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iCraftBrew Handbook-Screen PDF
iCraftBrew Handbook-Screen PDF
Lennox &
Addington County Bancroft OTTAWA
Frontenac County
Harrowsmith
Prince Edward County
Howe
Island
Napanee
Lake Ontario
Why the FAB Region?
The FAB (Food & Beverage) Region is a unique economic development strong market growth, as well as an increased interest in artisan
partnership between the Counties of Hastings, Lennox & Addington, products, the “100 mile diet” and other “buy-local” movements,
Prince Edward and the Frontenac Community Futures there is certainly a market opportunity to open a craft brewery
Development Corporation. The FAB Region offers artisanal within the FAB Region.
entrepreneurs an ideal location to start a craft brewing operation,
primarily for its low degree of competition, its relatively untapped In comparison to other regions, such as the Greater Toronto
market and its close proximity to major centres within North America Area, the FAB Region offers a much lower degree of
(Toronto, Ottawa, Montreal & the U.S. Border). The FAB Region also competition and an under-penetrated market. There are
offers entrepreneurs an array of locally-grown brewing ingredients currently only three breweries that are in operation within the
and the possibility of joint ventures with local artisan food producers. region: Church-Key Brewing Co., Gateway Brewing Co. and
Barley Days Brewery. In addition to the three breweries
Location & Market mentioned, there are two other operations, including one near
In 2012, 6.7-million hectolitres of beer were sold in Ontario making Bancroft and MacKinnon Brewing near Bath, that are currently
our province the largest market for beer in Canada1. Given the in the launching stages.
2 http://www.brewstats.ca/annual/sales-by-region/2012
1
Craft beer appeals to a wide demographic of people living within The FAB Region is also home to a variety of different artisan food
the FAB Region, from younger craft beer enthusiasts to an older producers, such as cheese makers, charcuterie producers, artisan
generation of baby-boomers and recent retirees. The types of bakeries, wineries, cideries, distillery and many other specialty
consumers that would be targeted within this region would be foods and beverages.
split into two broad categories:
Artisan foods have gone mainstream in recent years, now ranking
•R
esidents - A locally crafted beer would appeal to residents
within the top five food trends. The trend speaks to the consumers’
because they appreciate the idea of buying locally-produced
concerns about health and sustainability, to the chef’s preference
For Your
Consideration
Before you define the details of your Getting Started
craft brewery, such as its name, location Once you’ve completed your research and you are
& the types of beer that will be brewed, comfortable and confident enough to move forward, the next
step is to ask yourself and discover, “Do I have what it takes to
it’s highly recommended that you spend be an entrepreneur?”
some time researching & learning the
basics of craft brewing, as well as the This handbook has been created to assist you in starting your own
brewery and provides some of the information the FAB Region
basic principles of business. has compiled to help you on your journey.
4
Here’s the Basics
of beer, Brewing
& the Industry
What is beer?
Beer is an alcoholic beverage fruity, herbal or spicy
produced by the saccharification characteristics. Ales use
of starch and fermentation of the top-fermenting yeasts
resulting sugar. The starch and that do not require the
saccharification enzymes are often refrigeration that other
derived from malted cereal grains, yeasts do.
most commonly malted barley and
•P
ale Ale –
malted wheat. Most beer is also
Pale ale is a beer
flavoured with hops, which adds
which uses top-fermenting yeast and,
iCraft Brew | Here’s the Basics of Beer, Brewing & the Industry
bitterness and acts as a natural
predominately, pale malt. Pale ales may range in colour
preservative, though other flavourings
from golden to deep amber and were named pale ales
such as herbs or fruit may also be included.
because they were much lighter in colour than the dark
porters and stouts that preceded them. Pale ales are more
What kinds of beer are there? highly-hopped, lightly-carbonated and robust. Pale ales
With the wide variety of beer styles available today (approx. 65 pair perfectly with strongly spiced foods and are one of the
established beer styles from around the world) beer shopping world’s major beer styles.
can be a bit confusing. Many retailers offer beers segmented by •P
orters & Stouts – Dry or sweet, flavoured with roasted
country, by brand and, then, by style — making it almost impossible malt barley, oats or certain sugars, stouts and porters are
to shop for a specific style of beer. The following information has characterized by darkness in colour and rich, roasted malt
been included to help you better identify the different beer styles: flavour. Porter is ale brewed with a special combination
of malts to create a heavier flavour, aroma and colour.
•L
ager – A lager is pale, crisp, dry and refreshing. Lager yeast is a To complement this heavier flavour, porters have a fuller
cool, bottom-fermenting yeast and is fermented for a much longer body and a slightly sweeter taste. There are a number of
period and at a lower temperature than ales. Pale lagers are the variations of porters and stouts, including Baltic porter, dry
most commonly consumed beers in the world. stout and Imperial stout.
•P
ilsner – Pilsners have a familiar, golden colour and notable •W
heat Beer – Wheat beer often has an unfiltered, pale and
hop accent. Even though pilsners and lagers are both bottom- hazy appearance because of the type of yeasts used. Wheat
fermented, you can rely on a difference in tastes to help beer is usually top-fermented and has a wide-range of flavours
distinguish between the two. as a number of spices are used in the brewing process. As the
•A
le – In ales, you will find much more flavourful beer with name indicates, a wheat beer is brewed with a large proportion
strong, individual personalities. Many of them will have of wheat and malted barley.
5
iCraft Brew | Here’s the Basics of Beer, Brewing & the Industry
•C
raft Brewery / Microbrewery – The term craft brewery • Estate Brewery – An estate brewery is a brewery primarily
was chosen to replace microbrewery as the segment began brewing its beer on a farm and using ingredients grown on
iCraft Brew | What Kinds of Brewing Companies Are There?
to grow several years ago. A craft brewery is a brewery the farm, such as barley, wheat or hops. An estate brewery is
that produces less than 400,000 hectolitres, but more similar in concept to a vineyard, which grows its own grapes
than 3,000 hectolitres of beer, annually. A craft brewery, and uses them to make wine.
generally, starts out with a few styles or types of beer. This
is the most common brewery for new start-ups because the •O
rganic Brewery – An organic brewery is a brewery using
specific processes that go into the beer are already familiar certified, organic ingredients to craft its beer. Organic beer
to the brewer. Later, many brewers branch out into more represents an emerging market that is showing potential for
experimental brews. growth. Capitalizing on Canadian consumers’ growing desire
for organic foods and beverages that are environmentally-
•N
anobrewery – A nanobrewery (or picobrewery) is a brewery friendly, some Canadian breweries have extended the organic
that produces less than 3,000 hectolitres of beer, annually. food movement to beer, which is marketed as a high-quality
product and produced in a way that encourages sustainable
• B rew Pub – A brew pub is a restaurant-brewery that sells 25 agriculture. Certification to the Organic Production System
per cent or more of its beer on-site. Brew pubs are a popular Standards is mandatory for all organic products being used
choice among start-up brewers. Sometimes, the owner of in inter-provincial and international trade and for products
an existing restaurant or bar wants to add a unique feature bearing the “Canada Organic” logo.
to its existing business. A brew pub lets the owner create its
signature beer flavours and even build a menu around them. • B rew-On-Premise – A brew-on-premise operation is a
commercial establishment providing brewing equipment, raw
• Contract Brewer – A contract brewer doesn’t actually own the materials and technical advice, where a person can brew and
brewing facilities with which its beers are brewed. Instead, the package beer for personal consumption or to be given away
brewery owner contracts its production out to an existing brewery. without charge or for commercial use / sale.
8
Ontario’s Craft Brewing Industry
Ontario’s craft brewing industry has experienced some significant
growth in recent years2:
Preparing
•O
ntario Craft Brewers’ market share for premium priced brands
has more than tripled since 2002, growing from less than 1 per cent
For Your
to over 3 per cent of the beer volume sold in Ontario and continues
to be the fastest growing segment within the LCBO’s beer category.
•C
urrent average growth rates across all retail channels are over
Brewery
10 per cent per year. Every year, thousands of people launch their own businesses and
•O
ntario consumers have a strong interest in local products of enter the challenging world of entrepreneurship. Many start-ups
premium quality and are increasingly engaging themselves in thrive, but unfortunately several will fail within the first five years.
the ever-growing Craft Beer Movement. Most often, it’s due to the fact that the business owners weren’t
well prepared, they didn’t have any business knowledge or experience
Ontario is now home to well-over 100 craft breweries, representing and they didn’t conduct any initial research or planning to determine
each of the provinces’ nanobreweries, craft breweries, contract brewers if their business idea was viable.
and brew pubs, currently in operation or in the launching stages. The
location of each operation can be viewed on the Ontario Brewers During this stage of the start-up process, we will look at the steps
Directory Map, maintained by Mom ‘n’ Hops. that must be completed in order to successfully develop your
The craft brewing industry has seen its share of support from
the Ontario government, through funding programs such as the
Ontario Craft Brewers Opportunity Fund (OCBOF) and the Ontario
Microbrewery Strategy, as well as from the LCBO, through its
promotional campaigns “I Love Canada” and “We’ve Got Your Beer.”
But, the most important support the industry has been shown has
been from Ontario consumers.
According to John Hay, President of the OCB, people are eager for
local alternatives to mainstream products. Hay believes this growing
demand is not so much due to different consumers but a different
mindset. Consumers are beginning to show more support for the “100
mile diet” and other “buy-local” initiatives. Just as some people prefer
to shop at farmers’ markets because they like to know exactly where
their food is coming from, some consumers want to know the brewery
that crafts their favourite beer.
2
http://www.ontariocraftbrewers.com/pdf/media_IndustryFactSheet.pdf (June 1, 2013) 9
iCraft Brew | Preparing For Your Brewery
•M
arket Analysis – The goal of a market analysis is to
determine the attractiveness of a market, both now and in the
future. Entrepreneurs can evaluate the future attractiveness of
a market by gaining an understanding of evolving opportunities
and threats as they relate to their business’ own strengths
and weaknesses. Conducting a market analysis will also assist
you in determining if there is enough of a need in your target •R
esearch Industry Trends – Conducting your own research
marketplace for the product(s) you are offering, what your on the latest industry trends is important, as it can help you
consumers want, how to best present your product(s) to them, better understand the industry you are entering and it can help
etc. The following is an outline of a market analysis: you determine how the current position of the industry could
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Prepare Your Business Plan Business Plan Tips
What is a business plan & do I need one? •T horoughly review your business plan once it’s complete.
A business plan is a written document that describes your • Try to avoid using jargon or industry terms — the person that
business objectives and strategies, your financial forecasts and reads your business plan may not understand your business as
the market you are targeting. It’ll help you to set realistic and well as you do.
timely goals, secure external funding, measure your success, • A sk friends, family, associates and mentors to review your
clarify operational requirements and establish reasonable business plan.
financial forecasts. •D on’t be afraid to seek advice from professionals.
•C onsider hiring a Certified General Accountant to review your pro
A well-researched, well thought-out business plan is essential forma financial statements.
for several reasons. First, it increases your chances of success by •R emember, your business plan represents your craft brewing
forcing you to consider every aspect of your business and it serves business, so you want it to be as professional as possible.
as an on-going benchmark so that you’re able to gauge your
success and plan for future growth. Secondly, it’s what investors,
including banks, want to see in order to determine whether you
and your business are good risks. To be considered for funding
from investors, your business plan must successfully demonstrate •L
ove Money – While borrowing from family and friends is an
that you understand every aspect of your business and its ability option, and many entrepreneurs have done it. It’s an option you
iCraft Brew | Setting-Up Your Brewery
to generate profit. need to think about very carefully. Money often changes
relationships and it may not be worth it to involve family
It’s important to understand that taking on the challenge of and friends in your business venture, particularly, if they’ve
preparing your business plan isn’t something you’ll want to do not been entrepreneurs themselves. If you do borrow from
all on your own. Working in partnership with an organization family or friends, make sure you formalize any loans by way
or consultant is a much better way to approach building such a of a promissory note that sets out the amount of the loan,
crucial piece of your business. whether interest is payable and, if so, at what rate, how
and when the loan is to be repaid and what security, if any,
If you require assistance with preparing your business plan, you’re offering for the loan. A promissory note clarifies the
please contact the FAB Region or download the app today at agreement for both parties.
www.startabrewery.ca.
•F
inancial Institutions – Aside from your own personal
resources, financial institutions including banks, trust
•V
enture Capitalists – Venture capitalists look for
businesses with high growth and profit potential. They offer
money, management expertise and connections for a share
in the business. As a rule, venture capital companies won’t
look at an opportunity that requires less than $500,000,
and most prefer a deal size of at least $3 million. You can
get a list of venture capitalists from the Canadian Venture
Capital & Private Equity Association.
•G
overnment & Non-Profit Financing – There are a
number of government and non-profit organization
financing programs, some of them aimed at specific target
groups, such as youth and Aboriginals. Many of them
include valuable hands-on training, planning assistance The maximum loan size has increased to $500,000, of
and mentoring services. Some of the main financing which no more than $350,000 can be used for purchasing
programs include: leasehold improvements or improving leased property
• The Community Futures Development Corporation in and purchasing or improving new or used equipment.
Ontario provides repayable financing of up to $250,000 • The Canadian Youth Business Foundation (CYBF) Loan
on commercial terms through loans, loan guarantees or Program provides loans of up to $15,000 to young
equity investments to help finance new or existing small entrepreneurs between 18 and 34 to help cover start-up costs.
businesses that help maintain or create jobs in rural and • The Self Employment Assistance Program provides financial
northern communities. Please contact the Frontenac support to unemployed people eligible for unemployment
CFDC, Trenval Business Development Corporation, assistance to get their businesses up and running.
PELA CFDC or the CFDC of North & Central Hastings
and South Algonquin for more information. There are also a number of other government assistance
• The Canada Small Business Financing Program makes programs available, please feel free to contact the FAB
it easier for small businesses to get loans from financial Region for more information or download the app today at
institutions by sharing the risk with lenders. www.startabrewery.ca. 13
iCraft Brew | Setting-Up Your Brewery
17
iCraft Brew | Setting-Up Your Brewery
Brewing Equipment & Supplies • Kettle – A large vessel, similar in shape to a mash tun, usually
made of copper or stainless steel in which the wort is heated.
So, now that you’ve found the perfect location / building for your
Also called a brew kettle.
craft brewery, it’s time to source the brewing equipment and
•F ilter – Removes solid particles from the beer.
supplies you’ll need to actually brew your beer.
• Fermenter – A generic term for any open or closed vessel in
which primary / secondary fermentation take place.
Let’s start off with some of the equipment you’ll need. Please note
•B right Beer Tank – Storage tanks for the clarified final beer.
that this is not a complete list but is meant to cover the major
•P ackaging System – A system that puts the beer into the
equipment requirements:
containers in which it will leave the brewery. Typically, this
•M alt Mill – A machine that crushes malt into grist.
means putting the beer into bottles, aluminium cans and
•H ot Water Tank – The container where the brewing water is
kegs / casks.
heated to mash temperature.
•M ash Tun – a vessel in which mashing takes place and where
wort is separated from the spent grains. New vs. Used Equipment
• Lauter Tun – A large vessel with a perforated false bottom. It is When sourcing equipment for your craft brewery you have the
used to strain the sweet wort off the spent grains after mashing. option of purchasing new equipment from a manufacturer that
18
specializes in brewery systems and works with you to develop a
system based on your requirements and operation or you may
Equipment Tips
• T he equipment used should be made of safe, approved materials
consider purchasing used equipment.
such as stainless steel. Copper is an acceptable material for use in
breweries and wort can come into contact with it, although there
When considering used equipment, it’s crucial to source
may be some restrictions in terms of fermented beer coming into
equipment that has been originally designed for other food
contact with copper.
processing operations, such as dairies, soft drink plants, etc.
Alternatively, pieces of used brewing equipment, from different •A
void brass because it, generally, contains lead. Brass fittings can be
sources, can, collectively, be made into a brewing system. treated by “pickling” the parts in a vinegar and hydrogen peroxide
mixture, which removes the surface lead.
Unless you are extremely lucky, purchasing a mish-mash of used •F
ood-grade plastics and rubber, such as polyethylene plastic, high-
equipment can leave you with some pieces that are oversized and temp polysulfone plastic, neoprene rubber and high-temp silicone
require repairs, modifications or adaptations and sanitization rubber, are perfectly acceptable.
to be performed. While you may end up saving more money by •A
lways be sure not to exceed the temperature ratings of all materials
purchasing the used equipment, keep in mind you still have to and components.
piece it together and install it. By the time you are finished, you
• W hen using PVC or vinyl tubing, look for the “FDA approved” stamp
could very well end up with a used brewing system that may have
printed on them.
cost almost as much as a brand new, turn-key system.
Until you have all of your money in place and are ready to actually
buy, it’s recommended you research both options to determine
Brewing Ingredients & Suppliers
Running
Your Brewery
Bottling, Kegging & Labelling with the bottles. For craft brewers, this is the most convenient and
cost-effective way to go, even though it is a relatively expensive
The most important thing about the bottling and kegging process
way to buy bottles.
is to keep the beer from being contaminated by stray yeasts and
to keep oxygen away from the beer — the two main things that
In craft breweries, loading with pre-packed bottles is usually done
reduce the shelf-life of beer.
manually at a rate of 80 to 100 bottles per minute (BPM). The table
funnels the wide mass of bottles into a single stream. Several
Bottling types of mechanisms prevent the bottles from bridging as they
The first step in bottling begins with loading the empty bottles on are funneled to a single line. These include mechanical joggers,
the conveyor that feeds into the unscrambling table either from a reversing chains and good inherent design.
pre-pack or bulk-pack bottles.
Bulk-Pack
Pre-Pack Another method, common with larger breweries and some craft
Craft brewers often buy what is known as a “pre-pack,” which breweries, automatically feeds bottles onto the conveyor from a
includes printed six-pack carriers inserted in a printed case along palletized bulk pack. Bulk-pack bottles are full pallets of bottles
20
with no cartons. Rather, the bottles are separated by cardboard Pressure-Sensitive Labeler
sheets and wrapped in plastic shrink. A de-palletizer removes the These units are used in the wine industry and food industry but
bottles from the pallet, usually a layer at a time, and places them are used more often in the cosmetic, pharmaceutical and soap
on the unscrambling table. industries. Pressure-sensitive or self-adhesive labels are also used
in the craft brewing industry though not as much as paper labels.
Sankey-Style Valve The FDR requires all beverage alcohol labels to include the
The newer, more common single-valve keg (SVK), or “Sankey” following information:
keg, has a valve arrangement that consists of a stainless steel rod •C
ommon name • I ngredients (required only
housing called a combination fitting that is permanently installed for “unstandardized”
•C
ompany name and address
into the top center of the keg and sealed with a spring-loaded alcoholic beverages)
check ball. The tapping device, or tavern head, fits into the lug • Net quantities in metric units
•D
urable life date (if shelf
housing of the valve. •A
lcohol content by volume
life is 90 days or less)
•C
ountry of origin
Labelling For more detailed information on the FDR and other labelling
Bottle labeling is completed after bottle filling once the bottles
requirements for alcoholic beverages, please visit the Canadian
have been dried. The principal types of labelers used in the
Food Inspection Agency, the Canada Business Network or the
brewing industry are pressure-sensitive, rotary and tandem.
LCBO website or download the app at www.startabrewery.ca.
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SElling YOUR
Craft beer
Marketing & Promotion
While marketing is critical to the success of your craft brewery,
during the start-up stages the cost of marketing can be an issue.
It’s entirely possibly to effectively market your craft brewery
business without spending a fortune on traditional advertising,
which tends to be the most expensive and often not the best
choice for small businesses. The most important thing to keep in
mind about marketing is that it is communication. The following
ideas have been included to assist you with planning your
marketing, without breaking the bank:
Use a website. A more extensive guide and links to tools and resources can be
Having a website is essential in today’s business world. Unlike found by downloading the iCraft Brew app, which can be found at
printed materials, a website can be a dynamic source of two-way www.startabrewery.ca.
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LI V E YOU R D R E A M O F
To help you get started, our free app, for the iPad & other tablets,
will guide brewing enthusiasts through the necessary steps of
opening a small-scale craft brewery.
startabrewery.ca fabregion.ca