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1. Introduction decreased to less than an eighth (from 10 to 1.2 mm) [14]. For
thinner rods, the degree of bending in an electric field (30 V in
Hydrogels are three-dimensional hydrophilic polymer net- 0.1 M Na2 SO4 ) increased from 30% to 85% with decreasing
works that can swell to many times their mass and volume in diameters from 1.6 to 0.6 mm [13]. As the diameters of
aqueous environments. Polyelectrolyte hydrogels are known these rod-shaped hydrogels are 30 or more times the 20–
to exhibit additional swelling in response to environmental 50 µm diameters of conventional fibres, hydrogel fibres should
stimuli, such as pH, polarity of solvent, ionic strength, or elec- exhibit faster responses. Further reducing fibre sizes to the sub-
tric field [1–3], and have been studied for applications such as micrometre range would significantly improve the response.
sensors and actuators [4–6], drug delivery [7–9] and entrap- The capability of making nano- and micro-fibres from
ment of biomolecules [10]. water-soluble polymers including polyelectrolytes [15–18]
Hydrogels prepared from mixtures of poly(acrylic acid) by electrospinning offers one way to create hydrogels with
(PAA) and poly(vinyl alcohol) (PVA) are among the most nano-and micro-structures. In our laboratory, we have
investigated polyelectrolyte hydrogels. As in any polymeric successfully generated fibrous hydrogels composed of ultra-
solids and hydrogels, the stimulus-triggered responses are fine fibres with diameters in the range of 500 nm–1.2 µm by
diffusion controlled and the kinetics is proportional to the electrospinning of PAA/β-cyclodextrin [3] and PAA/poly(N-
specific surface. In the case of PAA/PVA hydrogel thin isopropylacrylamide) (PNIPAAm) [19] mixtures followed
films [11, 12] and rods [13, 14], the magnitude and speed of by subsequent heat-induced cross-linking. These fibres
responses to the applied stimuli have been found to be inversely were three orders of magnitude finer than the thinnest rods
related to their thickness and diameters [11, 13, 14]. For fully reported before. They also exhibited pH- and temperature-
swollen PAA/PVA hydrogel rods placed in an electric field responsive behaviour. This article reports our attempt to
(10 V cm−1 ), no deflection was observed when the diameters generate fibrous hydrogels composed of even finer fibres
exceeded 10 mm [14]. The rate in which the rods deflected by electrospinning PAA/PVA aqueous mixtures followed by
increased 25-fold (from 0.04 to 1 mm s−1 ) when the diameter cross-linking via heat-induced esterification. The effects of the
polymer compositions and the cross-linking conditions on the
1 Author to whom any correspondence should be addressed.
morphology, packing and stability of the hydrogel fibres were
studied. The swelling behaviours of such ultra-fine fibrous the maximum liquid retention capacity (Cm , µl mg−1 ), which
hydrogels in response to the solution pH, the ionic strength, was calculated by the membrane mass before (W0 ) and after
and the electric field were also investigated and analysed based (Wm ) complete saturation in hexadecane as follows:
on their porous structures.
Cm = [(Wm − W0 )/ρ]/ W0 (1)
2. Experimental details
where ρ is the density of hexadecane. The planar pore volume
2.1. Materials (Cv ) was given by the vertical retention capacity (Cv , µl mg−1 ),
measured using a vertical sample with only its lower edge in
Poly(acrylic acid) (PAA) (average Mv ∼ 450 kDa) and contact with the liquid. The sample masses before (W0 ) and
poly(vinyl alcohol) (PVA) (average Mw 124–186 kDa, 87–89% after (Wv ) reaching steady state are used to calculate Cv :
hydrolysed) were obtained from Aldrich Chemical Company.
pH buffers were purchased from EM Science. Sodium chloride Cv = [(Wv − W0 )/ρ]/ W0 (2)
(ACS reagent grade) was received from Fisher Scientific. All
solutions were prepared with purified water (Millipore Milli-Q where ρ is the density of hexadecane. The planar pore
plus water purification system). connectivity was indicated by the Cv /Cm ratio.
The swelling ratios of the fibrous membranes and cast
films were obtained by weighing the samples before (W0 ) and
2.2. Electrospinning and film casting
after (Ws ) immersion in pH buffers (at 30 ◦ C for 24 h) and
PVA solution was prepared by gently stirring with a magnetic calculating as follows:
bar at 80 ◦ C for 30 min, and then cooled down to the room
temperature. PAA solution was prepared under constant q = (Ws − W0 )/ W0 . (3)
stirring at ambient temperature for 8 h. These two solutions
were mixed to achieve a range of compositions at a constant The Wd was obtained after drying the samples in vacuum at
6 wt% total polymer concentration. The molar ratios between room temperature for 24 h. The mass loss following swelling in
PAA carboxylic acid and PVA hydroxyl (assuming 88% water was obtained by weighing the sample (Wd ) after drying
hydrolysis) were 0.14, 0.35, 0.69, 1.4 and 3.5, corresponding in vacuum at room temperature for 24 h as follows:
to 0.17, 0.33, 0.50, 0.67 and 0.83 PAA weight fractions,
Mass loss = (W0 − Wd )/ W0 × 100%. (4)
respectively. About 5 ml of freshly prepared polymer solution
was placed in a glass capillary with the 0.4 mm inner diameter The average of three measurements was reported.
tip, which was tilted downward at an angle between 0◦ and The swelling behaviour of cross-linked fibrous mem-
30◦ depending on the solution viscosity. A stainless steel branes was also determined under the electric stimulus. The
electrode was immersed in the solution and connected to a 30 mm×5 mm×0.35 mm rectangular shaped membranes were
positive power supply (Gamma high voltage supply, ES 30- swollen in buffer solutions at room temperature to the equilib-
0.1P). The electrospinning voltage used in this research was rium state. Afterwards, the buffer solution was poured into a
about 8 kV for all the polymer solutions. Aluminium foil plastic case equipped with two parallel carbon electrodes. The
was used as the collector and connected to the ground. The swollen membrane was placed in the middle of a plastic case
tip-to-collector distance was 25 cm. All electrospinning was filled with the same buffer and centred between two parallel
conducted at room temperature for about 8 h. electrodes (figure 1). The mass before (Ws ) and after (We )
Films were cast from the same mixture on a Teflon surface the applied electric field was used to calculate the additional
by the evaporation of water in a vacuum oven at 60 ◦ C for 24 h. swelling:
2.3. Measurement and characterization Additional swelling (%) = (We − Ws )/ Ws × 100. (5)
The solution viscosities were measured according to The cyclic swelling behaviour was observed by turning the
ASTM D445 using a Cannon-Fenske viscometer (Cannon electric field on and off while replacing the buffer every hour
instrument company, USA). Conductivities of the solutions to maintain buffer quality since water can be electrolysed.
were determined using a digital conductivity meter (VWR
International). The fibre and fibrous membrane morphology
was observed with a scanning electron microscope (SEM)
3. Results and discussion
(XL30-SFEG, FEI/Philips) at 2 kV accelerating voltage
3.1. Fibre formation
without gold coating. Differential scanning calorimetry (DSC)
analyses were conducted (DSC-60 Shimadzu, Japan) using Both PAA and PVA are readily soluble in water. The viscosities
∼5.0 mg samples at a 10 ◦ C min−1 heating rate in nitrogen. of either aqueous PAA or PVA solutions increased with
The glass transition temperature (Tg ) was recorded as the increasing polymer concentrations and their concentration
temperature at the midpoint of the baseline shift. dependence appeared greater above 7 wt% (figure 2). Aqueous
The overall pore volume and the planar pore connectivity PVA solutions were consistently more viscous than the PAA
of each fibrous membrane were measured by the membrane’s solutions at all concentrations.
capacity to retain a low surface tension and low viscosity liquid, Mixing PAA and PVA solutions produced homogeneous
i.e., hexadecane, using a liquid tensiometer (K14, KRÜSS solutions. Nine mixtures of PAA and PVA with 17–83 wt%
USA) [20, 21]. The overall pore volume was estimated by PAA or at 0.14–3.5 COOH/OH ratios were prepared at a fixed
2853
L Li and Y-L Hsieh
Conductivity (mS/cm)
0.23
0.14
Viscosity (cp)
1200
0.35mm 1. 5
1000
800
Electrode 1
600 1.4
30mm Buffer solution
400 2.1
Electrode 3.5 0. 5
5mm
200
0 0
0 10 20 30 40 50 60 70 80 90 100
PAA (wt%)
36mm
Figure 3. Viscosities and conductivities of 6 wt% PAA/PVA
Figure 1. Measurement set-up for the electric field effect. aqueous mixtures. The values above the data symbols are the molar
ratios between COOH and OH.
1400
Table 1. Glass transition temperatures (Tg ) and average diameters
1200 of PAA/PVA bicomponent fibres.
PVA
1000 PAA Composition Average
Viscosity (cp)
2854
Ultra-fine polyelectrolyte hydrogel fibres from poly(acrylic acid)/poly(vinyl alcohol)
a b
c d
close, indicating that PAA and PVA were highly compatible
solids in the bicomponent fibres.
It has been reported that PAA and PVA are compatible in
the films cast from their aqueous mixtures [28]. Unlike the film
casting method, an electric field is applied in electrospinning.
The evidence of high compatibility between the two polymers
in the bicomponent fibres indicates that the strong voltage
e f
employed in electrospinning did not cause any phase separation
between the partially charged PAA molecules and the neutral
PVA molecules. This could be due to the very strong and
abundant hydrogen bonding between PAA and PVA molecules.
2855
L Li and Y-L Hsieh
108
in the membranes were estimated by their liquid retention
capacities, i.e., the maximum liquid retention capacity (Cm )
106 and the vertical (Cv ) to Cm ratio or Cv /Cm , respectively. The
COOH:OH = 0.97 overall (Cm ) and planar (Cv ) pore volumes appeared to be
104 composition dependent (table 2). The as-spun membrane from
115 120 125 130 135 140 1 45 the mixture at a 3.5 COOH/OH molar ratio had significantly
o
Temperature ( C) higher overall (61%) and planar (46%) pore volume. The
planar pore connectivity, or Cv /Cm , of these original fibrous
Figure 6. Glass transition temperatures (Tg ) of bicomponent fibres
cross-linked at (a) 120 ◦ C and (b) for 5 min.
membranes was 77% and 70% for the membranes with 3.5 and
0.97 COOH/OH molar compositions, respectively (table 2).
This indicated that most of the inter-fibre pores were connected
a b
to each other in both membranes and this pore connectivity
a b characteristic appears not to be composition dependent.
The exposure to heat during cross-linking reduced the
overall pore volume by 10% and 37% for the membranes
with 0.97 and 3.5 COOH/OH ratio, respectively, resulting
in only slight difference in their pore volume. Exposure
to water further reduced their overall pore volume by 36%
c
and 45%, yielding insignificant difference between the two
d
2856
Ultra-fine polyelectrolyte hydrogel fibres from poly(acrylic acid)/poly(vinyl alcohol)
35 Fibrous COOH:OH=3.5
Table 3. Swelling ratios of fibrous membranes and cast films
Fibrous COOH:OH=0.97 (COOH:OH = 3.5) before (qbc ) and after (qac ) centrifugation.
30 Fibrous COOH:OH=0.14 Fibrous membrane Cast film
Cast film COOH:OH=3.5
10
The spaces between the fibre layers and in the inter-fibre
5 pores within each layer have been found to be highly
dependent upon the electrospinning process and the cross-
0 linking conditions [31]. Starting with the same original
1 2 3 4 5 6 7 8 dimensions, a fibrous membrane swelled like a flattened
pH
sponge to become several times thicker than the cast film, while
Figure 8. PH-responsive swelling behaviour of hydrogel fibres and expended similarly in lengths and widths. It is this ability
cast film with varying COOH/OH molar ratio. to expand significantly in thickness that makes these fibrous
hydrogels exhibit much higher swelling capacities than the cast
film.
that the fibres were packed differently in the membranes with To estimate the contributions of the liquid held in the
different compositions. The differences appeared to be in the inter-fibre pores and that diffused into the fibres to the overall
thickness direction, which was not observable by the SEM swelling ratios, fully swollen membranes (COOH:OH = 3.5)
due to the limited depth of field. The much larger decrease were centrifuged at 3000 rpm for 10 min to remove the liquid
in the overall pore volume for the membranes with the higher in the inter-fibre pores. The swelling ratios of the fibrous
PAA content from thermal cross-linking could be caused by hydrogels before and after the centrifugation were compared
the more significant thickness reduction. with those of cast films (table 3). As expected, the hydrogels
from the cast films lost a negligible amount of liquid (∼2%)
3.5. pH- and ionic-strength-responsive swelling behaviours from centrifugation. The fibrous membranes fully swollen at
pH 2, 4, 5 and 7, on the other hand, lost 77%, 26%, 6% and 3%
The cross-linked fibrous membranes exhibited pH-responsive of liquids from centrifugation, respectively. This observation
swelling behaviour (figure 8). At pH 2 and 4, the membranes indicated that the inter-fibre pores of swollen membranes were
took up to 6 and 11 times of liquid, respectively. Significantly much smaller at pH 5 and above. This is consistent with higher
more liquid was absorbed at pH 5, up to 29 times, followed swelling of the fibres with increasing pH, reducing the inter-
by a slight increase to 31 times at pH 7. Higher absorption fibre pore sizes of the swollen membranes. Assuming the
was observed with fibrous membranes that contained more amount of liquid diffused into the fibres is the same as that
PAA at all pH values. The compositional effect was also pH in the cast film of the same composition, the proportion of
dependent, i.e., negligible below pH 4 and more distinct at liquid held in the inter-fibre pores could be calculated from the
pH above 4. At a 3.5 COOH/OH molar composition, the difference in their swelling ratios. Based on this assumption,
fibrous membrane absorbed almost twice as much liquid as the proportion of the liquid in the inter-fibre pores was 53%,
the cast film at all pH values between 2 and 7. In fact, the 35%, 44% and 38% for the fibrous membranes fully swollen at
fibrous membrane with less PAA (0.97 COOH/OH) could still pH 2, 4, 5 and 7, respectively. This indicates that the proportion
swell 50% more than the cast films with higher PAA proportion of liquid held in the inter-fibre pores was slightly higher than
(COOH/OH molar ratio = 3.5). that diffused into the fibres at pH 2. With greater swelling of
In a swollen hydrogel, the repulsion among the negatively the fibres at the higher pHs, a minority of liquid absorbed by
charged carboxylate ions on PAA molecules increases the the fibrous membranes was attributed to the liquid diffused into
free volume, thus expanding its capability to take in water. the spaces in between the swollen fibres. The swelling ratios
At the same time, the hydroxide ions in the buffer solutions of the fibrous membranes and cast films increased with pH in
could diffuse into hydrogel, react with the protons dissociated similar patterns (figure 8), indicating that the contribution of
from the carboxyl groups of PAA to form water and swell the fibre swelling to the liquid uptake in the fibrous membranes was
hydrogel [30]. The dissociation of carboxyl groups of PAA is similarly pH dependent to the hydrogel film. However, their
much more significant when pH is higher than its pK a , 4.7, and differences showed that liquid retained in the pores increased
therefore the hydrogel composition showed a greater effect at significantly between pH 4 and 5, but was essentially the same
pH above 4. below and above this range. This major increase of liquid taken
The liquid uptake in fibrous membranes consists of the up by the pores between swollen fibres suggested the enlarged
liquid held in the inter-fibre pores as well as that diffused pore structure in the thickness direction might have occurred
into the fibres. The contribution between the two to the between pH 4 and 5. It should be noted that the centrifugation
total liquid uptake, or the swelling ratio measured, depends force employed may not be strong enough to overcome the
on how the fibres pack and swell. In electrospinning, the capillary force to remove the liquid inside the very small inter-
fibres were deposited layer by layer into a fibrous membrane. fibre pores.
2857
L Li and Y-L Hsieh
10 40
(a)
9
8 COOH:OH = 3.5
7 30 with electric field
Swelling ratio
Swelling ratio
5
20
4
3 Fibrous membrane
2 Cast film
10
1
0
-3 -2 -1 0
log µ (M) 0
2 4 5 7
Figure 9. Ionic strength responsive swelling behaviour of hydrogel pH
fibres and cast film with the same composition (COOH/OH molar
ratio = 3.5). 100
(b) pH=4, COOH:OH=3.5
pH=5
pH=7
pH=4, COOH:OH=0.97
80
The swelling behaviour in response to ionic strength
2858
Ultra-fine polyelectrolyte hydrogel fibres from poly(acrylic acid)/poly(vinyl alcohol)
100 (a) 90
80
80 70
60
60 50
40
40 30
10V/cm
4.9V/cm 20
20 3.3V/cm
10
2.0V/cm
0
0 0 2 4 6 8 10 12 14 16 18 20
0 20 40 60 Time (hr)
Time (min)
20
Figure 12. Cyclic swelling (1 h) and de-swelling (1 h) behaviour of
(b) hydrogel fibres (COOH/OH molar ratio = 3.5) in pH 4 buffer
solution and 10.0 V cm−1 electric field.
Additional swelling (%)
15
pH 4, additional swelling between 72% and 83% were reached
(figure 12). The swelling nearly reversed when the electric field
10 was turned off each time. A permanent 8% additional swelling
remained after the first cycle, suggesting certain irreversible
swelling in the hydrogel fibres caused by initial exposure to the
5 10V/cm
4.9V/cm electric field. This swelling and de-swelling cycle could be re-
3.3V/cm peated for at least 20 times while retaining the membrane form.
2.0V/cm
0
0 10 20 30 4. Conclusions
Time (min)
Ultra-fine fibrous membranes were generated by electrospin-
Figure 11. Effect of electric field strength on the additional swelling ning of PAA and PVA aqueous mixtures containing 17%–83%
of hydrogel fibres (COOH/OH molar ratio = 3.5) in (a) pH 4 and (b)
pH 7 buffer, respectively. PAA or COOH/OH molar ratios from 0.14 to 3.5. Generally,
the fibre formation rates were positively related to the PAA
contents. The average fibre diameters also increased from 270
The highly dissociated structures at pH 5 and 7 were less to 450 nm with increasing PAA contents or COOH/OH ra-
affected by the applied electric field than the less dissociated tios. Cross-linking via esterification was best achieved on the
hydrogel fibres at pH 4. The absence of electric field effects fibrous membranes containing near equal COOH/OH molar
at pH 2 suggests a lack of dissociation of the carboxyl groups. composition (58% PAA) and optimally heated at 140 ◦ C for
The additional swelling generally increased with increasing 5 min.
electric field strengths at both pH 4 (figure 11(a)) and pH 7 These hydrogel fibrous membranes took up different
(figure 11(b)). Between 3.3 and 10.0 V cm−1 , the additional extents of aqueous liquids in response to the pH, ionic strength
swelling at pH 4 was consistently higher than that at pH 7. and electric field. The hydrogel fibrous membranes took up
However, under a weaker electric field of 2.0 V cm−1 , no liquid up to 31 times their dry weight and their ability to absorb
further swelling was detected at pH 4 whereas an 8% swelling liquid increased with increasing PAA contents and pH, most
increase was shown at pH 7. At pH 4, it took about 20 significantly between pH 4 and 5. The swelling ratio, or liquid
min for the membranes to reach equilibrium (figure 11(a)). uptake, in the fibrous hydrogel was attributed to the liquid held
Within the first three minutes from exposing to the electric in the inter-fibre pores as well as that diffused into the fibres.
field, the membranes absorbed at 0.6%, 1.4% and 2.4% per The contribution of the two to the total liquid uptake depends
min at 3.3, 4.9 and 10.0 V cm−1 , respectively. Beyond 3 min, on how the fibres layout and swell. About 53%, 35%, 44%
the swelling rates became similar, i.e., 3.5%, 4.0% and 3.3% and 38% of the fibrous hydrogel swelling was contributed by
per min at 3.3, 4.9 and 10.0 V cm−1 , respectively. At pH the liquid held in the inter-fibre pores when swollen at pH
7, equilibrium swelling was reached in about 5 min under 2, 4, 5 and 7, respectively. The fibrous hydrogel reduced
electric fields between 3.3 and 10.0 V cm−1 and at a similar swelling by 44.2% when the ionic strength increased from 0.1
swelling rate of about 3.5% per min (figure 11(b)). However, to 1.0 M (pH 4), but showed no change in swelling at low
at 2.0 V cm−1 , reaching the equilibrium took twice as long and ionic strengths between 0.001 and 0.1 M. This could be the
had a much lower speed of 0.9% per min. At pH 4, the lower critical NaCl concentration where the diffusion of Na cations
initial swelling rate, in particular under weaker electric field, and Cl anions into the hydrogel fibres was maximized to shield
was again attributed to less dissociated carboxylic acid. the electrostatic repulsion among PAA polyanions and reduces
The electric field triggered additional swelling of the free volumes inside the hydrogel.
PAA/PVA hydrogel fibrous membranes was largely reversible. The fully swollen fibrous hydrogel could be triggered
In ten repetitive exposures to the 10.0 V cm−1 electric field at by applied electric field (10 V cm−1 ) to swell further.
2859
L Li and Y-L Hsieh
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