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Otc17945 1 PDF
Otc17945 1 PDF
Effective Axial Force Profiles Figure 1 shows the force profiles in the fully heated
The general expansion behavior of a pipeline can be position and the cool-down position. The slope of the force
understood by considering the effective axial force profile profiles is defined by the axial friction force, f=μ·W. The
along the pipe. The effective axial force in the pipeline is change in fully-constrained force, as defined by equation (3),
made up of the (true) axial force in the pipe wall and the is also showni. For a pipeline to be fully-mobilized on load
pressure induced axial force. This is defined as:- and unload the change in fully constrained force (∆P) must
exceed the height of the force envelope defined by axial
S = S w + pe ⋅ A e − p i ⋅ A i (1) friction (f·L). The condition under which cyclic constraint
occurs can be expressed in terms of a constraint friction, f*:
Here tensile forces are positive and all variables are
defined in the notation section at the end of this paper. In the ΔP
remainder of the paper all references to axial force imply the f* = (4)
L
effective axial force; the true wall force can always be
recovered using equation (1). If the friction force is less than f* then the pipeline is fully
The force at which the axial strain in the pipeline is zero is mobilized (i.e. for f/f*<1). This definition of a ‘short’ pipeline
known as the fully constrained effective force, for a pipeline is fundamental, as such lines are the most susceptible to pipe
installed with zero internal pressure this is given by:- walking.
The force profiles change significantly when a pipeline is
P = S L − (p i ⋅ A i ) ⋅ (1 − 2 ⋅ ν ) − E ⋅ A s ⋅ α ⋅ (θ − θ inst ) (2)
long enough for a section of the line to become fully
constrained, as illustrated in Figure 2.
Although this is the conventional definition of fully
constrained force, the term really applies to sections where the
S
change in strain is zero, i.e. equation (2) defines the force
associated with zero strain change from the as-installed
condition. The distinction is important here, since we are
Effective Axial Force
ΔP
considering cyclic loading of the pipeline. The change in fully 0 0.2 0.4 0.6 0.8 1
constrained force associated with an unload event is therefore
given by ΔP
ΔP = −(p 2 − p 1 ) ⋅ A i ⋅ (1 − 2 ⋅ ν ) − E ⋅ A s ⋅ α ⋅ (θ 2 − θ 1 ) (3) f
P
Where the subscripts 1 and 2 refer to conditions before and
after the operating change. Cooldown Length (x/L)
Fully Constrained Force
An important consideration in pipeline walking assessment Heatup
is the level of axial constraint during start-up and shutdown Figure 2 – Force Profile Envelope for Pipeline Reaching Full
cycling. This can range from a condition of ‘full cyclic Constraint (f/f*>2)
constraint’ where no axial displacement occurs over a portion Figure 2 shows how the fully-constrained force is
of the pipeline, to ‘fully mobilized’ where axial displacement insufficient to mobilize axial friction along the full length of
occurs along the full length of the pipeline; there is also an the pipeline; for a pipeline to reach full-constraint on first load
intermediate condition of ‘cyclic constraint’. Each of these f/f*>2. A fully constrained section will prevent walking unless
conditions is described in the following figures. the gradient of the thermal transient is extremely high.
A typical force profile envelope for a fully mobilized There is an intermediate case in which the fully
‘short’ pipeline is illustrated in Figure 1. constrained force is sufficient to overcome friction on first
load but insufficient to overcome friction on cool-down, as
S illustrated in Figure 3.
f
fL
Effective Axial Force
ΔP
Cooldown
Heatup Length (x/L)
Fully Constrained Force
Sr
( ΔP + S R − f ⋅ L ) ⋅ S R
ΔR = (9)
O
L EA ⋅ f
0 0.25 0.5 0.75 1
Analytic Results slope of the force profile remains the same on heat-up and
FEA results 2.5 Walking Towards cool-down, indicating that the pipeline expands downhill
Cold End
2.0 towards B on heat-up and contracts downhill towards B on
1.5 cool-down. As for the SCR, the overall global displacement
Pipeline Walking (m/cycle)
S A' B'
-0.15
Up from Inlet Down from Inlet
-0.20
Effective Axial Force
A B
Direction of Movement Cooldown iiOutside this region (O-A and B-L) the force profile reverses
Length (x/L) Full Temperature
between heat-up and cool-down. Since the friction force is
Figure 7 - Force profile – Sloping Seabed different up and down the slope there will be a slightly
For a pipeline that slopes downwards from the inlet, the different expansion over these sections. This effect will only
hot anchor (A) is located closer to the hot end and the cold be significant on steep slopes.
anchor (B’) closer to the cold end. Between anchors (A-B) the
OTC 17945 5
0.9
Temperature (t/Tmax)
0.7
An important consideration in pipeline walking
0.6
assessments is the direction of flow and the resultant transients
0.5
that occur. It is usual to consider the so-called ‘hot end’ of the 0.4
pipeline to be closest to the wellhead, or manifold, while the 0.3
‘cold end’ is at the reception facility or riser. It will be shown 0.2
that the direction of walking at restart, under thermal transient 0.1
loading is generally towards the cold end of the pipeline. 0
Cooling usually occurs after the pipeline is shut-in, as the 0 0.25 0.5
Length (x/L)
0.75 1
1
15
0.9 14 Length (x/L)
0.8 13
Temperature (t/Tmax)
12
0.7 Figure 11 - Example Force Profiles – First Heat-up
11
0.6 10 The profile shows the first heating and cool-down cycle for
9
0.5 Heating steps
8 the pipeline from its as installed positioniv. The compressive
0.4 7 axial force gradually builds up in the line as the pipeline heats
0.3 6
5 and more pipe is mobilized. When the pipeline becomes fully
0.2 4
0.1 2
3 mobilized a virtual anchor forms at mid-line and the pipeline
1
0
expands from this point towards the hot and cold ends.
0 0.25 0.5 0.75 1 When cooled globally, the pipeline contracts about the
Distance (x/L)
virtual anchor at mid-line. Cooling causes the pipeline to go
Figure 9 - Typical Thermal Transients into effective axial tension (shown as blue). On the second
The hot fluid enters the pipeline at ‘0’ hereafter called the and subsequent heating cycles, the force in the pipeline builds
‘hot end’. As hot fluids enter the cold pipeline, heat is lost to up in a modified manner because of the residual axial tension
the surrounding seawater and the fluid quickly cools to developed in the pipeline on cool-down (see Figure 12).
ambient temperature. With time, the pipeline gradually warms
until hot fluid is discharged at the far end of the line. Walking Mechanism
Previous investigations[2,3] have shown that the steepness Pipeline walking occurs over each thermal cycle; although
of the thermal transients is the key driver behind walking walking occurs on first cycle, it is the second and subsequent
behavior. The early stages of the heat up, before the cold end cycles which dominate the process. Therefore, the second
of the pipeline rises above ambient (before step 9 in Figure 9), load response of the pipeline is considered in detail to
are key. understand the walking mechanism.
To examine this phenomena analytically a set of simplified
linear transient temperature profilesiii were used, as shown in
Figure 10. throughout this paper.
iv These profiles do not include a change in pressure; this
iii
More complex thermal profiles could be used, but these would tend to reduce the walking. However, it is quite normal
complicate the interpretation of the phenomena. Linear for shutdowns to occur with relatively small changes in
profiles capture the basic physical response and are used pressure.
6 OTC 17945
The walking mechanism under thermal transient loading is As the pipeline heats up the non uniform expansion is
understood by examining the relationship between the thermal evident. Pipe close to the hot end of the line tends to expand
transient, the force profile and the displacement of the pipeline towards the hot end whilst the remainder of the line moves
at individual time steps during the heat-up process. towards the cold end. As the pipeline continues to heat-up the
Heat-up cumulative displacement increases and peaks at the centre
when the pipeline becomes fully mobilized. Once the pipeline
If we consider Figure 10, the first transient from heat-up
has become fully mobilized, the subsequent expansion is
only heats 15% of the pipeline, the remaining 85% is cold.
centered on the mid-line virtual anchor point. The cumulative
This decay in temperature causes non-uniform expansion of
expansion following full mobilization is shown in Figure 14.
the pipeline. The associated force profile during heating
(following a full cooldown) is shown in Figure 12. 200 Full Temperature (4) Continued
Heating (3)
S Location of
B1 Virtual Anchor B 150
B6
B7 50
O
0
0 0.2 0.4 0.6 0.8 1
L 0 0.2 0.4 0.6 0.8 1
A1
A2 -50
A3
A4
A5 -100
Location of
A6 Length (x/L)
Virtual Anchor A A7
Length (x/L) Figure 14 - Pipeline Expansion Following Full Mobilization.
Figure 12 - Example Force Profiles – Second Heat-up Once full mobilization has occurred (the blue line in
Figure 14, is the same as in Figure 13) the cold end begins to
As the pipeline heats up and starts to expand at the hot end,
expand as the temperature continues to rise. In this particular
a virtual anchor forms (at A1) and expansion occurs towards
example the end expansion at full load is about 1100mm; the
the hot end between O and A1. In order to maintain force
figure is truncated to focus on the walking displacement.
equilibrium a second virtual anchor must form (at B1) and
Because of the expansion asymmetry earlier in the heat-up
between the virtual anchors the expansion is towards the cold
cycle, the middle of the pipeline has moved towards the cold
end. Downstream of virtual anchor B1, the pipeline has not
end (in this case by 45 mm). This displacement is the ‘walk’.
been mobilized, therefore there is no change in force along
Once full mobilization occurs, the midline remains stationary
this section of pipe. As the pipeline continues to heat-up the
and walking stops for the remainder of the heat-up cycle.
locations of the virtual anchors change, the hot anchor (A1)
tends towards the mid-line (A1….A7), whilst the cold anchor
tends towards the cold end. Cooldown
The effect of the transients on the movement of the When the pipeline cools, it typically does so at a uniform
pipeline can be understood by considering the cumulative rate along the whole line, this leads to contraction about the
displacement through each time increment. Figure 13 presents mid-line virtual anchor point. The force profile during unload
the cumulative displacement of the pipeline during the start of is presented in Figure 15.
a typical heat-up cycle, from cool-down (with all
displacements set to zero) to the point of full mobilization. 2nd Unload
S
40
Effective Axial Force
Cumulative Displacement (mm)
30
O L
20
-20
-30 2nd Load
-40 Length (x/L)
Heating (3)
xθk
100 Unload (5)
Temperature Profile
50
qθ
0
0 0.2 0.4 0.6 0.8 1
-50
the mid point moves towards the cold end, full mobilization
occurs and the mid-line becomes an anchor, on cool-down the
pipe contracts equally about the midline anchor. So with each Figure 18 – Force and Thermal Profiles
cycle, the pipeline walks towards the cold end. At this stage in the heat up the hot anchor point is at a
The displacement of the centre of the pipeline over five position k·xA and the temperature is above ambient for a
heat-up/cool-down cycles is presented in Figure 17. distance xθk. By considering the force change as k increases to
k+1, equations for the strain and displacement change along
250 the pipeline can be developed. These equations have one
unknown, the length of heat-up xθk. Imposing the condition
that the displacement at the anchor points is zero yields
Mid-Line Displacement (mm)
200
2 ⋅ f ⋅ x A ⋅ (L − x A )
150 x θk = k ⋅ x A + (k ⋅ x A − x θk − 1 )
2
+
fθ
(13)
100
To start the analysis the thermal transient is taken at the
Walk per cycle location of the anchor point, i.e. x θ0 = x A . Once the x θk are
50 known the displacement at the centre of the line is then given
by:-
2
0 fx A L
⋅ (2k − 1) x θk ≤
0 1 2 3 4 5 EA 2
Load Cycle Number 2
⎛ L⎞
f ⋅⎜ x − ⎟
Figure 17 - Mid-line Displacement for 5 Load Cycles
2
fx A ⋅ (2 k − 1) θ ⎝ θk 2 ⎠ L
Δw k = − x θk − 1 < ≤ x θk
EA 2 EA 2
Analytic Model –Thermal Transients 2
fx A
−
(( 2
) (
⋅ (2 k − 1) fθ ⋅ L x θk − 1 − x θk + x θk − x θk − 1
2
)) x θk − 1 >
L
The analytical model considers a simplified approach to
EA 2EA 2
the walking problem with the following key assumptions:
• Linear transient temperature profiles, with constant
gradient throughout heat-up; And the total walk is given by:-
• No pressure variation is included (pressure = 0); Δ T = ∑ Δw k (15)
• Axial friction mobilization displacement not modeled; k
• Pipe is fully mobilized (‘short’); f/f*<1;
• Axial friction force less than the force associated with the When a sufficient number of increments are considered,
thermal gradient (f<fθ = EAα qθ); the solution shows good agreement with the FEA, as
• Considers second and subsequent heat-ups only. illustrated in Figure 19.
An incremental solution is developed in which the position
of the hot anchor point is allowed to move from the inlet to the
centre of the pipeline (after which walking ceases) in k equal
8 OTC 17945
FEA Results pipeline walk versus friction force for the three thermal
50 Approximate Solution
Incremental Solution
gradient cases. The results are presented for the FEA and
45
analytic models.
40
Walk Per Cycle (mm)
35 30°C/km - FEA
50 20°C/km - FEA
30 10°C/km - FEA
45
25 30°C/km - Incremental Solution
40 20°C/km - Incremental Solution
f f f
ΔT ≅ 24 ⋅ θ − θ − 4 ⎟ if f > θ 140
16 ⋅ EA ⎜⎝ f f ⎟
⎠ 6 120
100 Thermal transient
80 =30 ºC /km
f ⋅ L2 fθ
ΔT ≅ if f < (17) 60
8 ⋅ EA 6 40
20
The walk per cycle varies with the friction force, f, and 0
there is a given friction force at which the rate of walking 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
peaks, as defined in Equation 18: f/f*
300 fθ/f*=2.64 70
250
Analytic 60
200 FEA 50
150 Peak Displacement Elastic Recovery
40
100
30
Permanent Walk
50 20
0 10
0 0.5 1 1.5 2 f/f* 2.5 3 0
0 1 2 3 4 5
Figure 22 - Walking Limits – Analytic and FEA model comparison Load Cycle
For a pipeline with a significant fully constrained length Figure 24 - Mid-Line Walk 20mm Mobilization displacement
(f/f* >3) the rate of walking is given by:- The figure shows that the mid line displacement reaches a
peak followed by a reduction from that peak. The reduction is
ΔP 2 ⎛ 1 1 ⎞
ΔT = ⋅⎜ − ⎟ (19) termed the ‘elastic recovery’ of the soil and its magnitude is
2 ⋅ EA ⎜⎝ f fθ ⎟⎠ very close to that of the mobilization displacement of the soil.
For most pipelines this is unlikely to be a practical problem In this assessment the FEA assumes that the mobilisation
and full constraint will arrest walkingv. In the example displacement is wholly elastic, in reality this may not be the
considered in Figure 22 a gradient of 60ºC/km is required to case. Clearly the selection of mobilization displacement is
continue the walk through the constrained section. critical when performing a walking analysis using FEA.
0.1mm Mobilisation
200
5mm Mobilisation 0 0.2 0.4 0.6 0.8 1
180
10mm Mobilisation
Mid Line Displacement (mm)
160
20mm Mobilisation
140
120 Transient
100 Heat-up
Length (x/L)
80
60 Figure 25 - Force Profile Including Pressure Step
40
The effect of pressure can be incorporated into the models
20
by defining a reduced effective length over which the
0
transients act. However, in many cases the difference between
0 1 2 3 4 5
Load Cycle operating pressure and shut-in pressure is small, thus pressure
Figure 23 - Effect of Mobilization Displacement on Walking will have limited benefit in reducing walking. In addition, if
The walking displacement is reduced as the axial the pipeline has been depressurized, it is usual to increase
mobilization displacement increases; the peak walk per cycle pressure after heating has commenced to control hydrate
occurs when the mobilization displacement is close to zero formation; so that mitigating the rate of pipeline walking by
(this is the condition addressed by the analytic model). The pressurization ahead of heating is usually unacceptable for
operational reasons.
mechanism may be active. In this case the mechanisms can A major concern raised by the use of holdback anchors to
add to increase the rate of walking, or subtract to reduce it. control pipe walking, is the additional tension in the pipeline
For example if the SCR is attached at the top of a slope it will generated at shutdown by the restraining anchors. The
act to reduce the slope induced downhill movement. For concern is that tension in these pipelines could be sufficient to
systems in which more than one mechanism is active, the cause lateral instability (ratcheting lateral displacement) of the
analytic models derived here can be used in isolation and then pipeline at a route-curve. Except for the shallowest of curves,
combined to provide an estimate of the overall walk. this instability can pullout the route-curve, allowing further
pipe to walk axially, until the curvature is small enough to be
Implications for Field Architecture laterally stable. The minimum stable radius of curvature may
be so large as to compromise field architecture. The tension
Pipeline walking is an important phenomenon that can
profiles, anchor loads and susceptibility of a pipeline to curve-
threaten the integrity of a pipeline system. The severity of the
pullout should be addressed in front-end engineering design,
phenomena increases as the operating conditions become more
to ensure that field architecture is not compromised. In some
severe. As operating temperatures increase pipelines become
cases, it may be necessary to include a mid-line tie-in to
more susceptible to walking and the walking magnitude with
overcome route curve instability.
each cycle increases.
It is common now for high temperature pipelines to be
Shutdown and start-up cycles that lead to pipe-walking
designed to buckle laterally on the seabed. Designing a long
may require some form of mitigation if, over a number of
pipeline to laterally buckle effectively splits the pipeline into a
cycles, this movement would lead to excessive global axial
number of shorter lines between buckles[3]. This is illustrated
displacement of the pipeline. Axial displacement is excessive
in Figure 26.
if it compromises the design of pipeline end terminations, in-
line connections or riser configurations. To illustrate how S Buckled Pipe - Unload Straight Pipe - Unload
serious an issue pipeline walking can be Table 1 presents the Buckled Pipe - Load Straight Pipe - Load
walk associated with different drivers for an 8-inch surface
laid pipeline operating at 110ºC, that is subjected to 200 full
Effective Axial Force
bound can fundamentally modify the severity of the walking pe External Pressure (Pa)
problem.
P Fully Constrained Effective Force (N)
Abbreviations References
1. Konuk, I. “Expansion of Pipelines under Cyclic
FEA Finite Element Analysis Operational Conditions” OMAE 1998.
2. Tornes, K., Jury, J., Ose, B., Thompson. “Axial Creeping of
FPS Floating Production System
High Temperature Flowlines Caused By Soil Ratcheting”
JIP Joint Industry Project OMAE 2000.
SCR Steel Catenary Riser 3. Carr M., Bruton, D. and Leslie, D. “Lateral Buckling and
XHPHT Extreme High-pressure High-temperature Pipeline Walking, a Challenge for Hot Pipelines” Offshore
Pipeline Technology Conference, Amsterdam. 2003.
Nomenclature