14–7

ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

PARTIAL ENGINE ASSY (2TR–FE)

1421Z–01

COMPONENTS

Clip Hood Sub–assy

x9

Radiator Support
to Frame Seal LH

x2
30 (306, 22)

30 (306, 22)

x2
Fan and Generator V Belt

25 (255, 18)

x4
5.0 (51, 44 in.⋅lbf)

Fan Pulley

x2 Fan w/ Fluid Coupling

PRE RUNNER and 4WD TYPE, REGULAR CAB:
Engine Under Cover Sub–assy No. 2
Fan Shroud

PRE RUNNER and 4WD TYPE: x4

30 (306, 22)
Engine Under Cover Sub–assy No. 1

x4

30 (306, 22)

N·m (kgf·cm, ft·lbf) : Specified torque

G38559

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2614
14–8
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

Air Cleaner Cap Sub–assy

Air Cleaner Filter

12 (122, 9) Element Sub–assy
x3

Air Injection System No. 1 Hose

Fuel Vapor Feed Hose Assy
Air Cleaner Case
Water Hose Sub–assy

Radiator Hose Inlet Fuel Hose No. 2

Vane Pump Assy
x2 EFI Fuel Pipe Clamp
21 (214, 16) x4

Radiator Hose No. 2

7.5 (76, 66 in.⋅lbf)

w/ Air Conditioning:
Compressor and Magnetic Clutch
21 (214, 16)

Fuel Hose

Battery Clamp

Battery

Battery Tray

N·m (kgf·cm, ft·lbf) : Specified torque

G38560

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2615
 14–9
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

38 (387, 28)

Engine Mounting
Bracket Front No. 1
x2 LH w/ Engine Mounting
Insulator Front
x2

x2

Engine Mounting
Bracket Front No. 1 x2
RH w/ Engine Mounting
Insulator Front

38 (387, 28)

48 (489, 35)

Exhaust Pipe Assy Front x2

x2
 Gasket

 Gasket

Compression Spring x2
x2
43 (438, 32)

N·m (kgf·cm, ft·lbf) : Specified torque

 Non–reusable part
G38561

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2616
14–10
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

Manual Transmission, 2WD:

REGULAR CAB:
Propeller Shaft Assy

Floor Shift Shift Lever Assy 88 (899, 65)

x4

Clip

Shift Lever Boot Assy

30 (306, 22) ACCESS CAB:
72 (730, 53)
Manifold Stay Propeller w/ Center
x2
44 (449, 33) Bearing Shaft Assy
x4
36 (369, 27)

37 (379, 27)

Manual Transmission Unit Assy

x2 x2
37 (377, 27)
12 (122, 9)
x2

Starter Assy
37 (379, 27)

Clutch Release
Cylinder Assy

Engine Mount Insulator

Rear No. 1

40 (408, 30) 65 (663, 48)

x2 x4

Frame Crossmember
Sub–assy No. 3
x4
40 (408, 30)
19 (189, 14)
x2

N·m (kgf·cm, ft·lbf) : Specified torque  Non–reusable part G39459

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2617
 14–11
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

Manual Transmission, 4WD:

REGULAR CAB:
Propeller Shaft Assy 88 (899, 65)

Floor Shift Shift Lever Assy

x4

88 (899, 65)

Clip x4
24 (240, 17) ACCESS CAB:
Shift Lever Boot Assy
30 (306, 22) x2 Propeller w/ Center
72 (730, 53)
x4 Bearing Shaft Assy
Manifold Stay
44 (449, 33) 36 (369, 27)
x4

Transfer Assy

37 (379, 27)
24 (240, 17) 88 (899, 65)
x2 x4
Manual Transmission Unit Assy x4
x2
37 (377, 27) 88 (899, 65)
12 (122, 9)
x2
x4
Propeller Shaft Assy Front
Starter Assy
37 (379, 27)
Clutch Release
Cylinder Assy

Engine Mount Insulator

Rear No. 1

65 (663, 48)
40 (408, 30) x4
x2
Frame Crossmember
Sub–assy No. 3

x4
19 (189, 14) 40 (408, 30)
x2

N·m (kgf·cm, ft·lbf) : Specified torque  Non–reusable part G39460

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2618
14–12
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

Manual Transmission:

19 (195, 14)

x6

Clutch Release Bearing Assy

Hub Clip
Clutch Disc Assy

Clutch Cover Assy

Clutch Release Fork Sub–assy

47 (479, 35)
Release Fork Support

N·m (kgf·cm, ft·lbf) : Specified torque

 Non–reusable part
Clutch spline grease
Clutch Release Fork Boot
Release hub grease
G39461

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2619
 14–13
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

Automatic Transmission: 12 (122, 8.9)

Oil Cooler Outlet Tube No. 1
5.0 (51, 44 in.·lbf)
34 (350, 25)

7.5 (76, 66 in.·lbf)

Oil Cooler Inlet
Tube No. 1
Heat Insulator
71 (724, 52)
44 (449, 33)
30 (306, 22) x3 39 (398, 29)
Manifold Stay Automatic Transmission Assy
x2
28 (286, 21)
71 (724, 52)

48 (489, 35) 37 (377, 27) Transmission

Control Cable
x6 Bracket No. 1
x2
Torque Converter Clip
Clutch Assy x2
37 (377, 27)
Transmission Control
Cable Assy
14 (143, 10)
ROD TYPE:
Clip
Starter Assy Pin
Transmission Oil
Flywheel Housing Dust Seal Level Gage Sub–assy Floor Shift Gear Shifting
Rod Sub–assy
Transmission Oil
Filler Tube Sub–assy Engine Mounting
Insulator Rear No. 1

 O–Ring 40 (408, 30)

12 (122, 8.9) x2 65 (663, 48)
x4
88 (899, 65)

Propeller w/ Center Bearing Shaft Assy x4 Frame

Crossmember x2
Sub–assy No. 3 x4 40 (408, 30)
19 (189, 14)

33 (336, 24) x4
36 (369, 27)
Front Suspension Member Bracket
x4
N·m (kgf·cm, ft·lbf) : Specified torque 33 (336, 24)
F50830

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2620
14–14
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

x3
8.0 (82, 71 in.⋅lbf)

Intake Air Connector

8.5 (87, 75 in.⋅lbf)

x2

Fuel Delivery Pipe Sub–assy

x2 Fuel Hose
 Fuel Injector O–ring
9.0 (92, 80 in.⋅lbf)
Fuel Injector Delivery Pipe
x2
 Injector Vibration Insulator No. 1 Spacer x2
Spacer Fuel Hose No. 2
 O–ring
Throttle w/ Motor
Body Assy

 Gasket

 Gasket
25 (255, 18)

w/ Air Conditioning:
Idle Pulley Assy 25 (255, 18)
w/ Bracket
25 (255, 18)
43 (438, 82)

Intake Manifold 25 (255, 18)

43 (438, 32)

21 (214, 16) Oil Level Gage Sub–assy

51 (520, 38)

 Gasket
Oil Level Gage Guide
x4
Thermostat
 Gasket
Water Inlet
20 (204, 15)
Engine Mounting
Bracket Front
20 (204, 15)
No. 1 LH

N·m (kgf·cm, ft·lbf) : Specified torque

 Non–reusable part G38547

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2621
 14–15
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

9.0 (92, 80 in.⋅lbf)

Ignition Coil
x4
Spark Plug
18 (184, 13) x4
Ventilation Pipe
18 (184, 13)

 Gasket
Engine Coolant Temperature Sensor
20 (204, 15)

Knock Sensor
20 (204, 15)

8.0 (82, 71 in.⋅lbf)

Camshaft Timing
Oil Control Valve Assy Water By–pass Pipe No. 1

18 (178, 13) 18 (184, 13)

 Gasket

N·m (kgf·cm, ft·lbf) : Specified torque

 Non–reusable part G38548

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2622
14–16
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

x5
12 (122, 9)
20 (204, 15) x2
 Gasket
x2
Intake Pipe Insulator
Air Switching Valve Assy
 Gasket
Exhaust Manifold
x8 Heat Insulator No. 1
x2 Exhaust Manifold  36 (367, 27)
20 (204, 15)

Engine Mounting
Bracket Front
No. 1 LH

x4
 Gasket
Oil Pressure
51 (520, 38) Switch Assy

Generator
Assy
43 (438, 32)

40 (408, 30)

43 (434, 32)
V–ribbed Belt
Tensioner Assy

43 (438, 32) Automatic Transmission:

Drive Plate & Ring Gear
Idler Pulley Sub–assy
Sub–assy No. 1 x10
Rear End Plate 74 (755, 55)

Drive Plate Spacer Rear

18 (178, 13)
See page (14–440)
1st: 27 (270, 20)
x2
2st: Turn 90

Drive Plate Spacer Front

x10

Manual Transmission:
N·m (kgf·cm, ft·lbf) : Specified torque
Flywheel Sub–assy
 Non–reusable part G38549

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2623
 14–17
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

Oil Filler Cap Assy 9.0 (92, 80 in.⋅lbf) 9.0 (92, 80 in.⋅lbf)

5.0 (51, 44 in.⋅lbf)

x8 Ventilation Valve
9.0 (92, 80 in.⋅lbf) Sub–assy
x11

Cylinder Head Cover Sub–assy Cylinder Head

Cover Gasket
Cylinder Head Gasket No.2

Camshaft Position Sensor

8.5 (87, 75 in.⋅lbf)

Camshaft Timing
 Water Pump Gasket Control Valve

Water Pump Assy

8.0 (82, 71 in.⋅lbf)

21 (214, 15) x8

9.0 (92, 80 in.⋅lbf)

Crankshaft Pulley Crankshaft Position Sensor

 260 (2,650, 192)

8.5 (87, 75 in.⋅lbf)
N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque
 Non–reusable part G37467

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2624
14–18
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

Oil Filter Bracket Union

25 (255, 18)

25 (250, 18)
Oil Filter Bracket Sub–assy
Taper Screw Plug No.1

25 (255, 18)
25 (255, 18)
 Engine Rear
Oil Seal
49 (500, 36) 13 (133, 10)

x6

 Gasket

 Gasket
Engine Rear
Oil Seal Retainer
49 (500, 36)  O–Ring
 Oil Filter
Bracket Gasket
 O–Ring

Oil Pan
43 (439, 32) Sub–assy
17 (175, 13)
Oil Filter Union  Oil Filter
x14

 Oil Strainer Gasket 26 (265, 19)

26 (265, 19)
Oil Strainer Sub–assy

26 (265, 19)
26 (265, 19)

Oil Pan Sub–assy No.2

9.0 (92, 80 in.⋅lbf)

9.0 (92, 80 in.⋅lbf) x18

38 (382, 28)
 Oil Pan Drain Plug Gasket Oil Pan Drain Plug

N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque

 Non–reusable part
MP grease G37468

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2625
 14–19
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

46 (469, 34)
 Water Pump O–Ring
x8

x6  Oil Pump O–Ring

21 (214, 15)

17 (170, 12)
Timing Chain 21 (214, 15)
Cover Plug  Water Pump
O–Ring
21 (214, 15)
Timing Chain Cover
 Timing Chain
Cover Oil Seal
10 (102, 7)

 Chain Tensioner
Chain Sub–assy Timing Chain Guide
10 (102, 7) Gasket

 O–Ring
Chain Tensioner
Slipper

Chain Tensioner
Assy No.1

21 (214, 15)

21 (214, 15)

Crankshaft 21 (214, 15)

Timing Gear

21 (214, 15)
Chain Vibration
Damper No.1
N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque
 Non–reusable part
Precoated part G37469

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2626
14–20
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

16 (160, 11)
x4
12 (122, 9)

Oil Delivery Pipe

 O–Ring 16 (160, 11)

Camshaft Bearing Cap No.2

16 (160, 11) x12

Camshaft Bearing Cap No.1

Camshaft Timing Sprocket

No.2 Camshaft

Camshaft

78 (795, 58)

Valve Rocker Arm Sub–assy No.1

x8 x8

Camshaft Timing Gear Assy

N·m (kgf·cm, ft·lbf) : Specified torque

 Non–reusable part G37470

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2627
 14–21
ENGINE MECHANICAL – PARTIAL ENGINE ASSY (2TR–FE)

Cylinder Head Set Bolt

See page 14–30
1st: 39 (398, 29) x10
2nd: Turn 90
3rd: Turn 90 Plate Washer

Cylinder Head
Sub–assy

 Cylinder Head Gasket

Chain
Vibration Damper No.2

27 (270, 20)

Balanceshaft Balanceshaft
Drive Gear Shaft Drive Gear Sub–assy

25 (255, 18)

No.2 Chain
Chain Vibration
Sub–assy
Damper No.4

Crankshaft Pulley Key

18 (185, 13)

Crankshaft Timing Sprocket

No.2 Chain Vibration Damper
No.3
Chain Tensioner Assy No.2
18 (185, 13)

N⋅m (kgf⋅cm, ft⋅lbf) : Specified torque

 Non–reusable part G37471

2005 TOYOTA TACOMA REPAIR MANUAL

(RM1162U)
Author: Date: 2628