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Fuel 129 (2014) 314–317

Contents lists available at ScienceDirect

Fuel
journal homepage: www.elsevier.com/locate/fuel

Short communication

Determination of chlorine in solid fuels using an improved Eschka


method
Muhammad Usman Rahim, Xiangpeng Gao, Hongwei Wu ⇑
School of Chemical and Petroleum Engineering, Curtin University, GPO Box U1987, Perth, WA 6845, Australia

h i g h l i g h t s

 Eschka method underestimates the Cl contents in low-rank solid fuels such as biomass.
 Cl can escape with flue gas during the Eschka combustion of biomass.
 An improved Eschka method is developed to recover the escaped Cl for quantification.
 The improved method has small error and low limit of quantification.

a r t i c l e i n f o a b s t r a c t

Article history: Conventional Eschka method is a standard method for the determination of chlorine (Cl) in solid fuels.
Received 18 February 2014 However, the method significantly underestimates the Cl contents in some low-rank solid fuels (e.g., bio-
Received in revised form 25 March 2014 mass) due to the escape of Cl with flue gas from the Eschka combustion process. An improved Eschka
Accepted 27 March 2014
method is developed to recover the escaped Cl in the flue gas via converting it into HCl(g) by flue gas
Available online 13 April 2014
re-combustion for capture and quantification. The improved Eschka method can accurately quantify Cl
in a range of solid fuels studied (i.e., a mallee bark, a Victorian brown coal, a sub-bituminous coal, an
Keywords:
anthracite coal, and a polyvinyl chloride), with a small relative standard error (±2%) and a low limit of
Biomass
Coal
quantification (0.015 mg/g fuel, dry basis) under present experimental conditions.
Chlorine Ó 2014 Elsevier Ltd. All rights reserved.
Eschka method
Combustion

1. Introduction significant errors due to issues including incomplete combustion


[20] (for bomb combustion), loss of chlorine [21] (for high-temper-
Thermochemical utilisation of chlorine (Cl)-containing solid ature combustion method) and/or the escape of Cl (for Eschka)
fuels (e.g., coal [1–3], biomass [4–6], waste plastic [7,8] and refused [22]. To address these shortcomings, a two-step method was
derived fuel [9,10]) contributes significantly to the emissions of developed [23], which employed slow pyrolysis at a suitable tem-
hydrogen chloride [11], chloromethane [12], polychlorinated perature to separate fuel-Cl into volatile-Cl (i.e., Cl released into
dibenzo-p-dioxins and dibenzofurans (PCDDs/Fs) [9,13,14] and volatiles) and char-Cl (i.e., Cl retained in char). The volatile-Cl is
particulate matter [15]. Such emissions cause various environmen- quantified by converting it into HCl(g) via combustion, capturing
tal issues such as acid rain [16] and stratospheric ozone depletion the converted HCl via sodium hydroxide solution, and analysing
[12]. Accurate quantification of Cl in these fuels is essential to the captured Cl via ion chromatography (IC). The char-Cl was quan-
understand Cl transformation during thermochemical processes tified via the conventional Eschka method. While the two-step
and mitigate related environmental issues. method can accurately quantify the Cl content in solid fuels, there
Conventional combustion-based methods such as bomb com- are three disadvantages associated with the method: (a) a suitable
bustion [17], high-temperature combustion [18] and Eschka pyrolysis temperature may need to be tested to ensure the
method [19] are commonly used for quantifying Cl in solid fuels. stabilization of Cl in char and hence the complete capture of Cl
Particularly, the Eschka method is often used as a standard method by Eschka mixture (sodium carbonate and magnesium oxide); (b)
for benchmarking [17]. However, these methods may lead to the analytical time is prolonged (over 8 h), which leads to low effi-
ciency; and (c) the analysis of char-Cl requires additional collec-
tion, transfer and weighing of char samples in the pyrolysis
⇑ Corresponding author. Tel.: +61 8 92667592; fax: +61 8 92662681.
reactor, leading to increased analytical errors.
E-mail address: h.wu@curtin.edu.au (H. Wu).

http://dx.doi.org/10.1016/j.fuel.2014.03.070
0016-2361/Ó 2014 Elsevier Ltd. All rights reserved.
M.U. Rahim et al. / Fuel 129 (2014) 314–317 315

Therefore, this study aims to develop an improved Eschka Na2CO3/0.7 mM NaHCO3 solution as an eluent. The residue in the
method for accurate and time-efficient quantification of Cl in var- Pt boat was dissolved directly in ultra-pure water for chlorides
ious solid fuels. It is built on the conventional Eschka method but analysis using the same IC system.
includes the combustion of the flue gas from the Eschka combus-
tion process, converting the escaped Cl into HCl(g), followed by 2.3. Sample analysis
subsequent capture of the escaped Cl using 0.1 M NaOH solution.
The streamlined method enables accurate quantification of Cl in The actual Cl contents of the fuels were quantified using a two-
solid fuels, with small analytical errors and low limit of quantifica- step method detailed elsewhere [23] for benchmarking purpose.
tion at a reasonable analytical time. Proximate analysis was carried out using a Mettler thermogravi-
metric analyzer (TGA) according to ASTM E870-82 [24]. Ultimate
2. Materials and methods analysis, including Carbon (C), Hydrogen (H), Nitrogen (N) and Sul-
phur (S), was conducted using a CHNS/O elemental analyzer
2.1. Materials (model: Perkin–Elmer 2400 series II), following Australian Stan-
dard AS1038.6.4 [25]. Oxygen (O) content was calculated by differ-
Five solid fuel samples, including a mallee bark, three coals of ence on dry and ash-free (daf) basis. The proximate and ultimate
different ranks, and a polyvinyl chloride (PVC), were studied to analyses of the fuels are given in Table S1 in the Supplementary
cover broad fuel types and ranks as well as different occurrence Material. The ignition temperatures of selected fuels were deter-
forms of Cl (i.e., both inorganic and organic). The malee bark was mined via a method detailed elsewhere [26].
separated from mallee trees harvested in Narrogin, Western Aus-
tralia. The three coals included a Victorian brown coal, a sub-bitu- 3. Results and discussion
minous coal purchased from Alpha Resources (AR-2780) with a
standard Cl content of 1.3 mg/g fuel (dry basis, as reported by 3.1. Drawbacks of conventional Eschka method
the supplier), and an anthracite coal that the sample was available
in the laboratory. The PVC was purchased from sigma Aldrich Fig. 2a presents the Cl contents of the five fuels determined by
(Product No. 81388). All the samples were sieved to 75–150 lm , the conventional Eschka method, benchmarking with the corre-
air-dried at 40 °C, sealed in plastic bags, and stored in freezer at - sponding actual Cl contents determined by the two-step method.
4 °C prior to experiments. The two-step method has been validated in our previous paper
[23] via a series of standard samples (i.e., NaCl-loaded cellulose
2.2. Improved Eschka method chars and PVC) with known Cl contents. The Cl contents deter-
mined by the conventional Eschka method are in agreement with
Fig. 1 presents a schematic diagram of the experimental setup the actual values for the three coal samples. However, the conven-
employed for the improved Eschka method. It consists of an Eschka tional Eschka method significantly underestimates the Cl contents
reactor required for the conventional Eschka combustion process in the mallee bark and the PVC, due to at least two possible rea-
and an additional combustion reactor for flue gas re-combustion, sons. One is the escaped Cl that is not captured by the Eschka flux.
which is connected to the Eschka reactor via a quartz tube. During The other reason is the incomplete recovery of Cl in the mixture of
an experiment, 150 mg fuel sample was mixed with 300 mg of fuel ash and Eschka flux. However, the latter is less likely because
Eschka flux (a mixture of sodium carbonate and magnesium oxide, the conventional Eschka method is capable of quantifying all Cl in
purchased from Sigma Aldrich, with a product number of 00166) in the sample via the Eschka flux if the Cl is released as HCl(g) [27].
a platinum (Pt) boat, which was further covered with 200 mg of Therefore, the results clearly suggest that at least a portion of Cl
Eschka mixture. The flue gas re-combustion reactor was preheated in the fuel escaped from the mixture during the Eschka combustion
to 950 °C and the quartz connection tube was preheated and main- process is released in forms other than HCl(g). This leads to the
tained at 675 °C. The sample-loaded Pt boat was then placed in the underestimation of Cl when the conventional Eschka method is
Eschka reactor, which was heated to 675 °C (heating rate: 10 °C/ used.
min, holding time: 2 h; air flow rate: 2 L/min) in accordance with A brief literature review was then undertaken on possible forms
the Eschka method [19]. The flue gas was continuously swept out of Cl released during the pyrolysis and combustion of solid fuels
the Eschka reactor and burned in the combustion reactor in the [1,4,12,21,28–39], as summarized in Table S2 of the Supplemen-
presence of two streams of oxygen, i.e., primary oxygen (flow rate: tary Material. Depending on fuel types and temperature–time his-
0.4 L/min) and secondary oxygen (flow rate: 0.4 L/min). The flue tory experienced by fuel particles during the pyrolysis and
gas re-combustion process converted the escaped Cl into HCl(g), combustion, Cl can be released from the reacting fuel particles in
which was subsequently captured by 0.1 M NaOH solution (in form various forms. The possible forms are HCl(g) [1,4,21,29–39], chlo-
of chlorides) through gas bubblers. The chlorides in the NaOH solu- romethane(CH3Cl) [12], Cl organically bound with tar (tar-Cl)
tion were quantified by an IC system (Dionex ICS-1100), with an [21,34] and gaseous potassium chloride KCl(g) [4,28–30,36,37].
IonPac AS22 fast analytical column (4  150 mm) and 2.25 mM This provides some plausible explanations on the applicability of

Fig. 1. Schematic diagram of the experimental setup for the improved Eschka method.
316 M.U. Rahim et al. / Fuel 129 (2014) 314–317

Eschka method (mg/g fuel, dry basis)


600 600
(a) actural chlorine content (b)

Chlorine content by improved


(mg/g fuel, dry basis)
550 550
quantified via conventional

Chlorine content
500 Eschka method 500 PVC
A: anthracite coal
450 B: Victorian brown coal 450 Victorian
C: sub-bituminous coal brown coal
6 6 mallee bark
4 D: mallee bark 4
E: PVC sub-bituminous coal
2 2
anthracite coal
0 0
A B C D E 0 2 4 6 450 500 550 600
Actual chlorine content in fuel
(mg/g fuel, dry basis)

600 3
(c) chlorine in flue gas (d) A: with flue gas combustion
(mg/g fuel, dry basis)

550 chlorine in solid residue

(mg/g fuel, dry basis)


B: without flue gas combustion

Chlorine in flue gas


Chlorine content

500 2 C: combustion of flue gas


A: anthracite coal after condensation
450 B: Victorian brown coal at 110 °C
C: sub-bituminous coal
6 1
D: mallee bark
4 E: PVC
2
0 0
A B C D E A B C

Fig. 2. Quantification of Cl in the anthracite coal, Victorian brown coal, sub-bituminous coal, mallee bark, and PVC samples. Panel (a): comparison of Cl contents determined
via conventional Eschka method and the actual Cl contents in the fuels; Panel (b): benchmarking of Cl contents determined via the improved Eschka method against the
actual Cl contents in the fuels; Panel (c): distribution of Cl in solid residue and flue gas, as quantified via the improved Eschka method; and Panel (d): recovery of Cl in flue gas
during the Eschka combustion of the mallee bark. The actual Cl contents in the fuels were determined by the two-step method that was detailed elsewhere [23].

the conventional Eschka method to some samples. For example, method to successfully re-capture and quantify the escaped Cl in
Table S2 (see Supplementary Material) shows that HCl(g), which flue gas. Therefore, as shown in Fig. 1, this study develops an
can be completely captured by the Eschka flux, is the main form improved Eschka method that appends an additional combustion
of Cl released during the pyrolysis and combustion of coals. There- reactor to the existing Eschka reactor. The purpose of the combus-
fore, the conventional Eschka method is capable of quantifying Cl tion reactor is to re-combust all the flue gas released during the
in the three coals studied. Eschka combustion process and to convert all Cl in the flue gas into
The information in Table S2 (see Supplementary Material) also HCl(g). The converted Cl is subsequently captured by the 0.1 M
provides some hints on the possible forms of Cl escaped during NaOH solution, quantified and considered in determining the total
the combustion of the mixture of Eschka flux and the mallee bark Cl in the fuel.
(or the PVC). Apart from HCl(g), Cl can also be released as chloro- Fig. 2b presents the Cl contents of the five fuels determined by
methane (CH3Cl), Cl organically bound with tar, and/or KCl(g) dur- the improved Eschka method, benchmarking with the actual Cl
ing the pyrolysis or combustion of biomass. However, it is unlikely contents determined by the two-step method [23]. The results
for Cl to be released in the form of KCl(g) from the reacting Eschka demonstrate the excellent agreement between the Cl contents in
flux because the Eschka combustion temperature (675 °C) is lower all the fuels determined by the two methods. The results show that
than the temperature (>700 °C, see Table S2 in the Supplementary the improved Eschka method is capable of accurately quantifying
Material) at which KCl(g) starts to release. On the other hand, the Cl over a wide range (0.3–567 mg/g fuel, dry basis) in various
release of CH3Cl and/or tar-Cl is most likely the cause of the under- solid fuels such as biomass, coal, and plastics (mainly PVC). For
estimation of Cl content in the mallee bark via the conventional the improved Eschka method, the estimated relative standard error
Eschka method. This is supported by the reported temperature is ±2% and the limit of quantification is 0.015 mg/g fuel (dry basis)
range of 150–350 °C at which CH3Cl release takes place during bio- under the current sample size (150 mg) and reactor configura-
mass pyrolysis [12]. The ignition temperature of the mallee bark tions. Fig. 2c further presents the distribution of Cl in solid residue
determined by the TGA is 260 °C that is also within the temper- and flue gas. While the Cl in flue gas is negligible for the three
ature range. It appears that at least part of CH3Cl, of which the Cl coals, the data show that 48% and 10% of Cl are presented in flue
cannot be captured by Eschka flux, would have been released gas for the mallee bark and the PVC, respectively. This in turn
before the ignition of the mallee bark. Similarly, part of Cl will be explains why the conventional Eschka method significantly under-
released into tar during PVC pyrolysis at 260–300 °C (see estimates the Cl content in the two fuels. Most importantly, the
Table S2 in the Supplementary Material), leading to the underesti- results also demonstrate that such underestimation of Cl contents
mation of Cl content in the PVC via the conventional Eschka is indeed due to the release of Cl in forms other than HCl(g). The
method because the Cl in tar-Cl cannot be captured by Eschka flux. complete recovery of the released Cl through its conversion into
HCl(g) by flue gas re-combustion enables the improved Eschka
3.2. An improved Eschka method method to accurately quantify Cl in these fuels.
Further efforts were made to identify the forms of Cl released
The results so far suggest that the underestimation of Cl con- with the flue gas during the combustion of the mixture of Eschka
tents in the mallee bark and the PVC via the conventional Eschka flux and the mallee bark at 675 °C. Experiments were designed to
method is mainly caused by the release (or escape) of Cl in forms capture and collect the Cl released with the flue gas using the
other than HCl(g). Therefore, to accurately quantify Cl in such fuels 0.1 M NaOH solution in three different modes: (1) with flue gas
based on the conventional Eschka method, the key is to modify the in situ re-combustion; (2) without flue gas re-combustion; and
M.U. Rahim et al. / Fuel 129 (2014) 314–317 317

(3) with the re-combustion of flue gas after the condensation of the the pyrolysis or combustion of solid fuels including biomass, coal
flue gas at 110 °C. The first mode is capable of quantifying total Cl and plastics (Table S2), downloadable at http://www.sciencedirect.
released with flue gas while the second mode only collects the com. Supplementary data associated with this article can be
HCl(g) escaped from the Eschka flux (if any). In the third mode, found, in the online version, at http://dx.doi.org/10.1016/j.fuel.
the temperature of the connection tube between the Eschka reac- 2014.03.070.
tor and the flue gas combustion reactor was set at 110 °C. The tem-
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