Service Repair

ERC22-35VG (ERC045-070VG) [A968]

PART NO. 524319502 8000 YRM 1374

8000 YRM 1374 Hydraulic System

Counterweights
Model * mm (* in.) Weight
*Approximate battery compartment lengths (identifies frame size).
ERC22VG (ERC045VG) 786 mm (31 in.)
ERC22VG (ERC045VG) and ERC25VG 847 mm (33 in.) 571 kg (1259 lb)
(ERC050VG)
ERC22VG (ERC045VG) 700 mm (28 in.)
ERC25VG (ERC050VG) 786 mm (31 in.)
764 kg (1684 lb)
ERC055VG 847 mm (33 in.)
ERC32VG (ERC065VG) 1015 mm (40 in.)
ERC25VG (ERC050VG) 700 mm (28 in.)
ERC30VG (ERC060VG) 847 mm (33 in.)
948 kg (2090 lb)
ERC32VG (ERC065VG) 933 mm (37 in.)
ERC35VG (ERC070VG) 1015 mm (40 in.)

Hydraulic System
Table 1. Manual Hydraulic Control Valve

Item Specification
Relief Valve Pressure Oil Temperature 50 to 65°C (122 to 149°F)
Relief Valve Pressure ERC22-25VG (ERC045-055VG)
Primary at Pump Pressure Gauge Port 21.9 ±0.48 MPa (3177.3 ±69.6 psi)
Relief Valve Pressure ERC30-35VG (ERC060-070VG)
Primary at Pump Pressure Gauge Port 23.9 ±0.48 MPa (3466.4 ±69.6 psi)
Relief Valve Pressure ERC22-35VG (ERC045-070VG)
Secondary at tilt or auxiliary port 15.5 ±0.48 MPa (2248.1 ±69.6 psi)
Secondary at Pump Pressure Gauge Port 16.5 ±0.48 MPa (2398 ±69.6 psi)

1
Steering System 8000 YRM 1374

Table 2. E-Hydraulic Control Valve

Item
Relief Valve Pressure Oil Temperature
Relief Valve Pressure ERC22-25VG (ERC045-055VG)
Primary at Pump Pressure Gauge Port
Relief Valve Pressure ERC30-35VG (ERC060-070VG)
Primary at Pump Pressure Gauge Port
Relief Valve Pressure ERC22-35VG (ERC045-070VG)
Secondary at tilt or auxiliary port
Secondary at Pump Pressure Gauge Port
Specification
50 to 65°C (122 to 149°F)
21.9 ±0.48 MPa (3177.3 ±69.6 psi)
23.9 ±0.48 MPa (3466.4 ±69.6 psi)
15.5 ±0.48 MPa (2248.1 ±69.6 psi)
16.5 ±0.48 MPa (2398 ±69.6 psi)

Steering System
SPECIFICATIONS
Item Specification
Steering Oil Temperature 50 to 65°C (122 to 149°F)
Inside Tire angle 82°
Number of Turns on Steer Wheel 4.2
Steer Relief Pressure at Pressure Line of SCU 11.0 ±0.3 MPa (1595.4 ±43.5 psi)
Steering Cylinder Stroke 169.2 mm (6.6 in.)
Steering Time at Idle 3.0 sec

TURNING RADIUS
Model Turning Radius
700 mm (28 in.) Battery Compartment
ERC22VG (ERC045VG) 1735 mm (68 in.)
ERC25VG (ERC050VG) 1757 mm (69 in.)
786 mm (31 in.) Battery Compartment
ERC22VG (ERC045VG) 1825 mm (72 in.)
ERC25VG (ERC050VG) 1825 mm (72 in.)
847 mm (33 in.) Battery Compartment
ERC22VG (ERC045VG) 1884 mm (74 in.)
ERC25VG (ERC050VG) 1884 mm (74 in.)
ERC055VG 1893 mm (75 in.)
ERC30VG (ERC060VG) 1915 mm (75 in.)
933 mm (37 in.) Battery Compartment

2
8000 YRM 1374 Wheels and Tires

Model Turning Radius

ERC32VG (ERC065VG) 2008 mm (79 in.)
1015 mm (40 in.) Battery Compartment
ERC32VG (ERC065VG) 2074 mm (82 in.)
ERC35VG (ERC070VG) 2094 mm (82 in.)

Wheels and Tires

Item Specification
Torque - Wheel Nuts, Drive Tires 340 to 380 N•m (251 to 280 lbf ft)
Torque - Steering Wheel Bearing Nut**
Initial Torque 68 N•m (50 lbf ft)
Final Torque 3 N•m (27 lbf in)
Drive Tires*
ERC22-25VG (ERC045-050VG) 21 × 7 × 15
ERC30-32VG (ERC055-060VG) 21 × 8 × 15
ERC35VG (ERC070VG) 21 × 9 × 15
Steer Tires*
ERC22-25VG (ERC045-055VG) 16 × 5 × 10.5
ERC30-32VG (ERC060-065VG) 16 × 6 × 10.5
ERC35VG (ERC070VG) 16 × 7 × 10.5
*Smooth, lug tread; standard, and non-marking, compound
**See Steering Axle 1600 YRM 1360 for correct procedure.

3
Battery Specifications 8000 YRM 1374

Battery Specifications
Table 3. ERC20-35VG (ERC045-070VG) (A968) Model Trucks

Minimum
Battery Size Min/Max Weight
Compart-
Maximum Battery
Model ment Size
Height
Length × Length Width Minimum Maximum
Width
ERC22VG- 978 to
695 x 987 mm 681 to
ERC25VG 983 mm 1050 kg 1500 kg
(27.4 x 691 mm (26.8 585 mm (23.0 in.)
(ERC045VG- (38.5 to (2314 lb) (3307 lb)
38.9 in.) to 27.2 in.)
ERC050VG) 38.7 in.)
ERC045VG- 781 x 987 mm 978/983 mm 585 mm (23.0 in.)
739/777 mm 1150 kg 1600 kg
ERC050VG (30.7 x (38.5/
(29.1/30.6 in.) (2535 lb) (3527 lb)
38.9 in.) 38.7 in.)
ERC22VG- 585 mm (23.0 in.)
842 x 987 mm 978/983 mm
ERC30VG 800/838 mm 1317 kg 1771 kg
(33.1 x (38.5/
(ERC045VG- (31.5/32.9 in.) (2903 lb) (3904 lb)
38.9 in.) 38.7 in.)
ERC060VG)
ERC065VG 928 x 987 mm 978/983 mm 585 mm (23.0 in.)
900/924 mm 1410 kg 1860 kg
(36.5 x (38.5/
(35.4/36.4 in.) (3108 lb) (4100 lb)
38.9 in.) 38.7 in.)
1010 x 1001/ 978/983 mm 585 mm (23.0 in.)
1550 kg 2000 kg
ERC32-35VG 987 mm (39.8 1006 mm (38.5/
(3417 lb) (4409 lb)
(ERC070VG) x 38.9 in.) (39.4/39.6 in.) 38.7 in.)
NOTE: Tolerances of the battery compartment are +3 and 0 mm (+0.12 and 0 in.). The battery size column
shows the size range that will permit the battery to still fit into a battery compartment.
NOTE: Battery compartment length is front to back. Width is side to side. The "length" dimension of the battery must
fit within the battery compartment front-to-back dimension with a clearance of 0 to 13 mm (0 to 0.5 in.) maximum.
Battery width must fit within the battery compartment side-to-side dimension.

WARNING
The battery must fit the battery compartment so that the battery restraint system will operate correctly. Use
only batteries with the correct length shown in this table. Adjust the spacer plate to prevent the battery
from moving more than 13 mm (0.5 in.) forward or backward.

4
8000 YRM 1374 Tilt Angles

Capacities
Item Specification
Hydraulic System (Full Mark on Dipstick)*
Drain and Refill 29.7 liter (31.4 qt)
Usable Oil 20.8 liter (22.0 qt)
Differential/Speed Reducer
ERC22-35VG (ERC045-070VG) 4.8 liter (5.1 qt)
Brake Fluid
ERC22-35VG (ERC045-070VG) 0.18 liter (0.4 pt)
Hydraulic Pump**
Displacement 22.0 cm 3 /rev (1.34 in. 3 /rev)
System Relief Pressure 20.6 MPa (2987.8 psi)
Max Peak Pressure 24.5 MPa (3553.4 psi)
Speed 300 to 3000 RPM
Inlet Pressure 20 to +49 kPa ( 3 to +7 psi)
*Check after all air is removed from the system and with the mast fully lowered.
**Oil temperature at 80 to 100°C (176 to 212°F)

Tilt Angles
Tilt Angles: Measure with lift truck on level ground and
in unloaded condition.

Forward Tolerance (Ref) Back Tolerance

10° +1°, 0.5° 5° +0°, 0.5°
5° +1°, 0.5° 5° +0°, 0.5°
5° +1°, 0.5° 4° +0°, 0.5°
NOTE: With reference to mast mounting assembly drawings, section B-B dimension "X" must not exceed 20 mm
(0.8 in.) in all rod end configurations.

Back tilt tolerance must be obtained for all rod end configurations.

In some truck/tire configurations, some rod end configurations may not achieve the "ref only" forward tilt tolerance.
But forward tilt is still satisfactory.

5
Mast Speeds 8000 YRM 1374

Maximum Carriage and Tilt Creep Rates

Hydraulic Oil Temperature/Mast Tilt Rate

Lift Truck Hydraulic Oil Maximum Vertical Creep Maximum Tilt Creep
Model Temperature at Carriage Mast Angle Cylinder Stroke
°C °F mm/min in./min Deg/Min mm/min in./min
20 68 2.2 0.086 0.10 0.88 0.035
30 86 3.3 0.130 0.15 1.32 0.05
All Models
40 104 6.3 0.247 0.29 2.56 0.10
50 122 10.0 0.394 0.47 4.14 0.16
60 140 14.6 0.575 0.68 5.99 0.24

Mast Speeds
Table 4. Lift/Lower Speed, Standard Performance, 36 Volts

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.51 m (1.67 ft) 0.57 m (1.87 ft) 0.51 m (1.67 ft) 0.30 m (0.98 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.52 m (1.70 ft) 0.47 m (1.54 ft) 0.30 m (0.98 ft)
ERC22VG FFL
(ERC045VG) Three-Stage
0.47 m (1.54 ft) 0.54 m (1.77 ft) 0.48 m (1.57 ft) 0.30 m (0.98 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.45 m (1.48 ft) 0.49 m (1.61 ft) 0.30 m (0.98 ft)
FFL
Two-Stage
0.51 m (1.67 ft) 0.57 m (1.87 ft) 0.51 m (1.67 ft) 0.28 m (0.92 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.54 m (1.77 ft) 0.47 m (1.54 ft) 0.29 m (0.95 ft)
ERC25VG FFL
(ERC050VG) Three-Stage
0.47 m (1.54 ft) 0.55 m (1.55 ft) 0.48 m (1.57 ft) 0.29 m (0.95 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.49 m (1.61 ft) 0.29 m (0.95 ft)
FFL
Two-Stage
0.51 m (1.67 ft) 0.58 m (1.90 ft) 0.51 m (1.67 ft) 0.27 m (0.89 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.55 m (1.55 ft) 0.47 m (1.54 ft) 0.29 m (0.95 ft)
FFL
ERC055VG
Three-Stage
0.47 m (1.54 ft) 0.56 m (1.84 ft) 0.48 m (1.57 ft) 0.28 m (0.92 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.49 m (1.61 ft) 0.29 m (0.95 ft)
FFL

6
8000 YRM 1374 Mast Speeds

Table 4. Lift/Lower Speed, Standard Performance, 36 Volts (Continued)

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.46 m (1.51 ft) 0.56 m (1.84 ft) 0.47 m (1.54 ft) 0.25 m (0.82 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.52 m (1.70 ft) 0.42 m (1.38 ft) 0.25 m (0.82 ft)
ERC30VG FFL
(ERC060VG) Three-Stage
0.40 m (1.31 ft) 0.53 m (1.74 ft) 0.43 m (1.41 ft) 0.25 m (0.82 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.49 m (1.61 ft) 0.29 m (0.95 ft)
FFL
Two-Stage
0.46 m (1.51 ft) 0.56 m (1.84 ft) 0.47 m (1.54 ft) 0.24 m (0.79 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.53 m (1.74 ft) 0.42 m (1.38 ft) 0.24 m (0.79 ft)
ERC32VG FFL
(ERC065VG) Three-Stage
0.40 m (1.31 ft) 0.54 m (1.77 ft) 0.43 m (1.41 ft) 0.24 m (0.79 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.49 m (1.61 ft) 0.29 m (0.95 ft)
FFL
Two-Stage
0.46 m (1.51 ft) 0.58 m (1.90 ft) 0.47 m (1.54 ft) 0.23 m (0.75 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.54 m (1.77 ft) 0.42 m (1.38 ft) 0.23 m (0.75 ft)
FFL
ERC35VG
Three-Stage
(ERC070VG) 0.40 m (1.31 ft) 0.56 m (1.84 ft) 0.43 m (1.41 ft) 0.23 m (0.75 ft)
FFL

Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.49 m (1.61 ft) 0.29 m (0.95 ft)
FFL

Table 5. Lift/Lower Speed, Standard Performance, 48 Volts

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.51 m (1.67 ft) 0.57 m (1.87 ft) 0.53 m (1.74 ft) 0.40 m (1.31 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.52 m (1.70 ft) 0.63 m (2.10 ft) 0.41 m (1.35 ft)
ERC22VG FFL
(ERC045VG) Three-Stage
0.47 m (1.54 ft) 0.54 m (1.77 ft) 0.63 m (2.10 ft) 0.40 m (1.35 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.45 m (1.48 ft) 0.63 m (2.10 ft) 0.40 m (1.35 ft)
FFL

7
Mast Speeds 8000 YRM 1374

Table 5. Lift/Lower Speed, Standard Performance, 48 Volts (Continued)

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.51 m (1.67 ft) 0.57 m (1.87 ft) 0.63 m (2.10 ft) 0.38 m (1.25 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.54 m (1.77 ft) 0.63 m (2.10 ft) 0.39 m (1.28 ft)
ERC25VG FFL
(ERC050VG) Three-Stage
0.47 m (1.54 ft) 0.55 m (1.55 ft) 0.63 m (2.10 ft) 0.39 m (1.28 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.63 m (2.10 ft) 0.38 m (1.25 ft)
FFL
Two-Stage
0.51 m (1.67 ft) 0.58 m (1.90 ft) 0.63 m (2.10 ft) 0.36 m (1.18 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.55 m (1.55 ft) 0.63 m (2.10 ft) 0.38 m (1.25 ft)
FFL
ERC055VG
Three-Stage
0.47 m (1.54 ft) 0.56 m (1.84 ft) 0.63 m (2.10 ft) 0.37 m (1.21 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.63 m (2.10 ft) 0.38 m (1.25 ft)
FFL
Two-Stage
0.46 m (1.51 ft) 0.56 m (1.84 ft) 0.59 m (1.94 ft) 0.33 m (1.10 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.52 m (1.70 ft) 0.55 m (1.80 ft) 0.33 m (1.10 ft)
ERC30VG FFL
(ERC060VG) Three-Stage
0.40 m (1.31 ft) 0.53 m (1.74 ft) 0.57 m (1.87 ft) 0.33 m (1.10 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.63 m (2.10 ft) 0.38 m (1.25 ft)
FFL
Two-Stage
0.46 m (1.51 ft) 0.57 m (1.87 ft) 0.59 m (1.94 ft) 0.32 m (1.05 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.53 m (1.74 ft) 0.55 m (1.80 ft) 0.32 m (1.05 ft)
ERC32VG FFL
(ERC065VG) Three-Stage
0.40 m (1.31 ft) 0.54 m (1.77 ft) 0.57 m (1.87 ft) 0.32 m (1.05 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.63 m (2.10 ft) 0.38 m (1.25 ft)
FFL

8
8000 YRM 1374 Mast Speeds

Table 5. Lift/Lower Speed, Standard Performance, 48 Volts (Continued)

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.46 m (1.51 ft) 0.58 m (1.90 ft) 0.59 m (1.94 ft) 0.31 m (1.02 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.54 m (1.77 ft) 0.55 m (1.80 ft) 0.31 m (1.02 ft)
FFL
ERC35VG
Three-Stage
(ERC070VG) 0.40 m (1.31 ft) 0.56 m (1.84 ft) 0.57 m (1.87 ft) 0.31 m (1.02 ft)
FFL

Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.63 m (2.10 ft) 0.38 m (1.25 ft)
FFL

Table 6. Lift/Lower Speed Enhanced Performance, 48 Volts

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.51 m (1.67 ft) 0.57 m (1.87 ft) 0.72 m (2.36 ft) 0.52 m (1.70 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.52 m (1.70 ft) 0.66 m (2.17 ft) 0.50 m (1.64 ft)
ERC22VG FFL
(ERC045VG) Three-Stage
0.47 m (1.54 ft) 0.54 m (1.77 ft) 0.68 m (2.23 ft) 0.51 m (1.67 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.45 m (1.48 ft) 0.69 m (2.26 ft) 0.51 m (1.67 ft)
FFL
Two-Stage
0.51 m (1.67 ft) 0.57 m (1.87 ft) 0.72 m (2.36 ft) 0.49 m (1.61 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.54 m (1.77 ft) 0.66 m (2.17 ft) 0.47 m (1.54 ft)
ERC25VG FFL
(ERC050VG) Three-Stage
0.47 m (1.54 ft) 0.55 m (1.80 ft) 0.68 m (2.23 ft) 0.48 m (1.57 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL
Two-Stage
0.51 m (1.67 ft) 0.58 m (1.90 ft) 0.72 m (2.36 ft) 0.47 m (1.54 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.55 m (1.80 ft) 0.66 m (2.17 ft) 0.45 m (1.48 ft)
FFL
ERC055VG
Three-Stage
0.47 m (1.54 ft) 0.56 m (1.84 ft) 0.68 m (2.23 ft) 0.46 m (1.51 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL

9
Mast Speeds 8000 YRM 1374

Table 6. Lift/Lower Speed Enhanced Performance, 48 Volts (Continued)

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.46 m (1.51 ft) 0.56 m (1.84 ft) 0.63 m (2.10 ft) 0.42 m (1.38 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.52 m (1.70 ft) 0.59 m (1.94 ft) 0.41 m (1.35 ft)
ERC30VG FFL
(ERC060VG) Three-Stage
0.40 m (1.31 ft) 0.53 m (1.74 ft) 0.60 m (1.97 ft) 0.41 m (1.35 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL
Two-Stage
0.46 m (1.51 ft) 0.57 m (1.87 ft) 0.63 m (2.10 ft) 0.40 m (1.31 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.53 m (1.74 ft) 0.59 m (1.94 ft) 0.39 m (1.28 ft)
ERC32VG FFL
(ERC065VG) Three-Stage
0.40 m (1.31 ft) 0.54 m (1.77 ft) 0.60 m (1.97 ft) 0.39 m (1.28 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL
Two-Stage
0.46 m (1.51 ft) 0.58 m (1.90 ft) 0.63 m (2.10 ft) 0.37 m (1.21 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.54 m (1.77 ft) 0.59 m (1.94 ft) 0.37 m (1.21 ft)
FFL
ERC35VG
Three-Stage
(ERC070VG) 0.40 m (1.31 ft) 0.56 m (1.84 ft) 0.60 m (1.97 ft) 0.37 m (1.21 ft)
FFL

Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL

Table 7. Lift/Lower Speed, Enhanced Performance, 80 Volts

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.51 m (1.67 ft) 0.57 m (1.87 ft) 0.72 m (2.36 ft) 0.52 m (1.70 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.52 m (1.70 ft) 0.66 m (2.17 ft) 0.50 m (1.64 ft)
ERC22VG FFL
(ERC045VG) Three-Stage
0.47 m (1.54 ft) 0.54 m (1.77 ft) 0.68 m (2.23 ft) 0.51 m (1.67 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.45 m (1.48 ft) 0.69 m (2.26 ft) 0.51 m (1.67 ft)
FFL

10
8000 YRM 1374 Mast Speeds

Table 7. Lift/Lower Speed, Enhanced Performance, 80 Volts (Continued)

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.51 m (1.67 ft) 0.57 m (1.87 ft) 0.72 m (2.36 ft) 0.49 m (1.61 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.54 m (1.77 ft) 0.66 m (2.17 ft) 0.47 m (1.54 ft)
ERC25VG FFL
(ERC050VG) Three-Stage
0.47 m (1.54 ft) 0.55 m (1.55 ft) 0.68 m (2.23 ft) 0.48 m (1.57 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL
Two-Stage
0.51 m (1.67 ft) 0.58 m (1.90 ft) 0.72 m (2.36 ft) 0.47 m (1.54 ft)
LFL
Two-Stage
0.46 m (1.51 ft) 0.55 m (1.55 ft) 0.66 m (2.17 ft) 0.45 m (1.48 ft)
FFL
ERC055VG
Three-Stage
0.47 m (1.54 ft) 0.56 m (1.84 ft) 0.68 m (1.57 ft) 0.46 m (0.92 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL
Two-Stage
0.46 m (1.51 ft) 0.56 m (1.84 ft) 0.63 m (2.10 ft) 0.42 m (1.38 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.52 m (1.70 ft) 0.59 m (1.94 ft) 0.41 m (1.35 ft)
ERC30VG FFL
(ERC060VG) Three-Stage
0.40 m (1.31 ft) 0.53 m (1.74 ft) 0.60 m (1.97 ft) 0.41 m (1.35 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL
Two-Stage
0.46 m (1.51 ft) 0.57 m (1.87 ft) 0.63 m (2.10 ft) 0.40 m (1.31 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.53 m (1.74 ft) 0.59 m (1.94 ft) 0.39 m (1.28 ft)
ERC32VG FFL
(ERC065VG) Three-Stage
0.40 m (1.31 ft) 0.53 m (1.74 ft) 0.60 m (1.97 ft) 0.39 m (1.28 ft)
FFL
Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL

11
Torque Specifications 8000 YRM 1374

Table 7. Lift/Lower Speed, Enhanced Performance, 80 Volts (Continued)

Lowering Speed m/sec (ft/sec) Lifting Speed m/sec (ft/sec)

Model Mast
No Load Rated Load No Load Rated Load
Two-Stage
0.46 m (1.51 ft) 0.58 m (1.90 ft) 0.63 m (2.10 ft) 0.37 m (1.21 ft)
LFL
Two-Stage
0.37 m (1.21 ft) 0.54 m (1.77 ft) 0.59 m (1.94 ft) 0.37 m (1.21 ft)
FFL
ERC35VG
Three-Stage
(ERC070VG) 0.40 m (1.31 ft) 0.56 m (1.84 ft) 0.60 m (1.97 ft) 0.37 m (1.21 ft)
FFL

Four-Stage
0.39 m (1.28 ft) 0.46 m (1.51 ft) 0.69 m (2.26 ft) 0.48 m (1.57 ft)
FFL

Torque Specifications
FRAME DIFFERENTIAL AND SPEED REDUCER
Overhead Guard Bearing Cap Capscrews for Differential Bearings (4)
Front Leg Capscrew 66 N•m (49 lbf ft) 225 to 270 N•m (166 to 199 lbf ft)
Rear Leg Capscrew 270 N•m (199 lbf ft)
Center Section Cover Capscrews
Counterweight 19 to 23 N•m (168 to 204 lbf in)
Upper Capscrew 755 N•m (557 lbf ft)
Lower Capscrew 90 N•m (67 lbf ft)

Traction Motor to Mounting Flange

38 to 48 N•m (28 to 35 lbf ft)

DRIVE AXLE
Wheel Nuts
340 to 380 N•m (251 to 280 lbf ft)

Axle Shaft to Drive Hub Capscrews M12 ×

1.75 × 35 (16 each side)
90 to 99 N•m (66 to 73 lbf ft)

Drive Axle Mounting Bolts

755 to 830 N•m (557 to 612 lbf ft)

Axle Hangers to Drive Axle Housing Capscrews

Figure 1. Tightening Sequence - Hub Capscrews
90 to 99 N•m (66 to 73 lbf ft)

Brake Assembly to Axle Mount Capscrews

255 to 306 N•m ( lbf ft)

12
8000 YRM 1374 Torque Specifications

Differential Case Half Capscrews (Speed Reducer) Brake Pedal Lock Nut
125 to 145 N•m (92 to 107 lbf ft) 15 to 17 N•m (133 to 150 lbf in)

Differential Assembly Capscrews (Speed Reducer) Brake Pedal Assembly to Bracket Capscrew
152 to 167 N•m (112 to 123 lbf ft) 165 N•m (122 lbf ft)

Bearing Retainer Capscrews (Speed Reducer) STEERING AXLE

19 to 23 N•m (168 to 204 lbf in)
Pinion Nut (Speed Reducer)
Initial Torque 530 to 645 N•m (391 to 476 lbf ft)
Final Torque 370 to 410 N•m (273 to 302 lbf ft)
Pinion Shaft Rotating Torque (Speed Reducer)
4 to 6 N•m (35 to 53 lbf in)
BRAKE SYSTEM
Back Plate Lock Bolts
255 to 306 N•m (188 to 226 lbf ft)
Axle to Mount Brackets Capscrews
90 N•m (66 lbf ft)
Steering Cylinder to Axle Capscrews
225 to 280 N•m (166 to 206 lbf ft)
Bearing Cap Capscrews
44 N•m (32 lbf ft)
Castle Nut, Wheel Nut (2) Initial
68 N•m (50 lbf ft)
while rotating wheel. Loosen, then
3 N•m (25 lbf in)

Castle Nut to Tie Rod Assembly

163 N•m (120 lbf ft)

MASTS
Sideshift Carriage
Cylinder Retainer Screws 325 ±30 N•m
(240 ±25 lbf ft)
Lower Mounting Hook Capscrews 165
±15 N•m (120 ±12 lbf ft)
Backrest to Carriage Capscrews 195 N•m (144 lbf ft)

Capscrews, Hanger Caps Mast to Mount Pivot Pins

270 N•m (199 lbf ft)

Main Lift Cylinder Mount Capscrews

Figure 2. Tightening Sequence - Lock Bolts 40 N•m (30 lbf ft)

Wheel Bearing Lock Nut Lowering Control Valve Housing to Mast

Alignment 14 to 18 N•m (124 to 159 lbf in) Capscrews
Bearing Seat 175 to 215 N•m (129 to 159 lbf ft) 18 N•m (159 lbf in)
Bearing Preload and Final 14 to 18 N•m
Sheave Assembly Capscrews (13)
(124 to 159 lbf in)
66 N•m (49 lbf ft)
Wheel Cylinder to Back Plate Capscrew
Header Hose Clamp Hardware (12)
18 to 27 N•m (159 to 239 lbf in)
8 N•m (71 lbf in)
Master Cylinder Push Rod Lock Nut
Free Lift Cylinder Bracket Capscrews
15 to 17 N•m (133 to 150 lbf in)
53 N•m (39 lbf ft)
Master Cylinder to Mounting Plate Nuts
Header Hose Strap Clamp Capscrews
19 N•m (168 lbf in)
4-Stage Full Free-Lift
Brake Sensor 18 N•m (13 lbf ft)
23 to 28 N•m (203 to 247 lbf in)

13
Torque Specifications 8000 YRM 1374

Hose Sheave Axle Capscrews and Sheave Suction Strainer

Nuts 4-Stage Full Free-Lift 135 N•m (100 lbf ft)
57 N•m (39 lbf ft)
Filter Housing Capscrews
Roller Guide Capscrews and Nuts 4-Stage 10 N•m (86 lbf in)
Full Free-Lift
8 N•m (71 lbf in) Fitting
45 N•m (33 lbf ft)
Intermediate Channel Block Capscrews
4-Stage Full Free-Lift Tank Level Sensor
18 N•m (13 lbf ft) 45 N•m (33 lbf ft)

Tilt Rod End Capscrews (2) Pressure Switch to Filter Housing

38 N•m (28 lbf ft) 25 N•m (221 lbf in)

Tilt Cylinder Mount to Outer Mast Capscrew Breather Adapter Mounting Capscrews
90 N•m (66 lbf ft) 25 N•m (221 lbf in)

TILT CYLINDERS HYDRAULIC CONTROL VALVES

Tilt Rod End Capscrews (2) Manual Valve

38 N•m (28 lbf ft)
Tie Rod Nuts
Tilt Cylinder Mount to Outer Mast Capscrew 18 to 20 N•m (156 to 180 lbf in)
90 N•m (66 lbf ft)
Position Sensor Connector Nut
HYDRAULIC PUMP AND MOTOR 18 to 20 N•m (156 to 180 lbf in)

Motor Mount Capscrews Steer Load Sense Fitting

12 N•m (106 lbf in) 16 N•m (142 lbf in)

Pump to Motor Capscrews Diagnostic Fitting

25 N•m (221 lbf in) 16 N•m (142 lbf in)

Pump Flange Head Screws Main Relief Valve

88 to 98 N•m (65 to 72 lbf ft) 27 N•m (20 lbf ft)

Coupling Setscrews Compensator Plug

11 to 13 N•m (97 to 115 lbf in) 47 N•m (35 lbf ft)

Pressure Line Fitting to Hydraulic Pump Small Port Plugs

49 to 59 N•m (36 to 44 lbf ft) 13.5 N•m (119 lbf in)

Suction Hose Adapter to Hydraulic Pump Medium Port Plugs

91 to 100 N•m (67 to 74 lbf ft) 65 N•m (48 lbf ft)

Motor Power Cable Nuts Large Port Plugs

24 N•m (212 lbf in) 60 to 72 N•m (44 to 53 lbf ft)

Manual Lowering Valve

HYDRAULIC TANK
54 N•m (40 lbf ft)
Drain Plug
Lift Port Plug - Long
40 N•m (30 lbf ft)
27 N•m (20 lbf ft)
Temperature Sensor
Lift Port Plug - Short
19 to 21 N•m (168 to 186 lbf in)
54 N•m (40 lbf ft)

14
8000 YRM 1374 Adhesives and Sealants

Tilt Relief Cartridge Manual Lowering Valve

27 N•m (20 lbf ft) 54 N•m (40 lbf ft)

End Auxiliary Port Plugs Tilt Relief Valve

14 N•m (124 lbf in) 27 N•m (20 lbf ft)

Position Sensor Capscrews Tilt Section Plug

4.7 N•m (42 lbf in) 27 N•m (20 lbf ft)

Spool Lock Solenoid Lift Section Plug

7.5 N•m (66 lbf in) 27 N•m (20 lbf ft)

Manual Handles and Levers Pilot Cartridge

65 N•m (45 lbf ft)
Outer Capscrews
1.36 to 1.65 N•m (11.9 to 14.6 lbf in) Connector Jam Nuts
7 to 11 N•m (62 to 97 lbf in)
Manual Valve Covers
Solenoids
Lower Cover Capscrews 5 N•m (48 lbf in)
2.82 to 3.16 N•m (24.95 to 27.97 lbf in)
ELECTRICAL SYSTEM
Front Cover Capscrews
2.82 to 3.16 N•m (24.95 to 27.97 lbf in) Controller Power Cable Capscrews M8 x 1.25 (10)
18 to 21 N•m (159 to 186 lbf in)
E-Hydraulic Valve
Traction Motor Power Cable Capscrews (3)
Tie Rod Nuts 10 N•m (89 lbf in)
19 to 22 N•m (168 to 195 lbf in)
Hydraulic Pump Motor Capscrews (3)
Elbow Fitting 16 N•m (142 lbf in)
16 N•m (142 lbf in)
Static Strap Capscrew (1)
Main Relief Valve 15 to 17 N•m (133 to 150 lbf in)
27 N•m (20 lbf ft)
Battery Connector to Line Contactor Nut (1)
Port Option Plug 14 to 15 N•m (124 to 133 lbf in)
54 N•m (40 lbf ft)

Adhesives and Sealants

Yale Part No. Loctite® Part No. Description Size
520042831 515 HCE-98 Adhesive
504232260 24231 Removable Threadlock (Blue) 50 ml (1.7 oz)

15
1300 YRM 1366 Drive Axle Repair

General
This section has the repair procedures for the drive axle/speed reducer/differential.

Drive Axle Repair

REMOVE
WARNING
PUTTING THE LIFT TRUCK ON BLOCKS
The lift truck must be put on blocks for some
types of maintenance and repair. The removal
of the mast, drive axle, battery, or counterweight
assemblies will cause large changes in the center
of gravity. When the lift truck is put on blocks, put
additional blocks in the following positions:
• If the mast and drive axle are removed, put blocks
under the counterweight so the lift truck cannot
fall backward.
• If the counterweight is removed, put blocks under
the mast so that the lift truck cannot fall forward.
Put the lift truck on blocks on a solid, even, and
level surface. Verify the blocks or stands have
enough capacity to hold the lift truck. Use ad-
ditional blocks next to the tires as necessary to
prevent movement of the lift truck. Verify the lifting
devices used during repairs can lift the weight of
the parts and assemblies.
Periodic Maintenance 8000 YRM 1442 for lift truck
models
• ERC16-20VA (ERC030-040VA) (A969)
3. Remove the covers or plates and rollers from bot-
tom of battery compartment. See Frame 100 YRM
1342 for procedures.
4. Remove the mast assembly. See one of the follow-
ing service manuals for procedures.
Mast Repair, 2-, 3-, and 4-Stage Masts 4000 YRM
1338 for lift truck models
• ERC22-35VG (ERC045-070VG) (A968)
Mast Repair, 2- and 3-Stage Masts 4000 YRM
1441 for lift truck models
• ERC16-20VA (ERC030-040VA) (A969)
5. Disconnect the brake line connecting the master
cylinder to the manifold located on top of the drive
axle assembly. See Figure 1.

See the Operating Manual or Periodic Maintenance

section for your lift truck model, for the procedures
to put the lift truck on blocks.

1. Place the lift truck on blocks. The procedure for

placing the lift truck on blocks may be found in the
Operating Manual or one of the following service
manuals

Periodic Maintenance 8000 YRM 1364 for lift truck

models
• ERC22-35VG (ERC045-070VG) (A968)

Periodic Maintenance 8000 YRM 1442 for lift truck

models NOTE: LIFT TRUCK MODELS ERC22-35VG
• ERC16-20VA (ERC030-040VA) (A969) (ERC045-070VG) (A968) SHOWN. LIFT TRUCK
MODELS ERC16-20VA (ERC030-040VA) (A969) ARE
2. Remove the battery from the lift truck. See How to SIMILAR.
Change Battery in the Operating Manual or
1. JAM NUT
Periodic Maintenance 8000 YRM 1364 for lift truck 2. PARKING BRAKE CABLE
models 3. BRAKE LINE
• ERC22-35VG (ERC045-070VG) (A968)
Figure 1. Brake Line Removal

1
Drive Axle Repair 1300 YRM 1366

6. Loosen the jam nuts and remove the parking brake
cables from the brackets. See Figure 1.
7. Remove the drain plug and drain the oil from the
drive axle. See Figure 2.
See Brake System 1800 YRM 1359 for lift truck
models
• ERC22-35VG (ERC045-070VG) (A968)
See Brake System 1800 YRM 1438 for lift truck
models
• ERC16-20VA (ERC030-040VA) (A969)

NOTE: In Step 11 and Step 12 make sure NOT to lift

the tires off the surface.

NOTE: Use a lift truck to support drive axle and trac-

tion motor as a unit or use a transmission jack under
the traction motor and a floor jack under the drive axle
during removal.

11. Slide floor jack under the drive axle assembly differ-
ential. Raise floor jack until it supports the weight
NOTE: DRIVE AXLE FOR LIFT TRUCK MODELS of the drive axle assembly.
ERC22-35VG (ERC045-070VG) (A968) SHOWN.
NOTE: The traction motors are in different configura-
DRIVE AXLE FOR LIFT TRUCK MODELS ERC16-
tions for different applications of the lift trucks. Trac-
20VA (ERC030-040VA) (A969) IS SIMILAR.
tion motors weigh approximately 90 to 140 kg (200 to
1. DRAIN PLUG 310 lb). Make sure transmission jack has capacity to
2. AXLE MOUNTING BOLT hold traction motor.
3. WASHER
4. NUT 12. Slide transmission jack under traction motor. Raise
5. DRIVE AXLE ASSEMBLY transmission jack until it supports the weight of the
traction motor.
Figure 2. Drive Axle
13. Remove the four axle mounting bolts, washers and
NOTE: Tag electrical connectors during removal to aid
nuts from the drive axle assembly. See Figure 2.
in installation.
NOTE: Remove drive axle and traction motor as a sin-
8. Tag and disconnect power cable from traction mo-
gle unit.
tor.
14. Roll the floor jack and transmission jack with drive
NOTE: Perform Step 9 only if lift truck is equipped with
axle and traction motor from underneath the lift
optional drip shield.
truck.
9. Remove capscrews, nuts, and drip shield from
NOTE: Forklift trucks with 4-Stage Quad Mast will have
frame, allowing access to traction motor.
an optional spacer between the drive axle mount and
NOTE: Perform Step 10 if lift truck is equipped with an the frame’s mounting bracket.
automatic park brake.
15. If lift truck is equipped with a 4-Stage Quad Mast,
10. Disconnect automatic park brake from traction mo- remove the spacer from the drive axle mount. Re-
tor. See Figure 3. peat for other side. See Figure 4.

2
1300 YRM 1366 Drive Axle Repair

NOTE: TRACTION MOTOR ARRANGEMENT FOR LIFT TRUCK MODELS ERC22-35VG (ERC045-070VG) (A968)
SHOWN. TRACTION MOTOR ARRANGEMENT FOR LIFT TRUCK MODELS ERC16-20VA (ERC030-040VA)
(A969) IS SIMILAR.
A. TRACTION MOTOR B. TRACTION MOTOR WITH OPTIONAL
AUTOMATIC PARK BRAKE
1. TRACTION MOTOR 3. DRIVE AXLE
2. AUTOMATIC PARK BRAKE

Figure 3. Traction Motor

3
Drive Axle Repair
1. DRIVE AXLE MOUNT
2. SPACER
3. FRAME MOUNTING BRACKET
Figure 4. Optional Spacer for 4-Stage Quad Mast
16. Remove capscrews from mounting flange and trac-
tion motor. See Figure 5.
17. Use pry bar, as necessary, to separate mounting
flange and traction motor. See Figure 5.
18. Remove and discard O-ring from traction motor.
See Figure 5. Set traction motor aside.
19. Use a lifting device to raise the drive axle enough
to lift the wheels off the floor. Remove the floor jack
from under the drive axle.
4
1300 YRM 1366
20. Place blocks under the center section assembly,
and remove the lifting device.
21. Remove the wheels.
DISASSEMBLE
1. Remove capscrews, axle shaft, bearing locknut,
bearing lock washer, wheel bearing washer, and
hub assembly from the hanger assembly. Discard
the bearing lock washer. See Figure 6.
2. Remove outer bearing cone from the hub. See Fig-
ure 6.
3. Remove the inner seal, inner bearing cone, and
outer seal from the hub. Discard the inner and outer
seals. See Figure 6.
NOTE: Locking feature of lock bolts is a ONE TIME
ONLY. Be sure to discard lock bolts after removal.
4. Remove eight lock bolts and brake assembly from
the hanger assembly. See Figure 6. Discard the
lock bolts.
NOTE: Perform Step 5 for lift truck models ERC22-
35VG (ERC045-070VG) (A968).
5. Remove seven capscrews, seven washers, and the
hanger assembly from the center section assembly.
See Figure 6.
NOTE: Perform Step 6 for lift truck models ERC16-
20VA (ERC030-040VA) (A969).
6. Remove six capscrews, six washers, and the
hanger assembly from the center section assem-
bly. See Figure 6.
1300 YRM 1366 Drive Axle Repair

NOTE: DRIVE AXLE AND TRACTION MOTOR ARRANGEMENT FOR LIFT TRUCK MODELS ERC22-35VG
(ERC045-070VG) (A968) SHOWN. DRIVE AXLE AND TRACTION MOTOR ARRANGEMENT FOR LIFT TRUCK
MODELS ERC16-20VA (ERC030-040VA) (A969) IS SIMILAR.
1. TRACTION MOTOR 4. O-RING
2. MOUNTING FLANGE 5. PRY POINT
3. CAPSCREW

Figure 5. Drive Axle and Traction Motor

5
Drive Axle Repair 1300 YRM 1366

NOTE: DRIVE AXLE ARRANGEMENT FOR LIFT TRUCK MODELS ERC22-35VG (ERC045-070VG) (A968)
SHOWN. DRIVE AXLE ARRANGEMENT FOR LIFT TRUCK MODELS ERC16-20VA (ERC030-040VA) (A969) IS
SIMILAR.
1. CAPSCREW 10. INNER BEARING CUP
2. AXLE SHAFT 11. INNER BEARING CONE
3. BEARING LOCKNUT 12. INNER SEAL
4. BEARING LOCK WASHER 13. LOCK BOLT
5. WHEEL BEARING WASHER 14. BRAKE ASSEMBLY
6. OUTER BEARING CONE 15. WASHER
7. OUTER BEARING CUP 16. L.H. HANGER
8. HUB 17. CENTER SECTION ASSEMBLY
9. OUTER SEAL

Figure 6. Drive Axle

6
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