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इंटरनेट मानक

Disclosure to Promote the Right To Information


Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”


Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 3087 (2005): Partical boards of wood and other


lingnocellulosic materials (medium density) for general
purposes -Specification [CED 20: Wood and other
Lignocellulosic products]

“!ान $ एक न' भारत का +नम-ण”


Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”


है”

Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
IS 3087 : 2005
Reaffirmed 2010

Indian Standard
PARTICLE BOARDS OF WOOD AND OTHER
LIGNOCELLULOSIC MATERIALS (MEDIUM
DENSITY) FOR GENERAL PURPOSES —
SPECIFICATION
( Second Revision)

ICS 790.060.20

C BIS 2005

BUREAU OF INDIAN STANDARDS


MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

October 2005 Price Group 5


AMENDMENT NO. 1 SEPTEMBER 2006
TO
IS 3087 : 2005 PARTICLE BOARDS OF WOOD AND
OTHER LIGNOCELLULOSIC MATERIALS
(MEDIUM DENSITY) FOR GENERAL
PURPOSES - SPECIFICATION

( Second Revision)

(Page 5, clause 11, Title) - Substitute'ADDITIONAL' for


LOPTIONAL'.

(CED 20)

Reprography Unit,BIS,New Delhi.India


AMENDMENT NO. 2 NOVEMBER 2011
TO
IS 3087 : 2005 PARTICLE BOARDS OF WOOD AND
OTHER LIGNOCELLULOSIC MATERIALS (MEDIUM
DENSITY) FOR GENERAL PURPOSES — SPECIFICATION
( Second Revision )

(Page 2, clause 4) — Insert the following at the end:


content as Formaldehyde class E1 and Formaldehyde class E2 (see 9.7).’
‘Each class and grade shall further be sub-classified based on the formaldehyde
[Page 3, clause 8.3, Sl No. (i) and (ii)] — Substitute the following for the

existing:

i) Sl No. LengthDimension ±5 mm Tolerance


ii) Width ±5 mm

(Page 3, clause 9.6) — Insert the following new clause at the end:

‘9.7 Formaldehyde Content

The formaldehyde content Fc, of the boards when tested in accordance with
11.11, shall meet the following limits:

i) Formaldehyde class E1 : Fc ≤ 8 mg/100 g for oven dry board


ii) Formaldehyde class E2 : 8 < Fc ≤ 30 mg/100 g for oven dry
board’

(Page 4, clause 10.2.1) — Insert the following new clause at the end:

‘10.2.2 From each particle board selected, samples shall be drawn for
determination of formaldehyde content in accordance with 3.1 of IS 13745 and
test pieces conditioned for 6 days at 27 ± 2°C and 65 ± 5 % relative humidity.’

(Page 4, clause 11.1, second line) — Substitute ’11.11’ for ‘11.10’.

1
Amend No. 2 to IS 3087 : 2005

(Page 5, clause 11.10) — Insert the following new clause at the end:

‘11.11 Test for Formaldehyde Content

The formaldehyde content in specimen prescribed in 10.2.2 and tested as


prescribed in IS 13745 shall meet the limits specified in 9.7.’

[Page 5, clause 13.1(b)] — Substitute the following for the existing:

Designation of particle board and formaldehyde class;’

(Page 7, Annex A) — Insert the following new reference at the end:

IS No. Title
13745 : 1993 Method for determination of formaldehyde content in
particle board by extraction method called perforator method

(CED 20)
Reprography Unit, BIS, New Delhi, India
Wood and Other Lignocellulosic Products Sectional Committee, CED 20

FOREWORD
This Indian Standard(Second Revision)was adoptedby the Bureauof IndianStandards,after the draft fmalized
by the Wood and OtherLignocellulosic ProductsSectionalCommittee had been approved' by the CivilEngineering
Division Council.
There are three categoriesof particle boards based on their density classification, namely, high density particle
board having specific gravity over 0.9 covered in IS 3478 : 1966 'Specificationfor particle boards of wood and
other lignocellulosic materials(high density) for generalpurposes', low density particle boards having specific
gravity not exceeding0.4 covered in IS 3129 : 1985 'Specificationfor low density particle boards and medium
density particle board' covered in this standard having specificgravity in the range of 0.5 to 0.9.
Medium density particle boards are used for partitions,for doors, in the furniture industry, etc. This standard
was first fonnulated in 1965 to provide guidancein the manufacture of medium density particle boards. Based
on the developmentin the particleboard industry, the first revisionwas undertakenin 1985. In the fIrSt revision
the types of particle boards had been redefmedand the requirements in respect of the physical and mechanical
characteristics had also been revised. Othersignificantchangesrelateto the inclusionof test for screwwithdrawal
strength and deletion of that for thennal conductivity and tensile strength.
This revisionhas been undertakento modifythe scopeand title of the specificationmakingprovisionfor the use
of other lignocellulosic materialsand to incorporate additional requirementof modulusof elasticity.In addition,
the dimensional requirements, their tolerancesand the modulusof rupture requirements have been redefined.
All organic building materialsare prone to decay, if they are used in damp and unventilated situations,without
adequate protective treatment. It is therefore,recommended that the guidance of the manufacturers should be
soughtwhen it is proposedto use the particleboards in conditionsconduciveto the growth of fungus or moulds.
as: 1982 'Methods of testing fungal resistance' provides means for assessingthe resistanceto fungal decay of
buildingmaterialsof, or containingmaterialsof organicorigin,and forjudging the efficiencyof such protective
treatment as may be applied to them.
A scheme of labelling environment friendly products to be known as ECO-Mark has been introduced at the
instance of the Ministry of Environmentand Forests (MEF), Governmentof India. The ECO-Mark shall be
administered by the Bureau of Indian Standards(BIS) under the BIS Act, 1986 as per the Resolution No. 71
dated21 February1991 andResolution No.425dated28 October1992publishedinthe Gazetteof the Government
of India. For a product to be eligible for ECO-Mark, it shall also carry the Standard Mark of the BIS besides
meetingadditionalenvironmentfriendlyrequirements. For this purpose,the StandardMark of BIS would be a
single mark being a combination of the lSI Mark and the Eco logo. Requirements to be satisfied for a product
to qualify for the BIS Standard Mark for Eco friendliness will be optional. Manufacturing units will be free to
opt for lSI Mark alone also.
The requirements pertainingto Eco criteriais based on the GazetteNotification No. 170 dated 18 May 1996 for
wood substitutesas environmentfriendlyproducts published in the Gazette of the Governmentof India.
For the purpose of deciding whether a particular requirement of this standard, is complied with, the tinal
value, observedor calculated,expressingthe resultof a test or analysis,shall be roundedoff in accordancewith
IS 2 : 1960'Rules for roundingoff numericalvalues (revised)'. The numberof significantplaces retained in the
rounded off value should be the same as that of the specifiedvalue in this standard.
IS 3087 : 200S

Indian Standard
PARTICLE BOARDS OF WOOD AND OTHER
LIGNOCELLULOSIC MATERIALS (MEDIUM
DENSITY) FOR GENERAL PURPOSES -
SPECIFICATION
( Second Revision)
1 SCOPE pressing in a parallel platen hot press of the usual
multidaylight type but may also be pressed in a
1.1 This standardcoversthe requirements of medium continuousband type of press. The applied pressure
density particle boards made of wood and/or other is perpendicular to the plane of the board.
lignocellulosic materialsfor generalpurposes,having
specific gravity in the range o.S to 0.9. 3.4 Formation (Forming) - Laying up of the glued
particlesin the fonn of a mat. ready to be pressed.
1.2 This standard does not cover veneered particle
boards, mouldedparticleboards,high and lowdensity 3.5 Graded Particle Board - A board formed by
particleboardsor particleboardsfacedby impregnated arranging the particles of wood and/or other
paper surfaces. lignocellulosic materialsin a graded manner such that
the smallestparticlesform the top most layer and the
2 REFERENCES largest particles form the middle layer. In graded
The standards listed in Annex A contain provisions particleboard there is a gradualdensity gradient from
which through reference in this text, constitute the outer surfacesto the centre of the board across its
provisionsof this standard. At the timeof publication, thickness.
the editions indicated were valid. All standards are 3.6 Multi-Layer Particle Board - A board made of
subjectto revision and partiesto agreements basedon more than three layers of like material in which
this standard are encouraged to investigate the particlesof differentshapes and sizes may be used in
possibilityof applying the most recent editionsof the different layers.
standards given in Annex A.
3.7 Particles - Distinctparticleor fractionof wood
3 TERMINOLOGY or otherlignocellulose materialproducedmechanically
3.0 For the purpose of this standard. the following for useas the aggregatefor a particleboard. This may
definitions shall apply and for definitions other be in the form of flake. granule, shaving, splinter and
than those given below. reference may be made to sliver as stated below:
IS 707. a) Flakes - Specially made thin flat particles,
with the grain of the wood essentially parallel
3.1 Additive - Any material introducedprior to the to the surface of the flake, prepared with the
final consolidation of a board to improve some cutting action of the knife in a plane parallel
property of the final board. Fillers and preservatives to the grain but at an angle to the axis of the
are included under this term. fibre.
3.1 Extruded Particle Board - A board b) Granule- A particlein whichthe length,width
manufactured by mixingparticlesof woodand/orother and thicknessare approximately equal, such as
lignocellulosic materials of pre-determined sizes and particle of saw-dust.
shapes with synthetic resins and pressing while the c) Shaving- A thin shce or strip of wood or any
mix is being forced through an extrusion hot platen other lignocellulosic pared off with a knife,
press, pressure being applied in the direction of the plane or other cutting instrument, the knife
length of extrusion which tends to orient the particles action being approximately along the axis of
considerably in a direction at right angles to the the fibre, such as the shavings produced in the
direction of extrusion. surface of wood.
~ ~ Flat-Pressed Particle Board - Resin-bonded d) Splinterand Sliver- Particle of nearly square
particle board manufactured by mixing particles of or rectangular cross-section with a length
wood and/or other lignocellulosic materials of pre- parallelto the grain of the wood of at least four
determinedsizes and shapes with syntheticresins and times the thickness.
IS 3087 : 2005

3.8 Partlele Board - A board manufactured from 5.3 SiziDIMaterial


particles of wood and/orother lignocellulose material
in the form of flakes, slivers, shavings, splinters, Paraffm waxdissolved inmineralspiritor alternatively
granules agglomerated, formed and pressedtogether emulsified withwateror meltedshall be used as sizing
under heat and pressureby use of an organicbinder material.
together with one or more additives like wax, 6 MANUFACfURE
preservatives, catalyst, etc.
6.1 Particltsof woodor otherlignocellulosic materials
3.9 SIDIIe-Layer Partlele Board - A board made for the manufacture of particle boards shall be
of one uniform layer of particles and resin mix, produced by cutting wood and/or any other suitable
predominantly of uniform textureand havinguniform lignocellulosic materials intoshavings, flakes, splinters
densityacross the board thickness. or sliversona suitable chipping machine. Theparticles
3.10 Sizing Materlal- Wax, rosinor otheradditive shallbedriedina mechanical drier. Thedriedparticles
introduced to the agglomerate fora particleboard prior shall be graded to required sizes and thoroughly
to forming, primarilyto increase water resistance. blended with the requisite quantity of adhesives in
mechanical mixersor applicators. Therequiredsizing
3.11 Three-Layer Partlele Board - A boardmade material may be addedat this stage,eithermixedwith
of three layersof particleand resin mix, usuallywith the binder or separately introduced into the mixer.
finer and thinner particles for the top and bottom Care shall be taken that the moisture content of the
layers and coarser and bigger particles for the core binder does not excessively increase the moisture
layer. Resin content in a three-layer board is usually contentof the chips. The well-blended chipsare then
higherin the face layersthan in the core layerleading fonned into a mat and pressedinto panelsby passing
to a sandwich construction with strongerand denser into the pressing machine under controlled heat,
skin. pressure and timeconditions. The hot pressedboards
are subsequently cooled, conditioned to attain
4 CLASSES AND TYPES equilibrium moisture contentand sandedon bothsides
The particleboard shall be of the following classes: to attain uniform thickness and finally trimmed and
cut to standard sizes.
Class Grade Designation
6.2 In case of three..layer particle boards, the
Flat pressed, single layer FPS construction shall be well-balanced about the central
plane. In case of a single-layer particle board, the
Flat pressed-three layer, FPT-l
particles shall be unifonnly laid. Care shall be taken
multilayer and graded II FPT-2 that no asymmetric gradingof chips takes place.
Extrusion pressed, solid XPS 6.3 Preservative Treatment

Extrusion pressed, tubular XPT A suitable preservative may be added to the particle
mixat the timeof mixingof adhesive. The following
The flat pressed-three layer, multilayer and graded percentages preservatives are regardedas suitable:
classshallbe of twotypes,namely, Grade I andGrade
II, the gradingisbasedon the physical andmechanical a) Sodium 1 percenton the basisof
properties as given in Table 1. pentachlorophenate oven dry weight of
particles, or
5 MATERIALS b) Trichlorophenol S percenton the basisof
5.1 Any speciesof woodand/orother lignocellulosic resin adhesive mix
materials may be.used in the manufacture of particle Alternatively, 2 percentof sodiumpentachlorophenate
board. ForECQ-Mark, onlyspecies fromsources other ortrichlorophenol inorganic solution shouldbe applied
thannaturalforestssuch as woodfromrubber,cashew, on the surfaceand edges.
industrial andsocialforestry plantations, etc,andshade
trees from tea and coffee estates, wood residues or 7 FINISH
agricultural/forest residues shall be used for the
The particleboardsshall be of uniform thickness and
manufacture of particleboards. uniform density throughout the length and width of
5.2 Adhesive the boards. All particle boards shall be flat. Both
surfaces of the particle board shall be sanded to a
Any suitable type of synthetic resin conforming smoothfmish.
IS 848 may be used for the purpose of bonding.
However, for flat-pressed..three layer,multilayer and 8 DIMENSIONS AND TOLERANCES
graded boards, BWRor BWP type adhesive shall be
8.1 The sizes of the particle boards shall be as
used.
2
IS 3087 : 2005

follows: 9.4 Swelling in Water


Length, in mm 4 800, 3 600, 3 000, 2 700, The mean swelling in length, width and thickness,
2 400, 2 100, 1 800, 1 500, 1 200, when tested as described in 11.6, shall not exceed
1 000 and 900 the limits given in Table 1 for various grades of
boards.
Width, in mm 1 800, 1 SOO, 1 200, 1 000, 900,
600 and 450 9.S Swelling Due to Surf8~e Absorption
NOTE- Any other dimensions as agreed to between the The mean swell ing in thickness due to surface
manufacturer andthepurchaser, shallbepermissible. absorption,when tested in accordance with 11.7, shall
8.% Thickness not exceed the limits given in Table 1 for various
grades of boards.
Unless otherwise specified, the thickness of particle
9.6 Workability
boards shall be 6 mm, 9 mm, 12 mm, 15 mm, 20 mm,
2S mm, 30 mm, 35 mm, 40 mm and 4S mm. The particleboardsshallnot crackor split when drilled,
sawed and nailed perpendicular to the surface.
8.3 Dimensional Tolerance
NOTE - Recommended precautions forstoring, cuttingand
The following tolerances on dimensions of finished working withparticle boards aregiveninAnnexB.
boards shall be permissible: to SAMPLING AND INSPECTION
SI No.· Dimension Tolerance 10.1 Scale of Sampling
i) Length +6mm 10.1.1 Lol
-Omm
In any consignment,all the particle boards of the same
ii) Width - For all widths + 3 mm class, grade and dimensions and manufactured under
-Omm similar conditions of production, shall be grouped
together to constitute a lot.
iii) Thickness ± 5 percent
10.1.t.1 The conformity of a lot, to the requirements
iv) Edge straightness 2 mm per 1000mm of this specification,shall be ascertained on the basis
or 0.2 percent of tests on particle boards selected from it.
v) Squareness 2mmper lOOOmm 10.1.2 The number of particle boards to be selected
or 0.2 percent from a lot shall be in accordance with the
following:
9 PHYSICAL CHARACTERISTICS
Lot Size Number of Particle
9.t Density Boards to he Selected
The mean density of the boards, when tested N n
in accordance with 11.3 shall be between 500 to Up to 50 2
900 kg/m'. The density shall not vary from one sample 51 to 100 3
to another by more than 10 percent of the mean
101 to 200 4
density.
201 to 300 5
9.2 Moisture Content 301 to 500 7
501 and above 10
The mean moisture content of the boards, when
determined in accordance with 11.4, shall not be less 10.1.2.1 The particle boards shall be selected at
than 5 percent and not more-than 15 percent. The random (see IS 4905). In order to ensure randomness
moisture content of individual test specimen shall not of selection, all the particle boards in the lot may be
vary from the mean percentage by more than ±3 arranged in a serial order and every rth particle board
percent. may be selected till the required number is obtained,
r being the integral part of N/n, where N is the lot
9.3 Water Absorption
size and n is the sample size.
The mean water absorption of the boards, when tested 10.2 Test Specimens and Number of Tests
as described in 11.5, shall not exceed the prescribed
limits given in Table I for various grades of boards The length, width and thickness of the particle boards
after both 2 h and 24 h immersion. selected as in to. t.2 shall be measured before cutting

3
IS 3087 : 2005

the particle boards for taking test specimens. The samples and test specimens pass the conditions as
edge straightness and squarenes. of the boards prescribed in II.
shall also be measured.
10.3.1 In case of a failure, double samples shall be
The lot havingbeen foundsatisfactory shall be further taken from the lot for testing. The lot shall be
tested for physicalcharacteristics given in 9. For this considered to havepassed,if allthesesamplesconform
purpose, the particle boards examined according to the requirements specified.
to 10.2.1 and found satisfactory shall be used.
II TESTING OF SAMPLES
10.2.1 From each of the particle board selected,
following test specimens shall be cut from portions 11.1 The samplesand test specimensshall be tested
I SO mm away from the edges, for tests as specified as given in 11.3 to 11.10 and shall conform to the
under11. Themethodof preparation andconditioning requirements u prescribed in 9 and Table I.
of specimensfor tests listed in (c), (d), (e), (I) and (g) 11.2 Accuracy of Dimensionsof Boards
shall be as specified in IS 2380 (Part 1):
a) For determination of density - Three test The accuracy of dimensions of boards shall be
specimensfrom each sample, in full thickness measured as specified in IS 2380 (Part 2). All the
of material, 7S mm wide and 1SO mm long. samples selected in accordance with 10.1.2 shall be
Other sizes of sample specimens may be used measured for straightness of edges, squareness of
when deemed necessary. In case of tubular boards, length,width and thickness.
board,the tubesshouldbeuniformly distributed 11.3 Test for Density
in the center.
b) For determinationofmoisturecontent- Three
The mean density of the board shall be determined
test specimens from each sample in full in accordance with IS 2380 (Part 3), and shall
thicknessof material,7S mmwideand I SO mm comply with the requirements specified in 9.1 and
long. Smaller specimens may be used when Table 1. The mean density shall be straight average
deemed necessary. of the density of the test specimens taken out from
each of the sample as in 10.1. While calculatingthe
c) For water absorption test - Three test densityof the tubular board, the empty tubular space
specimens, size 300 mm x 300 mm )( full shallbedeductedfromthe volumeof thetestspecimen.
thicknessof board from each sample.
d) For swelling in water test - Three test 11.4 Test for Moisture Content
specimens, size 200 mm )( 100 mm )( full The moisture content of wood particle boards shall
thicknessof board from each sample. be tested for each specimen as prepared in 10.2.1 (b)
e) For determining swelling due to surface in accordance with the method prescribed in
absorption - Three test specimens from each IS 2380 (Part 3) and the average value for all the
sample,size 12S mm )( 100 mm. samplesshan complywith the requirements specified
t) For determination 01 modulus of rupture and in 9.2.
modulus of elasticity - Three test specimens 11.5 Test for Water Absorption
from each sampleto conformto dimensions as
specifiedin IS 2380 (Part 4). The water absorption in test specimens as prepared
g) For determination of tensile strength in 10.2.1 (c ) shall be tested in aceordanee with
perpendicular to surface - Three test IS 2380 (Part 16) and the average value shall not
specimens from each sample, size SO mm )( exceedthe limits specified in (ii) of Table 1.
SO mm x full thickness of board. In addition 11.6 Test for Swelling in Water
to this for Grade I boards, three more test
specimens shall be taken for cyclic or The swelling in length, width and thickness of test
accelerated water resistance test as given in specimens as specified in 10.2.1(d), when tested by
11.9.1. the method prescribed in IS 2380 (Part 17), for 2 h
h) For determination of screw withdrawal soakingshallhavean averagevaluenot exceedingthe
strength - Three test specimens from limits specifiedunder (iii) and (iv) QfTable I. The
each sample of size as specified in IS 2380 lengthof specimen in caseofFPT boardsshaU betaken
(Part 14). as in the line extrusion.

10.3 Criteria for Conformity 11.7 Test for Swellinl Due to Surface Absorption
A lot shall be considered as conforming to the The swelling in thickness due to surface absorption
requirements of the specification, if no group of test on test specimeliS as specifiedin lO.2.I(e),whentested
specimens for any of the characteristics fail, the in accordance with IS 2380 (part 17), for 2 h soaking

4
IS 3087 : 200S

shall have an average value not exceeding the limits State PollutionControlBoard as per the provisionsof
given under (v) of Table 1. the Water (Prevention and Control 01 Pollution)
Act, 1974 and Air (Prevention and Control 01
11.8 Test for Modulus of Rupture and Modulus of Pollution) Act, 1981 and Water (Prevention and
Elasticity Control 01 Pollution) Act, 1977 along with the
The modulus of rupture and modulusof elasticityon authorization, if required under the Environment
test specimens specified in 10.2.1(t) and tested as (Protection)Act, 1986while applying for ECO-Mark
prescribed in IS 2380 (part 4) shall have an average appropriate with enforced Rules and Regulations of
and minimum value not less than the valuesspecified forest department.
in (vi) and (vii) of Table 1, for modulusof ruptureand 12.2 SpeciOc Requirements
modulus of elasticity, respectively.
The particle board shall conform to the specific
11.9 Test for Tensile Strength Perpendicular to requirements given for ECO-Mark under relevant
Surface clausesof the standard.
Tensile strength perpendicularto the surface of three NOTE - The manufacturer shall provide documentary
test specimensas prescribedin 10.2.1(g), whentested evidence bywayofcertificate ordeclaration to Bureau oflndian
in accordance with IS 2380 (Part 5) shall have an Standards, whileapplyingforECO-Mark.
averagevalue not lessthan the valuespecifiedin (viii) 13 MARKING
of Table 1.
13.1 Each particleboard shall be legiblymarked near
11.9.1 The tensile strength perpendicularto surface any of its edges with the following:
of three test specimensprescribed in 10.2.1 (g) when
subjected to (a) cyclic test, or (b) accelerated water a) Nameof the manufacturer or trade-mark,ifany;
resistancetest as given in Table I shallhavean average b) Designation of particle board (see 4);
value not less than that specified in (ix) of Table I.
c) Thickness (see 8.2);
11.10 Test for Screw Withdrawal Strength
d) Date of manufacture; and
The screw withdrawal resistanceof test specimensas
specified in 10.2.1 (h) and tested in accordancewith e) The criteria for which the particle board has
IS 2380 (Part 14) shall have an average value not less been labelledas ECO-Mark.
than the value specified in (x) of Table 1. 13.2 DIS CertiOcation Marking
12 OPTIONAL REQUIREMENTS FOR ECO- Each particle board may also be marked with the
MARK StandardMark.
12.1 General Requirements 13.2.1 The use of the Standard Mark is governed
by the provisions of the Bureau 01 Indian Standards
12.1.1 The particle board shall conform to the
Act, 1986 and the Rules and Regulations made
requirementsof quality and performanceas specified
thereunder. The details of conditions under which a
in this standard.
licencefortheuseof theStandardMarkmaybe granted
12.1.2 The manufacturer shall produce to BIS to manufacturers or producers may be obtained from
environmentalconsent clearance from the concerned the Bureauof Indian Standards.

s
IS 3087: 2005

Table I ...,.leal a.d Mec....leal 'ropert"


01 Varlou TypeI 01 P.rtIcIe Boards

..
(Claula 4,9.3,9.4,9.5, 11.1, 11.3'cmd11.5 to 11.10)
sa
No.
' ......... ,.....
Plat flat .......
n ....La,er
M.ad-La,er
Its......
,relied
SolIdI
Ex""'.
.......
T........
La,er ... GrHed (XPS) (XPI")

r
Ondel
A
GrldeU
,
(I) (2) (3) (4) (5) (6) (7)
i) Density vlrildon, pen:ent ~IO ~10 :6:10 =':10 =':10
iI) Wilei'absorption, percent
a) 2hsolk ina 25 10 40 40 40
b) 24 hsoaklna 50 20 80 80 80
iii) Linearexpansion(swclllni in WIler),
2 h souina, percent
.) Lenath 0.5 0.5 0.5 2 2
b) Width 0.5 • 0.5 0.5 0.5 0.5
iv) Thickness swclllna.percent, 10 8 12
2hsoakina
v) Swelllni in thicknessdue to surface 9 6 9 4 4
absorption, percent
vi) Modulusof rupture,N/mm2
.) Ave....e II 15 11 2

b) Minimum 10 13 10 1.7 0.9


vii) Modulusofelutlcity, N/mm2
a) Averaae 2000 2500 2000
b) Minimum 1800 2250 1800
viii) Tensilestrenathperpendicullrto
surface,N/mmJ
.) Upto 20 mmthickness 0.8 0.45 0.3 1.2 0.4
b) Above20 mmthickness 0.8 0.40 0.3 1.2 0.4

ix) . Tensilestrenathperpendicul... to
surface, N/mm2
.) Aftercyclictest I) 0.2
b) Accelerated waterresistance test 2) 0.15
x) Screwwithdrawal strcnath,N
.) Face 1250 1250 1250
b) Edle (forthickness> 12mm) 850 850 700

I)
Cyclic lUI - Specimens lie immersed in waterat 27 =': r C for a periodof 72 h, followed by dryina in air at 27 =': 2°C for
24 h andthenheatinain dry air at 700cfor72 h. Three suchcycleslie to be followed, andthenthe specimen aretestedfor
tensilestrcnathperpendicular to surface.
2)
Acc,leraled wal,,. ,,,LslaftCl III' - Specimens are immersed in waterat 27 =': 2-<: andwateris broupt to boUina and
kept at boUinatemperature for 2 h. Specimens are then cooled in water to 27 J: rc and thentested for tensile strenath
perpendicular to surface.

6
IS 3087 : 2005

ANNEX A
(Clause 2)
LIST OF REFERRED INDIAN STANDARDS

IS No. Title IS No. Title


707: 1976 Glossary of terms applicableto (Part 3) : t977 Determination of moisture
timber technology and content and density (first
utilization (second revision) revision)
848 : 1974 Specification for syntheticresin (Part 4) : 1977 Determination of static bending
adhesives for plywood strength (first revision)
(phenolic and aminoplastic) (Part 5) : 1977 Determination of tensilestrength
(first revision) perpendicular to surface (first
2380 Methodsof testforwoodparticle revision)
boards and boards from other (Part 14) : 1977 Screw and nail withdrawaltest
lignocellulosic materials: (Part 16) : 1977 Determination of water
(Part 1) : 1977 Preparationand conditioning of absorption (first revision)
test specimen (first revision) (Part 17) : 1977 Determination of swelling in
(Part 2) : 1977 Accuracy of dimensions of water (first revision)
boards (first revision) 4905 : 1968 Methodsfor random sampling

ANNEXB
(Clause 9.6)
STORAGE AND WORKING OF WOOD PARTICLE BOARDS

B-1 GENERAL B-3 CUTTING


Particle board is a composite board of particles of For hand cutting,' normal carpentry tools used for
wood and/or other lignocellulosic materials bonded woodworkingmachines, eachof the circularsaw,hand
together with a resin-bonding agent. The grain of the saw, fret saw, etc, shall be used. The tools shall be
particles are, therefore, non-directional as compared kept sharp and free from swarf at all times. When
with natural wood which has only one graindirection. working on machines, high-speed steel tools are
Due to the abrasive nature of the resin and the preferable. For productionruns, carbide-tipped saws
multitudinousgrain direction,tool wear isgreaterthan and cutters give a smoother cut and longer life. The
with most medium density natural woods. Because same feed speeds as for natural hard woods shall be
of this special saw and cutter tips should be used on used,but care should be takenat all times,not to force
production runs. By working according to the the cut. Cutter life will be improvedif the cutter face
following basic principles, particles boards can be angle is increased to approximately 40° and, where
generally handled, cut and worked in much the same possible, the cutting angle decreased as compared to
manner as natural wood. natural wood. A cutter speed of 6 000 rpm is
recommended.
8-2 STORING
8-4 SAWS AND SAWING
Particle boards shall be stored in packs on a level
flat surface in a clean, dry and covered place with Coarse rip saws shall not be used. Well sharpened,
free circulation of air. The boards shall be protected moderately set saws give consistently good results.
from rain, dampness and insect and fungal attack. Do not force the boards through the saw at
The edges of boards in a pack shall be in a straight unnecessarily high-feed speeds. This is the cause of
vertical plane. If required, the edge may be sprayed tearing or break cut on the underside. Always cut
or painted with a suitable protective coat or sealing veneeredboardsfacingupwards. Forcleanfastcutting,
material. The packs shall be kept clear of the always adjust the saw height so that only 12 mm
floor. The top of the stack shall be kept coveredwith protrudesabovethe materialbeingsawn.Fortrenching
a cover board and weighteddown suitably. or grooving across the boards dado should be used.

7
IS 3087 : 2005

For sawing, high speed steel saws or carbide-tipped 8-8 APPLICATION OF PLASTIC LAMINATES
saws are recommended.
Most resin glues and contact adhesives are suitable
8-5 DRILLING for bonding plastic laminates to particle board,
provided manufacturer's instructions are fully adhered
Drilling shall be effected by using standard bench, to. Casein glues are not suitable.
portable or pillar drilling machines. The conventional
hand drill shall be used but the drill edge should be- 8-9 JOINERY WORK
always kept sharp. The use of drills having an helix
angle between 20° and 32° is recommended. Drills 8-9.1 Particle board is a composite board panel and
shall be kept free from swarfduring drilling by backing cutting asymmetrically for any joinery is not
out. When particularly clean cuts are required, spur recommended, unless the composite joint is again
type drills will give best results. symmertrical. In case of three-layer boards and
veneered particle boards, the strength of the board is
8-6 ROUTING AND MOULDING made up of all the layers and balanced. Therefore,
where joints are to be effected, cutting shall be done
B-6.1 Tungsten carbide-tipped cutters are
keeping a symmetry about the centre. Edge-joining
recommended for long production runs. High speed
by tongue and groove method is possible if a separate
steel cutters will produce good finishes but edge life
tongue of wood is provided. But joint shall be done
between sharpening is limited. As in the case of
with a backing strip of wood or metal or other metal
sawing, moderate feed speeds shall be used.
fixtures like I-sections, corrugated pins or other
8-6.2 Recommended spindle speeds for routers and connectors. Lap joint or level joint shall be done with
spindle moulders are given below: the use of an adhesive. for holding tacks and
screws, but the joints shall be symmetrical about the .
SpindleSpeeds, in rev/min for centre. Mortise and tenon joints shall not be used for
,- .A. ---..
the ends. However, the surface may be cut through
r Routers Spindl~ and end to surface joints are possible. For edge to
Moulders edge joining, dove-tail joint, finger joint, lap joint,
mitre joint, etc, are all possible, provided the composite
Tungsten 18 000 to 24 000 9 000 to 12 000 nature of the joint is kept symmetrical. Cutting for
carbide-tipped joints shall be with sharp tools and machine-cutting
tools shall be only with high-speed machines. The joints
High speed 13 000 4 SOO to 6 000 may be fixed by conventional carpenter's glues
steel combined with holding tacks, pins, rivets, screws or
nails.
B-7 SANDING
8-9.2 Veneered type of particle boards require
B-7.1 Sanding operations shall be carried out in the particular care to see that the composite nature of the
same manner as with natural timber. It should be boards is preserved. If one surface of the board is to
remembered that there is no grain direction in carrying be cut, it should be so done that the assembled
out this operation. components again develop symmetry around the
8-7.2 Drum Sanden central axis.

The following combination of papers is recommended 8-10 SCREWING AND NAILING


for use with triple drum sanding machines: B-I0.1 The nail and screw holding properties on the
First drum No.1 ~ grade or 40 Grit open coat surface side of the particle boards are generally as
much as that ofthe ordinary wood ofthe same density.
Second drum No. 1 grade or SO Grit open coat However, at the edges, particle boards have lower nail
and screw-holding strength than wood. It is, therefore,
Third drum No. 0 grade or 80 Grit closed coat
necessary that when screws and nails are driven from
NOTE- Theabove rcamuncndations arcforacneral guidance the edges, these should be of greater lengths, usually
andmay bevlI'iedto suit the particularjob requirement.
20 percent more than for nonnal wood; and diameter
8-7.3 For hand sanding, generally compressive stones slightly less. Holes shall be drilled for screws according
with grit size SO to 80 will be found suitable. to the values as follows.

8
IS 3087 : 2005

Screw Size Pilot Drill Size Depth Depth


o/Edge a/Edge
mm mm mm
Length x Screws Designation No.
12 mm x 4-5 (2.74-3.10 mm) l.85 5
20mm x5 (3.10 mm) l.8S 6
20mm x 7 (3.81 mm) 2.20 6
2S mm x 6 (3.45 mm) 2.20 10 10
25 mm x 7 (3.81 mm) 2.30 10 10
30mm x 6-7 (3.45-3.81 mm) 2.20 10 10
40mm x 7·8 (3.81-4.17 mm) 2.30 19

8-10.2 Dipping the nails or the screws in ordinary should be followed implicitly. Casein glues are not
carpentry gluebeforedJ. lingwillincrease theholding recommended.
strength. It is alwaysadvisable to edge largerpanels,
whereused, asdoorswithwoodedgestripssincethey 8-13 PAINTING, VARNISHING, POLISHING
are liableto constantmovement and vibration which AND PRINTING
loosen the screws. 8-13.1 Particle boards may be painted, varnished or
8-11 LIPPING AND BEADING polished by the conventional methods. However,
proper preparation of the surface and filling is
Lipping and beadingof wood particle board shall be necessary. The filler, only sufficient to till the grain,
done by the conventional method eitherwitha veneer shall be appliedwith broadknife or scraper, pressing
or with wood moulding or plasticmoulding. Use of wellintothe poresof the board. On carefully rubbing
carpenter's glue and conventional holding tacks or down and thoroughly drying, a perfect surface for
nails or screws are recommended. Metalbeading, if decorating will be obtained. Dusting, sealing,staining
required, shallbe donewitha suitable gluewhichwill and filling operations are similar to those used in
hold metal to wood. conventional woodwork. Whentreatingboth surfaces
of the panels in an exposed position, the treatment
8-12 GLUING
shall be done simultaneously on both sides. It is
8-12.1 The bestresultsare obtained withglue having recommended that the edgesof the boardsare heavily
a low moisture content. These include, urea sealed before painting. Normally, the edges of the
formaldehyde, phenolic type glues, PVA, resourcinal boardsare coveredby lipping.
andspirit-based contactadhesives. Animal gluesmay
be used satisfactorily, but it is essential that a thick B-13.2 Particle boards may be veneered with
mix is preparedand used hot. commercial or decorative veneer by use of any
glue mentioned in 8-12.1, and with conventional
B-12.1.1 In all cases,the manufacturer's instructions methods.

9
Bureau or Indian Standards
BIS is a statutory institution established under the Bureau a/Indian Standards Act, 1986 to promote
harmonious development of the activities of standardiation, marking and quality certification of loods and
attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any fonn
withoutthe prior pennission in writingof BIS.Thisdoesnot preclude the free use, in the courseof implementing
the standard,of necessary details,such as symbolsand sizes, type or grade designations. Enquiriesrelating to
copyright be addressed to the Director (Publications), 81S.
Review of Indian Standards
Amendments are issuedto standardsas the need arises on the basis of comments. Standards are also reviewed
periodically; a standardalong with amendments is reaffirmed when such review indicatesthat no changes are
needed; if the review indicatesthat changesare needed, it is taken up for revision. Users of Indian Standards
shouldascertainthat they are in possession of the latestamendments or editionby referringto the latestissueof
'BIS Catalogue' and 'Standards:MonthlyAdditions'.
This Indian Standardhas been developed from Doc: No. CED 20 (7252).

Amendments Issued Since Publication

AmendNo. Dateof Issue Text Affected

BUREAU OF INDIAN STANDARDS


Headquarters:
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Telephones: 2323 0131,2323 3375,23239402 website: www.bis.org.in
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Printed II Simco Pl'intinlPress, Delhi

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