow control
assembly is accurate over a
range of 30-100 psi and insures
against media loss.
*Single tank systems requiring bypass of
unfiltered water.
4.2 Flow Diagram (continuation)

• Flow Diagram - Settle Step


(Position 2)
1. Diaphragm valve #6 opens.
2. Note that only two valves are
open in this cycle (No. 6 and
No. 17*).
3. Pressure directed through pilot
valve holds other valves
closed.

*Single tank systems requiring


bypass of unfiltered water.
4.2 Flow Diagram (continuation)

• Flow Diagram - Flush Step


(Position 3
1. Diaphragm valve #6 opens.
2. Note that only three valves are
open in this cycle (No. 1, No.6
and No. 17*).
3. Pressure directed through pilot
valve holds other valves
closed.

*Single tank systems requiring


bypass of unfiltered water.
4.2 Flow Diagram (continuation)
4.2 Flow Diagram (continuation)
4.2 Flow Diagram (continuation)
5.Maintenence
5.1 Preventive Maintenance

• The Culligan CSM series commercial filter has been designed


to provide a good, consistent service life.

• Routinely inspecting the system may help avoid potentially


costly breakdowns related to circumstances outside of the
control of the dealer and/or user.

• Many service problems are not due to equipment malfunction,


but rather to misapplication or environmental conditions.

CAUTION! Failure to depressurize the system before removing a tank


access opening may result in injury and/or property damage!
5.2 Preventive Maintenance Schedule

Component Suggested Inspection Reason for Maintenance


Frequency
Entire System At Start-up, after infrequent use On private supplies, the
(idle for one week or more) or appearance of off-tastes and
every 3-6 months if on a private odors, particularly if musty or
water supply “rotten egg” may indicate a
need for the system to be
sanitized.

Backwash Flow Every 12 months or every time Build up of sediment, iron


Controller service is performed on the and/or other foreign materials
system could negatively affect system
performance. Monitor item for
normal (or unexpected) wear.
5.2 Preventive Maintenance Schedule (Cont.)

Component Suggested Inspection Reason for Maintenance


Frequency
Pilot Valve Every 6-12 months or every time Build up of sediment, iron
Assembly service is performed on the and/or other foreign materials
system could negatively affect system
performance. Monitor item for
normal (or unexpected) wear.

Brunermatic Every 6-12 months or every time Build up of sediment, iron


Valve service is performed on the and/or other foreign materials
system could negatively affect system
performance. Monitor item for
normal (or unexpected) wear.
5.2 Preventive Maintenance Schedule (Cont.)

Component Suggested Inspection Reason for Maintenance


Frequency
Pilot Strainer Every 6-12 months or every time Build up of sediment, iron
service is performed on the and/or other foreign materials
system could negatively affect system
performance.

Filtration Media Every 6-12 months or every time Carbon media will eventually
service is performed on the require replacement.
system (Expected life is typically
between 18 & 36 months)
5.3 Troubleshooting Guide

Problem or Symptom Check Procedure Cause

Disconnect pilot valve tubing Flow from tubing indicates leaky


at backwash control. seal in pilot valve spool

Slight Leak to Drain If pilot valve is not leaking, Possible ruptured diaphragm. If
use a test kit and check for water tests soft then valve #6 is
hard water at the drain. open. If the water tests hard then
valve #5 is open.
Check position dial pilot. If not in the H (Home) position,
rotate the dial in the direction of
the arrow indicator on the dial to
the home position. If the flow
High Flow to Drain during stops, check the pilot drive
Service assembly.
Check diaphragm of valve Possible ruptured diaphragm.
ports 5 & 6
5.3 Troubleshooting Guide (Cont._

Problem or Symptom Check Procedure Cause

Loosen the tubing from the If there is no flow from the tubing,
valve port cover. the pilot strainer may be plugged.
Turn off the water pressure 1. Seat washer may be dirty,
Diaphragm Valve Does Not and disassemble the worn or loose.
Close. diaphragm valve. 2. Seat may be eroded.
3. Diaphragm may be ruptured.
CAUTION: make certain that the
water pressure is relieved from the
system before removing any Loosen the tubing from the If there is flow from the tubing the
diaphragm valve cover. valve port cover. pilot valve spool seal is leaking.If
there is no flow, verify that the
Diaphragm Does Not Open tubing from the diaphragm valve
cover to the pilot body is not
plugged.
5.3 Troubleshooting Guide (Cont._

Problem or Symptom Check Procedure Cause

Loosen the tubing on the If there is no flow from the tubing,


Brunermatic bypass valve the pilot strainer may be plugged.
#17. 1. Seat washer may be dirty,
Close the inlet and outlet worn or loose.
Unfiltered Water Leakage valves and inspect the 2. Seat may be eroded.
into the Service Lines. Brunermatic bypass valve. 3. Diaphragm may be ruptured.

CAUTION: make certain that the


water pressure is relieved from the
Check that valve #2 is Build-up on the inside of the valve
system before removing any seating. cavity may be preventing the
diaphragm valve cover. diaphragm assembly from seating
in the guide cage
5.3 Troubleshooting Guide (Cont._

Problem or Symptom Check Procedure Cause

Either valves #1 or #4 are not Flow should be the same for both
opening fully. To determine positions but if not:
which one, turn the pilot to a. Valve #4 is not opening
position #1. properly.
Observe the flow to the drain. b. If backwash (position #1) is
Rotate the pilot to position #3 higher, then valve #1 is not
Restricted or No Service and compare the flow of water responding properly.
Flow in position #3 to the flow in
position #1.
Return the pilot to H (Home).

Potentially clogged 1. Failed distributors.


distributors or compacted 2. Contamination of resin bed.
media bed.
Media to Service Check tank distribution 1. Broken lateral
system 2. Bad distributor.
5.3 Troubleshooting Guide (Cont._

Problem or Symptom Check Procedure Cause

Turn the pilot to position #1 Flow should be the same for both
and then to position #3, positions but if not:
comparing the flow to the a. a. If the flow in position #3 is
drain. low, see restricted or No
Restricted or No Drain Return the pilot to H (Home). Service Flow Check
Flow during Backwash Procedures and Causes
b. Inlet water pressure may be
low.
c. Backwash flow control may be
plugged.
d. If flow rate in position 3 is
greater than position 1 then
valves #2 and #5 are not
functioning properly.
5.3 Troubleshooting Guide (Cont._
Problem or Symptom Check Procedure Cause
High flow of water to drain. Check/replace backwash flow
control washer(s).
Media to Drain
Air in system Air from source other than water
softener. Eliminate source of air or
install air vent in top of tank.

Leak From End of Pilot Visually inspect u-cup and Visually inspect u-cup and seals
Body seals on pilot valve spool. on pilot valve spool.

Filter Tank Does Not Verify operation of the Solenoid valve may not be
Remain in Stand By Mode solenoid valve operation port properly wired or water hardness
or Will Not Provide Water #4 of the Brunermatic valve. scale build-up inside solenoid is
Thru the Outlet of the causing malfunction.
Brunermatic Valve When in
Service (Only systems
using blocking valves)
5.3 Troubleshooting Guide (Cont._

Problem or Symptom Check Procedure Cause


Check Screen on Pilot Clogged Screen prevents control
Strainer pressure from reaching pilot valve
Pilot Does Not Pressurize (and solenoid valves if applicable).
or Vent Valve Ports 1. Manually rotate the pilot If water flows out of the control
Properly (in the proper direction) as tubing, check the fitting in the
required until the valve(s) valve port cover for an
in question should be obstruction.If water does not flow
closed. (Refer to the valve out of the control tubing, check the
flow diagrams on page con-trol tubing and fitting in the
60). Remove the control pilot body for an obstruction.
tubing from the valve port
cover and check for water
from the tube.
2. Manually return the pilot to
the H (Home) position.
QUESTIONS?
Appendix – 2

Assessment Exercise

Document No. Revision Title


M002-RLR-MEP-MAN-00031 1 Operation & Maintenance Training Manual for Sand Filter
P. O. Box 23452, Doha, State of Qatar; Ahmad Bin Ali Business Centre, 1st Floor, Room 2, Building 289, St.230, C Ring Road, Doha
Tel: +974 4471 9853; Fax: +974 4421 9210; Email: rizzani@qatar.net.qa
Joint Venture: Rizzani de Eccher Spa
Lotte Engineering & Construction Co. Ltd. Page 10 of 10
Redco International Trading & Contracting W.L.L.
ASSESMENT EXERCISE

Page 1 of 3
Course Title: Domestic water filtration system
Name of Trainee: Date :
Dept/Unit: Examine

Staff ID: Mark:

Part 1: Multiple Choice Questions


1. What is the flow rate of the sand filters?
a. 
b. 
c. 

2. What is the minimum operating pressure of the filter?


a. 
b. 
c. 

3. What is the application of the sand filters?


a. 
b. 
c. 

4. How many cycles are in the backwash process?


a. 
b. 
c. 

5. How many layers of Medias are in the filter?


a. 
b. 
c. 

Part 2: Short Essay Questions


1- Describe about backwash process?
a. 
b. 
c. 

Page 2 of 3
2- What happens if there no backwash process?

a. 
b. 
c. 

Page 3 of 3

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