Professional Documents
Culture Documents
Over half a century of successful execution of projects with the highest management
commitment to client’s satisfaction, HSE, Quality and Social Responsibility.
Entrusting CCC with the full EPC scope of a project, ensures a one team approach
towards achieving client’s satisfaction and avoiding potential conflicts of interest
between Engineering, Procurement and Construction teams as is often the case when
a project is divided into two contracts (EP and C).
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The Consolidated Contractors Group
Corporate Overview
A major player in Engineering, Procurement,
Construction and Project Management.
Consolidated Contractors Group, better known
as CCC, is one of the largest Engineering,
Procurement & Construction companies in
the Middle East. CCC is a privately owned
company (founded over 50 years ago), having
its headquarters in Athens, Greece with offices
around the World and 125,000 employees.
CCC’s revenue more than quadrupled in the
past five years to record levels which in 2008
exceeded US$4 billion. Engineering News
Record (ENR) magazine has named CCC the
Top Construction Contractor for the Middle
East Region for the past ten years and ranked
CCC as 19th Top International Contractor
Worldwide for the year 2009. CCC has excelled in challenging projects and the environment filters all the way down from
CCC has a diverse portfolio including oil in working in remote locations, bringing an the highest ranks in the company resulting in an
and gas plants, refineries and petrochemical unmatched combination of knowledge, skill, outstanding track-record on projects completed
facilities, pipelines, power and desalination experience, and commitment to every project each year without a lost-time accident.
plants, light industries, water and sewage to the complete satisfaction of its clients. CCC’s HSE Management System is
treatment plants, airports and seaports, heavy CCC, in line with its corporate social certified by Bureau Veritas to ISO 14001
civil works, dams, reservoirs and distribution responsibility policy, implements policies that for Environmental Management Systems,
systems, road networks and high rise buildings. help to improve the quality of life of the local setting the highest levels for environmental
communities and enrich local economies compliance to International Standards. CCC’s
wherever it executes projects. HSE Management System is also certified
CCC’s culture is grounded in integrity and to the Occupational Health and Safety
it abides by the highest standards of ethical Assessment Series (OHSAS) standard 18001.
business culture.
CCC’s policy is to strive for the satisfaction of Quality
its valued customers and to achieve business Adhering to Quality Standards
excellence. CCC operates a fully documented Quality
Management System in compliance with
HEAlth, Safety and the Environment ISO 9001 and is certified by Bureau Veritas,
Our Goal: Zero Accidents addressing all the criteria referenced within
CCC has a world-class Health, Safety & the standards. CCC’s reputation for adhering
Environment (HSE) program setting the to these standards is one of its most valuable
standards with record performance on assets. CCC’s quality system covers all aspects
numerous mega projects around the world. of the company’s operations and is supported
CCC’s commitment to the health, safety and by various levels of documentation.
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Consolidated Contractors
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Engineering Services
CCC offers full Engineering and Design 350 qualified and experienced professionals, and productivity during the engineering,
services covering the following: capable of providing over 700,000 engineering procurement and construction phases of
man-hours per year. Additional engineering and projects. Areas of R&D include development of
• Process Engineering (Oil & Gas Upstream drafting man-hours can be mobilized quickly to in-house software and new workflows, as well
Plants) cater for increases in workload. as acquiring and implementing the latest design
• Pipelines technology available for EPC projects such as
• Mechanical equipment (static, rotating, heat CCC uses an array of CAD/CAE Design laser scanning of existing facilities for revamp
exchangers, etc) design and selection software packages that enables it to deliver projects, and plant lifecycle data standardization
• Electrical designs of high quality to clients. The design (ISO-15926). CCC in-house software cover
• Instrumentation and Controls software packages are also tightly integrated specialized requirements as well as gaps
•Telecommunications. between the various engineering disciplines. between commercially available software.
• Buildings
• Civil Works Software in use include HYSYS, HTRI, PDS, CCC has established a strong and reliable
• Water Treatment and Networks MARIAN, SmartPlant P&ID, INtools, CAESAR II, communications backbone that enables
• Sewage Treatment and Networks ETAP, STAAD Pro, etc. multi-location engineering and procurement
collaboration activities, and facilitates optimal
CCC’s engineering offices in Abu Dhabi, U.A.E., CCC is continuously engaged in research and timely exchange of information with job
includes a permanent core staff of about and development to enhance quality sites and client’s offices.
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Consolidated Contractors
Procurement Services
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Construction Services
Utilising teams of experienced construction its Project Management in efficiently and Sophisticated management controls are used
specialists, CCC offers a complete range of quickly mobilizing construction equipment and for planning and monitoring large complex
capabilities in the field of construction. construction crews. CCC has excelled and is projects in order to ensure safe, timely and
well known in its ability to manage construction effective quality construction.
CCC’s international experience and network of workforces that include several ethnic, religious
construction resources, its extensive experience and political backgrounds. CCC has access to a large pool of human
with local country laws and regulations, as resources trained by CCC over the years and
well as its ability to adapt quickly to the new CCC’s declared policy of always employing a fleet of construction plant owned by CCC,
requirements of new locations, all facilitate and training local labour to the degree possible valued at over US $840M.
is always an added value to each project and
to the local economy. Successful performance to rigorous safety
standards is demonstrated by the award of
Fields covered include: several industry commendations such as the
Building works, civil engineering, mechanical safety award for the 34 million man-hours
equipment erection, piping erection, electrical achieved without Lost Time Accident (LTA)
& instrumentation installation, construction in the Onshore Gas Development Phase II
of pipelines, electromechanical and HVAC project, Abu Dhabi and 104 million man-hours
services for building works and specialist without LTA in the Khurasaniyah Gas Project
finishing trades. in Saudi Arabia.
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Consolidated Contractors
SERVICES
ACWA Services Ltd is a process engineering and
mechanical, electrical, instrumentation, control
and automation (MEICA) engineering company
providing a design and build (turnkey) service for
air, water and effluent treatment systems.
includes fully engineered desalination systems, optimum solutions are achieved. In-house
ACWA’s Air Pollution and Control Division, packaged marine plants, leachate treatment, Silt products include mechanical and bubble
ACWA Air, offers a complete range of gas Density Index (S.D.I.) reduction, colour removal, aeration, clarifiers, picket fence thickeners and
scrubbing systems and thermal oxidiers which specialist liquid operation techniques, effluent complete package sewage treatment plants.
meet the most stringent emission regulations concentration and its purification for re-use. ACWA’s Quality Management System
now being imposed on industry. ACWA’s Water and Enviromental Management System
Treatment Systems offers a complete range of ACWA promotes the sale of Sewage Treatment are certified by Lloyds Register Quality
membrane processes including reverse osmosis, Equipment which, with its expertise and Assurance as conforming to BS EN ISO
ultra filtration and micro filtration. The range comprehensive product portfolio, ensures that 9001:2000 and 14001.
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Ras Laffan Common Cooling Water Project
Qatar
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Consolidated Contractors
Project Name: Offshore Associated Gas Project (OAG) - EPC Package 3 - Onshore Pipeline & Habshan Facilities
Location: Abu Dhabi, UAE
Client: Abu Dhabi Gas Industries Ltd. (GASCO)
Contract Value: US $ 287 Million
Contract Duration: 33 Months
Completion Date: March 2009
Type of Contract: EPC Lump Sum Turnkey
The primary objective of the Project is to including 6 no. valve stations and a scraper
process the additional quantities of associated receiver station.
low-pressure gases that are available from
ADMA-OPCO as oil production is to be The new Habshan facilities consisting of two
increased to 600,000 BPD. process units for feed separation, stabilization
and vapour recompression including:
The Onshore Pipeline runs from the western • Scraper Receiver
shoreline west of the headland at Ra’s Al Qila and • Preheater
heads south to intersect the Abu Dhabi to Ruwais • HP and MP Separators
highway and then heads further south to where it • Stabiliser
meets the Ruwais to Habshan pipeline corridor. •Two 50% Motor driven Vapour
Recompressors.
CCC’s scope of work consists of Design, • 5 km 12” diameter carbon steel NGL
Engineering, Construction, Commissioning Pipeline from Habshan to Bab, including
and Testing of the following facilities: scraper launcher at Habshan and scraper
receiver at Bab.
96 kms, 30 inch diameter carbon steel • Debutaniser column
onshore dense phase sour gas pipeline •Tie-in points to existing plant and new plants
with a design pressure of 171 barg, running for process units, utilities and off-sites for
from landfall at Ras Al Qila to Habshan Plant piping, instrumentation and electrical.
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Shaybah Infrastructure - Residential & Industrial Complex
Saudi Arabia
1. Residential Complex (Total Complex area concrete runway, apron, taxi ways, terminal
approx. 150,000 m2, total built-up area and ground support equipment buildings,
63,588 m2). hangar, jet fueling facilities, visual and
• Seven 3 storey permanent residential electronic navigation aids and cargo shelter.
buildings to house 890 people, each of
5,800 m2 built-up area. 4. Connector roads (approximately 50 km
• One storey clinic (435 m2), indoor and long, 7 m wide) and 10 km of fencing.
outdoor recreation areas (4,620 m2), mosque
(495 m2), kitchen and dining hall (2,700 m2). 5. Sewage treatment plant, waste disposal
•Two storey administration buildings sites, electrical substations, and all
(2,700 m2). associated electrical and non-electrical
utilities, which included water tanks and
Scope of Work 2. Industrial Complex (Complex area approx. pumping facility for potable and firewater
The Shaybah Field is located roughly 612 kms 180,000 m2, total built-up area 14,762 m2 in addition to sanitary sewer lift stations.
southeast of Abqaiq in a hyper-arid region of • Pre-engineering steel Industrial facilities A central chilled water plant of 3,200
Saudi Arabia, commonly referred to as the including maintenance workshops, refrigeration tons served the Complex.
Empty Quarter. The field is approximately 64 materials storage building, storage yards
kms long and 12 kms wide. The approximate (7,000 m2), fire station, fuel station, and 6. Site development and grading for the above
size of the site is 1.00 MM m2. ice plant. facilities, street paving, lighting, and irrigation.
The Infrastructure project for the Shaybah • Excavation: 8 Million m3
Oil Field consisted of detailed design, 3. Airstrip and aviation facilities (Total built-up • Pad and road embankment: 5 Million m3
procurement and construction of: area 2,743 m2) including a 3.3 km long
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Consolidated Contractors
The project comprised the Design, Procurement • 8 no. complete aeration tanks 10,000 m3 each.
and Construction of an additional treatment • Conversion of 4 no. existing secondary sludge
system, modification to the existing works and digestors, each 4,000 m3, to aerobic digestion.
improvements to the sludge treatment stream • Odor control plant design for 1,000 ppm of H2S.
to meet the flows and loads expected by the • Associated control and blower buildings
year 2013. • Inter-process piping
•Transformers and standby generators.
The average flow to be accommodated was • Electrical and power distribution,
1,230 lit./sec, with a daily peak flow of 11 KV substation, street lighting, lightning
1,535 lit./sec and a maximum pumping protection, telemetry and SCADA system to
capacity of 4,241 lit./sec. include monitoring and PLC control for the
whole works.
The principal elements of the works are • Site access roads, curbs, soakaways,
as follows: gullies, street lighting and site lighting.
• New inlet structure including incoming mains • Landscaping and Irrigation.
reception chamber, screening and grit removal.
• Chamber to distribute the flow between
the existing works and the additional
treatment stream.
• 8 no. sequencing batch reactor basins.
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Khafji Field Development, Phase 1-Onshore Facilities
Saudi Arabia
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Consolidated Contractors
1. Penex™ Unit – Isomerisation Unit of 10, 9. Replace existing control system with a
465 BPD. Yokogawa CS-3000 System.
2. Revamping of Naphta Hydrotreating Unit 10. Associated new and revamped utilities
(NHTU) to a capacity of 28,700 BPD. and Offsite facilities.
3. Revamping of Naphta Splitter Unit (NSU)
to a capacity of 26,900 BPD. Laser scanning was used to obtain accurate
4. Revamping of Gas Tail Unit (GTU) to a 3D model of the existing refinery to facilitate
capacity of 300 TPD. engineering and pre-shutdown pre-fabrication
5. Revamp of Crude Distillation Unit (CDU) work.
The Isomerisation and Refinery Revamp from 85,000 BPD to a capacity of
Project is located in Mina Al Fahal in Oman, 106,000 BPD. CCC construction scope of the Work involved
the Client being Oman Refinery Company 6. Revamp of Kero-Merox Unit, Net Gas civil works, buildings, equipment (erection,
(ORC). The Project consisted of the Hydrocarbon Recovery Unit, Sour Water modification, relocation and dismantling), piping
engineering, procurement, construction, Stripper Unit. erection, steel structure erection, electrical
pre-commissioning, commissioning and 7. Supply and installation of condensate & instrumentation, painting and insulation
performance test runs of an Isomerisation import storage, and pumping facilities. works. Moreover, the scope of work involved
Plant and a refinery revamp comprising of 8. Extension of two substations and integration and tie-in works to the existing
the following: revamping of a major electrical substation. facilities (extremely tight 70 days shutdown).
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Ras Laffan Port Expansion
Qatar
Project Name: Ras Laffan Port Expansion – Berths & Port Insfrastructure
Location: Ras Laffan Industrial City, Qatar
Client: Qatar Petroleum
Contract Value: US$ 1,801 Million
Contract Duration: 36 Months
Completion Date: March 2011
Type of Contract: EPC Lump Sum Turnkey
CCC’s scope of work includes Engineering, work paved quay (-9.2 to +3.5 m) linked • Water supply, sewage and drainage networks
Procurement, Construction and Commissioning to main causeway by a 100 m long over the entire port expansion areas.
of the works described below: rubble mound. • Electrical supply and distribution (132 KV,
• Navy and coastguard berths block-work 33 KV, 11 KV and LV) including 49 no.
1. MARINE STRUCTURES (PACKAGE 1) construction for 8 no. berths, 2 x 160 m substations and power management system.
•Two double liquid berths for 300,000 dwt piers, paved reclamation and revetment, • Pipe racks and bridge structures for 2 no.
ships including a total of 1,460 m of block quay furniture, navigation lights and Liquid Products berths.
work quays -14.5 to +5.5 m, localized relocation/installation of 4 no. existing • Fuel system including diesel tanks and
dredging, dolphins, access ways and floating pontoons and walkways supplied distribution networks plus oil drainage and
reclamation, walkways, piled loading by Qatar Petroleum. spill containment.
platform and superstructure, gangway, • Fire fighting and detection including pumping
furniture, oil spill containment equipment, 2. INFRASTRUCTURES (PACKAGE 2) stations, tanks, water and foam systems.
revetment and scour protection, navigation • 45 km roads and parking areas, signs, • Associated lighting.
aids and vessel approach system. crossover structure, lighting, crossing • Associated telecommunications facilities.
•Two container berths: 770 m of block duct banks and retaining walls with • Security system, fencing and watch
work quay -14.5 to +5.5 m, piled crane limited reclamation. towers, CCTV, intruder detection, access
rail, furniture, paving and navigation lights. •103 no. buildings (38,000 m2) up to six control and command center.
• Berths for 4 no. tugs and 3 no. vessels stories and associated HVAC and electro-
including 350 x 30 m wide offshore block mechanical works.
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Consolidated Contractors
The scope of work for the Air Traffic Control training room, and offices. Equipment to be • Single storey Radio Receiver Building
(ATC) and Support Facilities includes all installed includes MEP building equipment (266 m2), including MEP and HVAC.
services and works necessary for the design including HVAC, elevators, and diesel-driven
and construction of facilities for the New Doha electric generators. This facility includes a small • All services and special systems external
International Airport (NDIA). The ATC Facilities checkpoint building between the parking and trench and duct routes for air field
include the following: the technical building for workers crossing the equipment and instrumentation inside the
airside-landside boundary. vicinity of each facility.
• ATC Tower with an overall height of 90 meters,
housing a visual control room 75 meters •Three-storey Meteorological Building • Site improvements adjacent to each of the
above ground. Installed equipment includes (900 m2) which includes office and balloon buildings such as paved vehicle circulation
mechanical, electrical, and plumbing (MEP) launch building. The third floor consists of an and parking areas, side walks, fencing,
building equipment, including two elevators observation room. Equipment to be installed exterior lighting, protective bollards,
and HVAC equipment. Tower facade is LED in the office building includes MEP building curbs, shade structures, site drainage,
lighted with the capability of changing colors. equipment, including HVAC and elevator. The underground water supply, high-pressure
balloon launch building is a one-story building. fire water, waste water collection lines,
• Four-storey ATC Technical Building underground conduits for underground
(5,827 m2) connected to the ATC Tower, which • Single storey Radio Transmitter building electric power supply lines and fiber-optic
accommodates a radar approach control room, (300 m2), including MEP and HVAC. telecommunications/IT lines.
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Sample EPC Projects Completed & in Progress
Habshan Gas Complex Expansion, EPC Package No. 1 (Fluor/CCC JV) Abu Dhabi EPC 999 / CCC 500 5/06 2/09
Expansion of Khafji Crude Onshore Production Facilities Kuwait/Saudi Arabia 113 8/05 10/08
Isomerizaton & Refinery Revamp Oman 100 11/04 3/07
LAM 10 Platform Upgrade (Offshore “Cheleken”) Turkmenistan 13 1/04 5/05
Common Cooling Water System (Phase 1) & Supply of Seawater to Qatargas Qatar 420 1/02 12/07
& LNG-1 & Ras Laffan Cracker 2 (W4)
Bu Hasa - Habshan 50 km 36” Gas Pipeline, EPC Package 1 Abu Dhabi 52 8/06 10/08
24”/30” Eastern Gas Distribution System Upgrade Works - East & West Systems Abu Dhabi 132 5/06 10/08
OIL & GAS PIPELINES
Ras Laffan to Mesaieed 126 km 36” Sweet Gas Pipeline Qatar 86 4/04 12/06
Baku-Tbilisi-Ceyhan Oil Pipeline & South Caucasus Gas Pipeline (Total 886 km 42”) Azerbaijan 379 8/02 3/06
Mina Al Fahal - Sohar 266 km 24” Crude Oil Pipeline Oman EPC - 88 / CCC - 44 5/04 1/06
Mozambique to Secunda (South Africa) 864 km 26” Natural Gas Pipeline Mozambique & 275 4/02 1/04
South Africa
Fahud – Sohar 302 km 32” Gas Pipeline Oman EPC - 122 / CCC - 41 2/01 10/02
Maqta – Jebel Ali 112 km 48” Gas Pipeline Abu Dhabi EPC - 109 / CCC - 44 5/00 2/02
New Doha International Airport - Air Traffic Control & Support Facilities Qatar 51 5/06 7/09
BUILDINGS
Ras Laffan Port Expansion - Berths & Port Infrastructure Qatar 1,801 3/08 3/11
HEAVY CIVIL
New Doha International Airport - Midfield Area Access System Qatar 226 5/07 3/09
Shaybah Infrastructure - Residential & Industrial Complex Saudi Arabia 230 8/96 12/98
Internal Roads in Dakhleya, Sharqia, Dahera & Batinah Regions Oman 26 4/03 6/04
Khasab Coastal Road, Section I (Bukha - Tibat) Oman 13 5/97 8/98
• EPC: Engineering, Procurement & Construction •CCC: Consolidated Contractors Company Share
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