1 ITEM DESCRIPTION

8 R 207 8 R 207 2 8 R 207

23A 23B 23C 5 R 202

64

8 R 040
8 R 100
1.25 YR 208 1.25 YR 208
24 25 1. COMPUTER

CN 22
2 R 210 1 2 R 210 0.85 LR 516 2
1.25 R 206 1.25 R 206 1 1 1 1 2 2. INSTRUMENT PANEL

M6

M6
2
1
2
1
2 RW 211 2 2 RW 211

2
1

2
1
2 2 2 0.85 B 783 1 2A. SWITCH PANEL (LEFT)
7.5A 7.5A 7.5A 10A 10A 3 26

15 R 070

15 W 071
CN C3 2A1. TRAVEL MODE SWITCH

1.25 YR 208
1.25 LR 205

1.25 R 226
1.25 RW 203
0.85 RG 212 4 0.85 RG 212

8 R 204
8 R 207
2A2. WORK MODE SWITCH

0.85 LR 516
0.85 RL 214

0.85 RY 213

0.85 RG 212

2 RW 211

2 R 210

0.85 B 783
0.85 RY 213 5 0.85 RY 213

9 10 11 12 13 14
6
CN C2 CN C1 CN C0 2A3. AUTO MODE SWITCH
0.85 RL 214 6 0.85 RL 214
F6 F5 F7 F10 F17 F8 F20 F4 F3 F2 F16 F15 F18 F19 F9 F14 F13 F1 F12 F11

5
1 2
2A4. SOFT/HARD SWITCH
53 20A 15A 20A 10A 10A 10A 10A 10A 20A 20A 15A 15A 15A 10A 10A 5A 20A 10A 10A 10A

4
15 W 071 15 R 072 2A5. FREE SWING SWITCH

CN 26
CN 20
2B. SWITCH PANEL (RIGHT)
CN 18

BrW 250

0.85 RY 229

RW 220

R 221
1.25 GR 310

LR 380

1.25 GrR 330

GR 260

BrR 230

1.25 LgR 350

0.85 OR 375

0.85 VR 370

0.85 BrR 360

1.25 LW 340
VW 280

VR 240

GW 290

0.85 YW 270

2
OW 300

1
1.25 W 320

CN A0
2B1. BZ STOP SWITCH

3
6
27

1.25 GR 310
0.85 LR 515

1.25 W 322
1
2
3
4
5
6

5
2B2. SWING LOCK SWITCH

2
1 2

1.25 W 325

4
2B3. ENGINE STOP SWITCH

1
28

WR 548
BrR 547
BG 605
LR 380
0.85 OR 375
WR 533
1.258 703
GY 455
0.85 B 782

R 222

7
1
1.25 RW 203 2B4. WORKING LAMP SWITCH

R 223
1.25 LR 205 15 LR 070 2B5. WIPER SWITCH
1.25 R 206 1 1.25 R 206
M6 M6 M6 2B6. WASHER SWITCH
LgR 540 2 LgR 540 8 R 204 5 R 202 2C. MONITOR DISPLAY
WR 541 WR 541 3 WR 541 M6 M6 M6
60 R 001 60 R 201 60 R 200 60 B 799 2D. HOUR METER
GrR 010 4 GrR 010 M10 M10 M8
LgR 540
M8
M10 M10 M10 M10
2E. BUZZER
0. 85 RY 229 BrR 543 BrR 543 5 BrR 543
M4
+ - + - 3. RADIO AM/FM STEREO
YR 830 6 YR 830
GY 455
OW 300 7 OW 300
WR 541
M4 29 4.
5.
LIMIT SWITCH (GATE)
WARNING CHG. SWITCH
OW 301 1 OW 301 1 12V 12V

CN L0
8
6. THROTTLE VOLUM

WR 533

1
2
VR 841 9 VR 841 VR 841 2 VR 841 2
VW 842 10 VW 842 VW 842 3 7. KEY SWITCH
2 PWB ILLUMINATION
30A 30B 8. OPT. LINE SW (MULTI PURPOSE)

BrR 544
1.25 YR 208
11 1
35A

1
0.85 VG 469 0.85 B 783 9. OPT. LINE SW (OPT. 2 SPEED)
CN 5 CN 6 12

6
CN C5 0.85 B 782 10. HORN SWITCH
IGN 1.25 W IGN 1.25 W 1 1.25 W 322 13

5
1
2A 1.25 B 779

1
11. OPTION SOL V CONTROL (L)

CN B7
CN 30
B+ 2 R B+ R 2 R 221 14
1

4
OW 302

2
12. ONE TOUCH IDLE

CN L1
1 2 3 4 5 6 7 8 17 18 19 20 21 22 23 24 25 26 2A1 TRAVEL MODE BrG BrG 3 BrG 441

10 11 12 13 14 15 16 17 18 19 20
3 TRAVEL MODE

9
2

010, 543, 830

3
VR 842

1
2
3
1.25 YR 208
9 10 11 12 13 14 15 16 27 28 29 30 31 32 33 34 35 36
1 2A2 WORK MODE 4 VY WORK MODE VY 4 VY 440 1 2 13. OPTION SOL V CONTROL (R)

2
t C

040, 100
2A3 SOFT/HARD 5 WG CUSHION WG 5 WG 446 0.85 BO 425 1 14. THERMISTOR
31

1
7
CN G2 14A. EVA SENSOR

1.25 B 77 9
60 B 799
210, 211, 212, 213, 214, 515
15 R 072
FREE SWING 6 VG FREE SWING VG 6 VG 447 0.85 OL 415 2

CN 5
35B

0.85 VG 469
6
2A4 SWING PRIORITY 7 GrR SWING PRIORITY GrR 7 VG 445 14B. BLOWER AMP

1
2
5

CN B9

CN G0
CN 12

CN C9
2A5 OG OG 8 OG 442 1 BrR 544 14C. BLOWER MOTOR

1
AUTO MODE 8 AUDIO MODE

1
BZ STOP 9 YG BZ STOP YG 9 YG 443 2 BrW 545 38 14D. BLOWER OFF RELAY

2
FILTER GND

2
36

2
POWER 24V 10 1.25 LgR 351 RXD 10 PW RXD PW 10 PW 583 3 14E. MOTOR-ACT (AIR-MIX)
5V

WR 533
1

4
1.25 LgR 350 PL PL PL 584 WR 980 2 OW 300 1 OW 300 OW 300
2 TXD 11 TXD 11 4 14F. MOTOR-ACT (MODE)
0.85 WY 400 2

3
BrR 840 2 BrR 840 BrR 840 2
CONTROL 24V 4 1.25 W 320 SWING LOCK 12 LY SWING LOCK LY 12 LY 444 5 W 981 1
G 464 3
0.85 WL 410 3 32A 14G. MOTOR-ACT (AIR-CHG)

2
12 1.25 W 321 WR WR WR 531 6 G 464
WORKING LAMP 13 WORKING LAMP 13 0.85 BW 420 1 15. HEATER

1.25 BG 601
0.85 BG 621
BrG 461

1
GND 1 1.25 BG 600 BrR BrR 0.85 BrR 501 4
ENG. STOP 14 ENG. STOP 14 16. AIR CONDITIONNER
39

010, 543, 830, 980

0.85 BL 422
0.85 BY 421

0.85 LY 402
0.85 Y 401
GND 9 LY 435 5 LY 435
1.25 BG 601 WASHER 15 GrR WASHER GrR 15 GrR 520 17. HEATER CONTROL PANEL
2B

CN D0
BG 655 6 BG 655

1
GND 3 16 WIPER (INT) LR 16 LR 521 18. AIR CONDITIONNING CONTROL PANEL

6
3

3
2B1

CN23

2
GND 11 17 WIPER (CNT) YR 17 YR 522
19. SUNLOAD SENSOR

2
5
GND 5 2B2 LR WINDOW L/SW VR 18 VR 523 W 981 1
CPU WIPER (INT) 18 2 20. DC-DC (24V-12V) CONVERTER

4
LY 435

1
2B3
GND 13
2B4
WIPER (CNT) 19 YR ALTERNATOR BrW 19 BrW 545 BrW 545
BG 655 1 37A 21. CIGARETTE LIGHTER
PWM 2 OUT 14 YR 940 WINDOW L/SW. 20 VR GND 1.25 BG 20 1.25 BG 602 1.25 BG 602 0.85 Y 401 2

1
4
CN B1
22A. RELAY-HORN
PWM PWM 2 RET 6 BY 941 2B5 ALTERNATOR. 21 BrW 1.25 BG 610 1.25 YR 208 1 1.25 YR 208 1 2 0.85 YL 411 3 32B

2
5
22B. RELAY-WORKING LIGHT

VR 524

CN G1
CN D4
BG
CN Q1
2B6 1.25 BG 0.85 BY 421 1

1
NOT USED 16 GND 22 1.25 GrR 330 2 1.25 GrR 330

3
6
22C. RELAY-ENGINE STOP

1
1
2
GND 3 CN G2

2
PWM 2 OUT 15 2 0.85 GR 2 0.85 GR
D/A PWM
23A. MAIN FUSE

CN D1
PWM2 RET 7 BP 690 4 BP 690
8 BIT 1 0.85 B 1 0.85 B
62

1
23B. MAIN FUSE
59

1
2
5

3
2 B 700

CN P0
2 STAGE RELIEF 8 YW 802 1.25 B 700

2
PROTECT 6 2 BG 600 OW 300 1 23C. MAIN FUSE
1.25 BG 600

G 464
BG 656

CN G1
1 0.85 BrR 6 0.85 BrR 360 435, 461, 464, 840 BrR 840 24. BOX FUSE

1
2

CN Q0
2 WR GrR 14 GrR 520 G 464 3 G 464 25. BOX FUSE

2
2
1

0.85 B
11 12 13 14 15 16 17 18 19 20 21 22
24VB LR 12 LR 521

9 10
BrG 451 4 BrG 461 0.85 LY 402 2 26. FUSE
2C 5V YR 13 YR 522 0.85 BG 660 1
33
40 LY 435 LY 435 LY 435 2 0.85 GW 412 3 27. GRIDHEATER RELAY

CN P4
4.7K 24V - 10W 5
VR 3 VR 523 0.85 GL 413 2 37B 0.85 BL 422 1

8
SPARE 1 (PNP) 17 FPC BG 655 6 BG 655 BG 655 1 28. BLOCK TERMINAL

2
1
0.85 GR 11 0.85 GR 892

CN P8
29. RELAY BATTERY

2
FREE SWING 18 GW 810
2E VW 2 VW 525

CN B3

CN D2
30A. BATTERY

1
WARNING BUZZER 19 W 820

1
WR 1 WR 390 2 B 700

3
30B. BATTERY

2
SPARE 2 (PNP) 21

2
LW 7 LW 972

BG 655
3
VW 2 VW 2 BG 600

8
1 31. HYDRAULIC OIL TEMPERATURE SENSOR

6
SPARE 3 (PNP) 22 BL 8 BL 973

2
3 BG 1 BG 210, 211, 212, 213, 214, 515

CN P3
32A. PRESSURE SENSOR (P1)

5
SWING BRAKE 27 VW 800 YW 9 YW 970
2 BG 655 60 B 799 60 B 799

6
32B. PRESSURE SENSOR (P2) (YELLOW BAND)

4
2 STAGE TRAVEL 28 LW 801 BY 10 BY 971
2D BG 690 1.25 B 779 1.25 B 779

CN 11
33. PRESSURE SENSOR (NEGA-CONT)

3
CUSHION CONTROL 29 LgW 803 WV WV 930

1
4

3
0.85 BG 660 15 R 072

CN P9

1.25 B 779
1
1

4
BG 652
34. ENGINE

2
SWING PRIORITY 30 OR 811 BW 5 BW 720

2
58 43 BG 652 60 R 202

2
BrY 432 2 34A. ALTERNATOR

1
SWING SHUT OFF 31 BrW 804

BW 721
WV 931
BG 650

1
IMMOBILIZER 32 LR 559 WR 1 WR 34B. STARTER MOTOR

CN B0
B 752
34

1
BATTERY RELAY 20 WR 541 VW VW WV 931 1 34C. FUEL SHUTOFF RELAY

CN 13
2 B 767

9 10 11 12 13 14
6

2
VARIABLE ISC 23 0.85 YL 482 1 VR VR 3 VR BW 721 2 1 2 34D. VP44 FUEL PUMP

1
B 780

CN28
5
SWITCHED DROP 36 0.85 GL 483 IC REGULATOR
3 BG BG 4 BG B 781 34A 34E. PRIME PUM MOTOR

5
2
4
CCW / ISC3 24 0.85 BrY 508 CN B8

2
1
2 BL (SPK: L-) 5 BL 1.25 B 740 34F. ENGINE SPEED SENSOR

3
6
CW / ISC2 26 0.85 YG 507 REGUL. COIL
LW (SPK: L+) 6 LW 34G. ENGINE POSITION SENSOR
0.85 YG 506

GrR 110
BrR 111
ISC DECR. 33 BG 650 1

CN P7
BY (SPK: R-) 7 BY 34H. OIL PRESSURE SENSOR
1
41

2 BG 600
0.85 WG 505

3
ISC INCR. 34 1.25 BG 610 LG 430 2

2
YW (SPK: R+) 8 YW 34J. BOOST PRESSURE SENSOR

2 B 700
PROTECT 25 BrY 566
55 3
8 57

8
A/C CONT. BG 603 2

2
1.25 W 325 2 BG 630

3
34K. COOLANT TEMPERATURE SENSOR

60 B 799
1 24V 100A

CN C6
35 W
2

CN 29
BG 604 3

7
5V NOT USE

1
7
WR 571 2 BY 631

1
24 V 2 34L. AIR TEMPERATURE SENSOR
BG 605 BG 605 4
6

LG 570

BG 651

2
3 34M. WIF SENSOR
5

9 10 11 12 13
BG 620 G1, G2
5

6
P 585 M8 M8
4 35A. VALVE (SECOND OPTION (R))
0.85 BG 635 6 M8
1
CN 6

010, 543, 830, 980

4

5
PG 586 5 8 R 100 8 R 100 B+ 35B. VALVE (SECOND OPTION (L))

600, 650, 652, 660, 690, 700

4
BP 587

CN P1
6 36. VALVE (OPTION 2 SPEED)

1.25 B 700

1.25 B 701
1.25 B 703
7 BG 651 1
37A. BREAKER/CRUSHER PILOT PRESSURE SWITCH
BG 620
42

2 3
8 LG 431 2

B 702
B 718
B 719
37B. BREAKER PILOT PRESSURE

8
1 BY M5
61 1.25 B 700 1 BrR 543 BrR 543 38. CLUTCH SWITCH

CN C7
D+

1
7
CN 7 R 2

1
YW B 710 2 39. MAGNET CLUTCH
CN 1

2
V REF B 711 3 40. FUEL SENSOR
1 2 3 4 010, 543
3 60 B 713 4 44 41. UPPER PILOT PRESSURE (YELLOW BAND)

CN P5
1K Ω 100 Ω 1K Ω
0.85 BG 635 54 5 6 7 8 9 WIPER SW. IN (INT) 11 LR
B 715 5 040, 100 60 R 002 30 TERMINAL
M 42. TRAVEL PILOT PRESSURE SWITCH

2
1
A WIPER SW. IN (CNT) 12 YR M10
THERMO SENSOR (0) 6 0.85 OL 415 0.85 RY 229
B B 716 6 43. SWING PILOT PRESSURE
WASHER SW. IN 13 GrR
A GND 13 0.85 BO 425 0.85 P 595

GrR 011
C WASHER CONT. (+) 2 WV 8 R 041 50 TERMINAL 44. STARTER RELAY
8 R 040
34C

B 781
B

FUEL SENSOR 14 0.85 GL 413 0.85 V 596

9 10 11 12 13 14 15 16 17 18
8
D 45. SIX SOLENOID VALVE BANK
CN 31

M5

A
B
C

M6
J

WASHER CONT. (-) BW M6

3
45

WR 391
1

YW 970
THERMO SENSOR (W) 15 BL

LW 972
BY 971
D

H
A

BL 973

7
1
4

830, 980
E 45A. PILOT PRESSURE CONTROL (BLUE BAND)

R 222

B 710
POWER (24 V) IN 1 0.85 BrR

CN9
L
G

A VDC 3 0.85 WY 400

E

2 LW

5
2
F GrR 010 45B. SWING BRAKE (PINK BAND)

6
F

1.25 B

CN E0
GND 10

2
1
P1 SIG 1 0.85 WL 410

3
G

5
6
WINDOW CONTROL 9 45C. 2 STAGE TRAVEL (RED BAND)

CN 27
P2 SIG 9 0.85 YL 411
H B 780 45D. POWER BOOST (YELLOW BAND)
8
3
9
4
6
2
1
7
5
REV. SIG. 7 VW
45A

CN P6
N1 SIG 10 0.85 L 412 YR 830 1
J 8 VR 45E. CUSHION CONTROL (LIGHT GREEN BAND)

VP44 POWER
FUEL SHUTOFF
BATTERY (-)
VP44 POWER
STOP SIG.

2
1
A GND 2 0.85 BW 420 B 760 2 34B

4
THROTTLE (5V)
WINDOW LIMIT SW. 4 45F. SWING SHUT-OFF (GREEN BAND)
11 CN C4
5 GW

3
1.25 LG 590 J1939 (CAN) + 46. TRAVEL ALARM

CN E2
WIPER MOTOR (CW) A
SPARE9 (A/D) 4
6 GR J1939 (CAN) -

2
WIPER MOTOR (CCW) 1.25 GrB 591 B 47. PUMP
A GND 5 2 1

1
1.25 BG 592 C J1939 (CAN) SHIELD 48. FREE SWING SOLENOID VALVE
A/O
10 BIT
OVER LOAD (SIG)
KEY SW.
12
LgR 542
VW 800 1
45B 49. WORKING LIGHT (UPPERSTRUCTURE)
7 B 762

CN A3
2

B A
SPARE 12 (CMP) 50. WORKING LIGHT (BOOM)

C
16 1

6
LG 430 LG 430

CN P2

CN E1
5V BATT. CHARGE 8 BrR 543
56 YG 431 2 YG 431
51. HORN

5
2

0.85 B
5V 620, 635 52. WASHER MOTOR
BrY 432 3 BrY 432

4
1
LW 801 1 2 R 210 2 R 210 S VP44 POWER 53. OPTINAL POWER
10V 3 GR 4
2
45C 2 RW 211 2 RW 211 M VP44 POWER 54. ENGINE COMPUTER TEST POINT CONNECTOR
5V M 1 GW LY 435 5 LY 435 B 761
CN 2

2 BG 630 P BATTERY (-) 55. TEST POINT CONNECTOR COMPUTER

5 1.25 B G 464 6 G 464

CN E3
2 BY 631 W BATTERY (-) 56. WIPER MOTOR
6 VR GrG 437 7
T RETURN 57. FRONT WINDOW LIMIT SWITCH
4 VW BrG 461 8 BrG 461
TXD SPARE 13 (CMP) 23 1 1 YW 802 1 R FAN SPEED RETURN 43
SCI RXD RS 232 C 5 2 3 CN 63 8 2 3 CN 62 1 2 2 0.85 WY 400 9 0.85 WY 400 45D BATTERY (-) 20
58. DOOR LIMIT SWITCH
Tx
Rx
27
21
P 585
PG 586
4 10 B 763 2 0.85 BG 632
0.85 BG 633
E
F BATTERY (-) 28
59.
60.
CAB LIGHT
AERIAL
CN 60 0.85 WL 410 11 0.85 WL 410

CN E4
SG 20 BP 587 24V 0.85 BY 634 H BATTERY (-) 29 M12
WG 448 1 BrR 840 1 0.85 YL 411 12 0.85 YL 411 61. WIPER CONTROLER
SW. TO ACCESS (FLASH) 28 LG 570 0.85 RG 212 0.85 RG 212 D BATTERY (+) 24V 38
B G 604 2 BP 690 2 YR 830 B 710 B 710 0.85 L 412 13 0.85 L 412 62. TO FUEL SPEED PUMP

60 B 798
2 0.85 RY 213 0.85 RY 213 B BATTERY (+) 24V 39
PROTECT (FLASH) 22 WR 571 LgW 803 1
TXD SERIAL OUT (MONITOR) 25 PW 583
3 BrG 480 3 VR 240 1
222, 391, 970, 971, 972, 973 222, 391, 970, 971, 972, 973 14
B 764 2
45E 0.85 RL 214 C BATTERY (+) 24V 40
63. ENGINE COMPUTER
SCI 620, 635 620, 635 0.85 GL 413 15 0.85 GL 413 64. FUSE BOX
RXD SERIAL IN (MONITOR) 0.85 LgR 502 A KEY SW. SIG 5
19 PL 584 0.85 OL 415 16 0.85 OL 415 F1. FUSE 10A: ENGINE COMPUTER TEST POINT CONNECTOR

1.25 GrB 594

CN E5
FREQUENCY THROTTLE INPUT 14 M10

1.25 LG 593
GROUND 26 Q
0.85 BO 425 17 0.85 BO 425 CN A4
F2. FUSE 20A: COMPUTER CONTROL

WR 391
0.85 LgR 501 U OEM SWITCH 15
TA INPUT 24 0.85 BW 420 18 0.85 BW 420
COUNTER 1/4 DUAL OUTPUT DRIVER "B" 21 F3. FUSE 20A: COMPUTER POWER
GROUND 17 BrW 804 1
C J
1 2 3 4
45F

BrR 840
WR 980
TA GND
BrR 840 1 B A 0.85 YL 482 G VARIABLE INTERMEDIATE SPEED 22 F4. FUSE 10A: FUNCTION CANCELLATION LEVER SWITCH
18 VR 240 1 VR 240 VR 240 B 765 2
CN 61 0.85 GL 483 SWITCHED DROOP 24 F5. FUSE 15A: OPTION LINE CONNECTOR
BP 690 2
10 YR 830 2 YR 830 YR 830
V

A
C
B
BrG 480 3 X USER DATALOGGER SW. 26 F6. FUSE 20A: OPTION LINE CONNECTOR

B 760

B 762
1 LW 532 BrG 460 3 BrG 460 BrG 460

1
N FAN CLUTCH DRIVER 31 F7. FUSE 20A: FUEL FEED PUMP
2 B 713 BrR 840 4 BrR 840 BrR 840

2
CN 3

O EXHAUST BRAKE ENABLE 42 F8. FUSE 10A: CAB SEAT AIR SUS

482, 483, 501, 502, 590, 591

3 VW 842 VW 842 5 VW 842 VW 842 120 Ohm

CN A2
K MULTI-UNIT SYNC / MASTER 47 F9. FUSE 10A: CONDENSOR FAN RELAY

CN D3
CN 62 1 4 B 714 WG 448 6 WG 448 WG 448

1
L MULTI-UNIT SYNC / SLAVE 48
F10. FUSE 10A: BREAKER AND CRUSHER / SECOND OPTION

GND
(G2)
9 2 3 LW 532 7 LW 532 LW 532 1

2
IMMOBILIZER
OVER LOAD SW.
31
32
0.85 VG 469
11 B 713 8 B 713 B 713
M6 46 C COOLANT LEVEL (+5V) 49
F11. FUSE 10A: BACK-UP

515, 740, 767

F12. FUSE 10A: KEY SWITCH

U
T
0.85 BY 661
BP 690 9 BP 690 BP 690 27

V
S
SPARE 25 (SW.) 33 D COOLANT LEVEL (SIG: Hi)
F13. FUSE 20A: HEATER / AIR CONDITIONER

G A C
CONNECTION

W X K
10

R Q P
BG 604 BG 604 BG 604

H
F
GrG 445 OFF ACC W 820 2 A COOLANT LEVEL (SIG: Lo) 37
SWING PRIORITY 34 B G1 G2 Acc M ST F14. FUSE 5A: AIR CONDITIONING COMPRESSOR

E
HEAT

J
ON BrG 460 1 B COOLANT LEVEL (GND) 25
2ND OPT. PILOT 35 G 464 B 752
ST HEAT F15. FUSE 15A: WORKING LIGHT

B
D
BrG 461 30
BZ. STOP 36 YG 443

L
OFF F16. FUSE 15A: OPTION LINE CONNECTOR
3
2
1

1 2 3 4
5
1

M
N
BrR 840 32

CN C8
SPARE 16 (SW.) 37 GY 455 ACC F17. FUSE 10A: DC-DC (24V-12V) CONVERTER

1
6
2

CN 53 35
BREAKER MODE
12
0.85 L
0.85 B
0.85 Y

38 BrG 460
CN 21

ON F18. FUSE 15A: WIPER AND WASHER

2
7

36
TEST 41 START 1 G 450 3
41 F19. FUSE 10A: HORN
8

CHECK 42 7 VP44 POWER

6
YR 940 1

2
2 BG 603 F20. FUSE 10A: CIGARETTE LIGHTER
47
3

13
10 9

CN 19
3 2 1
LIMIT SWITCH (CCW) 43
6 6 BATTERY (-)

5
3 VR 841 BY 941 2

10 11 12 13 14 15 16 17 18 19 20
9
4
4

VP44 CAN+
CUSHION 44 WG 446
7 2
1
2
3

4
1 2 3 4 B 711

8
CN 50 3
SWING LOCK 45 LY 444 34D 1 VP44 CAN-

1
3
4 5 6
6
2

1
4

5
0.85 L 480
0.85 BL 490
0.85 LY 470

7
LEGEND

CN B6
FROM ECH (WATER IN FUEL) 46
13 9

1
7

6
VR 841
WR 390
LgR 540
GrR 010
RW 220

CN 52
0.85 V 596
0.85 P 596

FROM ECH (DIAGNOSTIC) 47 5 VP44 FUEL SHUTOFF

2
16

5
SPARE 24 (SW.) 48 8 ENGINE SYNC SIGNAL

CN 25
NOT CONNECTED
VR 841

I/O BrW 250 1 2 CONNECTED

NOT USED 40 GW 810 1 4 VP44 IDLE SELECT
12
CAN-H 29 0.85 P 590 GrR 982
WR 555
2
3
B 767 2 48 44

4
CAN CAN-L 39 0.85 V 591
B 716 11
4

3
CAN GROUND 30 B 767
2 BATTERY(-) 46 BOOT GROUND CABLE GROUND

2
0.85 LgR 502 34E 1 PRIME PUMP 50
WR 391
WR 390

1
0.85 LgR 891 1 8
14 14A
15 16
RW 220 1 RW 220 LgR 542
0.85 B 741 2
24V
49 17
CN 4

WR 390 2 WR 390 70W

18 SINGLE WIRE CONNECTOR HARNESS
LgR 540 3 LgR 540 0.85 LgR 540 VW 800 1 VW 800

CN B5
A ENGINE SPEED (+5V) 33
GrR 010 4 GrR 010 GrR 010 LW 801 2 LW 801
1
2

1
2

CN B2

1
2
C ENGINE SPEED (SIG) 45

1
ENGINE OIL PRESSURE 49
1 2 1 2
G 450 5 G 450 YW 802 3 YW 802 34F B ENGINE SPEED (GND) 10

2
FROM ECH (MAINTENANCE) 50 VR 841 16 VR 841 LgW 803 4 LgW 803
0.85 LY
0.85 LY

0.85 LY
0.85 LY

9 CONNECTOR (MALE) CONNECTOR (FEMALE)

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

9 10 11 12 13 14 15 16 17 18

7
17 18
1

TRAVEL PILOT 51 YG 431 0.85 Y 470 6 0.85 Y 470 BrW 804 5 BrW 804
CN S3 CN S2 0.85 GR 890 1 0.85 GR 890 1 19
10
2 3

24V
FREE SWING 52 VG 447
0.85 LY 4
0.85 Br 480 7 0.85 Br 480 GW 810 6 GW 810
1.25 B 740 2 0.85 B 740 2 50 23
6

L/M MODE 53 0.85 B 490 8 0.85 B 490 OR 811 7 70W

A ENGINE POSITION (+5V) 34
0.85 GY
4

3
5

AUTO MODE 54 OG 442 15 GR 260 8

CN S0

C ENGINE POSITION (SIG)

14B 34G

CN F0
0.85 OB
5

BREAKER PILOT LY 435 18 4 B 711 17 B 711 W 820 9 W 820 LR 901

55
B ENGINE POSITION (GND) TWIST-PAIR CABLE

1
2
0.85 LB 1
6

WORK MODE 56 VY 440 7 BG 603 18 BG 603 YR 940 10 YR 940 VR 900

14
7

8
4

COOLANT 57 GrG 437 2 0.85 LB YR 560 9 YR 560 BY 941 11 BY 941 1.25 B 740
CN S1

19
3

FROM ECH (WAIT TO START) 58 0.85 GY 514 1 2B 1 BY 561 10 BY 561 B 723 BrR 840 12 BrR 840 INSULATION AGAINST MAGNETISM
1

CN 14

20 2 PL 562 PL 562 20
2

WARNING CHG. 59 WG 448 3 2L 11 0.85 GR 890 13 0.85 GR 890

OIL PRESSURE (+5V)
2

A
0.85 L 2
8

3 PW 563 12 PW 563 0.85 LgR 891 14 0.85 LgR 891

1

SPARE 23 (SW.) 60 VR 900 LR 901 OIL PRESSURE (SIG) INDICATES CONSTANT POWER
3

C
0.85 YW 5
51 51 34H
9 10 11 12 13 14

SWING PILOT 61 6 WL 564 13 WL 564 VR 900 15 VR 900

CN S9

BrY 432 B 753 B 754 B OIL PRESSURE (GND)

3

UPPER PILOT LG 430 0.85 BrW 6 5 BW 565 14 BW 565 LR 901 16 LR 901 1

1

62
INDICATES POWER WHEN KEY SWITCH IS ON
2

ONE-TOUCH IDLE 0.85 RB 16 15 0.85 R VW 280 1 VW 280 VW 280 6 24 V IN (MAIN) WR 980 17 WR 980
63 G 450
TRAVEL MODE 64 BrG 441 0.85 O 17 17 0.85 G R 223 2 R 223 R 223 2 24 V IN (BACKUP) GrR 982 18 24V. 370 HZ. 111dB 24V. 370 HZ. 111dB
2 2L
3
8

18 17 16 15 14 13 12 11 10 9
2 1

I/O 21 18 0.85 W B 702 3 B 702 B 702 5 GND WV 930 19 WV 930

M 1 2R A BOOST PRESSURE (+5V) CN12 (R)
2
7

14C
CN 51

22 16 0.85 B 0.85 YR 281 1 12 V OUT (MAIN) BW 720 20 BW 720

C BOOST PRESSURE (SIG)
6

26 2 0.85 RW 282 3 12 V OUT (BACKUP) WV 930 1

M 34J B BOOST PRESSURE (GND)
5

CONNECTOR NUMBER
52
4
CN S8

0.85 BrR 15 3 0.85 WR 0.85 BY 729 4 GND BW 720 2 COLOR OF CONNECTOR

CN 10

CN B4
1
4

(IN CAB) (IF NOT INDICATED COLOR IS WHITE)

1
2

0.85 RG 30 4 0.85 WR
CN S7

7
19 SHUT OF

1
2
2
4

0.85 WL 13 6 CONNECTOR
RAM - 2 K BYTE
21
1
3

LETTER LOCATED
5

0.85 LgW 25 11 0.85 WG 1 WL 564

B COOLANT TEMP. (SIG)
9 7 (OUTSIDE CAB)
6

0.85 YL
0.85 Br
2 BW 565
BrR 230 B 715
0.85 P 590 1 1.25 LG 590 34K A COOLANT TEMP. (GND) 60 B 001
7

1 2R 29 12 0.85 GW
FLASH 0.85 V 591 2 1.25 GrB 591
3
7

E2PROM 0.85 LW 12 13 AREA CIRCUIT NUMBER

8

CN 70
CN 8

4 0.85 BrR 0.85 GW

2

MEMORY 3
8 K BYTE
2

14D
6

2 M BYTE 3 0.85 WG 0.85 LgB 24 8 COLOR

1

4
0.85 YG 8
5

2 2 WG 10 0.85 YR B AIR TEMP. (SIG)

0.85 YL 482 5 0.85 YL 482 TABLE OF COLOR SYMBOLS
34L
1

0.85 RY
4

28 9 0.85 YB 0.85 R 4 PW 563 A AIR TEMP. (GND)

0.85 GL 483 6 0.85 GL 483
0.85 LR 11 1 0.85 Y 0.85 G 5 PL 562
7 SYMBOL COLOR
0.85 LgR 23 14 0.85 W 6 BY 561
8
CN 1 CN 2 CN 3 CN 4 5 0.85 YR 0.85 GB 27 5 0.85 BR 0.85 B 7 YR 560 B BLACK
0.85 BrR 501 9 0.85 BrR 501
5

46 47 48 49 50 41 42 43 44 45
1 0.85 RG (LIMIT SW. DOOR) 0.85 O 16 VW 525
0.85 Lg R 502 0.85 Lg R 502 W WHITE
0.85 BR

10
4

0.85 BY 661 1
CN S4

36 37 38 39 40 31 32 33 34 35
2 0.85 WL (LIMIT SW. WINDOW) 0.85 YW 15 VR 524
M

1 2 3 4 5 6 7 8 17 18 19 20 21 22 29 30 31 32 33 34 35 36 37 38 49 50 51 52 53 54 55 56 0.85 Y 470 11 0.85 Y 470 34M

3

3 0.85 LgW (WATER TEMP. SIG.) 0.85 BrW 14 BrY 566

26 27 28 29 30 21 22 23 24 25 0.85 G 509 2 Br BROWN
9 10 11 12 13 14 15 16 23 24 25 26 27 28 39 40 41 42 43 44 45 46 47 48 57 58 59 60 61 62 63 64 0.85 Br 480 12 0.85 Br 480
2

4 0.85 YL (RECIEVER DRYER) 0.85 GW

16 17 18 19 20 11 12 13 14 15

0.85 WG 505
17 WR 980

0.85 BrY 508

CN A5
0.85 GY 514

0.85 YG 506

0.85 VG 507
P PINK

0.85 LR 515
0.85 B 490 13 0.85 B 490

0.85 Br 480

1
0.85 G 509
1

0.85 Y 470

0.85 B 490
(ILLUMINATION) 0.85 RB 3 0.85 GR 567
9 10 8 7 6 5 4 3 2 1
0.85 WG 505 14 0.85 WG 505

2
(MAN POWER) 2 WG 9 1.25 LW 340 V VIOLET
14E (COMP. POWER) 0.85 WG 8 0.85 YW 270
0.85 YG 506 15 0.85 YG 506 CN A1
0.85 VG 507 16 0.85 VG 507 G GREEN
(GND) 2 B 1 1.25 B 701 0.85 BrY 508 17 0.85 BrY 508
22A 22B 22C O ORANGE
0.85 WG
0.85 WG

1
2
3
4
11
7
13
14
23
28
47
29
30
19
40
41
31
49
50
5
6
8
18
10
9
20
45
12
15
16
17
21
22
24
38
25
26
27
32
33
34
35
36
37
39
42
43
44
46
48
18
0.85 BR
0.85 BR

WR 555

5 0.85 YB
10 19
5

1 0.85 Br R RED

STOP LAMP
WATER IN FUEL LAMP
DIAGNOSTIC LAMP

WAIT TO START LAMP

MAINTENANCE LAMP

CRUISE CONT. RESUME/ISC DECREMENT

CRUISE SET/ISC DECREMENT
CRUISE ON/OFF
INTERMEDIATE SPEED VALIDATION/ISC3
INTERMEDIATE SPEED CONTROL 1
INTERMEDIATE SPEED CONTROL 2
THROTTLE (+5V)
THROTTLE POSITION INPUT SIG
THROTTLE (GND)
WATER IN FUEL SIG. INPUT
COLD STARTING AID RELAY1
COLD STARTING AID RELAY2

FAN CLUTCH SWITCH

DIAGNOSTIC ON/OFF INPUT

J1587(+)
J1587(-)
DUAL OUTPUT DRIVER "A"

Vss (+)
Vss (-)
REMOTE THROTTLE (+5V)
REMOTE THROTTLE (SIG)
REMOTE THROTTLE (GND)
REMOTE THROTTLE ON/OFF INPUT

BOOST POWER REQUEST

TACHOMETER OUT

MULTI-UNIT SYNC ON/OFF SW.

MULTI-UNIT SYNC COMPLEMENTARY SW.
OFF IDLE SWITCH
ON IDLE SWITCH
CLUTCH SWITCH

BRAKE SWITCH
EXHAUST BRAKE ON/OFF INPUT
IDLE & DIAGNOSTIC INCREMENT INPUT
IDLE & DIAGNOSTIC DECREMENT INPUT

SWITCHED TORQUE DERATE

A/C PRESS. SWITCH

ALTERNATE IDLE SPEED
AUX/TAIL SHAFT GOVERNOR
AUX GOVERNOR/OEM PRESS. SENSOR
11 20
4
CN S5

2 0.85 LW
M

12 21 Y YELLOW
3

3 0.85 LgB
13 0.85 GY 514 22 0.85 GY 514
2

4 0.85 YG Lg LIGHT GREEN

18
1

10 11 12 13 14 15 16 17 18
8 9

Sb SKY BLUE
63
11 12 13 14 15 16 17 18 19 20 21 22
9 10

14F 1
3
2
5
1
3
2
5
1
3
2
5 L BLUE
7

3
2

2
4

4
5
1

5
1

5
1

4 4 4
8
6

Gr GRAY
CN 32

GW 290
GW 291
LW 532
VR 900

0.85 VR 370
0.85 VR 371
WR 531
0.85 GR 890

B 718
LR 559
B 719
BrR 539

0.85 Y
5

5 CN 15 CN 16 CN 17
0.85 GR 567
5

NOTE :
6

1 0.85 RY
4

CN 24
4

0.85 GR 892
CN S6

2 0.85 LR 1. "BR" INDICATES BLACK CABLE WITH RED STRIPE.

3
M

0.85 LgR 891

3

3 0.85 LgR 2. WATERPROOF CONNECTORS USED OUTSIDE OF CAB.

2

LR 901
2

4 0.85 GB
1
1

4
3

14G
2

CX 210 - CX 240 EXCAVATOR

1
448, 450, 460,

5 B 796
542, 566

FLOOR
M6 M6
PLATFORM
ELECTRICAL SCHEMATIC
Part Number 7-28530