Professional Documents
Culture Documents
Transaxle (A4AF3)
GENERAL KICK DOWN SWITCH
PRESSURE CONTROL SOLENOID VALVE
AUTOMATIC TRANSAXLE SYSTEM (PCSV)
AUTOMATIC TRANSAXLE PULSE GENERATOR
TRANSAXLE OIL TEMPERATURE SENSOR
TRANSAXLE RANGE (TR) SWITCH
AUTOMATIC TRANSAXLE CONTROL SYS- SHIFT LEVER
TEM
AT -2 AUTOMATIC TRANSAXLE (A4AF3)
GENERAL
SPECIFICATION E1CAAE4F
ITEM CONTENTS
Engine displacement G4EE(1.4)/ G4ED(1.6)
Type 3 elements, 2 phases, 1 stage
Torque converter Engine stall speed(rpm) 2400~2800
Stall torque ratio 1.9
Transaxle Type Electronically controlled automatic transaxle with four-speed
1st 2.846
2nd 1.581
Gear ratio 3rd 1.000
4th 0.685
Reverse 2.176
Final gear ratio 4.381(G4EE)/ 4.041(G4ED)
Speedometer gear ratio Drive 36/ Driven 31
3C2B1F (3Clutches 2Brakes 1OWC): 1-band, 4-multiple disc type
Friction elements 3 Clutches: Front clutch, Rear clutch, End clutch
2 Brakes: Low&reverse brake, Kick-down brake (Band type)
Planetary gear 1 Ravinoux type planetary gear set with long and short pinion
6 Solenoid valves (3-PWM, 3-ON/OFF)
2-Pressure control solenoid valves (PWM)
Solenoid valve
1-Damper clutch control solenoid valve (PWM)
3-Shift control solenoid valve (ON/OFF)
TIGHTENING TORQUE
LUBRICANT
Tool
Illustration Use
(Number and name)
09431-21200 Installation of the differential oil seal.
Oil seal installer
Y45005C
EKAA006C
EKAA006B
EKAA006A
D0038001
AUTOMATIC TRANSAXLE SYSTEM AT -5
TCM
(Integrated ECM)
LKJF001A
AT -6 AUTOMATIC TRANSAXLE (A4AF3)
COMPONENTS(2)
5
4 3
MECHANICAL SYSTEM
COMPONENTS
2
1
16
3
15
14 4
13 5
12
11
10
9 8
FUNCTION
FRONT CLUTCH
Front clutch is engaged at 3rd gear of D range and R range. When it is engaged, reverse sun gear
of the planetary gear rotates.
Power flow:
Input shaft→ Rear clutch retainer→ Front clutch→ Kick-down drum→ Reverse sun gear→ Long pinion→ Ring
gear→ Transfer driven gear
Front clutch
Clutch disc
Clutch plate
Snap ring
Piston
LKJF002B
AUTOMATIC TRANSAXLE SYSTEM AT -9
REAR CLUTCH
Rear clutch is engaged at 1st~3rd gear of D/2/L range. When it is engaged, forward
sun gear of the planetary gear rotates.
Power flow:
Input shaft→ Rear clutch retainer→ Rear clutch→ Rear clutch hub→ Forward sun gear→ Short pinion
Rear clutch
Input shaft
LKJF002C
AT -10 AUTOMATIC TRANSAXLE (A4AF3)
END CLUTCH
End clutch is engaged at 4th gear (Actually, end clutch is being engaged from 3rd gear.
This is only for smooth shifting to 4th gear).
When it operates, planetary carrier rotates.
Power flow:
Input shaft→ End clutch retainer→ End clutch→ End clutch hub→ End clutch shaft→ Planetary carrier
→ Ring gear→ Transfer driven gear
End clutch
LKJF002D
AUTOMATIC TRANSAXLE SYSTEM AT -11
End clutch is composed of a kick down brake band, drum, servo piston and servo switch. It is engaged at
2nd&4th gear. When it operates, reverse sun gear of the planetary gear is hold.
Power flow:
Kick down brake→ Kick down drum hold→ Reverse sun gear hold
Kickdown brake
Kickdown drum
Kickdown drum Kickdown drum band
Piston rod
Piston
Sleeve
LKJF002E
AT -12 AUTOMATIC TRANSAXLE (A4AF3)
The kickdown brake is a band type brake; it is composed of a kickdown band, drum, kickdown servo, switch and
anchor. When the 2nd pressure is admitted to the apply side chamber of kickdown servo cylinder, the kickdown piston
and rod moves toward the left, tightening the brake band to hold the kickdown drum. As a result, the reverse sun
gear (interlocked with the kickdown drum) is held. This brake functions during 2nd gear and during overdrive.
The kickdown servo switch detects the position of the kickdown piston just before the brake is applied, and
sends the signal to the transaxle control module. Using this signal, the transaxle control module controls the
2nd pressure both before, and during application of the brake. In the initial control stage or until just before
the kickdown brake is applied, a higher 2nd pressure is supplied to the kickdown servo so that the kickdown
piston con move quickly for faster response to the kickdown condition that has been initiated. In the second
control stage or while the brake is being applied, the 2nd pressure is regulated at an optimum level so that
the band is tightened on the drum the proper amount for good kickdown "feeling".
To TCM
Adjust rod
Kickdown
servo S/W
LKJF002F
AUTOMATIC TRANSAXLE SYSTEM AT -13
LOW&REVERSE BRAKE
Low&Reverse brake is engaged at 1st gear of L range and R range. When it operates, the planetary carrier is hold.
Power flow:
LR brake piston
LKJF002G
AT -14 AUTOMATIC TRANSAXLE (A4AF3)
Low&reverse brake is of the multiple disc type and is composed of a center support, disc plates and a piston.
The brake operates when the shift is in 1st gear in the "L" range or back gear. It fastens the carrier in the
planetary gearing set. That is, the shafts of the long and short pinions are fastened.
Pressure plate
(Selective)
Brake plate
Center support
Return spring
Piston Brake reaction plate
Brake disc
Hydraulic pressure
LKJF002H
AUTOMATIC TRANSAXLE SYSTEM AT -15
One-way clutch is of the sprag type and is incorporated between the pinion carrier and the center support.
In 1st gear (D or 2 range), the long pinion rotates clockwise. This reduces a force which has the tendency to cause the
carrier is blocked from rotating in that direction by the one-way clutch. As a result, the long pinion transmits its force to
the annulus gear. The carrier, which is coupled with the one-way clutch outer race, is free to turn in clockwise direction.
In an engine braking condition under which the annulus gear is turned first, the carrier turns clockwise
freely and, therefore, the engine braking effect is not obtained.
OWC
Sprag
Annulus gear
Short pinion
Free
Long pinion
Outer race
(Planetary gear carrier)
Carrier
Lock
Inner race
(Center support) Reverse sun gear
LKJF002I
AT -16 AUTOMATIC TRANSAXLE (A4AF3)
PLANETARY GEAR the output flange. And the parking sprag is provided on the
outer circumference of the annulus gear.
The planetary gear set incorporated in this transaxle con- The Ravigneaux type plnetary gear set consists of two sun
sists of a forward sun gear, a reverse sun gear, a short gears, each meshing with one of two sets of planetary pin-
pinion, a carrier to support both pinions, and an annulus ion gears in a single carrier, and a single annulus gear that
gear. meshes with one of the sets of pinions. The two sun gears
The reverse sun gear is connected to the front clutch re- are called the forward and the reverse sun gears, for the
tainer via the kickdown drum, while the forward sun gear gear conditions they operate in. Power input is to either of
is connected to the rear clutch hub. these two sun gears. Power output is through the annulus
The carrier is built in one unit with the low reverse brake’s gear, which has the parking sprag on the outer circum-
hub and the outer race of the one-way clutch. The carrier stance. Various holding elements are built into gear set
is connected to the end clutch via the end clutch shaft. components.- Ravigneaux type planetary gear ratio.
The annulus gear, to which the output flange is connected,
conveys driving force to the transfer drive gear installed on
Parking sprag
One-way clutch
Long pinion
Output flange
Reverse sun gear
Short pinion
Annulus gear
Planetary carrier
LKJF002J
AUTOMATIC TRANSAXLE SYSTEM AT -17
PARKING MECHANISM spring, collides with the parking pawl and the support,
and is withheld in this condition. If the car is moved even
When the shaft is in the "P" range, the parking pawl en- slightly in this condition, the turning of wheels causes the
gages with the parking sprag provided on outer circum- annulus gear to turn as well. Since the cam is pressed in
ference of the annulus gear to fasten the output shaft, to the direction of arrow, the parking pawl is pushed up as
prevent the wheels from rotating. In other words, when the a bottom of the sprag aligns with the parking sprag to en-
select lever is set to the "P" range, the detent plate and the gage with the sprag.
parking sprag rod move in the direction of arrow, causing In this way, the parking mechanism eliminates any
the cam on the parking sprag rod to push up the parking chances of the vehicle from being idly moved.
pawl to engage with the sprag.
In case the parking pawl collides against a crest of the
sprag, only the rod moves because the parking pawl can-
not be moved upward, and the cam, while pressing the
Parking sprag
Parking pawl
(Annulus gear)
Detent plate
(Manual control shaft)
Parking sprag
rod
LKJF002K
AT -18 AUTOMATIC TRANSAXLE (A4AF3)
POWER FLOW
P Parking ☆□
R Reverse ○ ○
N Neutral ☆
1st ○ ○
O/D O/D 2nd ○ ○
D S/W S/W
ON OFF 3rd ○ ○ △
4th ○ ○
1st ○ ○
2
2nd ○ ○
L 1st ○ ○
Annulus gear
Short pinion
Carrier
Forward sun gear
Rotation of forward sun gear moves the ring gear (annulus gear) via pinion gears.
At the moment, the planetary carrier tries to move counterclockwise because of long pinion.
However the one-way clutch holds the carrier rotation to count-clockwise, all power is delivered to the ring gear (annulus gear).
On the contrary, power from the ring gear (annulus gear) is delivered back to the planetary carrier.
At the moment the carrier rotates clockwise loosing the power. Engine brake does not work.
LKJF002L
AT -20 AUTOMATIC TRANSAXLE (A4AF3)
Long pinion
Rear clutch
At "L" range 1st gear, the rear clutch and low & reverse brake are engaged.
All power is delivered to the ring gear (annulus gear) via pinion gears.
In the case that power is delivered from the ring gear back to the planetary carrier.
The carrier cannot be rotated with any direction, and the engine brake does work.
LKJF002M
AUTOMATIC TRANSAXLE SYSTEM AT -21
Long pinion
Rear clutch
At 2nd gear the rear clutch and kick down brake are engaged.
Rotation of forward sun gear moves the ring gear via pinion gears.
At the moment, the reverse sun gear is fixed by the kick down brake.
Long pinion gears are rotating around the sun gear. The speed of the ring gear (annulus gear) is faster than 1st gear.
LKJF002N
AT -22 AUTOMATIC TRANSAXLE (A4AF3)
Annulus gear
Carrier
Forward sun gear
End clutch
Front clutch
At 3rd gear the front clutch and the rear clutch are engaged.
End clutch is engaged only to prepare the 4th gear for the purpose of reducing the 3-4 shifting shock.
However end clutch does not deliver the power at 3rd gear.
Power is delivered to the forward sun gear and the reverse sun gear.
The forward sun gear and the reverse sun gear rotate same direction.
At the moment the short pinion gears and the long pinion gears are fixed, the planetary gear set rotates as one unit.
LKJF002O
AUTOMATIC TRANSAXLE SYSTEM AT -23
Annulus gear
Kickdown brake
Carrier
End clutch
Long pinion
Reverse sun gear
At 4th gear, the end clutch and the kick down brake are engaged.
At the moment, the reverse sun gear is fixed by the kick down brake and the long pinion gears are rotating around
the reverse sun gear.
The ring gear (annulus gear) speed is faster as much as the reverse sung gear circumference than the 3rd gear speed.
LKJF002P
AT -24 AUTOMATIC TRANSAXLE (A4AF3)
"R" RANGE
Front clutch
Long pinion
Reverse sun gear
The front clutch and the low & reverse brake are engaged.
In the case that power is delivered from the ring gear back to the planetary carrier.
The carrier cannot rotate any direction, engine brake does work.
LKJF002Q
AUTOMATIC TRANSAXLE SYSTEM AT -25
HYDRAULIC CONTROL SYSTEM E7DBDAD0 If the mechanical malfunction such as valve stick is
occurred, the fail-safe valve has been adopted to pre-
1. The hydraulic pressure during gear shifting engages vent interlock. The line pressure is regulated at the
the clutches and applies the brakes. It is regulated 4th speed to improve the efficiency of power transmis-
by the pressure control valve. The hydraulic pressure sion. This function is performed by High-low pressure
that works on the pressure control valve is further reg- valve and regulator valve.
ulated by the pressure control solenoid valve which
functions under the control of the transaxle control OIL PUMP
module. The transaxle control module controls the
Oil pump generates pressure for supplying oil to the torque
solenoid valve through the duty control, thus provid-
converter, for lubricating frictional parts of the planetary
ing appropriate regulation of the hydraulic pressure.
gearing set and the overrunning clutch, etc.., and for acti-
2. The transaxle control module decides the timing of vating the hydraulic control system.
the gear-shifting period (during which it performs hy- The pump is one of the inner-teeth engaging trochoid type.
draulic pressure control for gear shifting) according to It always generates the oil pressure when the engine is
the change in the kickdown drum rotating speed that it running since the drive gear is driven by 2 pawls of the
detects. The module identifies the time just before the pump drive hub welded at the center of the torque con-
kickdown brake is applied and uses that as the timing verter shell.
for initiating control of the hydraulic pressure that is to
be applied to the kickdown brake.
MANUAL VALVE
<D range>
To torque converter
To shift control valve
Regulator valve
Oil filter
Ex Ex PR N D 2 L
LKJF003A
<P range>
To shift control valve
To regulator valve
To pressure control
valve-A, B
To control switch valve,
High-Low pressure valve
Manual valve Ex Ex
P R N D 2 L
From oil pump
LKJF003B
AUTOMATIC TRANSAXLE SYSTEM AT -27
To regulator valve
To control switch valve, To pressure control valve-A,B
High & low pressure valve
Manual valve
Ex Ex
P R N D 2 L
From oil pump
LKJF003C
Pressure control valve A, B regulate the pressure supplied 1. Pressure control valve A - Operation
to each clutch under the control of the pressure control so-
lenoid valve A, B to eliminate shock at the time of shifting. To 1-2 shift valve
Pressure control Ex
valve A Ex
Solenoid valve OFF
LKJF003D
AT -28 AUTOMATIC TRANSAXLE (A4AF3)
CSV
To E/C
To SA
Pressure control
valve B
Ex
From SCV
Ex From 1-2
Ex shift valve
SCSV-C
Pressure solenoid valve OFF control
LKJF003G
Ex
LKJF003H
AUTOMATIC TRANSAXLE SYSTEM AT -29
CONTROL SWITCH VALVE(CSV) & E/C VALVE CONTROL SWITCH VALVE(CSV) & E/C VALVE
Ex To E/C
To SA
From 1-2
shift valve
SCSV-C CSV
E/C valve OFF
Ex
Ex
From SCV
From SCSV-C
From 1-2
shift valve
LKJF003I
SCSV-C
E/C valve ON
CONTROL SWITCH VALVE(CSV) & E/C VALVE
Ex
- 2nd → 3rd gear
From SCV
• SCSV-C maintains OFF as well as 2nd gear.
• The E/C pressure from shift control valve is inter- LKJF003K
cepted at the E/C valve during up-shifting from 2nd
to 3rd gear.
• SA pressure is supplied from 1-2 shift valve, but the
front clutch and SR pressure is also supplied from the
2-3/4-3 shift valve, so the both SR and SA pressure
will be set off..
To E/C
To SA
CSV
Ex
Ex
From SCV
LKJF003J
AT -30 AUTOMATIC TRANSAXLE (A4AF3)
CSV
PCV-B Ex
From 1-2
shift valve
SCSV-C
Ex E/C valve OFF
Ex
PCSV-B duty control
Ex
From SCV
LKJF003L
LKJF003N
b. E/C releasing duty control
4 → 2 Skip shift only (SCSV-C ON)
When releasing the E/C clutch pressure, it is con-
trolled by duty of PCSV-A only in case of 4 → 2
skip shift.
Control switch
valve
From E/C To SA
Ex
To 1-2 shift SCSV-C ON
From E/C valve valve, PCV-A
From SCV
LKJF003M
AUTOMATIC TRANSAXLE SYSTEM AT -31
To E/C
To SA
CSV
Ex
From 1-2
shift valve
SCSV-C
E/C valve OFF
Ex
From SCV
LKJF003N
NOTE
• SA : Servo Apply pressure
• F/C : Front Clutch pressure
• R/C : Rear Clutch pressure
• K/D : Kick Down
• SCV : Shift Control Valve
• CSV : Control Switch Valve
• PCSV : Pressure Control Solenoid Valve
• SCSV : Shift Control Solenoid Valve
• PCV : Pressure Control Valve
• RCEV : Rear Clutch Exhaust Valve
AT -32
TORQUE
CONVERTER
FRONT REAR
PARKING AND NEUTRAL
LOW-REVERSE END
LINE PRESSURE
CLUTCH CLUTCH BRAKE CLUTCH
REDUCING PRESSURE
CLUTCH
EX
EX VALVE
TCU
EX
EX TCU
OFF
END
REDUCING CLUTCH
OFF VALVE EX EX
TO LUB. VALVE
(REAR) TCU
ON EX
SHIFT CONTROL
EX
SOLENOID VALVE
COOLER "B"
SHIFT CONTROL
EX VALVE EX PRESSURE
TO LUB. (FRONT) CONTROL
SOLENOID
VALVE "B" TCU
EX
REGULATOR OFF
VALVE EX EX
MANUAL
VALVE EX
PRESSURE
P R ND 2 L CONTROL
EX SOLENOID VALVE "B"
PRESSURE
CONTROL
N-R CONTROL VALVE
LINE RELIEF "A" EX OFF TCU
OIL FILTER VALVE EX
OIL PUMP VALVE EX
EX PRESSURE
OIL PAN CONTROL
SOLENOID VALVE "A"
AUTOMATIC TRANSAXLE (A4AF3)
LKJF004A
D RANGE(1ST)
TORQUE
CONVERTER REAR
CLUTCH
FRONT LOW-REVERSE END
CLUTCH BRAKE CLUTCH
LINE PRESSURE
DAMPER
CLUTCH KICK DOWN SERVO
REDUCING PRESSURE
EX
ACCUMULATOR
EX EX
EX EX
DAMPER EX
EX
EX CLUTCH REAR CLUTCH 2-3 & 4-3
DAMPER CLUTCH CONTROL CONTROL
SOLENOID VALVE EXHAUST VALVE SHIFT VALVE CONTROL SWITCH
VALVE L&R VALVE
EX VALVE
TCU EX
EX
EX TCU
OFF
END
REDUCING CLUTCH
OFF VALVE EX EX
TO LUB. VALVE
(REAR)
ON EX
EX SHIFT CONTROL
SOLENOID VALVE
COOLER
"B"
SHIFT CONTROL PRESSURE
EX VALVE EX CONTROL
TO LUB. (FRONT) SOLENOID
VALVE "B"
EX TCU
REGULATOR OFF
VALVE
EX EX
MANUAL
VALVE EX
PRESSURE
P R ND 2 L CONTROL
SOLENOID VALVE "B"
EX
PRESSURE
CONTROL
VALVE
LINE RELIEF N-R CONTROL "A" EX TCU
OIL FILTER VALVE VALVE EX OFF
OIL PUMP EX
OIL PAN EX PRESSURE
CONTROL
SOLENOID VALVE "A"
LKJF004B
AT -33
AT -34
D RANGE(2ND)
TORQUE
CONVERTER REAR
CLUTCH
FRONT LOW-REVERSE END
CLUTCH BRAKE CLUTCH
LINE PRESSURE
DAMPER
CLUTCH
KICK DOWN SERVO
REDUCING PRESSURE
EX
ACCUMULATOR
EX EX
EX EX
DAMPER EX EX
DAMPER CLUTCH CONTROL EX CLUTCH REAR CLUTCH 2-3 & 4-3
SOLENOID VALVE CONTROL EXHAUST VALVE SHIFT VALVE
EX L&R VALVE CONTROL SWITCH
VALVE
TCU EX VALVE
EX
EX TCU
OFF
END
REDUCING CLUTCH
VALVE VALVE EX EX
OFF TO LUB.
(REAR)
ON EX
EX SHIFT CONTROL
SOLENOID VALVE
COOLER "B"
SHIFT CONTROL PRESSURE
EX
EX VALVE EX CONTROL
TO LUB. (FRONT) SOLENOID
VALVE "B"
EX OFF TCU
REGULATOR
VALVE EX EX
MANUAL
VALVE EX
PRESSURE
P R ND 2 L
CONTROL
EX SOLENOID VALVE "B"
PRESSURE
CONTROL
LINE RELIEF N-R CONTROL VALVE EX TCU
VALVE VALVE "A" OFF
OIL FILTER OIL PUMP EX EX PRESSURE
OIL PAN EX
CONTROL
SOLENOID VALVE "A"
AUTOMATIC TRANSAXLE (A4AF3)
LKJF004C
D RANGE(3RD)
TORQUE
CONVERTER FRONT REAR END
CLUTCH CLUTCH CLUTCH
LOW-REVERSE
BRAKE
LINE PRESSURE
DAMPER KICK DOWN SERVO
CLUTCH
REDUCING PRESSURE
EX
ACCUMULATOR
AUTOMATIC TRANSAXLE SYSTEM
EX EX
EX EX
DAMPER EX EX
DAMPER CLUTCH CONTROL EX CLUTCH REAR CLUTCH 2-3 & 4-3
SOLENOID VALVE CONTROL EXHAUST VALVE SHIFT VALVE
EX VALVE L&R VALVE CONTROL SWITCH
TCU EX VALVE
EX
EX TCU
ON
END
REDUCING CLUTCH
OFF VALVE EX EX
TO LUB. VALVE
TCU
OFF EX
SHIFT CONTROL
EX
SOLENOID VALVE
COOLER "B" PRESSURE
SHIFT CONTROL
EX CONTROL
VALVE EX
TO LUB. (FRONT) SOLENOID
VALVE "B"
EX TCU
REGULATOR OFF
VALVE
EX EX
MANUAL
VALVE EX
PRESSURE
P R ND 2 L CONTROL
SOLENOID VALVE "B"
EX
PRESSURE
CONTROL
N-R CONTROL VALVE
LINE RELIEF VALVE "A" EX TCU
OIL FILTER OIL PUMP VALVE OFF
EX EX
PRESSURE
OIL PAN EX
CONTROL
SOLENOID VALVE "A"
LKJF004D
AT -35
AT -36
D RANGE(4TH)
TORQUE
CONVERTER
END
CLUTCH
FRONT REAR LOW-REVERSE
LINE PRESSURE
CLUTCH CLUTCH BRAKE
DAMPER
CLUTCH
REDUCING PRESSURE
KICK DOWN SERVO
EX
ACCUMULATOR
EX EX
EX EX
DAMPER EX
EX
DAMPER CLUTCH CONTROL EX CLUTCH REAR CLUTCH 2-3 & 4-3
SOLENOID VALVE CONTROL EXHAUST VALVE SHIFT VALVE
L&R VALVE CONTROL SWITCH
EX VALVE
TCU EX VALVE
EX
EX TCU
OFN
END
REDUCING CLUTCH
OFF EX
SHIFT CONTROL
EX SOLENOID VALVE
COOLER "B"
SHIFT CONTROL
VALVE EX PRESSURE
EX EX
CONTROL
TO LUB. (FRONT) SOLENOID
VALVE "B"
EX OFF TCU
REGULATOR
VALVE EX EX
MANUAL
VALVE EX
PRESSURE
P R ND 2 L CONTROL
SOLENOID VALVE "B"
EX
PRESSURE
CONTROL
N-R CONTROL
LINE RELIEF VALVE TCU
VALVE EX
OIL FILTER VALVE "A" OFF
OIL PUMP EX EX
EX PRESSURE
OIL PAN CONTROL
SOLENOID VALVE "A"
AUTOMATIC TRANSAXLE (A4AF3)
LKJF004E
LOCK
TORQUE
CONVERTER REAR LOW-REVERSE
CLUTCH BRAKE
END
LINE PRESSURE
FRONT
CLUTCH CLUTCH
DAMPER
REDUCING PRESSURE
CLUTCH KICK DOWN SERVO
EX
ACCUMULATOR
EX EX EX
EX
DAMPER EX
EX
EX CLUTCH REAR CLUTCH 2-3 & 4-3
DAMPER CLUTCH CONTROL CONTROL
SOLENOID VALVE EXHAUST VALVE SHIFT VALVE CONTROL SWITCH
VALVE L&R VALVE
EX VALVE
TCU EX
EX TCU
OFF
END
ON EX
EX SHIFT CONTROL
SOLENOID VALVE
COOLER
"B"
SHIFT CONTROL PRESSURE
EX VALVE EX CONTROL
TO LUB. (FRONT) SOLENOID
VALVE "B"
EX TCU
REGULATOR OFF
VALVE
EX EX
MANUAL
VALVE EX
PRESSURE
P R ND 2 L CONTROL
SOLENOID VALVE "B"
EX
PRESSURE
CONTROL
VALVE
LINE RELIEF N-R CONTROL EX TCU
"A"
OIL FILTER VALVE VALVE EX OFF
OIL PUMP EX
PRESSURE
OIL PAN EX
CONTROL
SOLENOID VALVE "A"
LKJF004F
AT -37
AT -38
REVERSE
TORQUE
CONVERTER FRONT LOW-REVERSE
CLUTCH BRAKE
LINE PRESSURE
REAR END
CLUTCH CLUTCH
REDUCING PRESSURE
DAMPER
KICK DOWN SERVO
CLUTCH
EX
EX EX EX
EX
DAMPER EX
EX
EX CLUTCH REAR CLUTCH 2-3 & 4-3
DAMPER CLUTCH CONTROL CONTROL
SOLENOID VALVE EXHAUST VALVE SHIFT VALVE CONTROL SWITCH
VALVE L&R VALVE
EX VALVE
TCU EX
EX
EX TCU
OFF
END
ON EX
EX SHIFT CONTROL
SOLENOID VALVE
COOLER
"B" PRESSURE
SHIFT CONTROL EX
EX VALVE EX CONTROL
TO LUB. (FRONT) SOLENOID
VALVE "B"
EX TCU
REGULATOR OFF
VALVE
EX EX
MANUAL
VALVE EX
PRESSURE
P R ND 2 L
CONTROL
SOLENOID VALVE "B"
EX
PRESSURE
CONTROL
VALVE
LINE RELIEF N-R CONTROL "A" EX TCU
OIL FILTER VALVE VALVE EX OFF
OIL PUMP EX
PRESSURE
OIL PAN EX
CONTROL
SOLENOID VALVE "A"
AUTOMATIC TRANSAXLE (A4AF3)
LKJF004G
AUTOMATIC TRANSAXLE SYSTEM AT -39
Shift control
Fluid temperature sensor solenoid
T valve - A
C Shift control
solenoid
valve - B
HI-SCAN
LKJF001C
AT -40 AUTOMATIC TRANSAXLE (A4AF3)
Item Functions
Input shaft speed sensor Detect the turbine RPM at the E/C retainer
Output shaft speed sensor Detect the T/F drive gear RPM at the transfer drive gear
Engine RPM signal Receive the engine RPM via communication with ECU
Vehicle speed sensor Detect the vehicle speed at the speedometer gear
Kickdown servo switch Detect the operation starting of kickdown brake
Inhibitor switch Detect the position of select lever through the contact switch
Overdrive switch Detect the position of overdrive(4th gear)
TPS Detect the throttle open angle through the potentiometer
Fluid temperature sensor Detect the temperature of ATF through the thermistor
Torque reduction request signal Transmit the torque reduction request signal to the engine ECU
Torque reduction operation/allowance/dis- Receive the signal of engine reduction pressure operation
allowance signal / allowance/disallowance from the ECU
Control the hydraulic pressure to the pressure control
Pressure control solenoid valve-A
valve for shift control
Control the hydraulic pressure to the pressure control
Pressure control solenoid valve-B
valve for shift control
Shifting control solenoid valve-A Make the hydraulic passage for shift control
Shifting control solenoid valve-B Make the hydraulic passage for shift control
Shifting control solenoid valve-C Make the hydraulic passage for shift control
Damper clutch control solenoid valve Control the hydraulic pressure for the damper clutch control
C01-1
94 92 91 90 89 88 87 86
*
72 71 70 68 67 66 * 84 83 82 81 80 79 * 77 * 75 * 73 6 5
* * * * 62 61 60 * * 57 * * * * * 51 4 3
50
* 2648 25* 24
28 27
46
* 22* * 20* 41 * 17* 38 * * 13
23
35
* * 32 31 30 * 2 1
* * * * * * * * 10 9 8 *
LKJF005A
Prange : 12.5%
P
Rrange : 25.0%
R
Nrange : 37.5%
N
Drive position Vlow : Max.1.0V Drange : 50% Period : 20msec
48 D
PWM signal Vhigh : VB OD Off (3 speed) Duty : The high section
OD OFF
: 50%
2
Pulse 2range : 75.0%
L
Lrange : 87.5%
Vlow : VBR-47V
OFF_surge clamping
Shift control Vhigh : Vlow : 0.0V
50 Shifting voltage : VBR-47V
solenoid valve-C VBR-1.6V Vhigh:13.3V
Maximum current : 4A
(Clamping)
Differential input
between pin 102
60 Vhigh : VB-1.5V
PG-A(NTU) Idling and pin109
61 Vlow : -0.3V
Level Limit:
-0.3V ~ VB-1.5V
Vlow :
"D" range 12.7V
66 Inhibitor SW "D" (Vcc*0.8)-0.2V
Other 0.0 V
Vhigh : 2.0V
Vlow :
"P" range DC 12.7V
67 Inhibitor SW "P" (Vcc*0.8)-0.2V
Other Voltage 0.0 V
Vhigh : 2.0V
Vlow :
"L" range 12.7V
68 Inhibitor SW "L" (Vcc*0.8)-0.2V
Other 0.0 V
Vhigh : 2.0V
AT -42 AUTOMATIC TRANSAXLE (A4AF3)
AKGE003C
AKGE003C
- VB : Battery
- VBR : Converted battery voltage via main relay
- VBB : Permanence battery voltage
- VCC : 5V
AUTOMATIC TRANSAXLE SYSTEM AT -43
TROUBLESHOOTING EF38FC05
LKJF005B
AT -44 AUTOMATIC TRANSAXLE (A4AF3)
NOTE
• D/C : Damper clutch
• PG-A : Input shaft rotation speed sensor
• PG-B : Output shaft rotation speed sensor
• PCSV : Pressure control solenoid valve
• SCSV : Shift solenoid valve
AT -46 AUTOMATIC TRANSAXLE (A4AF3)
Checking procedures
Diagnosis items Probable cause
Check conditions Normal value
Fluid temperature Engine doesn’t operate Equivalent to outside - Malfunction of the fluid
sensor before starting air temperature temperature sensor or the
circuit harness
While warming up engine Gradual increase
80~110 C
After warming up engine
(176~230 F)
Kickdown servo "L"range : Idling ON - Malfunction of the kickdown
switch servo adjustment
"D"range :1st or 3rd gear ON
- Malfunction of the kickdown
servo switch or the circuit
harness
"D"range :2nd or 4th gear OFF
- Malfunction of the kickdown
servo system
Ignition signal "N"range: Idling 650-900rpm - Malfunction of the ignition
• Engine rpm system
"N"range, 2500rpm 2400-2600rpm
- Malfunction of the ignition
(Tachometer)
signal pick-up circuit
Idling switch Accelerator pedal fully released ON - Malfunction of the TPS
adjustment
OFF
Press accelerator pedal slightly - Malfunction of the TPS or
the circuit harness
Air conditioning "D"range: Air conditioning ON ON - Malfunction of the air
relay signal conditioning power relay
"D"range: Air conditioning OFF OFF
circuit harness
Transaxle range "D"range: Idling C(creep) - Malfunction of the TCM
switch - Malfunction of the idling
"L"range: Idling 1st gear
switch system
"2"range: 2nd gear 2nd gear - Malfunction of the inhibitor
"D"range: Overdrive switch is switch system
3rd gear - Malfunction of the TPS system
turned OFF, 3rd gear
"D"range: Overdrive switch is
4th gear
turned ON, 4th gear
Pulse generator-A "D"range: Engine stopped 0rpm - Malfunction of the pulse
• Turbine rpm generator-A or the circuit
"D"range:Driving at 1600~2000rpm
harness
50km/h(31mph) in 3rd gear
- Incoming noise from outside
"D"range:Driving at 1100~1400rpm
50km/h(31mph) in 4th gear
Pulse generator-B "D"range: Engine stopped 0rpm - Malfunction of the pulse
• Output shaft generator-B or the circuit
"D"range:Driving at 1600~2000rpm
RPM sensor harness
50km/h(31mph) in 3rd gear
- Incoming noise from outside
"D"range:Driving at 1600~2000rpm
50km/h(31mph) in 4th gear
Overdrive switch Overdrive switch is turned ON OD:ON - Malfunction of the overdrive
switch or the circuit harness
Overdrive switch is turned OFF OD:OFF
AUTOMATIC TRANSAXLE SYSTEM AT -47
Checking procedures
Diagnosis items Probable cause
Check conditions Normal value
Inhibitor switch Shift select lever to "P"range P - Malfunction of the inhibitor
switch adjustment
Shift select lever to "R"range R
- Malfunction of the inhibitor
Shift select lever to "N"range N switch or the circuit harness
Shift select lever to "D"range D - Malfunction of the manual
control cable
Shift select lever to "2"range 2
Shift select lever to "L"range L
Vehicle speed sensor Keep vehicle stopped 0km/h - Malfunction of the vehicle
speed sensor if high speed
Driving at 30km/h(19mph) 30km/h(19mph)
signal is delivered while
Driving at 50km/h(31mph) 50km/h(31mph) vehicle is stopping
- In other cases, malfunction
of the vehicle speed sensor
or circuit harness
Pressure control "D"range : Idling 60~80% - When accelerator pedal is
solenoid valve slightly pressed while idling
"D"range: 1st gear 100%
duty(PCSV duty) in "D"range, duty should
"D"range: During shift Varies with condition become100%
- Malfunction of the TCM
- Malfunction of the TPS system
- Malfunction of the idling
switch system
Damper clutch slip "D"range: 3rd gear, 1500rpm 200~300rpm - Malfunction of the damper
rpm (Tachometer) clutch
• Turbine rpm - Malfunction of the ignition
"D"range: 3rd gear, 3500rpm 0rpm
signal wire or pulse
(Tachometer)
generator-B system
- Abnormality transaxle fluid
pressure
- Malfunction of the damper
clutch solenoid valve
DCCSV duty "D"range: 3rd gear, 1500rpm 0% - Malfunction of the TCM
(Tachometer) - Malfunction of the TPS system
- Malfunction of the pulse
"D"range: 3rd gear, 2500rpm Varies with load
generator-B system
(Tachometer)
AT -48 AUTOMATIC TRANSAXLE (A4AF3)
Differential
cover and Oil pump
gasket oil seal
Differential
oil seal
Oil pan assembly Drain plug
and gasket
Oil cooler hose clamp
LKJF005C
TRANSAXLE FLUID LEVEL INSPECTION 6. Check that the fluid level is the "HOT"mark on the
oil level gauge. If fluid level is low, add automatic
1. Park the vehicle at even straight surface. transaxle fluiduntil the level reaches the "HOT" mark.
Low fluid level can cause a variety of abnormal con-
2. Before removing the oil level gauge, wipe all contam- ditions because it allows thepump to take in air along
inants from around the oil level gauge. with fluid. Air trapped in the hydraulic system forms
bubbles, which are compressible.
3. Set the select lever to the "P"position and engage the
Therefore, pressures will be erratic, causing delayed
parking brake and then start the engine.
shifting, slipping clutches and brakes, etc. Improper
4. Drive the vehicle until the fluid reaches nor- filling can also raise fluid level too high. When the
mal.(80~90 C(176~194 F)) transaxle has too much fluid, gears churn up foam
and cause the same conditions which occur with low
5. Move the select lever through all positions. This will fluid level, resulting in accelerated deterioration of au-
fill the torque converter with transaxle fluid. Set the tomatic transaxle fluid.
select lever to the "N"(Neutral) position. In either case, air bubbles can cause overheating, and
fluid oxidation, which can interfere with normal valve,
clutch, and brake operation.
Foaming can also result in fluid escaping from the
transaxle vent where it may be mistaken for a leak.
Also check the condition of the transaxle fluid. If the
fluid smells as if it is burning, it means that the fluid has
been ontaminated by fine particles from the bushes
and friction material, a transaxle overhaul may be nec-
essary.
AUTOMATIC TRANSAXLE SYSTEM AT -49
Inspect the condition of fluid on the oil level gauge. For HYDRAULIC PRESSURE TEST
the detail check, drain some of the oil fluid out of the
pump and then inspect the condition of the oil fluid. 1. Warm up the engine until the automatic transaxle fluid
After checking, insert the oil level gauge into the oil temperature is 80~100 C(176~212 F).
filler tube securely.
2. Jack up the vehicle so that the wheels are free to turn.
7
1
3
4
8
LKJF005D
NOTE
When new, automatic transaxle fluid should be red,
The red dve is added so the assembly plant can iden-
tify it as transaxle fluid and distinguish it from engine
oil or antifreeze. The red dve, which is not an indica-
tor of fluid quality, is not permanent. As the vehicle
is driven the transaxle fluid will begin to look darker.
The color may eventually appear light brown. 2
But, the transaxle should be overhauled under the
following conditions.
• If there is a "burning"door.
• If the fluid the color has become noticeably
blacker.
• If there is a noticeably excessive amount of metal
particle in the fluid.
5
6
1. Reduction pressure
2. Kickdown servo pressure
3. Rear clutch pressure
4. Front clutch pressure
5. End clutch pressure
6. Low & reverse brake pressure
7. Damper clutch apply pressure
8. Damper clutch prelease pressure
LKJF005E
1 2 3 4 5 6 7 8
No. Select Low & Torque
Engine Shift Reduc- Servo Rear Front End Damper
lever reverse con-
speed posi- tion apply clutch clutch clutch clutch
posi- brake verter
(rpm) tion pres- pres- pres- pres- pres- pres-
tion pres pres
sure sure sure sure sure sure
-sure -sure
402~422
1 N Idling Neutral (4.1~4.3, - - - - - - -
58~61)
628~687
(6.4~7.0,
D 402~422 853~893 834~873 91~96)
2 4th (4.1~4.3, - - (When
(switch 2,500 (8.7~9.1, (8.5~8.9, - -
gear 58~61) 124~129) 121~127) the D/C
ON) opera-
tion)
628~687
(6.4~7.0,
3rd 402~422 844~883 844~883 824~863 844~883 91~96)
3 D 2,500 gear (4.1~4.3, (8.6~9.0, (8.6~9.0, (8.4~8.8, (8.6~9.1, - - (When
58~61) 122~128) 122~128) 119~125) 122~128) the D/C
opera-
tion)
628~687
(6.4~7.0,
2nd 402~422 853~893 844~883 91~96)
4 D 2,500 gear
(4.1~4.3, (8.7~9.1, (8.6~9.0, - - - - (When
58~61) 124~129) 122~128) the D/C
opera-
tion)
235~275
(2.4~2.8,
402~422 844~883 343~520 422~480 34~40)
1st
5 L 1,000 (4.1~4.3, - (8.6~9.0, - - (3.5~5.3, (4.3~4.9, (When
gear 58~61) 122~128) 50~75) 61~70) the D/C
non-op-
erating)
265~343
(2.7~3.5,
Re- 441~461 1815~1913 1815~1913 432~490 38~50)
6 R 2,500 (4.5~4.7, - - (18.5~19.5, - (18.5~19.5, (4.4~5.0, (When
verse 64~67) 263~277) 263~277) 63~71) the D/C
non-op-
erating)
LKJF207F
NOTE
- "-" is 0.2(0.3)kg/cm² or less and "( )" is the re-
verse.
- SW-ON : Turn the overdrive control switch ON.
- SW-OFF : Turn the overdrive control switch OFF.
- The hydraulic pressure may be more than stan-
dard value at the ambient temperature.
AUTOMATIC TRANSAXLE SYSTEM AT -51
1. Disconnect the drive shaft from the transaxle. This test measures the maximum engine speed when the
select lever is at the "D" or "R" position and the throttle is
2. Using a flat-tip (-) screwdriver, remove the oil seal(A). fully opened to test the operation of the torque converter
overrunning clutch and the holding ability of clutch and
Right brake inthe transaxle.
NOTE
A
Do not let anybody stand in front of or behind the
vehicle while this test is being carried out.
4. Pull the parking brake lever on, with the brake pedal
fully depressed.
EKKD016A
AT -52 AUTOMATIC TRANSAXLE (A4AF3)
7. Moe the select lever to the "R" position carry out the
same test again.
LKJF200A
The new alpha automatic transmission’s function, of intelligence control, is based on the fuzzy control system. The fuzzy
control system determines optimal gear positions as related to driver’s intention and current driving conditions. The brake
switch provides important information by deciding whether the vehicle is decelerating by the depression of the brake pedal,
or if the speed is decreasing because the vehicle is running uphill.
The TCM sets this code if a brake switch signal is input continuously, for an extended period of time, when the vehicle is
supposed to be running (moving).
[Circuit Diagram]
HOT AT ALL TIME
Junction box
Refer to
power supply PHOTO 30
(Page : SD110-4)
Stop lamp
15A
Refer to fuse
(Page : SD120-6)
10 I/P-F
1 E39
STOP LAMP SWITCH
PHOTO 45
2 E39
2 EC03
86 C01-1
ECM
C01-1
94 92 91 90 89 88 87 86
*
72 71 70 68 67 66 * 84 83 82 81 80 79 * 77 * 75 * 73 6 5
* * * * 62 61 60 * * 57 * * * * * 51 4 3
50
* 2648 25* 24
28 27
46
* 22* * 20* 41 * 17* 38 * * 13
23
35 32 31 30
* * 10 * 2 1
* ** *** ** 9 8 *
LKJF200B
AUTOMATIC TRANSAXLE SYSTEM AT -55
LKJF200C
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage.Repair or replace as necessary and go to "Verification Vehicle Repair"
procedure.
NO
1. Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by
interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
YES
NO
3. Measure voltage between teminal "1" of the sensor harness connector and chassis ground.
Stop lamp
switch
E39 1. Battery
2. Stop lamp signal to PCM
LKJF200D
YES
NO
▶ Check for short to power circuit in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
1) Ignition "OFF".
2) Disconnect "STOP LAMP SWITCH" connector and Remove "STOP LAMP SWITCH".
3) Measure resistance between terminal "1" and "2" of the STOP LAMP SWITCH when plunger of the STOP LAMP
SWITCH is pushed in.
Specification : Infinite
Stop lamp
switch
E39 1. Battery
component side 2. Stop lamp signal to PCM
LKJF200E
AUTOMATIC TRANSAXLE SYSTEM AT -57
Switch
Switch Plunger
Plunger
Threaded end
Threaded end
Connector Connector
FIG.1) FIG.2)
YES
NO
▶ Replace "STOP LAMP SWITCH" as necessary and go to "Verification vehicle repair" procedure.
1) Ignition "OFF".
FIG 1)method of adjust : Screw in the "STOP LAMP SWITCH" until its plunger is
fully de-pressed(threaded end (A) touching the pad (B) on the pedal arm).
Then back off the switch 3/4 turn to make 0.5-1.0mm(0.02-0.04in) of
clearance between the threaded end and pad Tighten the locknut firmly.
Connect the "STOP LAMP SWITCH" connector.
Make sure that the stop lamp go off when the pedal is released.
FIG.1)
LKJF200G
AT -58 AUTOMATIC TRANSAXLE (A4AF3)
YES
NO
▶ Substitute with a known-good TCM(PCM) and check for proper operation. If the problem is corrected, replace
TCM/PCM as necessary and go to "Verification Vehicle Repair" procedure.
After a repair, it is essential to verify that the fault has been corrected.
YES
NO
LKJF201A
The Transaxle range switch sends the shift lever position information to the TCM(PCM) using a 12V (battery voltage)
signal. When the shift lever is in the D (Drive) position the output signal of transaxle range switch is 12V and in all other
positions the voltage is 0V. The TCM(PCM) judges the shift lever position by reading all signals, for the transaxle range
switch, simultaneously.
The TCM(PCM) sets this code when the transaxle range switch has no output signal for an extended period of time.
[Circuit Diagram]
Hot in on or start
Back lamp
10A
12 I/P-F
Refer to
starting system
2 EC02
8 7 6 3 C11
Inhibitor switch
P L
R 2
N D
9 10 12 11 4 2 C11
W
17 EC03 19 EC03 20 EC03
Refer to
warning lamp &
Gauge
67 88 91 66 89 68 C01-1
[Harness Connector]
C01-1 C11
94 92 91 90 89 88 87 86
*
72 71 70 68 67 66 * 84 83 82 81 80 79 * 77 * 75 * 73 6 5
* * * * 62 61 60 * * 57 * * * * * 51 4 3
4 3 2
*5
50 8 7 6
* 2648 25* 24
28 27
46
* 22* * 20* 41 * 17* 38 * * 13
23
35
* * 32 31 30 * 2 1
* * * * * * * * 10 9 8 * 12 11 10 9
[Connection Information]
Terminal No.
P R N D 2 L Connection
Shift Lever
2 TCM(C01-1 No.68)
4 TCM(C01-1 No.89)
6 Ignition SW (IG1)
7 Starting motor
8 Ignition SW (Start)
9 TCM(C01-1 No.67)
10 TCM(C01-1 No.88)
11 TCM(C01-1 No.66)
12 TCM(C01-1 No.91)
LKJF201B
AUTOMATIC TRANSAXLE SYSTEM AT -61
P R N
D
2
L
LKJF201C
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage. Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
1. Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by
interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
YES
NO
3) Measure voltage between teminal "6" of the sensor harness connector and chassis ground.
Specification : approx. B+
Transaxle range
switch
2. RANGE L
4 3 2 C11
8 7
*
6 5
3. Power supply
4. RANGE 2
12 11 10 9 5. BACK-UP LAMPS
6. Power supply
9. RANGE P
10. RANGE R
11. RANGE D
12. RANGE N
LKJF201D
YES
NO
1. Ignition "OFF".
3. Measure resistance between each teminal of the sensor harness connector and TCM(PCM) harness connector as
below.
RANGE L 2 P R D N
Pin No of "TRANSAXLE
C11 No.2 C11 No.4 C11 No.9 C11 No.10 C11 No.11 C11 No.12
RANGE SWITCH
C01-1 C01-1 C01-1 C01-1 C01-1 C01-1
Pin No of "TCM(PCM)" harness
No.68 No.89 No.67 No.88 No.66 No.91
Specification 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω
AUTOMATIC TRANSAXLE SYSTEM AT -63
C11
2. RANGE L
3. Power supply
4. RANGE 2
4 3 2 5. BACK-UP LAMPS
8 7 6
*5 6. Power supply
12 11 10 9 9. RANGE P
10. RANGE R
11. RANGE D
12. RANGE N
C01-1
LKJF201E
YES
NO
▶ Check for open in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
1. Ignition "OFF".
3. Measure the resistance between each terminal of the transaxle range switch.
Specification : approx. 0 Ω
Transaxle range
switch
1 2 3 4
C11 2. RANGE L
5 6 7 8 Component side 3. Power supply
4. RANGE 2
9 10 11 12 5. BACK-UP LAMPS
6. Power supply
9. RANGE P
10. RANGE R
11. RANGE D
12. RANGE N
LKJF201F
AT -64 AUTOMATIC TRANSAXLE (A4AF3)
Terminal No.
P R N D 2 L
Shift Lever
2
4
6
7
8
9
10
11
12
YES
▶ Substitute with a known-good TCM(PCM) and check for proper operation. If the problem is corrected, replace
TCM(PCM) as necessary and then go to "Verification of vehicle repair" procedure.
NO
▶ Replace "TRANSAXLE RANGE SWITCH" as necessary and go to "Verification vehicle repair" procedure.
After a repair, it is essential to verify that the fault has been corrected.
YES
NO
3. Measure voltage between each teminal of the sensor harness connector and chassis ground.
TERMINAL
2 3 4 5 6 7 8 9 10 11 12
(C11)
SPECIFI-
0V 12V 0V 0V 12V 0V 0V 0V 0V 0V 0V
CATION
Transaxle range
switch
2. RANGE L
4 3 2 C11
8 7 6
*5 3. Power supply
4. RANGE 2
12 11 10 9 5. BACK-UP LAMPS
6. Power supply
9. RANGE P
10. RANGE R
11. RANGE D
12. RANGE N
LKJF201D
YES
NO
▶ Check for short in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
AUTOMATIC TRANSAXLE SYSTEM AT -67
1. Ignition "OFF".
3. Measure resistance between each teminals of the sensor harness to check for Short.
Specification : Infinite
Transaxle range
switch
2. RANGE L
4 3 2 C11
8 7
*
6 5
3. Power supply
4. RANGE 2
12 11 10 9 5. BACK-UP LAMPS
6. Power supply
9. RANGE P
10. RANGE R
11. RANGE D
12. RANGE N
LKJF202A
YES
NO
▶ Check for open in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
LKJF203A
The automatic transmission fluid(ATF) temperature sensor is installed in the valve body. This sensor uses a thermistor
whose resistance changes according to the temperature changes. The TCM(PCM) supplies a 5V reference voltage to
the sensor, and the output voltage of the sensor changes when the ATF temperature varies. The automatic transmission
fluid(ATF) temperature provides very important data for the TCM(PCM)’s control of the torque converter clutch, and is
also used for many other purposes.
This DTC code is set when the ATF temperature output voltage is lower than the value generated by thermistor resistance,
in a normal operating range, for approximately 1 second or longer. The TCM(PCM) regards the ATF temperature as fixed
at a value of 80 C(176 F), if this DTC is detected.
AUTOMATIC TRANSAXLE SYSTEM AT -69
SPECIFICATION E29232E6
[Circuit Diagram]
ATF Temperature
sensor
2 1 C19
80 57 C01-1
Ground Sensor
signal
TCM
[Harness Connector]
C01-1 C19
94 92 91 90 89 88 87 86
*
72 71 70 68 67 66 * 84 83 82 81 80 79 * 77 * 75 * 73 6 5
* * * * 62 61 60 * * 57 * * * * * 51 4 3 2 1
50
* 2648 25* 24
28 27
46
* 22* * 20* 41 * 17* 38 * * 13
23
35
* * 32 31 30 * 2 1
* * * * * * * * 10 9 8 *
[Connection Information]
LKJF203B
2. Engine "ON".
FIG.1) FIG.2)
FIG.1) Normal.
FIG.2) Signal harness short.
LKJF203C
4. Does "TRANSAXLE FLUID TEMPERATURE SENSOR " follow the reference data?
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage. Repair or replace as necessary and go to "Verification Vehicle Repair"
procedure.
NO
1. Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by
interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
YES
NO
3. Measure the voltage between terminal "1" of the "TRANSAXLE FLUID TEMPERATURE SENSOR" harness connec-
tor and chassis ground.
Specification : Approx. 5 V
C19
1.TRANSAXLE FLUID TEMPERATURE SENSOR signal
2.Sensor ground
2 1
LKJF203D
YES
NO
▶ Check for short to ground in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
AUTOMATIC TRANSAXLE SYSTEM AT -73
1) Ignition "OFF".
3) Measure the resistance between terminals "1" and "2" of the "TRANSMISSION FLUID TEMPERATURE SEN-
SOR".
[REFERENCE DATA]
C19
Component side
1 2
1.TRANSAXLE FLUID TEMPERATURE SENSOR signal
2.Sensor ground
LKJF203E
YES
NO
▶ Replace "TRANSAXLE FLUID TEMPERATURE SENSOR" as necessary and go to "Verification vehicle re-
pair" procedure.
2. CHECK TCM(PCM)
42
FIG.1) FIG.2)
YES
▶ Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deteriora-
tion, or damage. Repair or replace as necessary and then go to "Verification of vehicle repair" procedure.
NO
▶ Substitute with a known-good TCM(PCM) and check for proper operation. If the problem is corrected, replace
TCM(PCM) as necessary and then go to "Verification of Vehicle Repair" procedure.
After a repair, it is essential to verify that the fault has been corrected.
YES
NO
SPECIFICATION EC115319
SPECIFICATION E58BF514
1. Ignition "OFF".
3. Measure the resistance between terminal "2" of the "TRANSMISSION FLUID TEMPERATURE SENSOR" harness
connector and chassis ground.
Specification : Approx. 0 Ω
C19
1.TRANSAXLE FLUID TEMPERATURE SENSOR signal
2.Sensor ground
2 1
LKJF204A
YES
NO
▶ Check for open in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
LKJF205A
The input(turbine) speed sensor outputs waveform signals according to the revolutions of the input shaft ,installed in front
of end clutch retainer, of the transmission. The TCM(PCM) determines the input shaft speed by calculating the frequency
of the pulses. This value is mainly used to control the optimum fluid pressure during shifting.
The TCM(PCM) sets this code if an output pulse-signal is not detected, from the INPUT SPEED SENSOR(PG-A), when
the vehicle is running faster than 30 km/h(19 mile/h). The Fail-Safe function will be set by the TCM(PCM) if this code is
detected.
SPECIFICATION E0BFE7D9
[Circuit Diagram]
TCM
Pulse generator 'A' Pulse generator 'B'
Ground Ground
62 61 83 60 82 81 C01-1
B B/W
1 2 C20 1 2 C21
Pulse Pulse
generator generator
'A' 'B'
[Connection Information]
Terminal Connection Function
+
C20-1 TCM (C01-1 No.61) Pulse generator A
-
C20-2 TCM (C01-1 No.83) Pulse generator A
+
C21-1 TCM (C01-1 No.60) Pulse generator B
-
C21-2 TCM (C01-1 No.82) Pulse generator B
[Harness Connector]
94 92 91 90 89 88 87 86
*
72 71 70 68 67 66 * 84 83 82 81 80 79 * 77 * 75 * 73 6 5
* * * * 62 61 60 * * 57 * * * * * 51 4 3
50 2 1
* 2648 25* 24
28 27
46
* 22* * 20* 41 * 17* 38 * * 13
23
35
* * 32 31 30 * 2 1 2 1
* * * * * * * * 10 9 8 *
LKJF205B
AUTOMATIC TRANSAXLE SYSTEM AT -81
FIG.1)
FIG.1) Connect RED lead wire to PULSE GENERATOR A SIGNAL(+),Black lead wire to PULSE GENERATOR A SIGNAL(-),
and measure.
LKJF205C
2. Engine "ON" .
FIG.1) FIG.2)
FIG.1) Idling
FIG.2) Accelerating
LKJF205D
AT -82 AUTOMATIC TRANSAXLE (A4AF3)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage. Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
1. Many malfunctions in the electrical system may be caused from poor harness and terminals. These faults can be
caused by interference from other electrical systems and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
YES
NO
3. Measure voltage between terminal "1" of the INPUT SPEED SENSOR harness connector and chassis ground.
Input speed
sensor
C20
2 1
1.Pulse generator A +
2.Pulse generator A -
LKJF205E
AUTOMATIC TRANSAXLE SYSTEM AT -83
YES
NO
▶ Check for open or short in harness. Repair as necessary and Go to "Verification vehicle repair" procedure.
▶ If signal circuit in harness is OK, Go to "Check TCM(PCM)" of the "Component inspection" procedure.
3. Measure voltage between terminal "2" of the INPUT SPEED SENSOR harness connector and chassis ground.
Input speed
sensor
C20
2 1
1.Pulse generator A +
2.Pulse generator A -
LKJF205F
YES
NO
▶ Check for open in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
▶ If ground circuit in harness is OK, go to "Check TCM(PCM)" of the "Component inspection" procedure.
AT -84 AUTOMATIC TRANSAXLE (A4AF3)
1) Ignition "OFF".
3) Measure resistance between terminal "1" and "2" of the "INPUT SPEED SENSOR" connector.
Input speed
sensor
C20
1 2
1.Pulse generator A +
2.Pulse generator A -
LKJF205G
YES
NO
▶ Replace "INPUT SPEED SENSOR" as necessary and Go to "Verification vehicle repair" procedure.
2. CHECK TCM(PCM)
FIG.1) FIG.2)
YES
▶ Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deteriora-
tion, or damage. Repair or replace as necessary and then go to "Verification of vehicle repair" procedure.
NO
▶ Substitute with a known-good TCM(PCM) and check for proper operation. If the problem is corrected, replace
TCM(PCM) as necessary and then go to "Verification of vehicle repair" procedure.
After a repair, it is essential to verify that the fault has been corrected.
YES
NO
SPECIFICATION E36E4F0C
LKJF206A
The OUTPUT SPEED SENSOR(PG-B) outputs waveform signals according to the revolutions of the output shaft of the
transmission. The OUTPUT SPEED SENSOR(PG-B) is installed in front of the Transfer Drive Gear and determine the
Transfer Drive Gear rpms by calculating the frequency of the pulses. This value, together with the throttle position data,
is mainly used to decide the optimum gear position.
The TCM(PCM) sets this code if the calculated value of the pulse-signal is noticeably different from the value calculated,
using the Vehicle Speed Sensor output, when the vehicle is running faster than 30 km/h. The TCM(PCM) will initiate the
fail safe function if this code is detected.
SPECIFICATION EA6AC0C5
FIG.1)
FIG.1) Connect RED lead wire to PULSE GENERATOR B SIGNAL(+),Black lead wire to PULSE GENERATOR B SIGNAL(-),
and measure.
LKJF206G
AT -90 AUTOMATIC TRANSAXLE (A4AF3)
2. Engine "ON".
FIG.1) FIG.2)
FIG.1) Low-speed
FIG.2) High-speed
LKJF206B
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage.Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
3. Measure voltage between terminal "1" of the OUTPUT SPEED SENSOR harness connector and chassis ground.
Output speed
sensor
C21
2 1
1.Pulse generator B +
2.Pulse generator B -
LKJF206C
YES
NO
▶ Check for open or short in harness. Repair as necessary and go to "Verification vehicle repair" procedure
▶ If signal circuit in harness is OK, go to "Check TCM(PCM)" of the "Component inspection" procedure.
3. Measure voltage between terminal "2" of the OUTPUT SPEED SENSOR harness connector and chassis ground.
Output speed
sensor
C21
2 1
1.Pulse generator B +
2.Pulse generator B -
LKJF206D
AT -92 AUTOMATIC TRANSAXLE (A4AF3)
YES
NO
▶ Check for open in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
▶ If ground circuit in harness is OK, go to "Check TCM(PCM)" of the "Component inspection" procedure.
1) Ignition "OFF".
3) Measure resistance between terminal "1","2" of the "OUTPUT SPEED SENSOR" connector.
Output speed
sensor
C21
1 2
1.Pulse generator B +
2.Pulse generator B -
LKJF206E
YES
NO
▶ Replace "OUTPUT SPEED SENSOR(PG-B)" as necessary and go to "Verification vehicle repair" procedure.
AUTOMATIC TRANSAXLE SYSTEM AT -93
2. CHECK TCM(PCM)
FIG.1) FIG.2)
YES
▶ Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deteriora-
tion, or damage. Repair or replace as necessary and then go to "Verification of vehicle repair" procedure.
NO
▶ Substitute with a known-good TCM(PCM) and check for proper operation. If the problem is corrected, replace
TCM(PCM) as necessary and then go to "Verification of vehicle repair" procedure.
Rear clutch
LKJF207A
The value of the input shaft speed should be equal to the value of the output shaft speed, when multiplied by the 1st gear
ratio, while the transaxle is engaged in the 1st gear. For example, if the input speed is 1000 rpm and the 2nd gear ratio
is 2.846, then the output speed is about 2846 rpm.
This code is set if the value of input shaft speed is not equal to the value of the output shaft, when multiplied by the 1st
gear ratio, while the transaxle is engaged in 1st gear. This malfunction is mainly caused by mechanical troubles such as
control valve sticking or solenoid valve malfuctioning rather than an electrical issue.
[Circuit Diagram]
TCM
Pulse generator 'A' Pulse generator 'B'
Ground Ground
62 61 83 60 82 81 C01-1
B B/W
1 2 C20 1 2 C21
Pulse Pulse
generator generator
'A' 'B'
[Connection Information]
Terminal Connection Function
+
C20-1 TCM (C01-1 No.61) Pulse generator A
-
C20-2 TCM (C01-1 No.83) Pulse generator A
+
C21-1 TCM (C01-1 No.60) Pulse generator B
-
C21-2 TCM (C01-1 No.82) Pulse generator B
[Harness Connector]
94 92 91 90 89 88 87 86
*
72 71 70 68 67 66 * 84 83 82 81 80 79 * 77 * 75 * 73 6 5
* * * * 62 61 60 * * 57 * * * * * 51 4 3
50 2 1
* 2648 25* 24
28 27
46
* 22* * 20* 41 * 17* 38 * * 13
23
35
* * 32 31 30 * 2 1 2 1
* * * * * * * * 10 9 8 *
LKJF205B
AT -96 AUTOMATIC TRANSAXLE (A4AF3)
FIG.1)
2. Engine "ON".
3. Monitor the "ENGINE SPEED, INPUT SPEED SENSOR(PG-A), OUTPUT SPEED SENSOR(PG-B), GEAR POSI-
TION" parameter on the scantool.
LKJF207C
AUTOMATIC TRANSAXLE SYSTEM AT -97
C1 : Front clutch
C2 : Rear clutch
C3 : End clutch
OWC : One way clutch
B1 : Kickdown brake
B2 : Low&reverse brake
* The slippage of 1st gear operating parts can be detected by stall test in D1.
YES
NO
CAUTION
● Do not let anybody stand in front of or behind the vehicle while this test is being carried out.
● Check the A/T fluid level and temperature and the engine coolant temperature.
- Fluid level : At the hot mark on the oil level gauge.
- Fluid temperature : 176 F~ 212 F (80~100 C).
- Engine coolant temperature : 176 F~ 212 F (80~100 C).
※ Perform stall test on "L" range If the result of stall test on "D" range is out of specifications.
"One Way Clutch" is fauly If the result of stall test on "L" range is within specifications.
2. Engine "ON".
3. Monitor the "ENGINE SPEED, INPUT SPEED SENSOR, OUTPUT SPEED SENSOR, GEAR POSITION" parameter
on the scantool.
LKJF207D
YES
NO
▶ Check for electrical niose of circuit in INPUT&OUTPUT SPEED SENSOR or Replace INPUT&OUTPUT SPEED
SENSOR. Repair as necessary and go to "Verification vehicle repair" procedure.
AUTOMATIC TRANSAXLE SYSTEM AT -99
LKJF207E
2. Engine "ON".
1 2 3 4 5 6 7 8
No. Select Low & Torque
Engine Shift Reduc- Servo Rear Front End Damper
lever reverse con-
speed posi- tion apply clutch clutch clutch clutch
posi- brake verter
(rpm) tion pres- pres- pres- pres- pres- pres-
tion pres pres
sure sure sure sure sure sure
-sure -sure
402~422
1 N Idling Neutral (4.1~4.3, - - - - - - -
58~61)
628~687
(6.4~7.0,
D 402~422 853~893 834~873 91~96)
2 4th (4.1~4.3, - - (When
(switch 2,500 (8.7~9.1, (8.5~8.9, - -
gear 58~61) 124~129) 121~127) the D/C
ON) opera-
tion)
628~687
(6.4~7.0,
3rd 402~422 844~883 844~883 824~863 844~883 91~96)
3 D 2,500 gear (4.1~4.3, (8.6~9.0, (8.6~9.0, (8.4~8.8, (8.6~9.1, - - (When
58~61) 122~128) 122~128) 119~125) 122~128) the D/C
opera-
tion)
628~687
(6.4~7.0,
2nd 402~422 853~893 844~883 91~96)
4 D 2,500 gear
(4.1~4.3, (8.7~9.1, (8.6~9.0, - - - - (When
58~61) 124~129) 122~128) the D/C
opera-
tion)
235~275
(2.4~2.8,
402~422 844~883 343~520 422~480 34~40)
1st
5 L 1,000 (4.1~4.3, - (8.6~9.0, - - (3.5~5.3, (4.3~4.9, (When
gear 58~61) 122~128) 50~75) 61~70) the D/C
non-op-
erating)
265~343
(2.7~3.5,
Re- 441~461 1815~1913 1815~1913 432~490 38~50)
6 R 2,500 (4.5~4.7, - - (18.5~19.5, - (18.5~19.5, (4.4~5.0, (When
verse 64~67) 263~277) 263~277) 63~71) the D/C
non-op-
erating)
LKJF207F
NOTE
• "-" is 0.2(0.3)kg/cm² or less and "( )" is the reverse.
• SW-ON : Turn the overdrive control switch ON.
• SW-OFF : Turn the overdrive control switch OFF.
• The hydraulic pressure may be more than standard value at the ambient temperature.
YES
▶ Repair AUTO TRANSAXLE(Clutch or brake) as necessary and go to "Verification vehicle repair" procedure.
NO
▶ Replace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification vehicle repair
" procedure.
After a repair, it is essential to verify that the fault has been corrected.
YES
NO
LKJF208A
The value of the input shaft speed should be equal to the value of the output shaft speed, when multiplied by the 2nd gear
ratio, while the transaxle is engaged in the 2nd gear. For example, if the input speed is 1000 rpm and the 2nd gear ratio
is 1.581, then the output speed is 1581 rpm.
This code is set if the value of input shaft speed is not equal to the value of the output shaft, when multiplied by the 2nd
gear ratio, while the transaxle is engaged in 2nd gear. This malfunction is mainly caused by mechanical troubles such as
control valve sticking or solenoid valve malfuctioning rather than an electrical issue.
2. Engine "ON".
3. Monitor the "ENGINE SPEED, INPUT SPEED SENSOR(PG-A), OUTPUT SPEED SENSOR(PG-B), GEAR POSI-
TION" parameter on the scantool.
LKJF208C
* This test is possible only for "HOLD S/W" or "SPORTS MODE" applied vehicles.
AT -104 AUTOMATIC TRANSAXLE (A4AF3)
C1 : Front clutch
C2 : Rear clutch
C3 : End clutch
OWC : One way clutch
B1 : Kickdown brake
B2 : Low&reverse brake
* The slippage of 2nd gear operating parts can be detected by stall test in D2.
YES
NO
CAUTION
● Do not let anybody stand in front of or behind the vehicle while this test is being carried out.
● Check the A/T fluid level and temperature and the engine coolant temperature.
- Fluid level : At the hot mark on the oil level gauge.
- Fluid temperature : 176 F~ 212 F (80~100 C).
- Engine coolant temperature : 176 F~ 212 F (80~100 C).
※ Perform stall test on "L" range If the result of stall test on "D" range is out of specifications.
"One Way Clutch" is fauly If the result of stall test on "L" range is within specifications.
1. Connect Scantool.
2. Engine "ON".
4. Accelerate the engine speed until about 2000 rpm in the 2nd gear.
LKJF208D
YES
NO
▶ Check for electrical niose of circuit in INPUT&OUTPUT SPEED SENSOR or Replace INPUT&OUTPUT SPEED
SENSOR. Repair as necessary and go to "Verification vehicle repair" procedure.
AT -106 AUTOMATIC TRANSAXLE (A4AF3)
LKJF207E
2. Engine "ON".
1 2 3 4 5 6 7 8
No. Select Low & Torque
Engine Shift Reduc- Servo Rear Front End Damper
lever reverse con-
speed posi- tion apply clutch clutch clutch clutch
posi- brake verter
(rpm) tion pres- pres- pres- pres- pres- pres-
tion pres pres
sure sure sure sure sure sure
-sure -sure
402~422
1 N Idling Neutral (4.1~4.3, - - - - - - -
58~61)
628~687
(6.4~7.0,
D 402~422 853~893 834~873 91~96)
2 4th (4.1~4.3, - - (When
(switch 2,500 (8.7~9.1, (8.5~8.9, - -
gear 58~61) 124~129) 121~127) the D/C
ON) opera-
tion)
628~687
(6.4~7.0,
3rd 402~422 844~883 844~883 824~863 844~883 91~96)
3 D 2,500 gear (4.1~4.3, (8.6~9.0, (8.6~9.0, (8.4~8.8, (8.6~9.1, - - (When
58~61) 122~128) 122~128) 119~125) 122~128) the D/C
opera-
tion)
628~687
(6.4~7.0,
2nd 402~422 853~893 844~883 91~96)
4 D 2,500 gear
(4.1~4.3, (8.7~9.1, (8.6~9.0, - - - - (When
58~61) 124~129) 122~128) the D/C
opera-
tion)
235~275
(2.4~2.8,
402~422 844~883 343~520 422~480 34~40)
1st
5 L 1,000 (4.1~4.3, - (8.6~9.0, - - (3.5~5.3, (4.3~4.9, (When
gear 58~61) 122~128) 50~75) 61~70) the D/C
non-op-
erating)
265~343
(2.7~3.5,
Re- 441~461 1815~1913 1815~1913 432~490 38~50)
6 R 2,500 (4.5~4.7, - - (18.5~19.5, - (18.5~19.5, (4.4~5.0, (When
verse 64~67) 263~277) 263~277) 63~71) the D/C
non-op-
erating)
LKJF207F
NOTE
• "-" is 0.2(0.3)kg/cm² or less and "( )" is the reverse.
• SW-ON : Turn the overdrive control switch ON.
• SW-OFF : Turn the overdrive control switch OFF.
• The hydraulic pressure may be more than standard value at the ambient temperature.
YES
▶ Repair AUTO TRANSAXLE(Clutch or brake) as necessary and go to "Verification vehicle repair" procedure.
NO
▶ Replace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification vehicle repair
" procedure.
Front clutch
End clutch
End clutch
Rear clutch
LKJF209A
The value of the input shaft speed should be equal to the value of the output shaft speed, when multiplied by the 3rd gear
ratio, while the transaxle is engaged in the 3rd gear. For example, if the input speed is 1000 rpm and the 3rd gear ratio is
1.000, then the output speed is approx. 1000 rpm.
This code is set if the value of input shaft speed is not equal to the value of the output shaft, when multiplied by the 3rd
gear ratio, while the transaxle is engaged in 3rd gear. This malfunction is mainly caused by mechanical troubles such as
control valve sticking or solenoid valve malfuctioning rather than an electrical issue.
2. Engine "ON".
3. Monitor the "ENGINE SPEED, INPUT SPEED SENSOR(PG-A), OUTPUT SPEED SENSOR(PG-B), GEAR POSI-
TION" parameter on the scantool.
4. Disconnect the solenoide valve connector and perform the "STALL TEST".
LKJF209C
AUTOMATIC TRANSAXLE SYSTEM AT -111
C1 : Front clutch
C2 : Rear clutch
C3 : End clutch
OWC : One way clutch
B1 : Kickdown brake
B2 : Low&reverse brake
* The slippage of 3rd gear operating parts can be detected by stall test in D3.
YES
NO
CAUTION
● Do not let anybody stand in front of or behind the vehicle while this test is being carried out.
● Check the A/T fluid level and temperature and the engine coolant temperature.
- Fluid level : At the hot mark on the oil level gauge.
- Fluid temperature : 176 F~ 212 F (80~100 C).
- Engine coolant temperature : 176 F~ 212 F (80~100 C).
1. Connect scantool.
2. Engine "ON".
4. Accelerate the Engine speed until about 2000 rpm in the 3rd gear.
LKJF209D
YES
NO
▶ Check for electrical niose of circuit in INPUT&OUTPUT SPEED SENSOR or Replace INPUT&OUTPUT SPEED
SENSOR. Repair as necessary and go to "Verification vehicle repair" procedure.
AUTOMATIC TRANSAXLE SYSTEM AT -113
LKJF209E
2. Engine "ON".
1 2 3 4 5 6 7 8
No. Select Low & Torque
Engine Shift Reduc- Servo Rear Front End Damper
lever reverse con-
speed posi- tion apply clutch clutch clutch clutch
posi- brake verter
(rpm) tion pres- pres- pres- pres- pres- pres-
tion pres pres
sure sure sure sure sure sure
-sure -sure
402~422
1 N Idling Neutral (4.1~4.3, - - - - - - -
58~61)
628~687
(6.4~7.0,
D 402~422 853~893 834~873 91~96)
2 4th (4.1~4.3, - - (When
(switch 2,500 (8.7~9.1, (8.5~8.9, - -
gear 58~61) 124~129) 121~127) the D/C
ON) opera-
tion)
628~687
(6.4~7.0,
3rd 402~422 844~883 844~883 824~863 844~883 91~96)
3 D 2,500 gear (4.1~4.3, (8.6~9.0, (8.6~9.0, (8.4~8.8, (8.6~9.1, - - (When
58~61) 122~128) 122~128) 119~125) 122~128) the D/C
opera-
tion)
628~687
(6.4~7.0,
2nd 402~422 853~893 844~883 91~96)
4 D 2,500 gear
(4.1~4.3, (8.7~9.1, (8.6~9.0, - - - - (When
58~61) 124~129) 122~128) the D/C
opera-
tion)
235~275
(2.4~2.8,
402~422 844~883 343~520 422~480 34~40)
1st
5 L 1,000 (4.1~4.3, - (8.6~9.0, - - (3.5~5.3, (4.3~4.9, (When
gear 58~61) 122~128) 50~75) 61~70) the D/C
non-op-
erating)
265~343
(2.7~3.5,
Re- 441~461 1815~1913 1815~1913 432~490 38~50)
6 R 2,500 (4.5~4.7, - - (18.5~19.5, - (18.5~19.5, (4.4~5.0, (When
verse 64~67) 263~277) 263~277) 63~71) the D/C
non-op-
erating)
LKJF207F
NOTE
• "-" is 0.2(0.3)kg/cm² or less and "( )" is the reverse.
• SW-ON : Turn the overdrive control switch ON.
• SW-OFF : Turn the overdrive control switch OFF.
• The hydraulic pressure may be more than standard value at the ambient temperature.
YES
▶ Repair AUTO TRANSAXLE(Clutch or brake) as necessary and go to "Verification vehicle repair" procedure.
NO
▶ Replace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification vehicle repair
" procedure.
Front clutch
End clutch
End clutch
Rear clutch
LKJF209A
The value of the input shaft speed should be equal to the value of the output shaft speed, when multiplied by the 4th gear
ratio, while the transaxle is engaged in the 4th gear. For example, if the input speed is 1000 rpm and the 4th gear ratio is
0.685, then the output speed is 685 rpm.
This code is set if the value of input shaft speed is not equal to the value of the output shaft, when multiplied by the 4th
gear ratio, while the transaxle is engaged in 4th gear. This malfunction is mainly caused by mechanical troubles such as
control valve sticking or solenoid valve malfuctioning rather than an electrical issue.
C1 : Front clutch
C2 : Rear clutch
C3 : End clutch
OWC : One way clutch
B1 : Kickdown brake
B2 : Low&reverse brake
1. Connect scantool.
2. Engine "ON".
4. Accelerate the engine speed until about 2000 rpm in the 4th gear.
LKJF210B
YES
NO
▶ Check for electrical niose of circuit in INPUT&OUTPUT SPEED SENSOR or Replace INPUT&OUTPUT SPEED
SENSOR. Repair as necessary and go to "Verification vehicle repair" procedure.
LKJF209E
2. Engine "ON".
1 2 3 4 5 6 7 8
No. Select Low & Torque
Engine Shift Reduc- Servo Rear Front End Damper
lever reverse con-
speed posi- tion apply clutch clutch clutch clutch
posi- brake verter
(rpm) tion pres- pres- pres- pres- pres- pres-
tion pres pres
sure sure sure sure sure sure
-sure -sure
402~422
1 N Idling Neutral (4.1~4.3, - - - - - - -
58~61)
628~687
(6.4~7.0,
D 402~422 853~893 834~873 91~96)
2 4th (4.1~4.3, - - (When
(switch 2,500 (8.7~9.1, (8.5~8.9, - -
gear 58~61) 124~129) 121~127) the D/C
ON) opera-
tion)
628~687
(6.4~7.0,
3rd 402~422 844~883 844~883 824~863 844~883 91~96)
3 D 2,500 gear (4.1~4.3, (8.6~9.0, (8.6~9.0, (8.4~8.8, (8.6~9.1, - - (When
58~61) 122~128) 122~128) 119~125) 122~128) the D/C
opera-
tion)
628~687
(6.4~7.0,
2nd 402~422 853~893 844~883 91~96)
4 D 2,500 gear
(4.1~4.3, (8.7~9.1, (8.6~9.0, - - - - (When
58~61) 124~129) 122~128) the D/C
opera-
tion)
235~275
(2.4~2.8,
402~422 844~883 343~520 422~480 34~40)
1st
5 L 1,000 (4.1~4.3, - (8.6~9.0, - - (3.5~5.3, (4.3~4.9, (When
gear 58~61) 122~128) 50~75) 61~70) the D/C
non-op-
erating)
265~343
(2.7~3.5,
Re- 441~461 1815~1913 1815~1913 432~490 38~50)
6 R 2,500 (4.5~4.7, - - (18.5~19.5, - (18.5~19.5, (4.4~5.0, (When
verse 64~67) 263~277) 263~277) 63~71) the D/C
non-op-
erating)
LKJF207F
NOTE
• "-" is 0.2(0.3)kg/cm² or less and "( )" is the reverse.
• SW-ON : Turn the overdrive control switch ON.
• SW-OFF : Turn the overdrive control switch OFF.
• The hydraulic pressure may be more than standard value at the ambient temperature.
YES
▶ Repair AUTO TRANSAXLE(Clutch or brake) as necessary and go to "Verification vehicle repair" procedure.
NO
▶ Replace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification vehicle repair
" procedure.
LKJF211A
The value of the input shaft speed should be equal to the value of the output shaft speed, when multiplied by the reverse
gear ratio, while the transaxle is engaged in the reverse gear. For example, if the input speed is 1000 rpm and the reverse
gear ratio is 2.176, then the output speed is 2176 rpm.
This code is set if the value of input shaft speed is not equal to the value of the output shaft, when multiplied by the reverse
gear ratio, while the transaxle is engaged in reverse gear. This malfunction is mainly caused by mechanical troubles such
as control valve sticking or solenoid valve malfuctioning rather than an electrical issue.
C1 : Front clutch
C2 : Rear clutch
C3 : End clutch
OWC : One way clutch
B1 : Kickdown brake
B2 : Low&reverse brake
AUTOMATIC TRANSAXLE SYSTEM AT -123
1. Connect scantool.
2. Engine "ON".
4. Accelerate the engine speed until about 2000 rpm in the reverse gear.
YES
NO
▶ Check for electrical niose of circuit in INPUT&OUTPUT SPEED SENSOR or Replace INPUT&OUTPUT SPEED
SENSOR. Repair as necessary and go to "Verification vehicle repair" procedure.
LKJF209E
2. Engine "ON".
1 2 3 4 5 6 7 8
No. Select Low & Torque
Engine Shift Reduc- Servo Rear Front End Damper
lever reverse con-
speed posi- tion apply clutch clutch clutch clutch
posi- brake verter
(rpm) tion pres- pres- pres- pres- pres- pres-
tion pres pres
sure sure sure sure sure sure
-sure -sure
402~422
1 N Idling Neutral (4.1~4.3, - - - - - - -
58~61)
628~687
(6.4~7.0,
D 402~422 853~893 834~873 91~96)
2 4th (4.1~4.3, - - (When
(switch 2,500 (8.7~9.1, (8.5~8.9, - -
gear 58~61) 124~129) 121~127) the D/C
ON) opera-
tion)
628~687
(6.4~7.0,
3rd 402~422 844~883 844~883 824~863 844~883 91~96)
3 D 2,500 gear (4.1~4.3, (8.6~9.0, (8.6~9.0, (8.4~8.8, (8.6~9.1, - - (When
58~61) 122~128) 122~128) 119~125) 122~128) the D/C
opera-
tion)
628~687
(6.4~7.0,
2nd 402~422 853~893 844~883 91~96)
4 D 2,500 gear
(4.1~4.3, (8.7~9.1, (8.6~9.0, - - - - (When
58~61) 124~129) 122~128) the D/C
opera-
tion)
235~275
(2.4~2.8,
402~422 844~883 343~520 422~480 34~40)
1st
5 L 1,000 (4.1~4.3, - (8.6~9.0, - - (3.5~5.3, (4.3~4.9, (When
gear 58~61) 122~128) 50~75) 61~70) the D/C
non-op-
erating)
265~343
(2.7~3.5,
Re- 441~461 1815~1913 1815~1913 432~490 38~50)
6 R 2,500 (4.5~4.7, - - (18.5~19.5, - (18.5~19.5, (4.4~5.0, (When
verse 64~67) 263~277) 263~277) 63~71) the D/C
non-op-
erating)
LKJF207F
NOTE
• "-" is 0.2(0.3)kg/cm² or less and "( )" is the reverse.
• SW-ON : Turn the overdrive control switch ON.
• SW-OFF : Turn the overdrive control switch OFF.
• The hydraulic pressure may be more than standard value at the ambient temperature.
YES
▶ Repair AUTO TRANSAXLE(Clutch or brake) as necessary and go to "Verification vehicle repair" procedure.
NO
▶ Replace AUTO TRANSAXLE (BODY CONTROL VALVE faulty) as necessary and go to "Verification vehicle repair
" procedure.
Torque converter
LKJF212A
The TCM(PCM) controls the locking and unlocking of the Torque Converter Clutch (or Damper Clutch), to the input shaft
of the transmission, by appling hydraulic pressure. The main purpose of T/C clutch control is to save fuel by decreasing
the hydraulic load inside the T/C. The TCM(PCM) outputs duty pulses to control the Damper Clutch Control Solenoid
Valve(DCCSV) and hydraulic pressure is applied to the DC according to the DCC duty ratio value. When the duty ratio
is high, high pressure is applied and the Damper Clutch is locked. The normal operating range of the Damper Clutch
Control duty ratio value is from 30%(unlocked) to 85%(locked).
The TCM(PCM) increases the duty ratio to engage the Damper Clutch by monitoring slip rpms (difference vlaue beteween
engine speed and turbine speed). To decrease the slip of the Damper Clutch, the TCM(PCM) increases the duty ratio by
appling more hyraulic pressure. When slip rpm does not drop under specification with 100% duty ratio, the TCM(PCM)
determines that the Torque Converter Clutch is stuck OFF and sets this code.
[Circuit Diagram]
TCM
Solenoid valve control
DCC SCSV 'A' SCSV 'B' PCSV 'B' PCSV 'A' SCSV 'C'
94 27 26 72 71 50
R/G Br G L Gr W/G
1 2 3 4 5 6 C24
ATM
Solenoid valve
[Harness Connector]
C24
C01-1
94 92 91 90 89 88 87 86
*
72 71 70 68 67 66 * 84 83 82 81 80 79 * 77 * 75 * 73 6 5
* * * * 62 61 60 * * 57 * * * * * 51 4 3
3 2 1
50
* 2648 25* 24
28 27
46
* 22* * 20* 41 * 17* 38 * * 13
23
35 32 31 30
* * 10 * 2 1 6 5 4
* ** *** ** 9 8 *
[Connection Information]
LKJF212B
AT -128 AUTOMATIC TRANSAXLE (A4AF3)
2. Engine "ON".
FIG.1)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Throughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage. Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
3) Select A/T solenoid valve actuator test and operate actuator test.
4) Can you hear operating tone for using TCC SOLENOID VALVE actuator testing function?
YES
NO
▶ Repair or replace as necessary and then go to "TCC SOLENOID VALVE" and go to "Verification vehicle repair"
procedure.
LKJF212D
2) Engine "ON".
3) After connecting scantool and monitor the "TCC SOLENIOD VALVE DUTY" parameter on the scantool data list.
4) Operate vehicle with 3rd or 4th gear and operate the "TCC SOLENIOD VALVE DUTY" more than 40%.
Specification : approx. 637~686Kpa(6.4~7.0kg/cm²) - (In condition that TCC SOL. DUTY > 40%)
AT -130 AUTOMATIC TRANSAXLE (A4AF3)
YES
NO
▶ Replace A/T ass’y (possible to BODY CONTROL VALVE faulty) as necessary and go to "Verification vehicle
repair " procedure.
After a repair, it is essential to verify that the fault has been corrected.
YES
NO
The TCM(PCM) increases duty ratio, to engage the Damper Clutch, by monitoring slip rpms. (difference in value between
engine speed and turbine speed ). However, If a very small amount of slip rpm is maintained, the TCM(PCM) applies 0%
duty ratio value, then the TCM(PCM) judges that the Torque Converter Clutch is stuck ON and sets this code.
2. Engine "ON".
FIG.1)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Throughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage. Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
3) Select A/T solenoid valve actuator test and operate actuator test.
4) Can you hear operating tone for using TCC SOLENOID VALVE actuator testing function?
YES
NO
LKJF212D
3) After connecting scantool and monitor the "TCC SOLENIOD VALVE DUTY" parameter on the scantool data list.
Specification : approx. 235~274Kpa(2.4~2.8kg/cm²) ≥ (In condition that TCC SOL. DUTY = 0%)
YES
NO
▶ Replace A/T ass’y (possible to BODY CONTROL VALVE faulty) as necessary and go to "Verification vehicle
repair " procedure.
LKJF214A
The TCM(PCM) checks the Damper Clutch Control Signal by monitoring the feedback signal from the solenoid valve drive
circuit. If an unexpected signal is monitored (for example, high voltage is detected when low voltage is expected, or low
voltage is detected when high voltage is expected) the TCM(PCM) judges that DCCSV circuit is malfunctioning and sets
this code.
FIG.1)
2. Engine "ON".
FIG.1) FIG.2)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage.Repair or replace as necessary and go to "Verification Vehicle Repair"
procedure.
NO
1. Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by
interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
YES
NO
3. Measure voltage between teminal "1" of the sensor harness connector and chassis ground.
Specification: approx. 6V
C24
LKJF214D
AUTOMATIC TRANSAXLE SYSTEM AT -137
YES
NO
▶ Check for open or short in harness. Repair as necessary and Go to "Verification vehicle repair" procedure.
▶ If signal circuit in harness is OK, Go to "Check TCM(PCM)" of the "Component inspection" procedure
1) Ignition "OFF".
C24
1 2 3
Component side
4 5 6
1.TCC SOLENOID VALVE
2.SHIFT CONTROL SOLENOID VELVE A
3.SHIFT CONTROL SOLENOID VELVE B
4.PRESSURE CONTROL SOLENOID VELVE B
5.PRESSURE CONTROL SOLENOID VELVE A
6.SHIFT CONTROL SOLENOID VELVE C
LKJF214E
YES
NO
▶ Replace TCC SOLENOID VALVE as necessary and go to "Verification vehicle repair" procedure.
AT -138 AUTOMATIC TRANSAXLE (A4AF3)
2. CHECK TCM(PCM)
3) Select A/T solenoid valve actuator test and operate actuator test.
4) Can you hear operating sound for TCC SOLENOID VALVE actuator testing function?
YES
NO
The Pressure Control Solenoid Valve A ( PCSV A ) converts the electric signals, which are controlled by the TCM(PCM),
into hyraulic pressure. The PCSV A controls the hydraulic pressure, which is applied to the Clutches and Brakes, to
reduce the shift shock during shifting.
The TCM(PCM) checks the Pressure Control Solenoid Valve signals by monitoring the feedback signals from the solenoid
valve drive circuit. If an unexpected signal is monitored, ( For example, high voltage is detected when low voltage is
expected, or low voltage is detected when high voltage is expected) the TCM(PCM) judges that the PCSV A drive circuit
is malfunctioning and sets this code.
FIG.1)
2. Engine "ON".
FIG.1) FIG.2)
PCSV-A is gradually changed from 0% to 100% while you are selecting D RANGE from N RANGE and then return to 0%.
LKJF215B
AUTOMATIC TRANSAXLE SYSTEM AT -141
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage.Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
3. Measure voltage between teminal "5" of the sensor harness connector and chassis ground.
Specification: approx. 6V
C24
LKJF215C
YES
NO
▶ Check for open or short in harness. Repair as necessary and Go to "Verification vehicle repair" procedure.
▶ If signal circuit in harness is OK, Go to "Check TCM(PCM)" of the "Component inspection" procedure
AT -142 AUTOMATIC TRANSAXLE (A4AF3)
1) Ignition "OFF".
C24
1 2 3
Component side
4 5 6
1.TCC SOLENOID VALVE
2.SHIFT CONTROL SOLENOID VELVE A
3.SHIFT CONTROL SOLENOID VELVE B
4.PRESSURE CONTROL SOLENOID VELVE B
5.PRESSURE CONTROL SOLENOID VELVE A
6.SHIFT CONTROL SOLENOID VELVE C
LKJF215D
YES
NO
▶ Replace TCC SOLENOID VALVE as necessary and go to "Verification vehicle repair" procedure.
AUTOMATIC TRANSAXLE SYSTEM AT -143
2. CHECK TCM(PCM)
3) Select A/T solenoid valve actuator test and operate actuator test.
4) Can you hear operating sound for "TCC SOLENOID VALVE" actuator testing function?
YES
NO
The Automatic Transmission changes the gear position of the transmission utilizing a combination of Clutches and Brakes,
which are controlled by solenoid valves. The New Alpha Automatic Transmission consists of a: LR (Low and Reverse
Brake), KD (Kick Down Brake), FC (Front Clutch), RC (Rear Clutch), and EC (End Clutch). The gear position is determined
by the combination of 3 kinds of Shift Control Solenoid Valves. ( SCSV A , SCSV B, SCSV C ).
The TCM(PCM) checks the Shift Control Solenoin Valve A control signal by monitoring the feedback signal from the sole-
noid valve drive circuit. If an unexpected signal is monitored, (For example, high voltage is detected when low voltage is
expected, or low voltage is detected when high voltage is expected) the TCM(PCM) judges that SCSV A control solenoid
circuit is malfunctioning and sets this code.
2. Engine "ON".
3. Measure valtage between teminal "2" of the sensor harness connector and chassis ground.
D Range(12V)
N Range(0V)
FIG.1)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage.Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
3. Measure voltage between teminal "2" of the sensor harness connector and chassis ground.
C24
LKJF216B
YES
NO
▶ Check for open or short in harness. Repair as necessary and Go to "Verification vehicle repair" procedure.
▶ If signal circuit in harness is OK, Go to "Check TCM(PCM)" of the "Component inspection" procedure
1) Ignition "OFF".
C24
1 2 3
Component side
4 5 6
1.TCC SOLENOID VALVE
2.SHIFT CONTROL SOLENOID VELVE A
3.SHIFT CONTROL SOLENOID VELVE B
4.PRESSURE CONTROL SOLENOID VELVE B
5.PRESSURE CONTROL SOLENOID VELVE A
6.SHIFT CONTROL SOLENOID VELVE C
LKJF216C
AUTOMATIC TRANSAXLE SYSTEM AT -147
YES
NO
▶ Replace SHIFT CONTROL SOLENOID VALVE-A as necessary and go to "Verification vehicle repair" proce-
dure.
2. CHECK TCM(PCM)
3) Select A/T solenoid valve actuator test and operate actuator test.
4) Can you hear operating sound for "TCC SOLENOID VALVE" actuator testing function?
YES
NO
The Automatic Transmission changes the gear position of the transmission utilizing a combination of Clutches and Brakes,
which are controlled by solenoid valves. The New Alpha Automatic Transmission consists of a: LR (Low and Reverse
Brake), KD (Kick Down Brake), FC (Front Clutch), RC (Rear Clutch), and EC (End Clutch). The gear position is determined
by the combination of 3 kinds of Shift Control Solenoid Valves. (SCSV A , SCSV B, SCSV C).
The TCM(PCM) checks the Shift Control Solenoin Valve B control signal by monitoring the feedback signal from the sole-
noid valve drive circuit. If an unexpected signal is monitored, (For example, high voltage is detected when low voltage is
expected, or low voltage is detected when high voltage is expected) the TCM(PCM) judges that SCSV B control solenoid
circuit is malfunctioning and sets this code.
2. Engine "ON".
3. Measure valtage between teminal "3" of the sensor harness connector and chassis ground.
D Range3rd gear(0V)
FIG.1)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage.Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
3. Measure voltage between teminal "3" of the sensor harness connector and chassis ground.
C24
LKJF217B
YES
NO
▶ Check for open or short in harness. Repair as necessary and Go to "Verification vehicle repair" procedure.
▶ If signal circuit in harness is OK, Go to "Check TCM(PCM)" of the "Component inspection" procedure
1) Ignition "OFF".
C24
1 2 3
Component side
4 5 6
1.TCC SOLENOID VALVE
2.SHIFT CONTROL SOLENOID VELVE A
3.SHIFT CONTROL SOLENOID VELVE B
4.PRESSURE CONTROL SOLENOID VELVE B
5.PRESSURE CONTROL SOLENOID VELVE A
6.SHIFT CONTROL SOLENOID VELVE C
LKJF217C
AUTOMATIC TRANSAXLE SYSTEM AT -151
YES
NO
▶ Replace SHIFT CONTROL SOLENOID VALVE-B as necessary and go to "Verification vehicle repair" proce-
dure.
2. CHECK TCM(PCM)
3) Select A/T solenoid valve actuator test and operate actuator test.
4) Can you hear operating sound for "TCC SOLENOID VALVE" actuator testing function?
YES
NO
The Automatic Transmission changes the gear position of the transmission utilizing a combination of Clutches and Brakes,
which are controlled by solenoid valves. The New Alpha Automatic Transmission consists of a: LR (Low and Reverse
Brake), KD (Kick Down Brake), FC (Front Clutch), RC (Rear Clutch), and EC (End Clutch). The gear position is determined
by the combination of 3 kinds of Shift Control Solenoid Valves. (SCSV A , SCSV B, SCSV C).
The TCM(PCM) checks the Shift Control Solenoin Valve C control signal by monitoring the feedback signal from the
solenoid valve drive circuit. If an unexpected signal is monitored, (For example, high voltage is detected when low voltage
is expected, or low voltage is detected when high voltage is expected) the TCM(PCM) judges that SCSV C control solenoid
circuit is malfunctioning and sets this code.
2. Engine "ON".
3. Measure valtage between teminal "6" of the sensor harness connector and chassis ground.
Specification: "D" Range 2nd gear- 0V, "D " Range 3rd gear- 12V.
D Range
3rd gear(12V)
D Range
2nd gear(0V)
FIG.1)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage.Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
3. Measure voltage between teminal "6" of the sensor harness connector and chassis ground.
C24
LKJF218B
YES
NO
▶ Check for open or short in harness. Repair as necessary and Go to "Verification vehicle repair" procedure.
▶ If signal circuit in harness is OK, Go to "Check TCM(PCM)" of the "Component inspection" procedure
1) Ignition "OFF".
C24
1 2 3
Component side
4 5 6
1.TCC SOLENOID VALVE
2.SHIFT CONTROL SOLENOID VELVE A
3.SHIFT CONTROL SOLENOID VELVE B
4.PRESSURE CONTROL SOLENOID VELVE B
5.PRESSURE CONTROL SOLENOID VELVE A
6.SHIFT CONTROL SOLENOID VELVE C
LKJF218C
AUTOMATIC TRANSAXLE SYSTEM AT -155
YES
NO
▶ Replace SHIFT CONTROL SOLENOID VALVE-C as necessary and go to "Verification vehicle repair" proce-
dure.
2. CHECK TCM(PCM)
3) Select A/T solenoid valve actuator test and operate actuator test.
4) Can you hear operating sound for "TCC SOLENOID VALVE" actuator testing function?
YES
NO
The Pressure Control Solenoid Valve B ( PCSV B ) converts the electric signals, which are controlled by the TCM(PCM),
into hyraulic pressure. The PCSV B is designed to control the Rear Clutch and related skip shift from 4th to 2nd or from
2nd to 4th.
The TCM(PCM) checks the Pressure Control Solenoid Valve signals by monitoring the feedback signals from the solenoid
valve drive circuit. If an unexpected signal is monitored, (For example, high voltage is detected when low voltage is
expected or low voltage is detected when high voltage is expected) the TCM(PCM) judges that the PCSV B drive circuit
is malfunctioning and sets this code.
FIG.1)
2. Engine "ON".
FIG.1) FIG.2)
PCSV-B is gradually changed from 0% to 100% while you are selecting N RANGE from D RANGE and then return to 0%.
LKJF219B
AT -158 AUTOMATIC TRANSAXLE (A4AF3)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage.Repair or replace as necessary and go to "Verification vehicle repair"
procedure.
NO
3. Measure voltage between teminal "4" of the sensor harness connector and chassis ground.
Specification: approx. 6V
C24
LKJF219C
YES
NO
▶ Check for open or short in harness. Repair as necessary and Go to "Verification vehicle repair" procedure.
▶ If signal circuit in harness is OK, Go to "Check TCM(PCM)" of the "Component inspection" procedure
AUTOMATIC TRANSAXLE SYSTEM AT -159
1) Ignition "OFF".
C24
1 2 3
Component side
4 5 6
1.TCC SOLENOID VALVE
2.SHIFT CONTROL SOLENOID VELVE A
3.SHIFT CONTROL SOLENOID VELVE B
4.PRESSURE CONTROL SOLENOID VELVE B
5.PRESSURE CONTROL SOLENOID VELVE A
6.SHIFT CONTROL SOLENOID VELVE C
LKJF219D
YES
NO
▶ Replace TCC SOLENOID VALVE as necessary and go to "Verification vehicle repair" procedure.
AT -160 AUTOMATIC TRANSAXLE (A4AF3)
2. CHECK TCM(PCM)
3) Select A/T solenoid valve actuator test and operate actuator test.
4) Can you hear operating sound for TCC SOLENOID VALVE actuator testing function?
YES
NO
LKJF220A
The KICK DOWN BRAKE is one of the New Alpha automatic transmission’s members, which is engaged in the 2nd or
4th gear position, and is released in the 1st or 3rd gear position. The Kick Down Servo switch is installed inside the Kick
down brake to provide the optimum hydraulic pressure control by checking the position of the kickdown brake. The Kick
Down Servor switch is OFF when the gear is in the 2nd or 4th position, and the switch is ON when the gear is 1st or 3rd
position.
The TCM sets this code if the Kick Down Servo switch is ON when the gear is in the 2nd or 4th position, or the switch is
OFF when the gear is in the 1st or 3rd position.
[Circuit Diagram]
TCM
87
1 C15
[Harness Connector]
C01-1 C15
94 92 91 90 89 88 87 86 84 83 82 81 80 79 77
*
72 71 70 68 67 66 * 62 61 60 57 * * 75 * 73 6 5
* *** * * * * * * * 51 4 3
50 1
* 2648 25* 24
28 27
46
* 22* * 20* 41 * 17* 38 * * 13
23
35
* * 32 31 30 * 2 1
* * * * * * * * 10 9 8 *
[Connection Information]
LKJF220B
AUTOMATIC TRANSAXLE SYSTEM AT -163
D Range
2nd gear(12V)
N Range
1st gear(0V)
FIG.1)
2. Engine "ON".
FIG.1) FIG.2)
FIG.3) FIG.4)
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM(PCM)’s connector or was repaired and
TCM(PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corro-
sion, contamination, deterioration or damage. Repair or replace as necessary and go to "Verification Vehicle Repair"
procedure.
NO
1. Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by
interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
YES
NO
3. Measure voltage between teminal "1" of the sensor harness connector and chassis ground.
Specification : Approx. 12 V
C15
1
LKJF220E
YES
NO
▶ Check for open or short in harness. Repair as necessary and go to "Verification vehicle repair" procedure.
▶ If signal circuit in harness is OK, Substitute with a known-good TCM(PCM) and check for proper operation. If the
problem is corrected, replace TCM(PCM) as necessary and go to "Verification vehicle repair" procedure.
AT -166 AUTOMATIC TRANSAXLE (A4AF3)
YES
NO
1) Completely remove all dirt and other contaminating materials adhered around the kickdown adjust screw.
3) Loosen and tighten the adjust screw(A) two times by torque of 5Nm(3.6lb·ft).
LKJF220F
4) Tighten adjust screw by torque of 5 Nm and then loosen the adjust screw 3 to 3.1/3 turns.
YES
NO
▶ Substitute with a known-good TCM(PCM) and check for proper operation. If the problem is corrected, replace
TCM(PCM) as necessary and go to "Verification vehicle repair" procedure.
AUTOMATIC TRANSAXLE SYSTEM AT -167
After a repair, it is essential to verify that the fault has been corrected.
YES
NO
LKJF221A
The TCM can either receive data from the Engine Control Module or ABS control module, or it can send data to the ECM
and ABSCM by using CAN communication. The CAN communicaton is one of the vehicle communication methods, which
is now widely used to transfer the vehicle data.
When the TCM cannot read the data from the ECM through the CAN-BUS line, the TCM sets this code.
CAN-BUS circuit malfunctioning or ECM can be a posssible cause of this DTC.
2. Engine "ON".
3. Monitor the "CAN COMMUNICATION SERVICE DATA (ENGINE RPM, VEHICLE SPEED SENSOR, THROTTLE P.
SENSOR)" parameters on the scantool.
4. Does "CAN BUS LINE DATA " follow the reference data?
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM’s connector or was repaired and TCM
memory was not cleared. And go to verification of vehicle repair procedure.
NO
1. Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by
interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
YES
▶ Fault is intermittent caused by poor contact in the sensor’s and/or TCM’s connector or was repaired and TCM
memory was not cleared.And go to verification of vehicle repair procedure.
NO
After a repair, it is essential to verify that the fault has been corrected.
YES
NO
AUTOMATIC TRANSAXLE
COMPONENT(1) ECEF36B7
Tightening torque
O.D Length [mm(in.)] Identification Mark
(Nm(kgf.cm, lb ft))
LKGE005C
AT -172 AUTOMATIC TRANSAXLE (A4AF3)
COMPONENT(2)
A C B
112 113 34 111
73 44 43454748 35 32 115
74 46
53 49 31 52
70 33 30
54 55 56 37
68 24
6
103
66 114
67 77 76 75
116 19-23
69
1 (190-230,
14-17)
23
16-22 61
(160-220, 62 36
12-15) 77
72
180-210 71
(1800-2100, 38
130-152)
40
41
39
79 50
28 51
11
9 87
88
65
64
200-230 85
(2000-2300, 60
145-166) 63
C 84
10-12 104
(100-120, 103
83
7-8)
81
80
19
20-25 22
18
(200-250, 20
82
14-18)
89
130-140
(1300-1400,
96-103) 7 8
35-45
86 59 90
(350-450, 34-39)
B A
TORQUE : Nm(kgf.cm, lb-ft)
LKGE005D
AUTOMATIC TRANSAXLE SYSTEM AT -173
COMPONENT(3)
60-80
(600-800, 43-58)
5 (2EA)
14
Q
15 (13EA)
10-12
(100-120, 7-8) 12 17 13
<A-A side view>
107
121 (1EA)
127 10-12
120 (1EA) (100-120, 7-8)
19-23
(190-230, 14-17) 119 (7EA)
LKGE005E
AT -174 AUTOMATIC TRANSAXLE (A4AF3)
COMPONENT(4)
124
25 26 9
60-80 8-10 (80-100, 6-7)
(600-800, 43-58)
<Transaxle side view>
17
16
8-10 (80-100, 6-7)
8-10 (80-100, 6-7) 9
57
58
42
119
122 123
5-7 (50-70, 4-5)
<Section B-B> <Section C-C>
COMPONENT(5)
118
110 J
F
I
F K
<Section K-K>
98
8-10 (80-100, 6-7)
L
101 102 L
100 93 M
M
94
20-27
<Section K-K>
(200-270, 14-19) 10-12
(100-120, 7-8)
10
P 15-22 (150-220, 11-15) 99
LKGE005G
AT -176 AUTOMATIC TRANSAXLE (A4AF3)
COMPONENT(6)
LKGE005H
AUTOMATIC TRANSAXLE SYSTEM AT -177
REMOVAL EF12E68F 3) Remove the intake air hose(D) and air cleaner
upper cover(C).
CAUTION
D
• Use fender covers to avoid damaging painted
surfaces.
B
• To avoid damage, unplug the wiring connec- C
tors carefully while holding the connector
portion.
NOTE
• Mark all wiring and hoses to avoid misconnec-
tion.
A
1. Disconnect the battery terminals and then remove
battery.
AKJF900A
2. Remove the battery and battery tray(A).
4) Disconnect the ECM connector(A, B).
A B
AKJF902A
2) Disconnect the breather hose(B) from intake air 4. Remove the ATF(Automatic transaxle fluid) cooler
hose(D). hose(A).
A
AKJF911A
AT -178 AUTOMATIC TRANSAXLE (A4AF3)
5. Remove the transaxle ground cable(A). 3) Disconnect the fluid temperature sensor connec-
tor(C).
D A
C
A
AKJF903A
LKJF009A
AKJF909A
C
B
AKJF905A
AUTOMATIC TRANSAXLE SYSTEM AT -179
7. Remove the power steering oil hose(A) and drain the 10. Remove the transaxle mounting support bracket(A).
power steering oil.
A
AKJF901B
AKJF910A
11. Remove the front roll stopper mounting bolt(A).
8. Remove the power steering return hose(A).
A A
AKJF032A
AKJF900B
12. Remove the rear roll stopper mounting bolt(A).
9. Install the special tools(09200-38001/ 09200-1C000),
the engine support fixture and the adapter, on the
engine assembly.
09200-38001
/09200-1C000
AKJF033A
AKJF031A
AT -180 AUTOMATIC TRANSAXLE (A4AF3)
13. Remove the under cover(A). 18. Remove the ABS wheel speed sensor(A).
AKJF902B AKJF905B
14. Remove the side cover. 19. Remove the front caliper(A) and use a wire to secure
the caliper to the vehicle so that it is out of the way.
15. Remove the front wheel.
A
16. Remove the drain plug(A) and drain the automatic
transaxle fluid.
AKJF906B
AKJF903B
17. Separate the tie rod end(A) from the pin(B) and
nut(C).
A A
AKJF907B
C
B
AKJF904B
AUTOMATIC TRANSAXLE SYSTEM AT -181
21. Remove the drive shaft(A) from the transaxle. 24. Remove the sub-frame bolt(A) and nut(B).
TORQUE :
Bolts(A): 40~50Nm(400~550Kgf.cm, 29-40lb-ft)
Nuts(B): 160~180Nm(1600~1800Kgf.cm, 110-126lb-ft)
A
A
AKJF301O
B
22. Remove the steering U-joint mounting bolt(A).
A
AKJF911B
A
A
AKJF908B
NOTE
AKJF034A
When supporting the transaxle assembly, make sure
that the weight is applied to a wide area of the jack
surface.
A
LKJF009B
AT -182 AUTOMATIC TRANSAXLE (A4AF3)
26. Remove the engine to the torque converter mounting 28. Remove the transaxle assembly.
bolts(A). (4EA).
CAUTION
Be careful not damage the other parts during re-
moval.
AKJF035A
INSTALLATION ED8A1E6D
CAUTION
If the torque converter is mounted first on the en-
gine, the oil seal on the transaxle may be dam-
aged.
Therefore, be sure to first assemble the torque
A
converter to the transaxle.
LKJF009C
DESCRIPTION E48032EE 3. Loosen and tighten the adjust screw(A) two times by
torque of 5 Nm (50 kg·cm, 4 lb·ft).
The adjust sleeve and the retainer constitute the contacts
of the kick-down servo switch. The switch detects the posi- 4. Tighten adjust screw by torque of 5 Nm and then,
tion of the kickdown piston just before the kick-down brake loosen the adjust screw 3 to 3-1/3 turns.
is applied, and sends the signal to the transaxle control
module. 5. Tighten the lock nut to the specified torque.
When the kickdown servo is not in operation, the switch
contacts are kept closed. When the hydraulic pressure is Lock nut :
applied to the kick-down servo, the piston operates, and 15~22 Nm (150~220 kgf.cm, 11~15 lb-ft)
the adjust sleeve separates from the retainer, thus turning
off the switch.
NOTE
* Switch ON/OFF condition
→ ON: 1st gear, 3rd gear Before assembling, apply sealant (DC780) to the cen-
→ OFF : 2nd gear, 4th gear ter portion of the adjust screw.
AKJF025A EKDA028F
AUTOMATIC TRANSAXLE CONTROL SYSTEM AT -185
FUNCTION
DESCRIPTION EEB863A6
- Damper Clutch Control Solenoid Valve(DCCSV)
: Controlled by the PCM. A damper clutch operates by
the DCCSV.
- Shift Control Solenoid Valve-A (SCSV-A)
SCSV C : Controlled by the PCM. It operates at 1st / 4th gear.
- Shift Control Solenoid Valve-B (SCSV-B)
: Controlled by the PCM. It operates at 1st / 2nd gear.
PCSV B - Shift Control Solenoid Valve-C (SCSV-C)
: Controlled by the PCM. It operates at 3rd / 4th gear
and reduces line pressure.
It controls the end clutch.
- Pressure Control Solenoid Valve-A (PCSV-A)
PCSV A : Controlled by the PCM. It controls the engaged pres-
DCCSV SCSV A sure of the front clutch, end clutch, kick down brake
SCSV B
and low & reverse brake.
LKJF006A
- Pressure Control Solenoid Valve-B (PCSV-B)
: Controlled by the PCM. It controls the engaged pres-
sure of the rear clutch.
NOTE
- SCSV-A/B/C (ON/OFF)
Item Function
DC control solenoid valve Makes the oil passage for damper clutch
Pressure control solenoid valve A Makes the oil passage for K/D, E/C
Pressure control solenoid valve B Makes the oil passage for R/C
Shift control solenoid valve A Makes the oil passage at each gear
Shift control solenoid valve B Makes the oil passage at each gear
Shift control solenoid valve C Makes the oil passage for E/C
Torque reduction request sig. Send torque reduction request signal to ECM
AT -186 AUTOMATIC TRANSAXLE (A4AF3)
FEATURES
LKJF006B
Structure
LKJF006C
Duty(%)
PCSV-B
0 25 50 75 100
Rear clutch pressure(kg/cm 8.7 0.3 6.3 0.5 2.8 0.4 0.9 0.3 Max. 0.2
Pressure by duty ratio Reducing pressure(kg/cm 4.3 0.2
LKJF006D
CHARACTERISTICS
14V
12~14V 2V
IG "ON"
(TCM Pin)
Operating time
One period
LKJF006E
AUTOMATIC TRANSAXLE CONTROL SYSTEM AT -187
SOLENOID OPERATION
C24
INSPECTION EEEF2CCD
ADJUSTMENT E4A1ECAD
LKJF007A
EKKD006A
LKJF007B
LKJF007C
EKKD008A
7. Turn the adjustment screw(A) of the regulator valve 11. Tighten the valve body assembly mounting bolts to
and adjust so that the line pressure (kickdown brake 10-12 Nm (100-120 kgf.cm, 7-8 lb-ft).
pressure) reaches the standard value. When the ad-
justment screw is turned clockwise, the line pressure Bolts Length [in(mm)]
becomes lower; when it is turnedcounter-clockwise, it
A 0.98 (25)
becomes higher.
B 1.38 (35)
Standard value: C 1.57 (40)
860~900 kPa (122~129 psi, 8.77~9.18 kg/cm²)
Oil pressure change for each turn of adjustment screw :
38 kPa (5.4 psi, 0.39 kg/cm²) 12. Install a new oil pan gasket with the oil pan.
A
A
EKKD008A
LKJF007D
LKJF007E
10. Install the valve body assembly to the case and then
insert the solenoid valve connector into the case.
Be sure, at this time, that the notched part of the con-
nector faces. Also be careful that the lead wiring isn’t
caught.
AT -190 AUTOMATIC TRANSAXLE (A4AF3)
NOTE
When adjusting the reducing pressure, aim for the
center value (425 kPa, 60 psi) of the standard value
allowance.
Standard value:
420 kPa (60 psi, 4.2 ± 0.2 kg·cm²)
Oil pressure change for each turn of the
adjustment screw:
420 kPa (60 psi, 4.2 ± 0.2 kg·cm²)
3) Install the oil filter and oil pan in the same way as
for adjustment of the line pressure.
Standard value:
320±30 kPa (39 ± 1 psi, 3.2 ± 0.3 kg·cm²)
Oil pressure change for each turn of the
adjustment screw:
30 kPa (3 psi, 0.3 kg·cm²)
CAUTION
This adjustment should be made with an oil
temperature of 80~90 C (176~194 F). If the ad-
justment is made at a temperature that is too
high, the line pressure will drop during idling,
with the result that it might not be possible to
make thecorrect adjustment.
AUTOMATIC TRANSAXLE CONTROL SYSTEM AT -191
Pulse generator
Inspection item Standard value
A,B A
A: 1 terminal ~
2 terminal 215 ~ 275 Ω
Senaor
resistance B: 1 terminal ~
AKJF306A
Standard value:
Pulse generator A: 245±30Ω / 20 C(68 F)
Pulse generator B: 245±30Ω / 20 C(68 F)
C20 C21
1 2 1 2
LKJF008A
AT -192 AUTOMATIC TRANSAXLE (A4AF3)
LKJF008B
LKJF008C
5. Apply the ATF oil around the oil seal before installing
the oil seal.
TORQUE :
10~12Nm (100~120Kgf.cm, 7~8lb-ft)
SENSOR
1. Remove the battery terminal.
The oil temperature sensor(A) detects the automatic 3. Remeve the side cover. (bolt : 2EA)
transaxle fluid temperature. The oil temperature sensor is
4. Disconnect the fluid temperature sensor connector.
a negative thermal coefficient type. The resistance of the
sensor increases when the oil temperature goes down 5. Measure the resistance between terminals "1" and
and the resistance goes up when the oil temperature "2" of the fluid temperature sensor connector on the
decreases. transaxle case.
Using the signal from this sensor, PCM corrects the sole-
noid drive duty when the fluid is cold (lower than 60 C) and
C19
hot (higher than 125 C). PCM restricts the shift pattern to
the economy mode when the fluid is cold.- Service point
2 1
LKJF008E
AKJF400A
AKJF400A
AUTOMATIC TRANSAXLE CONTROL SYSTEM AT -195
TRANSAXLE RANGE (TR) The inhibitor switch, in addition to the start safety device,
SWITCH also includes a circuit for detection of the selector lever po-
sition, for sending signals to the transaxle control module.
DESCRIPTION E86AD4D8
C11 2. RANGE L
3. Power supply
4. RANGE 2
5. BACK-UP LAMPS
4 3 2
8 7 6
*5 6. Power supply
9. RANGE P
12 11 10 9 10. RANGE R
11. RANGE D
12. RANGE N
Terminal No.
P R N D 2 L
Shift Lever
Terminal
2
4
6
7
8
9
10
11
12
ADJUSTMENT E485DFAA
Section A-A
C 12mm (0.47in)
B A
LKJF005I
LKJF005H
7. Check that the select lever is in the "N" position.
3. Set the manual control lever to the "N" position. 8. Adjust the adjusting nut(C) so that there is no slack
in the control cable(A) and make sure that the select
4. Loosen the transaxle range switch body mounting
lever(B) operates smoothly.
bolts and then turn the transaxle range switch body
so the hole in the end of the manual control lever and A
the hole (cross section A-A in the figure) in the flange
C
of the transaxle range switch body flange are aligned.
B
5. Insert the special tool to fix the manual control lever
and switch body.
TORQUE :
10~12Nm (100~120kgf.cm, 7~8lb-ft)
NOTE
LKJF005H
• When setting up the switch body, be careful that
the O-ring does not drop from the switch. 9. Run the vehicle and confirm that the transaxle is set
• Tighten the mounting bolts carefully so that the in each range when the select lever is shifted to each
position of the switch body does not move. position.
AUTOMATIC TRANSAXLE CONTROL SYSTEM AT -197
SHIFT LEVER
[LHD] 4
2
[RHD]
4
5
2
COMPONENTS (2)
10
11
14
12
2
9
3
15
13
4
1
7
P
R
N
A D
2
L
AKJF700C
AKJF700D
7. Remove the shift lock cable mounting nut(B). (Nut: INSTALLATION E2AE3AF9
1EA)
1. Installation is the reverse of removal.
AKJF721A
LKJF010C
AKJF012Z