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section of this guide have additional information on this topic. Quality level should be a function of application, power level, and operating
speed. Table 4.4 is the author’s suggestion for minimum quality level vs. maximum pinion pitch-line velocity when relatively smooth
applications are considered.
Maximum Minimum-Suggested
250 6
500 7
1500 8
2500 9
3500 10
5000 11
7500 12
10000 13
It is very important to remember that increased quality levels cost money. If you want cost-effective designs you must resist the urge to
“solve” your gear problems by over-specifying quality levels. Even the “best” gears will fail if they are not mounted accurately, or
properly sized for the load and system dynamics. Table 4.5 shows the quality levels normally achievable for various gear elements by
modern manufacturing techniques. The column on “relative cost” reflects not only the additional time and effort needed to make the gear
teeth, but also the extra expense of increased blank accuracy.
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Table 4.5: Achievable AGMA 2000 Quality Levels
by Manufacturing Method
Notes:
1 Lower quality levels are generally achievable under most conditions.
2 Upper quality levels require special controls on blanks, tooling, and machinery. This can increase costs
significantly.
3 Relative costs compared to Class b hobbing for operations needed to finish gear teeth only. Material and
heat-treat costs are not included in this comparison.
4 If heat treating is done after tooth finishing, quality level can drop by two levels or more.
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