5.

Changes from the equipment offered at Tender will not normally be permitted unless the
Engineer is satisfied that there is significant advantage in Principle.

Add the following Clause 5.10 Central Hot Water System :

5.10 Central Hot Water System

5.10.1 Hot Water Boiler

1. General
The hot water generation system shall comprise of three(3) hot water Boilers – LPG-
fired, four numbers of hot-water-to-hot water calorifiers with external heat exchangers and
shall include all accessories like expansion vessel, hydraulic expansion, and circulation
pumps and so on.
The Boiler, LPG Burners and the calorifiers to be manufactured, by the same
manufacturers to ensure the complete unit responsibility. The manufacturer will supervise
the installation and commission the system as well.

The material of Calorifier will be AISI 316 LI / Duplex Stainless Steel.

Interconnecting piping between the high capacity water heaters with the isolating valves,
safety controls shall be provided manufacturers according to the shop drawings as per
the site conditions.
Boiler system to be complete with Circulating feed pumps, Shut-off valves, Low water cut-
out, Safety valves, and Expansion tank.

The manufacturer should be having the following Compliance standard.

2. Compliance Standards
The manufacturer to be fully compliant with the laws and standards shown below:

 EN 729-3 A
 ISO 14001
 EN 60
 EN 50081
 EN 50082
 BS EN 806
3. Hot Water Boiler with boiler control unit for economical consumption and LPG gas burner.
It has two stages, fully automatic including boiler safety accessories.
4. Technical data per unit

a) Rated heating capacity output

b) Rated heating capacity input
c) Gas Fuel
d) Boiler efficiency As per Schedule of Equipment
e) Width
f) Depth

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 g) Height
h) Weight
i) Max. Operating pressure
j) Test pressure As per Schedule of Equipment
k) Max. Temperature
l) Fuel gas consumption
m) Fuel combustion air consumption

5. The Boiler shall be manufactured in steel RST 37.2 Boiler quality plate in accordance with
EN 303.1 and be suitable for working temperature up to 120º C and working pressure up
to 6 Bar.

The Boiler complies with the EU Boiler Efficiency directive and when fitted with a matched
pressure jet burner, shall give a minimum net efficiency at full load of 93%.
6. The Boiler shall have a 3 pass design with a cylindrical water shell and a cylindrical
combustion chamber, which shall be completely surrounded by a water jacket. The large
combustion chamber shall provide a minimum primary heat release rate of 1.5 MW/m 2 to
achieve long life and reduce NOX formation. The second pass shall be a nest of
cylindrical tubes. The heating surface of the third pass shall also be the nest of dimpled
high quality boiler tubes.
7. Hot water flow shall be from the top front of the shell with return to the bottom rear end
plate. System design should ensure that the return temperature does not fall below 50 º C
for the use of heating oil (EL) and 55 º C for the use of natural Gas.
To prevent corrosion the heating surface (second and third pass) is located in the upper
part of the boiler.
8. To reduce standing losses the boiler has a fully enclosed casing with a total of 80 mm of
insulation around the main boiler shell and 30 mm insulation on the boiler door front and
around the rear insulated smoke box.
9. For easy maintenance and cleaning, the boiler door is full face opening (by 90º) and be
capable of being handed right or left. The direction of the swivel for the door can be
changed from left to right in a few minutes. The wide cleaning opening provides
maintenance personnel with easy access to the combustion chambers as well as to the
pipe for the 2nd and 3rd flue. It should have a central flame inspection sight glass to
assist with correct burner combustion setting.
10. The boiler is supplied with a control panel containing all the required safety controls and
provides the option for additional volt free contacts for connections to a B.M.S. system.
The insulated casing is supplied separately for easy assembly at site after local boiler
housework has been completed.

5.10.2 Chimney

1. The Contractor shall supply, deliver and erect in the position shown on drawing a self-
supported chimney with flue connections, rain. caps and clean out openings as shown or
drawings

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 2. Each chimney shall be of twin wall construction, manufactured in accordance with the
latest edition of BS. 5750 part 2 and EN 29002 and shall be connected to the boilers
breaching.
3. The internal wall shall be fabricated of stainless steel 316 sheet of thickness 1 mm,
fabricated under the quality control of factory conditions with a continuous vertical seam
weld of the inner liner and flanged by 12 mm to form a connection end with other pieces
on site and shall be provided with exit nozzles as necessary to maintain a minimum efflux
velocity of 6 m/s at full load on each flue independently of the other flues being
operational.
4. The inner wall of the chimney shall be insulated with 75 mm thick mineral wool then
embossed by 0.7 mm with aluminized steel cladding where chimney run in shafts and of
0.7 mm and stainless steel 316 cladding in all surface exposed areas with a suitable
capping plate at the top of the chimney.
5. The construction of the chimney shall allow for the necessary differential extension
movement between the internal flue and the external thermal wall. Such extension shall
be compensated by stainless steel expansion bellows.
6. Each chimney shall be complete with access doors for clean out purposes, drain
connections and lightning conductor fitted in a boss welded of the top of the stack
7. The chimney shall be fastened by Vee bands over all matting flanges of adjacent
components, throughout its length, as it shall be sealed internally and on all flanges by
appropriate thermal resistant sealant specially manufactured for such purposes
8. The chimney shall also be provided with 2 No brass earthing bolts located on the base
plate.

9. The chimney and flue shall be provided with suitable foundations, base plates, gussets
and holding down bolts all to the Engineers requirements.
10. The chimney shall be manufactured from sections which shall be externally flanged , the
flanges shall be fastened by channel bands fitted in grooves in the outer casings
11. The stack section joints shall be sealed be use of containment bands with captive
fasteners and high temperature joint sealant.
12. The chimney stacks shall be supported to structure by galvanized steel and wall guides,
which shall be fastened on two sides of the slab of each floor, or at 3.0 meters intervals
(whichever is smaller).

13. The chimney and breaching assembly shall be manufactured and tested to maintain
airtight integrity at pressures up to 60 Inches Water gauge at room temperature.

5.10.3 Breeching (Flue Ducting)

1. The Contractor shall supply, deliver and erect in the position shown on the drawings the
requisite interconnecting flue ducting between the boilers and the chimney.
2. The breaching connecting the boilers to the chimney cores shall be fabricated from 1 mm
stainless steel plate and shall conform to the sizes indicated on the drawings.

3. These breaching shall be situated at high level on rollers support and shall have sliding
joints between numbers 1 and 2 boilers, numbers 2 and 3 boilers and at each branch
connection to the boilers. These sliding joints shall be arranged so as to allow 12.5 mm
clearance all-round the duct and this space shall be sealed with 6 turns of 25 mm rope of
non-flammable material.

64 | GHD | Spec for Khayyat Contracting & Trading - VVIP Villa at Pearl, 75/11145
 4. The flue ducting shall be insulated with mineral wool having a minimum thickness of 50
mm and the whole shall be enclosed in 0.7 mm 316 stainless steel cladding arranged for
easy removal of all access doors and to allow for expansion.
5. 2 No. 18 mm BSP plugged bosses shall be provided in the horizontal flues prior to the
chimney for test procedures.

6. Clean out doors shall be provided in all horizontal sections of flues at distances not
greater than 5.0 mm centres.

Add the following Clause 5.11 SPA Equipment and Swimming Pool.

5.11 Spa Equipment and Swimming Pool

5.11.1 General

1. This Section generally specifies major mechanical Systems required for the Spa / Pools.
The work under this section includes plumbing and electrical works for the pools.
2. The Spa/Pools distribution system - Pools, Spa /Jacuzzi, Water future turnover rate,
water treatment type, cooling and heating system, pumps, filters, fittings, chemical
dosing system accessories, lighting, plumbing and electrical work specification ,- shall be
included as a minimum the features described in those specifications.

5.11.2 SPA and Swimming Pool

1. Spa zone and Swimming Pool package shall be covered by the Swimming Pool Specialist
and shall generally specify major mechanical Systems required for the pools. The work
under this section shall include plumbing and electrical works for the pools.
2. The main infrastructure network (drainage , water , heating etc. ) for the above mentioned
area shall be provided by Contractor and coordinated prior to the Spa and Swimming
Pool equipment installation.

5.11.3 Coordination of MEP works

1. Contractor shall coordinate all MEP works related to SPA Jacuzzi / Plunge Pool and
Swimming pool area with their related specialist sub-contractor , for preparation of
Construction builders work and making all required MEP penetrations and provisions.
2. Upon selection of equipment and approval , all data /MEP requirements of SPA/Jacuzzi,
plunge pool and swimming pool shall be incorporated and coordinated.

END OF MODIFICATIONS TO PART 5

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