SEBM034511 STOP IMLAINTG A\ IL KOMATSU D8DA,E,P-21 MACHINE MODEL SERIAL NUMBER D85A-21 35001 and up D85E-21 35001 and up D85P-21 3001 and up + This shop manual may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may re quire, Materials and specifications are subject to change without notice. © D85A, E, P-21 mounts the $6D125-1 and $6D125-2 engine. For details of the engine, see the 6D125 Series and 125-2 Series Engine Shop Manual. 2004 KOMATSU 1 All Rights Reserved 00- Printed in Japan 01-04(02) (11)01 10 20 30 60 70 80 90 00-2 ® CONTENTS No. of page GENERAL 01-1 ENGINE 12 TESTING AND ADJUSTING 124 13 DISASSEMBLY AND ASSEMBLY 134 POWER TRAIN 21 STRUCTURE AND FUNCTION... so BIA 22 TESTING AND ADJUSTING... oe 2241 23 DISASSEMBLY AND ASSEMBLY 23.4 24 MAINTENANCE STANDARD 24-1 UNDERCARRIAGE 31 STRUCTURE AND FUNCTION. 31-4 33 DISASSEMBLY AND ASSEMBLY 1 3341 34 MAINTENANCE STANDARD 34-4 HYDRAULIC SYSTEM 61 STRUCTURE AND FUNCTION... 62 TESTING AND ADJUSTING. 63 DISASSEMBLY AND ASSEMBLY 64 MAINTENANCE STANDARD 61-1 62-1 63-1 641 WORK EQUIPMENT 71 STRUCTURE AND FUNCTION 71-1 oe 731 73 DISASSEMBLY AND ASSEMBLY 74 MAINTENANCE STANDARD 74-1 ELECTRIC SYSTEM 81 STRUCTURE AND FUNCTION 81-1 82 TESTING AND ADJUSTING..... 1 B21 OTHERS 91-1 93-1 91 STRUCTURE AND FUNCTION sesso 93 DISASSEMBLY AND ASSEMBLY 015421015421 The affected pages are indicated by the use of the following marks. It is requested that necessary actions be taken to these pages according to the table below. Indication Action required Page to be newly added Page to be replaced (__) [Page to be deleted Add Replace Discard Pages having no marks are those previously re- vised or made aditions. LIST OF REVISED PAGES er ee @ 001 (11) 01-23 (9) 12-35 (10)} 13-38 (2) 13-79 (10) 00-2 © (9) 01-24 (3) 12-36 (10) 13.37 (2) 13-80 (10) 00-21 (11) | 01-25 (3) 1237 (10)| 13-38 (3) 13-81 (10) © 00-22 (11) 13.39 (2)/ 13-82 (10) © 00-23 (11) (19) 13-1 (10) 13.40 (3)! 13-83 (10) 00-3 @) 13-1-1 (10) 1341 (2) 00-4 . (1) 132 (8) 13-42 (2) 21-1 (8) 00-5 (10) 133 (8) 13.43 (2) 212 © (3) 00-6 (10) 13. (3) 13.44 (2) 213 (8) 00-7 (19) 133-2 (10) 13-45 (2) 21-4 (8) 00-8 (10) | 13-4 (10) 13-46 (10) 215 (8) 00-8 | (9) 135 (2) 13-47 (10) 2151 (8) 00-10 . ay 136 (2) 13-48 (10) 215-2 (8) 00-11 (9) 13.7 (2) 13-50 (10) 21-53 (8) 00-12 (10) 138 © (2)/ 13-51 (10) 215-4 (8) 00-13, (10) 139 (2) 13-52 (10) 2155 (8) 00-14 (10) 13-10 (2) 13-53 (10) 216 00-15 (10) 1341 (2) 13-54 (10) 217 00-16 (10) 13-12 (2) 13-55 (10) | 218 (3) 00-17 (10) | 1343 (2) 13.66 (10)| 219 (3) (10) 13-14 (2) 1367 (10) 21-10 om (9) (10) 13-15 (2) 13-68 (10) | 21-11 (6) O12 (9) (10) 13-16 (2) 13.69 (10) 21-12 os (9) (10) 13417 (2) 13-60 (10) 21-13 (3) ore (9) (10) 13-18 © (2)| 13-61 (10) 21-14 016 (9) (10) 13-49 (2) 13-62 (10) 21-15 © 017 (11) (10) | 13:20 (2)) 13-63. (10) 21-16 ore (9) (10) 13:21 @)| 13.64 (10) 218 (8) 019 (9) (10) 13.22 (3) 13-65 (10) 21-19 (8) 01-10 (9) (10) 13-23 (2) 13-66 (10) | 21-20 (8) ott (9) (10) 13-24 (2) 13-67 (10) 21-21 (8) 0112 (9) (10) 13-25 (2) 13-68 (10) 21-22 (5) 01-13 (9) (10) 13-26 (2) 13-69 (10) 21-23 (5) 0114 (9) (10) 13.27 (2) 13-70 (10) 21-24 (5) 01-15 (9) 0) 13-28 (2) 13-71 (10) 21-25 (3) 01-16 (9) (10) 13-29 (2) 13-72 (10) 21-261 (3) 0117 (9) (10) 13-30 (2) 13-73 (10) 21-26 (3) 01-18 (9) (10) | 13-31 (2) 13-74 (10) 21-26-1 (6) 01-19 (3)/ 1231 (10) 13-32 (2) 13-78 (10) 2127 01-20 (9) 1232 (10) | 13:33 (2)) 13-78 (10) 21-28 01-21 (9) 12:33 (10) 1334 © 3)) 13-77 (10) 21-30 01-22 (9) 12:34 (10) 13:35 (2) 13-78 (10) 21.31 00-2-1 a