Professional Documents
Culture Documents
KARAIKAL
1. Define maintenance?
Corrective maintenance is the program focused on regular planed tasks that will
maintain all critical machinery and system in optimum operation conditions.
a) Greases
b) Hydraulic
c) Engine oils.
The stages through which a reparable item passes from the time of its removal
or replacement until it is reinstalled or placed in stock in a serviceable condition.
15.What is Repair complexity?
UNIT II
1. Preventive maintenance
2. Corrective maintenance
3. Predictive maintenance
4. Condition based maintenance
2. List out some condition based monitoring techniques and briefly discuss on them
1. Vibration monitoring
2. Thermograph
3. Tribology
4. Electrical motor analysis
3. What does safety, health and environment pillar of TPM aims at?
This pillar aims at achieving Zero accident, Zero health damage and Zero fires.
(a) 5, S Principle
(b) Jishuhozen (JH)
(c) Kaizen
(d) Planned maintenance
(e)Quality maintenance.
(f) Training
(g) Office TPM
(h)Safety, health and environment
6. What are the objectives of TPM?
8. List down the factors for increasing the demand condition monitoring.
I. Installation cost
II. Operating cost
(a) Amplitude
(b)Frequency
(c)Phase
1. Passive thermography
2. Active thermography
18. What are the principles very important for the study of eddy current test?
i. Permeability
ii. Conductivity
iii. Material thickness
iv. Edge effect and end effect
v. Lift off
vi. Fill factor
The main limitation is the low penetration of parts being examined, using limited
to thin walls or near surface flaws. It is difficult to use on ferromagnetic materials.
False indications are possible because of mixed variables, edge effects and lift-off
effects. Extensive technical knowledge is required for the development of
inspection procedures, specific probes and to interpret the inspection data.
1. Interstitial monitoring
2. level monitoring
3. Vapor monitoring
4. Liquid Monitoring
Both production and maintenance have the same objective to produce a quality
product at maximum efficiency and minimum cost.
1. Define reliability?
Failure rate is the ratio of the number of failures during particular unit
interval to the average population during that interval.
This failure rate is also known as hazard rate and instantaneous failure rate.
The mean failure rate h is obtained by finding the mean of the failures
rates for specified period of time.
h = (Z1 + Z2 + Z3+....+ZT)
________________
T
Where Zt represents
Failure rates over the specified period of time T.
Let t1 is the time to failure for the first specimen, t2 is the time to failure
for the second specimen and t n is the time to failurefor the nth specimen.
Hence the mean time to failure for N specimens are
MTTR = (t1+t2+......+t N) /N
Mean Time between Failures (MTBF) is the mean or average time between
Successive failures of a product. Mean time between failures refers tom the average
time of breakdown until the device is beyond repair.
Maintenance action rate is the number of maintenance action that can be carried out
on equipment per hour.
Availability is the ratio of the time at which equipment is available for the
designated operation/service to the total time of operation and maintenance of
theequipment. It is also defined as the ratio of equipment’s uptime to the
equipment uptime and downtime over a specified period of time.
System reliability is defined as the probability that the system will perform its
intended function for a specified mission time under the random operational
environments.
A parallel system is a configuration such that, as long as not allof the system
components fail, the entire system works. Conceptually, in a parallel configuration
the total system reliability is higher than the reliability of any single system compo-
net.
UNIT IV
1. What is safety?
A thing is safe if its risks are justified to be acceptable designer thing is said to
be safe if for the person who judges the perceived risk is less.
2. Define productivity.
a) Most importantly, to find out the cause of accidents and to prevent similar
accidents in the future
The advantage is that this person is likely to know most about the work and
persons involved and the current conditions. Furthermore, the supervisor can
usually take immediate remedial action. The counter argument is that there may be
an attempt to gloss over the supervisors shortcomings in the accident. This situation
should not arise if the accident is investigated by a team of people, and if the
worker representative(s) and the members review all accident investigation reports
thoroughly.
An investigator who believes that accidents are caused by unsafe conditions will
likely try to uncover conditions as causes. On the other hand, one who believes they
are caused by unsafe acts will attempt to find the human errors that are causes.
Therefore, it is necessary to examine some underlying factors in a chain of events that
ends in an accident.
UNIT V
A color code or color code is a system for displaying information by using different
colors.
Safety standards are standards designed to ensure the safety of products, activities
or processes, etc. They may be advisory or compulsory and are normally laid down by
an advisory or regulatory body that may be either voluntary or statutory. China has
recently experienced trouble with some of the post listed associations.
a)Safety glasses
When deciding what material handling equipment to use, it is important to take into
account the generalcharacteristics of the equipment types available in the market.
Then, the decision maker should determinewhich equipment matches better to the
required application.
a)Conveyors
b)Cranes
c)Trucks
d)Hoists
6. What are the safety considerations in pressure vessels?
When deciding what pressure vessel to use, it is important to take into account the
generalcharacteristics of the equipment types available in the market.Although
pressure vessels designed and constructed to one of therecognized design codes have
had an excellent safety record, some recent eventsindicate a basis for concern about
continuing reliability and safety, especially when coupled with the current trend of
extending service usage.
In industries, the term safety refers to any act of accident prevention by person
qualified in the field. It is often reactionary to adverse events, also described as
incidents.
The best way to stop any full blown fire is to smother, or extinguish it in its initial
stages. It depends on what kind of fire it is, or how big and severe it is.