Specifications

General

Type designation..... D4A 135

Max. output at 41.7 r.p.s. (2500 r.p.m.)¹..... 100 kW 135 hp

Max. torque at 22.5 r.p.s. (1350 r.p.m.):..... 460 Nm (46.0 kgf m)

Number of cylinders..... 4

Bore..... 100 mm

Stroke..... 127 mm

Displacement..... 4 dm³

Compression ratio..... 17.25:1

Compression pressure with normally charged batteries and 2000–3500 (20–35

newly adjusted valves..... kPa kgf/cm²)

Firing sequence..... 1,3,4,2

Low idle..... 12.5 ±0.4 (750 ±25

r.p.s. r.p.m.)

Max. full load speed..... 47.5 ±0.4 (2850 ±25

r.p.s. r.p.m.)

Waste-gate test pressure for rod movement of 1.00 mm

Waste-gate pressure..... 150 ±5 kPa (1.53 kgf/cm

²)

Lubricating oil pressure (minimum at maximum engine speed 280 kPa (2.8 kgf/cm²)
and normal engine temperature):.....
Weight, engine without flywheel, flywheel housing, starter motor,
fan and fan drive (dry)..... 330 kg

Max. length..... 825 mm

Max. width..... 732 mm

Max. height..... 861 mm

Engine

Cylinder head

Type..... One piece cylinder head

Valve tip clearance (cold):

- Inlet..... 0.20 mm

- Exhaust..... 0.45 mm

Leak test pressure..... 200 kPa

Thickness..... 102.79/103.59 mm

Minimum thickness..... 102.48 mm

Cylinder block

Length..... 511.2 mm

Height..... 441.12-441.33 mm

Cylinder liners
Type..... Dry, replaceable

Cylinder liner sealing surface, height above block face..... 0.1 +0/-0.2 mm

Cylinder head bolts

Thread size..... 1/2 " UNF

Length..... S=Short, M=Medium, L=Long

Torque..... 110 Nm

Tightening sequence diagram

Angle tightening diagram

Tightening torques
Group 21

Engine Nm Kgf m

Set screws between rear engine bracket and flywheel housing..... 105 ± 10.5 ±
20 2.0

All other set screws at the rear end are M12 standard

Set screws between engine block and front engine bracket (M16)..... 190 19.0

Set screws between bracket and rubber cushion in front engine mount 44 4.4
(M10).....

Main bering cap..... 250 25.0

Connecting rod cap..... 155 15.5

Cylinder head assembly

Set screws, cylinder head..... 110 11.1

Fasteners, rocker shaft brackets..... 75 7.6

Cap nuts, rocker cover..... 20 2.1

Set screws, inlet manifold to cylinder head..... 44 4.5

Nuts (Cadmium plated), exhaust manifold to cylinder head..... 33 3.3

Set screws, engine lift bracket..... 44 4.5

Nuts, timing case cover to timing case..... 22 2.2

Cylinder head is tightened in 2 stages (refer to tightening diagrams

above):

First tightening..... 110 11.1

Final tightening (angle tightening)

Flywheel and housing Nm Kgf m

Set screws, flywheel to crankshaft..... 105 10.7

Set screws, cast iron flywheel housing to cylinder block..... 44 4.5

Head-Stamped 10.9, M10 Set screws..... 63 6.4

Head-Stamped 10.9, M12 Set screws..... 115 11.7

Electrical equipment

Nut, alternator pulley:

-Bosch 55A..... 50 5.1

Port heater to induction manifold..... 30 3.0

Nut/screw, starter motor..... 30 3.0

Temperature sender switch, cold start advance device..... 30 3.0

Auxiliary equipment

Nut, compressor drive gear to compressor crankshaft..... 120 12.0

Nut, (30 A/F) Compressor gears-159/229 compressors..... 130 13.0

Cap screw, bracket to idler hub..... 60 6.0

Cap screw, bracket to timing case..... 35 3.5

Group 22

Lubrication system Nm Kgf m

Plug, lubricating oil sump..... 34 3.5

Fasteners, lubricating oil sump..... 13 1.3

Group 23

Fuel system Nm Kgf m

Nuts, high-pressure fuel pipes..... 22 2.2

Bolt banjo, leak-off connection..... 9 0.9

Gland nut, atomiser body..... 30 3.0

Set screws, fuel lift pump..... 22 2.2

Nuts for flange of fuel injection pump..... 28 2.8

Set screws, for gear of fuel injection pump..... 28 2.8

Locking screw of Bosch VE fuel injection pump shaft..... 27 2.8

Group 25

Intake and exhaust systems Nm Kgf m

Nuts, turbocharger to manifold..... 44 4.5

Set screw, breather cover..... 9 0.9

Group 26

Cooling system Nm Kgf m

All set screws for the cooler are standard

Connector, oil cooler to oil filter head..... 58 5.8

Set screws, coolant pump to timing case..... 22 2.2

Set screws, fan hub to belt pulley without PTO, are standard

Set screws, fan hub to belt pulley, with PTO (screws type 10.9)..... 60 ±6 6.0 ±0.6
Nuts for fitting fan to carrier (left hand thread) ..... 120 ±20 12.0 ±2.0