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Temperature Protection Methods of Induction Motor PDF
Temperature Protection Methods of Induction Motor PDF
Aleksejs Gedzurs
Latvia Universiry of Agriculture
aleksejs.gedzurs@inbox.lv
Abstract
In conditions where induction motors are frequently started, overloaded and used in high inertia applications with
long starting times, supplied from frequency converter, a temperature protection systems are more reliable to protect
induction motor stator winding against thermal overloads. There are different types of temperature protections -
thermostat, PTC thermistor, resistance temperature detector (RTD) and thermocouples, so it is important to know the
properties of each type to choose an adequate protection system. Analyses of temperature sensor properties and their
advantages and disadvantages show, that PTC thermistor is a cost-effective temperature protection solution, but for
medium and high voltage induction motor protection RTD are commonly used. A virtual model has been represented
to simulate the temperature sensor thermal time constant under different thermal conductivity and thickness of
winding magnet wire insulation.
Key words: induction motor, protection, temperature sensor, thermal time constant, heating.
a b
R, Ω
R, Ω
4000
180
1300
160
550
250
140
100
120
20
100
- 20 0 T, oC RRT - 20 RRT +20 o
RRT - 5 RRT +5 0 50 100 150 200 T, C
RRT
1 θt 3
2
Rw-s T Rs-e
Tw Te
m,c
1 2 3 4 5
Venkataraman et al., 2005), due to thermal inertia of temperature sensors, the
θt rotor
m cannot react to fast heating process of the IM stator winding, such as locked
odes. It is important to know the thermal time constant of the temperature sensor to
ing process model of the temperature sensor, placed on the surface of end winding,T
S
10). Tw k1 k2 k3
m, c
t 3
l1 l2 l3 l4
2
Figure 3. Simplified heating process models of the temperature sensor:
Rw-s T
Tw 1R- s-e
stator winding
Te of IM; 2 - magnet wire insulation; 3 - winding impregnation;
4 - sensor element insulation; 5 - sensor; l1, l2, l3 - thickness of insulation layer;
l4 - sensor thickness; k1, k2, k3 - thermal conductivity of insulation layers.
m,c
thin-film RTD stator temperature sensor (model and k1 = k2 = 0.2 W.(m °C)-1 for high performance
S200050PD) have been chosen as an example. insulation material. Thermal conductivity of platinum
gure 2. Heating processThemodel of the temperature
temperature sensor - PT100 sensor: has the following k = 71.6 W.(m °C)-1. According to (Stone and Braswell,
IM; 2 - temperature sensor; 3 - air gap between stator winding and IM case; 4
parameters: sensing element dimensions - 2 mm x 2004), the insulation thickness of magnet wire l1 =
een winding and temperature sensor; Rs-e - thermal resistance between temperature
2.3 mm,
sensor and airthickness
gap. - 2 mm, insulation material of the 0.05 - 0.15 mm and thickness of winding impregnation
sensing element (epoxy glass). If the sensor has been usually is l2 = 0.025 - 0.05 mm and rarely l2 = 0.38
placed on the end winding surface and the contact - 0.5 mm. Since the thickness of insulation layer of
mal time constant of istheideal, then there
temperature is the
sensor, a layer of insulation
technical data of a Minco between the temperature sensor is not given in specifications,
thin-film
r (model S200050PD) stator
havewinding and the
been chosen as ansensor.
example. TheThe insulation
temperature layersensorit was
- assumed to be equal to the average thickness of
meters: sensing elementconsists - 2 mmmagnet
of a winding
dimensions x 2.3 mm, wirethickness
insulation, - 2winding the magnet wire insulation, i.e., l3 = 0.1 mm.
mm, insulation
impregnation
nt (epoxy glass). If the sensor has and beensensor
placedinsulation
on the endlayer. windingA simplified
surface and theUsing equation (3) and parameters of insulation
a layer of insulationheating
between model
statorofwinding
the sensor andisthe shown
sensor. in Figure 3. The layer
The insulation materials and the temperature sensor, a virtual model
wire insulation, winding impregnation and sensor insulation
thermal resistance of the each insulation layer can layer. be in MATLAB SIMULINK has been developed (Figure
A simplified
is shown in Figure 3. The thermal
calculated usingresistance
equation of 4. the each insulation layer can4)beto simulate effects of different insulation layer
thickness and thermal conductivity on the thermal
l, (4) time (4) constant of the temperature sensor. Thermal time
R
k constant τo = 4.69 s at the following parameters l1 = l2
vity, W.(m .°C)-1; = 0.05 mm, l3 = 0.1 mm, k1 = k2 = 0.2 W.(m °C)-1.
ickness, m; where k – thermal conductivity, W (m °C) ; . . -1
Figure 5 represents simulation results of the
l – insulation layer thickness, m;
thermal time constant of the temperature sensor
y of sensor epoxy glass insulation layer is k3 = 0.343 W (m °C) (Sarvar et al., . -1
1 2 3 4 5
RESEARCH FOR RURAL DEV ELOPMEN T 2015, V OLUME 1 261
t
T S
T k k k
TEMPERATURE PROTECTION
Aleksejs Gedzurs METHODS OF INDUCTION MOTOR
l3, m
R3, m2.oC.W-1
k3, W.(m.oC)-1
R2, m2.oC.W-1
τs(k1)
R, m2.oC.W-1
l2, m
k1/k2/l1/l2
c, J.(kg.oC)-1
τs, s
k2, W.(m.oC)-1
l1, m
R1, m2.oC.W-1
k1, W.(m.oC)-1
R4, m2.oC.W-1
S, m2
l6, m
l4, m
τs, s
4.9
τo
4.7
4.5
4.3
∆τs
4.1
4.1
3.9
3.9
3.7
3.7
3.5
3.5
0.2
0 0.3
0.1 0.4
0.2 0.5
0.3 0.6
0.4 0.7
0.5 0.8
0.6 0.9
0.7 1
0.8
k1, W.(m.oC)-1
τs, s
88
7.5
7.5
77
∆τs
6.5
6.5
6
6
5.5
5
τo
4.5
4
0.05
0 0.06
0.01 0.07
0.02 0.08
0.03 0.09
0.04 0.1
0.05 0.11
0.06 0.12
0.07 0.13
0.08 0.14
0.09 0.15
0.1
l1, mm
Figure 6. Simulation results of thermal time constant of temperature sensor at
different insulation layer l1 values.
Figure 6 represents simulations results thermal thermistor a cost-effective solution for induction
time constant of the temperature sensor τs and magnet motor temperature protection.
wire insulation wire thickness l1 relationship. Thermal 2. Analyses show that to measure small resistance
time constant increase is linear from τo = 4.69 s changes of RTD a sensitive instrument and
at l1 = 0.05 mm τs = 7.54 s at l1 = 0.15 mm. The three or four lead wires are required for precise
thermal time constant increased by ∆τs = 2.85 s or measurements, but accuracy, linearity and a long-
by 64%. term stability of the RTD makes it a conformable
Simulation results show that, the thickness changes solution for temperature protection of medium and
of magnet wire insulation have a bigger influence high voltage induction motors.
on the thermal time constant than that of thermal 3. Thermal time constant simulation results of the
conductivity. thin-film RTD PT100 temperature sensor show
that at stator winding magnet wire insulation
Conclusions thickness l1 = 0.05 mm the thermal time constant
1. Analyses of PTC thermistor sensor properties is τo = 4.69 s and at insulation thickness l1 = 0.15
show that it requires mostly two wire leads, is very mm thermal time constant increases to τs = 7.54 s.
sensitive to temperature changes at rated response Therefore, insulation material thickness between
temperature range: several thermistors can be the stator winding and temperature sensor has an
connected to one controller, small size of the essential impact on the thermal time constant of
sensor and low thermal mass, which makes PTC small size temperature sensors.
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