Прорачун модула

Модул се може израчунати преко израза:

𝑑о
m=
𝑧𝑎

𝑧𝑎 je познато, а подеони пречник 𝑑о𝑎 се може израчунати преко формуле:

3 2000·𝑀𝑎 ·𝐾𝐴 𝑢12 +1

𝑑о ≥ √ ·
К·𝜓𝑏𝑑 𝑢12

Вредности за 𝐾𝐴 , К и 𝜓𝑏𝑑 се усвајају табеларно и њихове вредности су:

𝐾𝐴 = 1 (табела 2.8.1 М.Е. В.Н.)

К = 1 (табела 6.5.6 М.Е. В.Н.)
𝜓𝑏𝑑 = 0,8 (табела 2.9.1 М.Е. В.Н.)
Остале вредности су нам познате па се заменом добија:

3 2000·22.28·1 2.2+1
𝑑о ≥ √ · ≥ 43.27 mm
1·0.8 2.2

Коначно, вредност модула износи:

60,29
m= = 1.20
69
Усваја се стандардни модул из табеле (2.2.1 М.Е. В.Н.):
m = 1.25

Прорачун зупчастог пара f– e

Common Parameters
Gear Ratio i 2,2222 ul
Desired Gear Ratio iin 2,2222 ul
Module m 1,250 mm
Helix Angle β 0,0000 deg
Pressure Angle α 20,0000 deg
Center Distance aw 27,500 mm
Product Center Distance a 27,500 mm
Total Unit Correction Σx 0,0000 ul
Circular Pitch p 3,927 mm
Base Circular Pitch ptb 3,690 mm
Operating Pressure Angle αw 20,0000 deg
Contact Ratio ε 1,9575 ul
Limit Deviation of Axis Parallelity fx 0,0100 mm
Limit Deviation of Axis Parallelity fy 0,0050 mm

Gears
Gear 1 Gear 2
Type of model Component Component
Number of Teeth z 36 ul 80 ul
Unit Correction x 0,0000 ul -0,0000 ul
Pitch Diameter d 45,000 mm 100,000 mm
Outside Diameter da 47,500 mm 97,500 mm
Root Diameter df 41,875 mm 103,125 mm
Base Circle Diameter db 42,286 mm 93,969 mm
Work Pitch Diameter dw 45,000 mm 100,000 mm
Facewidth b 35,000 mm 35,000 mm
Facewidth Ratio br 0,7778 ul 0,3500 ul
Addendum a* 1,0000 ul 1,0000 ul
Clearance c* 0,2500 ul 0,2500 ul
Root Fillet rf* 0,3500 ul 0,3500 ul
Tooth Thickness s 1,963 mm 1,963 mm
Tangential Tooth Thickness st 1,963 mm 1,963 mm

-0,030 mm 0,100 mm
Chordal Thickness tc 1,734 mm 1,734 mm
-0,080 mm 0,040 mm

Chordal Addendum ac 0,934 mm 0,934 mm

-0,028 mm 0,094 mm
Chordal Dimension W 17,236 mm 36,457 mm
-0,075 mm 0,038 mm

Chordal Dimension Teeth zw 5,000 ul 10,000 ul

-0,075 mm 0,275 mm
Dimension Over (Between) Wires M 49,199 mm 97,539 mm
-0,170 mm 0,125 mm

Wire Diameter dM 2,500 mm 2,000 mm

Limit Deviation of Helix Angle Fβ 0,0100 mm 0,0100 mm
Limit Circumferential Run-out Fr 0,0140 mm 0,0160 mm
Limit Deviation of Axial Pitch fpt 0,0070 mm 0,0070 mm
Limit Deviation of Basic Pitch fpb 0,0066 mm 0,0066 mm
Virtual Number of Teeth zv 36,000 ul 80,000 ul
Virtual Pitch Diameter dn 45,000 mm 100,000 mm
Virtual Outside Diameter dan 47,500 mm 97,500 mm
Virtual Base Circle Diameter dbn 42,286 mm 93,969 mm
Unit Correction without Tapering xz -0,0368 ul
Unit Correction without Undercut xp -1,0859 ul
Unit Correction Allowed Undercut xd -1,2558 ul
Addendum Truncation k 0,0000 ul 0,0000 ul
Unit Outside Tooth Thickness sa 0,7527 ul 0,5812 ul
Tip Pressure Angle αa 27,0972 deg 15,4663 deg

Loads
Gear 1 Gear 2
Power P 2,800 kW 2,716 kW
Speed n 1200,00 rpm 540,00 rpm
Torque T 22,282 N m 48,029 N m
Efficiency η 0,970 ul
Radial Force Fr 360,439 N
Tangential Force Ft 990,297 N
Axial Force Fa 0,000 N
Normal Force Fn 1053,853 N
Circumferential Speed v 2,827 mps
Resonance Speed nE1 16946,768 rpm

Material
Gear 1 Gear 2
EN E360 EN E360
Ultimate Tensile Strength Su 686 MPa 686 MPa
Yield Strength Sy 363 MPa 363 MPa
Modulus of Elasticity E 206000 MPa 206000 MPa
Poisson's Ratio μ 0,300 ul 0,300 ul
Bending Fatigue Limit σFlim 396,0 MPa 396,0 MPa
Contact Fatigue Limit σHlim 480,0 MPa 480,0 MPa
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 650 ul 650 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 50000000 ul 50000000 ul
W?hler Curve Exponent for Bending qF 6,0 ul 6,0 ul
W?hler Curve Exponent for Contact qH 10,0 ul 10,0 ul
Type of Treatment type 0 ul 0 ul

Strength Calculation
 Factors of Additional Load

Application Factor KA 1,000 ul

Dynamic Factor KHv 1,107 ul 1,107 ul
Face Load Factor KHβ 1,225 ul 1,191 ul
Transverse Load Factor KHα 1,211 ul 1,211 ul
One-time Overloading Factor KAS 1,000 ul

Factors for Contact

Elasticity Factor ZE 189,812 ul

Zone Factor ZH 2,495 ul
Contact Ratio Factor Zε 0,825 ul
Single Pair Tooth Contact Factor ZB 1,000 ul 1,000 ul
Life Factor ZN 1,000 ul 1,000 ul
Lubricant Factor ZL 0,937 ul
Roughness Factor ZR 1,000 ul
Speed Factor Zv 0,936 ul
Helix Angle Factor Zβ 1,000 ul
Size Factor ZX 1,000 ul 1,000 ul
Work Hardening Factor ZW 1,000 ul

Factors for Bending

Form Factor YFa 2,458 ul 2,062 ul

Stress Correction Factor YSa 1,670 ul 2,529 ul
Teeth with Grinding Notches Factor YSag 1,000 ul 1,000 ul
Helix Angle Factor Yβ 1,000 ul
Contact Ratio Factor Yε 0,633 ul
Alternating Load Factor YA 1,000 ul 1,000 ul
Production Technology Factor YT 1,000 ul 1,000 ul
Life Factor YN 1,000 ul 1,000 ul
Notch Sensitivity Factor Yδ 1,262 ul 1,475 ul
Size Factor YX 1,000 ul 1,000 ul
Tooth Root Surface Factor YR 1,000 ul

Results

Factor of Safety from Pitting SH 1,431 ul 1,431 ul

Factor of Safety from Tooth Breakage SF 5,323 ul 4,896 ul
Static Safety in Contact SHst 3,452 ul 3,452 ul
Static Safety in Bending SFst 10,544 ul 8,296 ul
Check Calculation Positive
Прорачун зупчастог пара g-b

Common Parameters
Gear Ratio i 2,2941 ul
Desired Gear Ratio iin 2,2941 ul
Module m 1,250 mm
Helix Angle β 0,0000 deg
Pressure Angle α 20,0000 deg
Center Distance aw 27,500 mm
Product Center Distance a 27,500 mm
Total Unit Correction Σx 0,0000 ul
Circular Pitch p 3,927 mm
Base Circular Pitch ptb 3,690 mm
Operating Pressure Angle αw 20,0000 deg
Contact Ratio ε 1,9557 ul
Limit Deviation of Axis Parallelity fx 0,0100 mm
Limit Deviation of Axis Parallelity fy 0,0050 mm

Gears
Gear 1 Gear 2
Type of model Component Component
Number of Teeth z 34 ul 78 ul
Unit Correction x 0,0000 ul -0,0000 ul
Pitch Diameter d 42,500 mm 97,500 mm
Outside Diameter da 45,000 mm 95,000 mm
Root Diameter df 39,375 mm 100,625 mm
Base Circle Diameter db 39,937 mm 91,620 mm
Work Pitch Diameter dw 42,500 mm 97,500 mm
Facewidth b 35,000 mm 35,000 mm
Facewidth Ratio br 0,8235 ul 0,3590 ul
Addendum a* 1,0000 ul 1,0000 ul
Clearance c* 0,2500 ul 0,2500 ul
Root Fillet rf* 0,3500 ul 0,3500 ul
Tooth Thickness s 1,963 mm 1,963 mm
Tangential Tooth Thickness st 1,963 mm 1,963 mm

-0,030 mm 0,100 mm
Chordal Thickness tc 1,734 mm 1,734 mm
-0,080 mm 0,040 mm

Chordal Addendum ac 0,934 mm 0,934 mm

 -0,028 mm 0,094 mm
Chordal Dimension W 17,201 mm 32,732 mm
-0,075 mm 0,038 mm

Chordal Dimension Teeth zw 5,000 ul 9,000 ul

-0,075 mm 0,275 mm
Dimension Over (Between) Wires M 46,690 mm 95,039 mm
-0,170 mm 0,125 mm

Wire Diameter dM 2,500 mm 2,000 mm

Limit Deviation of Helix Angle Fβ 0,0100 mm 0,0100 mm
Limit Circumferential Run-out Fr 0,0140 mm 0,0160 mm
Limit Deviation of Axial Pitch fpt 0,0070 mm 0,0070 mm
Limit Deviation of Basic Pitch fpb 0,0066 mm 0,0066 mm
Virtual Number of Teeth zv 34,000 ul 78,000 ul
Virtual Pitch Diameter dn 42,500 mm 97,500 mm
Virtual Outside Diameter dan 45,000 mm 95,000 mm
Virtual Base Circle Diameter dbn 39,937 mm 91,620 mm
Unit Correction without Tapering xz 0,0244 ul
Unit Correction without Undercut xp -0,9689 ul
Unit Correction Allowed Undercut xd -1,1389 ul
Addendum Truncation k 0,0000 ul 0,0000 ul
Unit Outside Tooth Thickness sa 0,7482 ul 0,5793 ul
Tip Pressure Angle αa 27,4408 deg 15,3295 deg

Loads
Gear 1 Gear 2
Power P 2,800 kW 2,716 kW
Speed n 1200,00 rpm 523,08 rpm
Torque T 22,282 N m 49,583 N m
Efficiency η 0,970 ul
Radial Force Fr 381,641 N
Tangential Force Ft 1048,550 N
Axial Force Fa 0,000 N
Normal Force Fn 1115,844 N
Circumferential Speed v 2,670 mps
Resonance Speed nE1 18892,655 rpm
 Material
Gear 1 Gear 2
EN E360 EN E360
Ultimate Tensile Strength Su 686 MPa 686 MPa
Yield Strength Sy 363 MPa 363 MPa
Modulus of Elasticity E 206000 MPa 206000 MPa
Poisson's Ratio μ 0,300 ul 0,300 ul
Bending Fatigue Limit σFlim 396,0 MPa 396,0 MPa
Contact Fatigue Limit σHlim 480,0 MPa 480,0 MPa
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 650 ul 650 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 50000000 ul 50000000 ul
W?hler Curve Exponent for Bending qF 6,0 ul 6,0 ul
W?hler Curve Exponent for Contact qH 10,0 ul 10,0 ul
Type of Treatment type 0 ul 0 ul

Strength Calculation

Factors of Additional Load

Application Factor KA 1,000 ul

Dynamic Factor KHv 1,096 ul 1,096 ul
Face Load Factor KHβ 1,231 ul 1,195 ul
Transverse Load Factor KHα 1,210 ul 1,210 ul
One-time Overloading Factor KAS 1,000 ul

Factors for Contact

Elasticity Factor ZE 189,812 ul

Zone Factor ZH 2,495 ul
Contact Ratio Factor Zε 0,825 ul
Single Pair Tooth Contact Factor ZB 1,000 ul 1,000 ul
Life Factor ZN 1,000 ul 1,000 ul
Lubricant Factor ZL 0,937 ul
Roughness Factor ZR 1,000 ul
Speed Factor Zv 0,934 ul
Helix Angle Factor Zβ 1,000 ul
Size Factor ZX 1,000 ul 1,000 ul
Work Hardening Factor ZW 1,000 ul

Factors for Bending

Form Factor YFa 2,483 ul 2,062 ul

Stress Correction Factor YSa 1,660 ul 2,529 ul
Teeth with Grinding Notches Factor YSag 1,000 ul 1,000 ul
Helix Angle Factor Yβ 1,000 ul
Contact Ratio Factor Yε 0,634 ul
Alternating Load Factor YA 1,000 ul 1,000 ul
Production Technology Factor YT 1,000 ul 1,000 ul
Life Factor YN 1,000 ul 1,000 ul
Notch Sensitivity Factor Yδ 1,261 ul 1,475 ul
Size Factor YX 1,000 ul 1,000 ul
Tooth Root Surface Factor YR 1,000 ul

Results

Factor of Safety from Pitting SH 1,335 ul 1,335 ul

Factor of Safety from Tooth Breakage SF 5,034 ul 4,655 ul
Static Safety in Contact SHst 3,228 ul 3,228 ul
Static Safety in Bending SFst 9,981 ul 7,887 ul
Check Calculation

Прорачун вратила

Calculation

Material

Material Steel

Modulus of Elasticity E 206000 MPa

Modulus of Rigidity G 80000 MPa

Density ρ 7860 kg/m^3

Calculation Properties

Include

Yes Density ρ 7860 kg/m^3

 Yes Shear Displacement Ratio β 1,188 ul

Number of Divisions 1000 ul

Mode of reduced stress HMH

Loads

Bending
Radial Force Continuous Load Axi Deflection
Moment Deflec
Ind Locat al Torq
tion
ex ion For ue
Direc Si Direc Si Direc Len Direc Angle
Y X Size YX YX ce Y X Size
tion ze tion ze tion gth tion

22,2
0 0,03
1 82
mm deg
Nm

-
20,4
360, 360, 20,4
37,5 66 180,0 0,02
2 439 439 66
mm micr 0 deg deg
N N micr
om
om

-
20,5
381, 381, 20,5
92,5 94 180,0 0,02
3 641 641 94
mm micr 0 deg deg
N N micr
om
om

-
- 0,00
0,00
130 22,2 0 180,0 0,04
4 0
mm 82 micr 0 deg deg
micr
Nm om
om

Supports

Reaction Force Deflection

Inde Typ Locatio Yieldin Typ Deflectio
Axial
x e n Directio g e Directio n Angle
Y X Size Forc Y X Size
n n
e

367,83 367,83 Use

1 Free 0 mm 0,03 deg
0N 0N r

-0,000 0,000
Fixe 130 376,80 376,80 Use 180,00
2 micro micro 0,04 deg
d mm 0N 0N r deg
m m
 Results

Length L 130,000 mm

Mass Mass 0,260 kg

Maximal Bending Stress σB 24,655 MPa

Maximal Shear Stress τS 1,481 MPa

Maximal Torsional Stress τ 19,458 MPa

Maximal Tension Stress σT 0,000 MPa

Maximal Reduced Stress σred 41,836 MPa

Maximal Deflection fmax 25,501 microm

Angle of Twist φ 0,20 deg

Preview

Shear Force
Shear Force, YZ Plane

Shear Force, XZ Plane

Bending Moment

Bending Moment, YZ Plane

Bending Moment, XZ Plane

Deflection Angle
Deflection Angle, YZ Plane

Deflection Angle, XZ Plane

Deflection

Deflection, YZ Plane
Deflection, XZ Plane

Bending Stress
Bending Stress, YZ Plane

Bending Stress, XZ Plane

Shear Stress

Shear Stress, YZ Plane

Shear Stress, XZ Plane

Torsional Stress
Tension Stress

Reduced Stress
 Ideal Diameter

Прорачун лежаја вратила

Loads
Bearing radial load Fr 382 N

Bearing axial load Fa 0N

Speed n 1200 rpm

Required static safety factor s0 2,0 ul

Bearing
Designation BS 292: Part 1 (II) - Metric (7002 - 15 x 32 x 9)

Bearing inside diameter d 15,000 mm

Bearing outside diameter D 32,000 mm

Bearing width B 9,000 mm

Nominal contact angle of the bearing α 20 deg

Basic dynamic load rating C 8000 N

Basic static load rating C0 4300 N

Dynamic radial load Factor X 0,60 ul / 0,60 ul

Dynamic axial load Factor Y 0,50 ul / 0,50 ul

Limit value of Fa/Fr e 1,14 ul

Static radial load Factor X0 0,60 ul

Static axial load Factor Y0 0,50 ul

Limiting speed lubrication grease nLim1 0 rpm

Limiting speed lubrication oil nLim2 0 rpm

Bearing Life Calculation

Calculation Method ANSI/AFBMA 9-1990 (ISO 281-1990)

Required rating life Lreq 18000 hr

Required reliability Rreq 90 ul

Life adjustment factor for special bearing properties a2 1,00 ul

Life adjustment factor for operating conditions a3 1,00 ul

Working temperature T 100 c

Factor of Additional Forces fd 1,00 ul

Lubrication
Friction factor μ 0,0015 ul

Lubrication Grease

Results
Basic rating life L10 590600 hr

Adjusted rating life Lna 590600 hr

Calculated static safety factor s0c 11,25654 ul

Power lost by friction Pz 0,32402 W

Necessary minimum load Fmin 43 N

Static equivalent load P0 382 N

Dynamic equivalent load P 229 N

Over-revolving factor kn 0,000 ul

Life adjustment factor for reliability a1 1,00 ul

Temperature factor ft 1,00 ul

Equivalent speed ne 1200 rpm

Minimum speed nmin 1200 rpm

Maximum speed nmax 1200 rpm

Strength Check Positive