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Paint Calculation

The document provides formulas for calculating wet film thickness (WFT), dry film thickness (DFT), volume solids (%VS), theoretical spreading rate, and paint consumption both with and without losses. It includes examples of applying the formulas to calculate values for various paints and coatings. Factors like added thinner, surface roughness, dead volume, and loss are accounted for to determine the proper amount of paint needed for a given job.

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thandesh
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4K views16 pages

Paint Calculation

The document provides formulas for calculating wet film thickness (WFT), dry film thickness (DFT), volume solids (%VS), theoretical spreading rate, and paint consumption both with and without losses. It includes examples of applying the formulas to calculate values for various paints and coatings. Factors like added thinner, surface roughness, dead volume, and loss are accounted for to determine the proper amount of paint needed for a given job.

Uploaded by

thandesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Paint Calculation Abbreviations: Defines key abbreviations such as Wet Film Thickness and Dry Film Thickness used in paint calculations.
  • Formula for DFT: Provides the formula for calculating Dry Film Thickness (DFT) with a practical example.
  • Formula for WFT: Explains how to calculate Wet Film Thickness (WFT) with an example calculation.
  • Formula for WFT after Thinning (Method 1): Illustrates the method for calculating WFT after applying a thinning agent using a specific formula.
  • Formula for WFT after Thinning (Method 2): Presents an alternative formula for WFT calculation post-thinning, with detailed stepwise method.
  • Theoretical Spreading Rate: Calculates the theoretical spreading rate of paint in square meters per liter based on DFT and volume solids.
  • Consumption of Paint, No Loss: Provides formulas and calculations for paint consumption without considering any loss, demonstrated in a sample scenario.
  • Consumption of Paint with Loss: Covers calculations for paint consumption considering a specified percentage of loss, with examples showing varying conditions.
  • Consumption with Dead Volume: Examines the impact of surface roughness and dead volume on paint consumption calculations, including examples and charts.

Calculations : Paint

Abbreviations

WFT = Wet Film Thickness


DFT = Dry Film Thickness
% VS = Percent Volume Solids
LF = Loss Factor
DV = Dead Volume
Formula for determining the DFT

Formula: DFT = WFT x % VS


100

Example:

WFT = 250 m

% VS = 50 %

250 x 50
DFT = = 125 m
100

3
Formula for determining the WFT

DFT x 100 %
Formula : WFT =
% VS

Example:

DFT = 100 m

% VS = 65 %

WFT = 100 x 100 % = 154 m


65 %
Formula for determining the
WFT after thinning (Method 1)

Formula: WFT = DFT x (100 % + % thinner)


% VS

Example:
DFT = 100 m
% VS = 65 %
Added thinner = 20 %

WFT = 100 x (100 % + 20 %) =185 m


65 %
Formula for determining the
WFT after thinning (Method 2).
DFT = 100 microns
% VS = 65 %
Added thinner = 20 %
Volume of paint = 1 litre New % VS:
65 = 54 %
Volume of thinner = 0,2 litre
1,2
New volume = 1,2 litre

WFT = 100 % x 100 microns = 185 m


54 %
Theoretical spreading rate

% VS x 10
Formula: = m2/litre
DFT

DFT = 100 microns


% VS = 65
10 = Factor

Spreading rate: 65 x 10
100
= 6,5m2/litre
Consumption of paint, no loss (1 of 2)

To be painted: Tank, area of 500 m2

Paint DFT % VS
Epoxy mastic 200 microns 85 %
Polyurethane topcoat 50 “ 50 %

Area (m2) x DFT


Consumption = = litre
10 x % VS
Consumption of paint, no loss (1 of 2)

To be painted: Tank, area of 500 m2

Formula: Area, m2 x DFT


10 x % VS

Epoxy mastic 500 x 200 = 117,7 litre


10 x 85

Polyurethane topcoat 500 x 50 = 50,0 litre


10 x 50

9
Consumption of Paint with loss

To be painted: Tank, area of 500 m2 , 40 % loss

40 % loss implies that only 60 % will remain on the surface.


The correction factor, Loss factor, will be 0.6

Formula: Area, m2 x DFT


10 x % VS x Efficiency

Epoxy mastic 500 x 200 = 196 litre


10 x 85 x 0,6

Polyurethane topcoat 500 x 50 = 83 litre


10 x 50 x 0,6
Consumption of paint with loss
including Dead Volume (1 of 2)
A certain roughness will give a certain dead volume

Roughness, microns Dead volume, l/ m2


30 0.02
45 0.03
60 0.04
75 0.05
90 0.06
105 0.07

Total Dead volume, litre = Area (m2) x DV x 100


% VS x Eff
Dead volume increases the
volume of paint required
Smooth (polished) steel surface
Even film thickness

Steel
Specified thickness
Uneven steel surface
Paint will fill the valleys Dead volume

Steel
How much paint should we order ?
calculation of paint consumption with
loss
A loss of 40 % means that only 60 %
will be applied on the surface

Example: 100 litre is needed, loss is 40 %


We have to order
100 x 100 100
60 = 0,6 (Efficiency) = 167 litre

Not 100 litre + 40 % extra = 140 litre


Consumption of paint with loss
including Dead Volume (2 of 2)
Tank area 500 m2, 40 % loss, surface roughness 60 microns
DFT % VS
Epoxy mastic 200 85
Polyurethane topcoat 50 50

500 x 0,04 x 100


Litre dead volume = = 39 litre (EM)
85 x 0,6

Epoxy mastic (EM) 500 x 200 = 196 litre (EM)


10 x 85 x 0,6

Polyurethane topcoat 500 x 50 = 83 litre (PU)


10 x 50 x 0,6
Consumption of Paint with loss

To be painted: Tank, area of 1500 m2 , 30 % loss

Dicat dengan:

Jotamastic 87 Dft :200 Mic Volume solid 87%

Hardtop As Dft : 50 Mic Volume solid 50%


Consumption of Paint with loss

To be painted: Tank, area of 1500 m2 , 30 % loss

Cari quantity

Jotamastic 87 = litre

Hardtop AS = litre

Paint School
16
Consumption of Paint with loss

To be painted: Tank, area of 1500 m2 , 30 % loss

Formula: Area, m2 x DFT


10 x % VS x Efficiency

Jotamastic 87 1500 x 200 = 492.61 litre


10 x 87 x 0,7

Hardtop AS 1500 x 50 =214.29 litre


10 x 50 x 0,7

Calculations : Paint Abbreviations WFT = Wet Film Thickness DFT = Dry Film Thickness % VS = Percent Volume Solids LF = Loss F
3 Example: WFT = 250 m % VS = 50 % DFT = = 125 m WFT x % VS 100 250 x 50 100 Formula for determining the DFT
Formula for determining the WFT Example: DFT = 100 m % VS = 65 % WFT = = 154 m DFT x 100 % % VS 100 x 100 % 65
Example: DFT = 100 m % VS = 65 % Added thinner = 20 % WFT = =185 m DFT x (100 % + % thinner) % VS 100 x (100 %
Formula for determining the WFT after thinning (Method 2). DFT = 100 microns % VS = 65 % Added thinner = 20 % Volume of pain
Theoretical spreading rate DFT = 100 microns % VS = 65 10 = Factor = 6,5m2/litre % VS x 10 DFT 65 x 10 100 = m2/l
Consumption of paint, no loss (1 of 2) Paint DFT % VS Epoxy mastic 200 microns 85 % Polyurethane topcoat 50 “ 5
9 Consumption of paint, no loss (1 of 2) Epoxy mastic = 117,7 litre Polyurethane topcoat = 50,0 litre 500 x 200 10 x 85 500 x
Consumption of Paint with loss Epoxy mastic = 196 litre Polyurethane topcoat = 83 litre 500 x 200 10 x 85 x 0,6 500 x 50 10
Consumption of paint with loss including Dead Volume (1 of 2) Total Dead volume, litre = Area (m2) x DV x 100 % VS x Eff Ro

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