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Culture Documents
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COMPONENT
MAINTENANCE
MANUAL
-with-
ILLUSTRATED
PARTS LIST
(CMM with IPL)
Scott Aviation
A Scott Technologies Company
Tyco International
225 Erie Street
Lancaster NY 14086-9502
USA
Tel: 716-683-5100
Fax: 716-681-1089
Vendor Code: 53655
www.scottaviation.com
•
PAGE T-1/2
35-32-18 20040415
Keep this record in the front of this Component Maintenance Manual (CMM). When you receive service bulletins
or service information letters for this CMM write the service bulletin or service information letter number and the
date issued in the table below.
• Co
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
Subject
TitlePage
Page
T-1/2
Date
20040415
CMM & IPL
•
INTRO-4 20040415 1015 20040415
INTRO-5/6 20040415 1016 20040415
Description& Operation 1 20040415 1017 20040415
2 20040415 1018 20040415
3 20040415 1019 20040415
4 20040415 1020 20040415
5 20040415 1021 20040415
6 20040415 1022 20040415
7 20040415 Schematics & Wiring
Diagrams 200112002 20040415
8 20040415
Disassembly 3001 20040415
9 20040415
3002 20040415
10 20040415
3003 20040415
11 20040415
3004 20040415
12 20040415
3005 20040415
13 20040415
3006 20040415
14 20040415
3007 20040415
15 20040415
3008 20040415
16 20040415
Cleaning 4001 20040415
17 20040415
4002 20040415
18 20040415
4003 20040415
19 20040415
4004 20040415
20 20040415
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EFFECTIVITY: ALL
7026 20040415
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LIST OF EFFECTIVE
20040415
PAGES
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Technologies. Inc.
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Aviation
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550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL
SUbject
10027
Date
20040415
Subiect
10067
Date
20040415
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10064 20040415 10104 20040415
10065 20040415 10105 20040415
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10066 20040415 10106 20040415
LIST OF EFFECTIVE PAGES
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EFFECTIVITY: ALL 35-32-18 20040415
1:IIeD / Technologies.
Scott I Scott .....
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Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
~
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10124 20040415 Servicing 14001/14002 20040415
10125 20040415 Storage 15001 20040415
10126 20040415 15002 20040415
10127 20040415 Rework 16001/16002 20040415
10128 20040415
SUB..IECT
INTRODUCTION
TABLE OF CONTENTS
-- _
PAGE
INTRO-1
1. Scope . INTRO-1
2. Warning, Cautions, and Notes . INTRO-2
3. Product Support Services . INTRO-3
4. Abbreviations . INTRO-3
5. Verification , .. INTRO-5
1001
1. General................................................................................................. 1001
2. Reference Documents 1002
3. Special Tools, Fixtures, and Test EqUipment 1002
4. Consumable Test Materials 1004
5. Relief Valve Assembly Test 1005
A. Leakage 1005
B. Flow 1005
C. Pressure to Close 1005
6. Outlet Assembly Test 1005
A. Full Flow (non-metered) Outlet Assemblies 1006
B. Leak Test of Test Setup 1007
C. Constant Flow (metered) "Precision" Type OuUet Assemblies 1007
D. Constant Flow (metered) "Adjustable" Type Outlet Assemblies 1008
7. Respirator Regulator Tests .. 1009
A. Demand Valve Assembly Leakage 1009
B. Inward Leakage Test 1010
C. Outward Leakage Test , 1010
D. Flow Test 1011
8. RegUlator Assembly Output Pressure Test 1013
9. Gauge Accuracy Test 1015
•
10. Valve Torque Test 1016
Page TC-1
EFFECTIVITY: ALL 35-32-18 20040415
-tyca!scott /scott .".
Technologies.
SUBJECT
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
PAGE
1017
•
A. External Leakage 1017
B. Functional Test 1018
12. Fault Isolation 1018
DISASSEMBLY _ 3001
1. General .. 3001
2. Special Tools, Fixtures, and Equipment . 3001
3. General PCA Disassembly . 3001
A. 5600 Series Only . 3002
B. 5500 & 5600 Series .. 3002
C. 5500 Series Only . 3003
4. Respirator Regulator Assembly Disassembly .. 3003
A. Cover Assembly Removal, and Disassembly . 3003
B. Diaphragm Removal .. 3003
C. Deflector and Demand Valve Assembly Removal and
Disassembly , . 3004
D. General Disassembly . 3004
5. Regulator Port Device Removal and Disassembly . 3004
•
A. Gauge . 3004
B. Relief Valve Assembly . 3004
C. Charging Valve . 3005
D. Safety Plug Assembly or Safety Outlet Assembly . 3005
E. On/OffValve . 3005
F. SPN 800503·00,5009-00,or 5009 Series Outlet Assembly . 3006
G. 5041-00 and 5041 Series Outlet Assembly .. 3006
H. 5507-00 and 5507 Series Outlet Assembly .. 3006
J. SPN 10003566 Oxygen Coupling or SPN 802856-01
Outlet Assembly . 3007
K. SPN 5052-00 Outlet Assembly . 3007
L. SPN 36728-01 Outlet Assembly . 3007
M. SPN 10006017 Outlet Assembly . 3007
N. SPN 8572-02 Outlet Assembly . 3007
P. SPN 802863-02 Outlet Assembly " . 3008
6. General Regulator Disassembly . 3008
A. 5500 & 5600 series . 3008
B. 5500 Series Only . 3008
CLEANING _ 4001
1. General . 4001
2. Safety . 4001
3. Reference Documents .. 4001
4. Special Tools, Fixtures, and Equipment .. 4002
5. Consumable Cleaning Materials .. 4002
6. Cylinder Cleaning .. 4003
•
A. External Cleaning .. 4003
B. Generallntemal Cleaning .. 4003
C. Steel Cylinder Internal Cleaning . 4004
Page TC-2
EFFECTIVITY: ALL 35-32-18 20040415
'"
tl./co/scott /SCDtt
Technologies. Inc. AviatiDn
SUBJECT
D. Composite Cylinder Internal Cleaning
7. PAX Mask Assemblies
PAGE
4005
4005
8. Metallic Parts ...... "................................................................................ 4006
9. Non-Metallic Parts 4006
10. Miscellaneous Parts 4006
CHECK 5001
1. General................................................................................................. 5001
2. Reference Documents 5002
3. Special Tools, Fixtures, and Equipment 5003
4. PCA and PCA Components 5003
A. General..... 5003
B. Gauge 5003
C. Plates, Decals, Placards, and Labels 5003
D. Harness Assemblies "......................... 5003
E. Pass Oxygen Mask Assemblies 5003
5. Cylinder Assembly 5004
A. Composite Cylinder 5005
B. DOT-3HT-1B50 Steel Cylinder 5005
C. DOT-3AA-1800SteeICylinder ".............................................. 5006
6. Optional PCA Mounting Bracket Set 5006
•
REPAIR ----- _ 6001
1. General . 6001
2. Reference Documents .. 6001
3. Special Tools, Fixtures, and Equipment . 6001
4. Consumable Repair Materials .. 6002
5. Repair .. 6003
6. Steel Cylinder Phosphate Coating .. 6003
A. Surface Preparation . 6004
B. Phosphate Coating . 6004
7. Steel Cylinder Paint Application .. 6005
A. Surface Preparation .. 6005
B. Primer Application .. 6005
C. Paint Application .. 6005
8. Composite Cylinder Paint Application . 6006
A. Surface Preparation .. 6006
B. Paint Application . 6006
9. Optional PCA Mounting Bracket Set . 6007
ASSEMBLY 7001
1. General.. 7001
2. Reference Documents "......................... 7001
3. Special Tools, Fixtures, and Equipment "......................... 7002
4. Consumable Assembly Materials "......................... 7003
5. Pre-Assembly Information 7004
6. Outlet Assemblies 7004
A. Constant Flow (metered) Type Outlet Assemblies 7004
B. Full Flow (non-metered) Type Outlet Assemblies 7007
•
Technologies, Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL 1
SUBJECT PAGE
7. Respirator Regulator .. 7009
A. General Assembly . 7009
B. Demand Valve Assembly . 7009
C. Demand Valve Assembly Leak Test . 7010
D. Deflector . 7010
E. Diaphragm . 7010
F. Cover Assembly , .. 7011
8. Regulator Assembly .. 7014
A. General Assembly , .. 7014
B. Safety Plug .. 7014
C. Safety Outlet Assembly . 7014
D. Charging Valve . 7015
E. On/Off Valve . 7015
F. Gauge . 7016
G. Testing . 7016
H. Final Assembly . 7016
9. PCA Assembly . 7017
A. Regulator Assembly . 7017
B. Regulator Assembly . 7017
C. Relief Valve Assembly .. 7017
D. Harness . 7018
•
E. Respirator Regulator Assembly . 7018
F. OuUetAssemblies .. 7018
G. Decal, Plate, Placard, and Label . 7020
10. PCA Charging Procedure . 7022
A. PCA Charging Setup . 7022
B. Charge the PCA . 7022
C. Disconnect the PCA . 7022
D. Testing .. 7022
11. Final PCA Assembly .. 7024
A. PIN 801660-00 Harness Assembly .. 7024
B. PIN 801658-00 Harness Assembly . 7024
C. PIN 801662-00 Harness Assembly . 7024
D. PIN 801660-03, -05 Harness Assemblies . 7026
E. PIN's 801807-01, -02, -03 Mask Storage Bag and
Harness Assembly .. 7027
F. PIN's 801808-01 -02, -03, -05 Mask Storage Bag and
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EFFECTIVITY: All
ILLUSTRATED PARTS LIST
35-32-18
_ 10001
Page TC-4
20040415
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tileD/scott
Technologies. Inc.
/scott
Aviation
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•
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
SUBJECT PAGE
•
Figure 2 - 5500 and 5600 Series PCA
Harness Assembly with Mask and Storage Bag . 10110
Figure 3 - PIN's 6379-2C, -20 and 800649-00, -01
Respirator Regulator Assembly . 10112
Figure 4 - PIN 5041-00 and 5041 Series Outlet Assembly .. 10116
Figure 5 - PIN 5009-00 and 5009 Series and 800503-00
Outlet Assemblies .. 10120
Figure 6 - PIN 8572-00 Outlet Assembly .. 10125
Figure 7 - PIN 5507-00 and 5507 Series OuUetAssembly .. 10126
Figure 8 - PIN 5052-00 Outlet Assembly . 10130
Figure 9 - PIN 5510 series and 803199-04
Regulator Assembly .. 10132
Figure 10 - PIN 802863-02 Outlet Assembly .. 10136
Figure 11 -PIN 802856-01 Outlet Assembly . 10138
Figure 12 -PIN's 2661-03. -04 and 802821-01
Pressure Gauge Assembly . 10140
Figure 13 - PIN 36728-01 Outlet Assembly . 10142
SPEC~PROCEDURES __ 11001
REMOVAl _ 12001
INSTALLATION _ 13001
SERVICING _ 14001
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".
SUBJECT PAGE
STORAGE 15001
1. General 15001
2. Storage 15001
3. Transportation 15001
A. Reference Documents 15001
B. Packaging 15002
REWORK 16001
35-32-18 Eng.Code:
Manual: 35-32-18
ATA Chapt: 35
ENGINEERING TECHNICAL NOTICE LOG
ETN # Rev. PAGE REF. DATE INSERTED DATE REMOVED INITIALS COMMENTS
G1-25-053 1 10/26/2007
G1-35-009 R1 10/26/2007
G1-35-010 10/26/2007
'tqeD / Technolog;es,
Scott / Scoff
.
.... Inc. Aviation
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5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY·
TASK 35-32-18-99F-801
CMM & fPL
INTRODUCTION
1. Scope
This manual establishes the user maintenance, overhaul, and service procedures for servicing the
5500 Series and 5600 Series Portable Cylinder Assemblies (PCA) described herein. Configurations of the
5500 and 5600 Series PCA's that are covered by this CMM include but are not limited to the following:
SCOTT PIN SCOTT PIN SCOTT PIN SCOTT PIN SCOTT PIN
5500-A 1A-AB23A 5500-A1V-BF20B 5500-B1A-F23A 5500-C1A- VYOEE 550o-C6A-BG30B
5500-A 1A-A 15A 5500-A1V-BF23B 5500-B1A-F30A 5500-C1A- VYON 550o-C6A-EF20A
5500-A 1A-BB23A 5500-A 1V-BF25B 5500-B1A-YYOE 5500-C1 A-YOE 550o-C6A-F20A
5500-A 1A-BB25A 5500-A 1V-F20BM 5500-B1A-YOP 5500-C1 A-YOEE 550o-C6A-F20AR
5500-A 1A-BC30A 5500-A 1W-BF23A 5500-B 1S-B20A 5500-C1A- YON 550o-C6A-F23AE
5500-A 1A-BE20A 5500-A 1W-BF25A 5500-B1 S-B20AP 5500-C1B-BF23D 550o-C6A-F30A
5500-A 1A-BE20B 5500-A 1W-BF30A 5500-B1 U-BF23A 5500-C18-E25A 550o-C6A-F30AE
5500-A 1A-BF10A 5500-A1X-BF20B 5500-B1V-BE20B 5500-C1 N-BF23A 550o-C6A-F30AN
5500-A1A-BF20B 5500-A1X-FF23A 5500-B1V-BF20B 5500-C1 S-BF20A 550o-C6A-G30AN
5500-A 1A-BF23A 5500-A W -BF20B 5500-B1W-BF10A 5500-C 1S-BY20AE 550o-C6A- VYON
5500-A1A-BF23B 5500-A3A-BF23A 5500-B 1W-BF20A 5500-C1 S-B20AE 5500-C6A- YON
5500-A1A-BF23D 5500-ASA-BG20B 5500-B 1X-VYOE 5500-C 1S-B20AP 5500-C6E-BF23D
5500-A1A-BF25A 5500-A6A-BF23A 5500-B1X-YOE 5500-C 1S-F23A 5500-C6R-BF23D
5500-A1A-BF25B 5500-A6A-BF238 5500-B3B-F25A 5500-CH-BF20B 5500-C6T -G20B
5500-A1A-BF30A 5500-B6C-BF25A 5500-CH -F20BM 5500-C6U-BF30A
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5500-A6A-BG20B
5500-A1A-B15A 5500-A6A-F20B 5500-B6U-BF25A 5500-C 1U-BF23A 5500-C6U-F23AP
5500-A 1A-B20A 5500-A6P-FF23A 5500-B6U-F30AN 5500-e1 U-BF25A 5500-C6U-F30AN
5500-A1A-e30B 5500-A6S-B30A 5500-C1A-BB20B 5500-e1 U·BF30A 5500-C6W-FF23A
5500-A 1A-E20A 5500-A6U-E30A 5500-C1A-BF20A 5500-C1 U-B23AN 5500-C6X-BF230
5500-A 1A-E20B 5500-A6W-BB 15A 5500-C1A-BF20B 5500-C1 U-B25A 5500-C9A-BF20A
5500-A 1A-F20A 5500-A6W-BB23A 5500-C1A-BF20D 5500-C1 U-FF23A 5500-C9A-BF20B
5500-A 1A-F20B 5500-A6W-BB25A 5500-C1A-BF23A 5500-C1 U-F20AN 5500-C9A-FF10A
5500-A 1A-F20D 5500-A6W-FF23A 5500-C1A-BF23B 5500-C1 U-F23A 5500-C9S-F30A
5500-A 1A-F23A 5500-A6W-F30AP 5500-C1A-BF23D 5500-C1 U-F30AN 5500-C9U-F30AN
5500-A 1A-F25A 5500-A9A-B30A 5500-C1 A-BF30A 5500-e1V-FG20B 5500-C9U-H20A
5500-A1A-F25AN 5500-A9S-AC25A 5500-C1 A-BG23A 5500-e1V-FY30AN 5500-C9W-FF10A
5500-A1A-XOK 5500-A9S-BF30A 5500-C1 A-B23A 5500-e1V-FY30BN 5500-C9W-YOE
5500-A1A-VYOE 5500-A9S-G30A 5500-C1 A-EG23A 5500-e1V-F20BM 5500-C9X-BB20A
5500-A 1B-F23A 5500-A9W-EE25A 5500-C1 A-EY20BM 5500-e1V-F30AN 5500-D1A-BF23A
5500-A 1M-M 15B 5500-A9X-F23A 5500-C1A-E20BN 5500-eW-F30BN 5500-D1A-E20A
5500-A 1N-BF23A 5500-B1A-BE20B 5500-C1 A-E23AN 5500-e1W-BF15A 5500-D1A-E25A
5500-A 10-B30AO 5500-B 1A-B F20A 5500-C1A-FF20A 5500-e1 W-BF23A 5500-D1A-F23A
5500-A 10-B300 5500-B 1A-B F20B 5500-C1A-FF23A 5500-e1 W-BF30A 5500-D1A-VYOE
5500-A 10-B300A 5500-B1A-BF20D 5500-C1A-FG23A 5500-e1X-BF20B 5500-0 1A-YYOP
5500-A 1R-EE25A 5500-B 1A-BF23A 5500-C1A-FH23A 5500-e 1X-YON 5500-D1A-YOE
5500-A 1S-B20A 5500-B1A-BF23B 5500-C1A-FY30BN 5500-eW-BF20B 5500-D1A-YON
5500-A 1S-CC30A 5500-B 1A-B F25A 5500-C1A-F20B 5500-e6A-BF1SA 5500-01 P-CC20A
5500-A 1T-BF20B 5500-B1A-B30A 5500-C1A-F23A 5500-e6A-BF20B 5500-D1W-BB15A
5500-A 1U-BF23A 5500-B 1A-CF23A 5500-C1A-F23AP 5500-eSA-BF23A 5500-D1X-YOE
5500-A 1U-BF25A 5500-B 1A-CF25A 5500-C1A-F25A 5500-e6A-BF23B 5500-01X-YON
5500-A 1U-EE25A 5500-B1A-FF20A 5500-C1A-XOK 5500-C6A-BF230 5500-D6A- VYOE
•
5500-A 1U-F30AN 5500-B1 A-F20D 5500-C1A-VYOE 550Q-C6A-BF25A 550o-D6A- YVON
INTRODUCTION
Page INTRO-1
EFFECTIVITY: ALL 35-32-18 20040415
"tqCD / SCott I Scott ,-
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TechnoJogies. Inc. Aviation 4
1. Scope (Continued)
SCOTT PIN SCOTT PIN SCOTT PIN SCOTT PIN SCOTT PIN
5500-06A-YOE 550D-M6W-FF23AN 5600-1C1A-XOM 5600-2C1A-F30A 5600-8G6A-XOK
5500-06P-B F25A 550D-M6W-FF23AP 5600-1 C1A- YOM 5600-2C1 A-G25A 5600-9C 1A-F20A
5500-D6X-HH30A 5500-P6U-EEE20A 5600-1C1B-XOK 5600-2C1A-XOK 5600-9C 1A-F20B
5500-F1 X-FH20A 5500-S6X- YVOE 5600-1C1B-XOM 5600-2C1A-XOM 5600-9C 1A-F23A
5500-F6A-BB30A 5500-S6X- YVON 5600-1 C1B-YOM 5600-2C1 A-YOM 5600-9C 1A-XOK
5500-G1 A-B23A 5500-S9X- VYYOE 5600-1 C6A-E20A 5600-2C1 A-YON 5600-9C 1A-YOE
5500-G1 A-F20A 5500-S9X-YVOE 5600-1 C6A-F23A 5600-2C1 B-XOK 5600-9C 1A-YON
5500-G1W-EE30A 5500-N6S-BF10A 5600-1 C6A-F23B 5600-2C5A-E20B 5600-9C6A-XOK
5500-J1A-ABE20B 5500-Q6X-BF10A 5600-1 C6A-XOK 5600-2C6A-B23A 5600-9C6A- YOK
5500-J1 A-BBF20A 5500-Q6X-BF23A 5600-101 A-F23A 5600-2C6A-F23A 5600-9C9A-F10A
5500-J1A-BBF20B 5500-Q6X- YYOE 5600-101 A-F30A 5600-2C6A-XOK 5600-9D1A-E20B
5500-J 1A-BBF23A 5500- T2A-CC30B 5600-106A-E20A 5600-2C9F-XOK 5600-901A-E30A
5500-J1A-BEG20B 5600-1G1A-F20A 5600-201A-XOK 5600-901 A-F23A
5500-J 1A-BFL23A 5600-1 B1A-E20B 5600-1M1A-F20BM 5600-201 B-XOK 5600-901 A-G30A
5500-L 1W-BBF23A 5600-1 B1A-F23A 5600-2A 1A-B23B 56oo-2G1A-B20B 5600-901A-XOK
5500-L6C-BBF23A 5600-1 C1A-B20A 5600-2A1A-F23A 56oo-2J1 A-BF23A 5600-9D1 A-YON
5500-L6C-BBF25A 5600-1 C1A-B20B 560D-2B1A-E20A 5600-2M 1A-BF23A 5600-901 B-XOK
5500-L6U-BBF25A 5600-1 C1A-B23A 5600-2B1 A-F20A 56oo-2M 1A-BG23A 5600-909A-XOK
5500-L6W-BBF25A 5600-1 C1A-E20A 560D-2B1 A-YOE 56oo-8B6A-XOK 5600-9G1A-XOK
5500-L6W-BEF23A 5600-1 C1A-E20B 5600-2C1A-B20B 56oo-8B9A-XOK 56oo-9J6A-F30AN
•
5500-L6W-FF23AP 5600-1 C1A-E20D 5600-2C1 A-C20A 56oo-8C1 A-F23A 5600-9M1A-HH20A
5500-M1A-BBB20B 5600-1 C1A-E23A 560D-2C1 A-E20A 56OO-8C1A-XOK 5600-9M6A-BF30A
5500-M1A-BH23A 5600-1 C1A-E23B 560D-2C1 A-E20B 56oo-8C1B-F23A 5600-9M6A-FF30A
5500-M1A-BH23AN 5600-1 C1A-F20A 560D-2C1 A-E20C 56oo-8C6A-F23A 5600-9M6A-F30AE
5500-M1A-FFF25A 5600-1C1A-F20B 560D-2C1A-E20D 56oo-8C6A-XOK 560Q-9M6A-F30AN
5500-M1 A-LLL30A 5600-1C1A-F23A 560Q-2C1A-E23A 5600-801 A-XOK 5600-9M9F-F30AN
5500-M1 A-XOK 5600-1C1A-F23B 560Q-2C1A-E238 5600-801 A-YON 5600-9P1A-YOEN
5500-M1W-BF23AM 5600-1 C1A-F25A 560Q-2C1A-F20A 56oo-8G2A-XOK 5600-9P6A-F30AN
5500-M6W-BBF10A 5600-1C1A-XOK
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
.....
2. Warnings, Cautions, and Notes (Continued)
C. Notes
Notes call attention to methods that make the job easier.
WARNING: ANY SERVICE OR OVERHAUL PERFORMED ON THE 5500 AND 5600 SERIES PCA
SHALL BE DONE ONLY BY THOSE FACILITIES EXPERIENCED IN, OR BY PERSONNEL
KNOWLEDGEABLE IN, AVIATION OXYGEN EQUIPMENT. IF NONE ARE KNOWN,
CONTACT SCOTT AVIATION OR ITS DISTRIBUTORS FOR NAMES OF AUTHORIZED
SERVICE CENTERS. IMPROPER USE OR IMPROPER MAINTENANCE OF THIS
EQUIPMENT MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
•
MATERIAL SAFETY DATA SHEETS (MSDS) BEFORE USING PRODUCTS SPECIFIED IN
THIS MANUAL OR SERIOUS PERSONAL INJURY MAY OCCUR.
FAILURE TO USE TOOLS THAT ARE FREE FROM CONTAMINANTS OR ARE NOT
SUITABLE FOR USE ON OXYGEN LIFE SUPPORT EQUIPMENT, MAY RESULT IN FIRE,
EXPLOSION, OR PERSONAL INJURY DURING SUBSEQUENT USE OF THE 5500 AND
5600 SERIES PCA.
3. Product Support Services
Product support services for the equipment covered by this document are provided by Scott Aviation. The
services include repair and overhaul, replacement parts, and technical documentation.
Scott Aviation Tel: 716-683-5100
225 Erie Street Fax: 716-681-1089
Lancaster, NY 14086-9502 Company Code: 53655
USA Web Site: www.scottaviation.com
4. Abbreviations
The following is a list of abbreviations found in this manual.
ABBREVIATION DEFINITION OF ITEM
AI Aluminum
ALT Alternate
AR As Required
ANPT Aeronautical National Taper Pipe Thread
BKDN Breakdown
Br Brass
°C Degrees Celsius
•
Technologies. Inc. Aviation 4
4. Abbreviations (Continued)
•
of Degrees Fahrenheit
FAA Federal Aviation Administration (USA)
FAR Federal Aviation Regulations (USA)
FED STD Federal Standard
Fig or FIG Figure
ft feet
ft2 square feet
gm grams
Hg Mercury
ID Identification or Inside Diameter
Le. that is
in. inch
in·lb inch-pound
IPL Illustrated Parts List
kg kilogram
kPa kiloPascal
Ibs pounds
LNG Long
Ipm liters per minute
m meter
MAX Maximum
mg milligram
min minute
MIN Minimum
ml milliliter
mm mIllimeter
•
MPa MegaPascal
MSDS Material Safety Data Sheet
INTRODUCTION
Page INTRQ-4
EFFECTiVITY: ALL 35-32-18 20040415
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1:l/CCI/scott
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/scott
Aviation
•
~
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & ,PL
4. Abbreviations (Continued)
•
SB Service Bulletin
SPN Scott Part Number
SUPSO Superseded
SUPSOS Supersedes
TC Transport Canada
THO Thread
THK Thick
thru through
TOT Total
TYP orTyp Typical
UNF United National Fine (Thread)
U.S.orUS United States
USA United States of America
VAC Vacuum
WI or wi With
WC Water Column
WIO orw/o Without
wt orwt Weight
5. Verification
Section
TASK 35-32-18-870-801
CMM & IPL
1. General
This section describes the components and operation of the 5500 Series and 5600 Series Portable
Cylinder Assemblies (PCA). Information about part numbers, and how to order Portable Cylinder
Assemblies is also presented in this section. Refer to Figure 1 for an illustration of a typical PCA.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -SOOAthru -5000, unless otherwise noted.
Harness Assembly
Regulator Assembly
... /
• Cylinder
TASK 35-32-18-870-802
2. Leading Particulars
Subtask 35-32-18-870-001
A. 5500 Series PCA
The leading particulars for the 5500 Series PCA are shown in Tables 1 and 2. Leading particulars and
weight data are subject to change without notice .
•
."
•
P 2.25 (5.72)
R 2.81 (7.14)
~----B--------..l S 2.22 (5.64)
14-------- C ------~
•
WWD-224 (SPN 13162.{J0) . 0.1141bs (51.6 gm) each (used wI 29, 39, 49 cu ft cylinders)
Page 2
EFFECTIVITY: ALL 35-32-18 20040415
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..
scott
Technologies. Inc. Aviation
!scott
Table 1 (Continued)
5500 Series PCA Leading Particulars
Regulator Assembly
Available Configurations
2 Outlet Ports ............................................................ SPN's 5510-00, -03, ·04, ·07, ·10, ·13, ·14,-17, -20 and 803199-04
3 Outlet Ports ............................................................ SPN's 5510-05, -09, -15, ·19
Material of Construction
Aluminum .................................................................. SPN's 5510-00, -03, ·04, -05, ·07, ·09
(After Apr 1182,aluminum regulators were not Pfocurable)
Brass ......................................................................... SPN's 5510·10, ·13, ·14, ·15, ·17, -19, -20 and 803199-04
Weight ......................................................................... Refer to Table 2
Output Pressure .......................................................... 55 ±2 psig (0.38 ±O.Ol MPa)
lock-up Pressure ........................................................ 75 psig (0.52 MPa) maximum
(Outlet Pressure At Zero Flow)
low Pressure Relief
Free Flow Rate (nominal) ......................................... 300 lpm NTPD at 135 psig (0.93 MPa)
Opening Pressure ..................................................... More than 90 psig (0.62 MPa)
Reseating Pressure .................................................. less Ihan or equal to 90 psig (0.62 MPa)
Cylinder
Material of Construction
US DOT·3M·1800 .................................................... Steel
US DOT-3HT-1850 .................................................... Steel
•
US DOT-E-8162·1B50 ............................................... Fiber·Wrapped Aluminum
Thread Size
SPN 6084-01, ·02, -03, ·20 Steel Cylinders .............. 0.500· 14 ANPT
SPN 6084..(l4, ·05, ..(lB,-07, -34 Steel Cylinders ....... 1.00 • 11.5 ANPT
SPN 21507·06 Composite Cylinder ........................... 0.750 • 16UNF·2B
US DOT Approval Type
Steel ........................................................................... DOT-3M-1BOO or DOT·3HT·1B50
Composite .................................................................. DOT-E-B162-1850
Maximum Gas Storage Pressure
US OOT·3M·1BOO Steel Cylinder ............................. 1800 psig (12.41 MPa) a170°F (21°C)
US OOT·3HT·1B50 Steel Cylinder ............................. 1850 psig (12.76 MPa) at 70°F (21°C)
US DOT·E·8162·1850 Composite Cylinder ............... 1850 psig (12.76 MPa) at 70°F (21°C)
Service life ................................................................. Refer to the CHECK section
Weight ......................................................................... Refer to Table 2
Accessories
Masks (Typical)
COfistant Flow Type
DUO-SEAL ® Mask ................................................ SPN 28312 Series
DUO-SEAL ® Mask wI
flow indicator and microphone ...............................
SPN 28316 Series
SKY MASK® wI indicator ....................................... SPN 28314 Series
Disposable Mask .................................................... SPN 28301 Series
PAX Mask ............................................................... SPN 289-601 Series (Refer 10CMM 35-22-26)
SPN 289-701 Series (Refer to CMM 35·22-27)
SPN 289-801 Series (Refer to CMM 35·22·28)
PCA Mounting Bracket Set ......................................... SPN's 36758-11 and 36758-12 (Refer to Paragraph 8.)
•
Technologies, Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
•
6084..()2 5510-05 (A1urrinum) 6.31 (2862) 801806-02 0.69 (313.0)
4.19 (1901)
(7.15/202) 5510-15 (Brass) 7.19 (3261) 601808-03 0.67 (304.0)
6084-20 (Note 2) 5510-05 (A1urrinum) 8.62 (3910) 603177-01 0.50 (226.8)
6.18 (2803)
(11f311) 5510-15 (Brass) 9.50 (4309) 603177-02 0.50 (226.8)
6084-Q4 5510-07 (Aluminum) 14.44 (6550)
10.90 (4944)
(22/623) 5510-17 (Brass) 15.32 (6949)
6084-Q4 5510-09 (Aluminum) 14.44 (6550)
10.90 (4944)
(22/623) 5510-19 (Brass) 15.32 (6949)
6084-06
17.80 (6074) 5510-17 (Brass) 21.92 (9943)
(38.4/1.087)
6084-20 (Nole 2)
6.18 (2803) 5510-20 (Brass) 9.50 (4309)
(11/311)
6084·34
34.00 (15 422) 5510·19 (Brass) 45.90 (20 820)
(115/3.256)
21507·06
2.40 (1089) 803199-Q4 (Brass) 5.42 (2459)
(11/311)
Note 1: After Apr 1f82 aluminum regulator assemblies listed in this column were not procurable.
Note 2: Cylinder PIN 6084·20 replaces cylinder PIN 6084-03.
Note 3: Outlet SPN 36728-01 replaces outlet SPN DPB153. After Jan 01101 SPN DPB153 was not procurable.
Subtask 35-32-18-870-002
B. 5600 Series PCA
CMM & IPL
The leading particulars for the 5600 Series PCA are shown in Tables 3 and 4. Leading particulars and
weight data are subject to change without notice.
Table 3
5600 Series PCA Leading Particulars
PCA Envelope Dimensions
CYliNDER AND REGULATOR ASSEMBLY OUTLET ASSEMBLY
DIMENSIONS
Callout DIMENSIONS (See Below) Callout (See Below)
Code in. (em) Code in. (em)
(Refer 10 A B C D E G H J (Refer to F
Fig. 3) (Typ) (Max) (Max) (Typ) (Typ) (Max) (Max) (Max) Fig. 3) (Typ)
3.6 9.3 13.0 1.8 2.3 4.7 3.4 6.8 2.50
A,J A
(9.1) 123.6) (33.0) 14.6) (5.B) (11.9) 18.6) (17.3) (6.35)
3.6 13.4 17.1 2.5 2.3 4.7 3.4 11.0 2.69
B B
(9.1) (34.0) (43.4) (6.4) (5.B) (11.9) (8.6) (27.9) (6.83)
3.6 18.9 22.6 2.5 2.3 4.7 3.4 15.B 3.10
C,M C
(9.1) (48.0) (57.4) (6.4) (5.8) (11.9) (8.6) (40.1) 17.90)
5.3 18.3 22.6 2.6 3.1 5.5 3.4 14.7 2.56
D,P D
(13.5) (46.5) (57.4) (6.6) (7.9) (14.0) (8.6) (37.3) (6.50)
•
6.8 23.5 27.6 See 3.9 6.3 3.4 19.2 2.03
G E
(17.3) (59.7) (70.11 Note (9.91 (16.0) (B.6) (48.8) (5.16)
0.81
NOTE: For this dimension, contact Scott Aviation Cuslomer Service. K
(2.06)
2.00
M
/5.0Bl
2.25
N
(5.72)
1+---- B ----.I
-j
G
•
0.114 Ibs (51.6 gm) each (used w/39. 49 cu It cylinders)
PageS
EFFECTIVITY: 5600 SERIES 35-32-18 20040415
1:'1Co/scott !scott
•
Technologies, Inc. Aviation
55OG'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
•
SPN 6084-04, -06, -07 Cylinders ................................ 1.00 -11.5 ANPT
US DOT .4.pprovalType ........._..................................... DOT JAA-1800
Maximum Gas Storage Pressure ................................. 1800 psig (12.41 MPa) at70°F (21°C)
Service ute .................................................................. Refer to tile CHECK section
Weight .......................................................................... Refer to Table 4
Respirator Regulator Assembly
Configurations
Demand Type ............................................................ SPN's 6379-2C and 6379-20
DemandlPressure-Demand Type .............................. SPN's 800649-00 and 800649-01
Inlet Pressure Range ................................................... 35 - 60 psig (0.24 - 0.41 MPa)
OulietFlow
Demand Type ............................................................ 20 -100 lpm NTPD al35 - 60 psig (0.24 - 0.41 MPa)
Demand, Pressure-Demand Type ............................. 20 -100 Ipm NTPD a135 - 60 psig (0.24 - 0.41 MPa)
Accessories
Mask (Typical)
Demand, DemandlPressure-Demand
SCOTTORAMIC® Mask .......................................... SPN's 10100 and 10800 Series (Refer to CMM 35-10-71)
Constant Flow Mask
DUo-SEAL® Mask .................................................. SPN 28312 Series
DUo-SEAL® Mask wi
flow indicator and microphone ................................ SPN 28316 Series
SKY MASK® Mask wi indicator ............................... SPN 28314 Series
Disposable Mask...................................................... SPN 28301 Series
PPlXMask ............................................................... SPN 289-601 Series (Refer to CMM 35-21-87)
SPN 289-701 Series (Refer to CMM 35-21-88)
SPN 289-801 Series (Refer to CMM 35-22-07)
Bracket AssemblY ....................................................... SPN's 36758-11 and 36758-12 (Refer to paragraph 8.)
RESPIRATOR
REGULATOR ASSY CYLINDER AND REGULATOR ASSY HARNESS ASSY OUTLET ASSY
Charged
Weight Weight
CylPIN Empty Reg PIN (Cyl & Reg
Weight (Capacity in Cylinder (Material) Only) Weight Weight
Part No. Ibs(gm) cu It /liters) Ibs(gm) (Note 1) Ibs(gm) Part No. Ibs(gm) Part No. lbs (gm)
6379-2C 0.64(290) 5510-00 (AI) 4.89 (2218) 801660-00 0.09(40.8) 5009 Series 0.05 (22.7)
6084-01 3.00
(4.25/120) (1361)
6379-20 0.55 (249) 5510-10 (Br) 5.77 (2617) 801658-00 0.46 (208.7) 5041 Series 0.09 (40.8)
800649-00 0.70 (318) 5510-00 (AI) 6.32 (2867) 801662·00 0.34 (154.2) 5052·00 0.20 (90.7)
6084-02 4.19
(7.15/202) (1901)
800649-01 0.67 (304) 551Q..l0 (Br) 7.20 (3266) 801660-01 0.10 (45.3) 5507 Series 0.08 (36.3)
551Q..03 (AI) 8.64 (3919) 801660-03 0.14 (63.5) 8572-02 0.07 (31.8)
6084·20 5.25
(11/311) (2381)
551Q..l0 (Br) 9.52 (4318) 801660-05 0.12 (54.4) 6818-01 0.01 (4.5)
•
551Q..13 (Br) 15.49 (7026)
(Note 2)
Note 1: After Apr 1/82 aluminum regUlator assemblies listed in this column were not procurable.
Note 2: After Jan 01/01, ouUet SPN 36728-01 replaced outlet SPN OPB153 .
TASK .35-32-18-870-803
3. Part Number Identification
Aviation
CMM & IPL
•
J1!;"'I.II...-
Refer to Figure 2 or Figure 3 to identify part numbers of 5500 Series or 5600 Series peA's.
5500-000-000 .
Basic Series ----=:r--- Refer to Sheet 2
I
CYLINDER AND REGULA TOR ASSY CYLINDER FINISH HARNESS ASSY
Regulator Assy PIN
Callout Cylinder PIN Aluminum Body Callout Finish Callout
Code (Note 1) (Note 2) Brass Bodv Code (Note 3) Code Harness PIN
Gray-Green
A 6084-01 5510..QO 5510-10 1 A 801660-00
(24159)
8 6084-02 5510..QO 5510-10 2 Green (14187) B 801658-00
6084-20
C 5510..QO 5510-10 3 Blue (15102) C 801662-00
(Nole6)
Green (14187) &
0 6084-04 5510-03 5510-13 5 0 801660-01
Yellow (13538)
F 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03
G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05
•
5510-05 5510-15
J 6084-01 G 801663-00
(NoIe4) (Nole4)
I
5510-05 5510-15
L 6084-02 M 803177-03
(Nole4) (Nole4)
6084-20 5510-05 5510-15
M N 805436-01
(Nole 6) (Note 4) (Nole 4)
N 6084-04 5510-07 5510-17 P 801808-05
5510-09 5510-19
P 6084-04 Q 801807-01
(Nole4) (Nole 4)
Q 6084-06 5510-17 R 801808-01
5510-19
§ 6084-34 S 801807-02
(Notes 4 &5)
T 21507-06 803199-04 T 801807-03
U 801808-02
V 801808-03
W 803177-01
X No Harness
y 803177-02
Note 1: Cylinder PIN's 6084-01 -02, and -20 have 0.500 - 14 ANPT threads.
Cylinder PIN's 6084-04, -06, -07, -34 have 1.00 - 11.5 ANPT threads.
Cylinder PIN 21507 -Q6 has 0.750 - 16UNF-2A threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable.
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STQ.595.
Note 4: These regulators are used when 3 outlet assembly ports are required.
Note 5: PCA SN 134269 and subsequent use regulator PIN 5510-19 (three outlet assembly ports).
PCA SN's before 134269 for Callout Code 'S' used regulator PIN 5510-17 (two outlet assembly ports).
Note 6: Cylinder PIN 6084·20 replaces cylinder PIN 6084-03.
5500 Series peA Matrix
Figure 2 (Sheet 1 of 2)
5500-000-000
I
Refer to Sheet 1
Row
Callout lpm atNTPD Callout Altitude Callout Outlet Outlet
Code (Note 9) Code feet (meters) Code PIN Type
0(0)
A 0.5 0 A 5009 Series Constant Flow (Metered)
(Note 11)
B 2.0 5 5,000 (1524) B 5041 Series Constant Flow (Metered)
5052-00
C 2.5 10 10,000 (3048) C Constant Flow (Metered)
(Note 13)
.
E 3.0 15 15,000 (4572) 0 5507 Series Constant Flow (Metered)
• \ G
L
7.0
8.0
4.5
23
25
30
23,000 (7010)
25,000 (7620)
30,000 (9144) M
N
K
L
6818-01
800503-00
(Note 14)
802856-01
36728.(J 1
Plug
Note 8: There may be 1, 2 or 3 Outlet Flow Rate Setting Callout Codes in the PIN.
Note 9: Flow at 14.7 psia (760 mm Hg) at 32°F (O°C).
Note 10: Outlet Style Callout Codes E, L, M, N, P, R and S identify full flow (non-metered) outlets.
Note 11: Altitude Setting Callout Code 0 identWies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P, R or 5).
Note t2: There may be 1 or 2 Outlet Style Callout Codes in the PIN, however only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, or D) is allowed on a PCA.
Note 13: After Oct 01181 this outlet was not prororable.
Note 14: After Jun 22/95 this outlet was not procurable.
•
Technologies. Inc. Aviation
550Cl'5600SERifS PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Basic Series
-=rrD---~5600-0000-000
-cII...- Refer to Sheet 2
RESPIRATOR
I I I
REGULATOR ASSY CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY
Callout Reg PIN Callout Cylinder PIN Aluminum Body callout Finish Callout Harness
Code (Type) Code (Note1) (Note 2) Brass Body Code (Note 3) Code PIN
6379-2C
1 A 6084-01 5510-00 5510-10 1 Gray-Green (24159) A 801660.()()
(Demand)
Green (14187)
6379·20
2 B 6084-02 5510-00 5510-10 2 and B 801658.()()
(Demand)
While (17875)
800649-00
8 (Demandl C 6084·20 5510·03 5510·10 3 Blue (15102) C 801662'()()
Press·Demand)
800649-01 Green (14187)
•
9 (Demandl D 6084-04 5510-03 5510-13 5 and D 801660-01
Press-Demand) Yellow (13538)
G 6084-07 5510-03 5510-13 G Green (24062) E 801660-03
Note 1: Cylinder PIN's 6084-01, -02 and -20 have 0.500 -14 ANPT threads.
Cylinder PIN's 6084-04, and -07 have 1.00 - 11.5 ANPT threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable.
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regulators are used when two outlet assembly ports (in addition to the respirator regulator port) are required.
5600-0000-000
I
Refer to Sheet 1
K 0.7
L 4.5
X 0
Y Full
Note 5: There may be 1 or 2 Outlet Flow Rate setting Callout Codes in the PIN.
Note 6: Flow at 14.7 psia (760 mm Hg) a132°F (OOC).
Note 7: A11iludeSelling Callout Code 0 identifies lull flow (non-metered) outlets (OuUetStyle callout Codes E, Mar N).
Note 8: There may be 1 or 2 Outlet Style callout Codes in the PIN; however, only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, or 0) is allowed on a PCA.
Part numbers for the 5500 and 5600 Series PCA are made up of a basic series number and callout codes
for respirator regulator assembly (5600 Series only), cylinder and regUlator assembly, cylinder finish,
harness assembly, outlet flow rate setting, outlet altitude setting and outlet style.
• The basic series number identifies a specific peA (either 5500 or 5600).
• The respirator regulator assembly callout code (5600 Series peA only) identifies a respirator regUlator
assembly part number.
• The cylinder and regulator assembly callout code identifies a cylinder part number and regUlator
assembly (aluminum or brass construction) part number.
- The cylinder finish callout code identifies cylinder paint color.
The harness assembly callout code identifies the part number of the harness assembly that attaches to
the PCA. Some harness assemblies may include one or more passenger mask assemblies and mask
stowage bags.
• The outlet flow rate setting callout code identifies the designated flow of oxygen from a constant flow
(metered) or full flow (non-metered) outlet type.
• The outlet altitude setting callout code identifies the designated cabin altitude of the outlet assembly.
• The outlet style callout code identifies the outlet assembly part number and outlet type.
TASK 35-32-18-870-804
4. Part Number Guidelines
\
Provided below are important guidelines to identify part numbers for 5500 Series or 5600 Series PCA's and
some examples of PCA configurations.
A. Outlet flow rate settings may be represented by one, two, or three callout codes. The 5500 Series PCA
may have as many as three outlet flow rate setting callout codes; however, the 5600 Series PCA may
only have a maximum of two outlet flow rate setting callout codes. When more than one constant flow
•
(metered) type outlet is specified, all outlets must be of the same style (outlet flow callout). An outlet flow
callout other than "Full" are for constant flow (metered) type outlet assemblies. An outlet flow callout of
"Full" is specified if the PCA is configured with only full flow (non-metered) type outlet assemblies or a
flow callout of "0" for a PCA configured with a plug.
B. Outlet altitude setting is represented by only one callout code. A PCA configured with either a full flow
(non-metered) type outlet assembly or a plug must have an altitude setting callout code of "0'. All other
outlet types have an altitude setting callout code greater than "0".
C. Outlet styles may have one or two callout codes. Three outlet types, a constant flow (metered), full flow
(non-metered) or plug can be used on a 5500 Series or 5600 Series PCA. Outlet assemblies attached
to the PCA can only have one outlet part number for a constant flow (metered) outlet type (e.g., 5009
Series) or a full flow (non-metered) outlet type (e.g., 36728-01).
•
respirator regulator assembly, PIN 6084-02 cylinder, either a PIN 5510-05 aluminum regulator
assembly or a PIN 5510-15 brass regulator assembly, number 21459 gray-green cylinder finish,
PIN 801658-00 harness assembly, and one PIN 5009-3-23 constant flow (metered) type outlet
assembly designated for a cabin altitude of 23,000 ft (7010 m).
TASK 35-32-18-870-805
5. Purpose of Equipment
The 5500 Series PCA is a portable oxygen source that contains high-pressure aviation grade oxygen
(per Military Specification MIL-PRF-27210, Type I) for high altitude breathing or therapeutic use.
The 5600 Series PCA is a dual purpose portable oxygen source that contains high-pressure aviation grade
oxygen (per Military Specification MIL-PRF-27210. Type I) for high altitude breathing or therapeutic use. In
addition to providing a constant flow of supplemental oxygen, like the 5500 Series PCA, the 5600 Series
PCA also provides demand or pressure-demand flow capabilities. The 5600 Series PCA, when used with a
demand or demand/pressure-demand type SCOTTORAMIC® Mask, will provide protection from hazardous
smoke or fumes.
TASK 35-32-18-870-806
6. Typical Installation
All 5500 and 5600 Series PCA's may be configured with a sling-type carrying strap (harness) that attaches
to the PCA. PCA's may be stored in convenient and accessible locations on the aircraft. When the PCA
must be secured in an aircraft, optional lower (SPN 36758-11) and upper (SPN 36758-12) Portable
Cylinder Bracket Assemblies are available. Refer to Paragraph 8 for more information on optional Portable
Cylinder Bracket Assemblies.
The number of PCA's required on an aircraft is determined by applicable FAR's, number of passengers,
and the general flight profile of the aircraft .
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CAtM & IPL
TASK 35-32-18-870-807
7. Operation
The 5500 Series and 5600 Series PCA's are made up of a respirator regulator assembly (5600 Series
only), high-pressure cylinder, regulator assembly, hamess assembly, outlet assemblies and, on some
configurations, mask assemblies stored in harness-mounted storage bags.
Subtask 35-32-18-870-003
A. Respirator Regulator
The 5600 Series PCA is configured with either a demand or demand/pressure-demand type respirator
regulator. The respirator regulator (Figure 4) is attached to the peA regulator assembly (-1.IPL Figure
9) outlet port as shown.
LEGEND
1. Diaphragm
2. Demand Valve Assembly
•
2 3. Screen
4. Regulator Assembly
5. Cylinder
6. Outlet Port (To Demand Mask)
7. Slide Button
8. Case Cover (Demand Type)
9. Case Cover (Oem/Press-Oem Type)
10. Plate and Lever Assy
11. Body
WARNING: THE SCOTT 10100 SERIES SCOTTORAMIC@ MASK ASSEMBLY MUST ONLY BE
USED WITH A PIN 5600-1 SERIES OR PIN 5600-2 SERIES PCA OR THE PCA MAY
NOT PROVIDE OXYGEN FOR THE FULL RATED DURATION CAUSING SERIOUS
PERSONAL INJURY OR DEATH.
The demand type respirator regulator assembly allows oxygen to flow. on demand, to a demand style
mask assembly (e.g., 10100 Series SCOTTORAMIC). Inhalation of oxygen from the demand style mask
assembly removes oxygen from the body (11) of the respirator regulator through outlet port (6).
Removing oxygen from the body (11) causes a pressure drop allowing atmospheric pressure, acting on
the outside of the diaphragm (1), to move the diaphragm inward against the stem of demand valve
assembly (2). The action of the diaphragm opens the demand valve assembly and oxygen flows from
the cylinder (5) through the regulator assembly (4) porting and enters the respirator regUlator assembly
•
body. again raising the pressure in the body. Increased pressure within the body moves the diaphragm
away from the demand valve assembly and stops the flow of oxygen.
Page 14
EFFECTIVITY: ALL 35-32-18 20040415
..
1:'1CD/ Technologies,
Scott
Inc.
/ Scott
Aviation
•
~
550015600 SERIES PORTABLE CYLINDER ASSEMBL Y • CMIA & IPL
7. Operation (Continued)
A. Respirator Regulator (Continued)
The demand/pressure-demand style respirator regulator assembly is similar to the demand style
respirator regulator assembly except that a slide button (7) on case cover (9) allows the user to select
demand for donning the mask and pressure-demand mode when using the unit. In the pressure-
demand mode the diaphragm is moved inward slightly by the action of a spring loaded plate and lever
assembly (10). The action of the plate and lever assembly creates a slight positive pressure within the
pressure-demand mask assembly (e.g., 10800 Series SCOTTORAMIC) before the demand valve
assembly stops the oxygen flow.
The 10800 Series SCOTTORAMIC Mask Assembly, equipped with compensated exhalation valve, is
designed to be used with the pressure-demand respirator regulator assembly only. The 10100 Series
SCOTTORAMIC Mask Assembly is designed for use only with the demand respirator regulator
assembly.
Subtask 35-32-18-870-004
B. Cylinder
The cylinder is a US Department of Transportation (DOT) & Transport Canada (TC) rated pressure
vessel that holds oxygen gas at a nominal working pressure of 1800 to 1850 psig (12.4 - 12.8
MPa). The cylinder is made of steel or of seamless aluminum that is wrapped with Kevlar* fiber.
Information on the cylinder service life and the hydrostatic test frequency requirements can be found in
the CHECK section Table 5003. Cylinder Inspection Frequency.
Subtask 35-32-18-870-005
C. Regulator Assembly
•
The single inlet regulator assembly is a multiple outlet device that lowers inlet pressure from the cylinder
to the outlet assemblies and to a respirator regulator assembly (5600 Series PCA only). The regulator
assembly has an on/off valve, high-pressure gauge, relief valve assembly, safety outlet assembly,
charging valve assembly and various styles of outlet assemblies attached. A regulator assembly may
have a plug installed as an alternative to an outlet assembly.
Refer to Figure 5 for a cross-sectional view of a regulator assembly shown in the open rON") position.
With the regulator assembly installed in the cylinder, and the handle (15) of the on/off valve in the open
position (fully counterclockwise), the head assembly (14) is not seated on the high-pressure oxygen
inlet orifice (13), allowing oxygen to be supplied to the respirator regulator assembly (5600 Series PCA
only) or the outlet assemblies aUached to the regulator assembly. Also, with the on/off valve in the open
position the cylinder can be recharged.
When the handle (15) is in the open position, high-pressure oxygen stored in the cylinder passes into
the inlet orifice (13). High-pressure oxygen and the spring (4) push the thrust pin (7) upward against the
seat assembly (6) preventing flow through the regulator assembly while the opposite end of the thrust
pin (7) acts against a thrust plate (8) and diaphragm (9). One side of the diaphragm is acted upon by an
adjusting spring (10) and the other side by the regulator assembly outlet pressure. The adjusting spring
pushes the diaphragm and thrust plate downward moving the thrust pin away from the seat assembly.
Increasing regulator assembly outlet pressure then moves the diaphragm upward, pushing against the
adjusting spring downward force. Oxygen will flow through the regulator assembly when the force of the
adjusting spring exceeds the regulator assembly outlet pressure acting on the diaphragm and other
forces tending to move the thrust pin against the seat assembly.
When the regulator assembly outlet pressure balances the adjusting spring (10) force, the thrust pin is
moved toward the seat assembly by high-pressure oxygen and spring (4) until a condition of equilibrium
is established and the regulator assembly outlet pressure is maintained. The adjusting spring is preset
to maintain a regulator assembly outlet pressure of apprOXimately 55 psi (0.37 MPa).
* Kevlar is a Registered Trademark of E. I. du Pont de Nemours & Co .
7. Operation (Continued)
C. Regulator Assembly (Continued)
11
10
7
6
5
17
4
3
•
LEGEND
1. Cylinder 10. Adjusting Spring
2. Safety Plug 11. Setscrew
3. Safety Disc 12. Case
4. Spring 13. Inlet Orifice
5. Thrust Guide Pin 14. Head Assembly
6. Seat Assembly 15. Handle
7. Thrust Pin 16. Tube
8. Thrust Plate 17. Relief Valve Assembly
9. Diaphragm
RegUlator Assembly
(Cross Sectional View, 5510 Series Regulator Shown)
Figure 5
7. Operation (Continued)
Subtask 35-32-18-870-006
CMM & IPL
Subtask 35-32-18-870-007
E. Outlet Assembly
Ten different outlet style assemblies (300-370, IPL Figures 1A-1J, as applicable) and one outlet port
plug (-395, 396, 397, IPL Figures 1A-1 E, 1H, 1J, as applicable) are available for use on the 5500 and
5600 Series PCA. Some outlet assemblies control the flow rate of oxygen from the regulator
assembly. Each outlet has an internal check valve that permits oxygen flow from the regulator only
when a mating connector is attached to the outlet. Refer to Figure 6 for an illustration of available outlet
assemblies and their mating connectors. Other mating connectors (not illustrated in Figure 6) are
available for use with the outlet assemblies shown.
The outlet assembly and mating connector configurations allow a variety of constant flow mask
assemblies to be attached to the 5500 and 5600 Series PCA outlet assemblies. Refer to Table 1 for
accessory mask assemblies for a 5500 Series PCA and Table 3 for accessory mask assemblies for a
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL "J
7. Operation (Continued)
•
~~
SPN 80285~01
~
:~'1Th
"..- -uv SPN 802857-01
SPN 36728-01
(EROS Type) c§j '-'--r$fE~~ SPN 36857~1
Lockheed Type
SPN 10006017 (PIN LAC672163-103)
•
Outlet Assembly and Mating Connector Combinations
Figure 6
Page 18
EFFECTIVITY: ALL 35-32-18 20040415
•
1:qco/scott /scott
Technologies. Inc. Aviation
..
7. Operation (Continued)
CMM & 'PL
Typical Location of
Flow Rate and
Altitude Settings
Typical Location of
Flow Rate and
Altitude Settings
•
Subtask 35-32-18-870-008
F. Regulator Subassemblies
The following subassemblies attach to the regulator assembly.
(1) Charging valve assembly
Refer to Figure 8.
The charging valve assembly is used to fill the cylinder with high-pressure oxygen. Because the
charging valve assembly is located in the low-pressure section of the regulator assembly, the
on/off valve (10 and -11, IPL Fig. 9) must be open to allow oxygen to flow into the cylinder. High-
pressure oxygen applied to the charging valve assembly inlet (1) forces valve core (2) away from
the seat in the charging valve assembly body, and flows through porting into the oxygen cylinder.
When high-pressure oxygen is removed from the charging valve assembly, the valve core moves
toward the seat in the charging valve assembly body and stops the flow of oxygen.
A filler cap (160, IPL Fig. 9) prevents contamination of the valve inlet and also provides a secondary
seal .
7. Operation (Continued)
F. Regulator Subassemblies (Continued)
1-----+1~ LEGEND
1. InJet
2. Valve Core
3. Filter
•
Pressure greater than 90 psig (0.62 MPa), at regulator assembly outlet, will force the poppet
assembly (1) away from the seat (6) in the body (2) of the relief valve assembly anowing oxygen to
be vented through an opening in the relief valve assembly body. When pressure at the regulator
assembly outlet is equal to or less than 90 psig (0.62 MPa) a spring (3) forces the poppet against
the seat and stops the flow of oxygen.
LEGEND
1. Poppet Assembly 3 1
2. Body
3. Spring
4. Adjusting Screw
5. Potting Compound
6. Seat
EFFECTIVITY: ALL
Figure 9
35-32-18
Page 20
20040415
•
...
-t'lco/SCOtl jSCDtt
Technologies. Inc. Aviation
•
...
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMAt & IPL
TASK 35-32-18-870-808
8. Optional peA Mounting Bracket Set
Bracket assemblies, sold and shipped separately as optional accessories. may be used to secure certain
PCA configurations within an aircraft.
A bracket set is made up of one lower bracket and one upper bracket. The lower bracket (SPN 36758-01
or SPN 36758-11) supports the base of the cylinder and the upper bracket (SPN 36758-02 or
SPN 36758-12), equipped with a quick release clamp. secures the cylinder at the neck.
NOTE: A bracket set may be used only with cylinders having a nominal volume equal to or less than
11 cu ft (311 liters).
A bracket set is used only on PCA configurations having cylinder part numbers 6084-01. -02, -03, -20 or
21507-06. Using IPL Figures 1A thru 1C. 1E. and 1G (5500 Series PCA) or 1H and 1J (5600 Series PCA).
determine the cylinder part number used with a particular PCA configuration.
Lower bracket (SPN 36758-01) and upper bracket (SPN 36758-02) are not procurable and have been
replaced by SPN 36758-11 and SPN 36758-12 respectively. If replacement parts for either SPN 36758-01
or SPN 36758-02 are required, a complete replacement bracket set (SPN 36758-11 and SPN 36758-12)
must be ordered. Upper and lower brackets are available from Scott Aviation or your Scott Authorized
Aviation Products Distributor.
Refer to Table 5 and Figure 10 for nominal dimensions of upper and lower brackets used to secure a PCA in
an aircraft .
•
)
Technologies.
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
NOMINAL DIMENSIONS
(REFER TO FIGURE 10)
in, (em)
LOWER BRACKET ASSEMBLY UPPER BRACKET ASSEMBLY
PIN 36758-11 PIN 36758-12
A G
DIA B C 0 E F DIA H J K
3.40 2.31 2.00 0.85 0.72 0.21 0.21 1.75 3.00 2.31
(8.63) (5.87) (5.08) (2.16) (1.82) (O.52) (0.52) (4.45) (7.62) (5.87)
I:
B I
-t
K
Lower Bracket
Top View
Upper Bracket
~
•
Side View
TASK 35-32-18-700-801
CMM & WL
1. General
This section contains the testing and fault isolation procedures used to evaluate performance ofthe 5500
and 5600 Series Portable Cylinder Assembly (PCA). Should the PCA need repair or replacement parts
installed, the PCA must pass the appropriate test requirements before the unit is available for use. All tests
in this section must be performed on a PCA that has been overhauled.
Should a failure occur during test procedures, refer to the TrOUbleshooting Chart (Table 1008) for fault
isolation techniques.
Unless noted otherwise, the tests contained in this section apply to all 5500 and 5600 Series PCA. Tests
should be accomplished in a shop proper for repair of high pressure aviation oxygen equipment with an
environment maintained within the limits specified below.
Temperature: 59 - 95°F (15 - 35°C)
Relative Humidity: 5 - 95 Percent
Also, unless noted otherwise, Flowmeters (Table 1002) are open to the atmosphere at the outlet side
(eXhaust), and a Draft Gauge (Table 1002) specified in a test setup must be connected as follows.
- For suction pressure (negative pressure) measurements the test setup connection must be placed on
the port of the Draft Gauge labeled "low" or "suction." The other port (labeled "hr or "pressure") will be
open to the atmosphere .
• - For pressure (positive pressure) measurements the test setup connection must be placed on the port
of the Draft Gauge labeled "hi" or "pressure." The other port (labeled "low" or "suction") will be open to
the atmosphere.
Refer to the CHECK section for cylinder hydrostatic test requirements.
Refer to the ILLUSTRATED PARTS LISTS section of this manual for the item numbers given in
parentheses.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes SOD,
-500, -500A thru -500D, unless otherwise noted.
WARNING: DO NOT, UNDER ANY CIRCUMSTANCES, USE OIL PUMPED GAS AS THIS WILL
CAUSE CONTAMINATION OF THE PCA AND THE TEST EQUIPMENT. OIL, EVEN IN
MINUTE QUANTITY, COMING IN CONTACT WITH OXYGEN MAY CAUSE AN
EXPLOSION OR FIRE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH.
FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE 5500 OR 5600 SERIES PCA,
COMPONENT PARTS OR TEST SETUP PRIOR TO DISASSEMBLY OF ANY PART MAY
CAUSE SERIOUS PERSONAL INJURY OR DEATH.
•
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • eMAt a IPL ~,'
TASK 35-32-18-99E-801
2. Reference Documents
TASK 35-32-18-948-801
Speylal tools, fixtures, and test equipment required are given in Table 1002. Special tools, fixtures, and test
equipment must be cleaned for oxygen service before use. Unless otherwise noted, one of each item listed
is required. Equivalents may be substituted.
Table 1002
Special Tools, Fixtures, and Test Equipment
•
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pressure Gauge 1404 Series Ametek (US Gauge)
(minimum accuracy ±0.25% full scale) Sellersville, PA 18960-2625
0-100 psig (0 - 0.69 MPa) USA (V61349)
0- 200 psig (0 - 1.38 MPa)
o . 2000 psig (0 - 13.8 MPa)
Vent Valve P4T Series Whitey Co.
0.250 in. - 18 ANPT Threads B-4P4T4 Highland Heights, OH 44134-1533
USA (V12623)
Test Regulator Tescom Corp.
0- 2500 psig (0 -17.2 MPa) 44-1110 Series Elk River, MN 55330-2445
Outlet Pressure 44-1114-24 USA (V5H642)
•
"' 550015500 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPi
Flowmeter (minimum accuracy ±2% full scale) 1110 Series Emerson Electric Co.
5.0 - 50 cem 111 OCC21ABGAA Brooks Instruments Division
13.6 -136 cem 1110CC11BBGAA Hatfield, PA 19440-3052
0.62 - 6.20 Ipm 111OCC7'1DBGAA USA (V91556)
12.6 -1261pm 1110CJ42CBGAA
Mating Connector for Scott Aviation
800503-00, 5009-00, 5009 Series Outlet Assy 5065-10 Lancaster, NY 14086-9502
5041-00.5041 Series OutletAssy 29559-00 USA (V53655)
5507-00, 5077 Series Outlet Assy 14807-00
5052-00 Outlet Assy 5067-08
10003566,802856-01 Outlet Assy 802857-01
36728-01, DPB153 OutletAssy 36857-01
10008298 Outlet Assy 10007498
10006017 Outlet Assy LAC672163-103(Lockheed)
802863-02 Outlet Assy 802627-01
8572-02 Outlet Assy 8570 Series
Shut Off Valve (2 required) 1 Series Whitey Co.
Needle Valve
B-1VF4
18 Series
B-18RF8
1 Series
Highland Heights. OH 44134-1533
USA (V12623)
Whitey Co.
Highland Heights, OH 44134-1533
USA (V12623)
Whitey Co.
B-1RF4 Highland Heights, OH 44134-1533
USA (V12623)
Regulator Test Adapter 803213-S58-12 Scott Aviation
0.500 -14 ANPT x 0.250 -18 ANPT Threads 803213-S58-10 lancaster, NY 14086-9502
1.00 -11.5 ANPT x 0.250 -18 ANPT Threads 803213-558-1 USA (V53655)
0.750 -16UNF2A x 0.250 -18 ANPT Threads
Graduated Cylinder A2-15 Na~onal Glass and Plastics Co.
5 ce Capacity Vineland, NJ 08360 USA (VOUUR4)
low Pressure Regulator 16 Series Fairchild Industrial Products Co.
Vac to 2 psig (Vac to 14 kPa) 16112J Winston-Salem. NC 27103-6708
(Vac to 55 in. WC) Note: REG reqUires both VAC USA (V07282)
and PRESS to operate.
Maximum inlet pressure is 250
psig (1.72 MPa).
Respirator RegUlator Mating Connector Scott Aviation
Screw Type - Used with respirator regulator assy 6210-00 lancaster, NY 14086-9502
PIN 6379-2C (on 5600-1 Series PCA) or USA (V53655)
PIN 800649-00 (on 5600-8 Series peA)
•
Technologies. Inc. Aviation •
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt
TASK 35-32-18-94A-801
MATERIAL
Test Gas
DESCRIPTION
Oxygen
Table 1003
Consumable Test Materials
MANUFACTURER
(VENDOR CODE)
Local Vendor
•
1850 psig (12.76 MPa) min press MIL-PRF-27210, Type I
(Refer to NOTE 1 and NOTE 2)
Thread sealing Tape PTFE Ribbon Tape Local Vendor
0.250 in. (0.635 em) wide CID A-A-58092, size 1
SPN 50011-00
Leak Test Solution Sherlock Leak Detector Winton Products Co. Inc.
MIL·PRF-25567, Type 1 Charlotte, NC 28236
USA (V23316)
Rust Inhibiting Leak Test Solution 5 cc Sodium Chromate per gallon of water. Allied Chemical Corp.
Morristown, NJ 07960
USA (V70308)
NOTE 1: Oxygen (MIL-PRF-27210, Type I) is the test gas specified in the test procedures in this section of the manual. If water
pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test paramelers must
have the appropriate density correction factors calculated and used, and the test equipment must be calibrated for the
test gas. (A copy of specification Mll-PRF-27210 is available from: Standardization Documents Order Desk, Building 40,
700 Robbins Avenue, Philadelphia, PA 19111-5094 USA)
NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal Specification
A-A-59503 is available from: General Services Administration, 1800F Street, Washington, DC 20405 USA)
Water pumped air, equivalent in purity to: MIL-PRF-27210. Type I
• -
...
55OCV5600SERIES PORTABLE CYLINDER ASSEIdBLY • eM" & IP!
TASK 35-32-18-700-802
5. Relief Valve Assembly (320 thru 340, IPL Fig. 9) Test
Refer to Figure 1001, Table 1002 and Table 1003.
A relief valve which does not pass the following test must be replaced.
Subtask 35-32-18-790-001
A. Leakage
Close the Vent Valve and slowly apply a pressure of 90 psig (0.62 MPa) to the relief valve
assembly. There must be zero leakage from the relief valve assembly. No bubbles in the Rust Inhibiting
Leak Test Solution at the relief valve assembly outlet is an indication of zero leakage.
Subtask 35-32-18-720-001
B. Flow
Remove the relief valve assembly from the Rust Inhibiting Leak Test Solution and apply 135 psig
(0.93 MPa) to the relief valve assembly. The relief valve assembly must allow oxygen to flow through
the outlet opening.
Subtask 35-32~18-790-002
C. Pressure to Close
Lower the inlet pressure to 89 psig (0.61 MPa); the relief valve assembly must reseal. Immerse the relief
valve assembly in Rust Inhibiting Leak Test Solutlon. There must be zero leakage from the relief valve
•
assembly.
Reduce oxygen supply pressure to 0 psig (O MPa) and remove the relief valve assembly from the test
setup. Dry relief valve assembly in clean, dry air.
Pressure Gauge
0-200 psig (0-1.38 MPa)
Test Regulator ~ ~
0-250 psig (0-1.72 MPa) _ ~ CfJ
TestGaS~ ~
Subtask 35-32-18-790-003
A. Full Flow (non-metered) Outlet Assemblies (330 thru 355, as applicable, IPL Figures 1A thru 1J)
CAUTION: FAILURE TO DISCONNECT THE FLOWMETER WHILE TESTING A FULL-FLOW
OUTLET ASSEMBLY MAY DAMAGE THE FLOWMETER BECAUSE OF THE HIGH
FLOW RATE OR PRESSURE POSSIBLE.
(1) Disconnect the Flowmeter from the test setup.
(2) Plug the outlet side of the applicable Mating Connector.
(3) Apply Leak Test Solution to the connection between the outlet assembly (330 thru 355, as
applicable. IPL Figures 1A thru 1J) and the Mating Connector. Adjust the Test Regulator to a
pressure of 125 psig (0.862 MPa), as indicated on the Pressure Gauge.
(4) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Test Solution are an indication of leakage.
(5) Reduce pressure to 55 ±2 psig (0.38 ±0.014 MPa).
(6) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunctIon.
(7) Reduce pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry using
, clean, dry, oil-free air.
(8) Repeat paragraphs 6.A.(1) thru 6.A.(7) for each full-flow outlet assembly (330 thru 355, as
applicable, IPL Figures 1A thru 1J).
(9) Connect the Flowmeter (previously removed) to the test setup.
•
Pressure Gauge Flowmeter
o - 200 psig (0 - 1.38 MPa) 0.62 - 6.20 Ipm
Test Regulator
0- 250 psig (0 -1.72 MPa) ~
DUllejAssem~~ ~
~
Test Gas )-------'-----1
~
Mating Connector
NOTE: Leaks in the test setup may cause errors in the measured flow rates.
(1) Apply Leak Test Solution to all connections in the test setup between the Mating Connector and the
Flowmeter.
(2) Apply 55 psig (0.38 MPa) pressure to the outlet assembly.
(3) There must be no leakage between the Mating Connector and the Flowmeter. Bubbles from the
Leak Test Solution are an indication of leakage.
(4) Tighten any connections that leak.
(5) Reduce inlet pressure to 0 psig (0 MPa).
Subtask 35-32-18-720-002
C. Constant Flow (metered) "Precision" Type Outlet Assemblies (305,315,325, IPL Figures 1A thru 1J, as
applicable).
(1) Apply Leak Test Solution to the connection between the outlet assembly and the Mating Connector.
•
(2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly .
(3) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Test Solution are an indication of leakage.
(4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range
shown in Table 1004.
NOTE: Specifications given in Table 1004 correspond to flow rate and altitude settings marked on
the outlet assembly being tested.
(5) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunction.
(6) Reduce inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry
using clean, dry, oil-free air.
(7) Repeat paragraphs 6.C.(1} thru 6.C.(6) for each "precision" type constant flow outlet assembly (305,
315,325, IPl Figures 1A thru 1J).
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Table 1004
Flow Rate Requirements for Precision Outlet Assembly
•
range for the Required Ground level Flow Rate (e.g., 2.66 - 2.94 Ipm).
Subtask 35-32-18-720-003
D. Constant Flow (metered) "Adjustable" Type Outlet Assemblies (300, 310, 320, 370, IPL Figures 1A
thru 1J, as applicable)
(1) Apply Leak Test Solution to the connection between the outlet assembly and the Mating Connector.
(3) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Test Solution are an indication of leakage.
(4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range
shown in Table 1005.
(a) If the flow rate is within the required flow range in Table 1005, proceed to Step 5.
(b) If the flow rate is not within specifications given in Table 1005, discard the "Adjustable" Type
Outlet Assembly (300,310, 320, 370, IPL Figures 1A thru 1J. as applicable), and replace with a
Precision Outlet Assembly. Refer to IPL Table 1, Sheets 1 thru 5 to select the proper precision
outlet assembly.
(5) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunction.
(6) Reduce the inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and
•
dry using clean, dry, oil-free air.
Page 1008
EFFECTIVITY: ALL 35-32-18 20040415
":
1:I./CO/SCOtl !scott
Technologies.Inc. Aviation
Table 1005
Flow Rate Requirements for Adjustable Outlet Assembly
•
6 . Make sure that the measured flow rate of the outlet assembly under test is within the Min - Max
range for the Required Ground Level Flow Rate (e.g., 2.68 - 2.96 Ipm).
TASK 35-32-18-70Q.-804
7. Respirator Regulator (110, IPL Fig. 1H; 115, IPL Figure 1J) Tests
Subtask 35-32-18-790-005
A. Demand Valve Assembly (240) Leakage
Refer to Figure 1003, Table 1002 and Table 1003.
(1) Observe the Pressure Gauge and apply 35 psig (0.24 MPa) pressure to the respirator regulator
inlet.
(2) Measure the demand valve assembly leakage (if present) with Flowmeter. Leakage must not be
more than 10 cern NTPO.
(3) Increase the inlet pressure to 75 psig (0.52 MPa). The demand valve assembly leakage
(if present) must not be more than 10 cem NTPD.
(4) Reduce the inlet pressure to 0 psig (0 MPa) and remove the respirator regulator from the test setup .
•
Technologies. Inc. Aviation
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & JPL ",
Pressure Gauge
0- 100 psig (0 - 0.69 MPa) . Flowmeter
5-50ccm
Test Regulator
0- 250 psig (0 -1.72 MPa)
~
\ Respirator Regulator
\ \
Test Gas
J----/-----'--------:::;i~,<;-
Inlet
0.125 - 27 ANPT
~\"
/
I
I
Threads
Respirator Regulator
Mating Connector
Subtask 35-32-18-790-006
B. Inward Leakage Test
Refer to Figure 1004, Table 1002 and Table 1003.
(1) Seal the respirator regulator inlet port.
(2) Apply a negative pressure of 1 in. WC, as indicated on Draft Gauge, to the outlet of the respirator
regulator.
•
(3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.
Subtask 35-32-18-790-007
,.----------~-
,,
CUM & 'PL
i
/I£:i:TlI)X
~
I~~';;:'I
Outlet
.-+------'------'JJ\
1/ \ ~
\ 0 Test Gas
Setup
1~~ 1
Flowmeter ~
13,6 -136 cern
Shut Off
Valve
~ Test Regulator
0 - 250 psig (0 -1.72 Mpa)
~ __ ~ .. _
0.125 -Inlet
27 ANPT /
",/ Draft Gauge Flowmeter
Threads • 0 to 15 in. / 13.6 -136 cern
•
i " Test Regulator
i 0 -250 psig (0 - 1.72 Mpa)
~------------------------------------ .._------------------------------------------------------
Subtask 35-32-18-720-004
D. Flow Test
Refer to Figure 1005, Table 1002 and Table 1003.
(1) Demand type respirator regulators, (-10 thru -40, IPL Figure 3)
This test applies to all demand type regulators, (-10 thru -40, IPL Figure 3)
(a) Close the Shut Off Valve, Flow Control Valve and Needle Valve.
(b) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the
respirator regulator.
(c) Apply vacuum to the test setup.
(d) Slowly adjust the Flow Control Valve until Flowmeter NO.2 indicates a flow of 20 Ipm NTPD.
(e) Carefully open the Shut Off Valve. Compare the respirator regulator outlet suction pressure
indicated on the Draft Gauge with requirements in Table 1006.
(f) Repeat paragraph 7.0.(1) for all flow rates (at inlet pressures) given in Table 1006.
(g) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa) .
Draft Gauge
-5.0 to +5.0 in. WC Flowmeter No. 1
5-50ccm
Pressure Gauge
o - 100 psig (0 - 0.69 MPa) Needle Valve
Vacuum
~ Source
/~/ '\ ..
Flow Control Valve
0.125 ~n~ ANPT Respirator Regulator /
Threads
Respirator Regulator Flowmeter No. 2
Mating Connector 12.6 - 126 Ipm
Table 1006
Flow Test Requirements for Demand Mode Respirator Regulators
•
REGULATOR OUTLET MAX OUnET SUCTION
REG INLET PRESSURE FLOW RATE PRESSURE
psig (MPa) Ipm at NTPD in.WC
40 (0.28) 20 -0.75
70 -1.55
100 -2.00
60 (0.41) 20 -0.75
70 -1.55
100 -2.00
•
(e) Open the Shut Off Valve. Slowly adjust the Flow Control Valve until Flowmeter NO.2 indicates a
flow of 20 Ipm NTPD.
Page 1012
EFFECTIVITY: ALL 35-32-18 20040415
1:L/cajscotl /SCOft
.
~ Technologies, Inc. Alliation
• ,-
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the
requirements in Table 1007.
NOTE: Carefully and in small increments, bend the ends of the compression spring (140)
closer together (inward) to reduce the outlet pressure or farther apart (outward) to
increase the outlet pressure.
(h) Repeat paragraph 7.D.(2)(a) thru 7.D.(2)(f) for a flow rate of 100 Ipm NTPD (at inlet pressures)
given in Table 1007.
m Close the Flow Control Valve.
(k) Slowly adjust the Needle Valve until Flowmeter No. 1 indicates a flow of 0.01 Ipm NTPD.
(I) Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the
requirements found in Table 1007 for the respirator regulator inlet pressures of 40 and 60 psig
(0.28 and 0.41 MPa).
(m) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa).
•
Table 1007
Flow Test Requirements for Pressure-Demand Mode Respirator Regulators
REGULATOR OUTLET ALLOWABLE
REG INLET PRESSURE FLOW RATE OUTLET PRESSURE
psiQ(MPa) IpmatNTPD in. we
20 +0.5 to +2.0
40 (0.28) 100 +0.5 to +2.0
0.01 +0.5 to +2.5
20 +0.5 to +2.0
60 (0.41) 100 +0.5 to +2.0
0.01 +0.5 to +2.5
TASK 35-32-18-780-801
8. Regulator Assembly (-1 thru -1 E, IPL Fig. 9) Output Pressure Test
Refer to IPL Fig. 9 unless noted otherwise.
The regulator assembly must have the output pressure set correctly and checked for repeatability so that
the outlet assemblies will provide the required flows.
Refer to Figure 1006, Table 1002 and Table 1003.
A. Make sure that the on/off valve (10, -11) is in the closed position (fully clockwise). Insert the appropriate
Mating Connector into any outlet assembly and discharge any pressure remaining in the regulator
assembly. Remove the Mating Connector.
B. Remove the relief valve assembly (320 thru 340) and install the Pressure Gauge .
•
Technologies.Inc. Aviation •
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
NOTE: After the initial regulator output pressure adjustment is made at 55 ±2 psig (0.38 ±O.014 MPa).
further adjustments are to be made only if noted.
(1) If necessary. refer to the DISASSEMBLY section to remove the screws (360) and identification plate
(350) from the case (380).
(2) Turn the setscrew (370) until the Pressure Gauge indicates 55 ±2 psig (0.38 ±O.014 MPa).
NOTE: Turn the setscrew in (clockwise) to increase the output pressure. Scott recommends that
the pressure be set near 57 psig (0.39 MPa) initially.
•
H. Put the on/off valve in the closed position, then in the open position.
J. Observe the flow indicated on the Flowmeter and adjust, if necessary, to 4.0 Ipm using the Needle
Valve. With a flow rate set at 4.0 Ipm the regulator assembly output pressure, as indicated on the
Pressure Gauge, must be 55 ±2 psig (0.38 ±O.014 MPa).
K. Repeat paragraph a.H. and 8.J. ten times. With a flow rate set at 4.0 Ipm the regulator assembly output
pressure. as indicated on the Pressure Gauge, must be 55 ±2 psig (0.3a ±0.014 MPa).
L. Close the Needle Valve and make sure that the flow indicated on the Flowmeter is 0 Ipm.
M. The pressure indicated on the Pressure Gauge must be less than or equal to 75 psig (0.52 MPa).
N. Allow the regulator assembly to remain pressurized for 24 hours. Repeat paragraph a.J.
P. If necessary. refer to paragraph a.G. and adjust the regulator outlet pressure to 55 ±2 psig
(0.3a ±O.014 MPa).
Q. Repeat paragraph a.H. thru a.M.
R. Reduce the regulator assembly inlet pressure to 0 psig (0 MPa). Open the Needle Valve and discharge
any pressure remaining in the regulator assembly.
S. Remove the Needle Valve and Pressure Gauge from the regulator assembly. Refer to the ASSEMBLY
section and reinstall the outlet assembly (300 thru 370, as applicable, IPL Figures 1A thru 1J), plug
(-395, -396, -397, as applicable, IPL Figures 1A thru 1E, 1H, 1J), screws (360, IPL Figure 9) and
identification plate (350) previously removed.
To
,
Outlet Assy Port To
(0.125·27 ANPT Thread) Relief Valve Assy Port
(0.125·27 ANPT Thread)
•
Output Pressure Test Setup
Figure 1006
TASK 35-32-18-780-802
9. Gauge (290 thru -310. IPL Fig. 9) Accuracy Test
•
Technologies,Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Pressure Gauge
0-2000 psig (0-13.8 MPa) Gauge
(Items 290 thru -310)
Test Regulator Vent Valve 0.125 -27 ANPT Threads
\
0-2500 psig (o~pa) I------~ ~ ~
Test Gas) ~ ~ I J
Gauge Accuracy Test Setup
Figure 1007
TASK 35-32-18-700-805
10. Valve (10, -11, IPL Fig. 9) Torgue Test
Refer to IPL Fig. 9 unless noted otherwise.
Refer to Figure 1008, Table 1002 and Table 1003.
A. Refer to the DISASSEMBLY section and remove the identification plate {20}, nut (40A), handle (30),
spring washer (60) and flat washer (70) from the on/off valve (10, -11).
,
B. Apply 1800 psig (12.41 MPa) to the inlet of the regulator assembly {-1 thru -1 E}.
C. Using the torque wrench rotate the stem (100) counterclockwise one full turn. The torque required to
rotate the stem one full turn must not be more than 16 in·lbs (1.8 N·m).
D. Using the torque wrench, and applying a torque of not more than 16 in·lbs (1.8 N·m), rotate the stem
•
(100) clockwise until the on/off valve {10, -11} is closed.
E. Attach the appropriate Mating Connector to any outlet assembly and discharge any pressure remaining
in the regulator assembly.
F. Attach the hose connecting the Graduated Cylinder and the Mating Connector. Leakage, if present,
must not be more than 5 cc in one hour.
G. Remove the hose connecting the Graduated Cylinder and the Mating Connector. Remove the Mating
Connector from the outlet assembly.
H. Refer to the ASSEMBLY section and install the identification plate (20), nut {40A}, handle (30), spring
washer (60), and flat washer (70) previously removed.
Mating Connector
(Table 1002)
"..
Glass Container
w/ Water ... ~utIet ~emb~
~
On/Off Valve
~
5 cc Graduated Cylinder l. ---_
.. '" Regulator Test Adapter
(inverted and water filled) Test Gas 0 }--__ ---J
Test Regulator ~
0- 2500 psig (0 -17.2 MPa)
TASK 35-32-18-700-806
11. PCA (-1. -2. -3. -4 (as applicable), IPL Figures 1A thru 1J) Final Test
•
Refer to IPL Fig. 9 unless noted otherwise .
Make sure the PCA is fully charged [1800 psig (12.41 MPa) minimum] before testing for external
leakage. Refer to the ASSEMBLY section for PCA charging procedure.
Subtask 35-32-18-790-008
A. External Leakage
(1) Apply Leak Test Solution to all PCA external surfaces.
(2) Rotate the handle (30) counterclockwise to open the on/off valve (10, -11).
(3) External leakage from all PCA external surfaces must be zero. Bubbles from the Leak Test Solution
are an indication that the PCA is leaking.
(4) Keep the on/off valve in the open position for 24 hours and recheck the PCA for external leakage.
(5) Put the on/off valve in the closed position. Insert the applicable Mating Connector into any outlet
assembly and discharge any remaining pressure in the regulator assembly. Remove the Mating
Connector .
Subtask 35-32-18-720-005
Aviation
CMM & IPL
•
B. Functional Test
Perform a functional test of the PCA by connecting an appropriate mask to each outlet assembly to
assure the flow of oxygen.
Additionally, if the peA is a 5600 Series (equipped with a respirator regulator assembly), also connect a
demand type or demand/pressure-demand type mask assembly (as appropriate) to the respirator
regulator assembly. Put on the face mask assembly and breathe to assure the flow of oxygen.
TASK 35-32-18-810-801
•
OUTLET ASSEMBLY TEST (PARA 6.)
Outlet assy (300 thru 370, IPL Figures 1A thru Outlet assy and mating connector not Disconnect and reconnect outlet assy
1J, as applicable) leaks at connection 10 mating connected properly. and mating connector.
connector.
Mating connector wom or damaged. Replace mating connector.
Demand valve assy not tight in regulator Tighten demand valve assy.
case (350, IPL Fig. 3).
•
(280, IPL Fig. 3).
Page 1018
EFFECTIVITY: ALL 35-32-18 20040415
..
t'lco/scott !scott
Technologies. Inc. Aviation
•
•
550lJ15600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPI
.-
12. Fault Isolation (Continued)
Table 1008 (Continued)
Troubleshooting Chart
TROUBLE PROBABLE CAUSE SOLUTION
INWARD (PARA. 7.B.) AND OUTWARD (PARA. 7.C.) LEAKAGE TESTS
Respirator regulator assy (-10 thru -40, Respirator regulator assy inlet not Seal inlet to respirator regulator assy.
IPL Fig. 3) leakage exceeds maximum sealed during testing.
allowable.
Diaphragm assy (200, IPL Fig. 3) Replace diaphragm assy.
punctured or torn.
•
Worn, binding, or damaged demand Replace demand valve assy .
I
valve assy (240, IPL Fig. 3).
Replace body.
•
(510 thru -550), IPL Fig. 9).
•
• 550015liOO SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPi
Valve core (-190, IPL Fig. 9) not tight in Retorque valve core.
body (-180, IPL Fig. 9) .
Safety cap (230, IPL Fig. 9) not tight on Retorque safety cap.
safety plug (250, IPL Fig. 9).
Leakage past safety plug (210, IPL Fig. 9) Safety disc (260, IPL Fig. 9) or safety Replace safety disc or safety plug.
plug washer (280, IPL Fig. 9) damaged.
Safety plug (210, IPL Fig. 9) not tight in Retorque safety plug.
regulator body (510 thru -550, IPL
Fig. 9).
Connection between packing nut (80, IPL Packing nut (80, IPL Fig. 9) does not Replace preformed packing.
Fig. 9) and bushing (140,IPL Fig. 9) leaks. have correct seal using preformed
packing (90, IPL Fig. 9) and PTFE seat
(110, IPL Fig. 9).
•
Packing nut (80, IPL Fig. 9) not tight in Retorque packing nut.
I bushing (140, IPL Fig. 9).
Connection between elbow assy (105, IPL Fig. Nut (part of connector assy) not light on Tighten nul on tube.
1H, 1J), connector assy (100, IPL Fig. 1H, 1J). tube (part of elbow assy).
and respirator regulator assy (110, IPl Fig. 1H;
115, IPl Figure 1J) leaks. Worn or damaged ferrule (part of Replace connector assy.
connector assy).
Connector assy (100, IPl Fig. 1H, 1J) Disassemble and assemble connector
does not have correct seal with thread assy to respirator regUlator assy.
sealing tape.
Connector assy (100,IPl Fig. 1H, 1J) not Tighten connector assy.
Ught in respirator regulator assy
(105, IPl Fig. 1H; 115, IPL Fig. 1J).
Connection between plug (210, Fig. 9) and Plug (210,IPL Fig. 9) not tight in body Retorque plug.
body (510 thru -550, IPL Fig. 9) leaks. (510 thru -550).
TASK 35-32-18-99C-801
SCHEMATICS AND WIRING DIAGRAMS
•
• 550lJ15600SERIES PORTABLE CYLINDER ASSEMBLY· eMM & 'PL
DISASSEMBLY
TASK 35-32-18-000-801
1. General
This section describes the equipment and procedures necessary to disassemble the 5500 and 5600 Series
Portable Cylinder Assemblies (PCA). Most repair procedures do not need complete disassembly of the
PCA. Disassemble units only to the level necessary, as determined in TESTING AND FAULT ISOLATION
section, to repair or replace components. Disassembly is organized as follows:
Paragraph Description IPL Figure No.
3 General PCA Disassembly 2, 9
4 Respirator Regulator Disassembly 3
5 Regulator Port Device Removal and Disassembly 2, 4 thru 12
6 General Regulator Assy Disassembly 2, 9
The instructions in this section apply to all 5500 and 5600 Series PCA unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.
Unless otherwise noted, all disassembly procedures requiring turning, twisting, or unthreading will be in the
counterclockwise direction.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (SOD) includes 500,
-500, -500A thru -5000, unless otherwise noted.
TASK 35-32-18-94B-802
2. Special Tools, Fixtures, and EqUipment
•
A list of special tools, fixtures, and equipment necessary for disassembly of the 5500 and 5600 Series PCA
is shown in Table 3001. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Figure number information provided in the "NOMENCLATURE" column corresponds to the toollistin9
in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES section. Unless
noted otherwise, one of each item listed is required. Equivalents may be substituted.
Table 3001
Special Tools. Fixtures, and Test Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment Co.
PIN 58634 Peoria, IL 61602-1711
USA (V58013)
Core Wrench 800216- T91-1 Scott Aviation
(Figure 9001) Lancaster, NY 14086-9502
USA (V53655)
TASK 35-32-18-060-801
3. General PCA Disassembly
•
DEATH .
Page 3001
EFFECTIVITY: ALL 35-32-18 20040415
1:'1COJscott /scott
•
Technologies. Inc. Aviation
5504'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-070-001
NOTE: The nut and compression ferrule (both part of the connector) will be retained on the elbow
assembly after the connector and elbow assembly are separated. Do not attempt to remove
the nut or compression ferrule from the elbow assembly. If the elbow assembly must be
replaced, the elbow assembly and connector must be replaced as a set.
(2) On the 5600 Series PCA (2, IPL Figure 1), loosen and remove the upper clamp (75, IPL Figures 1H
and 1J) with the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J) attached.
Remove the clamp from the bracket (125). Unthread and discard the self-locking screws (120) and
remove the bracket from the respirator regulator.
•
(3) On the 5600 Series PCA (2, IPL Figure 1), remove the harness (200, IPL Figures 1H and 1J) from
PCA. Separate the strap assemblies (201, 202) to disassemble the harness (200).
Subtask 35-32-18-070-002
B. 5500 & 5600 Series
(1) Loosen and remove lower clamp (70, IPL Figures 1A thru 1E and 1G thru 1J) from cylinder (500-
570, IPL Figures 1A thru 1E and 1G thru 1J, as applicable).
(2) On the 5500 Series (1, IPL Figure 1) or 5600 Series (2, IPL Figure 1) PCA remove the harness (205
thru 225, 250 thru 285, IPL Figures 1A thru 1E and 1G thru 1J, as applicable) from the neck of the
cylinder.
NOTE: Although a close til, the loop-end of the hamess is large enough to go over the regUlator
assembly (-1 IPL Figure 9).
(3) Remove the 10 plate (55, IPL Figure 1A thru 1F; 80, IPL Figure 1G; -60 IPL Figure 1Hand 1J) from
the cylinder only if damaged.
(4) Remove instruction decal (20, IPL Figures 1A thru 1G, 25; IPL Figures 1H and 1J)from cylinder
only if damaged.
(5) Remove oxygen ID decal (30, IPL Figures 1A thru 1J), if equipped, from cylinder only if damaged.
NOTE: The painted text, "BREATHING OXYGEN ONLY - USE NO OIL", was used in place of the
oxygen ID decal (30, IPL Figures 1A thru 1J) on some 5500 Series and 5600 Series PCA's.
(6) Remove the aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J) and instruction
placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J) from the cylinder. Remove label (45, IPL Figures
1A, 1C, 1E, 1H, and 1J) from the pressure gauge (290 thru -300, IPL Figure 9).
•
• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY • ClAM & IPL
Subtask 35-32-18-070-003
C. 5500 Series Only
(1) Unfasten the hook and loop type fastener strap (45, 50, IPL Figure 2) and remove the mask storage
bag assembly (55, 60) from the cylinder (500 thru 565. IPL Figure 1A thru 1E, as applicable).
Remove the PAX mask assembly (35 thru 41, IPL Figure 2) from the mask storage bag assembly.
If the PAX mask assembly is in a clear protective bag, cut open the clear plastic bag and remove
the connector (15, 20), coupling (-25), or nipple (-30) from the mask assembly (35 thru 41) only if
damaged.
NOTE: Refer to Scott CMM 35-22-26 for more information on the PAX mask assembly (35 thru 41,
IPL Figure 2).
(2) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1A
thru 1C) from the cylinder. Remove the harness (200) from PCA. Separate the strap assemblies
(201 and 202) to disassemble the harness (200).
(3) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1B
and ~IE)from the cylinder. Remove the harness (225) from the PCA.
(4) On the 5500 Series PCA (-1, -2, -3, -4, as applicable), IPL Figures 1A thru 1G) remove the FAA-
PMA label (35) from the cylinder only if damaged.
TASK 35-32-18-060-802
•
4. Respirator RegUlator Assembly (110, IPL Figure 1H, 115.IPL Figure 1J) Disassembly
Refer to IPL Figure 3, unless noted otherwise.
Disassemble the respirator regUlator as follows.
Subtask 35-32-18-070-004
A. Cover Assembly (-50, -60) Removal, and Disassembly.
(1) Unthread the pan head screws (70) and remove the cover assembly (-50, -60) from the regUlator
case (350).
(2) Remove the rivets (100,130) and the identification plate (80, 90,110,120) from the case cover
(180, 190) only if the identification plate is damaged. Discard the rivets if removed.
(3) Carefully remove the slide button (170), spring (160), compression spring (140) and plate with lever
assembly (150) from the case cover (190).
NOTE: The plate with lever assembly is not procurable. If a replacement part is required, a complete
cover assembly (-60) must be ordered.
Subtask 35-32-18-070-005
B. Diaphragm (200) Removal
(1) Carefully remove the diaphragm damp (210) from the diaphragm (200).
NOTE: If diaphragm (200) is secured by diaphragm cord (205), the diaphragm cord should not be
removed unless necessary. Diaphragm cord is no longer procurable. If the diaphragm cord
is removed, it must be replaced with a diaphragm clamp (210).
(2) CarefUlly remove the diaphragm (200) from the regulator case (350) .
Subtask 35-32-18-070-007
D. General Disassembly
Remove the remaining components of the respirator regulator assembly (110, IPL Figure 1H; 115,
IPL Figure 1J) components from regulator case (350) as follows.
(1) Unthread the connector (100, IPL Figures 1Hand 1J) from the regulator case (350, IPL
Figure 3). Remove the screen (340) from the regulator case.
(2) Remove the adapter (290, 300) from the regulator case (350).
(3) Remove the external retaining ring (-330) and cover assembly (-310) from the adapter body (-320).
TASK 35-32~18-060-803
5. Regulator Port Device Removal and Disassembly
t
Unless specified, all removal and disassembly procedures for regulator port devices apply equally to the
5500 and 5600 Series PCA. Place the PCA in a Pneumatic Bench Vise (Table 3001) for removal of items
attached to the regulator ports.
Refer to IPL Figure 9 unless noted otherwise.
•
Subtask 35-32-18-070-008
CAUTION: ONLY THE LENS, BEZEL, BEZEL WITH LENS, GASKET OR RELIEF LABEL MAY BE
REMOVED FROM THE GAUGE OR DAMAGE MAY OCCUR.
(1) If damaged, remove and discard the lens (30.40). bezel (10. 20). and bezel with lens (50, 60) from
the gauge (1 thru 1F, as applicable).
(2) If damaged, remove and discard the relief label (80) or gasket (70) from the gauge (1D, 1F).
Subtask 35-32-18-070-009
B. Relief Valve Assembly (320 thru 340, IPL Figure 9)
Remove relief valve assembly from the body (510 thru -550).
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL
Subtask 35-32-18-070-010
C. Charging Valve (170, IPL Figure 9)
Remove the charging valve and disassemble as follows.
(1) Remove the charging valve (170) from the body (510 thru -550).
(2) Remove the filler cap (160) from the charging valve (170).
NOTE: Older style filler caps (158) had removable filler cap seats (159). The older filler cap and filler
cap seat are non-procurable parts. Do not disassemble the filler cap seat (159) from filler
cap (158). If replacement parts for the old filler cap (158) or filler cap seat (159) are required,
the filler cap (160) must be ordered as a replacement part.
(3) Remove the filter (-200) from the body (-180).
(4) Remove the valve core (-190) from the body (-180) using the Core Wrench (Table 3001).
Subtask 35-32-18-070-011
D. Safety Plug Assembly (210, IPL Figure 9) or Safety Outlet Assembly (-220, IPL Figure 9)
Remove the safety plug assembly or safety outlet assembly and disassemble as follows.
(1) Remove the safety plug assembly (210) or safety outlet assembly (-220) from the body
(510 thru -550, as applicable).
•
(2) Remove and discard the safety disc (260) from the body (510 thru -540) .
(3) Remove and discard the safety plug washer (280) from the body (510 thru -550).
(4) Remove the safety cap (230), safety disc (270), and gasket (240) from the safety plug (250).
Discard the safety disc and gasket.
Subtask 35-32-18-070-012
•
Technologies. Inc. Aviation
5500/5600 SERIES PORTABLE CYlINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-070-013
F. SPN 800503-00 (-4, IPL Figure 5), 5009-00 (-1, IPL Flgure 5), or 5009 Series (-2 thru -3F, IPL Figure 5)
Outlet Assembly
Refer to IPL F~gure 5 unless noted otherwise.
Remove and discard the 800503-00 (-4) or 5009-00 (-1) outlet assembly. Replace with a precision type
outlet assembly (-2 thru -3F).
NOTE: Replacement parts are not available for the outlet assembly (-50, -60), flow port (120, 130), filter
(150), retaining ring (140), gasket (160), stud (70), glass cord (40), screen (30), screw (20), or
orifice (180). Do not disassemble these parts.
(1) Remove the dust cover (10) from the receptacle (170) only if damaged.
(2) For precision type outlets (-2 thru -3F), unthread the receptacle (170) from the stud (70, 80).
(3) For precision type outlets (-2 thru -3F), remove the spring (110), valve (100) and gasket (90) from
the receptacle (170). Discard the gasket.
Subtask 35-32-18-070-014
G. 5041-00 (-1, IPL Figure 4) and 5041 Series (-2 thru -2P, IPl Figure 4) Outlet Assembly
Refer to IPL Figure 4 unless noted otherwise
•
Remove and discard the 5041-00 outlet assy (-1). Replace with a precision outlet assy (-2 thru -2P) .
NOTE: Replacement parts are not available for the screw (50), SCreen (60, 80). glass cord (70),
coupling assembly (-90), outlet subassembly (-100), body (120. 130), or orifice (200). Do not
disassemble these parts.
(1) For precision outlets (-2 thru -2P), unthread the nut (20) and remove the cover assembly (10), cap
(30), and washer (40) from the case (190).
(2) For precision outlets (-2 thru -2P), remove the springs (170) from the pins (180) and remove the
pins from the case (190).
(3) For precision outlets (-2 thru -2P), unthread the setscrew (110) from the case (190).
(4) For precision outlets (-2 thru -2P), unthread the case (190) from the body (120, 130).
(5) For precision outlets (-2 thru -2P), remove the spring (140). valve (150), and valve seat (160) from
the case (190). Discard the valve seat.
Subtask 35-32-18-070-015
H. 5507-00 (-1, IPL Figure 7) and 5507 Series (-2 thru -2E, IPl Figure 7) Outlet Assembly
Refer to IPL Figure 7 unless noted otherwise.
Remove and discard the 5507-00 outlet assy. Replace with a precision outlet assy (-2 thru -2E).
NOTE: Replacement parts are not available for the screw (10), screen (30), glass cord (20), outlet
subassembly (-40), body (140, 150), or orifice (160). Do not disassemble these parts.
(1) For precision outlets (-2 thru -2E), unthread the fillister head screw (80) and remove the dust cover
(70) and torsion spring (60) from the threaded adapter (50). Discard the fillister head screw.
(2) For precision outlets (-2 thru -2E), Remove the threaded adapter (50) from the body (140, 150) and
•
remove the lockwasher (90), outlet washer (100), outlet gasket (110), outlet poppet (120), and f1ow-
stop spring (130). Discard the gasket (110).
Page 3006
EFFECTIVITY: ALL 35-32-18 20040415
_
t'lco/scott
7echnologies. Inc.
!SCOtf
A lIiation
Subtask 35-32-18-070-016
(Continued)
J. SPN 10003566 Oxygen Coupling (340, IPL Figure 1A, 1C, 1E, 1H) or SPN 802856-01 Outlet Assembly
(-1, IPL Figure 11)
Remove and disassemble the 10003566 oxygen coupling or 802856-01 outlet as follows.
Refer to IPL Figure 11 unless noted otherwise.
NOTE: Oxygen coupling (SPN 10003566) is replaced by outlet assembly (SPN 802856-01). Do not
disassemble oxygen coupling, SPN 10003566.
(1) Remove the warning label (50) and dust cover retainer (10) from the dust cover (40) only if
damaged.
(2) Twist and unlock the dust cover (40) from the groove pin (30) on the disconnect fitting (20). Remove
the dust cover (40).
(3) Remove the preformed packing (110,120), disconnect body (100), quad ring (90), disconnect
poppet (80), poppet spring (70), and gasket (60) from the disconnect fitting (20). Discard the quad
ring and preformed packing or gasket.
Subtask 35-32-18-070-017
K. SPN 5052-00 Outlet Assembly (370, IPL Figure 1H, -1, IPL Figure 8)
Remove and disassemble the 5052-00 outlet as follows.
Refer to IPL Figure 8 unless noted otherwise .
• Replacement parts are not procurable for this outlet assembly. Do not disassemble the 5052-00 outlet
assembly. If replacement is required, the outlet assembly must be replaced by a different outlet
assembly. Refer to IPL Table 1, Sheet 5 to choose an outlet assembly that is procurable.
Subtask 35-32-18-070-018
L. SPN 36728-01 (-1, IPL Figure 13) Outlet Assembly
Remove the 36728-01 outlet.
Do not disassemble a 36728-01 outlet assembly.
Subtask 35-32-18-070-020
M. SPN 10006017 (355,IPL Figure 1C) Outlet Assembly
Remove the 10006017 outlet assembly.
Replacement parts are not procurable for this outlet assembly. Do not disassemble this outlet assembly.
Subtask 35-32-18-070-021
N. SPN 8572-02 (-1, IPL Figure 6) Outlet Assembly
Remove and disassemble the 8572-02 outlet as follows.
Refer to Figure 6 unless noted otherwise.
(1) Unthread the body assembly (10) from the adapter (90) and disassemble as follows.
(a) Remove the grooved pin (-20) from the body (-40).
(b) Remove the washer (-30) from the body (-40).
(2) Remove the gasket (50), poppet (60), spring (70), and inlet filter (80) from the adapter (90). Discard
•
the inlet filter.
Page 3007
EFFECTIVITY: ALL 35-32-18 20040415
'flieD/scott /scott
•
Technologies.Inc. Aviation
SSOOIS600SERIES PORTABLE CYLINDER ASSEMBLY· CMU & #PL
Subtask 35-32-18-070-022
P. SPN 802863-02 (-1, IPL Figure 10) Outlet Assembly
Remove and disassemble the 802863-02 outlet as follows.
Refer to Figure 10 unless noted otherwise.
(1) Unthread the nipple (10) from the outlet body (140).
(2) Remove the dust plug assembly (-20) from the outlet body (140) and disassemble as follows.
(a) Remove the dust plug (50) from the insert sleeve (80).
(b) Remove the preformed packing (40) from the dust plug (SO). Discard the preformed packing.
(c) Remove the dust cover (30) from the outlet body (140).
(3) Unthread the insert sleeve (80) from the outlet body (140). If damaged, remove the pins (70) from
the insert sleeve.
(4) Remove the preformed packing (110), retainer (100), seal (90), poppet (120) and spring (130) from
the outlet body (140). Discard the preformed packing and seal.
TASK 35-32-18-060-804
6. General Regulator Disassembly (-1 thru -1 E, IPL Figure 9)
•
Place the PCA in a Pneumatic Bench Vise (Table 3001) to remove the regulator body from the cylinder .
Refer to IPL Figure 9 unless noted otherwise.
Subtask 35-32-18-070-023
A. 5500 & 5600 Series
(1) Remove the screws (360), identification plate (350), and setscrew (370) from the case (380).
Discard screws.
(2) Carefully unthread the case (380) from the body (510 thru -550). Remove the guide (390), adjusting
spring (400), slip ring (420), diaphragm plate (410), diaphragm (430), and thrust plate (440) from the
case (380).
(3) Unthread the holder (450) and remove the seat assembly (460), thrust pin (470), thrust pin guide
(480), and spring (490) from the body (510 thru -550).
(4) Remove the tube (500) from the body (510 thru -550) only if damaged.
(5) Remove the drive screws (S80) securing the identification plate (560, 570) from the regulator body
(510 thru -550). Discard the drive screws.
(6) Unthread the regulator body (510 thru -550) from the cylinder (SOD thru 570, IPL Figures 1A
thru 1J, as applicable).
Subtask 35-32-18-070-024
B. 5500 Series Only
On 5500 Series PCA (-1, IPL Figure 1G), remove the following items.
(1) Remove the metal boss seal (475, IPL Figure 1G) from the regulator body (-550, IPL Figure 9).
•
Discard the metal boss seal.
Page 3008
EFFECTIVITY: ALL 35-32-18 20040415
_
t'-/co/SCOtl /scott
Technologies.Inc. A .,iation
•
•
.. 550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
CLEANING
TASK 35-32-18-100-801
1. General
This section contains information about the equipment and the procedures for cleaning the 5500 and 5600
Series peA. Before cleaning, the units shall be disassembled using procedures in the DISASSEMBLY
section.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -SOOAthru -5000, unless otherwise noted.
2. Safety
WARNING: FAILURE TO USE SUITABLE EYE PROTECTION DURING CLEANING PROCEDURES
MAY CAUSE INJURY TO THE EYES.
WHEN USING CLEANING SOLVENTS, AVOID PROLONGED OR REPEATED CONTACT
WITH SKIN AND INHALATION OF TOXIC VAPORS OR SERIOUS PERSONAL INJURY
MAY QCCUR.
MAKE SURE THAT CLEANING PROCEDURES ARE PERFORMED IN AN APPROVED
CLEANING CABINET, OR IN A WELL VENTILATED ROOM OR AREA, OR SERIOUS
PERSONAL INJURY MAY OCCUR.
DO NOT USE SOLVENTS NEAR OPEN FLAMES, OR IN AREAS WHERE THERE ARE
HIGH TEMPERATURES, OR SERIOUS PERSONAL INJURY; FIRE OR EXPLOSION MAY
OCCUR.
•
DO NOT ALLOW OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE
MATERIALS TO COME IN CONTACT WITH PARTS THAT WILL BE EXPOSED TO
PRESSURIZED OXYGEN. DUST, LINT, AND FINE METAL PARTICLES ARE ALSO
POTENTIAL COMBUSTIBLES THAT CAN IGNITE WHEN EXPOSED TO PRESSURIZED
OXYGEN AND RESULT IN EXPLOSION OR FIRE.
REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S
MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CLEANING MATERIALS
SPECIFIED IN THIS SECTION OR SERIOUS PERSONAL INJURY MAY OCCUR.
TASK 35-32-18-99E-802
3. Reference Documents
A list of applicable reference documents is given in Table 4001.
Table 4001
Reference Documents
DOCUMENT
NUMBER DOCUMENT NAME ORDERING INFORMATION
ARP 1176 Oxygen System and Component Society of Automotive Engineers InU.
Cleaning and Packaging Warrendale, PA 19428-2959
USA
MIL·[)'16791 Military Specification US Government Printing Office
Detergents, General Purpose Washington, DC 20402
(liqUid. Non-ionic) USA
RR-C-901C Cylinders, Compressed Gas; US Government Printing Office
High Pressure. Steel DOT 3M and Aluminum Washington. DC 20402
Applications, General Specifications for: USA
•
Technologies. Inc. Aviation
5501115600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL
TASK 35-32-18-948-803
4. Special Tools, Fixtures, and Equipment
A list of special tools, fixtures, and equipment necessary for cleaning of the 5500 and 5600 Series peA are
shown in Table 4002. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Unless noted otherwise, only one of each item is required. Equivalents may be substituted.
Table 4002
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Protective Cap Alliance Plastics Inc.
1.188 in. (3.018 em) ID PIN C234 SPN 33492-029 Erie. PA 16510-3045
1.125 in. (2.858 em) ID PIN C232 SPN 33492-027 USA (V34669)
1.250 in. (3.175 em) 10 PIN C336 SPN 33492-032
Wire Brush 1 in. diameter Local Vendor
LiquidNapor Degreaser System MSR-216LE Baron Blakeslee
Long Beach, CA 90813
USA (VOFDJ7)
Stainless Steel Tubing 0.250 in. (6.35 mm) 00 x Local Vendor
0.035 in. (0.889 mm) Wall
or
•
0.375 in. (9.53 mm) 00 x
I 0.035 in. (0.889 mm) Watt
Ultrasonic Cleaning System TH-1418-9 Mass Technology
PO Box 795-T
East Moline, IL 61244-0795 USA
Fax: 309-755-1121
TASK 35-32-18-94A-802
5. Consumable Cleaninq Materials
A list of consumable cleaning materials is given in Table 4003. International environmental agreements
may limit the use of some consumable cleaning materials. Equivalent materials may be substituted.
Table 4003
Consumable Cleaning Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Flushing Agent LenlumGS Petroferrn
(n-propyl Bromide) Fernandina Beach, FL 32034
USA (VOWUAB)
Cleaning Agent HFE-71DE 3M/SPLC
(Azeotrope of Perlluorobutyl Methyl St. Paul, MN 55133-3900
Ether) USA (VDU817)
Non-ionic Detergent Non-ionic Detergent Local Vendor
Mll-D-16791, Type I
•
~
55(K1I5600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
TASK 35-32-18-100-802
6. Cylinder Cleaning
The 5500 Series PCA uses either a steel or composite (fiber reinforced aluminum) cylinder to store oxygen,
while the 5600 Series PCA use only steel cylinders. External cleaning and general internal cleaning
procedures are the same for both types of cylinders used with the PCA. If corrosion or odor is present on
the inside of the cylinder, specific internal cleaning procedures must be followed.
Subtask 35-32~18-140-001
A. External Cleaning
(1) Seal the opening at the neck of the cylinder using a Protective Cap (Table 4002) .
• (2) Prepare a 1 percent non-ionic detergent solution by mixing approximately 1.5 oz (40 cc) of
Non-ionic Detergent (Table 4003) into 1 gallon (4 liters) of clean water.
(3)' Clean the outside of the cylinder using a soft-bristled brush and clean, hot (104 - 140°F, 40 - 60°C)
1 percent solution of non-ionic detergent and water.
(4) Rinse the outside of the cylinder with clean water.
(5) Dry the outside of the cylinder with clean, dry, oil-free air.
(6) Remove Protective Cap from cylinder opening.
Subtask 35-32-18-160-001
B. General Internal Cleaning
CAUTION: THE NECK AND THREADED AREA OF COMPOSITE CYLINDERS MUST NOT BE
CLEANED USING ANY ABRASIVE ACTION OR ABRASIVE MATERIALS, INCLUDING
WIRE BRUSHES OR ABRASIVE PRODUCTS, OR DAMAGE TO SEALING SURFACES
OR THREADS MAY OCCUR.
(1) Clean the neck and threads of the steel cylinder (500 thru 565, IPL Figures 1A thru 1F, 1H, 1J, as
applicable) with a Wire Brush (Table 4002) as needed.
(2) Shake out any unwanted material from inside the cylinder.
(3) Setthe cylinder into a cleaning tank as shown in Figure 4001.
(4) Use the Stainless Steel Tubing (Table 4002) and clean the inside of the cylinder with warm
(65 - 80°F, 18 - 27°C) Flushing Agent (Table 4003) for 3 minutes. The flow rate of the Flushing
Agent must be a minimum of 1.2 gallons (4.5 liters) per minute per cleaning station.
NOTE: The length of the Stainless Steel Tubing is a function of the size of the cylinder.
•
(5) Let the Flushing Agent drain from the cylinder for one minute .
Page 4003
EFFECTIVITY: ALL 35-32-18 20040415
tqcCJ / Scott I Scott
•
Technologies. Inc. Aviation
SS00l5600SERIES PORTABLE CYLINDER ASSEMBLY· CUM & IPL
DegreasingAgent
or
Water
or
Cylinder Clean, Dry, Oil-Free HeatedAir
Vertical Position ___
(wi Neck Down) ___
LiquidNapor
~ Cleaning Tank
Stainless SteelTube ...........
"'~"'I'- ..
\1
(6) Dry the cylinder with clean, dry air that is oil-free and heated (180 - 200cF, 82 - 93°C). Flow
approximately 12.5 psig (0.086 MPa) air through Stainless Steel Tubing for one minute.
•
(7) Remove the cylinder from the cleaning setup and allow it to cool to room temperature.
(8) Make sure the cylinder is cleaned to General Specification RR-C-901 C (Table 4001), except
hydrocarbon contamination cylinder must be less than 1.0 mg per square foot of sUrfac~ area
cleaned.
(9) Make sure that the inside of the cylinder does not have an odor or contamination. If the cylinder has
an odor or contamination, perform the following specific cylinder internal cleaning procedures for a
steel cylinder or a composite cylinder.
Subtask 35-32-18-120-001
C. Steel Cylinder Internal Cleaning
Perform this operation only if signs of corrosion (including large amounts of irregular shaped deposits on
the inner cylinder surface) or odor are present inside of steel cylinders (500 thru 565, IPL Figures 1A
thru 1F, 1H, 1J. as applicable).
(1) Refer to Table 4004 to determine the amount of small (approximately 30 mesh) Ceramic Tumbling
Media (Table 4003) required for corrosion removal.
Table 4004
Cylinder Media Requirements
CYLINDER CAPACITY MEDIA REQUIRED
cu ft (liters) lbs. (gm)
4·11 (113-312) 0.5 (227)
22-49 (623-1388) 0.75 (340)
63-115 (1784-3257) 1.0 (454)
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL
Subtask 35-32-18-120-002
D. Composite Cylinder Internal Cleaning
CAUTION: THE NECK AND THREADED AREA OF COMPOSrrE CYLINDERS MUST NOT BE
CLEANED USING ANY ABRASIVE ACTION OR ABRASIVE MATERIALS, INCLUDING
WIRE BRUSHES OR ABRASIVE PRODUCTS, OR DAMAGE TO SEALING SURFACES
OR THREADS MAY OCCLIR.
Perform this operation only if signs of corrosion (including large amounts of irregular shaped deposits on
•
the inner cylinder surface) or odor are present inside of a composite cylinder (570, IPL Figure 1G).
(1) Use Table 4004 to determine the amount of Glass Tumbling Media (Table 4003) required for
corrosion removal.
(2) Fill cylinder with correct amount of Glass Tumbling Media (Table 4003). Cover cylinder opening with
Protective Cap (Table 4002). Shake and turn (at the same time) by hand the media filled cylinder for
approximately 3 to 5 minutes. Remove Protective Cap from cylinder and empty Glass Tumbling
Media from cylinder.
(3) Set the cylinder into a cleaning tank as shown in Figure 4001.
(4) Flush the cylinder with clean, heated (160 - 190°F. 71 - 88°C) water through the Stainless Steel
Tubing (Table 4002) for two minutes minimum. The flow rate for the heated water must be a
minimum of 1.2 gallons (4.5 liters) per minute per cleaning station.
(5) Let the water drain completely from the cylinder.
(6) Dry the cylinder with clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C). Flow air
through the Stainless Steel Tubing for four minutes minimum.
(7) The inside afthe cylinder must be completely dry.
TASK 35-32-18-100-803
7. PAX Mask Assemblies (35 thru 41! IPL Figure 2)
Refer to CLEANING section of Scott CMM 35-22-26 for procedures on cleaning a PAX mask assembly .
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMU & IPL ..
TASK 35-32-18-110-801
8. Metallic Parts
Make sure that all metallic parts in direct contact with oxygen are cleaned to a maximum of
1 milligram of particulates per square foot of exposed surface (per ARP 1176, Table 4001). Clean metal
parts using a LiquidNapor Degreasing System (Table 4002) with Cleaning Agent (Table 4Q03). Immerse
the parts in the Cleaning Agent for 4 minutes followed by vapor rinse for 2 to 5 minutes. Slowly remove the
parts from the vapor rinse and allow them to cool and dry in a clean work area.
Do not clean the used drive screws (580, IPL Figure 9), metal boss seal (475, IPL Figure 1G), rivet (100,
130, IPL Figure 3), filters (80, Figure 6; 150, -200, IPL Figure 9), safety disc (260, 270, IPL Figure 9), or
identification plate (350, IPL Figure 9). These items must be replaced each time they are removed.
TASK 35-32-18-130-801
9. Non-Metallic Parts
Make sure that all non-metallic parts in direct contact with oxygen are cleaned to a maximum of 1 milligram
of particulates per square foot of exposed surface (per ARP 1176, Table 4001).
Do not clean the valve seat gasket (280, IPL Figure 3), gasket (90, IPL Figure 5; 50, IPL Figure 6; 110, IPL
Figure 7; 240, IPL Figure 9; 60, IPL Figure 11), preformed packing (90, 130, IPL Figure 9; 40, 110, IPL
Figure 10; 110, 120, IPL Figure 11), quad ring (90, IPL Figure 11), valve seat (160, IPL Figure 4), or seal
(90, IPL Figure 10). These items must be replaced each time they are removed.
Prepare a 1 percent non-ionic detergent and water solution by mixing approximately 1.5 oz (40 ec) of
•
Non-ionic Detergent (Table 4003) in 1 gallon (4 liters) of clean water. Using the non-ionic detergent
,
cleaning solution clean non-metallic parts in an Ultrasonic Cleaning System (Table 4002) for approximately
3 to 5 minutes. Rinse the cleaned parts with clear, warm (85 - 95°F, 29 - 35°C) water. Dry the parts using
clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C).
TASK 35-32-18-140-801
10. Miscellaneous Parts
Do not clean the self-locking screws (120, IPL Figure 'I H, 1J), fillister head screw (80, IPL Figure 7), or
screw (360. IPl Figure 9). These items must be replaced each time they are removed for disassembly.
The pressure gauge (290 thru -310, IPL Figure 9) surfaces are cleaned with a moist cloth containing a
1 percent solution of Non-Ionic Detergent (Table 4003) and wiped with a moist cloth containing warm
(85· 95°F, 29 - 35°C) water. Dry the gauge using clean, dry air that is oil-free and heated (180 - 200°F,
82 - 93°C).
The Optional PCA Bracket Set (refer to paragraph 8 in the DESCRIPTION AND OPERATION section of
this manual) surfaces are cleaned with a moist cloth containing a 1 percent solution of Non-Ionic
Detergent (Table 4003) and wiped with a moist cloth containing warm (85 - 95°F, 29 - 35°C) water. Dry
the bracket set using clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C).
TASK 35-32-18-210-801
1. General
eMM & IPL
CHECK
After disassembly and cleaning of any component, assembly, or unit, examine each part before
assembly. If you are not sure that a part is serviceable, replace it per instructions in ASSEMBLY.
Scott recommends an overhaul be performed on the PCA every 5 years for a PCA with a US Department
of Transportation (DOT) 3AA-1800 steel cylinder (500 thru 555A, IPL Figures 1A thru 1F, 1H, 1J, as
applicable) and every 6 years for a PCA with either a DOT 3HT-1850 steel cylinder (560 and 565, IPL
Figure 1E) or a DOT E-8162-1850 composite cylinder (570, IPL Figure 1G).
During an overhaul of the PCA, the following items must be replaced per instructions in ASSEMBLY.
Identification Plate (20, 350, IPL Figure 9)
Filter (150, IPL Figure 9)
Preformed Packings (90, 130, IPL Figure 9)
Seat (110, 460, IPL Figure 9)
Head Assembly (120, IPL Figure 9)
Safety Disc (260, 270, IPL Figure 9)
Gasket (240, IPL Figure 9)
Safety Plug Washer (280, IPL Figure 9)
Diaphragm (430, IPL Figure 9)
Screws (360, IPL Figure 9)
During an overhaul of a PCA, the following items may require replacement due to damage during disas-
sembly or from rough handling. Replace per instructions in the ASSEMBLY section of this manual.
•
Identification Plate (55, IPL Figures 1A thru 1F; 60, IPL Figures 1H and 1J; 80, IPL Figure 1G; 80, 90,
110, 120, IPL Figure 3; 20, IPL Figure 9)
Instruction Decal (20, IPL Figures 1A thru 1G: 25,IPL Figures 1H and 1J)
Oxygen Identification Decal (30, IPL Figures 1A thru 1J)
Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Label (45,IPL Figures 1A, 1C, 1E, 1H, and 1J)
FAA-PMA Label (35, IPL Figures 1A thru 1G)
Warning Label (65, IPL Figure 1G)
When removed or disassembled, the following items must be discarded and replaced with new parts.
Safety Disc (260, 270, IPL Figure 9)
Gasket (90, IPL Figure 5; 50, IPL Figure 6; 110, IPL Figure 7; 240, IPL Figure 9; 60, IPL Figure 11)
Identification Plate (20, IPL Figure 9)
Preformed Packing (90, 130, IPL Figure 9; 40, 110, IPL Figure 10; 110, 120, IPL Figure 11)
Valve Seat Gasket (280, 280A, IPL Figure 3)
Safety Plug Washer (280, IPL Figure 9)
Quad Ring (90, IPL Figure 11)
Self-Locking Screw (120, IPL Figures 1H and 1J; 360, IPL Figure 9)
Valve Seat (160, IPL Figure 4)
Rivet (100, 130, IPL Figure 3)
Diaphragm Cord (205, IPL Figure 3) [Replace with Diaphragm Clamp (210, IPL Figure 3)]
Fillister Head Screw (80, IPL Figure 7)
Drive Screw (580, IPL Figure 9)
Metal Boss Seal (475, IPL Figure 1G)
Filter (80, IPL Figure 6; 150, -200, IPL Figure 9)
•
Seal (90, IPL Figure 10)
Page 5001
EFFECTIVITY: ALL 35-32-18 20040415
tllea/scott /SCOff
•
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt
1. General (Continued)
When removed or disassembled, the following items should be discarded and replaced with new parts per
instructions in the ASSEMBLY section of this CMM. These items are attached by adhesive, and should not
be reused. Reuse of these items may cause them to detach from the PCA, creating potential for "foreign
object damage".
Identification Plate (80, IPL Figure 1G; 80, IPL Figure 3; 20, IPL Figure 9)
Instruction Decal (20, IPL Figures 1A thru 1G; 25, IPL Figures 1H and 1J)
Oxygen Identification Decal (30, IPL Figures 1A thru 1J)
Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Placard (45, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Warning Label (50, IPL Figure 11)
Relief Label (80, IPL Figure 12)
FAA-PMA Label (35, IPL Figures 1A thru 1G)
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (Le., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -5000, unless otherwise noted.
TASK 35-32-18-99E-803
2. Reference Documents
•
A list of applicable reference documents is given in Table 5001.
Table 5001
Reference Documents
DOCUMENT
NUMBER DOCUMENTNAME ORDERINGINFORMATION
C-1 Methodsof HydrostaticTestingof CompressedGasCylinders CompressedGasAssociationInc.
Arlington,VA 22202-4102USA
G-S CylinderServiceLifefor SeamlessHighPressureCylinders
TASK 35-32-18-948-804
3. Special Tools, Fixtures, and Equipment
CMM & IPL
A list of special tools, fixtures, and equipment required to check the 5500 and 5600 Series PCA is
presented in Table 5002. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Unless noted otherwise, one of each item is required. Equivalents may be substituted.
Table 5002
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Bright Inspection Light Il-24 Titan Tool Supply Co. Inc.
Buffalo, NY 14216-1784
USA (V51679)
TASK 35-32-18-210-802
4. PCA and PCA Components
Do a check of the PCA (1, 2, IPL Figure 1) as follows.
A. General
(1) Do a check of the surfaces and thread areas for signs of damage, contamination, galling, burrs,
corrosion or too much wear.
CAUTION: PCA MAY BE DAMAGED OR LEAK IF A PART THAT EITHER HAS, OR HAS CAUSED,
•
TOO MUCH WEAR OR DAMAGE TO ADJACENT SEALING SURFACES IS NOT
REPLACED.
(2) Do a check of the mating parts and sealing surfaces for scratches and other damage that will cause
leakage.
B. Gauge
Do a check of the gauge (290 thru -310, IPL Figure 9) for damage to the gauge case, lens (30, 40, IPL
Figure 12), bezel (10, 20, IPL Figure 12), lens w/bezel (50,60. IPL Figure 12), or pressure indicating
pointer.
C. Plates, Decals, Placards, and Labels
Make sure that all identification plates (55, IPL Figures 1A thru 1F; 60, IPL Figures 1Hand 1J; 80, IPL
Figure 1G; 20, 350,560,570, IPL Figure 9), instruction decals (20, IPL Figures 1A thru 1G; 25, IPL
Figures 1H and 1J), oxygen identification decals (30, IPL Figures 1A thru 1J). instruction placard (-40, -
IPL Figures 1A, 1C, 1E, 1H and 1J), aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J).
gauge label (45, IPL Figures 1A, 1C, 1E, 1Hand 1J), warning label (50, IPL Figure 11), relief label (80,
IPL Figure 12), FAA-PMA label (35, IPL Figures 1A thru 1G), and warning label (65, IPL Figure 1G) can
be read and are not damaged.
D. Harness Assemblies
Make sure that all harness assemblies (200 thru 225, IPL Figures 1A thru 1E, 1Hand 1J, as applicable),
strap assemblies (201, 202, IPL Figures 1A thru 1C, 1H and 1J), and fasteners (45,50, IPL Figure 2)
are not cut, worn or damaged.
E. Passenger Oxygen Mask Assemblies
Make sure that all Passenger Oxygen Mask Assemblies (35 thru 41, IPL Figure 2), Harness Assemblies
with mask and storage bag (-1 thru -1K, IPL Figure 2), and Storage mask bag assemblies (55, 60, IPL
Figure 2) are not damaged or past service life. See passenger mask service life recommendations in
•
CMM 35-22-26 .
Page 5003
EFFECTIVITY: ALL 35-32-18 20040415
tl./co/scott /scott
•
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· ClAM & IPL ..
TASK 35-32-18-210-803
5. Cylinder Assembly
Table 5003 contains information about cylinder hydrostatic testing and cylinder service-life requirements.
Cylinder inspection frequency or service life information given in Table 5003 is valid for the date of issue for
the 5500,5600 Series PCA Component Maintenance Manual.
Determine actual cylinder condition (e.g., serviceable, rejected, repairable or condemned) by using the
applicable references from Table 5001. AU cylinder repairs must be made before a hydrostatic test of the
cylinder is performed. Any cylinder that has been repaired (as required in the references in Table 5001)
needs a hydrostatic test before it is available for use.
Check composite cylinder or steel cylinder as shown in Table 5003. Any cylinder that fails the hydrostatic
test must not be used (Le., condemned).
Table 5003
Cylinder Inspection Frequency
HYDROSTATIC TESTING
CYLINDER SERVICE LIFE PERIOD
CYLINDER (NOTE 1 and NOTE 2) (NOTE 1)
TYPE ITEM No. years years
Composite 570, IPL Figure 1G 15 3
500 thru 555A,
Unlimited Lifetime
•
IPL Rgures 1A thru 1F, 5
(Note 3)
Steel 1H and 1J
560,565, 24
3
IPL Figure 1E (Note 4)
Note 1: Specific information contained in these columns is taken directly from documents listed in Table
5001.
Note 2: Cylinder service-life begins at the initial hydrostatic test date of the cylinder.
Note 3: Unlimited Iiretime on condition that the cylinder does not fail any remaining inspection or
hydrostatic test requirements.
Note 4: 24 years or 4.380 pressurization (that which occurs first).
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
...
5. Cylinder Assembly (Continued)
Subtask 35-32-18-210-001
A. Composite Cylinder (570, IPL Figure 1G)
(1) Look at the date of the last hydrostatic test of the cylinder. Hydrostatic test dates will be shown on
the cylinder neck or on a hydrostatic retest label. The cylinder may have more than one hydrostatic
retest label. The initial cylinder test date and US DOT exemption certificate number are shown on
the manufacturer's identification plate found on the cylinder sidewall.
(2) Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-to-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(3) The composite cylinder service-life is given in Table 5003.
(4) Do a check of the exterior of cylinders for twists or bends, cuts in the fiber over-wrap, either heat or
fire damage, contamination, or other damage.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks and distortion. Also check the cylinder threads for
damage and contamination.
NOTE: Make sure that the sealing surface between the regulator assembly and the cylinder does
not have nicks. cuts, or distortion. Leakage will occur between the regulator assembly and
cylinder if this surface is distorted or damaged.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and
• corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor.
Subtask 35-32-18-210-002
B. DOT-3HT-1850 Steel Cylinder {560, 565, IPL Figure 1E)
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-ta-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(2) DOT-3HT-1850 steel cylinder service-life is as noted in Table 5003.
(3) Do a check of the cylinder surfaces for either heat or fire damage.
(4) Do a check of the cylinder for dents. gouges, digs, or bulges.
NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface ofthe
cylinder to correctly check for dents, gouges, digs, or bulges.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination arid
corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor .
•
Technologies. Inc. Aviation •
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMAt & IPL ...
Subtask 35-32-18-210-003
C. DOT-3AA-1800 Steel Cylinder (500 thru 555A, IPL Figures 1A thru 1F, 1Hand 1J, as applicable).
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-to-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(2) DOT-3AA-1800 steel cylinder service-life is given in Table 5003.
(3) Do a check of the cylinder surfaces for either heat or fire damage.
(4) Do a check of the cylinder for dents, gouges, digs, or bulges.
NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the
cylinder to correctly check for dents, gouges, digs, or bulges.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and
corroded surfaces.
•
(8) Make sure the inside of the cylinder does not have an odor.
TASK 35-\32-18-210-804
6. Optional PCA Mounting Bracket Set
Refer to Paragraph 8 in the DESCRIPTION AND OPERATION section of this manual for information about
optional peA mounting bracket sets.
A. Do a check of the upper and lower bracket assembly surfaces for signs of damage, contamination,
burrs, corrosion. or too much wear.
B. Do a check of the upper bracket assembly for loose or broken latch or latch mounting pins. Do a check
of the latch and ensure it moves freely.
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL
REPAIR
TASK 35-32-18-300-801
1. General
This section gives the repair procedures that can be perfonned on the 5500 and 5600 Series PCA. Before
repair, components must be examined using procedures in the CHECK section of this manual.
Do not repair filters, safety discs, gaskets, preformed packings, diaphragm cords. safety plug washers, seat
washers, quad rings, seats, drive screws, metal boss seals, or rivets. These items must be replaced each
time they are removed during disassembly.
Self-locking screws (120, IPL Figures 1Hand 1J; 360, IPL Figure 9) and fillister head screws (80, IPL
Figure 7) contain a one-time use (non-replaceable) plastic insert. These items must be replaced each time
they are removed during disassembly.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -SODAthru -5000, unless otherwise noted.
TASK 35-32-18-99E-804
2. Reference Documents
A list of applicable reference documents is given in Table 6001.
Table 6001
Reference Documents
•
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
DOD-P-16232 Phosphate Coatings, Heavy. Manganese or Zinc US Government Printing Office
Base, (For Ferrous Metals) Washington DC 20402
USA
TI-C-490 Cleaning Methods and Pretreatment of Ferrous US Government Printing Office
Surfaces for Organic Coatings Washington DC 20402
USA
FED STD-595 Colors Used in Govemment Procurement US Government Printing Office
Washington DC 20402
USA
TASK 35-32-18-94B-805
3. Special Tools. Fixtures. and Equipment
A list of special tools, fixtures, and equipment necessary for repair is shown in Table 6002. Special tools,
fixtures, and equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of
each item is required. Equivalents may be substituted.
Table 6002
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Bright Inspection Light IL-24 Titan Tool Supply Co. Inc.
Buffalo, NY 14216-1784
USA (V51679)
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & JPL ..
3. Special Tools, Fixtures. and Equipment (Continued)
Table 6002 (Continued)
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Spray Gun Model 19 Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger (Steel Cylinders) Local Vendor
0.500 in. -14 ANPT Threads
1.00 In. - 11.5 ANPT Threads
Cylinder Hanger (Composite Cylinders) Bolero Industries Inc.
0.750 -16UNF-2A Threads SK87-117-Q8 Santa Fe Springs, CA 90670
USA (VOTRZ6)
TASK 35-32-18-94A-803
4. Consumable Repair Materials
A list of applicable consumable repair materials is given in Table 6003. Equivalent materials may be
substituted.
Table 6003
MATERIAL
Abrasive Blasting Media
Consumable Repair Materials
DESCRIPTION
No. 16 Aluminum Oxide
PIN 1700164
MANUFACTURER
(VENDOR CODES)
Treibacher - Schleifmittel Co.
Niagara Falls, NY 14303 (USA)
Fax: 716-286-1224
•
Plastic Abrasive Pad Scotch Brite Pad 3M Abrasive Systems Division
No. 2 Size St. Paul, MN 55144-1000
PIN 10116NA USA (V28124)
Hydrochloric Acid Hydrochloric Acid Mallinckrodl Baker Inc.
(HCI) Phillipsburg, NJ 08865-2219
USA (V70829)
pH Test Paper Strips 4391-01 Mallinckrodt Baker Inc.
Phillipsburg, NJ 08865-2219
USA (V70829)
Chromic Acid Chromium (VI) Trioxide Mallinckrodt Baker Inc.
(CrOa) Phillipsburg, NJ 08865-2219
USA (V70829)
Phosphoric Acid Phosphoric Acid Mallinckrodt Baker Inc.
(H3P04) Phillipsburg, NJ 08865-2219
USA (V70829)
Catalyst A3110 A.P. Nonweiler Co.
SPN 50761-03 Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085
•
•
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
...
4. Consumable Repair Materials (Continued)
Table 6003 (Continued)
Consumable Repair Materials
MANUFACTURER
MATERiAl DESCRIPTION (VENDOR CODES)
Primer (2 part catalyzed urethane) A.P. Nonweiler Co.
Light Gray (No. 36628 per FED-STD-595) 4285A093 Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085
Paint (2 part catalyzed urethane) A.P. Nonweiler Co.
Green (No. 24062 per FEO·STD-595) 4285A073 Oshkosh, WI 54903-1007 USA
Green (No. 14187 per FED-STD-595) 4285K123 Fax: 920-231-8085
Gray-Green (No. 24159 per FED-STO-595) 4285A083
Blue (No. 15102 per FED-5TD-595) 4624J010
Yellow (No. 13538 per FED-STD-595) 4624J030
White (No. 17875 per FED-STO-595) 4624J020
Phosphate Coating Solution CrysCoal*-OC Oakite Products Inc.
(Zn(H2P04)2 . 2H20) Berkeley Heights, NJ 07922-2712
USA (V44389)
* CrysCoat is a Registered Trademark of Oakile Products Inc.
TASK 35-32-18-300-802
•
5. Repair
limit repairs to the procedures given below.
• Cleaning (refer to the CLEANING section).
Removal of sharp edges.
Thread repair.
Replacement of cracked. bent, broken, scratched, or otherwise damaged components.
Steel cylinder phosphate coating (refer to paragraph 6 in this section).
Steel cylinder paint application (refer to paragraph 7 in this section).
Composite cylinder paint application (refer to paragraph 8 in this section).
Repair of optional PCA mounting bracket assemblies (refer to paragraph 9 in this section).
TASK 35-32-18-330-801
6. Steel Cylinder Phosphate Coating
Refer to Reference Document DOD-P-16232 (Table 6001) for additional information on steel cylinder
phosphate coating (Type "Zinc" Class "3") procedures.
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-380-001
A. Surface Preparation
Abrasive blasting with Abrasive Blasting Media (Table 6003) is preferred for interior and exterior
preparation of the cylinder before phosphate coating application. All paint must be removed from the
cylinder external surface during the abrasive blasting process.
(1) Abrasive blast the cylinder interior and exterior with Abrasive Blasting Media, to remove corrosion
and paint. Refer to Reference Document TT -C-490 (Table 6001) for approved method for interior
and exterior abrasive blasting of steel cylinders.
(2) Rinse the interior and exterior of the cylinder for at least one minute with clean water.
(3) Dry the cylinder with clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C).
(4) Put a Bright Inspection Llght (Table 6002) inside the cylinder and inspect for contamination and
corrosion.
(5) If corrosion remains on the interior or exterior surfaces of the cylinder, the cylinder may be treated
with hydrochloric acid solution as follows.
(a) Prepare a 20 percent (by volume) hydrochloric acid solution by mixing 5 gal (20 liters) of
Hydrochloric Acid (Table 6003) in approximately 20 gal (75 liters) of clean water.
(b) Place the cylinder in the 20 percent hydrochloric acid solution for one minute.
(c) Rinse the cylinder for at least one minute with clean water.
(d) Repeat paragraph 6A(3)
Subtask 35-32-18-330-001
B. Phosphate Coating
and 6.A.(4).
(1) Prepare a 2 to 3 percent (by volume) phosphate coating solution by mixing approximately 3 gallons
(12 liters) of Phosphate Coating Solution (Table 6003) in 125 gallons (475 liters) of clean water.
•
(2) Place the cylinder in a tank containing a heated (180 - 210°F, 82· 99°C) 2 to 3 percent
phosphate coating solution for a minimum of 30 minutes. The solution must be circulating at a rate
of 5 - 20 gallons (19 - 76 liters) per minute.
(3) Spray-rinse cylinder interior and exterior with cold, clean water for at least one minute.
NOTE: Cylinders may be placed in a suitable tank, rather than sprayed, if a continuous flow of cold,
clean rinse water is maintained. The cylinder should remain in the rinse water only for the
period of time necessary to remove any residual phosphate coating solution.
(4) Prepare a 0.06 percent (by volume) chromic acid rinse solution by mixing 8 oz. (240 ml) of
Chromic Acid (Table 6003) in 100 gallons (380 liters) of clean water.
(5) Place the cylinder in the heated (160 - 180°F, 71 - 82°C) chromic acid rinse solution for at least 1
minute.
(6) The hydrogen ion concentration (pH) of the chromic acid rinse solution must be maintained between
2 to 4 by the addition of a mixture of equal amounts of Chromic and Phosphoric Acids (Table
6003). Test the chromic acid rinse solution using pH Test Paper Strips (Table 6003). The chromic
acid rinse solution must be discarded after 24 hours, regardless of the number of cylinders
processed in the solution.
Dry the cylinder using clean, dry air that is oil-free and heated (180 - 200"F, 82 - 93"C).
NOTE: To produce a uniform phosphate coating thickness of 0.0004 ±0.0002 in.
(0.0102 ±0.0050 mm) on the cylinder surface a minimum weight of 1000 mg per sq. ft
(1.076 mg per sq. em) of phosphate coating must be applied.
(8) Place a Bright Inspection Light (Table 6002) inside the cylinder and inspect for a uniform phosphate
coating. A uniform phosphate coating is gray to black in color and free of loose particles.
TASK 35-32-18-380-801
7. Steel Cylinder Paint Application
Paint must only be applied to the exterior surface of the steel cylinder (500 thru 565, IPL Figures 1A thru
1F, 1Hand 1J, as applicable) and may consist of either small spot repairs or full repainting.
Hydrostatic test marks must remain visible and readable after the paint application.
Subtask 35-32-18-350-001
A. Surface Preparation
• (1) Steel cylinders (500 thru 565, IPL Figures 1A thru 1F, 1Hand 1J, as applicable) requiring a
complete repainting process should be phosphate coated before paint application. Refer to
paragraph 6 in this section to phosphate coat a steel cylinder.
(2) Steel cylinders requiring a spot repainting process should be lightly sanded around the spot repair
areas.
(3) Refer to paragraph 6.A in the CLEANING section and clean the exterior surface of the cylinder to
remove any contamination.
(4) Remove the instruction decals (20, IPL Figures 1A thru 1F; 25, IPL Figures 1H and 1J; oxygen
decals 30, IPL Figures 1A thru 1F; 1H, 1J), labels (35, IPL Figures 1A thru 'IF), placards (-40, -50,
IPL Figures 1A, 1C, 1E, 1H, and 1J) and gauge label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J), or
install masking tape over these items to protect them from the primer and paint over spray_
Subtask 35-32-18-380-002
B. Primer Application
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder.
(2) Mix the Light Gray Primer (Table 6003) and Catalyst (Table 6003) using the instructions supplied by
the manufacturer.
(3) Filter and spray the catalyzed primer on the cylinder surface with a Spray Gun using the instructions
supplied by the manufacturer.
(4) Allow the cylinder to air dry 15 to 20 minutes before the application of the paint.
Subtask 35-32-18-380-003
C. Paint Application
•
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder .
Page 6005
EFFECTIVITY: ALL 35-32-18 20040415
t:L/co/scott /scott
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
TASK 35-32-18-380-802
8. Composite Cylinder Paint Application
Paint must be applied only to the exterior surface of the composite cylinder (570. IPL Figure 1G) and may
consist of either small spot repairs or full repainting.
The hydrostatic retest labels and permanently affixed cylinder manufacturer's identification label must
•
remain visible and readable after the paint application.
Subtask 35-32~18~35~002
A. Surface Preparation
Subtask 35~32~18-380~004
B. Paint Application
(1) Thread the Cylinder Hanger (0.750 - 16 UNF~2A Threads, Table 6002) into the cylinder.
(2) Mix the Green Paint (No. 14187, Table 6003) and Catalyst (Table 6003) using the instructions
supplied by the manufacturer.
•
(3) Filter and spray the catalyzed paint on the cylinder surface with a Spray Gun (Table 6002) using the
instructions supplied by the manufacturer.
Page 6006
EFFECTIVITY: ALL 35-32-18 20040415
,-
tqeD/scott /SCDtt
Technologies.Inc. Aviation
•
•
.. 550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
TASK 35-32-18-300-803
9. Optional PCA Mounting Bracket Set
Refer to paragraph 8 in the DESCRIPTION AND OPERATION section of this manual for information about
the optional PCA mounting bracket sets.
Cracked, broken, bent or excessively worn bracket assemblies must be replaced. Repairs to bracket
assembljes should be limited to:
• If binding, apply a small amount of Oxygen Compatible Lubricant to latch (part of upper bracket
assembly) hinge pin area.
- If loose, apply adhesive on rubber cushion (part of lower bracket assembly) .
•
-flleD/scotl jscott
.. Technologies.Inc. Aviation
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
l"
ASSEMBLY
TASK 35-32-18-400-801
1. General
This section describes the equipment and procedures necessary for assembly of the 5500 and 5600 Series
Portable Cylinder Assembly (PCA). All components of the PCA must be cleaned and checked in
accordance with the previous sections of this manual. Assembly is organized as follows.
•
The instructions in this section apply to all 5500 and 5600 PCA's unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (Le., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -5000, unless otherwise noted.
TASK 35-32-18-99E-805
2. Reference Documents
A list of applicable reference documents is given in Table 7001.
Table 7001
Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
A-A-58092 Commercial Item Description Tape Antiseize, General services Administration
Polytetrafluoroethylene 1600 F Street
Washington, DC 20405 USA
NASM33540 National Aeronautical Standard Aerospace Industries Association
Safety Wiring and Cotter Pinning. General Practices for of America
Washington, DC 20005
USA (V80205)
MIL-PRF-25567 Military Specification Standardization Documents Order Desk
Leak Detection Compound, Oxygen Systems Building 4D, 700 Robbins Avenue
Philadelphia, PA
19111-5094 USA
•
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYlINDER ASSEMBL.Y • ClAM & IPL
..
2. Reference Documents (Continued)
TASK 35-32-18-94B-806
3. Special Tools, Fixtures, and Equipment
A list of special tools, fixtures, and equipment required for assembly of the 5500 and 5600 Series PCA's is
shown in Table 7002. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. The Figure number information provided in the "NOMENCLATURE" column corresponds to the tool
listed in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES
section. Unless noted otherwise, one of each item is required. Equivalents may be substituted.
Table 7002
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
•
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment Co.
PIN 58634 Peoria, IL 61602-1711
USA (V58013)
Core Wrench 800216-T91-1 Scott Aviation
(Figure 9001) Lancaster, NY 14086-9502
USA (V53655)
Test Regulator 44-1110 Series Tescom Corp.
0-2500 psig (0 -17.2 MPa) Outlet Pressure 44-1114-24 Elk River, MN 55330-2445
USA (V5H642)
Pressure Gauge 1404 Series Ametek Inc. (US Gauge Division)
(minimum accuracy ±O.25% full scale) Sellersville, PA 18960-2625
o - 2000 psig (0 - 13.8 MPa) USA (V61349)
Refill Coupling 5020-01 Scott Aviation
CGA 540 x 0.563-18UNF·2B Threads Lancaster, NY 14086-9502
USA (V53655)
• ..
TASK
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
35-32-18-94A-804
4. Consumable Assembly
A list of consumable
Materials
CMM & IPL
assembly materials, required for assembly of the 5500 and 5600 Series PCA, is given
in Table 7003. Equivalent materials may be substituted except for the Oxygen and Oxygen Compatible
Lubricant.
Table 7003
Consumable Assembly Materials
MANUFACTURER
MATERIAL DESCRIPTION NENDOR CODE)
Thread Sealing Tape PTFE Ribbon Tape Local Vendor
0.250 in. (0.535 em) wide CID A-A-58092, size 1
SPN 50011-00
Leak Test Solution Sherlock Leak Detector Winton Products Co. Inc.
MIL-PRF-25567, Type 1 Charlotte, NC 28236
USA (V23316)
Sealant PIN RTV732 Dow Corning Corp.
Clear SPN S0067 -00 Midland, MI48686-0097
USA (V71984)
Red Etching Ink PIN 5-1141 Marking Device Manufacturing Co.
SPN 50792-01 Philadelphia, PA 19133-2891
USA (V26040)
Lockwire
Oxygen
PIN AX GREEN
SPN 50791-01
MS20995C20
SPN 13603-00
MIL-PRF-27210, Type I
Speciality Ink Co. Inc.
Deer Park, NY 11729-4702
USA (V18029)
Local Vendor
(V96906)
Local Vendor
1850 psig (12.76 MPa) minimum
pressure
Primer GradeT Loctite Corp.
SPN 50349-01 Rocky Hill, CT 06067-3582
USA (V05972)
Adhesive Grade 222 SPN 50004-15 Loctite Corp.
Grade 271 SPN 50004-18 Rocky Hill, CT 06067-3582
USA (V05972)
Oxygen Compatible Lubricant Krytox· 240 AC E.I. du Pont de Nemours & Co. Inc.
SPN 50527-00 Wilmington, DE 19898
USA (V23037)
Powdered Lubricant MolyCoat·· Z Dow Cornill9 Corp.
SPN 50021-01 Midland, MI 48686-0997
USA (V71984)
• Krytox is a Registered Trademark of E.I. du Pont de Nemours & Co. Inc.
•• MolyCoat is a Registered Trademark of Dow Corning Corp .
•
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
TASK 35-32-18-400-802
5. Pre-Assembly Information
WARNING: FAILURE TO USE TOOLS THAT ARE FREE FROM DUST, LINT, FINE METAL FILINGS,
OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE MATERIALS ON
PARTS THAT ARE EXPOSED TO PRESSURIZED OXYGEN MAY RESULT IN FIRE OR
EXPLOSION CAUSING SERIOUS PERSONAL INJURY OR DEATH.
• All components that are to be used in the assembly of the 5500 and 5600 Series PCA must be
cleaned and checked in accordance with the preceding sections of this manual. All components must
pass the required tests in the TESTING AND FAULT ISOLATION section.
- Refer to Table 7002 (Special Tools. Fixtures. and EqUipment) and Table 7003 (Consumable Assembly
Material) as required.
- Unless noted otherwise, all preformed packings shall be lubricated with a thin film of Oxygen
Compatible Lubricant prior to installation.
- Unless noted otherwise, all parts which require threading. twisting, or turning operations for assembly
will be threaded, twisted, or turned in a clockwise direction.
- When indicated, apply Thread Sealing Tape (Table 7003) according to Commercial Item Description
Specification A-A-58092 (Table 7001).
- When indicated, apply Lockwire (Table 7003) according to National Aeronautical Standard
NASM33540 (Table 7001).
- When indicated, apply Primer (Table 7003) and Adhesive (Table 7003) in small amounts and wipe off
excess with a clean cloth.
- A "text arrow", when used, shows the correct alignment of labels, decals, and placards put on the 5500
and 5600 Series PCA.
TASK 35-32-18-430~801
•
6. Outlet Assemblies (300 thru 370. IPL Figures 1A thru 1J).
A. Constant Flow (metered) Type Outlet Assemblies
Refer -1 thru -2P, IPL Figure 4; -1 thru -3F, IPL Figure 5; -1 thru -2E, IPL Figure 7; -1, IPL Figure 8.
Reter to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant
flow (metered) outlet assembly is an "adjustable" type (-1, IPL Figures 4, 5, 7 and 8) or "precision" type
(-2 thru -2P, IPL Figure 4; -2 thru -3F, IPL Figure 5; -2 thru -2E, IPL Figure 7).
After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all
constant flow outlet assemblies. Make sure that all constant flow assemblies pass all testing
requirements before use.
•
the receptacle.
Subtask 35-32-18-440-002
(2) 5041-00 (-1, IPL Figure 4) and 5041 Series (-2 thru -2P, IPL Figure 4) outlet assemblies.
Refer to IPL Figure 4 unless noted otherwise.
(a) 5041-00 adjustable type outlet assembly (-1).
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not available for the
coupling assembly (-90), screen (60, 80), glass cord (70), screw (50), and body (120). If
a replacement part is required, a complete precision type outlet assembly must be
ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
Configuration MatriX) for information on how to order a replacement outlet assembly.
(b) 5041 Series precision type outlet assemblies (-2 thru -2P).
NOTE: The orifice (200), body (130), and outlet subassembly (-100) are not procurable. If a
replacement part is required, a complete outlet assembly must be ordered. Refer to IPL
Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a
replacement outlet assembly.
1 Position pins (180) on case (190) and hook springs (170) over the grooved end of the pins.
~ Install the valve seat (160), valve (150), and spring (140) in the case (190).
~ Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the body (120, 130).
Screw the case (190) onto the body (120, 130) hand tight then tighten one fourth to one
third of a tum more.
~ Install the washer (40) and cap (30) over the threads on the case (190).
§ Assemble the nut (20) and cover assembly (10). Thread the nut (20) onto the case (190) .
Subtask 35-32-18-440-003
(3) 5507-00 (-1, IPL Figure 7) and 5507 Series (-2 thru -2E, IPL Figure 7) outlet assemblies.
Refer to IPL Figure 7 unless noted otherwise.
(a) 5507-00 adjustable type outlet assembly (-1).
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the
outlet subassembly (-40), screen (30), glass cord (20), screw (10), and body (140). If a
replacement part is required, a complete precision type outlet assembly must be
ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
Configuration Matrix) for information on how to order a replacement outlet assembly.
(b) 5507 Series precision type outlet assemblies (-2 thru -2E).
NOTE: The orifice (160), and body (140,150) are not procurable. If a replacement part is
required, a complete outlet assembly must be ordered. Refer to Table 1 Sheet 5 (PCA
Configuration Matrix) for information on how to order a replacement outlet assembly.
1 Install the spring (130), outlet poppet (120), outlet gasket (110), and outlet washer (100) in
the body (140, 150).
£ Install the washer (90) on the threaded adapter (50).
;l Screw the threaded adapter (50) into the body (140, 150).
1: Install the fillister head screw (80) through the dust cover (70) and torsion spring (60) into
the body (140, 150).
Subtask 35-32-18-440-004
(4) 5052-00 outlet assembly (-1, IPL Figure 8)
•
Refer to IPL Figure 8 unless noted otherwise.
NOTE: A replacement outlet assembly (-1) or parts (10 thru 120) are not procurable. If a complete
assembly or a replacement part is required, a different precision type outlet assembly must
be ordered. Refer to Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to
order a replacement outlet assembly.
(a) Install the washer (40). screen (30), glass cord (20), and screen (30) into the base (60). Slowly
thread the orifice adjusting screw (10) into the base (60) only enough to retain the washer, glass
cord, and screens.
(b) Assemble the coupling (-50) as follows.
1 Install the spring (80) and retainer (110) into the body (120).
£ Apply a thin coat of Oxygen Compatible Lubricant to the valve seat gasket (100) and install
the valve seat gasket on the valve seat (90).
;l Thread the valve seat (90) into the body (120) and tighten.
1: Apply a thin coat of Oxygen Compatible Lubricant to the body gasket (70) and install the
body gasket on the body (120).
Q Thread the base (60) on the body (120) and tighten.
B. Full Flow (Non-metered) Type Outlet Assemblies (refer to IPl Figures 6,10,11,13;
and 355, IPl Figure 1C)
-4, IPl Figure 5;
After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all full
flow outlet assemblies. Make sure that all full flow assemblies pass all testing requirements before use.
Subtask 35-32-18-440-005
(1) SPN 36728-01 outlet assembly (-1, IPL Figure 13)
Replacement parts are not procurable for SPN 36728-01. If replacement parts are required, a
complete outlet assembly must be ordered.
Subtask 35-32-18-440-006
(2) SPN DPB153 outlet assembly
A replacement outlet assembly or replacement parts are not procurable for SPN DPB153.
Outlet SPN DPB153 is replaced by outlet SPN 36728-01 (-1, IPL Figure 13). If a replacement
SPN DPB 153 outlet is required, order a SPN 36728-01.
Subtask 35-32-18-440-007
(3) SPN 10008298 outlet assembly
Replacement parts are not procurable for SPN 10008298. If replacement parts are required, a
complete outlet assembly must be ordered.
•
Subtask 35-32-18-440-008
(4) SPN 800503-00 outlet assembly (-4, IPl Figure 5)
Refer to IPL Figure 5 unless noted otherwise.
A replacement outlet assembly is not procurable. If a replacement outlet assembly is required, a
different outlet assembly must be ordered.
(a) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (160).
(b) Install the gasket (160) and the flow port (130) into the stud (70).
NOTE: Replacement parts for stud (70) and flow port (130) are not procurable. If replacement
parts are required, a different outlet assembly must be ordered.
(c) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (90).
(d) Install the gasket (90), valve (100), and spring (110) in the receptacle (170).
(e) Install and tighten the receptacle (170) on the stud (70). Install the dust cover (10) on the
receptacle.
Subtask 35-32-18-440-009
(5) SPN 10006017 outlet assembly (355, IPL Figure 1C)
Replacement parts are not procurable for this outlet assembly. If replacement parts are required, a
complete outlet assembly must be ordered .
•
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-440-010
(6) SPN 10003566 oxygen coupling (-340.IPL Figures lA, lC, 'IE, 'IH)
A replacement oxygen coupling or replacement parts are not procurable. Oxygen coupling, SPN
10003566, is replaced by outlet SPN 802856-01 (-1. IPL Figure 11). If a replacement oxygen
coupling or replacement parts are required, a complete outlet assembly. SPN 802856-01, must be
ordered.
Subtask 35-32-18-440-011
(7) SPN 802856-01 outlet assembly (-1, IPL Figure 11)
Refer to IPL Figure 11 unless noted otherwise.
(a) If removed during disassembly, install the warning label (50) on the dust cover (40).
(b) Apply a thin coat of Oxygen Compatible Lubricant to the quad ring (90), gasket (60) and
preformed packings (110,120).
(c) Install the preformed packing (11 O) on the disconnect body (100).
(d) Install the quad ring (90), preformed packing (120), disconnect poppet (80), and poppet spring
(70) in the disconnect body (100).
(e) Press the groove pins (30) into the disconnect fitting (20) if removed during disassembly.
(f) Install the gasket (60) on the mating thread of the disconnect fitting (20),
(g) Using the directions provided by the manufacturer. apply a thin coat of Adhesive (Grade 222,
Table 7003) on the first few exposed threads at the end of the disconnect fitting (20). Thread the
disconnect fitting into the disconnect body (100). Tighten the disconnect fitting and wipe excess
Adhesive (if present) from the disconnect fitting and disconnect body.
(h) Install the dust cover retainer (10) on the disconnect fitting (20) and dust cover (40). Twist and
•
lock the dust cover (40) on the groove pins (30) of the disconnect fitting (20).
Subtask 35-32-18-440-012
(8) SPN 802863-02 outlet assembly (-1. IPL Figure 10)
Refer to IPl Figure 10 unless noted otherwise.
(a) Apply the Thread Sealing Tape to the nipple (10). Thread the nipple into the outlet body (140).
Tighten the nipple wrench tight.
(b) Install the dust cover (30) onto the outlet body (140).
(c) Install the pins (70). preformed packing (110). and retainer (100) into the insert sleeve (80).
(d) Install the spring (130), poppet (120), and seal (90) into the outlet body (140).
(e) Apply a small amount of Adhesive (Grade 271, Table 7003) to the threads of the insert sleeve
(80). Thread the sleeve with pin assembly (-60) into the outlet body (140). Tighten the sleeve
with pin assembly.
(f) Install the preformed packing (40) on the dust plug (50). Insert the dust plug assembly (-20) into
the sleeve with pin assembly (-60).
Subtask 35-32-18-440-013
(9) SPN 8572-00 outlet assembly (-1, IPL Figure 6)
Refer to IPL Figure 6 unless noted otherwise.
(a) Install the inlet filter (80), spring (70), poppet (60), and gasket (50) into the adapter (90).
(b) Assemble the body with pin (10) by installing washer (-30) and grooved pin (-20) in body (-40).
(c) Carefully thread the body with pin (10) into the adapter (90). Tighten the body with pin wrench
tight.
TASK 35-32-18-430-802
7. Respirator Regulator (110, IPL Figure 1H; 115, IPL Figure 1J)
Refer to IPL Figure 3 unless noted otherwise.
Unless noted otherwise, assembly procedures apply to both the demand (-10, -20) and demand/pressure-
demand (-30, -40) type respirator regulators.
After assembly, perform the Respirator Regulator Tests (paragraph 7) in the TESTING AND FAULT
ISOLATION section. Make sure that the respirator regulator passes all the tests before use.
Subtask 35-32-18-440-014
•
A. General Assembly
Assemble the following parts to the regulator case (350).
(1) Attach the bracket (125, IPL Figures 1H, 1J) to the case (350, IPL Figure 3) with self-locking screws
(120, IPL Figures 1H, 1J). Tighten the self-locking screws.
(2) Apply Thread Sealing Tape to the mating threads of the connector (100, IPL 'Figures 1H, 1J).
(3) Install the screen (340, IPL Figure 3) in the case (350). Thread the connector (100, IPL Figure 1H,
1J) into the case (350, IPL Figure 3) and tighten.
Subtask 35-32-18-440-015
B. Demand Valve (240) Assembly
(1) Install the valve seat gasket (280) on the demand valve assembly (240).
(2) Install and secure the demand valve assembly in the case (350) with pan head screws (250), flat
washers (270), and lock washers (260). Tighten the pan head screws .
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-790-009
C. Demand Valve Assembly (240) Leak Test
(1) Use a high pressure connector having 0.125 - 27 ANPT threads and connect a regulated source of
clean, dry air to the inlet of case (350).
(2) Apply 55 psig (0.38 MPa) pressure to the inlet of the case (350).
(3) Apply the Leak Test Solution around the demand valve assembly (240), valve seat gasket (280),
pan head screws (250), flat washers (270) and lock washers (260). There must be zero leakage. No
bubbles in the Leak Test Solution is an indication of zero leakage.
(4) Reduce the inlet pressure to 0 psig (0 MPa). Discharge the remaining pressure by pushing the
demand valve assembly downward.
(5) Remove case (350) from the regulated air source. Remove the connector from inlet of case.
(6) Dry all parts using clean, dry air.
(7) Remove the case (350) from the test setup.
Subtask 35-32-18-440-016
D. Deflector (220)
•
BETWEEN THE DEFLECTOR AND DEMAND VALVE ASSEMBLY STEM MAY CAUSE
THE RESPIRATOR REGULATOR ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(1) CarefUlly align the deflector (220) over the demand valve assembly (240) and attach the deflector to
the case (350) with pan head screws (230). Tighten the pan head screws.
(2) Make sure there is no contact between the deflector and the demand valve assembly. Carefully
bend the deflector if necessary.
Subtask 35-32-18-440-017
E. Diaphragm (200)
(1) Carefully install the diaphragm assembly (200) on the case (350) so that the diaphragm extends to
the lower edge of the grooved surface of the case. Make sure that the diaphragm is seated evenly
and not distorted (wrinkled). .
(2) Secure diaphragm on case with a diaphragm clamp (210) as follows.
NOTE: Diaphragm cord (205) is no longer procurable. If the diaphragm cord was removed. it must
be replaced with a diaphragm clamp (210).
(a) Diaphragm clamp (210).
Put the wide edge of the beveled surface of the diaphragm clamp (210) toward the diaphragm
assembly (200). Carefully push the diaphragm clamp (210) over the diaphragm assembly (200)
until the clamp is seated in the grooved area of the case (350).
Subtask 35-32-18-440-018
CMM & IPL
•
of the slide button through the upper slot of the case cover .
(f) Hold the slide button (170) in the case cover (190) and put the inside of the case cover facing
up. The raised lug will be facing down and both the slide button and the identification plate (120)
will be out of view.
(g) Carefully secure the slide button (170) to the case cover (190) using the spring (160).
NOTE: Make sure the ends of the spring are secure and aligned under the "C"-shaped and 'T_
shaped ends of the slide button. Also, make sure the long loop end of the spring faces
away from the raised lug and that the open side of the loop faces the center of the case
cover.
CAUTION: A PLATE WITH LEVER ASSEMBLY AND COMPRESSION SPRING THAT ARE
NOT PROPERLY POSITIONED MAY CAUSE THE RESPIRATOR REGULATOR
ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(h) Refer to Figure 7003 to locate and install the plate with lever assembly (150) in the "C"-shaped
end of the slide button (170). Also, the end of the plate with lever assembly (150) must be in the
raised lug area of the case cover (190).
•
t
Technologies. Inc. Aviation
550/ll5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMAl & IPL
B' 10 Plate
~(110, IPL Fig. 3)
ID Plate ~
(80, IPL Fig. 3)~
•
Respirator Regulator Respirator Regulator
Slide Button
"C"-Shaped End - --
•
•
5SO(V5600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Compression Spring
~
V .....::1
I
_______ 0
Plate wI Lever Assembly ~
I
I
~caseCover
Side View
•
Case Cover
"c -Shaped
------
n
End
(of Slide Button)
Compression Spring
Inside View
TASK 35-32-18-430-803
CMM & IPL
8. Regulator Assembly (400 thru 435, IPL Figures 1A thru 1J, as applicable).
•
Refer to IPL Figure 9 unless noted otherwise.
Subtask 35-32-18-440-019
A. General Assembly
Install the following components in the regulator body (510 thru -550).
(1) Apply Oxygen Compatible Lubricant to the tUbe (500) and push into the body (510 thru -550), if
removed during disassembly. Remove the excess Oxygen Compatible Lubricant using Cleaning
Agent and the procedures specified in the CLEANING section for metal parts.
(2) If necessary, put the PCA or regulator PIN and SIN on a new identification plate (560, 570) with a
metal stamp having 0.064 in (0.163 em) characters. Install the identification plate on the body (510
thru -550) using the drive screws (580).
(3) Install the spring (490), thrust pin guide (480), thrust pin (470), and seat assembly (460) in the body
(510 thru -550).
(4) Carefully align the holder (450) over the thrust pin (470) and thread the holder into the body
(510 thru -550). Torque the holder to 50 in·lbs (5.6 N·m).
CAUTION: THE DIAPHRAGM PLATE MUST BE INSTALLED WITH THE RAISED CORNERS AWAY
FROM THE DIAPHRAGM OR DAMAGE MAY OCCUR TO THE DIAPHRAGM CAUSING
•
THE REGULATOR TO MALFUNCTION.
I
(5) Install the thrust plate (440), diaphragm (430), diaphragm plate (410), slip ring (420), adjusting
spring (400), and guide (390) in the case (380).
(6) Put the body (510 thru -550) with drain tube (500) pointing up and carefully thread the case (380)
onto the body (510 thru -550). Torque the case to 200 in·lbs (22.6 N·m).
(7) Thread the setscrew (370) into the case (380) until it is level with the top of the case.
NOTE: Setscrew (370) must be used only with spring guide (390).
Setscrew (370A) must be used only with spring guide (390A).
Subtask 35-32-18-440-020
B. Safety Plug (210)
Install the safety plug in the body (510 thru -540) as follows.
(1) lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body
(510 thru -540).
(2) Install the safety disc (260) in the body (510 thru -540).
(3) Thread the safety plug (210) into the body (510 thru -540). Torque the safety plug to 135 - 150 in·lbs
(15.2 - 16.9 N·m).
Subtask 35-32-18-440-021
C. Safety Outlet Assembly (-220)
Assemble and install the safety outlet assembly in the body (-550) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the gasket (240) and install the gasket in the
safety plug (250).
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CUM & IPL
NOTE: One of two different safety discs (270) may be used with the safety outlet assembly (-220). SPN
10003742 is silver-colored and alternate SPN 10006001 is bronze-colored.
(3) Thread the safety cap (230) onto the safety plug (250). Torque the safety cap to 350 in·lbs
(39.5 N·m) when SPN 10003742 (silver-colored) safety disc is used. Torque the safety cap to 375
in·lbs (42.4 N·m) when alternate SPN 10006001 (bronze-colored) safety disc is used.
(4) Lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body (-550).
(5) Thread the safety outlet assembly (-220) into the body (-550). Torque the safety outlet assembly to
150 in·lbs (16.9 N·m).
(6) Install Lockwire between the safety cap (230) and the safety plug (250).
Subtask 35-32-18-440-022
D. Charging Valve (170)
Assemble and install the charging valve in the body (510 thru -550) as follows.
(1) Thread the valve core (-190) into the body (-180). Using the Core Wrench, torque the valve core to
4.5 - 5.0 in·lbs (0.51 - 0.56 N.m).
(2) Install the filter (-200) in the body (-180).
•
(3) Apply Thread Sealing Tape to the charging valve (170) and thread the charging valve into the body
(510 thru -550). Torque the charging valve to 175 - 200 in·lbs (19.8 - 22.6 N·m).
Subtask 35-32-18-440-023
E. OnlOffValve (10, -11)
Assemble and install the onloff valve in the regulator assembly (-1 thru -1 E) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the stem assembly (100), preformed packings
(90, 130), and the threads of the head assembly (120).
(2) Thread the head assembly (120) into the bushing (140).
(3) Install the PTFE seat (11 0) on the stem assembly {1 OO}. Align the stem assembly with the head
assembly and install in the bushing (140).
(4) Install the preformed packing (90) on the packing nut (80).
NOTE: Leave handle (30) unassembled until Valve Torque Test is performed [paragraph 8.G.(2)].
Then go to Final Assembly (paragraph a.H).
(5) Align the packing nut (80) on the stem assembly (100) and thread the packing nut into the bushing
(140). Torque the packing nut to 150 in·lbs (16.9 N·m).
(6) Install the filter (150) in the body (510 thru -550).
(7) Install the preformed packing (130) on the bushing (140).
(8) Thread the bushing (140) into the body (510 thru -550). Torque the bushing to 200 in·lbs (22.6 N·m).
(9) Refer to Figure 7004 and install Lockwire between the packing nut (80) and the body
(510 thru -550) .
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
•
(2) If removed during disassembly, install the relief label (80) and gasket (70) on the gauge (10, 1F).
(3) Perform the Gauge Accuracy Test (paragraph 9) described in the TESTING AND FAULT
ISOLATION section of this manual before the gauge is installed on the regulator assembly. Make
sure the gauge passes the test before use.
(4) Apply Thread Sealing Tape to the gauge (290 thru -310, IPL Figure 9) and thread the gauge into the
body (510 thru -550, IPL Figure 9). Align the gauge with a torque of 40 - 150 in·lbs (4.5 - 16.9 N.m).
G. Testing
(1) Perform the Regulator Assembly Output Pressure Test (paragraph 8) described in the TESTING
AND FAULT ISOLATION section of this manual. Make sure the regulator assembly passes the test
before use.
(2) Perform the Valve Torque Test (paragraph 10) described in the TESTING AND FAULT ISOLATION
section of this manual. Make sure the regulator assembly passes the test before use.
Subtask 35-32-18-440-026
H. Final Assembly
Install the following components after performing the tests specified in paragraph B.G.
(1) Attach the identification plate (350) on the case (380) with the screws (360).
(2) Refer to Figure 7004 to align and install the flat washer (70), spring washer (60), and handle (30) on
the stem assembly (100). Secure the handle on the stem assembly using nut (40A). Torque the nut
to 20 - 25 in·lbs (2.3 - 2.8 N·m).
(3) Install the identification plate (20) on the handle (30).
•
•
550015500 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IP!
TASK 35-32-18-420-801
9. PCA Assembly (-1, -2, -3, and -4 (as applicable), IPL Figures 1A thru 1J)
Refer to IPL Figures 1A thru 1J unless noted otherwise.
Subtask 35-32-18-420-001
A. Regulator Assembly (400 thru 425)
Install the regulator assembly in a steel cylinder (500 thru 565, as applicable) as follows.
(1) Hold the cylinder (500 thru 565, as applicable) in the Pneumatic Bench Vise.
(2) Apply Thread Sealing Tape to the cylinder-mating threads on regulator assembly (400 thru 425).
Thread the regulator assembly into the steel cylinder (500 thru 565, as applicable) hand tight.
WARNING: AFTER THE CORRECT TORQUE HAS BEEN APPLIED, THE REGULATOR BODY
MUST HAVE A MINIMUM OF FOUR THREADS ENGAGED WITH THE STEEL
CYLINDER OR SERIOUS PERSONAL INJURY OR DEATH MAY OCCUR WHEN THE
PCA IS FILLED WITH OXYGEN.
(3) Torque the regulator assembly (400, 410) in the steel cylinder (500 thru 515, 550 thru 555A) to 480
- 840 in·lbs (54.2 - 94.9 N·m).
(4) Torque the regUlator assembly (405, 415 thru 425) in the steel cylinder (520 thru 545, 560, 565) to
1320 - 1560 in·lbs (149 - 176 N·m).
NOTE: The regulator body outlet port where the gauge (290, 300, IPL Figure 9) is installed must be
aligned with the oxygen identification decal (3D) on the cylinder (500 thru 565, as
applicable).
•
Subtask 35-32-18-420-002
B. Regulator Assembly (435, IPL Figure 1G)
Refer to IPL Figure 1G unless otherwise noted. Install the regulator assembly in a composite cylinder
(570) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the metal boss seal (475).
(2) Install the metal boss seal (475) on the cylinder mating threads of the regulator assembly (435) with
the sealing flange pointing away from the regulator.
NOTE: The regulator body outlet port where the gauge (-310, IPl Figure 9) is installed must be
aligned with the oxygen identification decal (20) on the cylinder (570).
Subtask 35-32-18-430-001
C. Relief Valve Assembly (320 thru 340, IPL Figure 9)
(1) Testing
Perform the Relief Valve Assembly Test (paragraph 5) described in the TESTING AND FAULT
ISOLATION section before the relief valve assembly is installed on the regulator assembly. Make
sure the relief valve assembly passes all the tests before use.
(2) Apply Thread Sealing Tape on the relief valve assembly (320 thru 340, IPL Figure 9) and thread into
the regulator assembly (400 thru 435, IPL Figures 1A thru 1J, as applicable). Torque the relief valve
•
assembly to 75 - 150 in·lbs (8.5 - 16.9 N·m) .
Page 7017
EFFECTIVITY: ALL 35-32-18 20040415
1:'1ca/scott /SCOft
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & /PL
Subtask 35-32-18-430-002
D. Harness (205, IPL Figures 1A thru 1E, 1G thru 1J; 10, IPL Figure 2)
Install the upper end of the harness over the regulator assembly (400 thru 410, 425, 435) and let it rest
on the upper end (crown) of the applicable cylinder (500 thru 570).
Subtask 35-32-18-420-003
E. Respirator Regulator Assembly (110, IPL Figure 1H; 115, IPL Figure 1J)
Refer to IPL Figures 1Hand 1J unless otherwise noted. Install the respirator regulator as follows.
(1) Apply Thread Sealing Tape to the elbow assembly (105).
(2) Thread the elbow assembly (105) into the regulator assembly (400, 405, 410, 425). Align and
tighten the elbow assembly wrench tight.
(3) Install the clamp (75) through the bracket (125) onto the respirator regulator assembly (110, IPL
Figure 1H; 115, IPL Figure 1J).
(4) Using the clamp (75), loosely attach the respirator regulator assembly (110, IPL Figure 1H; 115, IPl
Figure 1J) around the upper end of the applicable cylinder (500 thru 555A).
(5) Remove the nut and ferrule (parts of the connector) from the connector (100) and install them on
the end of the elbow assembly (105).
(6) Align the connector (100) of the respirator regulator assembly (110, IPl Figure 1H; 115, IPl Figure
I
1J) over the elbow assembly (105). Push the respirator regulator assembly onto the elbow
assembly until connector is fully engaged. Thread nut onto the connector and tighten wrench tight.
(7) Tighten the clamp (75) around the applicable cylinder (500 thru 555A).
Subtask 35-32-18-430-003
F. Outlet Assemblies (300 thru 370, IPl Figures 1A thru 1J, as applicable)
•
Refer to Figures 1A thru 1J unless otherwise noted. Locate, install, and mark the outlet assemblies as
follows.
(1) Outlet assembly location and marking instructions.
The outlet assemblies used on 5500 Series and 5600 Series PCA's are installed on the regulator
assembly (400 thru 435) in specific places and are identified by special marks.
Refer to Figure 7005 and Figure 7006 for information about the location and marks of outlet assem-
blies installed on the 5500 Series or 5600 Series PCA's.
(a) On the 5500 Series peA configured with more than one constant flow (metered) type outlet
assy (300 thru 325. 370, as applicable), the outlet assembly with the highest flow rate is
connected to the first regulator assy outlet port counterclockwise from pressure gauge. On a
5600 Series PCA conflgured with more than one constant flow (metered) type outlet assembly,
the outlet assembly with the highest flow rate is connected to the first regulator assembly outlet
port counterclockwise from the respirator regUlator (110, IPL Figure 1H; 115, IPl Figure 1J).
(b) The full flow (non-metered) type outlet assembly (330 thru 355, as applicable) is connected to
the regulator assembly outlet port clockwise from the on/off valve (10, -11, IPL Figure 9).
(c) When two constant flow (metered) outlets with different flow rates are installed, there must be a
mark on both outlets made with a rubber stamp and Etching Ink. A "HI" mark, with Red Etching
Ink, must be put on the outlet assembly with the highest flow rate. A "LO" mark, with Green
EFFECTIVITY:
Etching Ink, must be put on the outlet assembly with the lowest flow rate.
ALL 35-32-18
Page 7018
20040415 •
-tqca/scott jscotf
.
.. Technologies.Inc. Aviation
•
LO Flow
(d) All constant flow (metered) outlet assemblies must have the flow rate and the altitude setting
callout codes metal-stamped on the outside of the outlet assembly. Refer to Fjgure 7 in the
DESCRIPTION AND OPERATION section if necessary.
(2) Apply Thread Sealing Tape to the outlet assembly (300 thru 370, as applicable) or the plug (-395.
396,397, IPL Figures 1A thru 1E, 1H. 1J, as applicable) to be installed on the regulator assembly
(400 thru 435. as applicable).
(3) Identify the correct location of each outlet assembly or plug on the regulator assembly.
(4) Thread the outlet assembly or plug into the regulator assembly. Align the "HI" or "LO" marks on the
outlet assembly while torquing the outlet assembly or plug to 40 - 80 in·lbs (4.5 - 9.0 N·m).
Make sure the "HI" or "LO" mark can be seen from the top (regulator end) of the PCA.
(5) If applicable. mark the constant flow (metered) outlet assembly (300 thru 325. 370, as applicable)
•
with Etching Ink. Refer to paragraph 9.F.(1 )(c) if necessary .
Page 7019
EFFECTIVITY: ALL 35-32-18 20040415
t:yca/scott I Scott -
•
Technologies. Inc. Aviation •
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-430-004
G. Instruction Decal (20, IPL Figures 1A thru 1G; 25, IPL Figures 1H. 1J), Oxygen Decal (30 IPL Figures
1A thru 1J), Placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, 1J), PMA Label (35, IPl Figures 1A thru
1G; Gauge Label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J), Identification Plate (80, IPL Figure 1G), and
Warning Decal (65, IPL Figure 1G).
Refer to Figure 7007 and 7008 and, align and install decals, plates, placards and labels as follows.
Scott uses some non-procurable decals, identification plates and instruction plates in the manufacture of
the Portable Cylinder Assembly. Replacement (procurable) decals, identification plates and instruction
plates noted in both the ILLUSTRATED PARTS LIST and this section may look different, however must
contain the same information as the non-procurable items used in the manufacture of the PCA.
All decals and plates requiring replacement have important information (Le., part number, serial number,
dash number, date of manufacture, etc.) that must be put on the replacement item before it is put on the
applicable cylinder (500 thru 570). A permanent ink marker pen may be used to mark information on the
replacement items with characters apprOXimately the same height and spacing as those contained on
the original item.
(1) Apply the oxygen identification decal (30A, IPL Figures 1A thru 1J) on the applicable cylinder
(500 thru 570, IPL Figures 1A thru 1J) of the 5500 Series and 5600 Series PCA.
NOTE: A cylinder (500 thru 570, as applicable) manufactured before 5/81 may have text painted on
the cylinder identical to that found on the oxygen identification decal (30A). Painted text, if
present, will be placed on the cylinder the same as the oxygen identification decal. Do not
apply an oxygen identification decal to a cylinder with painted text.
(2) Apply Instruction decal (20, 20A, IPl Figures 1A thru 1G; 25, 25A, IPl Figures 1H, 1J) as follows.
(a) Apply the instruction decal (20, 20A, IPL Figure 1A thru 1G) to the applicable cylinder (500 thru
570, IPl Figures 1A thru 1G) of the 5500 Series peA (-1 thru -4K, as applicable, IPl Figures 1A
thru 1G). Instruction decal (20A) must only be used on a PCA with a green handle (3D, IPL
•
Figure 9).
(b) Apply the instruction decal (25, 25A, IPL Figures 1H, 1J) to the applicable cylinder (500 thru
525; 540 thru 555, IPL Figures 1H, 1J) of the 5600 Series PCA (-1 thru -3M, as applicable, IPL
Figures 1H, 1J). Instruction decal (25A) must only be used on a PCA with a green handle (30,
IPl Figure 9).
HXm?
(25.IPL Figures 1H and 1J)
Iir
~
(3D, IPL Figures
1H and 1J)
•
5600 Series peA Labeling
Figure 7007
Page 7020
EFFECTIVITY: ALL 35-32-18 20040415
';,
t:'1CO /SCOlt /scott
Technologies. Inc. Aviation
B I....xm-{>
~ (35. IPL Figures 1,..;A::..,lrhru,.,,1r-F)
__ <_2_0,--:1IPLL_Fi_'9
.....
u__
reS lA lhru 1F)
<J-wXI-I
<20, IPL Figure 1G) ~ (30, IPI. Fig"" lG)
•
Figure 7008
Page 7021
EFFECTIVITY: ALL 35-32-18 20040415
'tileD/scott /SCOtf .-
•
Technologies. Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt
TASK 3S-32-18-610-801
10. PCA Charging Procedure
Refer to IPL Figure 9 (unless noted otherwise), and Table 7004.
Subtask 35-32-18-610-001
•
A. PCA Charging Setup
(1) Remove the filler cap (160) from the charging valve (170).
(2) Attach the Refill Coupling (Table 7002) to the charging valve (170).
Subtask 3S-32-18-610-oo2
B. Charge the PCA
(1) Rotate handle (30) counterclockwise to the fully open on/off valve (10, -11).
(2) Refer to Table 7004 for cylinder type and charging pressure at temperatures from SO-100°F
(10.0-37.8°C).
Subtask 35-32-18-610-003
C. Disconnect the PCA
Table 7004
Pressure vs. Temperature Data
US DOT-3HT-1850 (Steel) or
US DOT3-AA-1800 (Steel) US DOT-E-8162-1850 (Composite)
NOMINAL 1800 psig (12.41 MPa) NOMINAL 1850 psig (12.76 MPa)
TEMPERATURE CHARGING PRESSURE CHARGING PRESSURE
of (0C) psig (MPa) psig (MPa)
100 (37.8) 1935 (13.34) 1985 (13.69)
95 (35.0) 1910 (13.17) 1960 (13.51)
90 (32.2) 1890 (13.03) 1935 (13.34)
85 {29.4} 1870 (12.89) 1910 (13.17)
80 (26.7) 1850 (12.76) 1885 (13.00)
75 (23.9) 1825 (12.58) 1865 (12.86)
70 (21.1) 1800 (12.41) 1850 (12.76)
65 (18.3) 1775 (12.24) 1825 (12.58)
60 (15.6) 1750 (12.07) 1800 (12.41)
55 (12.8) 1730 (11.93) 1775 (12.24)
•
50 (10.0) 1710 (11.79) 1750 (12.07)
TASK 35-32-18-400-803
11. Final peA Assembly
Refer to IPL Figures 1A thru 1J unless noted otherwise.
NOTE: The replacement PAX mask assembly (35 thru 41, IPL Figure 2) may contain either a cord and
pin on the mask tubing or a loose-packed spring clip and tube which must be removed and
discarded. Carefully cut off the corner of the protective bag containing the replacement (new) PAX
mask assembly and remove either the cord and pin from the mask tubing or the loose-packed
spring clip and tube. Reseal the protective bag with adhesive tape.
Subtask 35-32-18-430-005
A. PIN 801660-00 Harness Assembly (205, IPL Figures 1A thru 1E and 1G thru 1J)
Refer to Figure 7009 and install the harness (205) as follows.
NOTE: The upper (loop) end of the harness was previously installed.
(1) Align the remaining end of the harness (205) on the lower end of the cylinder (500 thru 570).
(2) Align and install the clamp (70) over the remaining end of harness. Depending on the cylinder size,
align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 em) from the
bottom end of the cylinder.
Subtask 35-32-18-430-006
B. PIN 801658-00 Harness Assembly (200, IPL Figures 1A thru 1C, 1H, and 1J)
Refer to Figure 7009 and install the harness assembly (200) as follows.
(1) Align and install the strap assembly (201) on the cylinder (500 thru 525, 540 thru 555A).
(2) Align and install clamp (70) over strap assembly (201). Depending on the cylinder size, align and
tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 em) from the bottom end of
•
cylinder.
(3) Align and install strap assembly (202) over the strap assembly (201) on the cylinder (500 thru 525,
540 thru 555A).
(4) Align and install the clamp (75) over the strap assemblies (201, 202). Align and tighten the clamp on
the cylinder approximately 3.5 in. (8.9 em) from the neck of cylinder.
Subtask 35-32-18-430-007
C. PIN 801662-00 Harness Assembly (225, IPL Figures 1Band 1E).
Refer to Figure 7009 and install the harness assembly (225) as follows.
(1) Align and install the harness assembly (225) on the cylinder (510, 515).
(2) Align and install the clamp (75) over the harness assembly (225). Align and tighten the clamp
approximately 3.5 in. (8.9 em) from the neck of cylinder.
•
• 550015600 SERIES PORTABLE CYLINDER ASSEAfBLY • CMM & IPL
PIN 801660-00 Harness (205.IPl Figures 1A thru 1E, and 1G thru 1J)
_----~~---~W.iSILOop
Strap Assembly
(202)
Strap Assembly
(201)
Clamp
•
Technologies. Inc. Aviation •
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt
Subtask 35-32-18-430-008
D. PIN's 801660-03, -05 Harness Assemblies (215, IPL Figure 1C; 220, IPL Figures 1Hand 1J).
Refer to Figure 7010 and install the harness assembly (215, 220) as follows.
(1) Loop the harness (215, 220) around the neck ofthe cylinder (550, 550A, 5508, 555, 555A). Snap
the socket onto the stud (both are part of the harness assembly) to secure the harness to the neck
of the cylinder.
(2) Align the remaining end of the harness on the cylinder.
(3) Align and install the clamp (70) over the remaining end of the harness. Depending on the cylinder
size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the
bottom end of cylinder.
(4) Snap the remaining sockets onto the studs.
y215
~
=
_~JI ~
<:'11
.",-
,"'<:;t
•
"'''~lil ~ . .
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-430-009
E. PIN's 801807-01, -02, -03 Mask Storage Bag and Harness Assembly (-1 thru -1B, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7011.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
(IPL Figures 1A thru 1C and 1F).
(3) Align and install the harness assembly (-1 thru -18, IPL Figure 2) on the PCA as follows.
(a) Install the harness assembly (-1 thru -18) on the cylinder.
(b) AUgn and install the clamp (75, IPL Figures 1A thru 1C and 1F) over the harness assembly.
Align and tighten the clamp approximately 3.5 in. (8.9 em) from the neck of the cylinder.
(4) As necessary, repackage and install the PAX mask assembly (35, IPL Figure 2) in the mask storage
bag assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece .
• (f) Make sure that the correct outlet assembly mating connector (15), coupling (-25), or nipple (-30)
is attached to the tUbe.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
(j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55).
Subtask 35-32-18-430-010
F. PIN's 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (-1C thru -1 F, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7012.
(1) Install the fastener (45, 50) through the mask storage bag assembly (55, 60).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
(IPL Figures 1A thru 1E). If the PCA is equipped with a second mask storage bag assembly (60), it
is fastened to the opposite side of the cylinder.
(3) Align and install the harness (10) as follows.
NOTE: The upper (loop) end of the harness was previously installed on the appllcable PCA
(IPL Figures 1A thru 1E). Refer to paragraph 9.0.
(a) Align the loose end of the harness (10) on the lower end of the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness assembly. Depending
on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 -
10.2 em) from the bottom end of the cylinder .
•
Technologies.
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Outlet Assembly
Mating Connector
(15, -25, -30, IPL Figure 2"J-
} PAX Mask Assembly
(35, IPL Figure 2)
Reservoir Bag
(folded)
Protective Bag
(wi PAX Mask Assy)
/ Adhesive Tape
r....
,
:,
-- -----......
__ -
Mask Storage Bag Assy
(55, IPL Figure 2)
•
Fastener
(45, IPL Figure 2)
Harness Assembly
(-1, -1A, -1B, IPL Figure 2)
~~J/
/
I
•
PIN's 801807-01, -02. -03 (-1 thru -18. IPL Figure 2) Mask Storage Bag and Hamess Assembly
Figure 7011
Page 7028
EFFECTIVITY: ALL 35-32-18 20040415
",
tl./co/SCOtl !SCDtt
Technologies. Inc. Aviation
Outlet Assembly
Mating Connector ---
(15 thru -30, IPL Figure 2) 1III""'=:::;:::j~::'-
PAX Mask Assembly
} (35, 40, IPL Figure 2)
.-----~~--...., ~M>i'B"
(folded)
Protective Bag
(wI PAX Mask Assy)
/
Adhesive Tape
• \-
I, "
.-- - ------''''1
:
~ .....~l
'"
I
-"'"
------
\ --l
Mask Storage Bag Assy
(55, 60, IPL Figure 2)
_,_-\
I
------
Fastener Harness
(45, 50, IPL Figure 2) (10, IPL Figure 2)
.'1-,
\'.,
/
Cylinder
Clamp
•
Technologies.
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-430-011
\
G. PIN's 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (-1G thru -1J, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7013.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
•
(IPL Figures 1A thru 1E).
(3) Align and install the harness (10) as follows.
NOTE: Item 1H, IPL Figure 2 does not include a harness (10, IPL Figure 2) or harness clamp.
NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA
(IPL Figures 1A thru 1E). Refer to paragraph 9.0.
(a) Align the remaining end of the harness assembly (10) on the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in.
(6.4 - 10.2 em) from the bottom end of cylinder.
(4) As necessary, repackage and install the PAX mask assembly (36 thru 41) in the mask storage bag
assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(e) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
•
(e) Carefully put the folded reservoir bag into the face piece.
Page 7030
EFFECTIVITY: ALL 35-32-18 20040415
~.
tl/cajscotl !scott
Technologies, Inc. Aviation
,
Facepiece
(No.1)
Facepieoe
1.'i'""1r __ ",;:,.::;--r.." ..l--- (No.2) PAX Mask Assy's
(36 thru 41, IPL Figure 2)
Outlet Assembly
Mating Connector
(20. -30, IPL Figure 2)
~~
• Harness
\
Fastener (10, IPL Figure 2)
(45, IPL Figure 2)
OXYGEN
!
MASK
Clamp
NOTE: Items 3C, IPL Figure 1A and 3K, IPL Figure 1C)
do not include harness (275, IPL Figure 1A, 1C) or
clamp (70, IPL Figures 1A, 1C)
•
Technologies. Inc. Aviation
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-430-012
H. PIN 805436-01 Mask Storage Bag and Harness Assembly (-1 K, IPL Figure 2).
•
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7014.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached storage bag assembly on the applicable PCA (IPL
Figures 1A and 1C).
(3) Align and install the harness (10) as follows.
NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA
(IPL Figures 1A and 1C). Refer to paragraph 9.0.
(a) Align the remaining end of the harness (10) on the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A and 1C) over the harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 -
10.2 em) from the bottom end of cylinder.
(4) As necessary, repackage and install the PAX mask assembly (35) in the mask storage bag
assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece.
(f) Make sure that the plug-in connector (15) is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
0)
EFFECTIVITY:
Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55).
ALL 35-32-18
Page 7032
20040415 •
-.
1:lIeD/scott
Technologies. Inc.
jscott
Aviation
..
Outlet Assembly
Mating Connector ......... Coiled Tubing
(15, IPL Figure 2) .........
Reservoir Bag
(folded)
Protective Bag
(wI PAX Mask Assy)
/ """",", Tape
Fastener
(45, IPL Figure 2) Harness
(10, IPL Figure 2)
I
Cylinder
~
Clamp
•
.~
tl.lca/scott
Technologies. Inc.
jSCDtt
Aviation
• ....
5500/5600 SERIES PORTABLE CYUNDER ASSEMBLY·
TASK 35-32-18-99C-802
CMIA & IfL
Torque values, critical to the assembly and operation of the 5500 and 5600 Series PCA, are listed in
Table 8001.
Table 8001
Torque Values
IPL REFERENCE TORQUE VALUES
FIG. NO. ITEM NO. NOMENCLATURE in·lbs (N·m)
1A thru 1J 300 thru 370 Outlet Assembly 40 - 80 (4.5 - 9.0)
1A thru 1E,
-395, -396, -397 Plug 40 - 80 (4.5 - 9.0)
1H,1J
1A thru 1C, Regulator Assembly
400,410 480 - 840 (54.2 - 94.9)
1E, 1H, 1J (0.500 - 14 ANPT Threads)
10 thru 1F, Regulator Assembly
405,415,425 1320 -1560 (149.1 -176.2)
1H,1J (1.00 - 11.5 ANPT Threads)
Regulator Assembly
1G 435 540 - 660 (61.0 -74.5)
(0.750 - 16UNF-2A Threads)
9 40A Nut, Alternate SPN 804670-03 Only 20 - 25 (2.3 - 2.8)
9 80 Packing Nut 150 (16.9)
• 9
9
9
9
9
140
170
-190
210
-220
Bushing
Charging Valve
Valve Core
Safety Plug
Safety Outlet Assembly
200 (22.6)
175 - 200 (19.8 - 22.6)
4.5 - 5.0 (0.51 - 0.56)
135 -150 (15.2 -16.9)
150 (16.9)
9 230 Safety Cap Note 1
9 290 thru -310 Gauge 40 -150 (4.5 -16.9)
9 320thru 340 Relief Valve Assembly 75 - 150 (8.5 - 16.9)
9 380 Case 200 (22.6)
9 450 Holder 50 (5.6)
Nole 1: SaFetydiscs. SPN 10003742 or SPN 10006001, may be used in lhe safely outlet assembly (-220, IPL Figure 9).
Torque the safety cap to 350 in·lbs (39.5 N'm) when safety disc SPN 10003742 (Item 270, IPL figure 9) is used.
Torque the safety cap to 375 in·lbs (42.4 N·m) when safely disc SPN 10006001 (Item 270, IPL Figure 9) is used.
•
••
tqco/scott /scott
Technologies, Inc. Aviation
•
•
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
...
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES
TASK 35-32-18-94B-807
This section contains a complete listing of all Special Tools, Fixtures, Equipment (Table 9001), and
Consumable Materials (Table 9002) used throughout this CMM.
Subtask 35-32-18-94B-001
1. Special Tools, Fixtures, and Equipment
Special tools, Fixtures, and Equipment required for disassembly, assembly, testing, cleaning, checking or
repair of the PCA are presented in Tabfe 9001. Special tools (Figure number in "NOMENCLATURE"
column) required for testing, disassembly, or assembly of the 5500 and 5600 Series PCA are shown in
Illustrations, Special Tools, and Fixtures (paragraph 3). Tools and equipment used in this manual, not listed
in Table 9001, are standard oxygen shop tools or equipment. Special tools, fixtures, and test equipment
must be cleaned for oxygen service before use. Unless noted otherwise, one of each item is required.
Equivalents may be substituted.
Table 9001
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pressure Gauge 1404 Series Ametek (US Gauge)
(minimum accuracy ±0.25% full scale) Sellersville, PA 18960-2625
0- 100 psig (0 - 0.69 MPa) USA (V61349)
o- 200 psig (0 - 1.38 MPa)
•
0- 2000 psig (O - 13.8 MPs)
I Vent Valve P4T Series Whitey Co.
0.250 in. -18 ANPT Threads B-4P4T4 Highland Heights, OH 44134-
1533 USA (V12623)
Test Regulator Tescom Corp.
0-2500 psig (0 - 17.2 MPa) 44-1110 Series Elk River, MN 55330-2445
Outlet Pressure 44-1114-24 USA (V5H642)
•
8572-02 OuUetAssy 8570 Series
Page 9001
EFFECTIVITY: ALL 35-32-18 20040415
1:I./Co/scott /scott ...
•
Technologies. Inc. Aviation
550015600 SER/ES PORTABLE CYLINDER ASSEMBLY· CMM & IPI.
• ...
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· eMM & IPL
Spray Gun
Il-24
Model 19
Titan Tool and Supply Co.
Buffalo. NY 14216-1784
USA (V51679)
Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger (Steel Cylinders) Local Vendor
0.500 in. -14 ANPT Threads
1.00 in, - 11.5 ANPT Threads
Cylinder Hanger (Composite Cylinders) Bolero Industries
0.750 -16UNF·2A Threads SK87-117-08 Santa Fe Springs, CA 90670
USA (VOTRZ6)
Refill Coupling 5020-01 Scott Aviation
CGA 540 x 0.563 -18UNF-2B Threads Lancaster, NY 14086-9502
USA (V53655)
•
Technologies. Inc. Aviation •
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Subtask 35-32-18-94A-001
2. Consumable Materials
A list of consumable materials required for testing and fault isolation, cleaning, repair and assembly of PCA
are shown in Table 9002. Equivalent materials may be substituted, except for Oxygen Compatible
Lubricant and Oxygen (when used in Cylinder Charging Procedures in the ASSEMBLY section of this
manual).
Also, Oxygen (MIL-PRF-27210, Type I) is the Test Gas specified in the TESTING AND FAULT ISOLATION
section of this manual. Water pumped Nitrogen (A-A-59503) or Air (equivalent in purity to MIL-PRF-27210,
Type I) may be substituted for Oxygen only when used as the Test Gas.
Table 9002
Consumable Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Thread Sealing Tape PTFE Ribbon Tape Local Vendor
0.250 in. (0.635 cm) wide CID A-A-58092, size 1
SPN 50011-00
leak Test Solution Sherlock leak Detector Winton Products Co. Inc.
Mll-PRF·25567, Type 1 Charlotte, NC 28236
USA (V23316)
Allied Chemical Corp.
•
Rust Inhibiting Leak Test Solution 5 cc Sodium Chromate per gallon of water.
Morristown, NJ 07960
, USA (V70308)
Flushing Agent leniumGS Petroferm
(n-propyl Bromide) Fernandina Beach, Fl 32034
USA (VOWUA8)
Cleaning Agent HFE-71DE 3M/SPlC
(Azeotrope of Perfluorobutyl Methyl Ether) St. Paul. MN 55133·3900
USA (VOU817)
Non-ionic Detergent Non-ionic Detergent Local Vendor
Mll-D-16791, Type I
Ceramic Tumbling Media XA Ceramic Media Washington Mills Abrasive Co.
30 mesh North Grafton, MA 01536-1558
USA (V89204)
Glass Tumbling Media Ballotini Impact Beads The PO Corp.
Valley Forge, PA 19482-0840
USA (V08867)
Abrasive Blasting Media No. 16 Aluminum Oxide Treibacher - SChleifmittel Co.
PIN 1700164 Niagara Falls, NY 14303 (USA)
Fax: 716-286-1224
Plastic Abrasive Pad Scotch Brite Pad 3M Abrasive Systems Division
NO.2 Size St. Paul, MN 55144-1000
PIN 10116NA USA (V28124)
•
Fax: 920-231-8085
Paint (2 part catalyzed urethane) A.P. Nonweiler Co.
Green (No. 24062 per FED-STD-595) 4285A073 Oshkosh, WI 54903-1007 USA
Green (No. 14187 per FED-STD-595) 4285K123 Fax: 920-231-8085
Gray-Green (No. 24159 per FEO-STD-595) 4285A083
Blue (No. 15102 per FED-STD-595) 4624J01O
Yellow (No. 13538 per FED-STD-595) 4624J03O
White (No. 17875 per FED-STD-595) 4624J020
Phosphate Coating Solution CrysCoat* - OC Oakite Products Inc.
(Zn(H2P04)2 • 2H20) Berkeley Heights, NJ 07922-2712
USA (V44389)
Lockwire MS20995C20 Local Vendor
SPN 13603-00 (V96906)
Test Gas Oxygen Local Vendor
1850 psig (12.76 MPa) min press MIL-PRF-27210, Type I
(Refer to NOTE 1 and NOTE 2.)
* CrysCoat is a Registered Trademark of Oakite Products Inc.
NOTE 1: Oxygen (MIL-PRF-27210, Type I) is specified in the TESTING AND FAULT ISOLATION section of the CMM.
If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test
parameters must have the appropriate densny correction factors calculated and used, and the test eqUipment must
be calibrated for the test gas. (A copy of specification MIL-PRF-27210 is available from: Standardization Documents
Order Desk, BUilding 40, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA.)
NOTE 2: Water pumped nnrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal
Specification A-A-59503 is available from: General Services Administration, 1800 F Street, Washington, DC 20405
USA.)
Water pumped air, equivalent in purity to: MIL·PRF-27210, Type I
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
•
Grade 290 SPN 50004-20 Rocky Hill, CT 06067-3582
Grade 222 SPN 50004-15 USA (V05972)
I
Grade 271 SPN 50004-18
Oxygen Compatible Lubricant Krytoxh 240 AC E.I. du Pont de Nemours & Co. Inc.
SPN 50527-00 Wilmington, DE 19898
USA (V23037)
Powdered lubricant MoIyCoat**' Z Dow Coming Corp.
SPN 50021-01 Midland, M148686-o997
USA (V71984)
•• Krytox is a Registered Trademark of E.!. du Pont de Nemours & Co.lnc .
... Molycoat is a Registered Trademark of Dow Coming Corp.
Subtask 35-32-18-998-001
3. Illustrations, Special Tools. and Fixtures
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
TASK 35-32-18-99C-803
1. Introduction
This Illustrated Parts List section shows the illustrations and the authorized replacement parts for the
5500 Series and 5600 Series Portable Cylinder Assemblies (PCA).
A. How To Use This Section
(1) If you do not know the part number you need:
(a) Find the part in the applicable figure.
(b) Note the ITEM number used for the part.
(c) Use the ITEM number to find the authorized replacement part number.
(2) If you know the part number, refer to the figure to be sure that the part illustration is the same as
the part that you need.
B. Numerical Index
The Numerical Index is used to locate parts in the unit when only the part number is known. The
Numerical Index is a cross-reference of numbers that include:
Airline Stock number, Figure No., Item No., and the number of parts required.
The character-sort-order for part numbers is: dashes first, letters A thru Z second, and then numbers
o thru 9.
•
C. Description of the Illustrated Parts List Entries
The section describes the information found in the Illustrated Parts List (IPL).
(1) FIG. ITEM
(a) Items not Illustrated
Items that are not shown in the figure have a dash in front of the item number.
(b) Alpha Variant Item Numbers
Alpha variants that are A-Z (except I and 0) added after the item number show configuration
differences in items, optional parts, parts that have had product improvement, or added
items.
(2) PART NUMBER
The numbers in this column are the part numbers that Scott gives to an item, the original part
number for an item that is from a vendor, or a common specification number (e.g., MIL
specification number) that is used for reference of an item. If a part number that Scott gives an
item is different than the vendor part number or the common specification number, the vendor
part number or the common specification number is shown in the PART NUMBER column and
the Scott part number (SPN) is shown in the NOMENCLATURE column for user convenience .
•
Technologies.Inc. Aviation
55otV5600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 1, Sheet 1
PCA Configuration Matrix
5500-000-000
Basic Series �
--
J- - LII..- Refer to Sheet 2
I
CYLINDER AND REGULATOR ASSY
I
CYLINDER FINISH HARNESS ASSY
•
Yellow (13538)
F , 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03
G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05
J 6084-01 5510-05 5510-15 G 801663-00
(Note 4) (Note 4)
L 6084-02 5510-05 5510-15 M 803177-03
(Note 4) (Note 4)
M 6084-20 5510-05 5510-15 N 805436-01
(Note 6) (Note 4) (Note 4)
N 6084-04 5510-07 5510·17 P 801808-05
P 6084·04 5510-09 5510-19 Q 801807-01
(Note 4) (Note 4)
Q 6084-06 5510-17 R 801808-01
S 6084-34 5510-19 5 801807-02
(Notes 4 & 5)
T 21507-06 803199-04 T 801807-03
U 801808-02
V 801808-03
W 803177-01
X No Harness
y 803177-02
Note 1: Cylinder PIN's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads.
Cylinder PIN's 6084-04 -06, -07, -34 have 1.00 - 11.5 ANPT threads.
Cylinder PIN's 21507·06 has 0.750 - 16UNF-2A threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable.
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regUlators are used when 3 outlet assembly ports are required.
Note 5: PCA SN 134269 and subsequent use regulator PIN 5510-19 (three outlet assembly ports).
PCA SN's before 134269 for Callout Code '5' used regUlator PIN 5510-17 (two outlet assembly ports).
Note 6: Cylinder PIN 6084-03 is replaced by cylinder PIN 6084-20.
1. Introduction (Continued)
C.
CMM & IPL
5500- DOD-DOD
-P""----
Basic Series
Refer To Sheet 1
:r~
_
•
(Note 6)
I
E 3.0 15 15,000 (4,572) D 5507 Series Constant Flow (Metered)
Note 1: There may be 1, 2, or 3 OuUet Flow Rate Setting Callout Codes in the PIN.
Note 2: Flow at 14.7 psia (760 mm Hg) at 32°F (DOC).
Note 3: Outlet Style Callout Codes E, L, M, N, P, R, and S are full flow (non-metered) ouUets.
Note 4: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P,
RorS).
Note 5: There may be 1 or 2 Outlet Style Callout Cades in the PIN, however only one configuration of constant flow (metered)
Outlet Style (Callout Code A, B, C or D) is allowed on a PCA.
Note 6: After Oct 1181 this outlet was not procurable.
Note 7: After Jun 22195 this outlet was not procurable.
Note 8: After Jan 01/01 outlet SPN 36728-01 replaced outlet SPN DPB153 .
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 1, Sheet 3
PCA Configuration Matrix
-DODD-DOD
5600 ,---- LII..... Refer To Sheet 4
Basic Series T
I I
RESPIRATOR
REGULATOR ASSY CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY
Cylinder Regulator Assy PIN
Callout Reg PIN Callout PIN Aluminum Callout Finish Callout
Code (Type) Code (Note1) Body (Note 2) Brass Body Code (Note 3) Code Harness PIN
1 6379-2C A 6084-01 5510-00 5510-10 1 Gray-Green A 801660-00
(Demand) (24159)
2 6379-2D B 6084-02 5510-00 5510-10 2 Green (14187) B 801658-00
(Demand) and
White (17875)
8 800649-00 C 6084-20 5510-03 5510-10 3 Blue (15102) C 801662-00
•
(Demand!
Press-Demand)
9 800649-01 D 60B4-G4 5510-03 5510-13 5 Green (14187) D 801660-01
(Demand! and Yellow
Press-Demand) (13538)
G 6084-07 5510-03 5510-13 6 Green (24062) E 801660-Q3
J 6084-01 5510-05 5510-15 9 Green (24062) F 801660-OS
(Note 4) (Nole 4)
M 6084-20 5510-05 5510-15
(Note 4) (Note 4)
p 6084-G4 5510-19
(Note 4)
Note 1: Cylinder PIN's 6084-01, -02 and -20 have 0.500 -14 ANPT threads.
Cylinder PIN's 6084-04, and -07 have 1.00 - 11.5 ANPT threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable.
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED 5TD-595.
Note 4: These regulators are used when two ouUet assembly ports (in addition to the respirator regulator port) are required.
• ...
550015600SERIES PORTABLE CYLINDER ASSEMBLY·
1. Introduction (Continued)
CMAt & IPL
5600 -DODD-ODD
Basic Series
Refer To Sheet 3
:r~---""-P"'"
_
•
E 3.0 20 20,000 (6,100) E 8572-02 Full Flow (Non-Metered)
•
•
Technologies. Inc. Aviation
550(115600SERIES PORTABLE CYLINDER ASSEMBLY· CUM & If!
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 1, Sheet 5
PCA Configuration Matrix
5009
or
5041 - D- O
-- --
or
5507
Basic Series ~
•
CalloutCode Ipmat NTPD CalloutCode feet(meters)
\
.5 0.5 5 5,000 (1,524)
4.5 4.5
7 7.0
8 8.0
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & 'PL
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
(3) AIRLINE STOCK NUMBER
This column has space available for a number, up to eleven characters in length, given by the
airline.
(4) NOMENCLATURE
This column has the description of the part and may contain the following:
(a) Abbreviations
The abbreviations in this column in the table are shown in the List of Abbreviations in the
INTRODUCTION section of this manual.
(b) Level of Indenture
This information shows the relationship of one part to another. An example is shown:
123 (Assembly Number)
• SUbassembly Top No.
Attaching Parts for the Subassembly Top No. or Assembly Item
***
• Assembly Item
•• Sub-Subassembly Top Number
Attaching Parts for the Sub-Subassembly Top No. or Subassembly Item
•
***
•• Subassembly Item
NOTE: The three asterisks are used to separate the attaching parts of one Item from
another Item.
(5) EFFECTIVITY CODE
When the IPL applies to more than one top assembly, each top assembly is identified with an
alpha code (A, B, C, etc.). If a part number, subassembly, or item is identified with an alpha
code, that part can only be used with the top assembly that has that (EFF) CODE.
Any item or subassembly that does not have an (EFF) CODE may be used on any top assembly.
(6) UNITS PER ASSEMBLY
This column shows the number of parts that are used in the assembly .
•
Technologies. Inc. Aviation
55DOIS600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
1. Introduction (Continued)
D. Vendor Codes
The following is a list of the vendors that supply items in this section of the manual. Items that do not
specify a vendor code are available from Scott Aviation. All items, including standard parts, are
available from Scott Aviation.
CODE NAME AND ADDRESS
V05AY8 Aerospace Standards (AS)
Warrendale, PA 15096-0001
USA
V21343 Owens-Coming Fiberglas Corp.
Huntingdon, PA 16652-0382
USA
V49315 Puritan Bennett Corp.
Shawnee Mission, KS 66225
USA
V53655 Scott Aviation
Lancaster, NY 14086-9502
USA
V64528 Sierra Precision
Rancho Cucamonga, CA 91730-3007
USA
V66295 Wiltek ManufactUring Company
•
Galesburg, IL 61401
USA
V80205 National Aeronautical Standards (NAS)
Aeronautical Industries Association of America
Washington, DC 20005
USA
V88044 Aeronautical Standards (AN)
Department of Navy and Air Force
USA
V95138 Perfecting Corp.
Charlotte, NC 28206
USA
V96906 Military Standards (MS)
USA
TASK 35-32-18-99C-804
2. Overhaul
Overhaul
Kits
kits are available for the 5500 and 5600 Series PCAs.
A. Obtaining Overhaul Kits
To buy Overhaul Kits or other parts for the 5500 and 5600 Series PCAs. contact any Scott
Authorized Distributor. Refer to the Scott web site (http://www.scottaviation.com) for a list of Scott
Authorized Distributors.
B. 5500 Series PCA Overhaul Kit
Table 2 lists the parts included in Overhaul Kit PIN 28022-00. This kit includes all parts necessary to
overhaul one 5500 Series PCA with the exception of the safety disc (PIN 6364-00 or PIN 10003742)
and gasket (PIN 6555-00). The safety disc and gasket must be replaced during an overhaul. Refer to
IPL Figures 1A thru 1G for the part number of the safety disc used with your PCA. Other parts must
also be replaced if they are defective.
Table 2
Overhaul Kit PIN 28022-00
5500 Series PCA
•
3 5522-00 FILTER 1
4 6370-00 WASHER,SAFETYPLUG 1
5 5562()..01 PACKING,PREFORMED 1
6 55620-02 PACKING,PREFORMED 1
7 5056-00 PLATE,IDENTIFICATION 1
8 22427-01 PLATE,IDENTIFICATION 1
9 803129-01 SEATASSEMBLY 1
10 802883-01 HEADASSEMBLY 1
11 59553-00 SCREW(CRESWI PLASTICINSERT)
(#2-64THD x 0.188in. LNG}
2
12 37008-02 SCREW,SET,LOCKING,OVALPOINT 1
(114-20THDUNC3Ax 0.375LNG)
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Table 3
Overhaul Kit PIN 28021-00
5600 Series PCA
•
9 6055E VALVE ASSEMBLY, DEMAND 1
10 59553-00 SCREW (CRES W/PLASTIC INSERT) 2
(#2-64 THO x 0.188 in. LNG)
11 MS35207-201 SCREW, PAN HEAD (V96906) (CAD STEEL PLATED) 2
(#2-64 THO x 0.125 in. LNG) (SPN 33326-201)
12 55620-01 PAC~NG,PREFORMEO 1
13 55620-02 PAC~NG,PREFORMED 1
14 803129-01 SEAT ASSEMBLY 1
15 802833-01 HEAD ASSEMBLY 1
16 22427-01 PLATE, IDENTIFICATION 1
17 5056-00 PLATE, IDENTIFICATION 1
18 13362-00 GASKET, VALVE SEAT 1
19 MS35333-30 WASHER, LOCK (V96906) (CAD STEEL PLATED) 2
(#4 D1Ax 0.017 in. THK) (SPN 33460-036)
20 6812-00 SCREEN (BRASS) 1
21 37008-02 SCREW, SET, LOCKING, OVAL POINT 1
(1f4-20 THD x 0.375 LNG)
22 33321-213 SCREW, PAN HO 2
(#4-40 THO x 0.250 LNG)
NOTE 1: Elbow Assembly PIN 5601-00 is used only on PCA's with 4, 7, and 11 cu. ft. cylinders. Refer to IPL Figures 1H or 1J for the Elbow
Assembly to use on your PCA if your PCA has a cylinder larger than 11 cu. ft.
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
...
TASK 35-32-18-99C-B05
3. Numerical Index
The following is a Numerical Index for this seclion.
Numerical Index
PART NUMBER AIRLINE STOCK NO. FIGURE ITEM NO. TTLREQ'D
AD1983 3 -310 1
AS3582-008 10 110 1
AS4860D01 10 10 1
A1215-1 3 205 1
A1119 6 80 1
A11208 3 -280 1
A1126 3 220 1
EC9-5U 4 70 AR
5 40 AR
7 20 AR
8 20 AR
MS20470A2-2 3 100 2
3 130 2
MS21318-7 1A 65 2
18 65 2
1C 65 2
1D 65 2
1E 65 2
•
1F 65 2
1H -65 2
1J -65 2
9 580 2
MS27769S2 1A -395 1
1A -396 1
18 -395 1
1C -395 1
1C -396 1
10 -395 1
1E -395 1
1E -396 1
1E -397 1
1H -395 1
1J -395 1
MS35206-212 3 70 3
MS35206-213 3 250 2
MS35207-201 3 230A 2
MS35333-36 3 260 2
MS3565Q-304 9 -40 1
NAS1149C0332R 9 -50 1
10001018 1A -40 1
1C -40 1
1E -40 1
1H -40 1
1J -40 1
10001019 1A 45 1
1C 45 1
1E 45 1
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL
Numerical Index
PART NUMBER AIRLINE STOCK NO. FIGURE ITEM NO. TTLREQ'D
10001019 (Continued) 1H 45 1
1J -45 1
10001020 1A -SO 1
1C -50 1
1E ·50 1
1H -50 1
1J -50 1
10001112 5 130 1
10001296 1H 125 1
1J 125 1
10001297 3 80 1
10001493 5 120 1
10001494 5 70 1
10002684 9 -200 1
10003305 9 500 1
10003566 1A 340 1
1C 340 1
1E 340 1
1H 340 1
10003742 9 270 1
10004838 10 130 1
10004839 10 120 1
•
10004840 10 90 1
10004841 10 100 1
10004844 I 10 70 2
10004845 10 80 1
10005272 6 -40 1
10005326 6 -30 1
10005511 1G 80 1
10005614 11 20 1
10005615 11 100 1
10005616 11 80 1
10005617 11 40 1
10005750 10 140 1
10005922 1A -30 1
18 -30 1
1C -30 1
10 -30 1
1E -30 1
1F -30 1
1G -30 1
1H -30 1
1J -30 1
10006017 1C 355 1
10006442 1G 65 1
10006936 1A -20 1
18 -20 1
1C -20 1
10 -20 1
1E -20 1
1F -20 1
PART NUMBER
10006936 (Continued)
10007887
PART NUMBER
CMM & IPL
Ilnricy
PART NUMBER
1G
9
PART NUMBER
·20
100
PART NUMBER
1
1
10008594 7 130 1
10008595 7 70 1
10008596 7 60 1
10008601 7 100 1
10008602 7 110 1
1
10008603
10008611
, 7
13
120
20 1
10008612 13 70 1
10008613 13 50 1
10008614 13 40 1
10008615 13 30 1
10008616 13 60 1
10008644 11 10 1
10008660 7 so 1
10008774 7 90 1
10008915 5 BO 1
10008934 4 130 1
10008947 7 150 1
10009071 1H 25A 1
1J 25A 1
10009072 1A 20A 1
1B 20A 1
•
1C 20A 1
\
10 20A 1
1E 20A 1
1F 20A 1
1G 20A 1
10009255 1A 30A 1
1B 30A 1
1C 30A 1
10 30A 1
1E 30A 1
1F 30A 1
1G 30A 1
1H 30A 1
1J 30A 1
10009328 11 60 1
10009359 3 210 1
10009374 1A 35 1
18 35 1
1C 35 1
10 35 1
1E 35 1
1F 35 1
1G 35 1
13160-00 1A 70 1
1A 75 1
1B 70 1
1B 75 1
1C 70 1
·'nnp'lI
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
13160-00 (Continued) 1C 75 1
1E 70 1
1E 75 1
1G 70 1
1H 70 1
1H 75 1
1J 70 1
4
1J 75 1
13161-00 10 70 1
1E 70A 1
1F 75 1
1H ,70A 1
1H 75A 1
1J 70A 1
1J 75A 1
13162-00 1E 70B 1
1H 70B 1
1H 75B 1
1J 70B 1
1J 75B 1
13164-00 3 -330 1
13362-00 3 280A 1
13374-00 3 200 1
•
13753-00 12 30 1
14807-00 2 -25 1
21217-11 12 20 1
21217-12 12 40 1
21217-13 12 70 1
21217-14 12 80 1
21507-06 1G 570 1
22427-01 9 20 1
22445-01 9 60 1
23274.Q3 9 -30 1
23274-05 9 30A 1
23393-01 9 140 1
23394-01 9 80 1
24823-00 5 100 1
24825-00 5 170 1
26565-00 9 230 1
26567-00 9 250 1
2661-03 12 1 RF
12 1A RF
12 1B RF
12 1C RF
12 10 RF
9 290 1
2661-04 12 1F RF
9 -310 1
27170-01 9 510 1
27170-02 9 -530 1
27170-03 9 -520 1
27170-04 9 -540 1
•
• 5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt
IlnrillY
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
27170-05 9 -550 1
27434-01 6 -20 1
27511-01 11 50 1
280OC10A 11 120 1
2800C14A 11 110 1
289-601-211 2 35 1
2 40 2
289-601-213 2 36 1
2 41 2
29550-00 4 120 1
29551-00 4 140 1
29552-00 4 150 1
29553-01 4 160 1
29554-00 4 190 1
29555-00 4 170 2
29556-00 4 180 2
29557-00 4 20 1
29558-01 4 10 1
29559-00 2 -30 1
29567-00 4 110 1
33326-201 3 230A 1
33529-009 1H 100A 1
1J 100A 1
36588-04 11 70 1
•
36636-01 11 90 1
36728-01 13 -1 RF
1A 345 1
18 345 1
1C 345 1
1C 346 1
10 345 1
10 346 1
1E 345 1
1E 346 1
1H 345 1
1J 345 1
36862-05 10 40 1
36874-01 11 30 2
36879-01 2 45 1
2 50 2
37008-01 9 -370 1
37008-02 9 370A 1
5002-00 9 480 1
5003-00 9 400 1
5005-03 9 380 1
5009-.5-15 1A 305 1
5 -2 RF
5009-.5-23 1A 30SA 1
5 -2A RF
5009-.5-25 1A 3058 1
5 -28 RF
5009-00 1A 300 1
1C 300 1
•
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & #PL
Inrll'Y
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5009-00 (Continued) 1B 300 1
1C 300 1
10 300 1
1E 300 1
1F 300 1
1H 300 1
1J 300 1
5 -1 RF
5009-01 5 ·50 1
5009-2.5-20 10 3050 1
10 305E 1
1H 305B 1
5 -2K RF
5009-2.5-23 1B 305E 1
5 -2L RF
5009-2.5-25 1A 305M 1
18 305F 1
5 -2M RF
5009-2.5-30 1A 305N 1
1A 305P 1
5 -2N RF
5009·2·10 1A 305C 1
1B 305 1
5009-2·15
I
1E
1E
1F
5
1A
1A
1C
305
30SA
305
-20
3050
305E
305
1
1
1
RF
1
1
1
•
10 305 1
10 305A 1
5 -2E RF
5009-2-20 1A 305F 1
5009-2-20 1B 305A 1
1C 305A 1
1C 305B 1
1E 3056 1
1E 305C 1
1H 305 1
5 -2F RF
5009-2-23 1A 305G 1
1A 305H 1
1B 3058 1
1C 305C 1
10 3056 1
1E 3050 1
1E 305E 1
1F 305A 1
1H 30SA 1
5 -2G RF
1A 305J 1
•
5009-2-25
Page 10016
EFFECTlVITY: ALL 35-32-18 20040415
...~
tqca/scotl
Technologies. Inc.
/scott
Aviation
PART NUMBER
5009-2·25 (COlltinued)
PART NUMBER
Numerical Index
PART NUMBER
1A
1B
PART NUMBER
305K
305C
PART NUMBER
1
1
1C 3050 1
10 305C 1
1E 305F 1
1E 305G 1
5 -2H RF
500902·30 1A 305l 1
18 3050 1
1C 30SE 1
1E 30SH 1
1E 305J 1
1J 305 1
5 -2J RF
5009-3-20 1A 3050 1
1C 305F 1
10 305F 1
1E 305K 1
1E 305l 1
1E 305M 1
1H 305C 1
S -2P RF
5009·3·23 1C 305G 1
1E 30SN 1
•
1H 3050 1
5 -20 RF
5009-3-25 1A 305R 1
1A 3055 1
1C 30SH 1
10 305G 1
S -2R RF
5009-3-30 1A 305T 1
1E 305P 1
1E 305Q 1
1J 30SA 1
5009-3-30 5 ·25 RF
5009-4.5-23 1E 305Y 1
5 -2Z RF
5009-4.5-30 1E 30SZ 1
1E 306 1
1E 306A 1
5 -3 RF
5009-4-10 1A 305U 1
18 305G 1
1C 30SJ 1
1C 305K 1
1E 305R 1
1F 3058 1
1J 3058 1
5 -2T RF
5009-4-15 1C 305l 1
5 -2U RF
Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5009-4·20 1A 305V 1
18 305H 1
18 305J 1
1C 305M 1
1C 305N 1
1E 30SS 1
1H 305E 1
1J 30se 1
5 -2V RF
5009-4-23 1A 305W 1
1A 305X 1
1B 305K 1
1C 305P 1
1C 3050 1
10 305H 1
1E 305T 1
1E 305U 1
1F 305C 1
1H 305F 1
1J 3050 1
5 -2W RF
5009-4-25 1A 305Y 1
18 305L 1
I
1C
10
1E
1E
1E
1H
5
305R
30SJ
305V
305W
305X
3000
-2X
1
1
1
1
1
1
RF
•
50094-30 1A 305Z 1
18 305M 1
1C 305S 1
1H 30SH 1
1J 30SE 1
1J 305F 1
5009-4·30 5 -2Y RF
5009·7·23 1C 3051 1
1H 305J 1
5 -3A RF
5009·7-25 1H 30SK 1
5 -38 RF
5009-7-30 1A 306 1
1C 305U 1
1J 305G 1
5 -3C RF
5009·8·2{) 1C 305V 1
1E 3068 1
1J 305H 1
1J 30SJ 1
5 -3D RF
5009-8-23 1C 305W 1
•
•
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMAt & IPL
Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5009-8-23 (Continued) 1E 306C 1
5 ·3E RF
5009-8-30 1D 305K 1
1D 305L 1
5 -3F RF
5013-00 5 30 1
8 30 2
5013-01 4 60 1
4 80 1
7 30 2
5014-00 5 20 1
8 10 1
5014-01 4 50 1
7 10 1
5016-00 9 -158 1
5023-00 9 -159 1
5027-00 9 490 1
5028-00 9 470 1
5030-01 9 450 1
5031-00 9 440 1
5032-01 9 430 1
5033-00 9 420 3
5034-00 9 410 1
5041-.5-15 1A 315 1
•
1A 315A 1
4 -2 RF
5041·.5·20 1E 315 1
4 -2A RF
5041-00 1A 310 1
18 310 1
1C 310 1
1E 310 1
1G 300 1
1H 310 1
1J 310 1
4 -1 RF
5041-01 4 90 1
5041-2.5-30 lA 315G 1
1G 305 1
5041-2.5-30 1G 305A 1
4 -2F RF
5041-2-20 1A 315C 1
18 315 1
1C 315 1
lC 315A 1
1E 315A 1
1E 3158 1
1E 315C 1
1H 315 1
4 -28 RF
5041-2-23 1A 315E 1
18 315A 1
•
Technologies. Inc. Aviation
5SDOI5600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5041-2-23 (Continued) 1C 3158 1
1H 315A 1
4 -2C RF
5041-2-25 1A 315F 1
4 -20 RF
5041-2-30 1C 315C 1
4 -2E RF
5041-3-20 1A 315H 1
18 3158 1
1C 3150 1
1E 3150 1
1H 3158 1
1J 315 1
4 -2G RF
5041-3-23 1H 315C 1
4 -2H RF
5041-4-20 1A 315J 1
18 315C 1
1C 315E 1
1E 315E 1
1H 3150 1
1J 315A 1
•
4 -2J RF
5041-4-23 1A 315K 1
18 3150 1
1C 315F 1
1H 315E 1
4 -2K RF
5041-4-25 1A 315L 1
4 -2L RF
5041-4-30 1C 315G 1
4 -2M RF
5041-7-20 1A 315M 1
1C 315H 1
1E 315F 1
4 -2N RF
5041-7-30 1C 315J 1
4 -2P RF
5042-01 4 30 1
5042-02 4 40 1
5043-14 9 320 1
9 330 1
9 340 1
5052-00 1H 370 1
8 -1 RF
5052-02 8 -50 1
5056-00 9 350 1
5057-00 1A 55 1
18 55 1
1C 55 1
10 55 1
PART NUMBER
5057-00 (Continued)
PART NUMBER
eM'" & IPL
Numerical Index
PART NUMBER
1E
1F
PART NUMBER
55
55
PART NUMBER
1
1
9 570 1
5057-01 1H -60 1
1J -60 1
5057-14 9 560 1
5058-00 8 40 1
5065-02 5 140 1
5065-03 5 160 1
5065-04 5 150 1
5065-06 5 110 1
5065-08 5 90 ·1
5065-10 2 15 1
2 20 2
5067-01 8 60 1
5067-02 8 70 1
5067-03 8 120 1
5067.04 8 80 1
5067-Q5 8 110 1
5067-06 8 100 1
5067-07 8 90 1
50775 SERIES 4 200 1
5 180 1
7 160 1
•
5092-00 9 -180 1
5093-01 9 170 1
5500A SUB SERIES 1 -1A RF
5500A1M15A lA -1B RF
5500A1MB23A lA -1 RF
5500A1AB15A lA -15 RF
5500A1AB20A 1A -11 RF
5500A1ABB23A 1A -10 RF
5500A1ABB25A 1A -1E RF
5500A1ABBF20B 1A -1C RF
5500A1ABC30A 1A -iF RF
5500A 1ABE20A 1A -1G RF
5500A1ABE2OB 1A -1H RF
5500A1ABF10A 1A -1J RF
5500A1ABF20B 1A -1K RF
5500A 1ABF23A 1A -lL RF
5500A1ABF23B 1A -1M RF
5500A1ABF230 1A -1N RF
5500A1ABF25A 1A -1P RF
5500A1ABF25B 1A -10 RF
5500A1ABF30A lA -1R RF
5500A1AC30B lA -1U RF
5500A1AE20A 1A -w RF
5500A1AE20B 1A -1W RF
5500A1AF2OA 1A -1X RF
5500A1AF20B 1A -1Y RF
5500A1AF200 1A -1Z RF
5500A1AF23A 1A -2 RF
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5500A1AF25A 1A -2A RF
5500A 1AF25AN 1A -2B RF
5500A1AXOK 1A -2C RF
5500A 1AVYOE 1A -20 RF
5500A 1BF23A 1A -2E RF
5500A1MM15B 1A -2F RF
5500A 1NBF23A 1A -2G RF
5500A1OB30AD 1A -2H RF
5500A 1OB30D 1A -2J RF
5500A 1OB30DA 1A -2K RF
5500A 1REE25A 1A -2l RF
5500A 1SB20A 1A -2M RF
5500A 1SCC30A 1A -2N RF
5500A1TBF20B 1A -2P RF
5500A 1UBF23A 1A -20 RF
5500A 1UBF25A 1A -2R RF
5500A 1UEE25A 1A -2S RF
5500A 1UF30AN 1A -2T RF
5500A 1VBF20B 1A -2U RF
5500A 1VBF23B 1A -2V RF
5500A 1VBF25B 1A -2W RF
5500A WF20BM 1A -2X RF
5500A 1WBF23A 1A -2Y RF
•
5500A 1WBF25A 1A -2Z RF
5500A 1WBf30A 1A -3 RF
5500A lXBF20B 1A -3A RF
5500A1XFF23A 1A -3B RF
5500A1YBF20B 1A -3C RF
5500A3ABF23A 1A -3D RF
5500A5ABG20B 1A -3E RF
5500A6ABF23A 1A -3F RF
5500A6ABF23B 1A -3G RF
5500A6ABG20B 1A -3H RF
5500A6AF2OB 1A -3J RF
5500A6PFF23A 1A -3K RF
5500A6SB30A 1A -3L RF
5500A6UE30A 1A -3M RF
5500A6WBB 15A 1A -3N RF
5500A6WBB23A 1A -3P RF
5500A6WBB25A 1A -30 RF
5500A6WFF23A 1A -3R RF
5500A6WF30AP 1A -3S RF
5500A9AB30A 1A -3T RF
55OOA9SAC25A 1A -3U RF
5500A9SBF30A 1A -3V RF
5500A9SG30A 1A -3W RF
5500A9WEE25A 1A -3X RF
5500A9XF23A 1A -3Y RF
55008 SUB SERIES 1 -1B RF
5500B1AB30A 1B -1G RF
5500B1ABE20B 1B -1 RF
5500B 1ABF20A 1B -1A RF
PART NUMBER
5500B1ABF20B
5500B1 ABF20D
PART NUMBER
eMM & IPL
Numerical Index
PART NUMBER
1B
18
PART NUMBER
-1B
-1C
PART NUMBER
RF
RF
550081A8F23A 18 -10 RF
550081A8F238 18 -1E RF
5500B 1A8F25A 18 -1F RF
550081 ACF23A 18 -1H RF
550081ACF25A 18 -1J RF
550081AF200 18 -1L RF
5500B1AF23A 18 -1M RF
550081 AF30A 18 -1N RF
550081 AFF20A 18 -1K RF
5500B1AYOP 18 -10 RF
5500B1AYVOE 16 ·1P RF
5500B1SB20A 1B -1R RF
5500B 15820AP 18 ·15 RF
5500B 1UBF23A 18 -1T RF
55OO81VBE2QB 18 ·1U RF
5500B1VBF20B 18 -1V RF
5500B1WBF1OA 18 -1W RF
550001 WBF20A 18 -1X RF
550081XYOE 18 -1Z RF
550081XYYOE 18 -1Y RF
550083BF25A 18 -2 RF
5500B6CBF25A 1B -2A RF
•
5500B6UBF25A 1B -2B RF
\ 5500B6UF30AN 18 -2C RF
5500C SUB SERIES 1 -1C RF
55ooC1AB23A 1C -1J RF
5500C1A8B20B 1C -1 RF
5500C1 ABF20A 1C -1A RF
5500c1ABF20B 1C ·18 RF
5500C1 ABF20D 1C -1C RF
55OOC1ABF23A 1C -10 RF
55OOC1ABF23B 1C -1E RF
55OOC1ABF23D 1C -1F RF
5500C1ABF30A 1C -1G RF
5500C1ABG23A 1C -1H RF
5500C1AE20BN 1C ·1M RF
5500C 1AE23AN 1C ·1N RF
550OC1AEG23A 1C -1K RF
550OC1 AEY2DBM 1C -lL RF
550OC1AF20B 1C ·1U RF
550OC1AF23A 1C -w RF
5500C1 AF23AP 1C -lW RF
5500C1AF25A 1C -1X RF
5500C1 AFF20A 1C -1P RF
5500C1 AFF23A 1C -1Q RF
5500C1 AFG23A 1C -1R RF
5500C1 AFH23A 1C -15 RF
5500C1AFY30BN 1C -1T RF
5500C1AXOK 1C -1Y RF
5500C1AYOE 1C -2B RF
•
~J
Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5500C1AYOEE 1C ·2e RF
5oo0C1AYON 1C -2D RF
5500C1AYVOE 1C -1Z RF
5500C1AYVOEE 1C -2 RF
5500C1AYVON 1C -2A RF
5500C1BBF23D 1C -2E RF
5500C1BE25A 1C ·2F RF
5500C1NBF23A 1C -2G RF
5500C1SB20AE 1C -2K RF
5500C1 SB20AP 1C -2L RF
5500C1 SBF20A 1C -2H RF
5OOOC1SBY20AE 1C -2J RF
5OO0C1 SF23A 1C -2M RF
550OCHBF20B 1C -2N RF
550OC1TF20BM 1C -2P RF
5500C1 UB23AN 1C -2T RF
5500C1UB25A 1C -2U RF
5500C111BF23A 1C ·20 RF
5500C1 UBF25A 1C -2R RF
5500C1 UBF30A 1C -25 RF
5500C1 UF20AN 1C .2W RF
5500C1 UF23A 1C -2X RF
5500C1 UF30AN 1C -2Y RF
•
5500C1 UFF23A 1C ·2V RF
5500CWF20BM 1C -3B RF
5500CWF30AN 1C -3C RF
5oo0C1VF30BN 1C -3D RF
5oo0CWFG20B 1C -2Z RF
5500C1VFY30AN 1C -3 RF
5OOOC1VFY30BN 1C -3A RF
5oo0C1WBF15A 1C -3E RF
5500C1 WBF23A 1C -3F RF
5500C1 WBF30A 1C -3G RF
550OC1XBF2OB 1C -3H RF
5500C1 XYON 1C .3J RF
5500C1YBF20B 1C ·3K RF
550OC6ABF15A 1C -3L RF
550OC6ABF20B 1C -3M RF
550OC6ABF23A 1C -3N RF
550OC6ABF23B 1C ·3P RF
5500C6ABF23D 1C -30 RF
5500C6ABF25A 1C -3R RF
5500C6ABG30B 1C -35 RF
5500C6AEF20A 1C -3T RF
5500C6AF20A 1C -3U RF
5500C6AF20AR 1C -3V RF
5500C6AF23AE 1C -3W RF
5500C6AF30A 1C -3X RF
5500C6AF30AE 1C -3Y· RF
5500C6AF30AN 1C -3Z RF
5500C6AG30AN 1C -4 RF
5500C6AYON 1C -48 RF
• '~
55OCV56ODSERIES PORTABLE CYI.INDER ASSEMBLY - CMM & IPL
PART NUMBER
5500C6AYVON
5500C6EBF230
PART NUMBER
NumericalIndex
PART NUMBER
1C
1C
PART NUMBER
-4A
-4C
PART NUMBER
RF
RF
5500C6RBF230 1C -40 RF
5500C6TG20B 1C -4E RF
5500C6UBF30A 1C -4F RF
5500C6UF23AP 1C -4G RF
5500C6UF30AN 1C -4H RF
5500C6WFF23A 1C -4J RF
5500C6XBF230 1C -4K RF
5500C9ABF2OA 1C -4L RF
5500C9ABF20B 1C -4M RF
5500C9AFF10A 1C -4N RF
5500C9SF30A 1C -4P RF
5500C9UF30AN 1C -4Q RF
5500C9UH20A 1C -4R RF
5500C9WFF10A 1C -4S RF
5500C9WYOE 1C -4T RF
5500C9XBB20A 1C -4U RF
55000 SUB SERIES 1 -10 RF
550001ABF23A 10 ·1 RF
550001AE20A 10 -1A RF
550001AE25A 10 -1B RF
550001AF23A 10 -lC RF
550001AYOE 10 -IF RF
550001AYON 10 -1G RF
•
550001AYVOE 10 -10 RF
550001AYVOP 10 -1E RF
5500D1PCC20A 10 -1H RF
5500D1WBB15A 10 -1J RF
5500D1XYOE 10 -1K RF
5500D1XYON 10 -1L RF
5500D6AY[lE 1D -1P RF
5500D6AYVOE 1D -1M RF
5500D6AYVON 10 -1N RF
5500D6PBF25A 10 -10 RF
5500D6XHH30A 10 -lR RF
5500F SUB SERIES 1 -1E RF
5500F1XFH20A lE -1 RF
5500F6ABB30A lE -1A RF
5500G SUB SERIES 1 ·1F RF
5500G1AB23A lE -18 RF
5500G1AF20A 1E -1C RF
550OG1WEE30A 1E -10 RF
5500J SUB SERIES 1 -1G RF
5500J1AABE20B 1E -1E RF
5500J1ABBF20A 1E -1F RF
5500J1ABBF20B 1E -1G RF
5500J1ABBF23A 1E -1H RF
5500J 1ABEG20B 1E -1J RF
5500Jl ABFL23A 1E -1K RF
5500l SUB SERIES 1 -lH RF
5500L1WBBF23A 1E -1L RF
5500L6CBBF23A 1E -1M RF
5500L6CBBF25A 1E -1N RF
5500L6UBBF25A 1E ·1P RF
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMU & IPL
Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5500l6WBBF25A 1E -10 RF
5500l6WBEF23A 1E -1R RF
5500l6WFF23AP 1E -1S RF
5500M SUB SERIES 1 -1J RF
5500M1ABBB20B 1E -n RF
5500M1ABH23A 1E -1U RF
5500M1ABH23AN 1E -1V RF
5500M1AFFF25A 1E -1W RF
5500M1ALll30A 1E -1X RF
5500M1AXOK 1E -w RF
5500M1WBF23AM 1E -1Z RF
5500M6WBBF10A 1E -2 RF
5500M6WFF23AN 1E -2A RF
5500M6WFF23AP 1E -28 RF
5500N SUB SERIES 1 -1K RF
55OON6SBF10A 1F -1 RF
5500P SUB SERIES 1 -il RF
55OOP6UEEE20A 1E -2C RF
55000 SUB SERIES 1 ·1M RF
550006XBF10A 1F -1A RF
550006XBF23A 1F -1B RF
5500Q6XYVOEE 1F -1C RF
5500S SUB SERIES 1 -1N RF
•
5500S6XYYOE 1E -2D RF
5500S6XYYON 1E -2E RF
5500S9XYYYOE 1E -2F RF
5500S9XYVOE 1E -2G RF
5500 SERIES 1 1 RF
5500T SUB SERIES 1 -1P RF
55ooT2ACC30B 1G -1 RF
5507-00 1A 320 1
1B 320 1
1C 320 1
1H 320 1
7 -1 RF
5507-2-20 18 325 1
1C 325 1
7 -2 RF
5507-2-23 1A 325 1
1C 325A 1
-7 -2A RF
5507-2-30 1A 325A 1
7 -28 RF
5507-3-20 1H 325 1
7 -2C RF
5507-4-20 1A 3258 1
5507-4-20 18 325A 1
1C 3258 1
7 -2D RF
5507-4-23 1A 325C 1
1C 325C 1
7 -2E RF
PART NUMBER
5510-10
PART NUMBER
CMM & 'PL
Numerical Index
PART NUMBER
1A
1B
PART NUMBER
400
400
PART NUMBER
1
1
1C 400 1
1H 400 1
1J 400 1
9 -1 RF
5510-13 10 405 1
1E 405 1
1H 405 1
1J 405 1
9 -1A RF
5510-15 1E 410 1
1H 410 1
1J 410 1
9 -1B RF
5510-17 1F 415 1
9 ·1C RF
5510-19 1E 425 1
1J 425 1
9 ·10 RF
5511-00 9 70 2
5517-00 9 110 1
5520-16 9 11 1
5520-17 9 ·10 1
•
5522-00 9 150 1
5533-00 7 -40 1
5533-01 7 140 1
55620-01 9 90 1
55620-02 9 130 1
5600-1 SUB SERIES 1 -2A RF
5600·181 AE20B 1H -1 RF
5600-1B1AF23A 1H -1A RF
56oo·1C1AB20A 1H -1B RF
56oo·1C1AB20B 1H -1C RF
5600-1C1AB23A 1H -10 RF
5600-1C1AE20A 1H -1E RF
5600-1C1AE20B 1H ·1F RF
56oo-1C1AE20D 1H -1G RF
56oo-1C1AE23A 1H ·1H RF
5600-1C1AE23B 1H -1J RF
5600-1C1AF20A 1H -1K RF
5600-1C1AF20B 1H -1L RF
5600-1C1AF23A 1H -1M RF
56oo-1C1AF23B 1H ·1N RF
56oo-1C1AF25A 1H -1P RF
5600-1C1AXOK 1H -10 RF
5600-1C1AXOM 1H ·1R RF
5600-1C1AYOM 1H -15 RF
56oo-1C18XOK 1H -H RF
5600-1C18XOM 1H -1U RF
5600-1C1BYOM 1H .1V RF
5600·1C6AE20A 1H -1W RF
•
Technologies.Inc. Aviation
550(115600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5600-1C6AF23A 1H -1X RF
5600-1C6AF23B 1H -tY RF
5600-1C6AXOK 1H -1Z RF
5600-1D1AF23A 1H -2 RF
5600-1D1AF30A 1H -2A RF
5600·106AE20A 1H -2B RF
5600-1 G1AF20A 1H -2C RF
5600-1 M1AF20BM 1H -20 RF
5600-2 SUB SERIES 1 -2B RF
5600-2A1AB23B 1H -2E RF
5600-2A 1AF23A 1H ·2F RF
5600-2B1AE20A 1H -2G RF
5600-2B1AF20A 1H -2H RF
5600-281AYOE 1H -2J RF
5600-2C1AB20B 1H ·2K RF
5600-2C1AC20A 1H -2L RF
5600-2C1AE20A 1H -2M RF
5600-2C1AE20B 1H -2N RF
5600-2C1AE20C 1H -2P RF
5600-2C1AE200 1H -20 RF
5600-2C1AE23A 1H -2R RF
5600-2C1AE23B 1H -28 RF
5600-2C1AF20A 1H -21 RF
•
5600-2C1AF30A 1H -2U RF
5600·2C1AG25A 1H -2V RF
5600·2C1AXOK 1H -2W RF
5600-2C1AXOM 1H -2X RF
5600-2C1AYOM 1H -2Y RF
56QO-2C1AYON 1H -2X RF
5600-2C1BXOK 1H -3 RF
5600-2C5AE20B 1H -3A RF
5600-2C6AB23A 1H -3C RF
5600-2C6AF23A 1H -30 RF
5600-2C6AXOK 1H -3E RF
5600-2C9FXOK 1H -3F RF
5600-201AXOK 1H -3G RF
5600-201 BXOK 1H -3H RF
5600-2G1AB20B 1H -3J RF
5600-2J1 ABF23A 1H -3K RF
5600-2M1ABF23A 1H -3L RF
5600-2M 1ABG23A 1H -3M RF
5600-8 SUB SERIES 1 -2C RF
5600-886AXOK 1J -1 RF
5600-8B9AXOK 1J -1A RF
5600-BC1AF23A 1J -18 RF
5600-8C1 AXOK 1J -1C RF
5600-8C1 BF23A 1J -10 RF
5600-8C6AF23A 1J -1E RF
5600-8C6AXOK 1J -1F RF
5600-8D1AXOK 1J -1G RF
5600-801AYON 1J -1H RF
56oo-8G2AXOK 1J .1J RF
PART NUMBER
5600-8G6AXOK
5600-9 SUB SERIES
PART NUMBER
CMM & IPL
Numerical Index
PART NUMBER
1J
1
PART NUMBER
-1K
-20
PART NUMBER
RF
RF
5600-9C1AF20A 1J -1L RF
5600-9C1AF20B 1J -1M RF
5600-9C1AF23A 1J -1N RF
56oo-9C1AXOK 1J -1P RF
56oo-9C1AYOE 1J -1Q RF
5600-9C1AYON 1J ·1R RF
5600-9C6AXOK 1J -1S RF
5600-9C6AYOK 1J -n RF
5600-9C9AF10A 1J -1U RF
5600-901 AE208 1J -1V RF
5600-901 AE30A 1J -1W RF
5600-90 1AF23A 1J -1X RF
5600-90 1AG30A 1J -1Y RF
5600-901 AXOK 1J -1Z RF
5600-901 AYON 1J -2 RF
5600-901 BXOK 1J -2A RF
5600-909AXOK 1J -2C RF
5600-9G1AXOK 1J -20 RF
5600-9J6AF3OAN 1J -2E RF
5600-9M1AHH20A 1J -2F RF
5600-9M6ABF30A 1J -2G RF
5600-9M6AF30AE 1J -2J RF
•
5600-9M6AF30AN 1J -2K RF
5600-9M6AFF30A 1J -2H RF
5600·9M9FF30AN 1J -2L RF
56oo-9P1AYOEN 1J -2M RF
5600-9P6AF30AN 1J -2N RF
5600 SERIES 1 2 RF
5601 1H 105 1
1J 105 1
56018 1H 105A 1
1J 105A 1
5601C 1H 1058 1
1J 1058 1
5602-00 1H -100 1
lJ -100 1
5603-00 3 290 1
5606-00 3 300 1
5606-01 3 -320 1
5607-00 3 350A 1
5607-01 3 -350 1
5608-00 1H -25 1
1J -25 1
56750-00 12 10 1
56750-01 12 50 1
56750-02 12 60 1
57524-00 9 -190 1
59447-00 13 10 1
5 10 1
59447-01 10 30 1
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
59553-00 9 360 2
59602-00 lH 120 4
59602-00 1J :120 4
59776-01 lG 475 1
6050-01 3 180 1
6050C 3 -50 1
605SE 3 240 1
6066-00 3 -270 2
6066-01 3 270 2
6084-01 1A 505 1
lE 505 1
1H 505 1
1J 505 1
6084-02 1B 515 1
1E 515 1
lH 515 1
lJ 515 1
6084-03 1C 555 1
1E 555 1
lH 555 1
1J 555 1
6084-04 10 525 1
lE 525 1
•
1F 525 1
1H 525 1
1J 525 1
6084-06 1E 535 1
IF 535 1
6084-07 1E 545 1
1H 545 1
1J 545 1
6084-20 lC 555A 1
lE 555A 1
1H 555A 1
1J 555A 1
6084-34 1E 565 1
6350A13XA lA 500C 1
1J 500 1
6350A13XAH 1A 500A 1
6350A13XE 1A 5006 1
6350A13XG 1A 500 1
lE SOO 1
1H 500 1
6350A14XA 1B SlOB 1
1E 510A 1
1J 510 1
6350A14XAH 1B 510A 1
63SOA14XG 1B 510 1
1E 510 1
1H 510 1
6350A2XA lE 530A 1
6350A2XA 1F 530 1
PART NUMBER
6350A2XG
6350A20XA
PART NUMBER
CMM & IPL
Numerical Index
PART NUMBER
1E
1C
PART NUMBER
530
550A
PART NUMBER
1
1
1E 550A 1
1H 550B 1
6350A20XA 1J 550A 1
6350A20XE 1H 550A 1
6350A20XG 1C 550 1
1E 550 1
1H 550 1
1J 550 1
6350A34XA 1E 560 1
6350A4XA 10 520A 1
1E 520 1
1F 520 1
1H 520A 1
1J 520A 1
6350A4XG 10 520 1
1H 520 1
1J 520 1
635OA5XA 1J 540B 1
6350A5XAN 1J 540A 1
6350A5XG 1E 540 1
1H 540 1
1J 540 1
•
6363-01 9 210 1
6364-00 9 260 1
6370-00 9 280 1
6375-04 3 90 1
6378-00 3 110 1
6379·2C 1H 110 1
3 ·10 RF
6379-20 1H 110A 1
3 -20 RF
6555-00 9 240 1
6582-00 3 190 1
6583-00 3 160 1
6584-00 3 170 1
6586-00 3 140 1
6588-00 3 150 1
6597-00 3 120 1
6812-00 3 340 1
6818-01 1A -395 1
1A -396 1
1B -395 1
1C -395 1
1C -396 1
10 -395 1
1E -395 1
1E -396 1
1E -397 1
1H -395 1
1J -395 1
8oo503.QO
Technologies, Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY·
Numerical Index
PART NUMBER
5
PART NUMBER
-4
PART NUMBER
RF
•
800649-00 1J 115 1
3 -30 RF
800649-01 1J 115A 1
3 -40 RF
800651-00 3 -60 1
801421-01 9 -220 1
801658-00 1A 200 1
18 200 1
1C 200 1
1H 200 1
1J 200 1
801659-00 1A 201 1
18 201 1
1C 201 1
1H 201 1
801659-00 1J 201 1
801660-00 1A 205 1
18 205 1
1C 205 1
10 205 1
1E 205 1
1
•
1G 205
1H 205 1
I 1J 205 1
2 10 1
801660-03 1C 215 1
801660-05 1H 220 1
1J 220 1
801661-00 1A 202 1
1B 202 1
1C 202 1
1H 202 1
1J 202 1
801662-00 18 225 1
1E 225 1
2 5 1
801807-01 1A 235 1
2 -1 RF
801807-02 1A 240 1
18 240 1
1C 240 1
1F 240 1
2 -1A RF
801807-03 1A 245 1
1C 245 1
2 -1B RF
801808-01 1A 250 1
1C 250 1
2 -lC RF
801808-02 1A 255 1
18 255 1
• .,
550015500 SERIES PORTABLE CYLINDER ASSEMBLY·
PART NUMBER
801808-02 (Continued)
CMM & IPL
•
18 350 1
1C 350 1
10 350 1
10 351 t
1E 350 1
802874-01 10 -20 1
802877-01 10 50 1
802883-01 9 120 1
803129-01 9 460 1
803177-01 1A 270 1
18 270 1
1C 270 1
10 270 1
1E 270 1
2 -1G RF
803177-02 1A 275 1
1C 275 1
2 -1H RF
803177-03 1A 280 1
2 -1J RF
803199-04 1G 435 1
9 -1E RF
804201-01 7 50 1
804202-01 9 160 1
804329-01 4 -100 1
804376-01 5 -60 1
804670-03 9 40A 1
805436-01 1A 285 1
PART NUMBER
805436-01 (Continued)
PART NUMBER
CMM & IPL
Inrl",...
PARTNUMB~R
1C
PART NUMBER
285
PART NUMBER
1
•
2 -lK RF
8561.Q0 9 -390 1
8561.Q2 9 390A 1
8569.Q1 6 70 1
8572·02 1A 330 1
1A 331 1
1B 330 1
16 331 1
1C 330 1
1C 331 1
10 330 1
10 331 1
1E 330 1
1E 331 1
1E 332 I
1F 330 1
1F 331 1
1H 330 1
1J 330 1
6 -1 RF
8587-01 6 60 1
8579-00 6 50 1
8587-01
9036-00 \
6
3
90
-230
1
1
•
Technologies. Inc. Aviation
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· C&lM & IPL
TASK 35-32-18-950-801
4. Detailed Parts List
(--
--
5500 Series Portable Cylinder Assy
Figure 1
(Sheet 1 of 2)
•
ITEM
Technologies.
PART NUMBER
Inc.
STOCK NO.
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
FIG. AIRLINE
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
1-
1 5500 SERIES CYLINDER ASSY, PORTABLE SERIES RF
(SPN 5500 SERIES)
·lA 5500A SUB SERIES CYliNDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1A FOR DET BKON)
-1B 5500B SUB SERIES CYliNDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1B FOR DET BKDN)
-1C 5500C SUB SERIES CYLINDERASSY, PORTABLE SERIES RF
(REFER TO FIG 1C FOR DET BKDN)
-10 55000 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 10 FOR DET BKDN)
-1E 5500F SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1F 5500G SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1G 5500J SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1H 5500L SUB SERIES CYliNDER ASSY, PORTABLE SERIES RF
•
(REFER TO FIG 1E FOR DEl BKDN)
-1J fi500M SUB SERIES CYliNDER ASSY. PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1K 5500N SUB SERIES CYlINDERASSY. PORTABLE SERIES RF
(REFER TO FIG 1F FOR DET BKDN)
-1L 5500P SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKON)
-1M 5500Q SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1F FOR DEl BKDN)
-1N 5500S SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1P 5500T SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1G FOR DEl BKDN)
2 5600 SERIES CYLINDER ASSY, PORTABLE SERIES RF
(SPN 5600 SERIES)
-2A 5600-1 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1H FOR DET BKON)
-2B 5600-2 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1H FOR DET BKON)
-2C 5600-8 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1J FOR DEl BKDN)
-20 5600-9 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1J FOR DEl BKDN)
•
Technologies. Inc. Aviation
550015600 SERJES PORTABLE CYLINDER ASSEMBLY· CMM & JPL
300 - 350
2 Outlet Regulator
(Top View)
•
500
505
• .-\,
55()(l15600 SERIES PORTABLE CYUNDER ASSEMBLY - CMM & ,PL
200
I I
202 201
75
801658-00
•
Figure 1A
(Sheet 2 of 3)
•
Technologies. Inc. Aviation
J.
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM" IPL
.250 - 285
/~~
_____,."J.-_______ ~-----
,
OXYGEN
MASK
(
..
" "---..,-..----------
70
-'
,
805436-01 Shown .
801808 Series (Typ.ical)
803177 Series (Typical)
235
240
245
•
""\1-0)-'i,)1''/. -~'Ii
~~:-,~-j
•. ~-
---1
Ji:k~:s;:mll /' ••-
l "='"" 'iJ \;
1(,-':('
..•. _~~.,.t/
--" I
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
U~IITS
PER
ASSY
•
-1K 5500A1ABF20B CYLINDER ASSY, PORTABLE L RF
(SPN 5500-A1A-BF20B)
-1L 5500A 1ABF23A CYLINDER ASSY, PORTABLE M RF
(SPN 5500-A1A-BF23A)
-1M 5500A 1ABF23B CYliNDER ASSY, PORTABLE N RF
(SPN 5500-A1A-BF23B)
-1N 5500A1ABF23D CYliNDER ASSY, PORTABLE P RF
(SPN 5500-A1A-BF23D)
-1P 5500A 1ABF25A CYUNDER ASSY, PORTABLE 0 RF
(SPN 5500-A1A-BF25A)
-10 5500A 1ABF25B CYLINDER ASSY, PORTABLE R RF
(SPN 5S00-A1A-BF25B)
-1R 5500A 1ABF30A CYLINDER ASSY, PORTABLE S RF
(SPN 5500-A1A-BF30A)
-1S 5500A1AB15A CYLINDER ASSY, PORTABLE T RF
(SPN 5500-A1A-615A)
-1T 5500A1AB20A CYLINDER ASSY, PORTABLE U RF
(SPN 5500-A1A-B20A)
-tu 5500A1AC30B CYLINDER ASSY, PORTABLE V RF
(SPN 5500-A1A-G30B)
•
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMU & IPL
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1A
·w 5500A 1AE20A CYUNDER ASSY, PORTABLE W RF
(SPN 550o-A1A-E20A)
·1W 5500A1AE20B CYLINDER ASSY, PORTABLE X RF
(SPN 550o-A1A-E20B)
-1X 5500A1AF20A CYLINDER ASSY, PORTABLE Y RF
(SPN 5500-A 1A·F20A)
-1Y 5500A1AF20B CYUNDER ASSY, PORTABLE Z RF
(SPN 5500-A1A-F20B)
-1Z 5500A1AF20D CYLINDER ASSY, PORTABLE M RF
(SPN 5500·A1A-F20D)
-2 5500A 1AF23A CYLINDER ASSY, PORTABLE AB RF
(SPN 550o-A1A-F23A)
.2A 5500A 1AF25A CYLINDER ASSY, PORTABLE AC RF
(SPN 550o-A 1A-F25A)
·2B 5500A 1AF25AN CYLINDER ASSY, PORTABLE AD RF
(SPN 5500-A 1A-F25AN)
-2C 5500A1AXOK CYLINDER ASSY, PORTABLE AE RF
•
(SPN 5500·A1A-XOK)
·20 5500A1AVYOE CYUNDER ASSY, PORTABLE AF RF
I
(SPN 550o-A1A-VYOE)
·2E 5500A 1BF23A CYLINDER ASSY, PORTABLE AG RF
(SPN 550o-A1B·F23A)
·2F 5500A 1MM 15B CYLINDER ASSY, PORTABLE AH RF
(SPN 550Q..A1M-M15B)
-2G 5500A1NBF23A CYLINDER ASSY, PORTABLE AJ RF
(SPN 550Q..A1N-BF23A)
-2H 5500A 1QB30AD CYLINDER ASSY, PORTABLE AK RF
(SPN 5500·A1Q-BJOAD)
(SUPSDS ITEM -2K)
-2J 5500A1OB30D CYLINDER ASSY, PORTABLE Al RF
(SPN 5500-A10·B30D)
-2K 5500A 1OB30DA CYLINDER ASSY, PORTABLE AM RF
(SPN 5500-A 1Q.B30DA)
(REPlD BY ITEM -2H)
·2L 5500A 1REE25A CYLINDER ASSY, PORTABLE AN RF
(SPN 5500·A1R-EE25A)
·2M 5500A 1SB2DA CYLINDER ASSY, PORTABLE AP RF
(SPN 550Q..A1S·B20A)
-2N 5500A 1SCC30A CYLINDER ASSY, PORTABLE AQ RF
(SPN 550Q..A1S-CC30A)
·2P 5500A 1TBF20B CYLINDER ASSY, PORTABLE AR RF
(SPN 550Q..AH-BF20B)
FIG.
ITEM
lA
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
-27. 5500A1WBF25A CYLINDER ASSY, PORTABLE SS RF
(SPN 5500-A1W-BF25A)
-3 5500A 1WBF30A CYUNDER ASSY, PORTABLE BC RF
(SPN 550D-A1W-BF30Aj
-3A 5500A 1XBF20B CYLINDER ASSY, PORTABLE SO RF
(SPN 550o-A1X-8F20B)
-38 5500A1XFF23A CYUNDER ASSY. PORTABLE BE RF
(SPN 550D-A1X-FF23A)
·3C 5500A 1YBF20B CYUNDER ASSY, PORTABLE BF RF
(SPN 5500-A1Y-BF20B)
-3D 5500A3ABF23A CYUNDER ASSY, PORTABLE BG RF
(SPN 5500-A3A-BF23A)
-3E 5500A5ABG20B CYUNDER ASSY, PORTABLE BH RF
(SPN 5500-A5A-BG2OB)
-3F 5500A6ABF23A CYLINDER ASSY, PORTABLE BJ RF
(SPN 550Q-A6A·BF23A)
-3G 5500A6ABF23B CYLINDERASSY, PORTABLE BK RF
(SPN 550o-A6A-BF23B)
-3H 5500A6ABG20B CYLINDER ASSY, PORTABLE BL RF
(SPN 5500-A6A-BG20B)
-3J 5500A6AF20B CYLINDER ASSY, PORTABLE BM RF
(SPN 5500-A6A..f20B)
-3K 5500A6PFF23A CYUNDER ASSY, PORTABLE BN RF
(SPN 5500-A6P-FF23A)
•
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1A
-3L 5500A6SB30A CYLINDER ASSY. PORTABLE BP RF
(SPN 550D-A6S-B30A)
-3M 5500A6UE30A CYLINDER AS8Y, PORTABLE BO RF
(SPN 550D-A6U·E30A)
-3N 5500A6WBB15A CYLINDER ASSY, PORTABLE BR RF
(SPN 5500-A6W-BB15A)
-3P 5500A6WBB23A CYLINDER ASSY, PORTABLE BS RF
(SPN 550D-A6W·BB23A)
·3Q 5500A6WBB25A CYLINDER ASSY, PORTABLE BT RF
(SPN 550D-A6W·BB25A)
·3R 5500A6WFF23A CYLINDERASSY, PORTABLE BU RF
(SPN 550D-A6W·FF23Aj
·38 5500A6WF3QAP CYLINDER ASSY, PORTABLE BV RF
(SPN 5500-AGW-F30AP)
-3T 5500A9AB30A CYLINDER ASSY, PORTABLE BW RF
(SPN 5500-A9A·B30A)
-3U 5500A9SAC25A CYLINDER ASSY, PORTABLE BX RF
•
(SPN 5500-A9S-AC25A)
·3V 5500A9SBF30A CYLINDER AS8Y, PORTABLE BY RF
(SPN 550D-A9S-BF30A)
·3W 5500A9SG30A CYLINDER ASSY. PORTABLE BZ RF
(SPN 550D-A9S-G30A)
-3X 5500A9WEE25A CYLINDER ASSY, PORTABLE CA RF
(SPN 550D-A9W·EE25Aj
-3Y 55ooA9XF23A CYLINDER ASSY, PORTABLE CB RF
(SPN 550D-A9X-F23A)
·20 10006936 • PLATE, INSTRUCTION (REPlD BY 20A) A-BV 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPlS ·20) (SEE NOTE1) A-BV 1
-30 10005922 • DECAL, OXYGEN JD(REPLD BY 30A) A-BV 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) A·BV 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO Oil'
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM SOD, 505)
35 10009374 • LABEL, FAA-PMA ELIGIBILITY 1
(USED ONLY ON PCA's SHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
-40 10001018 • PLACARD, INSTRUCTION BW-CB 1
(USED ONLY ON 5500A 9 SERIES)
45 10001019 • LABEL (USED ONLY ON 5500A 9 SERIES) BW-CB 1
-50 10001020 • PLACARD, AVIATOR'S OXYGEN BW-CB 1
(USED ONLY ON 5500A 9 SERIES)
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
eMM & ,PL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
(REFER TO FIG 2 FOR DET BKDN) BX-BZ
245 801807-03 • HARNESS ASSY WI MASK & STORAGE BAG AR 1
(REFER TO FIG 2 FOR DET BKDN)
250 801808-01 • HARNESS ASSY WI MASK & STORAGE BAG AN 1
(REFER TO FIG 2 FOR DET BKDN)
255 601808-02 • HARNESS ASSY WI MASK & STORAGE BAG AS·AV,BO 1
(REFER TO FIG 2 FOR DET BKDN)
260 801808-03 • HARNESS ASSY WI MASK & STORAGE BAG AW-AZ 1
(REFER TO FIG 2 FOR DEI BKON)
265 801806-05 • HARNESS ASSY WI MASK & STORAGE BAG BN 1
(REFER TO FIG 2 FOR DET BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG BA·BG, BR-BV, CA 1
(REFER TO FIG 2 FOR DET BKDN)
275 803177-02 • HARNESS ASSY WI MASK & STORAGE BAG BF 1
(REFER TO FIG 2 FOR DET BKDN)
280 803177-03 • HARNESS ASSY WI MASK & STORAGE BAG AH 1
(REFER TO FIG 2 FOR DET BKDN)
285 805436-01 • HARNESS ASSY WI MASK & STORAGE BAG AJ 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY NP A-H,K,M,O,S-U,W, 1
(SUPSD BY ITEM 305) W,Y,AB-AD,AG AJ,
(REFER TO FIG 5 FOR DET BKDN) AK,AM-AO,AS-AV,
BA-BC,BE,BG,BJ,
BN-CB
UNITS
,....
.•
,
•
(REFER TO FIG 5 FOR DET BKDN)
30SJ ~009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) F, a, AT, BB, BT 1
(REFER TO FIG 5 FOR DET BKDN)
30SK 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) F,BT 1
(REFER TO FIG 5 FOR DET BKDN)
305L 5009-2-30 • OUTLET ASSY (SUPSDS ITEM 300) G, S, AK, AM, BC, 1
(REFER TO FIG 5 FOR DET BKDN) BP,BW,BY
305M 5009-2.5-25 • OUTLET ASSY (SUPSDS ITEM 300) BX 1
(REFER TO FIG 5 FOR DET BKDN)
305N 5009-2.5-30 • OUTLET ASSY (SUPSDS ITEM 300) G,Aa 1
(REFER TO FIG 5 FOR DET BKDN)
305P 5009-2.5-30 • OUTLET ASSY (SUPSDS ITEM 300) AO 1
(REFER TO FIG 5 FOR DET BKDN)
3050 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) H,W 1
(REFER TO FIG 5 FOR DET BKDN)
305R 5009-3-25 • OUTLET ASSY (SUPSDS ITEM 300) AN,AU,CA 1
(REFER TO FIG 5 FOR DET BKDN)
305S 5009-3-25 • OUTLET ASSY (SUPSDS ITEM 300) AN,AU,CA 1
(REFER TO FIG 5 FOR DET BKDN)
305T 5009-3-30 • OUTLET ASSY (SUPSDS ITEM 300) Ba 1
(REFER TO FIG 5 FOR DET BKDN)
305U 5009-4-10 • OUTLET ASSY (SLlPSDS ITEM 300) K 1
(REFER TO FIG 5 FOR DET BKDN)
305V 5009-4-20 • OUTLET ASSY (SUPSDS ITEM 300) Y 1
(REFER TO FIG 5 FOR DET BKDN)
• FIG.
ITEM
1A
550015600SERIES PORTABLE CYLINDER ASSEMBLY·
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305W 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) M, AB, AG, AJ, 1
(REFER TO FIG 5 FOR DET BKDN) AS, BA, BE, BG,
BJ, BN, BU, CB
305X 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) BE, BN, BU 1
(REFER TO FIG 5 FOR DET BKDN)
305Y 5009-4-25 • OUTLET ASSY (SUPSDS ITEM 300) a, AC, AD, AT, 1
(REFER TO FIG 5 FOR DET BKDN) BB
305Z 5009-4-30 • OUTLET ASSY (SUPSDS ITEM 300) S,AV,BC,BV,BY 1
(REFER TO FIG 5 FOR DET BKDN)
306 5009-7-30 • OUTLET ASSY (SUPSDS ITEM 300) BZ 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY NP J,L,N,R,V,X,l,AH, 1
(SUPSD BY ITEM 315) AR,AW-Al,BD,
(REFER TO FIG 4 FOR DET BKDN) BF,BH,BK-BM
315 5041-,5-15 • OUTLET ASSY (SUPSDS ITEM 310) AH 1
(REFER TO FIG 4 FOR DET BKDN)
315A 5041-.5-15 • OUTLET ASSY (SUPSDS ITEM 310) AH 1
(REFER TO FIG 4 FOR DET BKDN)
315B DELETED
• 315C
3150
315E
315F
5041-2-20
5041-2-23
5041-2-25
• OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DEl BKDN)
DELETED
• OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DFf BKDN)
• OUTLET ASSY (SUPSDS ITEM 310)
J, L, AR, AW, BD,
8F, BH, BL
N,AX,BK
R,AY
1
1
(REFER TO FIG 4 FOR DET BKDN)
315G 5041-2,5-30 • OUTLET ASSY (SUPSDS ITEM 310) V 1
(REFER TO FIG 4 FOR DET BKDN)
315H 5041-3-20 • OUTLET ASSY (SUPSDS ITEM 310) A,J,X 1
(REFER TO FIG 4 FOR DEl BKDN)
315J 5041-4-20 • OUTLET ASSY (SUPSDS ITEM 310) L, Z, AR, AW. Al, 1
(REFER TO FIG 4 FOR DEl BKDN) BD, BF, BM
315K 5041-4-23 • OUTLET ASSY (SUPSDS ITEM 310) N,AX,BK 1
(REFER TO FIG 4 FOR DET BKDN)
315L 5041-4-25 • OUTLET ASSY (SUPSDS ITEM 310) R,AY 1
(REFER TO FIG 4 FOR DEl BKDN)
315M 5041-7-20 • OUTLET ASSY (SUPSDS ITEM 310) BH, BL 1
(REFER TO FIG 4 FOR DEl BKDN)
320 5507-00 • OUTLET ASSY NP P,M,AK-AM 1
(SUPSD BY ITEM 325)
(REFER TO FIG 7 FOR DET BKDN)
325 5507-2-23 • OUTLET ASSY (SUPSDS ITEM 320) P 1
(REFER TO FIG 7 FOR DET BKDN)
•
Technologies. Inc. Aviation
I.
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
UNITS
FIG. PART AIRLINE NOMENCLATURE EFF. PER
ITEM NUMBER STOCK NO. 1234567 CODE ASSY
1A
325A 5507-2-30 • OUTLET ASSY (SUPSDS ITEM 320) AK-AM 1
(REFER TO FIG 7 FOR DET BKDN)
325B 5S07-4-20 • OUTLET ASSY (SUPSDS ITEM 320) AA 1
(REFER TO FIG 7 FOR DET BKDN)
•
350 802863-02 • OUTLET ASSY BV 1
I
(REFER TO FIG 10 FOR DET BKDN)
-395 MS27769S2 • PLUG, PIPE (CRES) (V96906) C, T-AC, AE, AG, 1
(SPN 6818-01) (0.125 - 27 ANPT THD) AL, AP, 8M, BP,
BQ, BW, Bl, CB
-396 MS27769S2 • PLUG, PIPE (CRES) (V96906) AE 1
(SPN 6818-01) (0.125 - 27 ANPT THO)
400 5510-10 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
500 63SOA13XG • CYLINDER, STEEL (SPN 635().A13-X-G) A·BF 1
(4.25 CU FT, PAINTED, GRAY-GREEN)
SOOA 63SOA13XAH • CYLINDER, STEEL (SPN 635().A13-X-AH) 8G 1
(4.25 CU FT, PAINTED, BLUE)
500B 6350A13XE • CYLINDER, STEEL (SPN 6350-A13-X-E) BH 1
(4.25 CU FT, PAINTED, GREEN AND YELLOW)
500C 6350A13XA • CYLINDER, STEEL (SPN 6350-A13-X-A) BJ·CB 1
(4.25 CU FT, PAINTED, WAKEFIELD GREEN)
505 6084-01 • • CYLINDER, STEEL (DOT-3M-1800) 1
(4.25 CU FT, UNPAINTED)
NOTE 1: 5500 peA WITHOUT A YEllOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 20A.
•
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL I .•
300 - 350
2 Outlet Regulator
(Top View)
~, 405
•
205 30A
<j::wm
70
• ,.l
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
255 - 270
.......
-.,-~ ---.r----~
/~- OXYGEN
( MASK
.
",~
,
--f-f- ........
--------
70 801808-02 Shown
801808 Series (Typical)
803177 Series (Typical)
• 240
ltk~~mll
"\I-~'
~
"1" -£w"\,-._~
,
_.-
( ~ . -.:-.:-i- J
..c,'
_.,,~:.!l>
';';:7<':
.,.; J
....
'/ --)
•
200
I
201
~
~i--=-n.....c:~
70 75
75
•
801662 Series (Typical)
• FIG.
ITEM
1B
550lJ15600SERIES PORTABLE CYLINDER ASSEMBLY·
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
·1J 5500B1ACF25A CYLINDER ASSY, PORTABLE K RF
(SPN 5500-B1A-CF25A)
-1K 5500B1AFF20A CYLINDER ASSY, PORTABLE l RF
(SPN 5500-B1A-FF20A)
-1L 5500B1AF20D CYLINDER ASSY, PORTABLE M RF
(SPN 5500-B1A-F20D)
-1M 5500B1AF23A CYLINDER ASSY, PORTABLE N RF
(SPN 5500-B1A-F23A)
-1N 55ooB1AFJOA CYLINDERASSY, PORTABLE P RF
(SPN 550Q-B1A-F30A)
-1P 55OOB1AYVOE CYliNDER ASSY, PORTABLE a RF
(SPN 550Q-B1A-YYOE)
-10 5500B1AYOP CYliNDER ASSY, PORTABLE R RF
(8PN 550D-81A-YOP)
-1R 5500B 1S82DA CYLINDER ASSY, PORTABLE S RF
(SPN 550D-B18-B20A)
-18 5500B1SB20AP CYLINDER ASSY, PORTABLE T RF
(SPN 5500-B1S-B20AP)
-n 5500B1 UBF23A CYLINDER ASSY, PORTABLE U RF
(SPN 5500-B111-BF23A)
-1U 5500B1VBE208 CYLINDER ASSY, PORTABLE V RF
(SPN 5500-B1V-BE20B)
-1V 5500B1VBF20B CYLINDER ASSY, PORTABLE W RF
(SPN 5500-B1V-BF2OB)
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1B
-1W 5500B1WBF10A CYLINDERASSY, PORTABLE X RF
(SPN 5500-B1W-BF10A)
-1X 5500B1WBF20A CYLINDER ASSY, PORTABLE Y RF
(SPN 55OO-B1W-BF20A)
-w 5500B1XVYOE CYLINDER ASSY, PORTABLE Z RF
(SPN 55oo-B1X-VYOE)
-1Z 5500B1XYOE CYLINDER ASSY, PORTABLE M RF
(SPN 55oo-B1X-YOE)
-2 5500B3BF25A CYLINDER ASSY, PORTABLE AB RF
(SPN 5500-B3B-F25A)
-2A 5500B6CBF25A CYLINDER ASSY, PORTABLE AC RF
(SPN 550Q-B6C-BF25A)
-2B 5500B6UBF25A CYLINDER ASSY, PORTABLE AD RF
(SPN 550Q-B6U-BF25A)
-2C 5500B6UF30AN CYLINDER ASSY, PORTABLE AE RF
(SPN 550Q-B6U-F30AN)
-20 10006936 • PLATE, INSTRUCTION (REPLD BY 20Al 1
•
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPLS -20) (SEE NOlE1) 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 30A) 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO OIL"
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 510, 515)
35 10009374 • LABEL, FAA-PMA ELEGIBtLiTY 1
(USE ONLY ON PCA's SHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
55 5057-00 • PLATE, IDENTIFICATION 1
ATIACHING PARTS
65 MS21318-7 • SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 in. LNG) (SPN 33343-007)
...
70 13160-00 • CLAMP (All SPN WWD-120) A-R, U-Y, AB, 1
AD,AE
75 13160-00 • CLAMP (All SPN WWD-120) S, T,AB,AC 1
200 801658-00 • HARNESS AB 1
201 801659--00 •• STRAPASSY AB 1
202 801661-00 •• STRAPASSY AS 1
FIG.
ITEM
1B
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
• I 305D
305E
305F
5009-2-30
5009-2.5-23
5009-2.5-25
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
H
K
1
•
Technologies. Inc. Aviation
SS00l56DO SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
18
3158 5041-3-20 • OUTLET ASSY (SUPSDS ITEM 310) A,V 1
(REFER TO FIG 4 FOR DET BKDN)
315C 5041-4-20 • OUTLET ASSY (SUPSDS ITEM 310) C,W 1
(REFER TO FIG 4 FOR DET BKDN)
315D 5041-4-23 • OUTLET ASSY (SUPSDS ITEM 310) F 1
(REFER TO FIG 4 FOR DET BKDN)
320 5507-00 • OUTLET ASSY NP D,M 1
(SUPSD BY ITEM 325)
(REFER TO FIG 7 FOR DET BKDN)
325 5507-2-20 • OUTLET ASSY (SUPSDS ITEM 320) D 1
(REFER TO FIG 7 FOR DET BKDN)
325A 5507-4·20 • OUTLET ASSY (SUPSDS ITEM 320) D,M 1
(REFER TO FIG 7 FOR DET BKDN)
330 8572'()2 • OUTLET ASSY a,l,M 1
(REFER TO FIG 6 FOR DET BKDN)
331 8572.()2 • OUTLET ASSY a,l 1
(REFER TO FiG 6 FOR DEI BKDN)
•
345 36728-01 • OUTLET ASSY AE 1
(REFER TO FIG 13 FOR DET BKDN)
350 802863-02 • OUTLET ASSY R, T 1
(REFER TO FIG 10 FOR DET BKDN)
-395 MS27769S2 • PLUG, PIPE (CRES) (V96906) H, M·P, R, S, 1
(SPN 6818-01) (0.125·27 ANPTTHD) M,AB
400 5510-10 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
510 6350A14XG • CYLINDER, STEEL (SPN 635Q-A14-X-G) A-AA 1
(7.15 CU FT, PAINTED, GRAY-GREEN)
510A 6350A14XAH • CYLINDER, STEEL (SPN 635Q-A14-X-AH) AB 1
(7.15 CU FT, PAINTED, BLUE)
510B 6350A14XA • CYLINDER, STEel (SPN 635Q-A14-X-A) AC-AE 1
(7.15 CU FT, PAINTED, WAKEFIELD GREEN)
515 6084.()2 •• CYLINDER, STEEL (DOT-3AA-1800) 1
(7.15 CU FT. UNPAINTED}
NOTE 1: 5500 PCA WITHOUT A YEllOW HANDLE (-30, IPl FIGURE 9) MUST USE INSTRUCTION DECAl ITEM 20A.
• .:
55(}(}/5600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & /PL
300 - 355
2 Outlet Regulator
(Top View}
20
•
• , &
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL
200
I
201
C)'-l..J\----""
70 75
•
5500C Sub Series PCA
Figure 1C
(Sheet 2 of 3)
250 - 285
/~"----""""-"----~--- OXYGEN
,
MASK
(..
..
"~-"'f-(..------.--- ...
70 805436-01 Shown
801808 Series (Typical)
803177 Series (Typical)
240
245 •
_·l.,..
•• ~ F.o
\ '1"] '~$,r.....Y"-'-,
~-~~
/' 1 ._-
i-S
....
•• _~-I
~:-, ...
~ \
w--~~. ;
I~ '.
• of
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & JPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
-1J 5500C1AB23A CYLINDER ASSY, PORTABLE K RF
(SPN 5500-C 1A-B23A)
-1K 550OC1AEG23A CYLINDER ASSY, PORTABLE L RF
(SPN 5500-C1A-EG23A)
-1L 550OC1AEY20BM CYLINDER ASSY, PORTABLE M RF
(SPN 5500-C1A-EY20BM)
-1M 550OC1AE20BN CYLINDER ASSY, PORTABLE N RF
(SPN 5500-C1A-E20BN)
-1N 5500C1AE23AN CYLINDER ASSY, PORTABLE P RF
(SPN 5500-e1A-E23AN)
-1P 5500C1AfF20A CYLINDER ASSY, PORTABLE a RF
(SPN 5500-e1A-FF20A)
-1a 5500C1AFF23A CYLINDER ASSY, PORTABLE R RF
(SPN 5500-e1A-FF23A)
-1R 5500C1AFG23A CYLINDER ASSY, PORTABLE S RF
(SPN 5500-C1A-FG23A)
-1S 5500C1AfH23A CYLINDER ASSY, PORTABLE T RF
(SPN 5500-C1A-FH23A)
-H 5500C1AFY30BN CYLINDER ASSY, PORTABLE U RF
(SPN 5500-C1A-FY30BN)
-1U 5500C1AF20B CYLINDER ASSY, PORTABLE V RF
(SPN 5500-e1A-F20B)
-1V 5500C1AF23A CYLINDER ASSY, PORTABLE W RF
(SPN 5500-C1A-F23A)
UNITS
.•
,
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1C
-1W 5500C1AF23AP CYLINDER ASSY. PORTABLE X RF
(SPN 5500-C1A-F23AP)
-1X 5500C1AF25A CYLINDER ASSY, PORTABLE Y RF
(SPN 5500-C1A-F25A)
-1Y 5500C1AXOK CYLINDER ASSY, PORTABLE l RF
(SPN 5500-C1A-XOK)
-il 5500C1AYVOE CYLINDERASSY, PORTABLE AA RF
(SPN 5500-G1A-YYOE)
-2 5500C1AYVOEE CYLINDER ASSY, PORTABLE AB RF
(SPN 5500-G1A·YYOEE)
-2A 5500C1AYVON CYLINDER ASSY, PORTABLE AC RF
(SPN 5500-G1A-YYON)
-28 5500C1AYOE CYLINDERASS-Y, PORTABLE AD RF
(SPN 5500-G1A-YOE)
-2C 5500CiAYOEE CYLINDER ASSY, PORTABLE AE RF
(SPN 5500-G1A-YOEE)
-20 5500C1AYON CYLINDER ASSY, PORTABLE AF RF
•
(SPN 5500-G1A-YON)
-2E pSOOC1BBF23D CYLINDER ASSY, PORTABLE AG RF
(SPN 5500-G1B-BF23D)
-2F 5500C1BE25A CYLINDER ASSY, PORTABLE AH RF
(SPN 5500-G1B-E25A)
-2G 5500C1NBF23A CYLINDER ASSY, PORTABLE AJ RF
(SPN 55QO-G1N-BF23A)
-2H 5500C1SBF20A CYLINDER ASSY, PORTABLE AK RF
(SPN 5500-G1S-BF20A)
-2J 5500C1 SBY20AE CYLINDER ASSY, PORTABLE Al RF
(SPN 5500..c1S-BY20AE)
-2K 5500C1 SB20AE CYLINDER ASSY, PORTABLE AM RF
(SPN 5500-C1S-B20AE)
-2L 5500C1 SB20AP CYLINDER ASSY, PORTABLE AN RF
(SPN 5500-C1 S-B20AP)
-2M 5500C1 SF23A CYLINDER ASSY, PORTABLE AP RF
(SPN 5500-G1S-F23A)
-2N 5500C1TBF20B CYLINDER ASSY, PORTABLE AO RF
(SPN 5500-CH-BF20B)
-2P 5500C1TF20BM CYLINDER ASSY, PORTABLE AR RF
(SPN 5500..(;1 T-F20BM)
-20 5500C1 LlBF23A CYLINDER ASSY, PORTABLE AS RF
(SPN 5500-C1 U-BF23A)
-2R 5500C1UBF25A CYLINDER ASSY, PORTABLE AT RF
(SPN 550o-C1 lJ..SF25A)
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
-3A 5500C1VFY30BN CYliNDER ASSY, PORTABLE BD RF
(SPN 5500-CtV-FY30BN)
-3B 5500C1VF20BM CYLINDER ASSY, PORTABLE BE RF
(SPN 5SOO-e1V-F20BM)
-3C 5500C1 VF30AN CYLINDER ASSY, PORTABLE BF RF
(SPN 5500-etV-F30AN)
-3D 5500C1 VF30BN CYLINDER ASSY, PORTABLE BG RF
(SPN 5500-CtV-F30BN)
-3E 5500C1WBF15A CYLINDER ASSY, PORTABLE BH RF
(SPN SSOO-e1W-BF15A)
-3F 5500C1 WBF23A CYliNDER ASSY, PORTABLE BJ RF
(SPN 5500-C1W-BF23A)
-3G 5500C1 WBF30A CYLINDER ASSY, PORTABLE BK RF
(SPN 5500-e1W-BF30A)
-3H 550OC1XBF20B CYLINDER ASSY, PORTABLE BL RF
(SPN 5500-e1X-BF20B)
-3J 5500C1XYON CYLINDER ASSY, PORTABLE BM RF
(SPN 5500-C1X-YON)
.JK 5500C1 YBF20B CYLINDER ASSY, PORTABLE BN RF
(SPN 550o-C1Y-BF20B)
-3L 5500C6ABF15A CYLINDER ASSY, PORTABLE BP RF
{SPN SSQO-CSA-BF15A}
-3M 5500C6ABF20B CYLINDER ASSY, PORTABLE BO RF
(SPN 5500-C6A-BF20B)
•
Technologies. Inc. Aviation
550015600 SERiES PORTABLE CYLINDER ASSEMBLY • CMM & IPL
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1C
-3N 5500C6ABF23A CYLINDER ASSY, PORTABLE BR RF
(SPN 550D-C6A-BF23A)
-3P 5500C6ABF23B CYI.lNDERASSY, PORTABLE BS RF
(SPN 5500-C6A-BF23B)
-30 5500C6ABF23D CYLINDER ASSY, PORTABLE BT RF
(SPN 5500-C6A-BF23D)
-3R 5500C6ABF25A CYLINDER ASSY. PORTABLE BU RF
(SPN 5500-C6A-BF25A)
-3S 5500C6ABG30B CYLINDER ASSY. PORTABLE BV RF
(SPN 550o-C6A-BG30B)
-3T 5500C6AEF2OA CYLINDER ASSY, PORTABLE BW RF
(SPN 550o-C6A-EF20A)
-3U 5500C6AF20A CYliNDER ASSY, PORTABLE BX RF
(SPN 550o-C6A-F20A)
-3V 5500C6AF20AR CYLINDER ASSY, PORTABLE BY RF
(SPN 5500-C6A-F20AR)
-3W 5500C6AF23AE CYLINDER ASSY, PORTABLE BZ RF
•
(SPN 5500-C6A-F23AE)
-3X 5500C6AF30A CYLINDER ASSY, PORTABLE CA RF
I
(SPN 5SOO-C6A-F30A)
-3Y 5500C6AF30AE CYLINDER ASSY. PORTABLE CB RF
(SPN 5500-C6A-F30AE)
-3Z 5500C6AF30AN CYLINDER ASSY. PORTABLE CC RF
(SPN 5500-C6A-F30AN)
-4 5500C6AGJOAN CYLINDER ASSY. PORTABLE CD RF
(SPN5500-C6A-G30AN}
-4A 5500C6AVYON CYUNDER ASSY, PORTABLE CE RF
(SPN 550D-C6A-YYON)
-4B 5500C6AYON CYliNDER ASSY. PORTABLE CF RF
(SPN 550o-C6A-YON)
-4C 5500C6EBF23D CYlINDERASSY, PORTABLE CG RF
(SPN 5500-C6E-BF23D)
-40 5500C6RBF230 CYLINDER ASSY, PORTABLE CH RF
(SPN 5500-C6R-BF23D)
-4E 5500C6TG20B CYUNDER ASSY, PORTABLE CJ RF
(SPN 5500-C6T-G20B)
-4F 5500C6UBF3OA CYLINDER ASSY, PORTABLE CK RF
(SPN 5500-C6U-BF30A)
-4G 5500C6UF23AP CYLINDER ASSY. PORTABLE CL RF
(SPN 5500-C6U-F23AP)
-4H 5500C6L1F30AN CYLINDER ASSY, PORTABLE CM RF
(SPN 5500-C6U-F30AN)
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
CMM & In
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
-4T 5500C9WYOE CYLINDER ASSY, PORTABLE ex RF
I (SPN 5500·C9W-YOE)
-4U 5500C9XBB20A CYLINDER AS8Y, PORTABLE CY RF
(SPN 5500·C9X-BB20A)
-20 10006936 • PLATE, INSTRUCTION (REPLD BY 20A) A-CP 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPLS -20) (SEE NOTE1) A-CP 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 30A) A-CP 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) A-CP 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO OIL"
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 550 THRU 555A)
35 10009374 • LABEL, FM-PMA ELIGIBILITY 1
(USED ONLY PCA's SHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
-40 10001018 • PLACARD, INSTRUCTION CQ-CY 1
(USED ONLY ON 5000C 9 SERIES)
45 10001019 • LABEL (USED ONLY ON 5oo0C 9 SERIES) CQ-CY 1
-50 10001020 • PLACARD, AVIATOR OXYGEN CQ-CY 1
(USED ONLY ON 5500C 9 SERIES)
55 5057-00 • PlATE, IDENTIFICATION 1
ATTACHING PARTS
65 MS21318·7 • SCREW, DRIVE (CRES) (V88044) 2
(00 x 0.125 in. LNG) (SPN 33343-007)
ITEM
Technologies.
PART NUMBER
AIRLINE
Inc.
S5M'5600 SERIES PORTABLE CYLINDER ASSEMBLY·
FIG.
STOCK NO.
Aviation
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
1C
•••
70 13160-00 • ClAMP (ALT SPN WWD-120) A-AJ, A5-BK, 1
BN-CH, CK-CN, ca-
CS, Cu-cx,
75 13160-00 • ClAMP (ALT SPN WWD-120) AG, AH, AK-AR, 1
CJ,CT
200 801658-00 • HARNESS AG,AH 1
201 801659-00 •• STRAPASSY AG,AH 1
202 801661-00 •• STRAPASSY AG,AH t
205 801660-00 • HARNESS A-AF, BP-CF, 1
CO-CS
215 801660-03 • HARNESS CG 1
240 801807-02 • HARNESS ASSY WI MASK & STORAGE BAG AK·AP,CT 1
(REFER TO FIG 2 FOR DET BKDN)
245 801807-03 • HARNESS ASSY WI MASK & STORAGE BAG AO,AR,CJ 1
(REFER TO FIG 2 FOR DET BKDN)
250 801808-01 • HARNESS ASSY WI MASK & STORAGE BAG CH 1
•
(REFER TO FIG 2 FOR DET BKDN)
255 801808-02 • HARNESS ASSY WI MASK & STORAGE BAG AS-BA, CK-CM, CU, CV 1
(REFER TO FIG 2 FOR DET BKDN)
260 801808-03 • HARNESS ASSY WI MASK & STORAGE BAG BB-BG 1
(REFER TO FIG 2 FOR DEl BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG BH-BK, CN, 1
(REFER TO FIG 2 FOR DET BKDN) cW,CX
275 803177-02 • HARNESS ASSY WI MASK & STORAGE BAG BN 1
(REFER TO FIG 2 FOR DET BKDN)
285 805436-01 • HARNESS ASSY WI MASK & STORAGE BAG AJ 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP B,E,H-L,P-T,W,X,Y, 1
(REFER TO FIG 5 FOR Del BKDN) AH-AP,AS,AT,AU·BA,
AU-BA,BC,BF,BH-BK,
BP,BR,BU, BW-CD,
CK-CN, CQ,CS-CW, CY
305 5009-2-15 • OUTLET ASSY (SUPSDS ITEM 300) BH,BP 1
(REFER TO FIG 5 FOR DET BKDN)
305A 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) 8,AK-AN, t
(REFER TO FIG 5 FOR DET BKDN) CO,CY
3058 5009·2-20 • OUlLET ASSY (SUPSDS ITEM 3(0) CY 1
(REFER TO FIG 5 FOR DET BKDN)
305C 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) E, .1,K, AJ, AS, AV, BJ, 1
(REFER TO FIG 5 FOR Del BKON) BR
3050 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) AT,AW,BU 1
•
(REFER TO FIG 5 FOR Del BKDN)
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
305P 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) E, R·T, W,X, 1
(REFER TO FIG 5 FOR DET BKDN) AJ, AP, AS, AX, AZ.,
BJ, BR, BZ, CL, CN
305Q 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) R,AX,CN 1
(REFER TO FIG 5 FOR DEl BKDN)
305R 5009-4-25 • OUTLET ASSY (SUPSDS ITEM 300) Y. AT, au 1
(REFER TO FIG 5 FOR DET BKON)
30SS 5009-4-30 • OUTLET ASSY (SUPSDS ITEM 300) H, AU, BA, BC, SF, 1
(REFER TO FIG 5 FOR DET BKDN) BK, CA-CC, CK,
CM.CT,CU
30ST 5009-7-23 • OUTLET ASSY (SUPSDS ITEM 300) J, L,S 1
(REFER TO FIG 5 FOR DET BKDN)
305U 5009-7-30 • OUTLET ASSY (SUPSDS ITEM 300) CD 1
(REFER TO FIG 5 FOR DET BKDN)
305V 5009-8-20 • OUTLET ASSY (SUPSDS ITEM 300) CV 1
(REFER TO FIG 5 FOR DET BKDN)
305W 5009-8-23 • OUTLET ASSY (SUPSDS ITEM 300) T 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY (SUPSD BY ITEM 315) NP A,C,F,M,N,U,V,AQ, 1
(REFER TO FIG 4 FOR DET BKDN) AR,BB,BD,BE,BG,
BL,BN,BQ,BS,BV,
CJ,CR
315 5041-2-20 • OUTLET ASSY (SUPSDS ITEM 310) A, C,AQ, BL, 1
(REFER TO FIG 4 FOR DET BKDN) BN, BQ,CR
315A 5041-2-20 • OUTLET ASSY (SUPSDS ITEM 310) A 1
(REFER TO FIG 4 FOR DEI BKDN)
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1C
315B 5041-2-23 • OUTLET ASSY (SUPSDS ITEM 310) F,BS 1
(REFER TO FIG 4 FOR DET BKDN)
315C 5041·2-30 • OUTLET ASSY (SUPSDS ITEM 310) BV 1
(REFER TO FIG 4 FOR DET BKDN)
3150 5041-3-20 • OUTLET ASSY (SlIPSDS ITEM 310) M,N 1
(REFER TO FIG 4 FOR DET BKDN)
315E 5041-4·20 • OUTLET ASSY (SUPSDS ITEM 310) C, V,AQ,AR, BB,BE, 1
(REFER TO FIG 4 FOR DET BKDN) BE,Bl,BN,BQ,CR
315F 5041-4·23 • OUTLET ASSY (SUPSDS ITEM 310) F,BS 1
(REFER TO FIG 4 FOR Del BKDN)
315G 5041-4-30 • OUTLET ASSY (SUPSDS ITEM 310) U,BD,BG 1
(REFER TO FIG 4 FOR DET BKDN)
315H 5041·7-20 • OUTLET ASSY (SUPSDS ITEM 310) BB,CJ 1
(REFER TO FIG 4 FOR DET BKDN)
315J 5041-7-30 • OUTLET ASSY (SUPSDS ITEM 310) BV 1
(REFER TO FIG 4 FOR DEl BKDN)
320 5507-00 • OUTLET ASSY (SUPSD BY ITEM 325) NP D,G,AG,ST, 1
(REFER TO FIG 7 FOR DET BKDN) CG,CH,CP
325
325A
3258
,5507·2-20
5507·2·23
5507-4-20
• OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DEl BKDN)
• OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
0
G,AG,BT,
CG,CH,CP
D
1
1
•
325C 5507-4-23 • OUTLET ASSY (SUPSDS ITEM 320) G,AG,BT, 1
(REFER TO FIG 7 FOR DET BKDN) CG,CH,CP
330 8572-02 • OUTLET ASSY M"AB, AD, AE, AL, 1
(REFER TO FIG 6 FOR DET BKDN) AM, BZ, CB, CX
331 8572-02 • OUTLET ASSY M,AB,AE 1
(REFER TO FIG 6 FOR DET BKDN)
340 10003566 • OXYGEN COUPLING (SUPSD BY 340A) M,AR,BE 1
340A 802856-01 • OUTLET ASSY M,AR,BE 1
(REFER TO FIG 11 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETT (V49315)
PIN 110111-09] (SUPSDS 340)
345 36728-01 • OUTLET ASSY (ALT SPN DPB 153) N, P, U, AC,AF, AV, 1
(REFER TO FIG 13 FOR DET BKDN) AY, BA, BC, BD,
BF,BG,BM,
CC-CF, CM, CU
346 36728-01 • OUTLET ASSY (ALTSPN DPB 153) AC,CE 1
(REFER TO FIG 13 FOR Del BKDN)
350 802863-Q2 • OUTLET ASSY (REFER TO FIG 10 FOR DET BKDN) X, AN, Cl 1
10006017 BY 1
•
355 • OUTLET ASSY
FIG.
ITEM
lC
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
300·350
2 Outlet Regulator
(Top View)
35 •
205
1'\.-. _
.(.,J-W ~ .....
70
520
525
265
270
---
/~- .............,.-------- OXYGEN
I
• MASK
(
\
"
....
_-/-L...J-- -------
70 801808-01 Shown
801808 Series (Typical)
803177 Series (Typical)
UNITS
FIG. AIRLINE NOMENCLATURE EFF, PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
10
-1 5500D1ABF23A CYUNDER ASSY, PORTABLE A RF
(SPN 5500-D1A-BF23A)
-1A 5500D1AE20A CYLINDER ASSY, PORTABLE B RF
(SPN 55OO-D1A·E20A)
·1B 5500D1AE25A CYLINDER ASSY, PORTABLE C RF
(SPN 5500-D1A·E25A)
-1C 5500D1AF23A CYLINDER ASSY, PORTABLE D RF
(SPN5500-D1A-F23A)
-10 5500D1AVYOE CYLINDER ASSY, PORTABLE E RF
(SPN 5500-D1A-VYOE)
-1E 5500D1AVYOP CYLINDER ASSY, PORTABLE F RF
(SPN 550D-D1A·VYOP)
-1F 5500D1AYOE CYlINDER ASSY, PORTABLE G RF
(SPN 550D-D1A-YOE)
-1G 550001 AYON CYlINDER ASSY, PORTABLE H RF
(SPN 5500-D1A-YON)
-1H 550001 PCC20A CYlINDERASSY, PORTABLE J RF
•
(SPN 5500-01 P-CC20A)
-1J 550001WBB15A CYLINDER ASSY, PORTABLE K RF
(SPN 5500-D1W-BB15A)
-1K 5500D1XYOE CYLINDER ASSY, PORTABLE L RF
(SPN 55OO-D1X-YOE)
-1L 5500D1XYON CYLINDER ASSY, PORTABLE M RF
(SPN 55OO-D1X-YON)
-1M 5500DGAVYOE CYLINDER ASSY, PORTABLE N RF
(SPN 5500-D6A·VYOE)
-1N 5500DGAVYON CYLINDER ASSY, PORTABLE P RF
(SPN 5500-D6A· YVON)
-1P 5500D6AYOE CYLINDER ASSY, PORTABLE 0 RF
(SPN 5500-D6A- YOE)
-10 55OOD6PBF25A CYLINDER ASSY, PORTABLE R RF
(SPN 5500-D6P-BF25A)
-1R 5500D6XHH30A CYLINDER ASSY, PORTABLE S RF
(SPN 5500-D6X-HH30A)
-20 10006936 • PLATE, INSTRUCTION (REPLO BY 2OA) 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPlS -20) (SEE NOTE1) 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 3OA) 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO OIL'
DOES NOT APPEAR ON SIDE OF CYLINDER
•
(ITEM 520 THRU 525)
Page 10074
EFFECTIVITY: 5500 SERIES 35-32-18 20040415
•. :
".
1:qCD /SCOlt
FIG.
Technologies, Inc.
AIRLINE
jscott
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
NOMENCLATURE EFF.
UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
10
35 10009374 • LABEL, FAA-PMA ELIGIBILITY 1
(USED ONLY PCAlSHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
55 505HlO • PLATE, IDENTIFICATION 1
65 MS2131B-7 • SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 IN. LNG) (SPN 33343..(07)
70 13161-00 • CLAMP (ALT SPN WWD-176) A·K, N-R 1
205 801660·00 • HARNESS A-H, N-Q 1
265 801808·05 • HARNESS ASSY WI MASK & STORAGE BAG J, R 1
(REFER TO FIG 2 FOR DET BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG K 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP A-D,J,K,R,S 1
(REFER TO FIG 5 FOR DET BKDN)
J05 5009-2-15 • OUTLET ASSY (SUPSDS ITEM JOO) K 1
(REFER TO FIG 5 FOR DET BKDN)
J05A 5009-2·15 • OUTLET ASSY (SUPSDS ITEM 300) K 1
(REFER TO FIG 5 FOR DET BKDN)
• 305B
305C
305D
5009-2-23
5009-2-25
5009-2.5-20
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A
J
1
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
10
345 36728-01 • OUTLET ASSY H.M,P 1
(REFER TO FIG 13 FOR DET BKDN)
346 36728-01 • OUTLET ASSY P 1
(REFER TO FIG 13 FOR DET BKDN)
350 802863-02 • OUTLET ASSY F 1
(REFER TO FIG 10 FOR DET BKDN)
351 802863-02 • OUTLET ASSY F 1
(REFER TO FIG 10 FOR DET BKDN)
-395 MS27769S2 • PLUG, PIPE (CRES) (V96906) B-D, G, H, L, M, Q 1
(SPN 6818-01) (0.125-27 ANPTTHD)
405 5510-13 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
520 6350A4XG • CYUNDER, STEEL (SPN 6350-A4-X-G) A-M 1
(22 CU FT, PAINTED, GRAY-GREEN)
520A 6350A4XA • CYUNDER, STEEL (SPN 6350-A4-X-A) N-5 1
(22 CU FT, PAINTED, WAKEFIELD GREEN)
525 6084-04 •• CYLINDER, STEEL (DOT-3AA-1800) 1
•
(22 CU FT, UNPAINTED)
NOTE 1: 5$00 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 20A.
300 - 350
300 - 350
65
35
~WXl-f
•
205 30A
~1IJ)o-1
70
500 - 565
5500F, 5500G, 5500J, 5500L, 5500M, 5500P, and 5500S Sub Series peA
Figure 1E
(Sheet 1 of 2)
255
270
/~.. OXYGEN
( MASK
.
,
"-.._-~----------
70 801808-01 Shown
803177 Series (Typical)
75
801662-00
5500F. 5500G. 5500J, 5500L, 5500M, 5500P, and 5500S Sub Series peA
Figure 1E
(Sheet 2 of 2)
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1E
-1 5500F1XFH20A CYLINDER ASSY, PORTABLE A RF
(SPN 5500-F1X-FH20A)
·1A 5500F6ABB30A CYLINDER ASSY, PORTABLE B RF
(SPN 5500.f6A-BB30A)
-1B 5500G1AB23A CYLINDER ASSY, PORTABLE C RF
(SPN 5500-G1A-B23A)
-1C 5500G1AF20A CYliNDER ASSY, PORTABLE D RF
(SPN 550D-G1A·F20A)
·10 5500G1WEE30A CYLINDER ASSY, PORTABLE E RF
(SPN 550D-G1W-EE30A)
-1E 5500J1MBE20B CYLINDER ASSY, PORTABLE F RF
(SPN 550D-J1A-ABE20B)
-1F 5500J1ABBF20A CYLINDER ASSY, PORTABLE G RF
(SPN 550D-J1A-BBF20A)
-1G 5500J1ABBF20B CYLINDER ASSY, PORTABLE H RF
(SPN 550D-J1A-BBF20B)
-1H 5500J1ABBF23A CYLINDER ASSY, PORTABLE J RF
•
(SPN 5500-J1A-BBF23A)
·1J 5500J1ABEG20B CYLINDER ASSY, PORTABLE K RF
I
(SPN 5500-J1A-BEG20B)
-1K 5500J1ABFl23A CYLINDER ASSY, PORTABLE L RF
(SPN550D-J1A-BFl23A)
-1L 5500L1WBBF23A CYLINDER ASSY, PORTABLE M RF
(SPN 5500-l1 W-BBF23A)
-1M 5500L6CBBF23A CYLINDER ASSY, PORTABLE N RF
(SPN 5500-l6C-BBF23A)
-1N 5500L6CBBF25A CYLINDER ASSY, PORTABLE P RF
(SPN 5500-l6C-BBF25A)
·1P 5500L6UBBF25A CYliNDER ASSY, PORTABLE 0 RF
(SPN 5500-l6U-BBF25A)
·10 5500L6WBBF25A CYLINDER ASSY, PORTABLE R RF
(SPN 5500-l6W-BBF25A)
-1R 5500L6WBEF23A CYLINDER ASSY, PORTABLE 5 RF
(SPN 5500-l6W-BEF23A)
-1S 5500L6WFF23AP CYLINDER ASSY, PORTABLE T RF
(SPN 5500-l6W-FF23AP)
-1T 5500M1ABBB20B CYliNDER ASSY, PORTABLE U RF
(SPN 5500-t.11A-BBB20B)
-1U 5500M1ABH23A CYLINDER ASSY, PORTABLE V RF
(SPN 5500-t.11A-BH23A)
-1V 5500M1ABH23AN CYLINDER ASSY, PORTABLE W RF
(SPN 5500-t.11A-BH23AN)
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
-2E 5500S6XVYON CYLINDER ASSY, PORTABLE AG RF
(SPN 5500-S6X-VYON)
·2F 5500S9XVYYOE CYliNDER ASSY, PORTABLE AH RF
(SPN 5500-S9X-YVYOE)
-2G 5500S9XVYOE CYliNDER ASSY, PORTABLE AJ RF
(SPN 5500-S9X-YYOE)
-20 10006936 • PlATE, INSTRUCTION (REPLD BY 20A) A-AG 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPLS -20) (SEE NOTE1) A-AG 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 30A) A-AG 1
30A 10009255 • DECAL, OXYGEN ID (REPLS -30) A-AG 1
USED ONLY WHERE PAINTED TEXT
'BREATHING OXYGEN ONLY - USE NO OIL'
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 500 THRU 565)
35 10009374 • LABEL, FAA-PMA ELIGIBILITY 1
(USED ONl Y PC~HIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
-40 10001018 • PLACARD, INSTRUCTION AH,AJ 1
(USED ONLY ON 55005 9 SERIES)
45 10001019 • lABEL AH,AJ 1
(USED ONLY ON 55005 9 SERIES)
·50 10001020 • PLACARD,AVIATION OXYGEN AH,AJ 1
(USED ONLY ON 55005 9 SERIES)
55 5057-00 • PLATE, IDENTIFICATION 1
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1E
ATTACHING PARTS
65 MS21318-7 • SCREW, DRIVE (CRES) (V88044) (#(J x 0.125 in. LNG) 2
...
70 13160-00 • CLAMP (ALT SPN WWD-120) F-M, Q-AD 1
70A 13161-00 • CLAMP (ALT SPN WWD-176) AE 1
70B 13162-00 • CLAMP (AU SPN WWD-224) B-E 1
75 13160-00 • CLAMP (ALT SPN WWD-120) N,P 1
205 801660-00 • HARNESS 8-0, F-l, U-Z 1
225 801662-00 • HARNESS N,P 1
255 801808-02 • HARNESS ASSY WI MASK & STORAGE BAG Q,AE 1
(REFER TO FIG 2 FOR DET BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG E. M, R-T. AA-AD 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP A-E,G,J,L-T, 1
(REFER TO FIG 5 FOR DET BKDN) V-Y,AA-AE
305 5009-2-10 • OUTLET ASSY (SUPSDS ITEM 300) 1
•
AS
(REFER TO FIG 5 FOR DET BKDN)
I
305A 5009-2-10 • OUTLET ASSY (SUPSDS ITEM 300) AS 1
(REFER TO FIG 5 FOR DET BKDN)
3058 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) G 1
(REFER TO FIG 5 FOR DET BKDN)
305e 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) G 1
(REFER TO FIG 5 FOR DEl BKDN)
305D 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) C, J, L, M, N, S, V, 1
(REFER TO FIG 5 FOR DET BKDN) W,M
305E 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) J,M,N 1
(REFER TO FIG 5 FOR DEl BKDN)
305F 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) P-R 1
(REFER TO FIG 5 FOR DEl BKDN)
305G 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) P-R 1
(REFERTO FIG 5 FOR DET BKDN}
305H 5009-2-30 • OUTLET ASSY (SUPSDS ITEM 300) B 1
(REFER TO FIG 5 FOR DEl BKDN)
305J 5009-2-30 • OUTLET ASSY (SUPSDS ITEM 300) B 1
(REFER TO FIG 5 FOR DET 8KDN)
305K 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) AE 1
(REFER TO FIG 5 FOR DET BKDN)
305L 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) AE 1
(REFER TO FIG 5 FOR DET BKDN)
305M 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) AE 1
(REFER TO FIG 5 FOR DET BKDN)
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLA lURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
305X 5009-4-25 • OUTlET ASSY (SUPSDS ITEM 300) X 1
(REFER TO FIG 5 FOR DET BKDN)
305Y 5009-4.5-23 • OUTLET ASSY (SUPSDS ITEM 300) L 1
(REFER TO FIG 5 FOR DET BKDN)
305Z 5009-4.5-30 • OUTLET ASSY (SUPSDS ITEM 300) Y 1
(REFER TO FIG 5 FOR DET BKDN)
306 5009-4.5-30 • OUTLET ASSY (SUPSDS ITEM 300) Y 1
(REFER TO FIG 5 FOR DET BKDN)
306A 5009-4.5-30 • OUTLET ASSY (SUPSDS ITEM 300) Y 1
(REFER TO FIG 5 FOR DET BKDN)
306B 5009-8·20 • OUTLET ASSY (SUPSDS ITEM 300) A 1
(REFER TO FIG 5 FOR DET BKDN)
306C 5009-8·23 • OUTLET ASSY (SUPSDS ITEM 300) V,W 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY (SUPSD BY ITEM 315) NP F.H.K,U 1
(REFER TO FIG 4 FOR DET BKDN)
315 5041-.5-20 • OUTLET ASSY (SUPSDS ITEM 310) F 1
(REFER TO FIG 4 FOR DET BKDN)
315A 5041·2·20 • OUTLET ASSY (SUPSDS ITEM 310) F.H,K,U 1
(REFER TO FIG 4 FOR DET BKDN)
315B 5041·2·20 • OUTlET ASSY (SUPSDS ITEM 310) H,U 1
(REFER TO FIG 4 FOR DET BKDN)
315C 5041·2·20 • OUTLET ASSY (SUPSDS ITEM 310) U 1
(REFER TO FIG 4 FOR DET BKDN)
UNITS
.•
~
•
346 36728-01 • OUTLET ASSY AG 1
(REFER TO FIG 13 FOR DET BKDN)
350 802863-02 • OUTLET ASSY T,AD 1
(REFER TO FIG 10 FOR DET BKDN)
-395 MS27769S2 • PLUG, PIPE (GRES) (V96906) C.D,V,Z, 1
(SPN 6818-01) (0.125-27 ANPT THD) AF, AG,AJ
-396 MS27769S2 • PLUG, PIPE (GRES) (V96906) Z 1
(SPN 6818-01) (0.125-27 ANPT THO)
-397 MS27769S2 • PLUG, PIPE (GRES) (V96906) Z 1
(SPN 6818-O1) (0.125-27 ANPT THD)
405 5510-13 • REGULATOR ASSY A-E 1
(REFER TO FIG 9 FOR DET BKDN)
410 5510-15 • REGULATOR ASSY F-AD 1
(REFER TO FIG 9 FOR DET 8KDN)
425 5510-19 • REGULATOR ASSY AE-AJ 1
(REFER TO FIG 9 FOR DET BKDN)
500 6350A13XG • CYLINDER, STEEL (SPN 6350-A13-X-G) F-L 1
(4.25 CU FT, PAINTED, GRAY-GREEN)
505 6084-01 •• CYLINDER, STEEL (DOT-3M-1800) F-L 1
(4.25 eu FT, UNPAINTED)
510 6350A14XG • GYLINDER, STEEL (SPN 6350-A14-X-G) M 1
(7.15 CU FT, PAINTED, GRAY-GREEN)
510A 6350A14XA • CYLINDER, STEEL (SPN 6350-A14-X-A) N-T 1
(7.15 GU FT, PAINTED, WAKEFIELD GREEN)
515 6084-02 •• CYLINDER, STEEL (DOT-3M-1800) M-T 1
•
(7.15 GU FT, UNPAINTED)
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
CAtAt & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
555 6084-03 • • CYUNDER, STEEL (DOT-3AA-1BOO) NP U-AD 1
(11 eu FT, UNPAINTED) (SUPSD BY ITEM 555A)
555A 6084-20 •• CYLINDER, STEEL (DOT-3M-1800) U-AD 1
(11 CU FT,lINPAINTED) (SUPSDS ITEM 555)
560 6350A34XA • CYLINDER, STEEL (SPN 6350·A34-X·A) Af-AJ 1
(115 CU FT, PAINTED, WAKEFIELD GREEN)
565 6084-34 • • CYLINDER, STEEL (DOT·3HT·1850) AF·AJ 1
(115 ell FT. UNPAINTED)
NOTE 1: 5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 20A.
300
305
330
300
305
330
2 Outlet Regulator
(Top View) 2 Outlet Regulator
('N' Configuration)
(Top View)
65
20A 4
35
wXI-
'
•
i I
.
I 30A
~wxH
520·535
240
"'\
~'"/
I0
l
••_.-
"fOJ
i$ •
~~:
P.-
.i)
-~l:V"'"
_.7:",,~_1
~:-.,\1'
I(,-":t'j,'
"'.
~'-"1
:
: __ "
,t/
I
/'
.. ...~ ..
801807 Series
(801807-02 Shown)
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1F
-1 5500N6SBF10A CYLINDER ASSY. PORTABLE A RF
(SPN 550Q-N6S-BF10A)
-1A 5500Q6XBF10A CYLINDER ASSY. PORTABLE B RF
(SPN 5500-Q6X-BF10A)
-1B 55OOQ6XBF23A CYLINDER ASSY, PORTABLE C RF
(SPN 55oo-Q6X-BF23A)
-1C 5500Q6XYVOE CYLINDER ASSY, PORTABLE D RF
(SPN 5500-Q6X·YYOE)
-20 10006936 • PLATE, INSTRUCTION (REPlD BY 2OA) 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPLS -20) (SEE NOTE1) 1
-30 10005922 • DECAL, OXYGEN 10 (REPlD BY 30A) 1
30A 10009255 • DECAL, OXYGEN ID (REPlS -30) 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO Oil"
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 520 THRU 535)
•
35 10009374 • LABEL, FAA-PMA ELIGIBILITY 1
(USED ONLY ON PCAlSHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
55 5057-00 • PLATE, IDENTIFICATION 1
AITACHING PARTS
65 MS21318-7 • SCREW, DRIVE (CRES) (V86044) 2
(#0 x 0.125 in. LNG) (SPN 33343-007)
•••
75 13161-00 • CLAMP (AL T SPN 1NWO-176) A 1
240 801807-02 • HARNESS ASSY WI MASK & STORAGE BAG A 1
(REFER TO FIGURE 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP A-e 1
(REFER TO FIG 5 FOR DET BKDN)
305 5009-2-10 • OUTLET ASSY (SUPSDS ITEM 300) A,B 1
(REFER TO FIG 5 FOR DET BKDN)
305A 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) C 1
(REFER TO FIG 5 FOR DET BKDN)
305B 5009-4-10 • OUTLET ASSY (SUPSDS ITEM 300) A,B 1
(REFER TO FIG 5 FOR DET BKDN)
305C 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) C 1
(REFER TO FIG 5 FOR DET BKDN)
330 8572-02 • OUTLET ASSY D 1
(REFER TO FIG 6 FOR DET BKDN)
331 8572-02 • OUTLET ASSY D 1
(REFER TO FIG 6 FOR DET BKDN)
FIG.
ITEM
1F
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
300
305
2 Outlet Regulator
(Top View)
435
•
I
__ --. ..............
-475
Cross Sectional View
Item 475
65
35
205 <}-WXH
80~
570
FIG.
ITEM
1G
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
300 5041-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP 1
(REFER TO FIG 4 FOR DET BKDN)
305 5041-2.5-30 • OUTLET ASSY (SUPSDS ITEM 300) 1
(REFER TO FIG 4 FOR DET BKDN)
30SA 5041-2.5-30 • OUTLET ASSY (SUPSDS ITEM 300) 1
(REFER TO FIG 4 FOR DEl BKON)
435 803199-04 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
475 59776-01 • SEAL, METAl BOSS 1
570 21507-06 • CYLINDER, COMPOSITE (DOT-E-8162-1850) 1
(11 CU FT, GREEN)
NOTE 1: 5500 PCA WITHOUT A YEllOW HANDLE (-3D, IPl FIGURE 9) MUST USE INSTRUCTION DECAl ITEM 20A.
300 - 370
LO Flow 120
400
______ 405
,-.-,--.. 41 0
75
•
205
220
ji 30A
75A
758
~
110
I 125
70
70A 25A
708 <}uJX>-1
200
I
201
75A
801658-00
•
(Sheet 2 of 2)
UNITS
.' .
.•
~
•
(SPN 56lXl-1C1A-E23A)
-1J 5600-1C1AE23B CYLINDER ASSY, PORTABLE K RF
(SPN 56lXl-1C1A-E23B)
-1K 5600-1C1AF20A CYLINDER ASSY, PORTABLE L RF
(SPN 5600-1C1A-F20Aj
-1L 5600-1C1AF20B CYLINDER ASSY, PORTABLE M RF
(SPN 5600-1C1A-F20B)
-1M 5600-1C1AF23A CYLINDER ASSY, PORTABLE N RF
(SPN 560D-1C1A-F23A)
-1N 5600-1C1AF23B CYLINDER ASSY, PORTABLE P RF
(SPN 560D-1C1A-F23B)
-1P 5600-1 C1AF25A CYLINDER ASSY, PORTABLE 0 RF
(SPN 560D-1C1A-F25A)
-10 5600·1 C1AXOK CYLINDER ASSY, PORTABLE R RF
(SPN 560D-1C1A-XOK)
-1R 5600-1 C1AXOM CYLINDER ASSY, PORTABLE S RF
(SPN 560D-1C1A·XOMj
-1S 5600-1 C1AYOM CYLINDER ASSY, PORTABLE T RF
(SPN 560D-1C1A·YOM)
-H 5600-1C1BXOK CYLINDER ASSY, PORTABLE U RF
(SPN 560Q..1C1B·XOK)
-1U 5600-1 C1BXOM CYLINDER ASSY, PORTABLE V RF
(SPN 560Q..1C1B-XOM)
.1V 5600-1 C1BYOM CYLINDER ASSY, PORTABLE W RF
(SPN 560D-1C1B-YOM)
FIG.
ITEM
1H
PART NUMBER
AIRliNE
STOCK NO.
eMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
-2E 5600-2A1AB23B CYliNDER ASSY, PORTABLE AG RF
(SPN 5600-2A1A-B23B)
-2F 5600-2A 1AF23A CYLINDER ASSY. PORTABLE AH RF
(SPN 5600-2A1A-F23A)
-2G 5600-2B 1AE20A CYLINDER ASSY, PORTABLE AJ RF
(SPN 5600-2B1A-E20A)
-2H 5600-2B1AF20A CYLINDER ASSY, PORTABLE AK RF
(SPN 5600-2B1A-F20A)
·2J 5600-2B1AYOE CYLINDER ASSY. PORTABLE Al RF
(SPN SSOD-281A-YOE)
-2K 5600-2C1AB20B CYliNDER ASSY, PORTABLE AM RF
(SPN 5600-2C1A-820B)
-2L 5600-2C1 AC20A CYLINDER ASSY. PORTABLE AN RF
(SPN 5600-2C1A-C20A)
-2M 5600-2C1 AE20A CYLINDER ASSY. PORTABLE AP RF
(SPN 5600-2C1A-E20A)
-2N 5600-2C1AE20B CYLINDER ASSY, PORTABLE AO RF
(SPN 5600-2C1A-E2OB)
-2P 5600-2C1 AE20C CYLINDER ASSY, PORTABLE AR RF
(SPN 5600-2C1A-E20C)
-20 5600-2C1 AE20D CYLINDER ASSY, PORTABLE AS RF
(SPN 5600-2C1A-E20D)
-2R 56oo-2C1AE23A CYLINDERASSY, PORTABLE AT RF
(SPN 5600-2C1A-E23A)
UNITS
~ .•
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1H
-2S 5600-2C1AE23B CYLINDER ASSY, PORTABLE AU RF
(SPN 5600-2C1A-E23B)
-2T 5600-2C1AF20A CYLINDER ASSY, PORTABLE AV RF
(SPN 560D-2C1A-F20A)
-2U 56Q0.2C1AF30A CYLINDER f>SSY, PORTABLE AW RF
(SPN 560D-2C1A-F30A)
-2V 5600·2C1AG25A CYLINDER ASSY, PORTABLE AX RF
(SPN 5600-2C1A-G25A)
-2W 5600·2C1AXOK CYLINDER ASSY, PORTABLE AY RF
(SPN 5600-2C1A-XOK)
-2X 5600·2C1AXOM CYLINDER ASSY, PORTABLE AZ RF
(SPN 5600-2C1A-XOM)
-2Y 5600·2C1AYOM CYLINDER ASSY, PORTABLE BA RF
(SPN 560D-2C1A-YOM)
-2Z 5600·2C1AYON CYLINDER ASSY, PORTABLE BB RF
(SPN 560D-2C1A·YON)
-3 5600-2C1 BXOK CYLINDER ASSY, PORTABLE BC RF
•
(SPN 560D-2C1B-XOK)
-3A 5600-2C5AE20B CYLINDER ASSY, PORTABLE BO RF
I
(SPN 5600-2CSA-E20B)
-3B DELETED
·3C 5600-2C6AB23A CYLINDER ASSY, PORTABLE BF RF
(SPN 5600-2C6A-B23A)
-3D 5600·2C6AF23A CYLINDER ASSY, PORTABLE BG RF
(SPN 5600-2C6A-F23A)
-3E 5600-2CSAXOK CYLINDER ASSY, PORTABLE BH RF
(SPN 560D-2C6A-XOK)
-3F 5600·2C9FXOK CYLINDER ASSY, PORTABLE BJ RF
(SPN 560D-2C9F-XOK)
-3G 5600-2D1AXOK CYLINDER ASSY, PORTABLE BK RF
(SPN 560D-2D1A-XOK)
-3H 5600-201 BXOK CYliNDER ASSY, PORTABLE BL RF
(SPN 5600-2D1B-XOK)
-3J 5600·2G1AB20B CYLINDER ASSY, PORTABLE BM RF
(SPN 5600-2G1A-B20B)
-3K 5600-2J1ABF23A CYLINDER ASSY, PORTABLE BN RF
(SPN 5600-2J1A-BF23A)
-3L 5600-2M1ABF23A CYLINDER ASSY, PORTABLE BP RF
(SPN 5600-2M1A-BF23A)
-3M 5600-2M1ABG23A CYLINDER ASSY, PORTABLE BO RF
(SPN 5600-2M1A-BG23A)
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
CMM & fPL
NOMENCLA lURE
1234567
EFF.
CODE
UNITS
PER
ASSY
...
(#0 x 0.125 in. LNG) (SPN 33343-007)
• 70A
70B
70
75
13160-00
13161-00
13162-00
13160-00
• CLAMP, HARNESS (ALT SPN WWD-120)
1
1
1
BN-BQ
7M 13161-00 • CLAMP (All SPN WWD-176) AB·AD, BK, BL 1
75B 13162-00 • CLAMP (All SPN WWD-224) AE,BM 1
-100 5602-00 • CONNECTOR ASSY (REPLD BY 100A) 1
100A 33529-009 • CONNECTOR, TUBE (AlUMINUM) (REPLS -100) 1
105 5601 • ELBOWASSY A·M, AF-8J, 1
BN-BO
105A 5601B • ELBOWASSY AB-AD, BK, BL 1
1058 5601C • ELBOWASSY AE,BM 1
110 6379-2C • REGULATOR, DEMAND RESPIRATOR A·AF 1
(REFER TO FIG 3 FOR DET BKDN)
110A 6379-20 • REGULATOR, DEMAND RESPIRATOR AG-BQ 1
(REFER TO FIG 3 FOR DET BKDN)
ATTACHING PARTS
120 59602-00 • SCREW, SELF-LOCKING (CRES WI PLASTIC INSERT) 4
(#8-32 THO x 0.250 in. LNGl
UNITS
.' .
~' •
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1H
***
125 10001296 • BRACKET 1
200 801658-00 • HARNESS u-w, Be, BL 1
201 801659-00 •• STRAPASSY U-W, Be, BL 1
202 B01661-OO •• STRAPASSY U-W, BC, BL 1
205 B0166o.00 • HARNESS A-T, X-BB, BD-BH. 1
BK, BM-BQ
220 801660-05 • HARNESS BJ 1
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP B,C,E,F,J.L,a,x, Y, 1
(REFER TO FIG 5 FOR DET BKDN) AB·AE,AH-AK,AN,
AP,AT,AV-AX, BF,
BG,BN-Ba
305 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) C 1
(REFER TO FIG 5 FOR OET BKON)
30M 5009·2-23 • OUTLET ASSY (SUPSOS ITEM 300) E, BF, BN-BO 1
(REFER TO FIG 5 FOR DET BKDN)
305B 5009-2.5-20 • OUTLET ASSY (SUPSDS ITEM 300) AN 1
•
(REFER TO FIG 5 FOR DET BKDN)
305C 6009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) F, X, AD, AJ, AP 1
(REFER TO FIG 5 FOR DET BKON)
305D 5009·3-23 • OUTLET ASSY (SUPSDS ITEM 300) J,AT 1
(REFER TO FIG 5 FOR DET BKDN)
305E 5009-4-20 • OUTLET ASSY (SUPSOS ITEM 300) L,AE,AK,AV 1
(REFER TO FIG 5 FOR DET BKDN)
305F 5009-4-23 • OUTLET ASSY (SUPSOS ITEM 300) B, N, Y, AB, AH, BG, 1
(REFER TO FIG 5 FOR DET BKDN) BN,BP
305G 5009-4-25 • OUTLET ASSY (SUPSDS ITEM 300) a 1
(REFER TO FIG 5 FOR DET BKDN)
305H 5009-4-30 • OUTLET ASSY (SUPSOS ITEM 300) AC,AW 1
(REFER TO FIG 5 FOR DET BKDN)
305J 5009-7-23 • OUTLET ASSY (SUPSOS ITEM 300) Ba 1
(REFER TO FIG 5 FOR DET BKDN)
305K 5009·7-25 • OUTLET ASSY (SUPSOS ITEM 300) AX 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY (SUPSD BY ITEM 315) NP A,O,G,K,M,P,Z, 1
(REFER TO FIG 4 FOR DET BKDN) AF,AG,AM,AO,AU.
BD,BM
315 5041·2-20 • OUTLET ASSY (SUPSDS ITEM 310) D,AM,BM 1
(REFER TO FIG 4 FOR OET BKDN)
315A 5041·2-23 • OUTLET ASSY (SUPSDS ITEM 310) AG 1
(REFER TO FIG 4 FOR DET BKDN)
315B 5041-3-20 • OUTLET ASSY (SUPSDS ITEM 310) A,G,AO. BD 1
•
(REFER TO FIG 4 FOR DET BKDN)
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
• I
370
-395
400
5052-00
MS27769S2
5510-10
• OUTLET ASSY
(REFER TO FIG 8 FOR DET BKDN)
• PLUG, PIPE (GRES) (V96906)
(SPN 6818-01)(0.125 -27 ANPTTHD)
• REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
NP AR
R, U,AA,AY,
BC, BH-Bl
A-AA,AG-BJ
1
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1H
540 6350A5XG • CYLINDER, STEEL (SPN 6350-A5-X-G) AE,BM 1
(48.3 CU FT, PAINTED, GRAY-GREEN)
545 6084-07 • • CYLINDER, STEEL (DOT-3M-18oo) AE,BM 1
(48.3 CU FT, UNPAINTED)
550 6350A20XG • CYLINDER, STEEL (SPN 6350-A20-X-G) CoW,AF, AM-BC, 1
(11 CU FT, PAINTED, GRAY-GREENj BP,BQ
550A 6350A20XE • CYLINDER, STEEL (SPN 6350-A20-X-E) BD 1
(11 CU FT, PAINTED, GREEN AND YELLOW)
550B 6350A20XA • CYLINDER, STEEL (SPN 6350-A20·X-A) X-M, BF-BJ 1
(11 CU FT, PAINTED, WAKEFIELD GREEN)
555 6084.03 • • CYLINDER, STEEL (DOT-3AA-18oo) NP C-M, AF, AM-BJ, 1
(11 CU FT, UNPAINTED) BP,BQ
(SUPSD BY ITEM 555A)
555A 6084-20 • • CYLINDER, STEEL (DOT-3M-1800) CoM, AF, AM-BJ, 1
(11 CU FT, UNPAINTED) BP,BQ
iSUPSDS ITEM 555)
NOTE 1: 5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 2M.
300 - 345
LOFJow 120
•
75
205
220
i~ 30A
T
75A
758
'"115
~
125
70
70A 5A
70B <}-WXH
500 - 555A
200
I
201
70A
801658-00
•
(Sheet 2 of 2)
UNITS
" .
..•
'
•
·1J 5OO0-8G2AXOK CYLINDER AS5Y, PORTABLE K RF
(SPN S600-8G2A-XOK)
-1K 5OO0-8G6AXOK CYLINDER ASSY, PORTABLE L RF
(SPN 5600-8G6A-XOK)
-1L 5OOO-9Ct AF20A CYLINDER ASSY, PORTABLE M RF
(SPN 5600-9C1A-F20A)
-1M SOO0-9C1AF20B CYLINDER ASSY, PORTABLE N RF
(SPN 5600-9C1A-F20B)
-1N 5OO0-9CtAF23A CYLINDER ASSY, PORTABLE P RF
(SPN 5SllO-9C1A-F23A)
-1P 5OOO-9C1AXOK CYLINDER ASSY, PORTABLE 0 RF
(SPN 56llO-9C1A-XOK)
·10 5OOO-9C1AYOE CYLINDER ASSY, PORTABLE R RF
(SPN 5600-9C1A-YOE)
-1R 5OOO-9C1AYON CYLINDER ASSY, PORTABLE S RF
(SPN 5600-9C1A-YON)
-15 5600-9C6AXOK CYLINDER ASSY, PORTABLE T RF
(SPN 5600-9C6A-XOK)
-H 5600·9C6AYOK CYLINDER ASSY, PORTABLE U RF
(SPN 5600-9C6A- YOK)
-1U 5600·9C9AF10A CYLINDER ASSY, PORTABLE V RF
(SPN 5600-9C9A-FtOA)
-w 5600-9D1AE20B CYLINDER ASSY, PORTABLE W RF
(SPN 5600-901A-E20B)
·1W 5600-9D1AE3OA CYLINDER ASSY, PORTABLE X RF
•
(SPN 5600-9D1A-E30A)
Page 10104
EFFECTIVITY: 5600 SERIES 35-32-18 20040415
1:'1ca/scott
• '~
",
FIG.
!scott
Technologies. Inc. Aviation
5500I560O SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL
•
(SPN 5600-SM1A-HH20A)
-2G 56oo-SM6ABF30A CYLINDER ASSY, PORTABLE AJ RF
(SPN 5600-SM6A-BF30A)
-2H 56oo-9M6AFF30A CYliNDER ASSY, PORTABLE AK RF
(SPN 5600-9M6A-FF30A)
-2J 5600-SM6AF30AE CYliNDER ASSY, PORTABLE Al RF
(SPN 560o-9M6A-F30AE)
-2K 5600-9M6AF30AN CYlINDERASSY, PORTABLE AM RF
(SPN 560o-SM6A-F30AN)
-2L 5600-SM9FF30AN CYLINDER ASSY, PORTABLE AN RF
(SPN 5600·9M9F·FJOAN)
-2M 5600-9P1AYOEN CYUNDER ASSY, PORTABLE AP RF
(SPN 5600-9P1A-YOEN)
-2N 5600-9P6AF30AN CYLINDER ASSY, PORTABLE AQ RF
(SPN 5600-9P6A-F30AN)
-25 5608-00 • PLATE, INSTRUCTION (REPLD BY 25A) (SEE NOTE 1) A,C-U,W-AC 1
AF-AM,AP,AQ
25A 10009071 • DECAL, INSTRUCTION (REPlS -25) (SEE NOTE1) A,C-U,W-AC 1
AF-AM,AP,AQ
-30 10005922 • DECAl, OXYGEN 10 (REPLD BY 30A) A,C-U,W-AC 1
AF-AM,AP,AQ
30A 10009255 • DECAL, OXYGEN ID (REPLS -30) A,G-U,W-AC 1
USED ONLY WHERE PAINTED TEXT "BREATHING AF-AM,AP,AQ
OXYGEN ONLY - USE NO Oil" DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEMS 500 THRU 555A)
UNITS
~ .•
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1J
-40 10001018 • PLACARD, INSTRUCTION (USED ONLY ON 5600 B,V,AE,AN 1
8B9, 9C9, 909, AND 9M9 SERIES)
-45 10001019 • LABEL (USED ONLY ON 5600 8B9, 9C9, 909, B,V,AE,AN 1
AND 9M9 SERIES)
-50 10001020 • PLACARD, AVIATORS OXYGEN (USED ONLY ON B, V,AE, AN 1
5600889, 9C9, 909, AND 9M9 SERIES)
-60 5057-01 • PLATE, IDENTIFICATION 1
ATTACHING PARTS
-65 MS21318-7 • SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 in. LNG)(SPN 33343-007)
•••
7D 13160-00 • CLAMP, HARNESS (ALT SPN WWD-120) A-G, M-V. 1
AG-AN
70A 13161-00 • CLAMP HARNESS (ALT SPN WWD-176) H,J, W-AE, 1
AP,AQ
70B 13162-00 • CLAMP HARNESS (ALT SPN WWD-224) K. L,AF 1
•
75 13160-00 • CLAMP (ALT SPN WWD-120) A-G,M-V, 1
AG-AN
75A 13161-00 • CLAMP (ALT SPN WWD-176) H,J, W-AE, 1
AP,AQ
75B 13162-00 • CLAMP (ALT SPN WWD-224) K, L,AF 1
-100 5602-00 • CONNECTOR ASSY (REPLD BY 100A) 1
1DOA 33529-009 • CONNECTOR, TUBE (ALUMINUM) (REPLS -100) 1
105 5601 • ELBOWASSY A-G,M-V, 1
AG-AN
105A 5601B • ELBOWASSY H, J, W-AE, 1
AP,AQ
105B 5601C • ELBOWASSY K, L, AF 1
115 800649-00 • REGULATOR RESPIRATOR A-L 1
(DEMAND I PRESSURE-DEMAND TYPE)
(REFER TO FIG 3 FOR DET BKDN)
115A 800649-01 • REGULATOR RESPIRATOR M-AQ 1
(DEMAND I PRESSURE-DEMAND TYPE)
(REFER TO FIG 3 FOR DEl BKDN)
ATTACHING PARTS
120 59602-00 • SCREW, SELF-LOCKING CRES WI PLASTIC INSERT) 4
(#8-32 THO x 0.250 in. LNG)
125 10001296
- • BRACKET 1
•
201 801659-00 •• STRAP ASSY E,AC 1
FIG. AIRLINE
CMM & 'PL
NOMENCLATURE EFF.
UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1J
202 801661·00 •• STRAP ASSY E,AC 1
205 801660-00 • HARNESS A-D, F-AB, 1
AE-AM, AP, AQ
220 801660-05 • HARNESS AN 1
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP C-F,H,P,V, 1
(REFER TO FIG 5 FOR DET BKDN) X-Z,AG-AN,AQ
305 5009-2·30 • OUTLET ASSY (SUPSDS ITEM 300l AJ 1
(REFER TO FIG 5 FOR DET BKDN)
305A 5009-3-30 • OUTlET ASSY (SUPSDS ITEM 300l X 1
(REFER TO FIG 5 FOR DET BKDN)
305B 5009-4·10 • OUTLET ASSY (SUPSDS ITEM 300) V 1
(REFER TO FIG 5 FOR DET BKDN)
305C 5009-4-20 • OUTLET ASSY (SUPSDS ITEM 300) M 1
(REFER TO FIG 5 FOR DEI BKDNl
305D 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) C,E,F,P,Y 1
(REFER TO FIG 5 FOR DET BKDN)
305E 5009-4-30 • OUTLET ASSY (SUPSDS ITEM 300) AG, AJ-AN, AQ 1
(REFER TO FIG 5 FOR DET BKDN)
e 305F
305G
5009-4-30
5009-7-30
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AK
Z
1
UNITS
..
~
~ .•
FIG. AIRLINE NOMENCLAlURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1J
410 5510-15 • REGULATOR ASSY AG-AN 1
(REFER TO FIG 9 FOR DEI BKDN)
425 5510-19 • REGULATOR ASSY AP,AQ 1
(REFER TO FIG 9 FOR DET BKDN)
500 6350A13XA • CYLINDER, STEEL (SPN 635D-A13-X-A) AG 1
(425 CU FT, PAINTED, WAKEFIELD GREEN)
505 6084-01 • • CYLINDER, STEEL (DOT-3M-1800) AG 1
(4.25 CU FT, UNPAINTED)
510 6350A14XA • CYLINDER, STEEL (SPN 6350-A14-X-A) A,B 1
(7.15 CU FT, PAINTED, WAKEFIELD GREEN)
515 6084-02 • • CYLINDER, STEEL (DOT-3M-18oo) A,B 1
(7.15 CLI FT, UNPAINTED)
520 6350A4XG • CYLINDER, STEEL (SPN 6350-A4-X-G) H, J, W-AC, AP 1
(22 eLi FT, PAINTED, GRAY-GREEN)
520A 6350A4XA • CYLINDER, STEEL (SPN 6350-A4-X-A) AE,AQ 1
(22 CU FT, PAINTED, WAKEFIELD GREEN)
525 6084-04 •• CYLINDER, STEEL (DOT-3M-18oo) H, J, W-AE, 1
•
(22 CU FT, UNPAINTED) AP,AQ
540 ~350ASXG • CYliNDER, STEEL (SPN 635D-A5-X-G) AF 1
(48.3 CLI FT, PAINTED, GRAY-GREEN)
540A 6350A5XAN • CYLINDER, STEEL (SPN 635D-AS-X-AN) K 1
(48.3 CU FT, PAINTED, GREEN AND WHITE)
540B 6350ASXA • CYLINDER, STEEL (SPN 635D-A5-X-A) l 1
(48.3 CLI FT, PAINTED, WAKEFielD GREEN)
545 6084-07 • • CYLINDER, STEEL (DOT-3M-1800) K,l,AF 1
(48.3 CLI FT, UNPAINTED)
550 6350A20XG • CYLINDER, STEEL (SPN 6350-A20-X-G) C-E, M-S, AH 1
(11 CLI FT, PAINTED, GRAY-GREEN)
550A 6350A20XA • CYLINDER, STEEL (SPN 6350-A20-X-A) F, G, T-V, AJ-AN 1
(11 CLI FT, PAINTED, WAKEFIELD GREEN)
555 6084-03 • • CYLINDER, STEEL (DOT-3M-1aOO) NP 1
(11 CU FT, UNPAINTED)
(SUPSD BY ITEM 555A)
555A 6084-20 •• CYLINDER, STEEL (DOT-3M-18oo) C-G, M-V, 1
(11 CLI FT, UNPAINTED) AH-AN
(SUPSDS ITEM 555)
NOTE 1: 5600 PCA WITHOUT A YEllOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 25A.
..~
\ _-..
0-... '-·:._··
....
'/ I"'].t:~..
F.
..><fj"."
~.
1 l
._-
o . _.;~,~j-'+'1!
.........
'11i';...":i j
., .. -;;.....;.,~
~'
1... ~
~ .......
...t/
-'
\ I
\'!
:
~
I,
r--------'"1
"-
i
f •
I
10
45
50
+/9XmEf{ ,g
MASK"
~ ~"I
I -J _Ej.''l'''!'J[."'\
....
"~ .~ ' ...... )
I
\ . .t;. · .~.~11-.·J
/' ,;.
t.:.:.;=)~~~ 805436-01 Shown
801808 Series (Typical)
803177 Series (Typical)
20 40
41
• ..•
FIG.
ITEM
2
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
·1J 803177-03 HARNESS ASSY WI MASK & STORAGE BAG K RF
(REFER TO FIG 1A FOR NHA)
-1K 805436-01 HARNESS ASSY WI MASK & STORAGE BAG L RF
(REFER TO FIGS lAAND 1C FOR NHA)
5 801662-00 • SLiNGASSY A-C 1
10 801660-00 • HARNESS D-H,L 1
15 5065-10 • CONNECTOR, PLUG IN B,E,L 1
20 5065-10 • CONNECTOR, PLUG IN G,H 2
-25 14807-00 • COUPLING A,D 1
-30 29559-00 • NIPPLE, OUTLET C, F,J,K 1
35 289-601-211 • MASK ASSY, PASS OXYGEN (ALT SPN 289-601·211-2 A-F, L 1
MAY BE USED UNTIL STOCK IS DEPLETED)
(REFER TO CMM 35-22-26 FOR DET BKDN)
36 289-601-213 • MASK ASSY, PASS OXYGEN J 1
(REFER TO CMM 35-22-26 FOR DEl BKDN)
40 289-601-211 • MASKASSY, PASS OXYGEN (ALT SPN 289-601-211-2 G,H 2
MAY BE USED UNTIL STOCK IS DEPLETED)
(REFER TO CMM 35-22-26 FOR DET BKDN)
41 289-601-213 • MASK ASSY, PASS OXYGEN K 2
(REFER TO CMM 35-22-26 FOR DET BKDN)
45 36879-01 • FASTENER,VELSTRAP A-F, H-L 1
50 36879-01 • FASTENER, VELSTRAP G 2
55 801809-01 • BAG ASSY, STORAGE MASK A·F, H-L 1
60 801809-01 • BAG ASSY, STORAGE MASK G 2
• - ITEM NO IllUSTRATED
130
160
/
130 ~
•
• ....
FIG.
ITEM
3
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
PART NUMBER
AIRLINE
STOCK NO.
eMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
• 90
100
110
6375-04
MS204 70A2-2
6378-00
• • PLATE,IDENTIFICATION
ATTACHING PARTS
• • RIVET (ALUMINUM) (V96906)
•••
(SPN 18415-00)
A,S
A,B
A,B
1
1
• • PLATE, IDENTIFICATION
120 6597-D0 • • PLATE, IDENTIFICATION C,D 1
ATTACHING PARTS
130 MS20470A2-2 • • RIVET (ALUMINUM) (V96906) 2
140 6586-00
- (SPN 18415.Q0)
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
3
....
220 A1126 • DEFLECTOR (SPN A-1126) 1
AITACHING PARTS
·230 9036.00 • SCREW, PAN HEAD (REPLD BY 23OA) 2
230A MS35207-201 • SCREW, PAN HEAD (V96906 (REPLS -230) 2
(CAD PLATED STEEL)
(#2-64 THO x 0.125 in. LNG) (SPN 33326-201)
....
240 6055E • VALVEASSY, DEMAND 1
AITACHING PARTS
250 MS35206-213 • SCREW, PAN HEAD (V96906) 2
(CAD PLATED STEEL) (SPN 33321·213)
(#4-40 THO x 0.250 in. LNG)
260 MS35333-36 • WASHER, LOCK (V96906) 2
(CAD PLATED STEEL) (SPN 33460-036)
(#4 OIA x 0.017 in. THK)
•
-270 6066-00 • WASHER, FLAT (CRES) (REPLD BY 270A) 2
270A ~066.o1 • WASHER, FLAT (CRES) (REPLS -270) 2
(0.281 in. 00 x 0.125 in. 10 x 0.031 in. THK)
....
-280 A1120B • GASKET. VALVE SEAT (SPN A-1120B) 1
(REPLO BY 280A)
280A 13362-00 • GASKET, VALVE SEAT (REPLS -280) 1
290 5603-00 • ADAPTER A,C 1
300 5606-00 • ADAPTER B,O 1
-310 A01983 • • COVERASSY B,D 1
(SPN AD-1983)
·320 5606.01 • • BODY, ADAPTER B,D 1
·330 13164-00 • • RING, RETAINING EXTERNAL B,D 1
(CARBON SPRING STEEL)
(0.925 in. 10 x 0.042 in. THK)
340 6812-00 • SCREEN (BRASS) 1
·350 5607-01 • CASE, REGULATOR 1
350A 5607-00 • CASE, REGULATOR 1
• ..
".
5500'5600
..
Technologies. Inc. Aviation
SERIES PORTABLE CYUNDER ASSEMBLY· eM" & IPL
~ 50
I
-@
•I 60
200
70
• ! 5041-00 Only
t
5041 SERIES 80
Only
130
-i;' ---120
140
150
180
190
~
@ 160
170
110
•
~
170
/
6 40
30
10
20
• •!
550015600SERIES PORTABLE CYLINDER ASSEMBLY·
FIG.
ITEM
4
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPI
NOMENCLA lURE
124567
EFF.
CODE
UNITS
PER
ASSY
•
-2G 5041-3-20 OUTLET ASSY (SUPSDS ITEM -1) J RF
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J
FORNHA}
-2H 5041-3-23 OUTLET ASSY (SUPSDS ITEM -1} K RF
(REFER TO FIG 1H FOR NHA)
-2J 5041-4·20 OUTLET ASSY(SUPSDS ITEM -1} L RF
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J
FORNHA)
-2K 5041-4-23 OUTLET ASSY (SUPSDS ITEM -1) M RF
(REFER TO FIGS 1A THRU 1C,AND 1H
FORNHA)
-2L 5041-4-25 OUTLET ASSY (SUPSDS ITEM -1) N RF
(REFER TO FIG 1A FOR NHA)
-2M 5041-4-30 OUTLET ASSY (SUPSDS ITEM -1) P RF
(REFER TO FIG 1C FOR NHA)
-2N 5041-7-20 OUTLET ASSY (SUPSDS ITEM -1) Q RF
(REFER TO FIGS 1A, 1C, AND 1E FOR NHA)
-2P 5041-7-30 OUTLET ASSY (SUPSDS ITEM -1) R RF
(REFER TO FIG 1C FOR NHA)
10 29556-01 • COVERASSY 1
ATIACHING PARTS
20 29557-00 • NUT 1
•••
30 5042-01 • CAP 1
UNITS
.' .
', .•
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 124567 CODE ASSY
4
40 5042-02 • WASHER (AlUMINUM) 1
(1.00 in. OD x 0.641 in. 10 x 0.062 in. THK)
50 5014..()1 • SCREW (ORDER NHA) NP A 1
60 5013..()1 • SCREEN (ORDER NHA) NP A 1
70 EC9-5U • CORD, GLASS (V21343) NP A AR
(SPN 50330-00) (ORDER NHA)
80 5013-01 • SCREEN (ORDER NHA) NP A 1
-90 5041-01 • COUPLING ASSY (ORDER NHA) NP A 1
-100 804329-01 • OUTLET SLlBASSEMBL Y (ORDER NHA) NP B-R 1
110 29567..()0 • • SETSCREW (CRES) (#8-40 THO) 1
120 29550..()O • • BODY (ORDER NHA) NP A 1
130 10008934 • • BODY (ORDER NHA) NP B-R 1
140 29551..()0 •• SPRING 1
150 29552..()0 •• VALVE 1
160 29553-01 • • SEAT, VAlVE 1
•
170 29555..()O •• SPRING 2
180 l29556..()0 •• PIN 2
190 29554-00 •• CASE 1
200 50775 SERIES • ORIFICE, SERIES NP B-R 1
(SPN sons SERIES) (ORDER NHA)
1:,-/CD / Scott
Technologies, Inc.
/ Scott
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
Aviation
CMM & lPL
.' .
f.
.,
10 -
170 -
I
100 --
~
110
ii
J
120
130
•
@ 150
6 140
80- 0 160
I 5009-00
or
5009 SERIES
800503-00
Only
180--
I - 70
Only
•
I
40
I
@ 30
I
~ 20
FIG.
ITEM
5
PART NUMBER
AIRLINE
STOCK NO.
CMM & In
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
• "-2H
-2J
-2K
5009-2-25
5009-2-30
5009-2.5-20
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS lA THRU 1E FOR NHA)
OUTlET ASSY (REPLS ITEM -1)
(REFER TO FIGS lA THRU 1C, 1E, AND 1J
FORNHA)
OUTLET ASSY (REPLS ITEM -1)
K
M
RF
RF
RF
(REFER TO FIGS 10 AND 1H FOR NHA)
-2L 5009-2.5-23 OUTLET ASSY (REPLS ITEM -1) N RF
(REFER TO FIG 18 FOR NHA)
-2M 5009-2.5-25 OUTLET ASSY (REPLS ITEM -1) P RF
(REFER TO FIGS lA AND 18 FOR NHA)
-2N 5009-2.5-30 OUTLET ASSY (REPLS ITEM -1) Q RF
(REFER TO FIG lA FOR NHA)
-2P 5009-3-20 OUTLET ASSY (REPLS ITEM -1) R RF
(REFER TO FIGS lA, lC THRU 1E, AND 1H
FORNHA)
-20 5009-3-23 OUTlET ASSY (REPLS ITEM -1) S RF
(REFER TO FIGS lC, 1E, AND 1H FOR NHA)
-2R 5009-3-25 OUTLET ASSY (REPlS ITEM -1) T RF
(REFER TO FIGS lA, 1C, AND 10 FOR NHA)
-2S 5009-3-30 OUTLET ASSY (REPlS ITEM -1) U RF
(REFER TO FIGS lA, lE, AND 1J FOR NHA)
UNITS
~
..
•
(REFER TO FIG 1E FOR NHA)
-3 5009-4.5-30 OUTLET ASSY (REPLS ITEM -1) AC RF
(REFER TO FIG 1E FOR NHA)
-3A 5009-7-23 OUTLET ASSY (REPLS ITEM -1) AD RF
(REFER TO FIGS 1C AND 1H FOR NHA)
-38 5009-7-25 OUTLET ASSY (REPLS ITEM -1) AE RF
(REFER TO FIG 1H FOR NHA)
-3C 5009-7-30 OUTLET ASSY (REPLS ITEM -1) AF RF
(REFER TO FIGS 1A, 1C, AND 1J FOR NHA)
-3D 5009-8-20 OUTLET ASSY (REPLS ITEM -1) AG RF
(REFER TO FIGS 1C, 1E, AND 1J FOR NHA)
-3E 5009-8-23 OUTLET ASSY (REPLS ITEM -1) AH RF
(REFER TO FIGS 1C AND 1E FOR NHA)
-3F 5009-8-30 OUTLET ASSY (REPLS ITEM -1) AJ RF
(REFER TO FIG 1D FOR NHA)
-4 800503-00 OUTLET ASSY NP AI< RF
10 59447-00 • COVER, OUST 1
20 5014-00 • SCREW (ORDER NHA) NP A 1
30 5013-00 • SCREEN (ORDER NHA) NP A 1
40 EC9·5U • CORD, GLASS (V21343) NP A AR
(SPN 50330-00) (ORDER NHA)
-50 5009-01 • OUTLET ASSY (ORDER NHA) NP A 1
-60 804376-01 • OUTLET ASSY (ORDER NHA) NP 8-AJ 1
70 10001494 • • STUD (ORDER NHA) NP A,AK 1
FIG.
~
Technologies, Inc. Aviation
S50CV5600SERIES PORTABLE CYLINDER ASSEMBLY·
AIRLINE
CMM & IPL
NOMENCLATURE EFF.
UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
5
80 10008915 • • STUD (ORDER NHA) NP B-AJ 1
90 5065-08 •• GASKET 1
100 24823-00 • • VPJ..VE 1
110 5065-06 •• SPRING 1
120 10001493 •• PORT, FLOW (ORDER NHA) NP A 1
130 10001112 • • PORT, FLOW (ORDER NHA) NP AK 1
140 5065-02 •• RING (ORDER NHA) NP A 1
150 5065-04 •• FILTER (ORDER NHA) NP A 1
160 5065-03 • • GASKET (ORDER NHA) NP A,AK 1
170 24825-00 •• RECEPTACLE 1
180 50775 SERIES • ORIFICE, SERIES (ORDER NHA) NP 8-AJ 1
(SPN 50775 SERIES)
~-10
@-- 50
~ 60
8 70
>---- 80
•
PIN 8572-02 Outlet Assembly
Figure 6
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
6
-1 8572-02 OUTLET ASSY RF
(REFER TO FIGS 1A THRU 1F, 1H, AND 1J
FORNHA)
10 802233-01 • BODY ASSEMBLY, WI PIN 1
-20 27434-01 •• PIN, GROOVED 1
-30 10005326 •• WASHER 1
-40 10005272 •• BODY 1
50 8579-00 • GASKET 1
60 8578-00 • POPPET 1
70 8569-01 • SPRING 1
80 A1119 • FILTER, INLET (SPN A-1119) 1
90 8587-01 • ADAPTER 1
..
30
I 160
20
5507-00Only I
30 5507 SERIES
I Only
--150
140
130
120
~
•
I
110 @
100 0
90 6
50
60
•
I
r
70
80
p
a
FIG.
Technologies. Inc.
AIRLINE
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPi
NOMENCLATURE EFF.
UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
7
-1 5507-00 OUTLET ASSY NP A RF
(SUPSD BY ITEM -2)
(REFER TO FIGS 1A THRU 1C, AND 1H FOR NHA)
-2 5507-2-20 OUTLET ASSY (SUPSDS ITEM -1) B RF
(REFER TO FIGS 1B AND 1C FOR NHA)
-2A 5507-2-23 OUTlET ASSY (SUPSDS ITEM -1) C RF
(REFER TO FIGS 1A AND 1C FOR NHA)
·2B 5507-2-30 OUTLET ASSY (SUPSDS ITEM -1) D RF
(REFER TO FIG 1A FOR NHA)
·2C 5507-3-20 OUTLET ASSY (SUPSDS ITEM -1) E RF
(REFER TO FIG 1H FOR NHA)
-20 5507-4-20 OUTLET ASSY (SUPSDS ITEM -1) F RF
(REFER TO FIG 1A THRU 1C FOR NHA)
-2E 5507-4-23 OUTLET ASSY (SUPSDS ITEM -1) G RF
(REFER TO FIG 1AAND 1C FOR NHA)
10 5014-01 • SCREW (ORDER NHA) NP A 1
20 EC9-5U • CORD (V21343) NP A AR
(SPN 50330-00) (ORDER NHA)
•
30 5013-01 • SCREEN (ORDER NHA) NP A 2
-40 5533-00 • OUTLET SUBASSEMBLY NP 1
(ORDERNHA)
50 804201..()1 • • ADAPTER ASSY, THREADED 1
60 10008596 • • SPRING, TORSION 1
70 10008595 • • COVER, DUST 1
ATTACHING PART
80 10008660 •• SCREW, FILLISTER HEAD 1
(CRES WI PLASTIC INSERT)
(#2-56 THO x 0.250 in. LNG)
•••
90 10008774 •• WASHER (CAD PLATED STEEL) 1
(0.985 in. 00 x 0.596 in. 10 x
0.050THK)
100 10008601 • • WASHER, OUTLET 1
(COPPER ALLOY)
(0.492 in. OD x 0.265 in. ID x
0.050 in. THK)
110 10008602 • • GASKET, OUTLET 1
120 10008603 •• POPPET, OUTLET 1
130 10008594 • • SPRING, FLOW-STOP (CRES) 1
140 5533-01 • • BOOY (V493151 (ORDER NHAI NP A 1
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
7
150 10008947 •• BODY (ORDER NHA) NP B-G 1
160 50775 SERIES • ORIFICE, SERIES (ORDER NHA) NP B-G 1
(SPN 50775 SERIES)
30<! 20
,-::
70~ __ 120
I 80
Gj-110
&--100
•
90--~
PIN5052-00 OutletAssembly
Figure 8
FIG.
ITEM
8
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
350 /360
_370A~380
420 ,--
..........
~390A
410~
V 400
430'6
L~
440~
460--:! 300
20
~~
470~
460 ____
--... @
340
d
""'+
490
290i
•
510
30A__ ~
/ .-/330
60.............
70 __ e:::r::o 280 210
80 __ ~
280
110:1
90--$
~ '/' .-~?®
L..---Il-/ -I 270
:::--i
140-e
500
560
170
~
~
160
\240
250
\
230
570
130~ ~UJ)( .... I
• FIG.
ITEM
9
550015600SERIES PORTABLE CYLINDER ASSEMBLY·
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
• 30A
-40
40A
23274-05
MS356S0-304
804670-03
• • HANDLE (GREEN)
ATTACHING PARTS
• • NUT (CRES) (V96906)
(SUPSO BY ITEM 4OA)(SPN 18463-00)
(0.190-32 THO) (NOTE 1)
• • NUT (CRES) (0.190-32 THO) (NOTE 1)
NP
1
1
-50 NAS1149C0332R • • WASHER (V80205) (SUPSD BY ITEM 40A) NP 1
(SPN 19147-00) (CAD PLATEO STEEL)
(# 10 DlA x 0.025 in. THK) (NOTE 1)
60 22445-01 • • WASHER, SPRING 1
(0.706 in. 00 x 0.313 in. 10 x 0.016 in. THK)
70 5511-00 • • WASHER, FLAT (PHENOLIC) 2
(0.750 in. 00 x 0.281 in. 10 x 0.031 in. THK)
80 23394-01 • • NUT, PACKING 1
90 55620-01 • • PACKING, PREFORMED 1
100 10007887 • • STEMASSY 1
110 5517-00 • • SEAT, PTFE 1
120 802883-01 • • HEADASSY 1
130 55620-02 • • PACKING, PREFORMED 1
140 23393-01 • • BUSHING 1
150 5522-00 • FILTER 1
UNITS
" •
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER $TOCKNO. 1234567 CODE ASSY
9
-158 5016-00 • CAP, FILLER (REPLD BY 160) 1
-159 5023-00 • SEAT, FILLER CAP (REPLD BY 160) 1
160 804202-01 • CAP, FIllER (REPLS -158, -159) 1
170 5093-01 • VALVE, CHARGING 1
-180 5092-00 • • BODY 1
-190 57524-00 • • CORE, VALVE 1
-200 10002684 • • FILTER (BRONZE) 1
210 6363-01 • PLUG, SAFETY A-E 1
-220 801421-01 • OUTLET ASSY, SAFETY F 1
230 26565-00 • • CAP, SAFETY F 1
240 6555-00 • • GASKET F 1
250 26567-00 • • PLUG, SAFETY F 1
260 6364-00 • • DISC, SAFETY A-E 1
270 10003742 • • DISC, SAFETY (SILVER) F 1
(ALT SPN 10006001 (BRONZE))
280
290
300
-310
6370-00
I
2661-03
802821-01
2661-04
• WASHER, SAFETY PLUG
• GAUGE ASSY, PRESSURE
(REFER TO FIG 12 FOR DET BKDN)
• GAUGE ASSY. PRESSURE
(REFER TO FIG 12 FOR DET BKDN)
• GAUGE ASSY. PRESSURE
A-C,E
F
1
1
1
•
(REFER TO FIG 12 FOR DET BKDN)
320 5043-14 • VALVE ASSY, RELIEF A,S 1
330 5043-14 • VALVE ASSY, RELIEF D,F 1
340 5043-14 • VALVE ASSY, RELIEF C,E 1
350 5056·00 • PLATE, IDENTIFICATION 1
ATTACHING PARTS
360 59553-00 • SCREW (CRES WI PLASTIC INSERT) 2
(#2-64 THD x 0.188 in. LNG)
-370 37008-00
-
• SETSCREW (REPLO BY 370A) (REFER TO NOTE 2) A-E 1
370A 37008-02 • SETSCREW, OVAL POINT (CRES) 1
(0.25Q-20UNC-3A x 0.375 in. LNG) (REF: UNBRAKO
PIN 28711L-4-6 [WITH LQC.WEL PATCH] OR EQUIV.)
(REFER TO NOTE 2)
380 5005-03 • CASE 1
• .
;
FIG.
ITEM
9
550015600SERIES PORTABLE CYLINDER ASSEMBLY·
PART NUMBER
AIRLINE
STOCK NO.
CMM & 'PL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
-520 27170-03 • BODY (BRASS - 2 OUTLET) B,D 1
\ -530 27170-02 • BODY (BRASS - 3 OUTLET) C 1
-540 27170-04 • BODY (BRASS - 3 OUTLET) E 1
-550 27170-05 • BODY (BRASS - 2 OUTLET) F 1
560 5057-14 • PLATE, IDENTIFICATION F 1
570 5057-00 • PLATE, IDENTIFICATION A-E 1
ATIACHING PARTS
580 MS21318-7 • SCREW, DRIVE (CRES) (V88044) 2
Note 1: Nut, SPN 804670-03, has a permanentiy attached washer. If SPN 804670-03 is used as a replacement part, washer (50) must be removed
and discarded.
Note 2: Setscrew (-370) must be used only with auide (-390). Setscrew (370A) must be used only with Quide (390A).
70, ~-40 70
e-o-t:::J- .........
a_110
80 ............
do;.-100
@-90
~-120
1- 130
30_~ ~
10~-140
• .
~• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
FIG.
ITEM
10
PART NUMBER
AIRLINE
STOCKNQ.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
130 10004838 • SPRING 1
140 10005750 • BODY, OUTlET 1
~~-!
60--
70-~
80--~
90 ~ 10
100--~
110-0
1::__ ~
•
50-6
EFFECTIVITY: ALL
35-32-18
Page 10138
20040415
•
...."
1:yca/scotl /SCDtt
Technologies, Inc. Aviation
FIG.
ITEM
11
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
• FIG.
ITEM
12
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
•
(REFER TO FIG 9 FOR NHA)
I (24 THREADS PER INCH, ROLLED)
(SUPSDS ITEM 1C)
1E 802821-01 GAUGE ASSEMBLY, PRESSURE F RF
(REFER TO FIG 9 FOR NHA)
(20 THREADS PER INCH, ROLLED)
1F 2661-04 GAUGE ASSEMBLY, PRESSURE G RF
(REFER TO FIG 9 FOR NHA)
(24 THREADS PER INCH, ROLLED)
10 56750-00 • BEZEL (METAL, BLACK) A 1
20 21217-11 • BEZEL (METAL, BLACK) E,G 1
30 13753-00 • LENS (PLASTIC) A 1
40 21217-12 • LENS (PLASTIC) E,G 1
50 56750-01 • LENS WITH BEZEL (ALL PLASTIC) 0 1
60 56750-02 • LENS WITH BEZEL (ALL PLASTIC) B,e,F 1
70 21217-13 • GASKET E,G 1
80 21217-14 • LABEL, RELIEF NP E,G 1
10
•
UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
13
-1 36728-01 OUTLET ASSEMBLY RF
(REFER TO FIGS 1A THRU 1E, 1H, AND 1J FOR NHA)
10 59447-00 • COVER, OUST NP 1
20 10008611 • BODY, OUTlET NP 1
30 10008615 • SPRING, COMPRESSION NP 1
40 10008614 • VALVE, POPPET NP 1
50 10008613 • SEAL, GASKET NP 1
60 10008616 • PACKING, PREFORMED NP 1
70 10008612 • CARTRIDGE, OUTLET NP 1
• ...~
~
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
TASK 35-32-18-99C-804
CUM & IPL
SPECIAL PROCEDURES
1. Special Procedures
Not applicable
TASK 35-30-78-010-801
REMOVAL
1. Removal
Not applicable
TASK 35-32-18-400-804
INSTALLATION
1. Installation
Not applicable
TASK 35-32-18-550-801
CMM & IPL
SERVICING
1. Servicing
Not applicable
TASK 35-32-18-500-801
CMM & 'PL
STORAGE
1. General
This section contains information on storage (including transportation) requirements for the 5500 Series
and 5600 Series PCA.
TASK 35-32-18-550-802
2. Storage
A. Ensure that the 5500 or 5600 Series PCA on/off valve (10, -11, IPL Figure 9) is in the "OFF" position
before the PCA is transported or put in storage. Rotate the handle (30, IPL Figure 9) fully clockwise to
put the PCA in the "OFF" position.
B. An 5500 Series or 5600 Series PCA should always be transported or put in storage with a minimum
oxygen pressure to prevent contamination from entering. A minimum of 50 - 100 psig
(0.34 - 0.69 MPa) pressure is recommended. A PCA, even when it contains a minimum amount of
oxygen pressure, must still be stored and transported under all applicable regulations. A PCA with less
than 50 psig (0.34 MPa) is an indication of possible contamination. Refer to the CLEANING section in
this manual and clean the PCA if the oxygen pressure is less than 50 psig (0.34 MPa).
C. Make sure all protective caps, plugs, and covers are tightly installed on the PCA.
D. Put the PCA in a clean polyethylene bag and seal it for protection from dust and dirt.
E. Store the PCA in a cool area, away from sources of high heat and humidity .
• 'TASK 35-32-18-510-801
3. Transportation
On August 19, 1999 the United States Department of Transportation (DOT) published a new rule
(Federal Register Vol. 64; No. 160 - Rules and Regulations) concerning transportation of compressed
oxygen cylinders aboard aircraft. This new rule took effect on March 01, 2000. The specific changes to the
Code of Federal Regulations (CFR) concerning transportation of compressed oxygen cylinders aboard
aircraft will be contained in 49 CFR Parts 171, 172 and 175.
The new ruling does not affect shipments of compressed oxygen cylinders by ground (motor freight)
transportation, but new requirements for compressed oxygen cylinder shipments aboard passenger
carrying aircraft and cargo aircraft are specified.
The specified number and size of cylinders to be shipped, certain packaging requirements (Air Transport
Association of America (ATA) Specification No. 300), hazardous materials descriptions, and proper
shipping names (Oxygen, compressed), as well as, hazardous materials identification numbers (UN1072
for Oxygen, compressed) are identified in the new ruling.
Additional requirements and regulations (e.g., Transport Canada) for transport of oxygen cylinders may
apply in other countries.
Subtask 35-32-18-99E-001
A. Reference Documents
Table 15001 contains a list of applicable reference documents for the transportation and packing of
compressed oxygen cylinders aboard aircraft. The information in Table 15001 was accurate on the
revision date of this manual.
•
Technologies. Inc. Aviation
550atS600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
3. Transportation (Continued)
Table 15001
Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
Federal Register - Part V; Vol. 64; No. 160 Hazardous Materials: Chemical Oxidizers and US Government Printing Office
US Department of Transportation Compressed Oxygen Aboard Aircraft; Final Washington, DC 20402
(Research and Special Programs Rule USA
Administration)
49 CFR Part 171 General Information, Regulations and US Government Printing Office
Definitions Washington, DC 20402
USA
49 CFR Part 172 Hazardous Materials Table, Special
Provisions, Hazardous Materials
Communications, Emergency Response
Information and Training Requirements
•
USA
Subtask 35-32-18-530-001
B. Packaging
The optional Scott Air Shipment Cases (82004 Series) shown in Table 15002 comply with ATA
Spec. 300, Type I Reusable Containers requirements.
The part numbers given in Table 15002 are procurable from Scott Aviation or your Scott Authorized
Aviation Products Distributor.
Table 15002
Information for Optional Scott Air Shipment Cases
NOMINAL CYLINDER VOLUME
SCOTT PART NUMBER cu ft (liters)
82004-04 4 (113)
82004-07 7 (198)
82004-11 11 (311)
82004-15 115 (3256)
82004-22 22 (623)
82004-39 39(1104)
82004-49 49 (1388)
82004-66 66 (1869)
82004-76 77 (2180)
TASK 35-32-18-99C-805
CMM" 'PL
REWORK
1. Rework
Not applicable