Common Rail Diesel

Version : 25.5.2009

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Application overview
- Sorted by manufacturer -

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Overview

Siemens VDO PCR 2.0 DW 10 TD Siemens VDO PCR 2.0 DV 4 TD

2.0l | 64 kW | 2 Valve 1.4l | 50 kW EURO 3 / EURO 4

Peugeot Partner Pump Peugeot 307 Ford Fiesta Pump Ford Fusion
5WS40018-Z 5WS40008-Z

Injector Injector
5WS40000-Z Euro 3
5WS40148-Z
Peugeot 307
Peugeot 406 Pipe (Pump) Peugeot 407 Citroen C1
(Facelift) 5WS40003-Z * Injector
Euro 4
Pipe (Cylinder 1+3) 5WS40149-Z
5WS40004-Z * Peugeot 107
Injector Peugeot 1007
Pipe (Cylinder 2+4) Citroen Euro 4 (Kyocera)
Citroen Berlingo 5WS40005-Z * Xsara Citroen C2 A2C59511612

Leakage-Clip Leakage-Clip
X11-800-001-003Z X11-800-001-001Z Mazda 2

Suzuki Vitara
Citroen C5 Citroen C3

Toyota Aygo

* only for welded rails until 11/2004

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Overview

Siemens VDO PCR 2.3 DW 10 BTED Siemens VDO PCR 2.3 Lion V6
2.0l | 100 kW | 4 Valve 2.7l | 4 Valve | EURO 3 / EURO 4

Peugeot 307 Pump Peugeot 607 Peugeot 407 Pump Peugeot 607
5WS40019-Z A2C59511314
Pump (Volvo)
5WS40163Z Injector Euro 3
Peugeot 407 Pump (Volvo-New) Peugeot 807 (Jaguar)
A2C59511600 Citroen C6 A2C59511315 Jaguar S-Type
Injector, Class 4
5WS40156-4Z Injector Euro 4
Injector, Class 5 (Jaguar + PSA)
Citroen C4
Ford C-Max 5WS40156-Z A2C59511316
Ford S-Max
Injector, Class 6
Ford Galaxy Injector Jaguar XJ
Ford Mondeo A2C59511601 (Land Rover)
Injector DW10U-MFMA Land Rover
Discovery A2C59511364
A2C59511602 Citroen C5
Injector MFMA
Diverter Rail
Volvo C30 A2C59511603
A2C59511317
Pipe (Pump)
5WS40040-Z Citroen C8 Right-hand rail
Pipe (Cylinder 1+3)
A2C59511319
Volvo S40 5WS40042-Z RangeRover
Pipe (Cylinder 2+4) Sport Left-hand rail
5WS40043-Z Citroen Picasso A2C59511318
Volvo V50 Leakage-Clip
X11-800-001-003Z
Mounting bracket
A2C59511320

* only for welded rails until 11/2004

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Overview

Siemens VDO PCR 2.3 K9K Siemens VDO PCR 2.3 Lynx
1.5l | 66 kW | 85 kW 1.8l | 85 kW | 92 kW

Nissan Qashqai Pump Renault Clio Ford S-MAX Pump Ford Mondeo
A2C59511605 A2C59511609

Injector Injector
A2C59511606 A2C59511610

Nissan Tiida Rail Ford Galaxy Injector V227 Ford Connect

with high Renault Scenic A2C59511611
pressure sensor
A2C59511607

Ford C-MAX

Renault Modus

Renault Megane

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Common Rail Diesel System

PCR 2.0 DW 10 TD

manufacturer
2.0l | 64 kW | 2-valve engine
Citroen C5 Citroen Berlingo Citroen Xsara Peugeot 307 Peugeot 406 Peugeot 407 Peugeot Partner Suzuki Vitara
(Facelift)

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Common Rail Diesel System

PCR 2.0 DV 4 TD

manufacturer
1.4l | 50 kW | Euro 3 / Euro 4

Citroen C1 Citroen C2 Citroen C3 Ford Fiesta Ford Fusion Peugeot 107 Peugeot 307 Peugeot 1007

Mazda 2 Toyota Aygo

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Common Rail Diesel System

PCR 2.3 DW 10 BTED

manufacturer
2.0l | 100 kW | 4-valve engine
Citroen C4 Citroen C5 Citroen C8 Citroen Ford C-Max Ford Galaxy Ford Mondeo Ford S-Max
Picasso

Peugeot 307 Peugeot 407 Peugeot 607 Peugeot 807 Volvo C30 Volvo S40 Volvo V50

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Common Rail Diesel System

PCR 2.3 Lion V6

manufacturer
2.7l | 4-valve engine | Euro 3 / Euro 4
Land Rover Range Rover
Citroen C6 Jaguar S-Type Jaguar XJ Peugeot 407 Peugeot 607
Discovery Sport

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Common Rail Diesel System

PCR 2.3 K9K

manufacturer
1.5l | 66 kW | 85 kW
Nissan Renault Renault Renault
Nissan Tiida Renault Clio
Qashqai Megane Modus Scenic

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Common Rail Diesel System

PCR 2.3 Lynx

manufacturer
1.8l | 85 kW | 92 kW

Ford C-Max Ford Connect Ford Galaxy Ford Mondeo Ford S-Max

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Replacement Parts

High Pressure Pumps

Order number DW 10 TD..............................5WS40018-Z

Order number DV 4 TD.................................5WS40008-Z
Order number DW 10 BTED.........................5WS40019-Z
Order number DW 10 BTED Volvo ..............5WS40163-Z
will be replaced by:
Order number DW 10 BTED Volvo (NEW)...... A2C59511600
Order number Lion V6...................................A2C59511314
Order number K9K........................................A2C59511605
Order number Lynx.......................................A2C59511609

Injectors

Order number DW 10 TD............................ 5WS40000-Z

Order number DV 4 TD Euro3..................... 5WS40148-Z
Order number DV 4 TD Euro4..................... 5WS40149-Z
will be replaced by:
Order number DV 4 TD Kyocera Euro 4...... A2C59511612
Order number DW 10 BTED Class 4........... 5WS40156-4Z
Order number DW 10 BTED Class 5 .......... 5WS40156-Z
Order number DW 10 BTED Class 6........... A2C59511601
Order number DW 10 U MFMA................... A2C59511602
Order number DW 10 BTED MFMA............ A2C59511603
Order number Lion V6 Euro 3 (Jaguar)......... A2C59511315
Order number Lion V6 Euro 4 (Jaguar+PSA).. A2C59511316
Order number Lion V6 (Landrover)................ A2C59511364
Order number K9K...................................... A2C59511606
Order number Lynx..................................... A2C59511610
Order number Lynx (Injector V227)................. A2C59511611

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Replacement Parts

Set High Pressure Pipes

Order number Pipe Pump DW 10 TD...........5WS40003-Z *

Order number Pipe Pump DW 10 BTED.......5WS40040-Z *

Order number Pipe Cyl. 1+3 DW 10 TD.......5WS40004-Z *

Order number Pipe Cyl. 1+3 DW 10 BTE.....5WS40042-Z *

Order number Pipe Cyl. 2+4 DW 10 TD.......5WS40005-Z *

Order number Pipe Cyl. 2+4 DW 10 BTE.....5WS40043-Z *

* only for welded rails until 11/2004

Rail

Diverter Rail with High Pressure Sensor

Order number Lion V6..................................A2C59511317

Left-hand Rail
Order number Lion V6..................................A2C59511318
Right-hand Rail
Order number Lion V6..................................A2C59511319

Rail with High Pressure Sensor

Order number K9K........................................A2C59511607

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Repair Parts (not salable)

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Repair Parts (not salable)

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Common Rail Diesel System
- Overview -

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Special Tools

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Common Rail Diesel System

PCR 2.0 DW 10 TD - Overview

\
[

[
`
X Y \\
Y ZZ ^
a
Y 3a
`
_
]
` [

X Repair Kit Flange ] Repair Kit Thrust Plate

X39-800-300-009Z X39-800-300-011Z
Y Gasket Kit Flange ^ Pressure Control Valve (PCV)
X39-800-300-001Z X39-800-300-005Z
Z Repair Kit Internal Transfer Pump (ITP) _ Volume Control Valve (VCV)
X39-800-300-010Z X39-800-300-006Z
Za Cylinder Roller ` Set Connectors
X39-800-300-023Z High Pressure Pump
X39-800-300-002Z
[ Repair Kit High Pressure Elements
X39-800-300-008Z a Cam Shaft
\ Gasket Kit High Pressure Elements
A2C59511247
X39-800-300-004Z

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Common Rail Diesel System

PCR 2.0 DV 4 TD - Overview

[
\
[
Y

_ ` X
]

Z
` [ Y
a 3a

X Repair Kit Flange ] Repair Kit Thrust Plate

X39-800-300-021Z X39-800-300-011Z
Y Gasket Kit Flange ^ Pressure Control Valve (PCV)
X39-800-300-019Z X39-800-300-005Z
Z Repair Kit Internal Transfer Pump (ITP) _ Volume Control Valve (VCV)
X39-800-300-010Z X39-800-300-006Z
Za Cylinder Roller ` Set Connectors
X39-800-300-023Z High Pressure Pump
X39-800-300-015Z
[ Repair Kit High Pressure Elements
X39-800-300-008Z a Cam Shaft
\ Gasket Kit High Pressure Elements
A2C59511248
X39-800-300-004Z

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Common Rail Diesel System

PCR 2.3 DW 10 BTED - Overview

[
`

[
\
3aY X Y
_ a Z Y

Y
`

^ [ ]
X Repair Kit Flange ] Repair Kit Thrust Plate
X39-800-300-022Z X39-800-300-011Z
X39-800-300-030Z (Volvo)
^ Pressure Control Valve (PCV)
Y Gasket Kit Flange X39-800-300-005Z
X39-800-300-020Z
_ Volume Control Valve (VCV)
Z Repair Kit Internal Transfer Pump (ITP) X39-800-300-018Z
X39-800-300-010Z
Za Cylinder Roller ` Set Connectors
High Pressure Pump
X39-800-300-023Z
X39-800-300-016Z
[ Repair Kit High Pressure Elements X39-800-300-017Z (Volvo)
X39-800-300-008Z
\ Gasket Kit High Pressure Elements a Cam Shaft
X39-800-300-004Z A2C59511249

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Common Rail Diesel System

PCR Lion V6 - Overview

` [
X [
YZ `
\ `
Y X
a _

Za
^

X Repair Kit Flange ] Repair Kit Thrust Plate

A2C59512212 X39-800-300-011Z

Y Gasket Kit Flange ^ Pressure Control Valve (PCV)

A2C59512213 X39-800-300-005Z

Z Repair Kit Internal Transfer Pump (ITP) _ Volume Control Valve (VCV)
X39-800-300-010Z A2C20000719Z
Za Cylinder Roller ` Set Connectors
X39-800-300-023Z High Pressure Pump
[ Repair Kit High Pressure Elements A2C59512211
A2C20003768Z
\ Gasket Kit High Pressure Elements a Cam Shaft
A2C59512214 A2C59511247

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Common Rail Diesel System

PCR K9K - Overview

Y \

[ `
X
Z \
X a _ ^

Za `

` `
] [

X Repair Kit Flange ] Repair Kit Thrust Plate

A2C20000777 X39-800-300-011Z

Y Gasket Kit Flange ^ Pressure Control Valve (PCV)

X39-800-300-001Z X39-800-300-005Z

Z Repair Kit Internal Transfer Pump (ITP) _ Volume Control Valve (VCV)
X39-800-300-010Z A2C53259841Z
Za Cylinder Roller ` Set Connectors
X39-800-300-023Z High Pressure Pump
[ Repair Kit High Pressure Elements A2C59512191
X39-800-300-008Z
\ Gasket Kit High Pressure Elements a Cam Shaft
X39-800-300-004Z A2C53282143Z

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Common Rail Diesel System

PCR Lynx - Overview

\
Y
`
[

X \

_ ^

`
[

X Assembly Flange ] included in assemblyX

A2C59512972

Y Gasket Kit Flange ^ Pressure Control Valve (PCV)

X39-800-300-001Z X39-800-300-005Z
_ Volume Control Valve (VCV)
Z X
included in assembly X39-800-300-006Z

Za included in assembly X ` Set Connectors

High Pressure Pump
A2C59512242
[ Repair Kit High Pressure Elements
X39-800-300-008Z
a included in assemblyX
\ Gasket Kit High Pressure Elements
X39-800-300-004Z

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 Continental Trading GmbH
Independent Aftermarket
P.O. Box 620127 | D-60350 Frankfurt | Germany

E-Mail: replacementparts@continental-corporation.com
http://www.vdo.com

2009 | Subject to change without notice

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