LAPORAN KERJA PRAKTIK

PT PERTAMINA RU VI Balongan

Studi Perbandingan Magnetic Flux Leakage Pig dengan Ultrasonic Test Pig

Muhammad Hasbi Manan

NRP. 4313100118

Dosen Pembimbing :

Ir. Imam Rochani, M.Sc

JURUSAN TEKNIK KELAUTAN

Fakultas Teknologi Kelautan

Institut Teknologi Sepuluh Nopember

2016

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 LEMBAR PENGESAHAN

Kerja Praktek

Laporan kerja praktek 2 bulan langsung (25 Juni sampai dengan 25 Agustus 2016) di PT.
PERTAMINA RU VI Balongan dengan judul laporan:
Studi Perbandingan Magnetic Flux Leakage Pig dengan Ultrasonic Test Pig

Telah diperiksa dan disahkan oleh,

Koordinator Kerja Praktek Dosen Pembimbing

Dr.Ir. Hasan Ikhwani, M.Sc Ir. Imam Rochani, M.Sc

NIP 196901211993031002 NIP 195610051984031004

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 SUMMARY

PERTAMINA is the one of oil and gas company which is owned by Indonesia the one
of they duties is to production and distribute the gasoline product to every region in Indonesia.
PERTAMINA Refinery unit VI is the one of six refinery in Indonesia which is still active until
now. The product from refinery unit VI are gasoline product (Premium, Pertamax, dan
Pertamax Plus), LPG (Liquified Petroleum Gas), propylene, kerosene, solar, etc. The material
using by refinery unit VI is crude oil from Minas and Duri field.

The process of transferring crude oil from the field of Duri and Minas use the oil tanker
then from the oil tanker the crude oil transferred to PERTAMINA’s SPM (Single Point
Mooring) after that from SPM (Single Point Mooring) the crude oil transferred again to
offshore pipeline. Using offshore pipeline with the long period definitely need inspection
process for the pipeline to know the integrity of pipeline. Process inspection of the pipeline
surely with inline inspection with the method is called Intelligent Pigging. There are a lot of
type for Intelligent pigging for this case there are two method which is suitable for pipeline
connecting SPM (Single Point Mooring) to storage tank.

This report is have purpose to compare the process of Intelligent Pigging with the
Magnetic Flux Pig and Ultrasonic Test Pig with the parameter pitting corrosion and general
corrosion.

Keyword : Intelligent Pigging, Magnetic Flux Leakage Pig, Ultrasonic Test Pig.

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 KATA PENGANTAR

Dengan mengucap bismillah, puji, dan syukur kehadirat Allah SWT, karena atas ridho
dan hidayahNya, sehingga penulis dapat menyelesaikan Laporan Kerja Praktik ini.

Maksud dan tujuan dari penulisan Laporan Kerja Praktik ini adalah untuk memenuhi
persyaratan kelulusan program Studi Strata I pada Jurusan Teknik Kelautan FTK ITS Surabaya.
Selain itu penulis juga dapat mencoba menerapkan dan membandingkan pengetahuan dan
keterampilan yang diperoleh dibangku kuliah dengan kenyataan yang ada di lingkungan kerja.

Penulis merasa bahwa dalam menyusun laporan ini masih menemui beberapa kesulitan
dan hambatan, disamping itu juga menyadari bahwa penulisan laporan ini masih jauh dari
sempurna dan masih banyak kekurangan-kekurangan lainnya, maka dari itu penulis
mengharapkan saran dan kritik yang membangun dari semua pihak.

Akhirnya dengan segala kerendahan hati Penulis berharap semoga laporan ini
bermanfaat.

Surabaya, Oktober 2016

Penulis

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 UCAPAN TERIMA KASIH

Pada kesempatan ini penulis menyampaikan terima kasih kepada semua pihak yang
telah membantu, diantaranya kepada:
1. Orang tua penulis yang selalu memberikan doa dan dukungan.
2. Teman-teman angkatan 2013 dan 2012 Teknik Kelautan ITS yang telah memberikan
banyak informasi terkait kerja praktik.
3. PT. PERTAMINA RU VI Balongan yang telah menerima dan memberikan kesempatan
kepada penulis untuk melaksanakan kerja praktik.
4. Bapak Dr.Eng. Rudi Walujo P, S.T., M.T., selaku Ketua Jurusan Teknik Kelautan atas
perizinan kerja praktek yang diberikan.
5. Bapak Imam Rochani S.T., MSc., selaku dosen pembimbing, yang telah memberikan saran
dan pembelajaran.
6. Bapak Dr.Ir. Hasan Ikhwani, M.Sc., selaku Koordinator Kerja Praktek Jurusan Teknik
Kelautan yang telah memberikan banyak saran dan bimbingan.
7. Bapak Agus Wurlijanto selaku Lead of Stationary and Statutory Inspection Engineer, yang
membimbing dan memberi pengarahan dalam melakukan kerja praktik.
8. Bapak Heri Sudrajat selaku Junior Inspection Stationary and Statutory Engineer, yang
senantiasa membantu dan membimbing dalam pelaksanaan kerja praktik.
9. Ibu Azmarini Abdys yang telah mempersilakan penulis untuk tinggal di tempat beliau
selama pelaksanaan kerja praktik.

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 DAFTAR ISI

HALAMAN JUDUL .............................................................................................................i

LEMBAR PENGESAHAN LAPORAN .............................................................................ii
SUMMARY .......................................................................................................................... .iii
KATA PENGANTAR ...........................................................................................................iv
UCAPAN TERIMA KASIH ............................................................................................ ....v
DAFTAR ISI......................................................................................................................... .vi
DAFTAR GAMBAR………………………………………………………………………..ix
DAFTAR TABEL ............................................................................................................. ....x

BAB I. PENDAHULUAN ....................................................................................................1

1.1. Latar Belakang ..........................................................................................................1

1.2. Rumusan Masalah .....................................................................................................2
1.3. Tujuan ....................................................................................................................... 2
1.4. Manfaat .....................................................................................................................2
1.5. Tempat dan Waktu Pelaksanaan ...............................................................................3
1.6. Jadwal Pelaksanaan Kerja Praktik ............................................................................3
BAB II. PROFIL PERUSAHAAN .....................................................................................4

2.1.Profil PT. PERTAMINA (persero) ...........................................................................4

2.2. Logo, Slogan, Visi dan Misi PT PERTAMINA (persero).......................................5

2.2.1. Visi dan Misi PT. PERTAMINA (persero)………………………………... 5

2.3. Profil PT. PERTAMINA (Persero) RU VI Balongan..............................................6

2.4. Logo, Slogan, Visi dan Misi PT PERTAMINA (persero) RU VI Balongan...........7

2.4.1. Visi dan Misi PT. PERTAMINA (persero) RU VI Balongan .................... ..7

2.4.2. Logo dan Slogan PT. PERTAMINA (persero) RU VI Balongan .............. ..7

2.5 Tata Letak PT PERTAMINA (persero) RU VI Balongan ........................................8

BAB III. DASAR TEORI ....................................................................................................9

3.1. Pigging .....................................................................................................................9

3.2. Jenis-jenis Pig ..........................................................................................................10

3.2.1. Utility Pig.................................................................................................... ..10

3.2.2. Cleaning Pig ............................................................................................... ..11

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 3.2.3. Foam Pig .................................................................................................... ..11

3.2.4. Solid Cast Pig ............................................................................................. ..12

3.2.5. Spherical Pig .............................................................................................. ..13

3.3. Intelligent Pigging ...................................................................................................13

3.3.1. Geometrical Pig.............................................................................................13

3.3.2. Wall ThicknessPig ...................................................................................... ..14

3.3.3. Magnetic Flux Leakage Pig ........................................................................ ..15

3.3.4. Crack Detection Pig ................................................................................... ..15

3.3.4. Ultrasonic Test Pig ..................................................................................... ..16

BAB IV. METODOLOGI PENELITIAN ...................................................................... ..17

4.1. Pengumpulan Data ................................................................................................ ..18

4.2. Studi Literatur ....................................................................................................... ..18

4.3. Menjelaskan Prosedur Intelligent Pigging ............................................................ ..18

4.4. Menjelaskan perbandingan Magnetic Flux Leakage Pig dan Ultrasonic Test Pig
Pada Proses Intelligent Pigging ................................................................................... ..18

BAB V. ANALISA TEORI DAN PEMBAHASAN ....................................................... ..19

5.1. Pengumpulan Data ................................................................................................ ..19

5.2. Studi Literatur ....................................................................................................... ..19

5.3. Prosedur Umum Intelligent Pigging ..................................................................... ..19

5.3.1. Mempersiapkan Pig Launcher dan Receiver.................................................19

5.3.2. Magnetic Flux Leakage Pigging Process…...................................................23

5.3.3. Ultrasonic Test Pigging Process…................................................................27

5.3.4. Perbandingan antara magnetic flux leakage pig dan ultrasonic test pig…..28

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BAB VI. KESIMPULAN DAN SARAN ......................................................................... ..30

6.1. Kesimpulan ........................................................................................................... ..30

6.2. Saran ..................................................................................................................... ..30

DAFTAR PUSTAKA ........................................................................................................ ..31

Lampiran

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 DAFTAR GAMBAR
Gambar 2.1 Logo Pertamina (perusahaan) ..............................................................................5
Gambar 2.2 Letak Geografis PT. PERTAMINA (Persero) RU VI Balongan (google.com)...8
Gambar 3.1 Cleaning Pig (google.com) .................................................................................11
Gambar 3.2 Foam Pig (google.com) ......................................................................................12
Gambar 3.3 Solid Cast Pig (google.com) ...............................................................................12
Gambar 3.4 Spherical Pig (google.com) ................................................................................13
Gambar 3.5 Geometrical Pig (google.com) ............................................................................14
Gambar 3.6 Wall Thickness Pig (google.com) .......................................................................15
Gambar 3.7 Magnetic Flux Leakage Pig (google.com) ........................................................ .16
Gambar 4.1 Diagram Alir pengerjaan ....................................................................................17
Gambar 5.1 Pig Trap (sumber Offshore pipelines by Boyun Guo).........................................20
Gambar 5.2 Prinsip kerja MFL pig (sumber Durry et.al 2000) ..............................................24

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 DAFTAR TABEL

Tabel 1.1 Jadwal Kegiatan Mingguan Kerja Praktik...............................................................3

Tabel 2.1 Kapasitas Produksi Kilang PT. PERTAMINA (Persero) (perusahaan)...................4
Tabel 3.1 Ketentuan Belokan Pipa Yang Dapat Dilalui pig.....................................................10
Tabel 5.1 Tabel Rekomendasi Tekanan dan Laju Alir untuk Pigging (ASME B31.4.............23
Tabel 5.2 Perbandingan kemampuan pig…………………………………………........................29