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~ Technologies, Inc.
!scott Aviation
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COMPONENT
MAINTENANCE
MANUAL
-with-
ILLUSTRATED
PARTS LIST
(CMM with IPL)

ATA Chapter 35 - Oxygen Multiple ETN's Apply

e 5500 and 5600 Series


Portable Cylinder Assemblies

Scott Aviation
A Scott Technologies Company
Tyco International
225 Erie Street
Lancaster NY 14086-9502
USA

Tel: 716-683-5100
Fax: 716-681-1089
Vendor Code: 53655
www.scottaviation.com

Original Issue Date: 20040415

© Copyright Scott Technologies. Inc. 2004 All Rights Reserved


TITLE PAGE


PAGE T-1/2
35-32-18 20040415

IlIformatJon contained in Ihis mallllal is


for tile sok: use of performing wor k on
l\mcrtC3n Eagle ain:nfl and/or components.
1:qCD /scott jSCDtt
.
" Technologies. Inc. Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & U'L

SERVICE BULLETIN LIST

Keep this record in the front of this Component Maintenance Manual (CMM). When you receive service bulletins
or service information letters for this CMM write the service bulletin or service information letter number and the
date issued in the table below.

SERVICE BULLETIN SERVICE BULLETIN


or or
SERVICE ISSUE DATE SERVICE ISSUE DATE
INFORMATION LEDER DATE INCORPORATED INFORMATION LEITER DATE INCORPORATED
Sll-35-21 20030212 20040415

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SERVICE BULLETIN LIST
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Techn%gies. Inc.
I Scott
Aviation

• Co
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

Subject
TitlePage
Page
T-1/2
Date
20040415
CMM & IPL

LIST OF EFFECTIVE PAGES


Subject
Description& Operation
Page Date

Record ofRevisions RR-112 20040415 (Continued) 21 20040415


Record ofTemporary 22 20040415
Revisions RTR-1/2 20040415 Testing& FaullIsolation 1001 20040415
ServiceBulletinList SBL-112 20040415 1002 20040415
Listor EffectivePages lEP-1 20040415 1003 20040415
lEP·2 20040415 1004 20040415
LEP-3 20040415
1005 20040415
LEP-4 20040415
1006 20040415
Table ofContents TC-1 20040415
1007 20040415
TC-2 20040415
TC-3 20040415 1008 20040415
TC-4 20040415 1009 20040415
Te-5 20040415 1010 20040415
TC-6 20040415 1011 20040415
Introduction INTRO-1 20040415 1012 20040415
INTRO-2 20040415 1013 20040415
INTRO-3 20040415 1014 20040415


INTRO-4 20040415 1015 20040415
INTRO-5/6 20040415 1016 20040415
Description& Operation 1 20040415 1017 20040415
2 20040415 1018 20040415
3 20040415 1019 20040415
4 20040415 1020 20040415
5 20040415 1021 20040415
6 20040415 1022 20040415
7 20040415 Schematics & Wiring
Diagrams 200112002 20040415
8 20040415
Disassembly 3001 20040415
9 20040415
3002 20040415
10 20040415
3003 20040415
11 20040415
3004 20040415
12 20040415
3005 20040415
13 20040415
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15 20040415
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Cleaning 4001 20040415
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20 20040415

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Technologies. Inc. Aviation


550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CM'" & /PL ~

SUbject Page Date SUbject Page Date

Cleaning (Continued) 4005 20040415 Assembly (Continued) 7027 20040415


4006 20040415 7028 20040415
Check 5001 20040415 7029 20040415
5002 20040415 7030 20040415
5003 20040415 7031 20040415
5004 20040415 7032 20040415
5005 20040415 7033170034 20040415
5006 20040415 Fits & Clearances 8001/8002 20040415
Repair 6001 20040415 Special Tools, Fixtures,
6002 20040415 Equipment, & Consumables 9001 20040415
6003 20040415 9002 20040415
6004 20040415 9003 20040415
6005 20040415 9004 20040415
6006 20040415 9005 20040415
6007/6008 20040415 9006 20040415
Assembly 7001 20040415 Illustrated Parts List 10001 20040415
7002 20040415 10002 20040415
7003 20040415 10003 20040415
7004
7005
7006
7007
7008
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10005
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7009 20040415
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7014 20040415 10014 20040415
7015 20040415 10015 20040415
7016 20040415 10016 20040415
7017 20040415 10017 20040415
7018 20040415 10018 20040415
7019 20040415 10019 20040415
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7021 20040415 10021 20040415
7022 20040415 10022 20040415
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Technologies. Inc.
I Sco~
Aviation

• ("
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL

SUbject

Illustrated Parts List


(Continued)
Page

10027
Date

20040415
Subiect

Illustrated Parts List


(Continued)
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10066 20040415 10106 20040415
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Scott I Scott .....


Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
~

Subject Page Date Subject Page Date

Illustrated Parts list Illustrated Parts list


(Continued) 10107 20040415 (Continued) 10129 20040415
10108 20040415 . 10130 20040415
10109 20040415 10131 20040415
10110 20040415 10132 20040415
10111 20040415 10133 20040415
10112 20040415 10134 20040415
10113 20040415 10135 20040415
10114 20040415 10136 20040415
10115 20040415 . 10137 20040415
10116 20040415 10138 20040415
10117 20040415 10139 20040415
10118 20040415 10140 20040415
10119 20040415 10141 20040415
10120 20040415 10142 20040415
10121 20040415 Special Procedures 11001/11002 20040415
10122 20040415 Removal 12001/12002 20040415
10123 20040415 Installation . 13001/13002 20040415


10124 20040415 Servicing 14001/14002 20040415
10125 20040415 Storage 15001 20040415
10126 20040415 15002 20040415
10127 20040415 Rework 16001/16002 20040415
10128 20040415

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t'lco/SCOtl /scott
Technologies. Inc. Aviation
..

• 550015600 SERIES PORTABLE CYLINDER ASSEAfBLY • CMM & IPL

SUB..IECT
INTRODUCTION
TABLE OF CONTENTS

-- _
PAGE
INTRO-1
1. Scope . INTRO-1
2. Warning, Cautions, and Notes . INTRO-2
3. Product Support Services . INTRO-3
4. Abbreviations . INTRO-3
5. Verification , .. INTRO-5

DESCRIPTION & OPERATION _- _ 1


1. General , . 1
2. Leading Particulars .. 1
A. 5500 Series PCA " . 1
B. 5600 Series PCA " . 5
3. Part Number Identification .. B
4. Part Number Guidelines " . 12
5. Purpose of Equipment .. 13
6. Typical Installation .. 13
7. Operation . 14
A. Respirator Regulator .. 14
B. Cylinder .. 15
C. Regulator Assembly .. 15
D. Harness Assemblies and Mask Assemblies in

• Fastener-Mounted Storage Bags


E. Outlet Assembly
F. RegUlator SUbassemblies
B. Optional PCA Mounting Bracket Set

TESTING & FAULT ISOLATION


..
..
..
..
17
17
19
21

1001
1. General................................................................................................. 1001
2. Reference Documents 1002
3. Special Tools, Fixtures, and Test EqUipment 1002
4. Consumable Test Materials 1004
5. Relief Valve Assembly Test 1005
A. Leakage 1005
B. Flow 1005
C. Pressure to Close 1005
6. Outlet Assembly Test 1005
A. Full Flow (non-metered) Outlet Assemblies 1006
B. Leak Test of Test Setup 1007
C. Constant Flow (metered) "Precision" Type OuUet Assemblies 1007
D. Constant Flow (metered) "Adjustable" Type Outlet Assemblies 1008
7. Respirator Regulator Tests .. 1009
A. Demand Valve Assembly Leakage 1009
B. Inward Leakage Test 1010
C. Outward Leakage Test , 1010
D. Flow Test 1011
8. RegUlator Assembly Output Pressure Test 1013
9. Gauge Accuracy Test 1015


10. Valve Torque Test 1016

Page TC-1
EFFECTIVITY: ALL 35-32-18 20040415
-tyca!scott /scott .".
Technologies.

SUBJECT
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

11. PCA Final Test


CMM & #PL

PAGE
1017

A. External Leakage 1017
B. Functional Test 1018
12. Fault Isolation 1018

SCHEMATICS AND WIRING DIAGRAMS 2001

DISASSEMBLY _ 3001
1. General .. 3001
2. Special Tools, Fixtures, and Equipment . 3001
3. General PCA Disassembly . 3001
A. 5600 Series Only . 3002
B. 5500 & 5600 Series .. 3002
C. 5500 Series Only . 3003
4. Respirator Regulator Assembly Disassembly .. 3003
A. Cover Assembly Removal, and Disassembly . 3003
B. Diaphragm Removal .. 3003
C. Deflector and Demand Valve Assembly Removal and
Disassembly , . 3004
D. General Disassembly . 3004
5. Regulator Port Device Removal and Disassembly . 3004


A. Gauge . 3004
B. Relief Valve Assembly . 3004
C. Charging Valve . 3005
D. Safety Plug Assembly or Safety Outlet Assembly . 3005
E. On/OffValve . 3005
F. SPN 800503·00,5009-00,or 5009 Series Outlet Assembly . 3006
G. 5041-00 and 5041 Series Outlet Assembly .. 3006
H. 5507-00 and 5507 Series Outlet Assembly .. 3006
J. SPN 10003566 Oxygen Coupling or SPN 802856-01
Outlet Assembly . 3007
K. SPN 5052-00 Outlet Assembly . 3007
L. SPN 36728-01 Outlet Assembly . 3007
M. SPN 10006017 Outlet Assembly . 3007
N. SPN 8572-02 Outlet Assembly . 3007
P. SPN 802863-02 Outlet Assembly " . 3008
6. General Regulator Disassembly . 3008
A. 5500 & 5600 series . 3008
B. 5500 Series Only . 3008
CLEANING _ 4001
1. General . 4001
2. Safety . 4001
3. Reference Documents .. 4001
4. Special Tools, Fixtures, and Equipment .. 4002
5. Consumable Cleaning Materials .. 4002
6. Cylinder Cleaning .. 4003


A. External Cleaning .. 4003
B. Generallntemal Cleaning .. 4003
C. Steel Cylinder Internal Cleaning . 4004
Page TC-2
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'"
tl./co/scott /SCDtt
Technologies. Inc. AviatiDn

• ~ 550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & ,PL

SUBJECT
D. Composite Cylinder Internal Cleaning
7. PAX Mask Assemblies
PAGE
4005
4005
8. Metallic Parts ...... "................................................................................ 4006
9. Non-Metallic Parts 4006
10. Miscellaneous Parts 4006

CHECK 5001
1. General................................................................................................. 5001
2. Reference Documents 5002
3. Special Tools, Fixtures, and Equipment 5003
4. PCA and PCA Components 5003
A. General..... 5003
B. Gauge 5003
C. Plates, Decals, Placards, and Labels 5003
D. Harness Assemblies "......................... 5003
E. Pass Oxygen Mask Assemblies 5003
5. Cylinder Assembly 5004
A. Composite Cylinder 5005
B. DOT-3HT-1B50 Steel Cylinder 5005
C. DOT-3AA-1800SteeICylinder ".............................................. 5006
6. Optional PCA Mounting Bracket Set 5006


REPAIR ----- _ 6001
1. General . 6001
2. Reference Documents .. 6001
3. Special Tools, Fixtures, and Equipment . 6001
4. Consumable Repair Materials .. 6002
5. Repair .. 6003
6. Steel Cylinder Phosphate Coating .. 6003
A. Surface Preparation . 6004
B. Phosphate Coating . 6004
7. Steel Cylinder Paint Application .. 6005
A. Surface Preparation .. 6005
B. Primer Application .. 6005
C. Paint Application .. 6005
8. Composite Cylinder Paint Application . 6006
A. Surface Preparation .. 6006
B. Paint Application . 6006
9. Optional PCA Mounting Bracket Set . 6007

ASSEMBLY 7001
1. General.. 7001
2. Reference Documents "......................... 7001
3. Special Tools, Fixtures, and Equipment "......................... 7002
4. Consumable Assembly Materials "......................... 7003
5. Pre-Assembly Information 7004
6. Outlet Assemblies 7004
A. Constant Flow (metered) Type Outlet Assemblies 7004
B. Full Flow (non-metered) Type Outlet Assemblies 7007

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20040415
1:I./ca/scott /scott .-


Technologies, Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL 1

SUBJECT PAGE
7. Respirator Regulator .. 7009
A. General Assembly . 7009
B. Demand Valve Assembly . 7009
C. Demand Valve Assembly Leak Test . 7010
D. Deflector . 7010
E. Diaphragm . 7010
F. Cover Assembly , .. 7011
8. Regulator Assembly .. 7014
A. General Assembly , .. 7014
B. Safety Plug .. 7014
C. Safety Outlet Assembly . 7014
D. Charging Valve . 7015
E. On/Off Valve . 7015
F. Gauge . 7016
G. Testing . 7016
H. Final Assembly . 7016
9. PCA Assembly . 7017
A. Regulator Assembly . 7017
B. Regulator Assembly . 7017
C. Relief Valve Assembly .. 7017
D. Harness . 7018


E. Respirator Regulator Assembly . 7018
F. OuUetAssemblies .. 7018
G. Decal, Plate, Placard, and Label . 7020
10. PCA Charging Procedure . 7022
A. PCA Charging Setup . 7022
B. Charge the PCA . 7022
C. Disconnect the PCA . 7022
D. Testing .. 7022
11. Final PCA Assembly .. 7024
A. PIN 801660-00 Harness Assembly .. 7024
B. PIN 801658-00 Harness Assembly . 7024
C. PIN 801662-00 Harness Assembly . 7024
D. PIN 801660-03, -05 Harness Assemblies . 7026
E. PIN's 801807-01, -02, -03 Mask Storage Bag and
Harness Assembly .. 7027
F. PIN's 801808-01 -02, -03, -05 Mask Storage Bag and
r

Harness Assembly . 7027


G. PIN's 803177-01. -02,-03 Mask Storage Bag and
Harness Assembly .. 7030
H. PIN 805436-01 Mask Storage Bag and Harness Assembly .. 7032

FITS AND CLEARANCES _ 8001

SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES _ 9001


1. Special Tools, Fixtures, and Equipment . 9001
2. Consumable Materials . 9004
3. Illustrations, Special Tools, and Fixtures . 9006

EFFECTIVITY: All
ILLUSTRATED PARTS LIST

35-32-18
_ 10001
Page TC-4
20040415

~
tileD/scott
Technologies. Inc.
/scott
Aviation



5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

SUBJECT PAGE

1. Introduction " . 10001


A. How to Use This Section . 10001
B. Numerical Index . 10001
C. Description of the Illustrated Parts list Entries .. 10001
Table 1 - PCA Connguration Matrix .. 10002
D. Vendor Codes . 10008
2. Overhaul Kits . 10009
A. Obtaining Overhaul Kits .. 10009
B. 5500 series PCA Overhaul Kit . 10009
C. 5600 Series PCA Overhaul Kit . 10010
3. Numerical Index . 10011
4. Detailed Parts list .. 10035
Figure 1 - 5500 & 5600 Series Portable Cylinder Assembly .. 10036
Figure 1A - 5500A Sub Series PCA .. 10040
Figure 1B - 5500B Sub Series PCA . 10052
Figure 1C - 5500C Sub Series PCA . 10060
Figure 1D - 5500D Sub Series PCA . 10072
Figure 1E - 5500F, G, J, l, M, P, AND S Sub Series PCA . 10078
Figure 1F - 5500N and 55000 Sub Series PCA .. 10086
Figure 1G - 5500T Sub Series PCA , . 10090
Figure 1 H - 5600-1 and 5600-2 Sub Series PCA .. 10092
Fjgure 1J - 5600-8 and 5600-9 Sub Series PCA .. 10102


Figure 2 - 5500 and 5600 Series PCA
Harness Assembly with Mask and Storage Bag . 10110
Figure 3 - PIN's 6379-2C, -20 and 800649-00, -01
Respirator Regulator Assembly . 10112
Figure 4 - PIN 5041-00 and 5041 Series Outlet Assembly .. 10116
Figure 5 - PIN 5009-00 and 5009 Series and 800503-00
Outlet Assemblies .. 10120
Figure 6 - PIN 8572-00 Outlet Assembly .. 10125
Figure 7 - PIN 5507-00 and 5507 Series OuUetAssembly .. 10126
Figure 8 - PIN 5052-00 Outlet Assembly . 10130
Figure 9 - PIN 5510 series and 803199-04
Regulator Assembly .. 10132
Figure 10 - PIN 802863-02 Outlet Assembly .. 10136
Figure 11 -PIN 802856-01 Outlet Assembly . 10138
Figure 12 -PIN's 2661-03. -04 and 802821-01
Pressure Gauge Assembly . 10140
Figure 13 - PIN 36728-01 Outlet Assembly . 10142

SPEC~PROCEDURES __ 11001

REMOVAl _ 12001

INSTALLATION _ 13001

SERVICING _ 14001

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20040415
t'lca/scott /scott ..


".

Technologies, Inc. Aviation


55Da'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

SUBJECT PAGE
STORAGE 15001
1. General 15001
2. Storage 15001
3. Transportation 15001
A. Reference Documents 15001
B. Packaging 15002

REWORK 16001

EFFECTIVITY: ALL 35-32-18


Page TC-6
20040415

A/C Type: SAAB

35-32-18 Eng.Code:
Manual: 35-32-18
ATA Chapt: 35
ENGINEERING TECHNICAL NOTICE LOG
ETN # Rev. PAGE REF. DATE INSERTED DATE REMOVED INITIALS COMMENTS
G1-25-053 1 10/26/2007
G1-35-009 R1 10/26/2007
G1-35-010 10/26/2007
'tqeD / Technolog;es,
Scott / Scoff
.
.... Inc. Aviation

• ~
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-99F-801
CMM & fPL

INTRODUCTION

1. Scope
This manual establishes the user maintenance, overhaul, and service procedures for servicing the
5500 Series and 5600 Series Portable Cylinder Assemblies (PCA) described herein. Configurations of the
5500 and 5600 Series PCA's that are covered by this CMM include but are not limited to the following:
SCOTT PIN SCOTT PIN SCOTT PIN SCOTT PIN SCOTT PIN
5500-A 1A-AB23A 5500-A1V-BF20B 5500-B1A-F23A 5500-C1A- VYOEE 550o-C6A-BG30B
5500-A 1A-A 15A 5500-A1V-BF23B 5500-B1A-F30A 5500-C1A- VYON 550o-C6A-EF20A
5500-A 1A-BB23A 5500-A 1V-BF25B 5500-B1A-YYOE 5500-C1 A-YOE 550o-C6A-F20A
5500-A 1A-BB25A 5500-A 1V-F20BM 5500-B1A-YOP 5500-C1 A-YOEE 550o-C6A-F20AR
5500-A 1A-BC30A 5500-A 1W-BF23A 5500-B 1S-B20A 5500-C1A- YON 550o-C6A-F23AE
5500-A 1A-BE20A 5500-A 1W-BF25A 5500-B1 S-B20AP 5500-C1B-BF23D 550o-C6A-F30A
5500-A 1A-BE20B 5500-A 1W-BF30A 5500-B1 U-BF23A 5500-C18-E25A 550o-C6A-F30AE
5500-A 1A-BF10A 5500-A1X-BF20B 5500-B1V-BE20B 5500-C1 N-BF23A 550o-C6A-F30AN
5500-A1A-BF20B 5500-A1X-FF23A 5500-B1V-BF20B 5500-C1 S-BF20A 550o-C6A-G30AN
5500-A 1A-BF23A 5500-A W -BF20B 5500-B1W-BF10A 5500-C 1S-BY20AE 550o-C6A- VYON
5500-A1A-BF23B 5500-A3A-BF23A 5500-B 1W-BF20A 5500-C1 S-B20AE 5500-C6A- YON
5500-A1A-BF23D 5500-ASA-BG20B 5500-B 1X-VYOE 5500-C 1S-B20AP 5500-C6E-BF23D
5500-A1A-BF25A 5500-A6A-BF23A 5500-B1X-YOE 5500-C 1S-F23A 5500-C6R-BF23D
5500-A1A-BF25B 5500-A6A-BF238 5500-B3B-F25A 5500-CH-BF20B 5500-C6T -G20B
5500-A1A-BF30A 5500-B6C-BF25A 5500-CH -F20BM 5500-C6U-BF30A


5500-A6A-BG20B
5500-A1A-B15A 5500-A6A-F20B 5500-B6U-BF25A 5500-C 1U-BF23A 5500-C6U-F23AP
5500-A 1A-B20A 5500-A6P-FF23A 5500-B6U-F30AN 5500-e1 U-BF25A 5500-C6U-F30AN
5500-A1A-e30B 5500-A6S-B30A 5500-C1A-BB20B 5500-e1 U·BF30A 5500-C6W-FF23A
5500-A 1A-E20A 5500-A6U-E30A 5500-C1A-BF20A 5500-C1 U-B23AN 5500-C6X-BF230
5500-A 1A-E20B 5500-A6W-BB 15A 5500-C1A-BF20B 5500-C1 U-B25A 5500-C9A-BF20A
5500-A 1A-F20A 5500-A6W-BB23A 5500-C1A-BF20D 5500-C1 U-FF23A 5500-C9A-BF20B
5500-A 1A-F20B 5500-A6W-BB25A 5500-C1A-BF23A 5500-C1 U-F20AN 5500-C9A-FF10A
5500-A 1A-F20D 5500-A6W-FF23A 5500-C1A-BF23B 5500-C1 U-F23A 5500-C9S-F30A
5500-A 1A-F23A 5500-A6W-F30AP 5500-C1A-BF23D 5500-C1 U-F30AN 5500-C9U-F30AN
5500-A 1A-F25A 5500-A9A-B30A 5500-C1 A-BF30A 5500-e1V-FG20B 5500-C9U-H20A
5500-A1A-F25AN 5500-A9S-AC25A 5500-C1 A-BG23A 5500-e1V-FY30AN 5500-C9W-FF10A
5500-A1A-XOK 5500-A9S-BF30A 5500-C1 A-B23A 5500-e1V-FY30BN 5500-C9W-YOE
5500-A1A-VYOE 5500-A9S-G30A 5500-C1 A-EG23A 5500-e1V-F20BM 5500-C9X-BB20A
5500-A 1B-F23A 5500-A9W-EE25A 5500-C1 A-EY20BM 5500-e1V-F30AN 5500-D1A-BF23A
5500-A 1M-M 15B 5500-A9X-F23A 5500-C1A-E20BN 5500-eW-F30BN 5500-D1A-E20A
5500-A 1N-BF23A 5500-B1A-BE20B 5500-C1 A-E23AN 5500-e1W-BF15A 5500-D1A-E25A
5500-A 10-B30AO 5500-B 1A-B F20A 5500-C1A-FF20A 5500-e1 W-BF23A 5500-D1A-F23A
5500-A 10-B300 5500-B 1A-B F20B 5500-C1A-FF23A 5500-e1 W-BF30A 5500-D1A-VYOE
5500-A 10-B300A 5500-B1A-BF20D 5500-C1A-FG23A 5500-e1X-BF20B 5500-0 1A-YYOP
5500-A 1R-EE25A 5500-B 1A-BF23A 5500-C1A-FH23A 5500-e 1X-YON 5500-D1A-YOE
5500-A 1S-B20A 5500-B1A-BF23B 5500-C1A-FY30BN 5500-eW-BF20B 5500-D1A-YON
5500-A 1S-CC30A 5500-B 1A-B F25A 5500-C1A-F20B 5500-e6A-BF1SA 5500-01 P-CC20A
5500-A 1T-BF20B 5500-B1A-B30A 5500-C1A-F23A 5500-e6A-BF20B 5500-D1W-BB15A
5500-A 1U-BF23A 5500-B 1A-CF23A 5500-C1A-F23AP 5500-eSA-BF23A 5500-D1X-YOE
5500-A 1U-BF25A 5500-B 1A-CF25A 5500-C1A-F25A 5500-e6A-BF23B 5500-01X-YON
5500-A 1U-EE25A 5500-B1A-FF20A 5500-C1A-XOK 5500-C6A-BF230 5500-D6A- VYOE


5500-A 1U-F30AN 5500-B1 A-F20D 5500-C1A-VYOE 550Q-C6A-BF25A 550o-D6A- YVON
INTRODUCTION
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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL "1

1. Scope (Continued)
SCOTT PIN SCOTT PIN SCOTT PIN SCOTT PIN SCOTT PIN
5500-06A-YOE 550D-M6W-FF23AN 5600-1C1A-XOM 5600-2C1A-F30A 5600-8G6A-XOK
5500-06P-B F25A 550D-M6W-FF23AP 5600-1 C1A- YOM 5600-2C1 A-G25A 5600-9C 1A-F20A
5500-D6X-HH30A 5500-P6U-EEE20A 5600-1C1B-XOK 5600-2C1A-XOK 5600-9C 1A-F20B
5500-F1 X-FH20A 5500-S6X- YVOE 5600-1C1B-XOM 5600-2C1A-XOM 5600-9C 1A-F23A
5500-F6A-BB30A 5500-S6X- YVON 5600-1 C1B-YOM 5600-2C1 A-YOM 5600-9C 1A-XOK
5500-G1 A-B23A 5500-S9X- VYYOE 5600-1 C6A-E20A 5600-2C1 A-YON 5600-9C 1A-YOE
5500-G1 A-F20A 5500-S9X-YVOE 5600-1 C6A-F23A 5600-2C1 B-XOK 5600-9C 1A-YON
5500-G1W-EE30A 5500-N6S-BF10A 5600-1 C6A-F23B 5600-2C5A-E20B 5600-9C6A-XOK
5500-J1A-ABE20B 5500-Q6X-BF10A 5600-1 C6A-XOK 5600-2C6A-B23A 5600-9C6A- YOK
5500-J1 A-BBF20A 5500-Q6X-BF23A 5600-101 A-F23A 5600-2C6A-F23A 5600-9C9A-F10A
5500-J1A-BBF20B 5500-Q6X- YYOE 5600-101 A-F30A 5600-2C6A-XOK 5600-9D1A-E20B
5500-J 1A-BBF23A 5500- T2A-CC30B 5600-106A-E20A 5600-2C9F-XOK 5600-901A-E30A
5500-J1A-BEG20B 5600-1G1A-F20A 5600-201A-XOK 5600-901 A-F23A
5500-J 1A-BFL23A 5600-1 B1A-E20B 5600-1M1A-F20BM 5600-201 B-XOK 5600-901 A-G30A
5500-L 1W-BBF23A 5600-1 B1A-F23A 5600-2A 1A-B23B 56oo-2G1A-B20B 5600-901A-XOK
5500-L6C-BBF23A 5600-1 C1A-B20A 5600-2A1A-F23A 56oo-2J1 A-BF23A 5600-9D1 A-YON
5500-L6C-BBF25A 5600-1 C1A-B20B 560D-2B1A-E20A 5600-2M 1A-BF23A 5600-901 B-XOK
5500-L6U-BBF25A 5600-1 C1A-B23A 5600-2B1 A-F20A 56oo-2M 1A-BG23A 5600-909A-XOK
5500-L6W-BBF25A 5600-1 C1A-E20A 560D-2B1 A-YOE 56oo-8B6A-XOK 5600-9G1A-XOK
5500-L6W-BEF23A 5600-1 C1A-E20B 5600-2C1A-B20B 56oo-8B9A-XOK 56oo-9J6A-F30AN


5500-L6W-FF23AP 5600-1 C1A-E20D 5600-2C1 A-C20A 56oo-8C1 A-F23A 5600-9M1A-HH20A
5500-M1A-BBB20B 5600-1 C1A-E23A 560D-2C1 A-E20A 56OO-8C1A-XOK 5600-9M6A-BF30A
5500-M1A-BH23A 5600-1 C1A-E23B 560D-2C1 A-E20B 56oo-8C1B-F23A 5600-9M6A-FF30A
5500-M1A-BH23AN 5600-1 C1A-F20A 560D-2C1 A-E20C 56oo-8C6A-F23A 5600-9M6A-F30AE
5500-M1A-FFF25A 5600-1C1A-F20B 560D-2C1A-E20D 56oo-8C6A-XOK 560Q-9M6A-F30AN
5500-M1 A-LLL30A 5600-1C1A-F23A 560Q-2C1A-E23A 5600-801 A-XOK 5600-9M9F-F30AN
5500-M1 A-XOK 5600-1C1A-F23B 560Q-2C1A-E238 5600-801 A-YON 5600-9P1A-YOEN
5500-M1W-BF23AM 5600-1 C1A-F25A 560Q-2C1A-F20A 56oo-8G2A-XOK 5600-9P6A-F30AN
5500-M6W-BBF10A 5600-1C1A-XOK

This manual provides the following information:


A. Warnings, Cautions, and Notes to be followed while performing service on the 5500 and 5600 Series
PCA.
B. The proper sequence of operations to be performed on the defined equipment.
C. Specifications and a list of the tools, equipment, and materials for maintenance, check, test, and repair
of the 5500 and 5600 Series PCA.
2. Warnings, Cautions. and Notes
The Warnings, Cautions and Notes call attention to important information.
A. Warnings
Warnings call attention to the use of materials, processes, methods, procedures or limits which must be
followed exactly to avoid personal injury or death.
B. Cautions
Cautions call attention to methods and procedures which must be followed to avoid damage to the
equipment.

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.....
2. Warnings, Cautions, and Notes (Continued)
C. Notes
Notes call attention to methods that make the job easier.

WARNING: ANY SERVICE OR OVERHAUL PERFORMED ON THE 5500 AND 5600 SERIES PCA
SHALL BE DONE ONLY BY THOSE FACILITIES EXPERIENCED IN, OR BY PERSONNEL
KNOWLEDGEABLE IN, AVIATION OXYGEN EQUIPMENT. IF NONE ARE KNOWN,
CONTACT SCOTT AVIATION OR ITS DISTRIBUTORS FOR NAMES OF AUTHORIZED
SERVICE CENTERS. IMPROPER USE OR IMPROPER MAINTENANCE OF THIS
EQUIPMENT MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

ALL PROCEDURES DESCRIBED IN THIS MANUAL MUST BE PERFORMED IN AN AREA


FREE OF OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE .
MATERIALS. COMBUSTIBLE MATERIALS THAT IGNITE WHEN EXPOSED TO OXYGEN
MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

DO NOT ALLOW OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE


MATERIALS TO COME IN CONTACT WITH PARTS THAT WILL BE EXPOSED TO
PRESSURIZED OXYGEN. DUST, LINT, AND FINE METAL PARTICLES ARE ALSO
POTENTIAL COMBUSTIBLES THAT CAN IGNITE, AND RESULT IN EXPLOSION OR
FIRE, WHEN EXPOSED TO PRESSURIZED OXYGEN.

REFER TO AND FOLLOW ALL APPLICABLE MANUFACTURER'S OR SUPPLIER'S


MATERIAL SAFETY DATA SHEETS (MSDS) BEFORE USING PRODUCTS SPECIFIED IN
THIS MANUAL OR SERIOUS PERSONAL INJURY MAY OCCUR.

FAILURE TO USE TOOLS THAT ARE FREE FROM CONTAMINANTS OR ARE NOT
SUITABLE FOR USE ON OXYGEN LIFE SUPPORT EQUIPMENT, MAY RESULT IN FIRE,
EXPLOSION, OR PERSONAL INJURY DURING SUBSEQUENT USE OF THE 5500 AND
5600 SERIES PCA.
3. Product Support Services

Product support services for the equipment covered by this document are provided by Scott Aviation. The
services include repair and overhaul, replacement parts, and technical documentation.
Scott Aviation Tel: 716-683-5100
225 Erie Street Fax: 716-681-1089
Lancaster, NY 14086-9502 Company Code: 53655
USA Web Site: www.scottaviation.com

4. Abbreviations
The following is a list of abbreviations found in this manual.
ABBREVIATION DEFINITION OF ITEM
AI Aluminum
ALT Alternate
AR As Required
ANPT Aeronautical National Taper Pipe Thread
BKDN Breakdown
Br Brass
°C Degrees Celsius

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550015600 SER/ES PORTABLE CYLINDER ASSEMBLY· CMM & IPL ~

4. Abbreviations (Continued)

ABBREVIATION DEFINITION OF ITEM


CAD Cadmium
cc cubic centimeter
ccm cc per minute
CFR Code of Federal Regulations
CGA Compressed Gas Association
CID Commercial Item Description
em centimeter
cm.:! square centimeter
CMM Component Maintenance Manual
CONFIG Configuration
CRA Cylinder and Regulator Assembly
CRES Corrosion Resistant Steel
cu ft cubic feet
CYL Cylinder
DET Detailed
DIA Diameter
DOT Department of Transportation
EFF Effectivity
e.g. example given


of Degrees Fahrenheit
FAA Federal Aviation Administration (USA)
FAR Federal Aviation Regulations (USA)
FED STD Federal Standard
Fig or FIG Figure
ft feet
ft2 square feet
gm grams
Hg Mercury
ID Identification or Inside Diameter
Le. that is
in. inch
in·lb inch-pound
IPL Illustrated Parts List
kg kilogram
kPa kiloPascal
Ibs pounds
LNG Long
Ipm liters per minute
m meter
MAX Maximum
mg milligram
min minute
MIN Minimum
ml milliliter
mm mIllimeter


MPa MegaPascal
MSDS Material Safety Data Sheet

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4. Abbreviations (Continued)

ABBREVIATION DEFINITION OF ITEM


N Newton
NIA Not Applicable
NHA Next Higher Assembly
N·m newton-meter
No. or NO. Number
NP Not Procurable
NTPO Normal Temperature and Pressure Dry
[760 mm Hg, 70°F (21.1 0C)]
00 Outside Diameter
OPT Optional
PARA Paragraph
PAX Passenger
PCA Portable Cylinder Assembly
PIN Part Number
psia pounds per square inch absolute
psig pounds per square inch gauge
PTFE polytetrafluoroethylene
REG Regulator
REPlD Replaced
REPlS Replaces


SB Service Bulletin
SPN Scott Part Number
SUPSO Superseded
SUPSOS Supersedes
TC Transport Canada
THO Thread
THK Thick
thru through
TOT Total
TYP orTyp Typical
UNF United National Fine (Thread)
U.S.orUS United States
USA United States of America
VAC Vacuum
WI or wi With
WC Water Column
WIO orw/o Without
wt orwt Weight

5. Verification
Section

Testing and Fault Isolation October 14, 1982


Disassembly October 14, 1982
Assembly October 14, 1982

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• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-870-801
CMM & IPL

DESCRIPTION AND OPERATION

1. General
This section describes the components and operation of the 5500 Series and 5600 Series Portable
Cylinder Assemblies (PCA). Information about part numbers, and how to order Portable Cylinder
Assemblies is also presented in this section. Refer to Figure 1 for an illustration of a typical PCA.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -SOOAthru -5000, unless otherwise noted.

Harness Assembly

Regulator Assembly

... /

• Cylinder

Demand Respirator Regulator


Outlet Assembly

(Present on 5600 Series Only)

5500 & 5600 Series Portable Cylinder Assembly


(5600 Series PCA Pictured)
Figure 1

TASK 35-32-18-870-802
2. Leading Particulars

Subtask 35-32-18-870-001
A. 5500 Series PCA
The leading particulars for the 5500 Series PCA are shown in Tables 1 and 2. Leading particulars and
weight data are subject to change without notice .

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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

2. Leading Particulars (Continued)


A. 5500 Series PCA (Continued)
Table 1
5500 Series PCA Leading Particulars
peA Envelope Dimensions
CYLINDER & REGULATOR ASSEMBLY OUTLET ASSEMBLY
Dimensions Dimensions
in. (cm) in. (em)
Callout Code A B C D E Callout Code F
(Refer to Fig. 2) (Typ) (Max) (Max) (Typ) (Typ) (Refer to Fig. 2) (Typ)
A,J 3.6 (9.1) 9.3 (23.6) 13.0 (33.0) 2.5 (6.4) 2.3 (5.8) A 2.50 (6.35)
B,L 3.6 (9.1) 13.4 (34.0) 17.3 (43.9) 2.5 (6.4) 2.3 (5.8) B 2.69 (6.81)
C,M 3.6 (9.1) 18.9 (48.0) 22.6 (57.4) 2.5 (6.4) 2.3(5.8) C 3.10 (7.90)
D,N,P 5.3 (13.5) 18.3 (46.5) 22.6 (57.4) 2.6 (6.6) 3.1 (7.9) 0 2.56 (6.50)
F,a 6.8 (17.3) 19.3 (49.0) 23.4 (59.4) See Note See Note E 2.03 (5.16)
G 6.8 (17.3) 23.5 (59.7) 27.6 (70.1) See Note See Note K 0.81 (2.06)
S 9.0 (22.9) 29.8 (75.7) 33.7 (85.6) 4.0 (10.2) 5.0 (12.7) L 2.50 (6.35)
T 3.6 (9.1) 18.8 (47.8) 22.8 (57.9) 2.5(6.4) 2.3 (5.8) M 2.00 (5.08)
NOTE: For this dimension, contact Scott Aviation Customer Service. N 2.25 (5.72)


P 2.25 (5.72)
R 2.81 (7.14)
~----B--------..l S 2.22 (5.64)

14-------- C ------~

PCAWeight.. . Rerer 10 Table 2

High Pressure Relief


US DOT-3AA-1800 Steel Cylinder . 2650 - 2900 psig (18.27 - 20.00 MPa) and 160 -165°F (71.1 - 73.9°C)
US DOT-3HT-1850 Steel Cylinder . 2650·2900 psig (18.27 - 20.00 MPa) and 160 -165°F (71.1- 73.9°C)
US DOT-E-8162-1850 Composite Cylinder . 2500 - 2775 psig (17.24 -19.13 MPa)
Operating Pressure Range . 150 - 1850 psig (1.03 -12.76 MPa)
Operating Temperature Range .. -60 to +160°F (-51 to We)
Clamp Weight
WWD-120 (SPN 13160..(0) . 0.0691bs (31.2 gm) each (used wI 4.25, 7.15 and 11 cu ft cylinders)
WWD-176 (SPN 13161..(0) . 0.087 Ibs (39.6 gm) each (used wi 22 cu fl cylinders)


WWD-224 (SPN 13162.{J0) . 0.1141bs (51.6 gm) each (used wI 29, 39, 49 cu ft cylinders)

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• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

2. Leading Particulars (Continued)


A. 5500 Series PCA (Continued)
CMM & IPL

Table 1 (Continued)
5500 Series PCA Leading Particulars
Regulator Assembly
Available Configurations
2 Outlet Ports ............................................................ SPN's 5510-00, -03, ·04, ·07, ·10, ·13, ·14,-17, -20 and 803199-04
3 Outlet Ports ............................................................ SPN's 5510-05, -09, -15, ·19
Material of Construction
Aluminum .................................................................. SPN's 5510-00, -03, ·04, -05, ·07, ·09
(After Apr 1182,aluminum regulators were not Pfocurable)
Brass ......................................................................... SPN's 5510·10, ·13, ·14, ·15, ·17, -19, -20 and 803199-04
Weight ......................................................................... Refer to Table 2
Output Pressure .......................................................... 55 ±2 psig (0.38 ±O.Ol MPa)
lock-up Pressure ........................................................ 75 psig (0.52 MPa) maximum
(Outlet Pressure At Zero Flow)
low Pressure Relief
Free Flow Rate (nominal) ......................................... 300 lpm NTPD at 135 psig (0.93 MPa)
Opening Pressure ..................................................... More than 90 psig (0.62 MPa)
Reseating Pressure .................................................. less Ihan or equal to 90 psig (0.62 MPa)
Cylinder
Material of Construction
US DOT·3M·1800 .................................................... Steel
US DOT-3HT-1850 .................................................... Steel


US DOT-E-8162·1B50 ............................................... Fiber·Wrapped Aluminum
Thread Size
SPN 6084-01, ·02, -03, ·20 Steel Cylinders .............. 0.500· 14 ANPT
SPN 6084..(l4, ·05, ..(lB,-07, -34 Steel Cylinders ....... 1.00 • 11.5 ANPT
SPN 21507·06 Composite Cylinder ........................... 0.750 • 16UNF·2B
US DOT Approval Type
Steel ........................................................................... DOT-3M-1BOO or DOT·3HT·1B50
Composite .................................................................. DOT-E-B162-1850
Maximum Gas Storage Pressure
US OOT·3M·1BOO Steel Cylinder ............................. 1800 psig (12.41 MPa) a170°F (21°C)
US OOT·3HT·1B50 Steel Cylinder ............................. 1850 psig (12.76 MPa) at 70°F (21°C)
US DOT·E·8162·1850 Composite Cylinder ............... 1850 psig (12.76 MPa) at 70°F (21°C)
Service life ................................................................. Refer to the CHECK section
Weight ......................................................................... Refer to Table 2
Accessories
Masks (Typical)
COfistant Flow Type
DUO-SEAL ® Mask ................................................ SPN 28312 Series
DUO-SEAL ® Mask wI
flow indicator and microphone ...............................
SPN 28316 Series
SKY MASK® wI indicator ....................................... SPN 28314 Series
Disposable Mask .................................................... SPN 28301 Series
PAX Mask ............................................................... SPN 289-601 Series (Refer 10CMM 35-22-26)
SPN 289-701 Series (Refer to CMM 35·22-27)
SPN 289-801 Series (Refer to CMM 35·22·28)
PCA Mounting Bracket Set ......................................... SPN's 36758-11 and 36758-12 (Refer to Paragraph 8.)

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2. Leading Particulars (Continued)


A. 5500 Series PCA (Continued)
Table 2
5500 Series peA Weight Data

CYLINDER AND REGULATOR ASSY HARNESS ASSY OUTLET ASSY

Cyl PIN CylWeight Regulator PIN Charged Weight


(Capacity in Empty (Material) (Cyl & Reg Only) Weight Weight
cu II/liters) Ibs.(gm) (Note 1) Ibs(gm} ParlNo. Ibs(gm) Part No. Ibs(gm)
6084.Q1 5510..()0 (Aluminum) 4.88 (2214) 801660.Q0 0.09 (40.8) 5OO95eries 0.05 (22.7)
3.00 (1361)
(4.25/120) 5510-10 (Brass) 5.76 (2613) 80165B-\l0 0.46 (208.7) 5041 Series 0.09 (40.8)
6084.Q2 5510-00 (Aluminum) 6.31 (2862) 801662.Q0 0.34 (154.2) 5052·00 0.20 (90.7)
4.19 (1901)
(7.15/202) 5510-10 (Brass) 7.19 (3261) 801660-01 0.10 (45.4) 5507 Series 0.08 (36.2)
6084-20 (Note 2) 5510·00 (Aluminum) 8.62 (3910) 801660-\l3 0.14 (63.5) 8572-02 0.07 (31.8)
6.18 (2803)
(11/311) 5510·10 (Brass) 9.50 (4309) 801660-05 0.12 (54.4) 6818-01 0.01 (4.5)
6084-04 5510-03 (Aluminum) 14.44 (6550) 801663-00 0.03 {13.6} 800503-00 0.05 {22.7}
10.90 (4944)
{22/623} 5510·13 (Brass) 15.32 (6949) 803177-03 0.50 (226.8) 802856·01 0.06 (27.2)
6084-\l6 5510-03 (Aluminum) 21.04 (9544) 805436-01 0.69 (313.01 36728-01
17.80 (8074) 0.06 (27.2)
(38.411.087) 5510-13 (Brass) 21.92 (9943) 801808-05 0.90 (408.2) (Nole3)
6084-07 5510-03 (Aluminum) 28.84 (13 082) 801807-01 0.91 (412.8) 802863·02 0.10 (45.4)
23.37 (10 601)
(48.3/1.368) 5510-13 (Brass) 29.72 (13481) 801808-01 0.66 (299.4) 10006017 0.06 (21.2)
6084..()1 5510-05 (A1urriflum) 4.88 (2214) 801807-02 0.94 (426.4) 10006298 0.07 (31.8)
3.00 (1361)
(4.25/120) 5510-15 (Brass) 5.76 (2613) 801607-03 0.91 (412.6)


6084..()2 5510-05 (A1urrinum) 6.31 (2862) 801806-02 0.69 (313.0)
4.19 (1901)
(7.15/202) 5510-15 (Brass) 7.19 (3261) 601808-03 0.67 (304.0)
6084-20 (Note 2) 5510-05 (A1urrinum) 8.62 (3910) 603177-01 0.50 (226.8)
6.18 (2803)
(11f311) 5510-15 (Brass) 9.50 (4309) 603177-02 0.50 (226.8)
6084-Q4 5510-07 (Aluminum) 14.44 (6550)
10.90 (4944)
(22/623) 5510-17 (Brass) 15.32 (6949)
6084-Q4 5510-09 (Aluminum) 14.44 (6550)
10.90 (4944)
(22/623) 5510-19 (Brass) 15.32 (6949)
6084-06
17.80 (6074) 5510-17 (Brass) 21.92 (9943)
(38.4/1.087)
6084-20 (Nole 2)
6.18 (2803) 5510-20 (Brass) 9.50 (4309)
(11/311)
6084·34
34.00 (15 422) 5510·19 (Brass) 45.90 (20 820)
(115/3.256)

21507·06
2.40 (1089) 803199-Q4 (Brass) 5.42 (2459)
(11/311)

Note 1: After Apr 1f82 aluminum regulator assemblies listed in this column were not procurable.
Note 2: Cylinder PIN 6084·20 replaces cylinder PIN 6084-03.
Note 3: Outlet SPN 36728-01 replaces outlet SPN DPB153. After Jan 01101 SPN DPB153 was not procurable.

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-fllea/scott
Technologies. Inc.
jSCDtt
Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

2. Leading Particulars (Continued)

Subtask 35-32-18-870-002
B. 5600 Series PCA
CMM & IPL

The leading particulars for the 5600 Series PCA are shown in Tables 3 and 4. Leading particulars and
weight data are subject to change without notice.
Table 3
5600 Series PCA Leading Particulars
PCA Envelope Dimensions
CYliNDER AND REGULATOR ASSEMBLY OUTLET ASSEMBLY
DIMENSIONS
Callout DIMENSIONS (See Below) Callout (See Below)
Code in. (em) Code in. (em)
(Refer 10 A B C D E G H J (Refer to F
Fig. 3) (Typ) (Max) (Max) (Typ) (Typ) (Max) (Max) (Max) Fig. 3) (Typ)
3.6 9.3 13.0 1.8 2.3 4.7 3.4 6.8 2.50
A,J A
(9.1) 123.6) (33.0) 14.6) (5.B) (11.9) 18.6) (17.3) (6.35)
3.6 13.4 17.1 2.5 2.3 4.7 3.4 11.0 2.69
B B
(9.1) (34.0) (43.4) (6.4) (5.B) (11.9) (8.6) (27.9) (6.83)
3.6 18.9 22.6 2.5 2.3 4.7 3.4 15.B 3.10
C,M C
(9.1) (48.0) (57.4) (6.4) (5.8) (11.9) (8.6) (40.1) 17.90)
5.3 18.3 22.6 2.6 3.1 5.5 3.4 14.7 2.56
D,P D
(13.5) (46.5) (57.4) (6.6) (7.9) (14.0) (8.6) (37.3) (6.50)


6.8 23.5 27.6 See 3.9 6.3 3.4 19.2 2.03
G E
(17.3) (59.7) (70.11 Note (9.91 (16.0) (B.6) (48.8) (5.16)
0.81
NOTE: For this dimension, contact Scott Aviation Cuslomer Service. K
(2.06)
2.00
M
/5.0Bl
2.25
N
(5.72)

1+---- B ----.I

-j
G

PCAWeight . Refer to Table 4


High Pressure Relief . 2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 • 73.9°C)
Operating Pressure Range . 150 ·1800 psig (1.03 -12.41 MPa)
Operating Temperature Range . -60 to +160°F (-51 to 71°C)
Clamp Weight
WWD-120 (SPN 13160-00) . 0.069Ibs (31.2 gm) each (used w/4.25, 7.15 and 11 eu It cylinders)
WWD-176 (SPN 13161-00) . 0.087Ibs (39.6 gm) each (used w/22 cu It cylinders)
WWD-224 (SPN 13162-00) .


0.114 Ibs (51.6 gm) each (used w/39. 49 cu It cylinders)

PageS
EFFECTIVITY: 5600 SERIES 35-32-18 20040415
1:'1Co/scott !scott


Technologies, Inc. Aviation
55OG'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

2. Leading Particulars (Continued)


B. 5600 Series PCA (Continued)
Table 3 (Continued)
5600 Series PCA Leading Particulars
Regulator Assembly
Available Configurations
2 Outlet Ports ............................................................. SPN's 5510-00, -03, -DB, -10, -13, -18
3 Outlet Ports ............................................................. SPN's 5510-05, -15, -19
Material of Construction
AlumInum ................................................................... SPN's 5510-00, -03, {)S, -08
(After Apr 1/82, aluminum regulators were not procurable)
Brass .......................................................................... SPN's 5510-10, -13, -15, -18, -19
Weight .......................................................................... Refer to Table 4
Output Pressure ........................................................... 55 ±2 psig (0.38 ±O.01 MPa)
Lock-up Pressure ......................................................... 15 psig (0.52 MPa) maximum
(Outlet Pressure at Zero Flow)
Low Pressure Reltef
Free Flowrate (nominal) ............................................ 300 lpm NTPD at 135 psig (0.93 MPa)
Opening Pressure ................................ _..................... More than 90 psig (0.62 MPa)
Reseating Pressure ................................................... Less than or equal to 90 psig (0.62 MPa)
Cylinder
Material of Construction ............................................... Steel
Thread Size
SPN 6084-01, -02, -20 Cylinders ................................ 0.500 - 14 ANPT


SPN 6084-04, -06, -07 Cylinders ................................ 1.00 -11.5 ANPT
US DOT .4.pprovalType ........._..................................... DOT JAA-1800
Maximum Gas Storage Pressure ................................. 1800 psig (12.41 MPa) at70°F (21°C)
Service ute .................................................................. Refer to tile CHECK section
Weight .......................................................................... Refer to Table 4
Respirator Regulator Assembly
Configurations
Demand Type ............................................................ SPN's 6379-2C and 6379-20
DemandlPressure-Demand Type .............................. SPN's 800649-00 and 800649-01
Inlet Pressure Range ................................................... 35 - 60 psig (0.24 - 0.41 MPa)
OulietFlow
Demand Type ............................................................ 20 -100 lpm NTPD al35 - 60 psig (0.24 - 0.41 MPa)
Demand, Pressure-Demand Type ............................. 20 -100 Ipm NTPD a135 - 60 psig (0.24 - 0.41 MPa)
Accessories
Mask (Typical)
Demand, DemandlPressure-Demand
SCOTTORAMIC® Mask .......................................... SPN's 10100 and 10800 Series (Refer to CMM 35-10-71)
Constant Flow Mask
DUo-SEAL® Mask .................................................. SPN 28312 Series
DUo-SEAL® Mask wi
flow indicator and microphone ................................ SPN 28316 Series
SKY MASK® Mask wi indicator ............................... SPN 28314 Series
Disposable Mask...................................................... SPN 28301 Series
PPlXMask ............................................................... SPN 289-601 Series (Refer to CMM 35-21-87)
SPN 289-701 Series (Refer to CMM 35-21-88)
SPN 289-801 Series (Refer to CMM 35-22-07)
Bracket AssemblY ....................................................... SPN's 36758-11 and 36758-12 (Refer to paragraph 8.)

EFFECiIVITY: ALL 35-32-18


Page 6
20040415

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1:'1ca/scolt /SCDtt
Technologies. Inc. Aviation

• 5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & lPi

2. Leading Particulars (Continued)


B. 5600 Series PCA (Continued)
Table 4
5600 Series PCA Weight Data

RESPIRATOR
REGULATOR ASSY CYLINDER AND REGULATOR ASSY HARNESS ASSY OUTLET ASSY
Charged
Weight Weight
CylPIN Empty Reg PIN (Cyl & Reg
Weight (Capacity in Cylinder (Material) Only) Weight Weight
Part No. Ibs(gm) cu It /liters) Ibs(gm) (Note 1) Ibs(gm) Part No. Ibs(gm) Part No. lbs (gm)

6379-2C 0.64(290) 5510-00 (AI) 4.89 (2218) 801660-00 0.09(40.8) 5009 Series 0.05 (22.7)
6084-01 3.00
(4.25/120) (1361)
6379-20 0.55 (249) 5510-10 (Br) 5.77 (2617) 801658-00 0.46 (208.7) 5041 Series 0.09 (40.8)

800649-00 0.70 (318) 5510-00 (AI) 6.32 (2867) 801662·00 0.34 (154.2) 5052·00 0.20 (90.7)
6084-02 4.19
(7.15/202) (1901)
800649-01 0.67 (304) 551Q..l0 (Br) 7.20 (3266) 801660-01 0.10 (45.3) 5507 Series 0.08 (36.3)

551Q..03 (AI) 8.64 (3919) 801660-03 0.14 (63.5) 8572-02 0.07 (31.8)
6084·20 5.25
(11/311) (2381)
551Q..l0 (Br) 9.52 (4318) 801660-05 0.12 (54.4) 6818-01 0.01 (4.5)

551Q..03 (AI) 14.61 (6627) 802856-01 0.06 (27.2)


6084·04 10.90
(221623) (4944) 36728-01 0.06 (27.2)


551Q..13 (Br) 15.49 (7026)
(Note 2)

6084-07 23.37 551Q..03 (AI) 28.99 (13,150)


(48.3/1.368) (10.601)
5510-13 (Br) 29.87 (13,549)

6084-01 3.00 5510-05 (AI) 4.67 (2120)


(4.251120) (1361)
5510·15 (Br) 5.57 (2528)

6084-20 5.25 5510-05 (AI) 8.64 (3919)


(111311) (2381)
5510-15 (Br) 9.52 (4318)
6084-04 10.90
(221623) (4944) 5510-19 (Br) 15.49 (7026)

Note 1: After Apr 1/82 aluminum regUlator assemblies listed in this column were not procurable.
Note 2: After Jan 01/01, ouUet SPN 36728-01 replaced outlet SPN OPB153 .

• EFFECTIVITY: 5600 SERIES 35-32-18 Page?


20040415
'tl.lca/scott /scott
Technologies. Inc.
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

TASK .35-32-18-870-803
3. Part Number Identification
Aviation
CMM & IPL


J1!;"'I.II...-
Refer to Figure 2 or Figure 3 to identify part numbers of 5500 Series or 5600 Series peA's.

5500-000-000 .
Basic Series ----=:r--- Refer to Sheet 2

I
CYLINDER AND REGULA TOR ASSY CYLINDER FINISH HARNESS ASSY
Regulator Assy PIN
Callout Cylinder PIN Aluminum Body Callout Finish Callout
Code (Note 1) (Note 2) Brass Bodv Code (Note 3) Code Harness PIN
Gray-Green
A 6084-01 5510..QO 5510-10 1 A 801660-00
(24159)
8 6084-02 5510..QO 5510-10 2 Green (14187) B 801658-00
6084-20
C 5510..QO 5510-10 3 Blue (15102) C 801662-00
(Nole6)
Green (14187) &
0 6084-04 5510-03 5510-13 5 0 801660-01
Yellow (13538)
F 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03
G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05


5510-05 5510-15
J 6084-01 G 801663-00
(NoIe4) (Nole4)
I
5510-05 5510-15
L 6084-02 M 803177-03
(Nole4) (Nole4)
6084-20 5510-05 5510-15
M N 805436-01
(Nole 6) (Note 4) (Nole 4)
N 6084-04 5510-07 5510-17 P 801808-05
5510-09 5510-19
P 6084-04 Q 801807-01
(Nole4) (Nole 4)
Q 6084-06 5510-17 R 801808-01
5510-19
§ 6084-34 S 801807-02
(Notes 4 &5)
T 21507-06 803199-04 T 801807-03
U 801808-02
V 801808-03
W 803177-01
X No Harness
y 803177-02
Note 1: Cylinder PIN's 6084-01 -02, and -20 have 0.500 - 14 ANPT threads.
Cylinder PIN's 6084-04, -06, -07, -34 have 1.00 - 11.5 ANPT threads.
Cylinder PIN 21507 -Q6 has 0.750 - 16UNF-2A threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable.
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STQ.595.
Note 4: These regulators are used when 3 outlet assembly ports are required.
Note 5: PCA SN 134269 and subsequent use regulator PIN 5510-19 (three outlet assembly ports).
PCA SN's before 134269 for Callout Code 'S' used regulator PIN 5510-17 (two outlet assembly ports).
Note 6: Cylinder PIN 6084·20 replaces cylinder PIN 6084-03.
5500 Series peA Matrix
Figure 2 (Sheet 1 of 2)

EFFECTIVITY: ALL 35-32-18


PageS
20040415

~
1:I./CO/SCOtl /scott
Technologies. Inc. Aviation

• 5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY·

3. Part Number Identification (Continued)


eMM & ,PL

5500-000-000
I
Refer to Sheet 1

OUTlET FLOW RATE SETTING


I OUTlET STYLE
I
(Note 8) CABIN AlTITUDE SETTING (Notes 10 and 12)

Row
Callout lpm atNTPD Callout Altitude Callout Outlet Outlet
Code (Note 9) Code feet (meters) Code PIN Type
0(0)
A 0.5 0 A 5009 Series Constant Flow (Metered)
(Note 11)
B 2.0 5 5,000 (1524) B 5041 Series Constant Flow (Metered)

5052-00
C 2.5 10 10,000 (3048) C Constant Flow (Metered)
(Note 13)
.
E 3.0 15 15,000 (4572) 0 5507 Series Constant Flow (Metered)

F 4.0 20 20,000 (6096) E 8572-02 Full Flow (Non-Metered)

• \ G

L
7.0

8.0

4.5
23

25

30
23,000 (7010)

25,000 (7620)

30,000 (9144) M

N
K

L
6818-01

800503-00
(Note 14)

802856-01

36728.(J 1
Plug

Full Flow (Non-Metered)

Full Flow (Non-Metered)

Full Flow (Non-Metered)


X 0
(Replaces DPB153)

y FULL P 802863·02 Full Flow (Non-Metered)


(Cessna Type)

R 10006017 Full Flow (Non-Metered)


(Lockheed Type)

S 10008298 Full Flow (Non-Metered)

Note 8: There may be 1, 2 or 3 Outlet Flow Rate Setting Callout Codes in the PIN.
Note 9: Flow at 14.7 psia (760 mm Hg) at 32°F (O°C).
Note 10: Outlet Style Callout Codes E, L, M, N, P, R and S identify full flow (non-metered) outlets.
Note 11: Altitude Setting Callout Code 0 identWies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P, R or 5).
Note t2: There may be 1 or 2 Outlet Style Callout Codes in the PIN, however only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, or D) is allowed on a PCA.
Note 13: After Oct 01181 this outlet was not prororable.
Note 14: After Jun 22/95 this outlet was not procurable.

5500 Series PCA Matrix


Figure 2 (Sheet 2 of 2)

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 9
20040415
tl./co/scott /scott


Technologies. Inc. Aviation
550Cl'5600SERifS PORTABLE CYLINDER ASSEMBLY· CMM & IPL

3. Part Number Identification (Continued)

Basic Series
-=rrD---~5600-0000-000
-cII...- Refer to Sheet 2

RESPIRATOR
I I I
REGULATOR ASSY CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY

Regulator Assy PIN

Callout Reg PIN Callout Cylinder PIN Aluminum Body callout Finish Callout Harness
Code (Type) Code (Note1) (Note 2) Brass Body Code (Note 3) Code PIN

6379-2C
1 A 6084-01 5510-00 5510-10 1 Gray-Green (24159) A 801660.()()
(Demand)
Green (14187)
6379·20
2 B 6084-02 5510-00 5510-10 2 and B 801658.()()
(Demand)
While (17875)
800649-00
8 (Demandl C 6084·20 5510·03 5510·10 3 Blue (15102) C 801662'()()
Press·Demand)
800649-01 Green (14187)


9 (Demandl D 6084-04 5510-03 5510-13 5 and D 801660-01
Press-Demand) Yellow (13538)
G 6084-07 5510-03 5510-13 G Green (24062) E 801660-03

J 6084-01 5510-05 (Note 4) 5510-15 (Nole4) J Green (24062) F 801660-05


M 6084-20 5510-05 (Note 4) 5510-15 (Note 4)

P 6084-04 5510-19 (Note 4)

Note 1: Cylinder PIN's 6084-01, -02 and -20 have 0.500 -14 ANPT threads.
Cylinder PIN's 6084-04, and -07 have 1.00 - 11.5 ANPT threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable.
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regulators are used when two outlet assembly ports (in addition to the respirator regulator port) are required.

5600 Series peA Matrix


Figure 3 (Sheet 1 of 2)

EFFECTIVITY: ALL 35-32-18


Page 10
20040415

1:qea/scott /scott
.., Technologies.
Inc. Aviation

• 5500'5ti00 SERIES PORTABLE CYLINDER ASSEMBLY·

3. Part Number Identification (Continued)


eMM & IPL

5600-0000-000
I
Refer to Sheet 1

OUTLET FLOW RATE SETTING


I OUTlET STYLE
I
(Note 5) CABIN ALTllUDE SETTING (Note 8)
Flow
IpmalNTPD Altitude Outlet
Callout Code (Note 6) CalioulCode feet (meters) Callout Code Outlet PIN Type
0(0)
A 0.5 0 A 5009 Series Constant Flow (Metered)
(Note 7)
B 2.0 5 5,000 (1524) B 5041 Series Constant Flow (Metered)

C 2.5 10 10,000 (3048) D 5507 Series Constant Flow (Metered)

D 2.7 15 , 15,000 (4572) E 8572-02 Full Flow (Non-Metered)

E 3.0 20 20,000 (6096) K 6816-01 Plug

• F 4.0 23 23,000 (7010) M 802856-01 Full Flow (Non-Metered)

G 7.0 25 25,000 (7620) N 36728-01 Full Flow (Non-Metered)


(Replaces DPB153)

H 8.0 30 30,000 (9144)

K 0.7

L 4.5

X 0

Y Full

Note 5: There may be 1 or 2 Outlet Flow Rate setting Callout Codes in the PIN.
Note 6: Flow at 14.7 psia (760 mm Hg) a132°F (OOC).
Note 7: A11iludeSelling Callout Code 0 identifies lull flow (non-metered) outlets (OuUetStyle callout Codes E, Mar N).
Note 8: There may be 1 or 2 Outlet Style callout Codes in the PIN; however, only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, or 0) is allowed on a PCA.

5600 Series PCA Matrix


Figure 3 (Sheet 2 of 2)

• EFFECTIVITY; 5600 SERIES 35~32-18 Page 11


20040415
'tl.lca/scott jSCOtf

Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· eMM & IPL.

3. Part Number Identification (Continued)

Part numbers for the 5500 and 5600 Series PCA are made up of a basic series number and callout codes
for respirator regulator assembly (5600 Series only), cylinder and regUlator assembly, cylinder finish,
harness assembly, outlet flow rate setting, outlet altitude setting and outlet style.
• The basic series number identifies a specific peA (either 5500 or 5600).
• The respirator regulator assembly callout code (5600 Series peA only) identifies a respirator regUlator
assembly part number.
• The cylinder and regulator assembly callout code identifies a cylinder part number and regUlator
assembly (aluminum or brass construction) part number.
- The cylinder finish callout code identifies cylinder paint color.
The harness assembly callout code identifies the part number of the harness assembly that attaches to
the PCA. Some harness assemblies may include one or more passenger mask assemblies and mask
stowage bags.
• The outlet flow rate setting callout code identifies the designated flow of oxygen from a constant flow
(metered) or full flow (non-metered) outlet type.
• The outlet altitude setting callout code identifies the designated cabin altitude of the outlet assembly.
• The outlet style callout code identifies the outlet assembly part number and outlet type.

TASK 35-32-18-870-804
4. Part Number Guidelines
\

Provided below are important guidelines to identify part numbers for 5500 Series or 5600 Series PCA's and
some examples of PCA configurations.
A. Outlet flow rate settings may be represented by one, two, or three callout codes. The 5500 Series PCA
may have as many as three outlet flow rate setting callout codes; however, the 5600 Series PCA may
only have a maximum of two outlet flow rate setting callout codes. When more than one constant flow

(metered) type outlet is specified, all outlets must be of the same style (outlet flow callout). An outlet flow
callout other than "Full" are for constant flow (metered) type outlet assemblies. An outlet flow callout of
"Full" is specified if the PCA is configured with only full flow (non-metered) type outlet assemblies or a
flow callout of "0" for a PCA configured with a plug.
B. Outlet altitude setting is represented by only one callout code. A PCA configured with either a full flow
(non-metered) type outlet assembly or a plug must have an altitude setting callout code of "0'. All other
outlet types have an altitude setting callout code greater than "0".
C. Outlet styles may have one or two callout codes. Three outlet types, a constant flow (metered), full flow
(non-metered) or plug can be used on a 5500 Series or 5600 Series PCA. Outlet assemblies attached
to the PCA can only have one outlet part number for a constant flow (metered) outlet type (e.g., 5009
Series) or a full flow (non-metered) outlet type (e.g., 36728-01).

EFFECTIVITY: ALL 35-32-18


Page 12
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Technologies. Inc. Aviation
..

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

4. Part Number Guidelines (Continued)


CMM & fPL

D. Provided below are examples of some PCA configurations.


• PIN 5500-Q1X-BB25A is a 5500 Series PCA with a PIN 6084-06 cylinder, PIN 5510-17 regulator
assembly, number 24159 gray-green cylinder finish, no harness assembly, and two PIN 5009-2-25
constant flow (metered) type outlet assemblies designated for a cabin altitude of 25,000 ft (7620 m).
• PIN 5500-P1A-YYYON is a 5500 Series PCA with a PIN 6084-04 cylinder, either a PIN 5510-09
aluminum regulator assembly or PIN 5510-19 brass regulator assembly, number 24159 gray-green
cylinder finish, PIN 801660-00 harness assembly, and three PIN 36728-01 full flow (non~metered) type
outlet assemblies.
• PIN 5500-J6C-BF23BN is a 5500 Series PCAwith a PIN 6084-01 cylinder, either a PIN 5510-05
aluminum regulator assembly or a PIN 5510-15 brass regulator assembly, number 24062 green
cylinder finish. PIN 801662-00 harness assembly. one PIN 5041-2-23 constant flow (metered) type
outlet assembly, one PIN 5041-4-23 constant flow (metered) type outlet assembly and one
PIN 36728-01 full flow (non-metered) type outlet assembly. The constant flow (metered) outlet
assemblies are designated for a cabin altitude of 23,000 ft (7010 m).
• PIN 5600-1 M3A-F20BM is a 5600 Series PCA with a PIN 6379-2C demand type respirator regulator
assembly, PIN 6084-20 cylinder, either a PIN 5510-05 aluminum regulator assembly or a
PIN 5510-15 brass regulator assembly, number 15102 blue cylinder finish, PIN 801660-00 harness
assembly, one PIN 5041-4-20 constant flow (metered) type outlet assembly, and one PIN 802856-01
full flow (non-metered) type outlet assembly. The constant flow (metered) outlet assembly is
designated for a cabin altitude of 20,000 ft (6100 m).
• PIN 5600-9L 1B-E23A is a 5600 Series PCA with a PIN 800649-01 demand/pressure-demand type


respirator regulator assembly, PIN 6084-02 cylinder, either a PIN 5510-05 aluminum regulator
assembly or a PIN 5510-15 brass regulator assembly, number 21459 gray-green cylinder finish,
PIN 801658-00 harness assembly, and one PIN 5009-3-23 constant flow (metered) type outlet
assembly designated for a cabin altitude of 23,000 ft (7010 m).

TASK 35-32-18-870-805
5. Purpose of Equipment
The 5500 Series PCA is a portable oxygen source that contains high-pressure aviation grade oxygen
(per Military Specification MIL-PRF-27210, Type I) for high altitude breathing or therapeutic use.
The 5600 Series PCA is a dual purpose portable oxygen source that contains high-pressure aviation grade
oxygen (per Military Specification MIL-PRF-27210. Type I) for high altitude breathing or therapeutic use. In
addition to providing a constant flow of supplemental oxygen, like the 5500 Series PCA, the 5600 Series
PCA also provides demand or pressure-demand flow capabilities. The 5600 Series PCA, when used with a
demand or demand/pressure-demand type SCOTTORAMIC® Mask, will provide protection from hazardous
smoke or fumes.
TASK 35-32-18-870-806
6. Typical Installation
All 5500 and 5600 Series PCA's may be configured with a sling-type carrying strap (harness) that attaches
to the PCA. PCA's may be stored in convenient and accessible locations on the aircraft. When the PCA
must be secured in an aircraft, optional lower (SPN 36758-11) and upper (SPN 36758-12) Portable
Cylinder Bracket Assemblies are available. Refer to Paragraph 8 for more information on optional Portable
Cylinder Bracket Assemblies.
The number of PCA's required on an aircraft is determined by applicable FAR's, number of passengers,
and the general flight profile of the aircraft .

• EFFECTIVITY: ALL 35-32-18


Page 13
20040415
-tllca/scolt /scott


Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CAtM & IPL

TASK 35-32-18-870-807

7. Operation

The 5500 Series and 5600 Series PCA's are made up of a respirator regulator assembly (5600 Series
only), high-pressure cylinder, regulator assembly, hamess assembly, outlet assemblies and, on some
configurations, mask assemblies stored in harness-mounted storage bags.

Subtask 35-32-18-870-003
A. Respirator Regulator
The 5600 Series PCA is configured with either a demand or demand/pressure-demand type respirator
regulator. The respirator regulator (Figure 4) is attached to the peA regulator assembly (-1.IPL Figure
9) outlet port as shown.

LEGEND
1. Diaphragm
2. Demand Valve Assembly


2 3. Screen
4. Regulator Assembly
5. Cylinder
6. Outlet Port (To Demand Mask)
7. Slide Button
8. Case Cover (Demand Type)
9. Case Cover (Oem/Press-Oem Type)
10. Plate and Lever Assy
11. Body

Respirator Regulator Assembly


(Demand Type Shown)
Figure 4

WARNING: THE SCOTT 10100 SERIES SCOTTORAMIC@ MASK ASSEMBLY MUST ONLY BE
USED WITH A PIN 5600-1 SERIES OR PIN 5600-2 SERIES PCA OR THE PCA MAY
NOT PROVIDE OXYGEN FOR THE FULL RATED DURATION CAUSING SERIOUS
PERSONAL INJURY OR DEATH.
The demand type respirator regulator assembly allows oxygen to flow. on demand, to a demand style
mask assembly (e.g., 10100 Series SCOTTORAMIC). Inhalation of oxygen from the demand style mask
assembly removes oxygen from the body (11) of the respirator regulator through outlet port (6).
Removing oxygen from the body (11) causes a pressure drop allowing atmospheric pressure, acting on
the outside of the diaphragm (1), to move the diaphragm inward against the stem of demand valve
assembly (2). The action of the diaphragm opens the demand valve assembly and oxygen flows from
the cylinder (5) through the regulator assembly (4) porting and enters the respirator regUlator assembly


body. again raising the pressure in the body. Increased pressure within the body moves the diaphragm
away from the demand valve assembly and stops the flow of oxygen.

Page 14
EFFECTIVITY: ALL 35-32-18 20040415
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1:'1CD/ Technologies,
Scott
Inc.
/ Scott
Aviation


~
550015600 SERIES PORTABLE CYLINDER ASSEMBL Y • CMIA & IPL

7. Operation (Continued)
A. Respirator Regulator (Continued)
The demand/pressure-demand style respirator regulator assembly is similar to the demand style
respirator regulator assembly except that a slide button (7) on case cover (9) allows the user to select
demand for donning the mask and pressure-demand mode when using the unit. In the pressure-
demand mode the diaphragm is moved inward slightly by the action of a spring loaded plate and lever
assembly (10). The action of the plate and lever assembly creates a slight positive pressure within the
pressure-demand mask assembly (e.g., 10800 Series SCOTTORAMIC) before the demand valve
assembly stops the oxygen flow.
The 10800 Series SCOTTORAMIC Mask Assembly, equipped with compensated exhalation valve, is
designed to be used with the pressure-demand respirator regulator assembly only. The 10100 Series
SCOTTORAMIC Mask Assembly is designed for use only with the demand respirator regulator
assembly.
Subtask 35-32-18-870-004
B. Cylinder
The cylinder is a US Department of Transportation (DOT) & Transport Canada (TC) rated pressure
vessel that holds oxygen gas at a nominal working pressure of 1800 to 1850 psig (12.4 - 12.8
MPa). The cylinder is made of steel or of seamless aluminum that is wrapped with Kevlar* fiber.
Information on the cylinder service life and the hydrostatic test frequency requirements can be found in
the CHECK section Table 5003. Cylinder Inspection Frequency.
Subtask 35-32-18-870-005
C. Regulator Assembly


The single inlet regulator assembly is a multiple outlet device that lowers inlet pressure from the cylinder
to the outlet assemblies and to a respirator regulator assembly (5600 Series PCA only). The regulator
assembly has an on/off valve, high-pressure gauge, relief valve assembly, safety outlet assembly,
charging valve assembly and various styles of outlet assemblies attached. A regulator assembly may
have a plug installed as an alternative to an outlet assembly.
Refer to Figure 5 for a cross-sectional view of a regulator assembly shown in the open rON") position.
With the regulator assembly installed in the cylinder, and the handle (15) of the on/off valve in the open
position (fully counterclockwise), the head assembly (14) is not seated on the high-pressure oxygen
inlet orifice (13), allowing oxygen to be supplied to the respirator regulator assembly (5600 Series PCA
only) or the outlet assemblies aUached to the regulator assembly. Also, with the on/off valve in the open
position the cylinder can be recharged.
When the handle (15) is in the open position, high-pressure oxygen stored in the cylinder passes into
the inlet orifice (13). High-pressure oxygen and the spring (4) push the thrust pin (7) upward against the
seat assembly (6) preventing flow through the regulator assembly while the opposite end of the thrust
pin (7) acts against a thrust plate (8) and diaphragm (9). One side of the diaphragm is acted upon by an
adjusting spring (10) and the other side by the regulator assembly outlet pressure. The adjusting spring
pushes the diaphragm and thrust plate downward moving the thrust pin away from the seat assembly.
Increasing regulator assembly outlet pressure then moves the diaphragm upward, pushing against the
adjusting spring downward force. Oxygen will flow through the regulator assembly when the force of the
adjusting spring exceeds the regulator assembly outlet pressure acting on the diaphragm and other
forces tending to move the thrust pin against the seat assembly.
When the regulator assembly outlet pressure balances the adjusting spring (10) force, the thrust pin is
moved toward the seat assembly by high-pressure oxygen and spring (4) until a condition of equilibrium
is established and the regulator assembly outlet pressure is maintained. The adjusting spring is preset
to maintain a regulator assembly outlet pressure of apprOXimately 55 psi (0.37 MPa).
* Kevlar is a Registered Trademark of E. I. du Pont de Nemours & Co .

• EFFECTIVITY: ALL 35-32-18 Page 15


20040415
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Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

7. Operation (Continued)
C. Regulator Assembly (Continued)

11

10

7
6
5
17
4

3

LEGEND
1. Cylinder 10. Adjusting Spring
2. Safety Plug 11. Setscrew
3. Safety Disc 12. Case
4. Spring 13. Inlet Orifice
5. Thrust Guide Pin 14. Head Assembly
6. Seat Assembly 15. Handle
7. Thrust Pin 16. Tube
8. Thrust Plate 17. Relief Valve Assembly
9. Diaphragm

RegUlator Assembly
(Cross Sectional View, 5510 Series Regulator Shown)
Figure 5

EFFECTIVITY: ALL 35-32-18


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• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

7. Operation (Continued)

Subtask 35-32-18-870-006
CMM & IPL

D. Harness Assemblies and Mask Assemblies in Fastener-Mounted Storage Bags.


Most 5500 and 5600 Series PCA's use a harness assembly that is attached to the cylinder with a clamp
near the bottom and a loop around the regulator assembly, allowing the unit to be carried by the
user. Other harness configurations are available and are typically attached to the cylinder using clamps
at the top and bottom of the cylinder.
Typically, PAX mask assemblies are used with fastener-mounted storage bags attached to the cylinder.

Subtask 35-32-18-870-007
E. Outlet Assembly
Ten different outlet style assemblies (300-370, IPL Figures 1A-1J, as applicable) and one outlet port
plug (-395, 396, 397, IPL Figures 1A-1 E, 1H, 1J, as applicable) are available for use on the 5500 and
5600 Series PCA. Some outlet assemblies control the flow rate of oxygen from the regulator
assembly. Each outlet has an internal check valve that permits oxygen flow from the regulator only
when a mating connector is attached to the outlet. Refer to Figure 6 for an illustration of available outlet
assemblies and their mating connectors. Other mating connectors (not illustrated in Figure 6) are
available for use with the outlet assemblies shown.
The outlet assembly and mating connector configurations allow a variety of constant flow mask
assemblies to be attached to the 5500 and 5600 Series PCA outlet assemblies. Refer to Table 1 for
accessory mask assemblies for a 5500 Series PCA and Table 3 for accessory mask assemblies for a

• 5600 Series PCA.


5500 and 5600 Series PCA's use two different types of outlet assemblies, a full flow (non-metered) type
and constant flow (metered) type.
(1) The full flow type outlet assembly contains only a check valve and does not restrict oxygen flow
from the regulator assembly when the check valve is unseated. The full flow outlet assembly is used
to provide an unrestricted flow of oxygen at regulated pressure to a downstream component,
typically a mask-mounted regulator.
(2) The constant flow type outlet assembly, like the full flow type, also contains a check valve which
only allows oxygen flow when unseated. Prior to November 1994, glass wool contained in the outlet
assembly was used to adjust oxygen flow at regulated pressure. Constant flow type outlet
assemblies containing glass wool media are referred to as "adjustable" outlets and are no longer
procurable.
Beginning in November 1994 the 5009-00,5041-00. and 5507-00 constant flow type "adjustable"
outlet assemblies had product improvements which incorporated fewer parts and eliminated the
task of adjusting the flow rate during testing. Constant flow type outlet assemblies manufactured
after November 1994, having a precision-drilled orifice that controls oxygen flow rate, are referred to
as "precision" outlets. The precision outlet has replaced the adjustable outlet and has not changed
in either fit or function.
Constant flow (metered) "precision" outlet assemblies have flow rate and cabin altitude settings
stamped into the exterior of the outlet body. In addition to the flow rate and altitude settings stamps,
the precision outlets (manufactured after November 1994) have special markings on the outlet body
to help identify the outlet. Refer to Figure 7 for details of the special markings stamped into the
"precision" outlet body .

• EFFECTIVITY: ALL 35-32-18 Page 17


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Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL "J

7. Operation (Continued)

E. Outlet Assembly (Continued)


Outlet Assembly Mating Connector

SPN 800503-00 ~.-


(Not Procurable)
~ . ,.......~
ro_sec:ll:-llliewl ,__ ~ SPN 5065-10
~ ... ,
SPN 5009 Series .... : :lZ. ~.~
~ ." " ".

SPN 5041 Series SPN 29559-00

SPN 5052 series SPN 5067-08


(Not Procurable) ~
IO .... Secl,..,ol~1

SPN 5507 Series ~h----c--~ SPN 14807-00


~~

SPN 80285~01
~
:~'1Th
"..- -uv SPN 802857-01

SPN 36728-01
(EROS Type) c§j '-'--r$fE~~ SPN 36857~1

SPN 10008298 SPN 10007498

Lockheed Type
SPN 10006017 (PIN LAC672163-103)

SPN 802863-02 SPN 802627-01

SPN8572-02 ~----c:IJ:j SPN 8570 Series


Outlet Assembly and Mating Connector Combinations
Figure 6

Page 18
EFFECTIVITY: ALL 35-32-18 20040415

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Technologies. Inc. Aviation
..

• 5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY·

7. Operation (Continued)
CMM & 'PL

Typical Location of
Flow Rate and
Altitude Settings

Typical Location of
Flow Rate and
Altitude Settings

5009, 5041, and 5507 Series "Precision" Outlet Assembly Markings


Figure 7


Subtask 35-32-18-870-008
F. Regulator Subassemblies
The following subassemblies attach to the regulator assembly.
(1) Charging valve assembly
Refer to Figure 8.
The charging valve assembly is used to fill the cylinder with high-pressure oxygen. Because the
charging valve assembly is located in the low-pressure section of the regulator assembly, the
on/off valve (10 and -11, IPL Fig. 9) must be open to allow oxygen to flow into the cylinder. High-
pressure oxygen applied to the charging valve assembly inlet (1) forces valve core (2) away from
the seat in the charging valve assembly body, and flows through porting into the oxygen cylinder.
When high-pressure oxygen is removed from the charging valve assembly, the valve core moves
toward the seat in the charging valve assembly body and stops the flow of oxygen.
A filler cap (160, IPL Fig. 9) prevents contamination of the valve inlet and also provides a secondary
seal .

• EFFECTIVITY: ALL 35-32-18


Page 19
20040415
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Technologies. Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

7. Operation (Continued)
F. Regulator Subassemblies (Continued)

1-----+1~ LEGEND
1. InJet
2. Valve Core
3. Filter

Charging Valve Assembly


Figure 8
(2) Relief Valve Assembly
Refer to Figure 9.
The relief valve assembly. installed in the low-pressure section of the regulator assembly, protects
the outlets from over-pressure. The relief valve assembly will open and close as needed and is
continuously available for over-pressure conditions.


Pressure greater than 90 psig (0.62 MPa), at regulator assembly outlet, will force the poppet
assembly (1) away from the seat (6) in the body (2) of the relief valve assembly anowing oxygen to
be vented through an opening in the relief valve assembly body. When pressure at the regulator
assembly outlet is equal to or less than 90 psig (0.62 MPa) a spring (3) forces the poppet against
the seat and stops the flow of oxygen.

LEGEND
1. Poppet Assembly 3 1
2. Body
3. Spring
4. Adjusting Screw
5. Potting Compound
6. Seat

Relief Valve Assembly

EFFECTIVITY: ALL
Figure 9

35-32-18
Page 20
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550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMAt & IPL

TASK 35-32-18-870-808
8. Optional peA Mounting Bracket Set
Bracket assemblies, sold and shipped separately as optional accessories. may be used to secure certain
PCA configurations within an aircraft.
A bracket set is made up of one lower bracket and one upper bracket. The lower bracket (SPN 36758-01
or SPN 36758-11) supports the base of the cylinder and the upper bracket (SPN 36758-02 or
SPN 36758-12), equipped with a quick release clamp. secures the cylinder at the neck.

NOTE: A bracket set may be used only with cylinders having a nominal volume equal to or less than
11 cu ft (311 liters).
A bracket set is used only on PCA configurations having cylinder part numbers 6084-01. -02, -03, -20 or
21507-06. Using IPL Figures 1A thru 1C. 1E. and 1G (5500 Series PCA) or 1H and 1J (5600 Series PCA).
determine the cylinder part number used with a particular PCA configuration.
Lower bracket (SPN 36758-01) and upper bracket (SPN 36758-02) are not procurable and have been
replaced by SPN 36758-11 and SPN 36758-12 respectively. If replacement parts for either SPN 36758-01
or SPN 36758-02 are required, a complete replacement bracket set (SPN 36758-11 and SPN 36758-12)
must be ordered. Upper and lower brackets are available from Scott Aviation or your Scott Authorized
Aviation Products Distributor.
Refer to Table 5 and Figure 10 for nominal dimensions of upper and lower brackets used to secure a PCA in
an aircraft .

• EFFECTIVITY: ALL 35-32-18 Page 21


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Technologies.
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

8. Optional peA Mounting Bracket Set {Continued}


Table 5
Optional PCA Bracket Set Information

NOMINAL DIMENSIONS
(REFER TO FIGURE 10)
in, (em)
LOWER BRACKET ASSEMBLY UPPER BRACKET ASSEMBLY
PIN 36758-11 PIN 36758-12
A G
DIA B C 0 E F DIA H J K
3.40 2.31 2.00 0.85 0.72 0.21 0.21 1.75 3.00 2.31
(8.63) (5.87) (5.08) (2.16) (1.82) (O.52) (0.52) (4.45) (7.62) (5.87)

I:
B I
-t
K

Lower Bracket
Top View

Upper Bracket
~


Side View

Optional PCA Bracket Set


PIN 36758-11 and PIN 36758-12
Figure 10

EFFECTIVITY: ALL 35-32-18


Page 22
20040415

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..... Technologies,Inc. Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-700-801
CMM & WL

TESTING AND FAULT ISOLATION

1. General
This section contains the testing and fault isolation procedures used to evaluate performance ofthe 5500
and 5600 Series Portable Cylinder Assembly (PCA). Should the PCA need repair or replacement parts
installed, the PCA must pass the appropriate test requirements before the unit is available for use. All tests
in this section must be performed on a PCA that has been overhauled.
Should a failure occur during test procedures, refer to the TrOUbleshooting Chart (Table 1008) for fault
isolation techniques.
Unless noted otherwise, the tests contained in this section apply to all 5500 and 5600 Series PCA. Tests
should be accomplished in a shop proper for repair of high pressure aviation oxygen equipment with an
environment maintained within the limits specified below.
Temperature: 59 - 95°F (15 - 35°C)
Relative Humidity: 5 - 95 Percent

Also, unless noted otherwise, Flowmeters (Table 1002) are open to the atmosphere at the outlet side
(eXhaust), and a Draft Gauge (Table 1002) specified in a test setup must be connected as follows.
- For suction pressure (negative pressure) measurements the test setup connection must be placed on
the port of the Draft Gauge labeled "low" or "suction." The other port (labeled "hr or "pressure") will be
open to the atmosphere .

• - For pressure (positive pressure) measurements the test setup connection must be placed on the port
of the Draft Gauge labeled "hi" or "pressure." The other port (labeled "low" or "suction") will be open to
the atmosphere.
Refer to the CHECK section for cylinder hydrostatic test requirements.
Refer to the ILLUSTRATED PARTS LISTS section of this manual for the item numbers given in
parentheses.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes SOD,
-500, -500A thru -500D, unless otherwise noted.

WARNING: DO NOT, UNDER ANY CIRCUMSTANCES, USE OIL PUMPED GAS AS THIS WILL
CAUSE CONTAMINATION OF THE PCA AND THE TEST EQUIPMENT. OIL, EVEN IN
MINUTE QUANTITY, COMING IN CONTACT WITH OXYGEN MAY CAUSE AN
EXPLOSION OR FIRE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH.

FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE 5500 OR 5600 SERIES PCA,
COMPONENT PARTS OR TEST SETUP PRIOR TO DISASSEMBLY OF ANY PART MAY
CAUSE SERIOUS PERSONAL INJURY OR DEATH.

REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S


MATERIAL SAFETY DATA SHEETS (MSDS) BEFORE USING CONSUMABLE TEST
MATERIALS SPECIFIED IN THIS SECTION OR SERIOUS PERSONAL INJURY MAY
OCCUR .

• EFFECTIVITY: ALL 35-32-18


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20040415
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Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • eMAt a IPL ~,'

TASK 35-32-18-99E-801

2. Reference Documents

A list of applicable reference documents is given in Table 1001.


Table 1001
Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
MIL-PRF-25567 Military Specification Standardization Documents Order Desk
Leak Detection Compound, Oxygen Building 40, 700 Robbins Avenue
Systems Philadelphia, PA
19111-5094 USA
MIL-PRF-27210 Military Specification
Oxygen, Aviator's Breathing, Liquid and
Gas
A-A-59503 Federal Specification General Services Administration
Nitrogen, Technical 1800 F Street
Washington, DC 20405 USA
A-A-58092 Commercial Item Description
Tape Antiseize, Polvtetrafluoroethylene

TASK 35-32-18-948-801

3. Special Tools. Fixtures, and Test Equipment

Speylal tools, fixtures, and test equipment required are given in Table 1002. Special tools, fixtures, and test
equipment must be cleaned for oxygen service before use. Unless otherwise noted, one of each item listed
is required. Equivalents may be substituted.
Table 1002
Special Tools, Fixtures, and Test Equipment

PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pressure Gauge 1404 Series Ametek (US Gauge)
(minimum accuracy ±0.25% full scale) Sellersville, PA 18960-2625
0-100 psig (0 - 0.69 MPa) USA (V61349)
0- 200 psig (0 - 1.38 MPa)
o . 2000 psig (0 - 13.8 MPa)
Vent Valve P4T Series Whitey Co.
0.250 in. - 18 ANPT Threads B-4P4T4 Highland Heights, OH 44134-1533
USA (V12623)
Test Regulator Tescom Corp.
0- 2500 psig (0 -17.2 MPa) 44-1110 Series Elk River, MN 55330-2445
Outlet Pressure 44-1114-24 USA (V5H642)

0-250 psig (0 -1.72 MPa) 26-1600 Series


Outlet Pressure 26-1612-24

EFFECTIVITY: ALL 35-32-18


Page 1002
20040415

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"' 550015500 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPi

3. Special Tools, Fixtures. and Test Equipment (Continued)


Table 1002
Special Tools, Fixtures, and Test Equipment

PART NUMBER MANUFACTURER


NOMENCLA lURE (or DESCRIPTION) (VENDOR CODE)

Flowmeter (minimum accuracy ±2% full scale) 1110 Series Emerson Electric Co.
5.0 - 50 cem 111 OCC21ABGAA Brooks Instruments Division
13.6 -136 cem 1110CC11BBGAA Hatfield, PA 19440-3052
0.62 - 6.20 Ipm 111OCC7'1DBGAA USA (V91556)
12.6 -1261pm 1110CJ42CBGAA
Mating Connector for Scott Aviation
800503-00, 5009-00, 5009 Series Outlet Assy 5065-10 Lancaster, NY 14086-9502
5041-00.5041 Series OutletAssy 29559-00 USA (V53655)
5507-00, 5077 Series Outlet Assy 14807-00
5052-00 Outlet Assy 5067-08
10003566,802856-01 Outlet Assy 802857-01
36728-01, DPB153 OutletAssy 36857-01
10008298 Outlet Assy 10007498
10006017 Outlet Assy LAC672163-103(Lockheed)
802863-02 Outlet Assy 802627-01
8572-02 Outlet Assy 8570 Series
Shut Off Valve (2 required) 1 Series Whitey Co.

• Flow Control Valve

Needle Valve
B-1VF4

18 Series
B-18RF8

1 Series
Highland Heights. OH 44134-1533
USA (V12623)
Whitey Co.
Highland Heights, OH 44134-1533
USA (V12623)
Whitey Co.
B-1RF4 Highland Heights, OH 44134-1533
USA (V12623)
Regulator Test Adapter 803213-S58-12 Scott Aviation
0.500 -14 ANPT x 0.250 -18 ANPT Threads 803213-S58-10 lancaster, NY 14086-9502
1.00 -11.5 ANPT x 0.250 -18 ANPT Threads 803213-558-1 USA (V53655)
0.750 -16UNF2A x 0.250 -18 ANPT Threads
Graduated Cylinder A2-15 Na~onal Glass and Plastics Co.
5 ce Capacity Vineland, NJ 08360 USA (VOUUR4)
low Pressure Regulator 16 Series Fairchild Industrial Products Co.
Vac to 2 psig (Vac to 14 kPa) 16112J Winston-Salem. NC 27103-6708
(Vac to 55 in. WC) Note: REG reqUires both VAC USA (V07282)
and PRESS to operate.
Maximum inlet pressure is 250
psig (1.72 MPa).
Respirator RegUlator Mating Connector Scott Aviation
Screw Type - Used with respirator regulator assy 6210-00 lancaster, NY 14086-9502
PIN 6379-2C (on 5600-1 Series PCA) or USA (V53655)
PIN 800649-00 (on 5600-8 Series peA)

• EFFECTIVITY; ALL 35-32-18


Page 1003
20040415
"fLieo/scott /scott ,


Technologies. Inc. Aviation •
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt

3. Special Tools. Fixtures, and Test Equipment (Continued)

Table 1002 (Continued)


Special Tools, Fixtures, and Test Equipment

PART NUMBER MANUFACTURER


NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Respirator Regulator Mating Connector Scott Aviation
AN Type - Used with respirator regulator assy 13822-00 Lancaster, NY 14086-9502
PIN 6379-20 (on 5600-2 Series PCA) or USA (V5365S)
PIN 800649-01 (on 5600-9 Series PCA)
Draft Gauge 2000 Series Magnehelic' Dwyer Instruments Inc.
(minimum accuracy ±2% full scale) Michigan City, IN 46360-0373
-5.0 to +5.0 in. WC (-12.7 to +12.7 em WC) 2310-A-321 USA (V85274)
Differential Pressure
o to 15 in. WC (0 - 38 em WC) 2015-A-321
• Magnehelie is a Registered Trademark of Dwyer Instruments Inc.

TASK 35-32-18-94A-801

4. Consumable Test Materials


A list of consumable test materials is given in Table 1003. Equivalent materials may be substituted. All flow
rates specified are for oxygen test gas at NTPD.

MATERIAL
Test Gas
DESCRIPTION
Oxygen
Table 1003
Consumable Test Materials

MANUFACTURER
(VENDOR CODE)
Local Vendor

1850 psig (12.76 MPa) min press MIL-PRF-27210, Type I
(Refer to NOTE 1 and NOTE 2)
Thread sealing Tape PTFE Ribbon Tape Local Vendor
0.250 in. (0.635 em) wide CID A-A-58092, size 1
SPN 50011-00
Leak Test Solution Sherlock Leak Detector Winton Products Co. Inc.
MIL·PRF-25567, Type 1 Charlotte, NC 28236
USA (V23316)
Rust Inhibiting Leak Test Solution 5 cc Sodium Chromate per gallon of water. Allied Chemical Corp.
Morristown, NJ 07960
USA (V70308)
NOTE 1: Oxygen (MIL-PRF-27210, Type I) is the test gas specified in the test procedures in this section of the manual. If water
pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test paramelers must
have the appropriate density correction factors calculated and used, and the test equipment must be calibrated for the
test gas. (A copy of specification Mll-PRF-27210 is available from: Standardization Documents Order Desk, Building 40,
700 Robbins Avenue, Philadelphia, PA 19111-5094 USA)
NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal Specification
A-A-59503 is available from: General Services Administration, 1800F Street, Washington, DC 20405 USA)
Water pumped air, equivalent in purity to: MIL-PRF-27210. Type I

EFFECTIVITY: All 35-32-18


Page 1004
20040415

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!scott
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• -
...
55OCV5600SERIES PORTABLE CYLINDER ASSEIdBLY • eM" & IP!

TASK 35-32-18-700-802
5. Relief Valve Assembly (320 thru 340, IPL Fig. 9) Test
Refer to Figure 1001, Table 1002 and Table 1003.
A relief valve which does not pass the following test must be replaced.

Subtask 35-32-18-790-001
A. Leakage
Close the Vent Valve and slowly apply a pressure of 90 psig (0.62 MPa) to the relief valve
assembly. There must be zero leakage from the relief valve assembly. No bubbles in the Rust Inhibiting
Leak Test Solution at the relief valve assembly outlet is an indication of zero leakage.

Subtask 35-32-18-720-001
B. Flow
Remove the relief valve assembly from the Rust Inhibiting Leak Test Solution and apply 135 psig
(0.93 MPa) to the relief valve assembly. The relief valve assembly must allow oxygen to flow through
the outlet opening.

Subtask 35-32~18-790-002
C. Pressure to Close
Lower the inlet pressure to 89 psig (0.61 MPa); the relief valve assembly must reseal. Immerse the relief
valve assembly in Rust Inhibiting Leak Test Solutlon. There must be zero leakage from the relief valve


assembly.
Reduce oxygen supply pressure to 0 psig (O MPa) and remove the relief valve assembly from the test
setup. Dry relief valve assembly in clean, dry air.

Pressure Gauge
0-200 psig (0-1.38 MPa)

Test Regulator ~ ~
0-250 psig (0-1.72 MPa) _ ~ CfJ
TestGaS~ ~

Relief Valve Assembly Test Setup


Figure 1001
TASK 35-32-18-700-803
6. Outlet Assembly Test (300-370, as applicable. IPL Figures 1A thru 1J)
Test applies to all outlet assemblies unless noted otherwise.
Refer to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant flow
(metered) outlet assembly is an "adjustable" type (300. 310,320,370, IPL Figures 1A thru 1J, as
applicable) or "precision" type (305, 315, 325, IPL Figures 1A thru 1J, as applicable) .

• EFFECTIVITY: ALL 35-32-18


Page 1005
20040415
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Technologies,Inc. Aviation •
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· ClAM & IPL

Refer to Figure 1002, Table 1002 and Table 1003.


6. Outlet Assembly Test (Continued)

Subtask 35-32-18-790-003

A. Full Flow (non-metered) Outlet Assemblies (330 thru 355, as applicable, IPL Figures 1A thru 1J)
CAUTION: FAILURE TO DISCONNECT THE FLOWMETER WHILE TESTING A FULL-FLOW
OUTLET ASSEMBLY MAY DAMAGE THE FLOWMETER BECAUSE OF THE HIGH
FLOW RATE OR PRESSURE POSSIBLE.
(1) Disconnect the Flowmeter from the test setup.
(2) Plug the outlet side of the applicable Mating Connector.
(3) Apply Leak Test Solution to the connection between the outlet assembly (330 thru 355, as
applicable. IPL Figures 1A thru 1J) and the Mating Connector. Adjust the Test Regulator to a
pressure of 125 psig (0.862 MPa), as indicated on the Pressure Gauge.
(4) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Test Solution are an indication of leakage.
(5) Reduce pressure to 55 ±2 psig (0.38 ±0.014 MPa).
(6) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunctIon.
(7) Reduce pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry using
, clean, dry, oil-free air.
(8) Repeat paragraphs 6.A.(1) thru 6.A.(7) for each full-flow outlet assembly (330 thru 355, as
applicable, IPL Figures 1A thru 1J).
(9) Connect the Flowmeter (previously removed) to the test setup.

Pressure Gauge Flowmeter
o - 200 psig (0 - 1.38 MPa) 0.62 - 6.20 Ipm

Test Regulator
0- 250 psig (0 -1.72 MPa) ~
DUllejAssem~~ ~
~
Test Gas )-------'-----1

~
Mating Connector

Outlet Assembly Test Setup


Figure 1002

EFFECTIVITY: ALL 35-32-18


Page 1006
20040415

t"CO/scotl !scott
.
....., Technologies.Inc. Aviation

• 55OCV5600SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL

6. Outlet Assembly Test (Continued)


Subtask 35-32-18-790-004

B. Leak Test of Test Setup


Prior to testing constant flow (metered) outlet assemblies (300-325, 370, IPL Figures 1A thru 1J, as
applicable), the test setup must be checked for leaks.

NOTE: Leaks in the test setup may cause errors in the measured flow rates.
(1) Apply Leak Test Solution to all connections in the test setup between the Mating Connector and the
Flowmeter.
(2) Apply 55 psig (0.38 MPa) pressure to the outlet assembly.
(3) There must be no leakage between the Mating Connector and the Flowmeter. Bubbles from the
Leak Test Solution are an indication of leakage.
(4) Tighten any connections that leak.
(5) Reduce inlet pressure to 0 psig (0 MPa).

Subtask 35-32-18-720-002
C. Constant Flow (metered) "Precision" Type Outlet Assemblies (305,315,325, IPL Figures 1A thru 1J, as
applicable).
(1) Apply Leak Test Solution to the connection between the outlet assembly and the Mating Connector.


(2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly .
(3) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Test Solution are an indication of leakage.
(4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range
shown in Table 1004.

NOTE: Specifications given in Table 1004 correspond to flow rate and altitude settings marked on
the outlet assembly being tested.
(5) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunction.
(6) Reduce inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry
using clean, dry, oil-free air.
(7) Repeat paragraphs 6.C.(1} thru 6.C.(6) for each "precision" type constant flow outlet assembly (305,
315,325, IPl Figures 1A thru 1J).

• EFFECTIVITY; ALL 35-32-18


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20040415
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Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

6. Outlet Assembly Test (Continued)

Table 1004
Flow Rate Requirements for Precision Outlet Assembly

Outlet Flow Rate Altitude Setting (shown on outlet body)


Setting ft x 1000 (m x 1000)
(shown on outlet 5 (1.52) I 10(3.05) I 15(4.57) 20 (6.10) 23 (7.01) 25 (7.62) 30 (9.14)
body} Required Ground level Flow Rate
Ipm atSTPD (Min - Max) rpm at NTPD
0.5 N/A 0.95-1.05 0.95-1.05 0.95-1.05 0.95·1.05
2 2.47- 2.73 I 2.47- 2.73 I 2.66- 2.94 2.66- 2.94 2.66-2.94 2.66-2.94 2.66- 2.94
2.5 N/A 3.23- 3.57 3.23 -3.57 3.23 -3.57 323- 3.57
3 N/A 3.90-4.30 3.90-4.30 3.90-4.30 3.90- 4.30
4 4.75- 5.25 I 4.75- 5.25 I 4.94 -5.46 4.94 - 5.46 4.94- 5.46 4.94- 5.46 4.94- 5.46
4.5 N/A 5.60- 6.20 5.60-6.20 5.60-6.20 5.60·6.20
7 N/A 8.46- 9.34 8.46- 9.34 8.46- 9.34 B.46- 9.34
8 N/A 9.50-10.50 9.50-10.50 9.50-10.50 9.50-10.50
How To Use This Table:
1. Find the outlet flow rate setting in the left column (e.g., 2 Ipm).
2. Follow the row across to the altitude setting (e.g., 23,000 feet or 7,010 meters).
3. Make sure that the measured flow rate of the outlet assembly under test is within the Min - Max


range for the Required Ground level Flow Rate (e.g., 2.66 - 2.94 Ipm).

Subtask 35-32-18-720-003
D. Constant Flow (metered) "Adjustable" Type Outlet Assemblies (300, 310, 320, 370, IPL Figures 1A
thru 1J, as applicable)

(1) Apply Leak Test Solution to the connection between the outlet assembly and the Mating Connector.

(2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly.

(3) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Test Solution are an indication of leakage.

(4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range
shown in Table 1005.
(a) If the flow rate is within the required flow range in Table 1005, proceed to Step 5.

(b) If the flow rate is not within specifications given in Table 1005, discard the "Adjustable" Type
Outlet Assembly (300,310, 320, 370, IPL Figures 1A thru 1J. as applicable), and replace with a
Precision Outlet Assembly. Refer to IPL Table 1, Sheets 1 thru 5 to select the proper precision
outlet assembly.
(5) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunction.

(6) Reduce the inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and


dry using clean, dry, oil-free air.

Page 1008
EFFECTIVITY: ALL 35-32-18 20040415
":
1:I./CO/SCOtl !scott
Technologies.Inc. Aviation

• 550015600 SERIES PORTABLE. CYLINDER ASSEMBLY·

6. Outlet Assembly Test (Continued)


(7) Repeat paragraphs
(300,310.320.370,
CMM & IPt

6.0.(1) thru 6.0.(6) for each "adjustable"


IPL Figures 1A thru 1J, as applicable).
type constant flow outlet assembly

Table 1005
Flow Rate Requirements for Adjustable Outlet Assembly

Outlet Flow Rate Altitude Setting (shown on outlet body)


Setting ft x 1000 (m x 1000)
(shown on outlet 5 (1.52) 10 (3.05) 15 (4.57) 20 (6.10) 23 (7.0n 25 (7.62) I 3019.14)
body) Required Ground Level Flow Rate
Ipm at STPD .(Min - Max) Ipm at NTPD
0.5 0.67 - 0.74 0.86 - 0.95 0.90-1.00 0.92 -1.02 0.95 -1.05
0.94 -1.04 1.03 - 1.13
2 2.33 - 2.57 2.50 - 2.76 2.58 -2.86 2.64-2.92 2.68 -2.96
2.70 - 2.98 2.76 - 3.06
2.5 2.91 ·3.21 3.04 - 3.36 3.09 -3.41 3.23 - 3.57 3.28 - 3.62
3.26 - 3.60 3.30 - 3.64
2.7 3.16-3.50 3.33 - 3.69 3.39 - 3.75 3.46 - 3.82 3.52 - 3.90
3.50 - 3.86 3.58 - 3.96
3 3.44 - 3.80 3.66 - 4.04 3.77 -4.17 3.85 -4.25 3.94 -4.36
3.91 -4.33 3.99 - 4.41
4 4.59- 5.07 4.72 - 5.22 4.85 - 5.37 4.94 - 5.46 5.04 - 5.58
5.00 - 5.52 5.11 - 5.65
7 7.98- 8.82 8.12-8.98 8.27 - 9.15 8.36 - 9.24 8.46 - 9.36
8.43 - 9.31 8.55 - 9.45
8 9.12-10.08 9.26 -10.24 9.41 -10.40 9.50 -10.50 9.57 -10.57
9.60 -10.62 9.74 -10.76
How To Use This Table:
4. Find the outlet flow rate setting in the left column (e.g., 2 Ipm).
5. Follow the row across to the altitude setting column (e.g., 23,000 feet or 7,010 meters).


6 . Make sure that the measured flow rate of the outlet assembly under test is within the Min - Max
range for the Required Ground Level Flow Rate (e.g., 2.68 - 2.96 Ipm).

TASK 35-32-18-70Q.-804
7. Respirator Regulator (110, IPL Fig. 1H; 115, IPL Figure 1J) Tests

Refer to IPL Fig. 3 unless noted otherwise.


These tests apply to all respirator regulators (-10 thru -40) unless noted otherwise.
For demand/pressure-demand respirator regulator (-30, -40), put the slide button (170) on the case cover
(190) in the demand mode unless noted otherwise.

Subtask 35-32-18-790-005
A. Demand Valve Assembly (240) Leakage
Refer to Figure 1003, Table 1002 and Table 1003.
(1) Observe the Pressure Gauge and apply 35 psig (0.24 MPa) pressure to the respirator regulator
inlet.
(2) Measure the demand valve assembly leakage (if present) with Flowmeter. Leakage must not be
more than 10 cern NTPO.
(3) Increase the inlet pressure to 75 psig (0.52 MPa). The demand valve assembly leakage
(if present) must not be more than 10 cem NTPD.
(4) Reduce the inlet pressure to 0 psig (0 MPa) and remove the respirator regulator from the test setup .

• EFFECTIVITY: ALL 35-32-18


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20040415
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Technologies. Inc. Aviation
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & JPL ",

7. Respirator Regulator (Continued)

Pressure Gauge
0- 100 psig (0 - 0.69 MPa) . Flowmeter
5-50ccm
Test Regulator
0- 250 psig (0 -1.72 MPa)

~
\ Respirator Regulator

\ \
Test Gas
J----/-----'--------:::;i~,<;-
Inlet
0.125 - 27 ANPT
~\"

/
I
I

Threads
Respirator Regulator
Mating Connector

Demand Valve Assembly Leakage Test Setup


Figure 1003

Subtask 35-32-18-790-006
B. Inward Leakage Test
Refer to Figure 1004, Table 1002 and Table 1003.
(1) Seal the respirator regulator inlet port.
(2) Apply a negative pressure of 1 in. WC, as indicated on Draft Gauge, to the outlet of the respirator
regulator.

(3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.

Subtask 35-32-18-790-007

C. Outward leakage Test


Refer to Figure 1004, Table 1002 and Table 1003.
(1) Seal the respirator regulator inlet port.
(2) Apply a positive pressure of 12 in. we, as indicated on the Draft Gauge, to the outlet of the
respirator regulator.
(3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.

EFFECTIVITY: ALL 35-32-18


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.. Technologies.Inc. Aviation

• .. 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

7. Respirator Regulator (Continued)

,.----------~-
,,
CUM & 'PL

-------------------- - -- ---. -- -- - - - - ------------------~-------------------------


Low Pressure Regulator
~ae 102 pslg (Vae to 14 KPa)
Respirator Regulator Draft Gauge
-5 to +5 in. we

j ~"c:'~~~ Inward Leakage

i
/I£:i:TlI)X
~
I~~';;:'I
Outlet

.-+------'------'JJ\
1/ \ ~

\ 0 Test Gas
Setup

1~~ 1
Flowmeter ~
13,6 -136 cern
Shut Off
Valve
~ Test Regulator
0 - 250 psig (0 -1.72 Mpa)
~ __ ~ .. _

0.125 -Inlet
27 ANPT /
",/ Draft Gauge Flowmeter
Threads • 0 to 15 in. / 13.6 -136 cern

Respirator Regulator II/Shut Off Valve


Outward Leakage
Mating Connector Setup
, 0 Vacuum
~ "" r"l 0Source
, Low Pressure Regulator "\ ~Test Gas
i Vae to 2 psig (Vae to 14 KPa) '-


i " Test Regulator
i 0 -250 psig (0 - 1.72 Mpa)
~------------------------------------ .._------------------------------------------------------

Inward/Outward Leakage Test Setup


Figure 1004

Subtask 35-32-18-720-004

D. Flow Test
Refer to Figure 1005, Table 1002 and Table 1003.
(1) Demand type respirator regulators, (-10 thru -40, IPL Figure 3)
This test applies to all demand type regulators, (-10 thru -40, IPL Figure 3)
(a) Close the Shut Off Valve, Flow Control Valve and Needle Valve.
(b) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the
respirator regulator.
(c) Apply vacuum to the test setup.
(d) Slowly adjust the Flow Control Valve until Flowmeter NO.2 indicates a flow of 20 Ipm NTPD.
(e) Carefully open the Shut Off Valve. Compare the respirator regulator outlet suction pressure
indicated on the Draft Gauge with requirements in Table 1006.
(f) Repeat paragraph 7.0.(1) for all flow rates (at inlet pressures) given in Table 1006.
(g) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa) .

• EFFECTIVITY: ALL 35-32-18


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-t'lca/scot1 /scott ...

Technologies. Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· eMU & IPL ...
7. Respirator Regulator (Continued)
D. Flow Test (Continued)

Draft Gauge
-5.0 to +5.0 in. WC Flowmeter No. 1
5-50ccm
Pressure Gauge
o - 100 psig (0 - 0.69 MPa) Needle Valve

Test Regulator Shut Off Valve

Vacuum
~ Source

/~/ '\ ..
Flow Control Valve
0.125 ~n~ ANPT Respirator Regulator /
Threads
Respirator Regulator Flowmeter No. 2
Mating Connector 12.6 - 126 Ipm

Flow Test Setup


Figure 1005

Table 1006
Flow Test Requirements for Demand Mode Respirator Regulators

REGULATOR OUTLET MAX OUnET SUCTION
REG INLET PRESSURE FLOW RATE PRESSURE
psig (MPa) Ipm at NTPD in.WC
40 (0.28) 20 -0.75
70 -1.55
100 -2.00
60 (0.41) 20 -0.75
70 -1.55
100 -2.00

(2) Demand/Pressure-Demand type respirator regulator (-30, -40, IPL Figure 3)


This test applies only to demand/pressure-demand type respirator regulators (-3D, -40, IPL Fig. 3).
(a) Put the slide button (170) on the case cover (190) in the pressure-demand mode.
(b) Close Shut Off Valve, Flow Control Valve and Needle Valve.
(c) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the
respirator regulator.
(d) Apply vacuum to the test setup.


(e) Open the Shut Off Valve. Slowly adjust the Flow Control Valve until Flowmeter NO.2 indicates a
flow of 20 Ipm NTPD.

Page 1012
EFFECTIVITY: ALL 35-32-18 20040415
1:L/cajscotl /SCOft
.
~ Technologies, Inc. Alliation

• ,-
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

7. Respirator Regulator (Continued)


D. Flow Test (Continued)
(f)
CMM & IPL

Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the
requirements in Table 1007.

WARNING: FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION SPRING MAY


RESLILT IN INJURY TO THE HANDS.
(g) If the outlet pressure indicated on the Draft Gauge is not in agreement with the requirements
found in Table 1007, adjust the compression spring (140).

NOTE: Carefully and in small increments, bend the ends of the compression spring (140)
closer together (inward) to reduce the outlet pressure or farther apart (outward) to
increase the outlet pressure.
(h) Repeat paragraph 7.D.(2)(a) thru 7.D.(2)(f) for a flow rate of 100 Ipm NTPD (at inlet pressures)
given in Table 1007.
m Close the Flow Control Valve.
(k) Slowly adjust the Needle Valve until Flowmeter No. 1 indicates a flow of 0.01 Ipm NTPD.
(I) Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the
requirements found in Table 1007 for the respirator regulator inlet pressures of 40 and 60 psig
(0.28 and 0.41 MPa).
(m) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa).


Table 1007
Flow Test Requirements for Pressure-Demand Mode Respirator Regulators
REGULATOR OUTLET ALLOWABLE
REG INLET PRESSURE FLOW RATE OUTLET PRESSURE
psiQ(MPa) IpmatNTPD in. we
20 +0.5 to +2.0
40 (0.28) 100 +0.5 to +2.0
0.01 +0.5 to +2.5
20 +0.5 to +2.0
60 (0.41) 100 +0.5 to +2.0
0.01 +0.5 to +2.5
TASK 35-32-18-780-801
8. Regulator Assembly (-1 thru -1 E, IPL Fig. 9) Output Pressure Test
Refer to IPL Fig. 9 unless noted otherwise.
The regulator assembly must have the output pressure set correctly and checked for repeatability so that
the outlet assemblies will provide the required flows.
Refer to Figure 1006, Table 1002 and Table 1003.
A. Make sure that the on/off valve (10, -11) is in the closed position (fully clockwise). Insert the appropriate
Mating Connector into any outlet assembly and discharge any pressure remaining in the regulator
assembly. Remove the Mating Connector.
B. Remove the relief valve assembly (320 thru 340) and install the Pressure Gauge .

• EFFECTIVITY: ALL 35-32-18


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20040415
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Technologies.Inc. Aviation •
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

a. Regulator Assembly (Continued)


C. Remove one outlet assembly (300 thru 370, IPL Figures 1A thru 1J, as applicable) or plug (-395. -396,
-397, as applicable, IPL Figures 1A thru 1E, 1H. 1J) from the body (510 thru -550, IPL Figure 9).
Connect the Needle Valve and Flowmeter where the outlet assembly or plug was removed. Close the
Needle Valve.
D. Apply 1800 psig (12.41 MPa) pressure to the inlet ofthe regulator assembly.
E. Rotate the handle (30) counterclockwise to open the on/off valve.
F. Carefully open and adjust the Needle Valve until the Flowmeter indicates 4.0 Ipm NTPD.
G. The regulator assembly output pressure, as indicated on the Pressure Gauge. must be 55 ±2 psig
(0.38 ±0.014 MPa). If necessary, adjust the regulator output pressure as follows.

NOTE: After the initial regulator output pressure adjustment is made at 55 ±2 psig (0.38 ±O.014 MPa).
further adjustments are to be made only if noted.
(1) If necessary. refer to the DISASSEMBLY section to remove the screws (360) and identification plate
(350) from the case (380).
(2) Turn the setscrew (370) until the Pressure Gauge indicates 55 ±2 psig (0.38 ±O.014 MPa).

NOTE: Turn the setscrew in (clockwise) to increase the output pressure. Scott recommends that
the pressure be set near 57 psig (0.39 MPa) initially.


H. Put the on/off valve in the closed position, then in the open position.
J. Observe the flow indicated on the Flowmeter and adjust, if necessary, to 4.0 Ipm using the Needle
Valve. With a flow rate set at 4.0 Ipm the regulator assembly output pressure, as indicated on the
Pressure Gauge, must be 55 ±2 psig (0.38 ±O.014 MPa).
K. Repeat paragraph a.H. and 8.J. ten times. With a flow rate set at 4.0 Ipm the regulator assembly output
pressure. as indicated on the Pressure Gauge, must be 55 ±2 psig (0.3a ±0.014 MPa).
L. Close the Needle Valve and make sure that the flow indicated on the Flowmeter is 0 Ipm.
M. The pressure indicated on the Pressure Gauge must be less than or equal to 75 psig (0.52 MPa).
N. Allow the regulator assembly to remain pressurized for 24 hours. Repeat paragraph a.J.
P. If necessary. refer to paragraph a.G. and adjust the regulator outlet pressure to 55 ±2 psig
(0.3a ±O.014 MPa).
Q. Repeat paragraph a.H. thru a.M.

R. Reduce the regulator assembly inlet pressure to 0 psig (0 MPa). Open the Needle Valve and discharge
any pressure remaining in the regulator assembly.

EFFECTIVITY: ALL 35-32-18


Page 1014
20040415

tL/c:a/scotl !scott
.
~ Technologies.Inc. Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

8. Regulator Assembly (Continued)


CMM & IPI

S. Remove the Needle Valve and Pressure Gauge from the regulator assembly. Refer to the ASSEMBLY
section and reinstall the outlet assembly (300 thru 370, as applicable, IPL Figures 1A thru 1J), plug
(-395, -396, -397, as applicable, IPL Figures 1A thru 1E, 1H, 1J), screws (360, IPL Figure 9) and
identification plate (350) previously removed.

Flowmeter Needle Valve


Pressure Gauge
0-100 psig (0 - 0.69 MPa)

To
,
Outlet Assy Port To
(0.125·27 ANPT Thread) Relief Valve Assy Port
(0.125·27 ANPT Thread)

Test Regulator ~_. j


0-2500 psig (0 -17.2 MPa)
~ ~ Regulator Test Adapter
TestGas~


Output Pressure Test Setup
Figure 1006

TASK 35-32-18-780-802
9. Gauge (290 thru -310. IPL Fig. 9) Accuracy Test

Refer to IPL Fig. 9 unless noted otherwise.


Refer to Figure 1007, Table 1002 and Table 1003.
A. Close the Vent Valve.
B. Apply 1800 psig (12.41 Mpa) pressure to the test setup, as indicated on the Pressure Gauge. The
pressure indicated on the gauge (290 thru -310) must be within ±100 psig (±O.69 MPa) of pressure
indicated on the test setup Pressure Gauge.
C. Repeat paragraph 9.B. at test setup pressure of 1000 psig (6.89 MPa). The pressure indicated on the
gauge (290 thru -310) must be within ±100 psig (±0.69 MPa) of the pressure indicated on the test setup
Pressure Gauge.
D. Reduce the inlet pressure of the test setup to 0 psig (0 MPa). The pressure indicated on the gauge
(290 thru -310) must be within ±100 psig (±0.59 MPa) of the pressure indicated on the test setup
Pressure Gauge.
E. Open the Vent Valve and remove the gauge (290 thru -310) .

• EFFECTIVITY: ALL 35-32-18


Page 1015
20040415
1:'-/CO/SCOlt /SCOtf .
.,


Technologies,Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

9. Gauge Accuracy Test (Continued)

Pressure Gauge
0-2000 psig (0-13.8 MPa) Gauge
(Items 290 thru -310)
Test Regulator Vent Valve 0.125 -27 ANPT Threads
\
0-2500 psig (o~pa) I------~ ~ ~

Test Gas) ~ ~ I J
Gauge Accuracy Test Setup
Figure 1007
TASK 35-32-18-700-805
10. Valve (10, -11, IPL Fig. 9) Torgue Test
Refer to IPL Fig. 9 unless noted otherwise.
Refer to Figure 1008, Table 1002 and Table 1003.
A. Refer to the DISASSEMBLY section and remove the identification plate {20}, nut (40A), handle (30),
spring washer (60) and flat washer (70) from the on/off valve (10, -11).
,
B. Apply 1800 psig (12.41 MPa) to the inlet of the regulator assembly {-1 thru -1 E}.
C. Using the torque wrench rotate the stem (100) counterclockwise one full turn. The torque required to
rotate the stem one full turn must not be more than 16 in·lbs (1.8 N·m).
D. Using the torque wrench, and applying a torque of not more than 16 in·lbs (1.8 N·m), rotate the stem

(100) clockwise until the on/off valve {10, -11} is closed.
E. Attach the appropriate Mating Connector to any outlet assembly and discharge any pressure remaining
in the regulator assembly.
F. Attach the hose connecting the Graduated Cylinder and the Mating Connector. Leakage, if present,
must not be more than 5 cc in one hour.
G. Remove the hose connecting the Graduated Cylinder and the Mating Connector. Remove the Mating
Connector from the outlet assembly.
H. Refer to the ASSEMBLY section and install the identification plate (20), nut {40A}, handle (30), spring
washer (60), and flat washer (70) previously removed.

EFFECTIVITY: ALL 35-32-18


Page 1016
20040415

..
1:qca/scotl jSCDtt
Technologies. Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

10. Valve Torque Test (Continued)


CMM & IPL.

Mating Connector
(Table 1002)
"..
Glass Container
w/ Water ... ~utIet ~emb~

~
On/Off Valve
~
5 cc Graduated Cylinder l. ---_
.. '" Regulator Test Adapter
(inverted and water filled) Test Gas 0 }--__ ---J

Test Regulator ~
0- 2500 psig (0 -17.2 MPa)

Valve Torque Test Setup


Figure 1008

TASK 35-32-18-700-806
11. PCA (-1. -2. -3. -4 (as applicable), IPL Figures 1A thru 1J) Final Test


Refer to IPL Fig. 9 unless noted otherwise .
Make sure the PCA is fully charged [1800 psig (12.41 MPa) minimum] before testing for external
leakage. Refer to the ASSEMBLY section for PCA charging procedure.

Subtask 35-32-18-790-008

A. External Leakage
(1) Apply Leak Test Solution to all PCA external surfaces.
(2) Rotate the handle (30) counterclockwise to open the on/off valve (10, -11).
(3) External leakage from all PCA external surfaces must be zero. Bubbles from the Leak Test Solution
are an indication that the PCA is leaking.
(4) Keep the on/off valve in the open position for 24 hours and recheck the PCA for external leakage.
(5) Put the on/off valve in the closed position. Insert the applicable Mating Connector into any outlet
assembly and discharge any remaining pressure in the regulator assembly. Remove the Mating
Connector .

• EFFECTIVITY: ALL 35-32-18


Page 1017
20040415
-tyca/scotl /SCOtf
Technologies. Inc.
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

11. PCA Final Test (Continued)

Subtask 35-32-18-720-005
Aviation
CMM & IPL


B. Functional Test
Perform a functional test of the PCA by connecting an appropriate mask to each outlet assembly to
assure the flow of oxygen.
Additionally, if the peA is a 5600 Series (equipped with a respirator regulator assembly), also connect a
demand type or demand/pressure-demand type mask assembly (as appropriate) to the respirator
regulator assembly. Put on the face mask assembly and breathe to assure the flow of oxygen.

TASK 35-32-18-810-801

12. Fault Isolation


Refer to Table 1008 for troubleshooting problems, causes, and solutions.
Table 1008
Troubleshooting Chart
TROUBLE PROBABLE CAUSE SOLUTION
RELIEF VALVE ASSEMBLY TEST (PARA 5.)
Relief valve assembly (320 thru 340, IPL Figure Malfunctioning or damaged relief valve Replace relief valve assembly.
9) operation pressure is out of limits. assembly.


OUTLET ASSEMBLY TEST (PARA 6.)
Outlet assy (300 thru 370, IPL Figures 1A thru Outlet assy and mating connector not Disconnect and reconnect outlet assy
1J, as applicable) leaks at connection 10 mating connected properly. and mating connector.
connector.
Mating connector wom or damaged. Replace mating connector.

Outlet assy wom or damaged. Replace worn parts or replace outlet


assy.
Outlet assy (300 thru 370, IPL Figures 1A thru Contaminated, worn, or damaged outlet If a "precision" type outlet assembly,
1J, as applicable) flow rate is out of limits. assy. clean or replace outlet assy.

If an "adjustable" type outlet assembly,


discard and replace with a "precision"
type outlet assembly.
Connection between outlet assy (300 thru 370, Outlet assy and mating connector Clean or replace outlet assy or mating
IPl Figures 1A thru 1J, as applicable) and contaminated, worn, or damaged. connector.
maUngconnector is binding, sticking or
malfunctioning.
DEMAND VALVE ASSEMBLY LEAKAGE TEST (PARA 7.A.)
Demand valve assy (240, IPL Fig. 3) leakage Demand valve assy wom, binding, or Replace demand valve assy.
exceeds maximum allowable. damaged.

Demand valve assy not tight in regulator Tighten demand valve assy.
case (350, IPL Fig. 3).

Wom or damaged valve seat gasket Replace valve seat gaskel


(280, IPL Fig. 3).

Page 1018
EFFECTIVITY: ALL 35-32-18 20040415
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Technologies. Inc. Aviation



550lJ15600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPI
.-
12. Fault Isolation (Continued)
Table 1008 (Continued)
Troubleshooting Chart
TROUBLE PROBABLE CAUSE SOLUTION
INWARD (PARA. 7.B.) AND OUTWARD (PARA. 7.C.) LEAKAGE TESTS
Respirator regulator assy (-10 thru -40, Respirator regulator assy inlet not Seal inlet to respirator regulator assy.
IPL Fig. 3) leakage exceeds maximum sealed during testing.
allowable.
Diaphragm assy (200, IPL Fig. 3) Replace diaphragm assy.
punctured or torn.

Diaphragm assy loose or improperly Reinstall diaphragm assy.


installed.

Diaphragm cord (205, IPL Fig. 3) or Replace diaphragm cord or clamp.


clamp (210) is loose or damaged.
FLOW TEST - DEMAND MODE (PARA 7.D.(1))
Pressure of the demand/pressure -demand Demand/pressure-demand respirator Set slide button to demand mode.
respirator regulator assy (-3D, -40, IPL Fig. 3) regulator (-3D, -40, IPL Fig. 3) slide
is out of limits. button (170, IPL Fig. 3) not set to
demand mode.


Worn, binding, or damaged demand Replace demand valve assy .
I
valve assy (240, IPL Fig. 3).

Diaphragm assy (200, IPL Fig. 3) torn or Replace diaphragm assy.


punctured.

Diaphragm assy (200, IPL Fig. 3) loose Reinstall diaphragm assy.


or improperly installed.

Diaphragm cord (205, IPL Fig. 3) or Replace diaphragm cord or clamp.


clamp (210) is loose or damaged .

• EFFECTIVITY: ALL 35-32-18


Page 1019
20040415
1:IIeD/scott /scott
Technologies.Inc.
5SOO15600SERIES PORTABLE CYLINDER ASSEMBLY·

12. Fault Isolation (Continued)


Aviation
CMM & IPL

Table 1008 (Continued)



Troubleshooting Chart
TROUBLE PROBABLE CAUSE SOLUTION
FLOW TEST - PRESSURE-DEMAND MODE (PARA 7.D.(2})
Pressure of demandlpressure-demand Demand/Pressure-Demand respirator Set slide button to pressure-demand
respirator regulator assy (-30, -40, IPL Fig. 3) regulator (-30, -40, IPL Fig. 3) slide mode.
is out of limits. button (170, IPL Fig. 3) not set to
pressure..<Jemand mode.

Worn, binding, or damaged demand Replace demand valve assy.


valve assy (240, IPL Fig. 3).

Diaphragm assy (200, IPL Fig. 3) tom or Replace diaphragm assy.


punctured.

Diaphragm assy (200, IPL Fig. 3) loose Reinstall diaphragm assy.


or improperly installed.

Diaphragm cord (205, IPL Fig. 3) or Replace diaphragm cord or damp.


clamp (210) is loose or damaged.

REGULATOR ASSEMBLY OUTPUT PRESSURE TEST (PARA. 8.)


Regulator assy (-1 thru -1E, IPL Figure 9) outlet
pressure is out of limits.
Compression spring (140, IPL Fig. 3)
out of adjustment or damaged.

Regulator assy requires adjustment.

Damaged valve seat area in body


Adjust or replace compression spring.

Adjust regulator assy ouUet pressure.

Replace body.

(510 thru -550), IPL Fig. 9).

Thrust pin (470, IPL Fig. 9) worn or Replace thrust pin.


damaged.

Seat assy (460, IPL Fig. 9) worn or Replace seat assy.


damaged.

Diaphragm (430, IPL FIQ. 9) worn or Replace diaphragm.


damaged.

Diaphragm (430, IPL Rg. 9) not sealed Reposition diaphragm in body.


in body (510 thru -550, IPL Fig. 9).

Spring (490, IPL Fig. 9) or adjusting Replace spring or adjusting spring.


spring (400, IPL Fig. 9) damaged.
GAUGE ACCURACY TEST (PARA. 9.)
Gauge (290 thru -310, IPl Fig. 9) indicated Damaged, obstructed, or malfunctioning Replace gauge.
pressure is out of limits. gauge.

EFFECTIVITY: ~LL 35-32-18


Page 1020
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-tL/co/SCOtl !SCOft
Technologies. Inc. Aviation


• 550015liOO SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPi

12. Fault Isolation (Continued)


Table 1008 (Continued)
Troubleshooting Chart

TROUBLE PROBABLE CAUSE SOLUTION


VALVE TORQUE TEST (PARA. 10.)
Torque required to open and close on/off Threads on head assy (120, IPL Fig. 9) lubricate threads.
valve (10, -11, IPL Fig. 9) is out of limits. binding or not lubricated.

Damaged threads on head assembly Replace head assembly or bushing.


(120, IPL Fig. 9) or bushing (140, IPL
Fig. 9).

Stem assy (100, IPL Fig. 9) is bent. Replace stem assy.


Regulator assy (-1 thru -1E, IPL Figure 9) Head assy (120, IPL Fig. 9) wom or Replace head assy.
leaks when on/off valve (10, -11, IPL Fig. 9) is damaged.
set to the closed position.
Damaged on/off valve seat area in body Replace body.
(510 thru ·550, IPL Fig. 9).
PCA FINAL TEST (PARA. 11.)
Connection between elbow (105, IPL Fig. 1H, Parts do not have correct seal with Disassemble and assemble parts that
1J), outlet assy (300 thru 370, IPl Figures 1A thread sealing tape. leak to the regulator body.
thru 1J, as applicable), relief valve assy (320

• thru 340, IPL Fig. 9), gauge (290 thru -310,


IPL Fig. 9), charging valve assy (170) and
body (51 0 thru ·550, IPL Fig. 9) leaks.
Connection between on/off valve (10, -11, IPL
Fig. 9) and body (510 thru -550, IPL Fig. 9)
leaks.
Threads damaged.

Part not tight in body.


Bushing (140, IPL Fig. 9) threads
damaged,

Worn, damaged, or non-lubricated


Replace damaged part.

Retighten or retorque part as required.


Replace bushing.

Replace preformed packing.


preformed packing (130, IPL Fig. 9).

Bushing (140, IPL Fig. 9) not tight in Retorque bushing.


body.
Connection between safety outlet assy (-220, Safety plug washer (280, IPL Fig. 9) Replace safety plug washer.
IPL Fig. 9) and body (510 thru -550, IPL Fig. damaged,
9) leaks.
Safety plug (250, IPL Fig. 9) not tight in Retorque safety plug.
body.
Leakage at relief valve assy (320 thru 340, IPL Relief valve assy malfunctioning or Replace relief valve assy.
Fig. 9). damaged.
Leakage past valve core (-190, IPL Fig. 9) of Worn or damaged valve core (-190, IPL Replace valve core or body.
charging valve (170, IPL Fig. 9). Fig. 9) or body (·180,IPL Fig. 9).

Valve core (-190, IPL Fig. 9) not tight in Retorque valve core.
body (-180, IPL Fig. 9) .

• EFFECTIVITY: ALL 35-32-18


Page 1021
20040415
1:qcO/SCOtl !scott
Technologies. Inc.
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

12. Fault Isolation (Continued)


Aviation
CMM & IPl

Table 1008 (Continued)



Troubleshooting Chart
TROUBLE PROBABLE CAUSE I SOLUTION
PCA FINAL TEST (PARA. 11.) (Continued)
Leakage past safety outlet assy Safety disc (270, IPL Fig. 9) or gasket Replace safety disc or gasket.
(-220, IPL Fig. 9). (240, IPL Fig. 9) damaged.

Safety cap (230, IPL Fig. 9) not tight on Retorque safety cap.
safety plug (250, IPL Fig. 9).
Leakage past safety plug (210, IPL Fig. 9) Safety disc (260, IPL Fig. 9) or safety Replace safety disc or safety plug.
plug washer (280, IPL Fig. 9) damaged.

Safety plug (210, IPL Fig. 9) not tight in Retorque safety plug.
regulator body (510 thru -550, IPL
Fig. 9).
Connection between packing nut (80, IPL Packing nut (80, IPL Fig. 9) does not Replace preformed packing.
Fig. 9) and bushing (140,IPL Fig. 9) leaks. have correct seal using preformed
packing (90, IPL Fig. 9) and PTFE seat
(110, IPL Fig. 9).


Packing nut (80, IPL Fig. 9) not tight in Retorque packing nut.
I bushing (140, IPL Fig. 9).
Connection between elbow assy (105, IPL Fig. Nut (part of connector assy) not light on Tighten nul on tube.
1H, 1J), connector assy (100, IPL Fig. 1H, 1J). tube (part of elbow assy).
and respirator regulator assy (110, IPl Fig. 1H;
115, IPl Figure 1J) leaks. Worn or damaged ferrule (part of Replace connector assy.
connector assy).

Connector assy (100, IPl Fig. 1H, 1J) Disassemble and assemble connector
does not have correct seal with thread assy to respirator regUlator assy.
sealing tape.

Connector assy (100,IPl Fig. 1H, lJ) Replace connector assy.


threads damaged.

Connector assy (100,IPl Fig. 1H, 1J) not Tighten connector assy.
Ught in respirator regulator assy
(105, IPl Fig. 1H; 115, IPL Fig. 1J).
Connection between plug (210, Fig. 9) and Plug (210,IPL Fig. 9) not tight in body Retorque plug.
body (510 thru -550, IPL Fig. 9) leaks. (510 thru -550).

EFFECTIVITY: ALL 35-32-18


Page 1022
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Technologies. Inc.
/scott
Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL

TASK 35-32-18-99C-801
SCHEMATICS AND WIRING DIAGRAMS

1. Schematics and Wiring Diagrams


Not applicable

• EFFECTIVITY: ALL 35-32-18 Page 2001/2002


20040415
_
tf/ca!scotl /scott
Technologies. Inc. Aviation


• 550lJ15600SERIES PORTABLE CYLINDER ASSEMBLY· eMM & 'PL

DISASSEMBLY
TASK 35-32-18-000-801
1. General
This section describes the equipment and procedures necessary to disassemble the 5500 and 5600 Series
Portable Cylinder Assemblies (PCA). Most repair procedures do not need complete disassembly of the
PCA. Disassemble units only to the level necessary, as determined in TESTING AND FAULT ISOLATION
section, to repair or replace components. Disassembly is organized as follows:
Paragraph Description IPL Figure No.
3 General PCA Disassembly 2, 9
4 Respirator Regulator Disassembly 3
5 Regulator Port Device Removal and Disassembly 2, 4 thru 12
6 General Regulator Assy Disassembly 2, 9
The instructions in this section apply to all 5500 and 5600 Series PCA unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.
Unless otherwise noted, all disassembly procedures requiring turning, twisting, or unthreading will be in the
counterclockwise direction.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (SOD) includes 500,
-500, -500A thru -5000, unless otherwise noted.

TASK 35-32-18-94B-802
2. Special Tools, Fixtures, and EqUipment


A list of special tools, fixtures, and equipment necessary for disassembly of the 5500 and 5600 Series PCA
is shown in Table 3001. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Figure number information provided in the "NOMENCLATURE" column corresponds to the toollistin9
in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES section. Unless
noted otherwise, one of each item listed is required. Equivalents may be substituted.
Table 3001
Special Tools. Fixtures, and Test Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment Co.
PIN 58634 Peoria, IL 61602-1711
USA (V58013)
Core Wrench 800216- T91-1 Scott Aviation
(Figure 9001) Lancaster, NY 14086-9502
USA (V53655)

TASK 35-32-18-060-801
3. General PCA Disassembly

WARNING: FAILURE TO FULLY DISCHARGE THE PCA OF OXYGEN PRIOR TO DISASSEMBLY OF


ANY PART MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
FAILURE TO USE SUITABLE EYE PROTECTION DURING DISASSEMBLY
PROCEDURES MAY CAUSE INJURY TO THE EYES.
FAILURE TO SECURE THE CYLINDER, REGULATOR ASSEMBLY AND ATTACHED
HOSE DURING OXYGEN DISCHARGE MAY CAUSE SERIOUS PERSONAL INJURY OR


DEATH .

Page 3001
EFFECTIVITY: ALL 35-32-18 20040415
1:'1COJscott /scott


Technologies. Inc. Aviation
5504'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

3. General PCA Disassembly (Continued)


Attach a hose equipped with a mating connector (Refer to Figure 6 in the DESCRIPTION AND
OPERATION section) to the outlet port equipped with a constant flow or full flow outlet assembly. Slowly
rotate the handle (30, IPL Figure 9) of the onloff valve (10, -11, IPL Figure 9) to the open (fUlly
counterclockwise) position. Release all the oxygen from the PCA through the attached hose into a well
ventilated area. Rotate the handle of the onloff valve to the closed (fully clockwise) position and remove
the hose from the outlet assembly.

Subtask 35-32-18-070-001

A. 5600 Series Only


(1) Unthread the nut on the connector (100, IPL Figure 1Hand 1J) to allow the connector to be
separated from the elbow assembly (105).

NOTE: The nut and compression ferrule (both part of the connector) will be retained on the elbow
assembly after the connector and elbow assembly are separated. Do not attempt to remove
the nut or compression ferrule from the elbow assembly. If the elbow assembly must be
replaced, the elbow assembly and connector must be replaced as a set.
(2) On the 5600 Series PCA (2, IPL Figure 1), loosen and remove the upper clamp (75, IPL Figures 1H
and 1J) with the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J) attached.
Remove the clamp from the bracket (125). Unthread and discard the self-locking screws (120) and
remove the bracket from the respirator regulator.


(3) On the 5600 Series PCA (2, IPL Figure 1), remove the harness (200, IPL Figures 1H and 1J) from
PCA. Separate the strap assemblies (201, 202) to disassemble the harness (200).

Subtask 35-32-18-070-002
B. 5500 & 5600 Series
(1) Loosen and remove lower clamp (70, IPL Figures 1A thru 1E and 1G thru 1J) from cylinder (500-
570, IPL Figures 1A thru 1E and 1G thru 1J, as applicable).
(2) On the 5500 Series (1, IPL Figure 1) or 5600 Series (2, IPL Figure 1) PCA remove the harness (205
thru 225, 250 thru 285, IPL Figures 1A thru 1E and 1G thru 1J, as applicable) from the neck of the
cylinder.

NOTE: Although a close til, the loop-end of the hamess is large enough to go over the regUlator
assembly (-1 IPL Figure 9).
(3) Remove the 10 plate (55, IPL Figure 1A thru 1F; 80, IPL Figure 1G; -60 IPL Figure 1Hand 1J) from
the cylinder only if damaged.
(4) Remove instruction decal (20, IPL Figures 1A thru 1G, 25; IPL Figures 1H and 1J)from cylinder
only if damaged.
(5) Remove oxygen ID decal (30, IPL Figures 1A thru 1J), if equipped, from cylinder only if damaged.

NOTE: The painted text, "BREATHING OXYGEN ONLY - USE NO OIL", was used in place of the
oxygen ID decal (30, IPL Figures 1A thru 1J) on some 5500 Series and 5600 Series PCA's.
(6) Remove the aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J) and instruction
placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J) from the cylinder. Remove label (45, IPL Figures
1A, 1C, 1E, 1H, and 1J) from the pressure gauge (290 thru -300, IPL Figure 9).

EFFECTlVITY: ALL 35-32-18


Page 3002
20040415

...
1:I.ICO/SCOtl /scott
Technologies. Inc. Aviation


• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY • ClAM & IPL

3. General PCA Disassembly (Continued)

Subtask 35-32-18-070-003
C. 5500 Series Only
(1) Unfasten the hook and loop type fastener strap (45, 50, IPL Figure 2) and remove the mask storage
bag assembly (55, 60) from the cylinder (500 thru 565. IPL Figure 1A thru 1E, as applicable).
Remove the PAX mask assembly (35 thru 41, IPL Figure 2) from the mask storage bag assembly.
If the PAX mask assembly is in a clear protective bag, cut open the clear plastic bag and remove
the connector (15, 20), coupling (-25), or nipple (-30) from the mask assembly (35 thru 41) only if
damaged.

NOTE: Refer to Scott CMM 35-22-26 for more information on the PAX mask assembly (35 thru 41,
IPL Figure 2).
(2) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1A
thru 1C) from the cylinder. Remove the harness (200) from PCA. Separate the strap assemblies
(201 and 202) to disassemble the harness (200).
(3) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1B
and ~IE)from the cylinder. Remove the harness (225) from the PCA.
(4) On the 5500 Series PCA (-1, -2, -3, -4, as applicable), IPL Figures 1A thru 1G) remove the FAA-
PMA label (35) from the cylinder only if damaged.

TASK 35-32-18-060-802


4. Respirator RegUlator Assembly (110, IPL Figure 1H, 115.IPL Figure 1J) Disassembly
Refer to IPL Figure 3, unless noted otherwise.
Disassemble the respirator regUlator as follows.

Subtask 35-32-18-070-004
A. Cover Assembly (-50, -60) Removal, and Disassembly.
(1) Unthread the pan head screws (70) and remove the cover assembly (-50, -60) from the regUlator
case (350).
(2) Remove the rivets (100,130) and the identification plate (80, 90,110,120) from the case cover
(180, 190) only if the identification plate is damaged. Discard the rivets if removed.
(3) Carefully remove the slide button (170), spring (160), compression spring (140) and plate with lever
assembly (150) from the case cover (190).
NOTE: The plate with lever assembly is not procurable. If a replacement part is required, a complete
cover assembly (-60) must be ordered.
Subtask 35-32-18-070-005
B. Diaphragm (200) Removal
(1) Carefully remove the diaphragm damp (210) from the diaphragm (200).
NOTE: If diaphragm (200) is secured by diaphragm cord (205), the diaphragm cord should not be
removed unless necessary. Diaphragm cord is no longer procurable. If the diaphragm cord
is removed, it must be replaced with a diaphragm clamp (210).
(2) CarefUlly remove the diaphragm (200) from the regulator case (350) .

• EFFECTIVITY; ALL 35-32-18


Page 3003
20040415
1:'-/ca/SCOII /scott
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

4. Respirator Regulator Assembly Disassembly (Continued)


Subtask 35-32-18-070-006

C. Deflector (220) and Demand Valve Assembly (240) Removal and Disassembly
(1) Unthread the pan head screws (230) and remove the deflector (220) from the regulator case
(350).
(2) Unthread the pan head screws (250) and remove the lock washer (260), flat washer (270), and
demand valve assembly (240) from the regulator case (350).
(3) Remove and discard the valve seat gasket (280) from the regulator case (350).

Subtask 35-32-18-070-007

D. General Disassembly
Remove the remaining components of the respirator regulator assembly (110, IPL Figure 1H; 115,
IPL Figure 1J) components from regulator case (350) as follows.
(1) Unthread the connector (100, IPL Figures 1Hand 1J) from the regulator case (350, IPL
Figure 3). Remove the screen (340) from the regulator case.
(2) Remove the adapter (290, 300) from the regulator case (350).
(3) Remove the external retaining ring (-330) and cover assembly (-310) from the adapter body (-320).

TASK 35-32~18-060-803
5. Regulator Port Device Removal and Disassembly
t

Unless specified, all removal and disassembly procedures for regulator port devices apply equally to the
5500 and 5600 Series PCA. Place the PCA in a Pneumatic Bench Vise (Table 3001) for removal of items
attached to the regulator ports.
Refer to IPL Figure 9 unless noted otherwise.

Subtask 35-32-18-070-008

A. Gauge (290 thru -310, IPL Figure 9)


Refer to IPL Figure 12 unless noted otherwise.
Remove the gauge and disassemble as follows.

CAUTION: ONLY THE LENS, BEZEL, BEZEL WITH LENS, GASKET OR RELIEF LABEL MAY BE
REMOVED FROM THE GAUGE OR DAMAGE MAY OCCUR.
(1) If damaged, remove and discard the lens (30.40). bezel (10. 20). and bezel with lens (50, 60) from
the gauge (1 thru 1F, as applicable).
(2) If damaged, remove and discard the relief label (80) or gasket (70) from the gauge (1D, 1F).

Subtask 35-32-18-070-009
B. Relief Valve Assembly (320 thru 340, IPL Figure 9)
Remove relief valve assembly from the body (510 thru -550).

EFFECTIVITY: ALL 35-32-18


Page 3004
20040415

_
tllca/scott /scott
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550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL

5. Regulator Port Device Removal and Disassembly (Continued)

Subtask 35-32-18-070-010
C. Charging Valve (170, IPL Figure 9)
Remove the charging valve and disassemble as follows.
(1) Remove the charging valve (170) from the body (510 thru -550).
(2) Remove the filler cap (160) from the charging valve (170).
NOTE: Older style filler caps (158) had removable filler cap seats (159). The older filler cap and filler
cap seat are non-procurable parts. Do not disassemble the filler cap seat (159) from filler
cap (158). If replacement parts for the old filler cap (158) or filler cap seat (159) are required,
the filler cap (160) must be ordered as a replacement part.
(3) Remove the filter (-200) from the body (-180).
(4) Remove the valve core (-190) from the body (-180) using the Core Wrench (Table 3001).

Subtask 35-32-18-070-011
D. Safety Plug Assembly (210, IPL Figure 9) or Safety Outlet Assembly (-220, IPL Figure 9)
Remove the safety plug assembly or safety outlet assembly and disassemble as follows.
(1) Remove the safety plug assembly (210) or safety outlet assembly (-220) from the body
(510 thru -550, as applicable).


(2) Remove and discard the safety disc (260) from the body (510 thru -540) .
(3) Remove and discard the safety plug washer (280) from the body (510 thru -550).
(4) Remove the safety cap (230), safety disc (270), and gasket (240) from the safety plug (250).
Discard the safety disc and gasket.

Subtask 35-32-18-070-012

E. On/Off Valve (10, -11, IPL Figure 9)


Remove and disassemble the on/off valve kit as follows.
(1) Remove on/off valve (10, -11) from the body (510 thru -550).
(2) Remove the filter (150) from the body (510 thru -550).
(3) Disassemble the on/off valve as follows.
(a) Remove and discard the identification plate (20) from the handle (30).
(b) Unthread the nut (-40, 40A) and remove washer (-50), handle (30), spring washer (60), and flat
washer (70) from the stem assembly (100).
(c) Unthread the packing nut (80) from the bushing (140). Remove the preformed packing (90) and
seat (110) from the stem assembly (100). Discard the preformed packing.
(d) Remove the stem assembly (100) and unthread the head assembly (120) from the bushing
(140).
(e) Remove and discard the preformed packing (130) from the bushing (140) .

• EFFECTIVITY: ALL 35-32-18


Page 3005
20040415
f:I./CCI/scott !scott


Technologies. Inc. Aviation
5500/5600 SERIES PORTABLE CYlINDER ASSEMBLY· CMM & IPL

5. Regulator Port Device Removal and Disassembly (Continued)

Subtask 35-32-18-070-013
F. SPN 800503-00 (-4, IPL Figure 5), 5009-00 (-1, IPL Flgure 5), or 5009 Series (-2 thru -3F, IPL Figure 5)
Outlet Assembly
Refer to IPL F~gure 5 unless noted otherwise.
Remove and discard the 800503-00 (-4) or 5009-00 (-1) outlet assembly. Replace with a precision type
outlet assembly (-2 thru -3F).
NOTE: Replacement parts are not available for the outlet assembly (-50, -60), flow port (120, 130), filter
(150), retaining ring (140), gasket (160), stud (70), glass cord (40), screen (30), screw (20), or
orifice (180). Do not disassemble these parts.
(1) Remove the dust cover (10) from the receptacle (170) only if damaged.
(2) For precision type outlets (-2 thru -3F), unthread the receptacle (170) from the stud (70, 80).
(3) For precision type outlets (-2 thru -3F), remove the spring (110), valve (100) and gasket (90) from
the receptacle (170). Discard the gasket.

Subtask 35-32-18-070-014
G. 5041-00 (-1, IPL Figure 4) and 5041 Series (-2 thru -2P, IPl Figure 4) Outlet Assembly
Refer to IPL Figure 4 unless noted otherwise


Remove and discard the 5041-00 outlet assy (-1). Replace with a precision outlet assy (-2 thru -2P) .
NOTE: Replacement parts are not available for the screw (50), SCreen (60, 80). glass cord (70),
coupling assembly (-90), outlet subassembly (-100), body (120. 130), or orifice (200). Do not
disassemble these parts.
(1) For precision outlets (-2 thru -2P), unthread the nut (20) and remove the cover assembly (10), cap
(30), and washer (40) from the case (190).
(2) For precision outlets (-2 thru -2P), remove the springs (170) from the pins (180) and remove the
pins from the case (190).
(3) For precision outlets (-2 thru -2P), unthread the setscrew (110) from the case (190).
(4) For precision outlets (-2 thru -2P), unthread the case (190) from the body (120, 130).
(5) For precision outlets (-2 thru -2P), remove the spring (140). valve (150), and valve seat (160) from
the case (190). Discard the valve seat.

Subtask 35-32-18-070-015
H. 5507-00 (-1, IPL Figure 7) and 5507 Series (-2 thru -2E, IPl Figure 7) Outlet Assembly
Refer to IPL Figure 7 unless noted otherwise.
Remove and discard the 5507-00 outlet assy. Replace with a precision outlet assy (-2 thru -2E).
NOTE: Replacement parts are not available for the screw (10), screen (30), glass cord (20), outlet
subassembly (-40), body (140, 150), or orifice (160). Do not disassemble these parts.
(1) For precision outlets (-2 thru -2E), unthread the fillister head screw (80) and remove the dust cover
(70) and torsion spring (60) from the threaded adapter (50). Discard the fillister head screw.
(2) For precision outlets (-2 thru -2E), Remove the threaded adapter (50) from the body (140, 150) and


remove the lockwasher (90), outlet washer (100), outlet gasket (110), outlet poppet (120), and f1ow-
stop spring (130). Discard the gasket (110).

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A lIiation

• 55OO1S6ooSERIES PORTABLE CYLINDER ASSEMBLY· eM'" & IPL

5. Regulator Port Device Removal and Disassembly

Subtask 35-32-18-070-016
(Continued)

J. SPN 10003566 Oxygen Coupling (340, IPL Figure 1A, 1C, 1E, 1H) or SPN 802856-01 Outlet Assembly
(-1, IPL Figure 11)
Remove and disassemble the 10003566 oxygen coupling or 802856-01 outlet as follows.
Refer to IPL Figure 11 unless noted otherwise.
NOTE: Oxygen coupling (SPN 10003566) is replaced by outlet assembly (SPN 802856-01). Do not
disassemble oxygen coupling, SPN 10003566.
(1) Remove the warning label (50) and dust cover retainer (10) from the dust cover (40) only if
damaged.
(2) Twist and unlock the dust cover (40) from the groove pin (30) on the disconnect fitting (20). Remove
the dust cover (40).
(3) Remove the preformed packing (110,120), disconnect body (100), quad ring (90), disconnect
poppet (80), poppet spring (70), and gasket (60) from the disconnect fitting (20). Discard the quad
ring and preformed packing or gasket.

Subtask 35-32-18-070-017
K. SPN 5052-00 Outlet Assembly (370, IPL Figure 1H, -1, IPL Figure 8)
Remove and disassemble the 5052-00 outlet as follows.
Refer to IPL Figure 8 unless noted otherwise .

• Replacement parts are not procurable for this outlet assembly. Do not disassemble the 5052-00 outlet
assembly. If replacement is required, the outlet assembly must be replaced by a different outlet
assembly. Refer to IPL Table 1, Sheet 5 to choose an outlet assembly that is procurable.

Subtask 35-32-18-070-018
L. SPN 36728-01 (-1, IPL Figure 13) Outlet Assembly
Remove the 36728-01 outlet.
Do not disassemble a 36728-01 outlet assembly.

Subtask 35-32-18-070-020
M. SPN 10006017 (355,IPL Figure 1C) Outlet Assembly
Remove the 10006017 outlet assembly.
Replacement parts are not procurable for this outlet assembly. Do not disassemble this outlet assembly.

Subtask 35-32-18-070-021
N. SPN 8572-02 (-1, IPL Figure 6) Outlet Assembly
Remove and disassemble the 8572-02 outlet as follows.
Refer to Figure 6 unless noted otherwise.
(1) Unthread the body assembly (10) from the adapter (90) and disassemble as follows.
(a) Remove the grooved pin (-20) from the body (-40).
(b) Remove the washer (-30) from the body (-40).
(2) Remove the gasket (50), poppet (60), spring (70), and inlet filter (80) from the adapter (90). Discard


the inlet filter.

Page 3007
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Technologies.Inc. Aviation
SSOOIS600SERIES PORTABLE CYLINDER ASSEMBLY· CMU & #PL

5. Regulator Port Device Removal and Disassembly (Continued)

Subtask 35-32-18-070-022
P. SPN 802863-02 (-1, IPL Figure 10) Outlet Assembly
Remove and disassemble the 802863-02 outlet as follows.
Refer to Figure 10 unless noted otherwise.
(1) Unthread the nipple (10) from the outlet body (140).
(2) Remove the dust plug assembly (-20) from the outlet body (140) and disassemble as follows.
(a) Remove the dust plug (50) from the insert sleeve (80).
(b) Remove the preformed packing (40) from the dust plug (SO). Discard the preformed packing.
(c) Remove the dust cover (30) from the outlet body (140).
(3) Unthread the insert sleeve (80) from the outlet body (140). If damaged, remove the pins (70) from
the insert sleeve.
(4) Remove the preformed packing (110), retainer (100), seal (90), poppet (120) and spring (130) from
the outlet body (140). Discard the preformed packing and seal.

TASK 35-32-18-060-804
6. General Regulator Disassembly (-1 thru -1 E, IPL Figure 9)


Place the PCA in a Pneumatic Bench Vise (Table 3001) to remove the regulator body from the cylinder .
Refer to IPL Figure 9 unless noted otherwise.

Subtask 35-32-18-070-023
A. 5500 & 5600 Series
(1) Remove the screws (360), identification plate (350), and setscrew (370) from the case (380).
Discard screws.
(2) Carefully unthread the case (380) from the body (510 thru -550). Remove the guide (390), adjusting
spring (400), slip ring (420), diaphragm plate (410), diaphragm (430), and thrust plate (440) from the
case (380).
(3) Unthread the holder (450) and remove the seat assembly (460), thrust pin (470), thrust pin guide
(480), and spring (490) from the body (510 thru -550).
(4) Remove the tube (500) from the body (510 thru -550) only if damaged.
(5) Remove the drive screws (S80) securing the identification plate (560, 570) from the regulator body
(510 thru -550). Discard the drive screws.
(6) Unthread the regulator body (510 thru -550) from the cylinder (SOD thru 570, IPL Figures 1A
thru 1J, as applicable).

Subtask 35-32-18-070-024
B. 5500 Series Only
On 5500 Series PCA (-1, IPL Figure 1G), remove the following items.
(1) Remove the metal boss seal (475, IPL Figure 1G) from the regulator body (-550, IPL Figure 9).


Discard the metal boss seal.

Page 3008
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.. 550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

CLEANING
TASK 35-32-18-100-801
1. General
This section contains information about the equipment and the procedures for cleaning the 5500 and 5600
Series peA. Before cleaning, the units shall be disassembled using procedures in the DISASSEMBLY
section.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -SOOAthru -5000, unless otherwise noted.
2. Safety
WARNING: FAILURE TO USE SUITABLE EYE PROTECTION DURING CLEANING PROCEDURES
MAY CAUSE INJURY TO THE EYES.
WHEN USING CLEANING SOLVENTS, AVOID PROLONGED OR REPEATED CONTACT
WITH SKIN AND INHALATION OF TOXIC VAPORS OR SERIOUS PERSONAL INJURY
MAY QCCUR.
MAKE SURE THAT CLEANING PROCEDURES ARE PERFORMED IN AN APPROVED
CLEANING CABINET, OR IN A WELL VENTILATED ROOM OR AREA, OR SERIOUS
PERSONAL INJURY MAY OCCUR.
DO NOT USE SOLVENTS NEAR OPEN FLAMES, OR IN AREAS WHERE THERE ARE
HIGH TEMPERATURES, OR SERIOUS PERSONAL INJURY; FIRE OR EXPLOSION MAY
OCCUR.


DO NOT ALLOW OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE
MATERIALS TO COME IN CONTACT WITH PARTS THAT WILL BE EXPOSED TO
PRESSURIZED OXYGEN. DUST, LINT, AND FINE METAL PARTICLES ARE ALSO
POTENTIAL COMBUSTIBLES THAT CAN IGNITE WHEN EXPOSED TO PRESSURIZED
OXYGEN AND RESULT IN EXPLOSION OR FIRE.
REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S
MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CLEANING MATERIALS
SPECIFIED IN THIS SECTION OR SERIOUS PERSONAL INJURY MAY OCCUR.

TASK 35-32-18-99E-802
3. Reference Documents
A list of applicable reference documents is given in Table 4001.
Table 4001
Reference Documents
DOCUMENT
NUMBER DOCUMENT NAME ORDERING INFORMATION
ARP 1176 Oxygen System and Component Society of Automotive Engineers InU.
Cleaning and Packaging Warrendale, PA 19428-2959
USA
MIL·[)'16791 Military Specification US Government Printing Office
Detergents, General Purpose Washington, DC 20402
(liqUid. Non-ionic) USA
RR-C-901C Cylinders, Compressed Gas; US Government Printing Office
High Pressure. Steel DOT 3M and Aluminum Washington. DC 20402
Applications, General Specifications for: USA

• EFFECTIVITY: ALL 35-32-18


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Technologies. Inc. Aviation
5501115600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL

TASK 35-32-18-948-803
4. Special Tools, Fixtures, and Equipment
A list of special tools, fixtures, and equipment necessary for cleaning of the 5500 and 5600 Series peA are
shown in Table 4002. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Unless noted otherwise, only one of each item is required. Equivalents may be substituted.
Table 4002
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Protective Cap Alliance Plastics Inc.
1.188 in. (3.018 em) ID PIN C234 SPN 33492-029 Erie. PA 16510-3045
1.125 in. (2.858 em) ID PIN C232 SPN 33492-027 USA (V34669)
1.250 in. (3.175 em) 10 PIN C336 SPN 33492-032
Wire Brush 1 in. diameter Local Vendor
LiquidNapor Degreaser System MSR-216LE Baron Blakeslee
Long Beach, CA 90813
USA (VOFDJ7)
Stainless Steel Tubing 0.250 in. (6.35 mm) 00 x Local Vendor
0.035 in. (0.889 mm) Wall
or


0.375 in. (9.53 mm) 00 x
I 0.035 in. (0.889 mm) Watt
Ultrasonic Cleaning System TH-1418-9 Mass Technology
PO Box 795-T
East Moline, IL 61244-0795 USA
Fax: 309-755-1121

TASK 35-32-18-94A-802
5. Consumable Cleaninq Materials
A list of consumable cleaning materials is given in Table 4003. International environmental agreements
may limit the use of some consumable cleaning materials. Equivalent materials may be substituted.

Table 4003
Consumable Cleaning Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Flushing Agent LenlumGS Petroferrn
(n-propyl Bromide) Fernandina Beach, FL 32034
USA (VOWUAB)
Cleaning Agent HFE-71DE 3M/SPLC
(Azeotrope of Perlluorobutyl Methyl St. Paul, MN 55133-3900
Ether) USA (VDU817)
Non-ionic Detergent Non-ionic Detergent Local Vendor
Mll-D-16791, Type I

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55(K1I5600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

5. Consumable Cleaning Materials (Continued)


Table 4003 (Continued)
Consumable Cleaning Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Ceramic Tumbling Media XA Ceramic Media Washington Mills Abrasive Co.
30 mesh North Grafton, MA 01536-1558
USA (V89204)
Glass Tumbling Media Ballotini Impact Beads The PO Corp.
Valley Forge, PA 19482-0840
USA (V08867)

TASK 35-32-18-100-802
6. Cylinder Cleaning
The 5500 Series PCA uses either a steel or composite (fiber reinforced aluminum) cylinder to store oxygen,
while the 5600 Series PCA use only steel cylinders. External cleaning and general internal cleaning
procedures are the same for both types of cylinders used with the PCA. If corrosion or odor is present on
the inside of the cylinder, specific internal cleaning procedures must be followed.

Subtask 35-32~18-140-001
A. External Cleaning
(1) Seal the opening at the neck of the cylinder using a Protective Cap (Table 4002) .

• (2) Prepare a 1 percent non-ionic detergent solution by mixing approximately 1.5 oz (40 cc) of
Non-ionic Detergent (Table 4003) into 1 gallon (4 liters) of clean water.
(3)' Clean the outside of the cylinder using a soft-bristled brush and clean, hot (104 - 140°F, 40 - 60°C)
1 percent solution of non-ionic detergent and water.
(4) Rinse the outside of the cylinder with clean water.
(5) Dry the outside of the cylinder with clean, dry, oil-free air.
(6) Remove Protective Cap from cylinder opening.

Subtask 35-32-18-160-001
B. General Internal Cleaning
CAUTION: THE NECK AND THREADED AREA OF COMPOSITE CYLINDERS MUST NOT BE
CLEANED USING ANY ABRASIVE ACTION OR ABRASIVE MATERIALS, INCLUDING
WIRE BRUSHES OR ABRASIVE PRODUCTS, OR DAMAGE TO SEALING SURFACES
OR THREADS MAY OCCUR.
(1) Clean the neck and threads of the steel cylinder (500 thru 565, IPL Figures 1A thru 1F, 1H, 1J, as
applicable) with a Wire Brush (Table 4002) as needed.
(2) Shake out any unwanted material from inside the cylinder.
(3) Setthe cylinder into a cleaning tank as shown in Figure 4001.
(4) Use the Stainless Steel Tubing (Table 4002) and clean the inside of the cylinder with warm
(65 - 80°F, 18 - 27°C) Flushing Agent (Table 4003) for 3 minutes. The flow rate of the Flushing
Agent must be a minimum of 1.2 gallons (4.5 liters) per minute per cleaning station.
NOTE: The length of the Stainless Steel Tubing is a function of the size of the cylinder.


(5) Let the Flushing Agent drain from the cylinder for one minute .

Page 4003
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Technologies. Inc. Aviation
SS00l5600SERIES PORTABLE CYLINDER ASSEMBLY· CUM & IPL

6. Cylinder Cleaning (Continued)


B. General Internal Cleaning (Continued)

DegreasingAgent
or
Water
or
Cylinder Clean, Dry, Oil-Free HeatedAir
Vertical Position ___
(wi Neck Down) ___
LiquidNapor
~ Cleaning Tank
Stainless SteelTube ...........
"'~"'I'- ..

\1

Cylinder Internal Cleaning Setup


Figure 4001

(6) Dry the cylinder with clean, dry air that is oil-free and heated (180 - 200cF, 82 - 93°C). Flow
approximately 12.5 psig (0.086 MPa) air through Stainless Steel Tubing for one minute.


(7) Remove the cylinder from the cleaning setup and allow it to cool to room temperature.
(8) Make sure the cylinder is cleaned to General Specification RR-C-901 C (Table 4001), except
hydrocarbon contamination cylinder must be less than 1.0 mg per square foot of sUrfac~ area
cleaned.
(9) Make sure that the inside of the cylinder does not have an odor or contamination. If the cylinder has
an odor or contamination, perform the following specific cylinder internal cleaning procedures for a
steel cylinder or a composite cylinder.

Subtask 35-32-18-120-001
C. Steel Cylinder Internal Cleaning
Perform this operation only if signs of corrosion (including large amounts of irregular shaped deposits on
the inner cylinder surface) or odor are present inside of steel cylinders (500 thru 565, IPL Figures 1A
thru 1F, 1H, 1J. as applicable).
(1) Refer to Table 4004 to determine the amount of small (approximately 30 mesh) Ceramic Tumbling
Media (Table 4003) required for corrosion removal.
Table 4004
Cylinder Media Requirements
CYLINDER CAPACITY MEDIA REQUIRED
cu ft (liters) lbs. (gm)
4·11 (113-312) 0.5 (227)
22-49 (623-1388) 0.75 (340)
63-115 (1784-3257) 1.0 (454)

EFFECTIVITY: ALL 35-32-18


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550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL

6. Cylinder Cleaning (Continued)


C. Steel Cylinder Internal Cleaning (Continued)
(2) Fill cylinder with correct amount of Ceramic Tumbling Media determined from Table 4004. Cover
cylinder opening with Protective Cap (Table 4002). Shake and turn (at the same time) by hand the
media filled cylinder for approximately 3 to 5 minutes. Remove Protective Cap and empty media
from cylinder.
(3) Set the cylinder into the cleaning tank as shown in Figure 4001 and flush the cylinder with clean,
heated (160 - 190°F, 71 - 88°C) water through Stainless Steel Tubing (Table 4002) for two minutes
minimum. The flow rate for the heated water must be a minimum of 1.2 gallons (4.5 liters) per
minute per cleaning station.
(4) Let the water drain completely from the cylinder.
(5) Dry the cylinder with clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C). Flow air
through the Stainless Steel Tubing for four minutes minimum.

Subtask 35-32-18-120-002
D. Composite Cylinder Internal Cleaning

CAUTION: THE NECK AND THREADED AREA OF COMPOSrrE CYLINDERS MUST NOT BE
CLEANED USING ANY ABRASIVE ACTION OR ABRASIVE MATERIALS, INCLUDING
WIRE BRUSHES OR ABRASIVE PRODUCTS, OR DAMAGE TO SEALING SURFACES
OR THREADS MAY OCCLIR.
Perform this operation only if signs of corrosion (including large amounts of irregular shaped deposits on


the inner cylinder surface) or odor are present inside of a composite cylinder (570, IPL Figure 1G).
(1) Use Table 4004 to determine the amount of Glass Tumbling Media (Table 4003) required for
corrosion removal.
(2) Fill cylinder with correct amount of Glass Tumbling Media (Table 4003). Cover cylinder opening with
Protective Cap (Table 4002). Shake and turn (at the same time) by hand the media filled cylinder for
approximately 3 to 5 minutes. Remove Protective Cap from cylinder and empty Glass Tumbling
Media from cylinder.
(3) Set the cylinder into a cleaning tank as shown in Figure 4001.
(4) Flush the cylinder with clean, heated (160 - 190°F. 71 - 88°C) water through the Stainless Steel
Tubing (Table 4002) for two minutes minimum. The flow rate for the heated water must be a
minimum of 1.2 gallons (4.5 liters) per minute per cleaning station.
(5) Let the water drain completely from the cylinder.
(6) Dry the cylinder with clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C). Flow air
through the Stainless Steel Tubing for four minutes minimum.
(7) The inside afthe cylinder must be completely dry.

TASK 35-32-18-100-803
7. PAX Mask Assemblies (35 thru 41! IPL Figure 2)
Refer to CLEANING section of Scott CMM 35-22-26 for procedures on cleaning a PAX mask assembly .

• EFFECTIVITY; ALL 35-32-18


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Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMU & IPL ..
TASK 35-32-18-110-801
8. Metallic Parts
Make sure that all metallic parts in direct contact with oxygen are cleaned to a maximum of
1 milligram of particulates per square foot of exposed surface (per ARP 1176, Table 4001). Clean metal
parts using a LiquidNapor Degreasing System (Table 4002) with Cleaning Agent (Table 4Q03). Immerse
the parts in the Cleaning Agent for 4 minutes followed by vapor rinse for 2 to 5 minutes. Slowly remove the
parts from the vapor rinse and allow them to cool and dry in a clean work area.
Do not clean the used drive screws (580, IPL Figure 9), metal boss seal (475, IPL Figure 1G), rivet (100,
130, IPL Figure 3), filters (80, Figure 6; 150, -200, IPL Figure 9), safety disc (260, 270, IPL Figure 9), or
identification plate (350, IPL Figure 9). These items must be replaced each time they are removed.

TASK 35-32-18-130-801
9. Non-Metallic Parts
Make sure that all non-metallic parts in direct contact with oxygen are cleaned to a maximum of 1 milligram
of particulates per square foot of exposed surface (per ARP 1176, Table 4001).
Do not clean the valve seat gasket (280, IPL Figure 3), gasket (90, IPL Figure 5; 50, IPL Figure 6; 110, IPL
Figure 7; 240, IPL Figure 9; 60, IPL Figure 11), preformed packing (90, 130, IPL Figure 9; 40, 110, IPL
Figure 10; 110, 120, IPL Figure 11), quad ring (90, IPL Figure 11), valve seat (160, IPL Figure 4), or seal
(90, IPL Figure 10). These items must be replaced each time they are removed.
Prepare a 1 percent non-ionic detergent and water solution by mixing approximately 1.5 oz (40 ec) of


Non-ionic Detergent (Table 4003) in 1 gallon (4 liters) of clean water. Using the non-ionic detergent
,
cleaning solution clean non-metallic parts in an Ultrasonic Cleaning System (Table 4002) for approximately
3 to 5 minutes. Rinse the cleaned parts with clear, warm (85 - 95°F, 29 - 35°C) water. Dry the parts using
clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C).

TASK 35-32-18-140-801
10. Miscellaneous Parts
Do not clean the self-locking screws (120, IPL Figure 'I H, 1J), fillister head screw (80, IPL Figure 7), or
screw (360. IPl Figure 9). These items must be replaced each time they are removed for disassembly.
The pressure gauge (290 thru -310, IPL Figure 9) surfaces are cleaned with a moist cloth containing a
1 percent solution of Non-Ionic Detergent (Table 4003) and wiped with a moist cloth containing warm
(85· 95°F, 29 - 35°C) water. Dry the gauge using clean, dry air that is oil-free and heated (180 - 200°F,
82 - 93°C).
The Optional PCA Bracket Set (refer to paragraph 8 in the DESCRIPTION AND OPERATION section of
this manual) surfaces are cleaned with a moist cloth containing a 1 percent solution of Non-Ionic
Detergent (Table 4003) and wiped with a moist cloth containing warm (85 - 95°F, 29 - 35°C) water. Dry
the bracket set using clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C).

EFFECTIVITY: ALL 35-32-18


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• .. 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-210-801
1. General
eMM & IPL

CHECK

After disassembly and cleaning of any component, assembly, or unit, examine each part before
assembly. If you are not sure that a part is serviceable, replace it per instructions in ASSEMBLY.
Scott recommends an overhaul be performed on the PCA every 5 years for a PCA with a US Department
of Transportation (DOT) 3AA-1800 steel cylinder (500 thru 555A, IPL Figures 1A thru 1F, 1H, 1J, as
applicable) and every 6 years for a PCA with either a DOT 3HT-1850 steel cylinder (560 and 565, IPL
Figure 1E) or a DOT E-8162-1850 composite cylinder (570, IPL Figure 1G).
During an overhaul of the PCA, the following items must be replaced per instructions in ASSEMBLY.
Identification Plate (20, 350, IPL Figure 9)
Filter (150, IPL Figure 9)
Preformed Packings (90, 130, IPL Figure 9)
Seat (110, 460, IPL Figure 9)
Head Assembly (120, IPL Figure 9)
Safety Disc (260, 270, IPL Figure 9)
Gasket (240, IPL Figure 9)
Safety Plug Washer (280, IPL Figure 9)
Diaphragm (430, IPL Figure 9)
Screws (360, IPL Figure 9)
During an overhaul of a PCA, the following items may require replacement due to damage during disas-
sembly or from rough handling. Replace per instructions in the ASSEMBLY section of this manual.


Identification Plate (55, IPL Figures 1A thru 1F; 60, IPL Figures 1H and 1J; 80, IPL Figure 1G; 80, 90,
110, 120, IPL Figure 3; 20, IPL Figure 9)
Instruction Decal (20, IPL Figures 1A thru 1G: 25,IPL Figures 1H and 1J)
Oxygen Identification Decal (30, IPL Figures 1A thru 1J)
Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Label (45,IPL Figures 1A, 1C, 1E, 1H, and 1J)
FAA-PMA Label (35, IPL Figures 1A thru 1G)
Warning Label (65, IPL Figure 1G)

When removed or disassembled, the following items must be discarded and replaced with new parts.
Safety Disc (260, 270, IPL Figure 9)
Gasket (90, IPL Figure 5; 50, IPL Figure 6; 110, IPL Figure 7; 240, IPL Figure 9; 60, IPL Figure 11)
Identification Plate (20, IPL Figure 9)
Preformed Packing (90, 130, IPL Figure 9; 40, 110, IPL Figure 10; 110, 120, IPL Figure 11)
Valve Seat Gasket (280, 280A, IPL Figure 3)
Safety Plug Washer (280, IPL Figure 9)
Quad Ring (90, IPL Figure 11)
Self-Locking Screw (120, IPL Figures 1H and 1J; 360, IPL Figure 9)
Valve Seat (160, IPL Figure 4)
Rivet (100, 130, IPL Figure 3)
Diaphragm Cord (205, IPL Figure 3) [Replace with Diaphragm Clamp (210, IPL Figure 3)]
Fillister Head Screw (80, IPL Figure 7)
Drive Screw (580, IPL Figure 9)
Metal Boss Seal (475, IPL Figure 1G)
Filter (80, IPL Figure 6; 150, -200, IPL Figure 9)


Seal (90, IPL Figure 10)

Page 5001
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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt

1. General (Continued)
When removed or disassembled, the following items should be discarded and replaced with new parts per
instructions in the ASSEMBLY section of this CMM. These items are attached by adhesive, and should not
be reused. Reuse of these items may cause them to detach from the PCA, creating potential for "foreign
object damage".
Identification Plate (80, IPL Figure 1G; 80, IPL Figure 3; 20, IPL Figure 9)
Instruction Decal (20, IPL Figures 1A thru 1G; 25, IPL Figures 1H and 1J)
Oxygen Identification Decal (30, IPL Figures 1A thru 1J)
Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Placard (45, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Warning Label (50, IPL Figure 11)
Relief Label (80, IPL Figure 12)
FAA-PMA Label (35, IPL Figures 1A thru 1G)

NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (Le., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -5000, unless otherwise noted.

TASK 35-32-18-99E-803
2. Reference Documents


A list of applicable reference documents is given in Table 5001.
Table 5001
Reference Documents
DOCUMENT
NUMBER DOCUMENTNAME ORDERINGINFORMATION
C-1 Methodsof HydrostaticTestingof CompressedGasCylinders CompressedGasAssociationInc.
Arlington,VA 22202-4102USA
G-S CylinderServiceLifefor SeamlessHighPressureCylinders

C-6 Standardsfor VisualInspectionof SteelCompressedGas


Cylinders

C-6.1 Standardfor VisualInspectionof High PressureAluminum


CompressedGasCylinders

C-6.2 Guidelinesfor VisualInspectionand Requalificationof Fiber


ReinforcedHighPressureCylinders

C-8 Standardfor Requalificationof DOT-3HTSeamlessSteel


Cylinders
DOT-E-8162-1850 ExemptionCertificatefor CompositeCylinder US GovernmentPrintingOffice
Washington,DC 20402USA
49 CFR 173.34 Codeof FederalRegulations- Part49 Para173.34 US GovernmentPrintingOffice
(Requirementsfor DOT-3AA-1800and Washington,DC 20402USA
DOT-3HT-18S0SteelCylinders)

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• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-948-804
3. Special Tools, Fixtures, and Equipment
CMM & IPL

A list of special tools, fixtures, and equipment required to check the 5500 and 5600 Series PCA is
presented in Table 5002. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Unless noted otherwise, one of each item is required. Equivalents may be substituted.
Table 5002
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Bright Inspection Light Il-24 Titan Tool Supply Co. Inc.
Buffalo, NY 14216-1784
USA (V51679)

TASK 35-32-18-210-802
4. PCA and PCA Components
Do a check of the PCA (1, 2, IPL Figure 1) as follows.
A. General
(1) Do a check of the surfaces and thread areas for signs of damage, contamination, galling, burrs,
corrosion or too much wear.

CAUTION: PCA MAY BE DAMAGED OR LEAK IF A PART THAT EITHER HAS, OR HAS CAUSED,


TOO MUCH WEAR OR DAMAGE TO ADJACENT SEALING SURFACES IS NOT
REPLACED.
(2) Do a check of the mating parts and sealing surfaces for scratches and other damage that will cause
leakage.
B. Gauge
Do a check of the gauge (290 thru -310, IPL Figure 9) for damage to the gauge case, lens (30, 40, IPL
Figure 12), bezel (10, 20, IPL Figure 12), lens w/bezel (50,60. IPL Figure 12), or pressure indicating
pointer.
C. Plates, Decals, Placards, and Labels
Make sure that all identification plates (55, IPL Figures 1A thru 1F; 60, IPL Figures 1Hand 1J; 80, IPL
Figure 1G; 20, 350,560,570, IPL Figure 9), instruction decals (20, IPL Figures 1A thru 1G; 25, IPL
Figures 1H and 1J), oxygen identification decals (30, IPL Figures 1A thru 1J). instruction placard (-40, -
IPL Figures 1A, 1C, 1E, 1H and 1J), aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J).
gauge label (45, IPL Figures 1A, 1C, 1E, 1Hand 1J), warning label (50, IPL Figure 11), relief label (80,
IPL Figure 12), FAA-PMA label (35, IPL Figures 1A thru 1G), and warning label (65, IPL Figure 1G) can
be read and are not damaged.
D. Harness Assemblies
Make sure that all harness assemblies (200 thru 225, IPL Figures 1A thru 1E, 1Hand 1J, as applicable),
strap assemblies (201, 202, IPL Figures 1A thru 1C, 1H and 1J), and fasteners (45,50, IPL Figure 2)
are not cut, worn or damaged.
E. Passenger Oxygen Mask Assemblies
Make sure that all Passenger Oxygen Mask Assemblies (35 thru 41, IPL Figure 2), Harness Assemblies
with mask and storage bag (-1 thru -1K, IPL Figure 2), and Storage mask bag assemblies (55, 60, IPL
Figure 2) are not damaged or past service life. See passenger mask service life recommendations in


CMM 35-22-26 .

Page 5003
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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· ClAM & IPL ..
TASK 35-32-18-210-803
5. Cylinder Assembly
Table 5003 contains information about cylinder hydrostatic testing and cylinder service-life requirements.
Cylinder inspection frequency or service life information given in Table 5003 is valid for the date of issue for
the 5500,5600 Series PCA Component Maintenance Manual.
Determine actual cylinder condition (e.g., serviceable, rejected, repairable or condemned) by using the
applicable references from Table 5001. AU cylinder repairs must be made before a hydrostatic test of the
cylinder is performed. Any cylinder that has been repaired (as required in the references in Table 5001)
needs a hydrostatic test before it is available for use.
Check composite cylinder or steel cylinder as shown in Table 5003. Any cylinder that fails the hydrostatic
test must not be used (Le., condemned).
Table 5003
Cylinder Inspection Frequency

HYDROSTATIC TESTING
CYLINDER SERVICE LIFE PERIOD
CYLINDER (NOTE 1 and NOTE 2) (NOTE 1)
TYPE ITEM No. years years
Composite 570, IPL Figure 1G 15 3
500 thru 555A,
Unlimited Lifetime


IPL Rgures 1A thru 1F, 5
(Note 3)
Steel 1H and 1J
560,565, 24
3
IPL Figure 1E (Note 4)

Note 1: Specific information contained in these columns is taken directly from documents listed in Table
5001.
Note 2: Cylinder service-life begins at the initial hydrostatic test date of the cylinder.
Note 3: Unlimited Iiretime on condition that the cylinder does not fail any remaining inspection or
hydrostatic test requirements.
Note 4: 24 years or 4.380 pressurization (that which occurs first).

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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
...
5. Cylinder Assembly (Continued)

Subtask 35-32-18-210-001
A. Composite Cylinder (570, IPL Figure 1G)
(1) Look at the date of the last hydrostatic test of the cylinder. Hydrostatic test dates will be shown on
the cylinder neck or on a hydrostatic retest label. The cylinder may have more than one hydrostatic
retest label. The initial cylinder test date and US DOT exemption certificate number are shown on
the manufacturer's identification plate found on the cylinder sidewall.
(2) Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-to-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(3) The composite cylinder service-life is given in Table 5003.
(4) Do a check of the exterior of cylinders for twists or bends, cuts in the fiber over-wrap, either heat or
fire damage, contamination, or other damage.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks and distortion. Also check the cylinder threads for
damage and contamination.

NOTE: Make sure that the sealing surface between the regulator assembly and the cylinder does
not have nicks. cuts, or distortion. Leakage will occur between the regulator assembly and
cylinder if this surface is distorted or damaged.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and

• corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor.

Subtask 35-32-18-210-002
B. DOT-3HT-1850 Steel Cylinder {560, 565, IPL Figure 1E)
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-ta-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(2) DOT-3HT-1850 steel cylinder service-life is as noted in Table 5003.
(3) Do a check of the cylinder surfaces for either heat or fire damage.
(4) Do a check of the cylinder for dents. gouges, digs, or bulges.

NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface ofthe
cylinder to correctly check for dents, gouges, digs, or bulges.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination arid
corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor .

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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMAt & IPL ...

5. Cylinder Assembly (Continued)

Subtask 35-32-18-210-003
C. DOT-3AA-1800 Steel Cylinder (500 thru 555A, IPL Figures 1A thru 1F, 1Hand 1J, as applicable).
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-to-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(2) DOT-3AA-1800 steel cylinder service-life is given in Table 5003.
(3) Do a check of the cylinder surfaces for either heat or fire damage.
(4) Do a check of the cylinder for dents, gouges, digs, or bulges.

NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the
cylinder to correctly check for dents, gouges, digs, or bulges.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and
corroded surfaces.


(8) Make sure the inside of the cylinder does not have an odor.

TASK 35-\32-18-210-804
6. Optional PCA Mounting Bracket Set
Refer to Paragraph 8 in the DESCRIPTION AND OPERATION section of this manual for information about
optional peA mounting bracket sets.
A. Do a check of the upper and lower bracket assembly surfaces for signs of damage, contamination,
burrs, corrosion. or too much wear.
B. Do a check of the upper bracket assembly for loose or broken latch or latch mounting pins. Do a check
of the latch and ensure it moves freely.

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550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL

REPAIR
TASK 35-32-18-300-801
1. General
This section gives the repair procedures that can be perfonned on the 5500 and 5600 Series PCA. Before
repair, components must be examined using procedures in the CHECK section of this manual.
Do not repair filters, safety discs, gaskets, preformed packings, diaphragm cords. safety plug washers, seat
washers, quad rings, seats, drive screws, metal boss seals, or rivets. These items must be replaced each
time they are removed during disassembly.
Self-locking screws (120, IPL Figures 1Hand 1J; 360, IPL Figure 9) and fillister head screws (80, IPL
Figure 7) contain a one-time use (non-replaceable) plastic insert. These items must be replaced each time
they are removed during disassembly.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -SODAthru -5000, unless otherwise noted.

TASK 35-32-18-99E-804
2. Reference Documents
A list of applicable reference documents is given in Table 6001.
Table 6001
Reference Documents


DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
DOD-P-16232 Phosphate Coatings, Heavy. Manganese or Zinc US Government Printing Office
Base, (For Ferrous Metals) Washington DC 20402
USA
TI-C-490 Cleaning Methods and Pretreatment of Ferrous US Government Printing Office
Surfaces for Organic Coatings Washington DC 20402
USA
FED STD-595 Colors Used in Govemment Procurement US Government Printing Office
Washington DC 20402
USA
TASK 35-32-18-94B-805
3. Special Tools. Fixtures. and Equipment
A list of special tools, fixtures, and equipment necessary for repair is shown in Table 6002. Special tools,
fixtures, and equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of
each item is required. Equivalents may be substituted.
Table 6002
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Bright Inspection Light IL-24 Titan Tool Supply Co. Inc.
Buffalo, NY 14216-1784
USA (V51679)

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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & JPL ..
3. Special Tools, Fixtures. and Equipment (Continued)
Table 6002 (Continued)
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Spray Gun Model 19 Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger (Steel Cylinders) Local Vendor
0.500 in. -14 ANPT Threads
1.00 In. - 11.5 ANPT Threads
Cylinder Hanger (Composite Cylinders) Bolero Industries Inc.
0.750 -16UNF-2A Threads SK87-117-Q8 Santa Fe Springs, CA 90670
USA (VOTRZ6)

TASK 35-32-18-94A-803
4. Consumable Repair Materials
A list of applicable consumable repair materials is given in Table 6003. Equivalent materials may be
substituted.
Table 6003

MATERIAL
Abrasive Blasting Media
Consumable Repair Materials

DESCRIPTION
No. 16 Aluminum Oxide
PIN 1700164
MANUFACTURER
(VENDOR CODES)
Treibacher - Schleifmittel Co.
Niagara Falls, NY 14303 (USA)
Fax: 716-286-1224

Plastic Abrasive Pad Scotch Brite Pad 3M Abrasive Systems Division
No. 2 Size St. Paul, MN 55144-1000
PIN 10116NA USA (V28124)
Hydrochloric Acid Hydrochloric Acid Mallinckrodl Baker Inc.
(HCI) Phillipsburg, NJ 08865-2219
USA (V70829)
pH Test Paper Strips 4391-01 Mallinckrodt Baker Inc.
Phillipsburg, NJ 08865-2219
USA (V70829)
Chromic Acid Chromium (VI) Trioxide Mallinckrodt Baker Inc.
(CrOa) Phillipsburg, NJ 08865-2219
USA (V70829)
Phosphoric Acid Phosphoric Acid Mallinckrodt Baker Inc.
(H3P04) Phillipsburg, NJ 08865-2219
USA (V70829)
Catalyst A3110 A.P. Nonweiler Co.
SPN 50761-03 Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085

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550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
...
4. Consumable Repair Materials (Continued)
Table 6003 (Continued)
Consumable Repair Materials
MANUFACTURER
MATERiAl DESCRIPTION (VENDOR CODES)
Primer (2 part catalyzed urethane) A.P. Nonweiler Co.
Light Gray (No. 36628 per FED-STD-595) 4285A093 Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085
Paint (2 part catalyzed urethane) A.P. Nonweiler Co.
Green (No. 24062 per FEO·STD-595) 4285A073 Oshkosh, WI 54903-1007 USA
Green (No. 14187 per FED-STD-595) 4285K123 Fax: 920-231-8085
Gray-Green (No. 24159 per FED-STO-595) 4285A083
Blue (No. 15102 per FED-5TD-595) 4624J010
Yellow (No. 13538 per FED-STD-595) 4624J030
White (No. 17875 per FED-STO-595) 4624J020
Phosphate Coating Solution CrysCoal*-OC Oakite Products Inc.
(Zn(H2P04)2 . 2H20) Berkeley Heights, NJ 07922-2712
USA (V44389)
* CrysCoat is a Registered Trademark of Oakile Products Inc.

TASK 35-32-18-300-802


5. Repair
limit repairs to the procedures given below.
• Cleaning (refer to the CLEANING section).
Removal of sharp edges.
Thread repair.
Replacement of cracked. bent, broken, scratched, or otherwise damaged components.
Steel cylinder phosphate coating (refer to paragraph 6 in this section).
Steel cylinder paint application (refer to paragraph 7 in this section).
Composite cylinder paint application (refer to paragraph 8 in this section).
Repair of optional PCA mounting bracket assemblies (refer to paragraph 9 in this section).

TASK 35-32-18-330-801
6. Steel Cylinder Phosphate Coating
Refer to Reference Document DOD-P-16232 (Table 6001) for additional information on steel cylinder
phosphate coating (Type "Zinc" Class "3") procedures.

WARNING: FAILURE TO REFER TO AND FOLLOW THE MANUFACTURER'S OR SUPPLIER'S


MATERIAL SAFETY DATA SHEETS (MSDS) FOR HYDROCHLORIC ACID, CHROMIC
ACID, PHOSPHORIC ACID OR PHOSPHATE COATING SOLUTION FOR MORE
PRECAUTIONARY DATA, APPROVED SAFETY EQUIPMENT AND EMERGENCY
MEDICAL AID MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
Steel cylinders (500 thru 565, IPL Figures 1A thru 1F. 1Hand 1J, as applicable) that require interior and
exterior protective treatment may be phosphate coated as follows .

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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

6. Steel Cylinder Phosphate Coating (Continued)

Subtask 35-32-18-380-001
A. Surface Preparation
Abrasive blasting with Abrasive Blasting Media (Table 6003) is preferred for interior and exterior
preparation of the cylinder before phosphate coating application. All paint must be removed from the
cylinder external surface during the abrasive blasting process.
(1) Abrasive blast the cylinder interior and exterior with Abrasive Blasting Media, to remove corrosion
and paint. Refer to Reference Document TT -C-490 (Table 6001) for approved method for interior
and exterior abrasive blasting of steel cylinders.
(2) Rinse the interior and exterior of the cylinder for at least one minute with clean water.
(3) Dry the cylinder with clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C).
(4) Put a Bright Inspection Llght (Table 6002) inside the cylinder and inspect for contamination and
corrosion.
(5) If corrosion remains on the interior or exterior surfaces of the cylinder, the cylinder may be treated
with hydrochloric acid solution as follows.
(a) Prepare a 20 percent (by volume) hydrochloric acid solution by mixing 5 gal (20 liters) of
Hydrochloric Acid (Table 6003) in approximately 20 gal (75 liters) of clean water.
(b) Place the cylinder in the 20 percent hydrochloric acid solution for one minute.
(c) Rinse the cylinder for at least one minute with clean water.
(d) Repeat paragraph 6A(3)

Subtask 35-32-18-330-001
B. Phosphate Coating
and 6.A.(4).

(1) Prepare a 2 to 3 percent (by volume) phosphate coating solution by mixing approximately 3 gallons
(12 liters) of Phosphate Coating Solution (Table 6003) in 125 gallons (475 liters) of clean water.

(2) Place the cylinder in a tank containing a heated (180 - 210°F, 82· 99°C) 2 to 3 percent
phosphate coating solution for a minimum of 30 minutes. The solution must be circulating at a rate
of 5 - 20 gallons (19 - 76 liters) per minute.
(3) Spray-rinse cylinder interior and exterior with cold, clean water for at least one minute.

NOTE: Cylinders may be placed in a suitable tank, rather than sprayed, if a continuous flow of cold,
clean rinse water is maintained. The cylinder should remain in the rinse water only for the
period of time necessary to remove any residual phosphate coating solution.
(4) Prepare a 0.06 percent (by volume) chromic acid rinse solution by mixing 8 oz. (240 ml) of
Chromic Acid (Table 6003) in 100 gallons (380 liters) of clean water.
(5) Place the cylinder in the heated (160 - 180°F, 71 - 82°C) chromic acid rinse solution for at least 1
minute.
(6) The hydrogen ion concentration (pH) of the chromic acid rinse solution must be maintained between
2 to 4 by the addition of a mixture of equal amounts of Chromic and Phosphoric Acids (Table
6003). Test the chromic acid rinse solution using pH Test Paper Strips (Table 6003). The chromic
acid rinse solution must be discarded after 24 hours, regardless of the number of cylinders
processed in the solution.

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• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

6. Steel Cylinder Phosphate Coating (Continued)


B. Phosphate Coating (Continued)
(7)
CMM & IPL

Dry the cylinder using clean, dry air that is oil-free and heated (180 - 200"F, 82 - 93"C).
NOTE: To produce a uniform phosphate coating thickness of 0.0004 ±0.0002 in.
(0.0102 ±0.0050 mm) on the cylinder surface a minimum weight of 1000 mg per sq. ft
(1.076 mg per sq. em) of phosphate coating must be applied.
(8) Place a Bright Inspection Light (Table 6002) inside the cylinder and inspect for a uniform phosphate
coating. A uniform phosphate coating is gray to black in color and free of loose particles.

TASK 35-32-18-380-801
7. Steel Cylinder Paint Application
Paint must only be applied to the exterior surface of the steel cylinder (500 thru 565, IPL Figures 1A thru
1F, 1Hand 1J, as applicable) and may consist of either small spot repairs or full repainting.
Hydrostatic test marks must remain visible and readable after the paint application.

WARNING: FAILURE TO REFER TO AND FOLLOW THE MANUFACTURER'S OR SUPPLIER'S


MATERIAL SAFETY DATA SHEETS (MSDS) FOR PRIMER, PAINT, OR CATALYSTS
FOR MORE PRECAUTIONARY DATA, APPROVED SAFETY EQUIPMENT AND
EMERGENCY MEDICAL AID MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.

Subtask 35-32-18-350-001
A. Surface Preparation

• (1) Steel cylinders (500 thru 565, IPL Figures 1A thru 1F, 1Hand 1J, as applicable) requiring a
complete repainting process should be phosphate coated before paint application. Refer to
paragraph 6 in this section to phosphate coat a steel cylinder.
(2) Steel cylinders requiring a spot repainting process should be lightly sanded around the spot repair
areas.
(3) Refer to paragraph 6.A in the CLEANING section and clean the exterior surface of the cylinder to
remove any contamination.
(4) Remove the instruction decals (20, IPL Figures 1A thru 1F; 25, IPL Figures 1H and 1J; oxygen
decals 30, IPL Figures 1A thru 1F; 1H, 1J), labels (35, IPL Figures 1A thru 'IF), placards (-40, -50,
IPL Figures 1A, 1C, 1E, 1H, and 1J) and gauge label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J), or
install masking tape over these items to protect them from the primer and paint over spray_

Subtask 35-32-18-380-002
B. Primer Application
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder.
(2) Mix the Light Gray Primer (Table 6003) and Catalyst (Table 6003) using the instructions supplied by
the manufacturer.
(3) Filter and spray the catalyzed primer on the cylinder surface with a Spray Gun using the instructions
supplied by the manufacturer.
(4) Allow the cylinder to air dry 15 to 20 minutes before the application of the paint.

Subtask 35-32-18-380-003
C. Paint Application


(1) Thread the Cylinder Hanger (Table 6002) into the cylinder .

Page 6005
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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

7. Steel Cylinder Paint Application (Continued)


C. Paint Application (Continued)
(2) Mix the Paint (Table 6003) and Catalyst (Table 6003) using the instructions supplied by the
manufacturer.
(3) Filter and spray the catalyzed paint onto the cylinder surface with a Spray Gun using instructions
supplied by the manufacturer.
(4) Air-dry cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 ~ 30 minutes
at 100 - 150°F (38 - 66°C).
(5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service.
(6) Instruction Decals (20, IPL Figures 1A thru 1F; 25, IPL Figures 1Hand 1J; Oxygen decals (30, IPL
Figures 1A thru 1F, 1H and 1J), labels (35, IPL Figures 1A thru 1F; and placards (-40. ~50,IPL
Figures 1A, 1C, 1E, 1H. and 1J), and gauge label (45, IPL Figures 1A. 1C, 1E, 1H, and 1J) removed
from cylinder before the paint application process must be replaced. Refer to the ASSEMBLY
section for the proper location and application of these items.

TASK 35-32-18-380-802
8. Composite Cylinder Paint Application
Paint must be applied only to the exterior surface of the composite cylinder (570. IPL Figure 1G) and may
consist of either small spot repairs or full repainting.
The hydrostatic retest labels and permanently affixed cylinder manufacturer's identification label must


remain visible and readable after the paint application.

Subtask 35-32~18~35~002
A. Surface Preparation

CAUTION: THE COMPOSITE CYLINDER OVER-WRAP OR REINFORCING FIBERS, MUST NOT BE


ABRADED DURING THE PRE·PAINTING PREPARATION OR PERMANENT CYLINDER
DAMAGE MAY RESULT.
(1) Composite cylinders (570, IPL Figure 1G) that require spot repair or full repainting should be lightly
sanded with a Plastic Abrasive Pad (Table 6003) only enough to roughen the surface without
abrading through the existing paint layer.
(2) Refer to paragraph 6.A in the CLEAN ING section and clean the exterior surface of the cylinder to
remove contamination.
(3) Remove the identification plate (80, IPL Figure 1G), instruction decal (20. IPl Figure 1G), oxygen
decal (30. IPL Figure 1G). (label 35, IPL Figure 1G), and warning decal (65, IPL Figure 1G) from the
cylinder, or install masking tape over them to protect from paint over spray. Do not remove any
hydrostatic retest labels from the cylinder. The hydrostatic retest labels and the cylinder
manufacturers identification label on composite cylinders must be covered with masking tape before
painting.

Subtask 35~32~18-380~004
B. Paint Application
(1) Thread the Cylinder Hanger (0.750 - 16 UNF~2A Threads, Table 6002) into the cylinder.
(2) Mix the Green Paint (No. 14187, Table 6003) and Catalyst (Table 6003) using the instructions
supplied by the manufacturer.


(3) Filter and spray the catalyzed paint on the cylinder surface with a Spray Gun (Table 6002) using the
instructions supplied by the manufacturer.

Page 6006
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.. 550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

8. Composite Cylinder Paint Application (Continued)


B. Paint Application (Continued)
(4) Dry the cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 to 30 minutes
at 100 - 125°F (38 - 52°C) in air.
(5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service.
(6) The identification plate (80, IPL Figure 1G), instruction decal (20, IPL Figure 1G), oxygen decal (30,
IPL Figure 1G), (label 35, IPL Figure 1G), and warning decal (65, IPL Figure 1G) that were removed
from the cylinder before the paint application process must be replaced. Refer to the ASSEMBLY
section for the proper location and application of these items.

TASK 35-32-18-300-803
9. Optional PCA Mounting Bracket Set
Refer to paragraph 8 in the DESCRIPTION AND OPERATION section of this manual for information about
the optional PCA mounting bracket sets.
Cracked, broken, bent or excessively worn bracket assemblies must be replaced. Repairs to bracket
assembljes should be limited to:
• If binding, apply a small amount of Oxygen Compatible Lubricant to latch (part of upper bracket
assembly) hinge pin area.
- If loose, apply adhesive on rubber cushion (part of lower bracket assembly) .

• EFFECTIVITY: ALL 35-32-18 Page 6007/6008


20040415


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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
l"

ASSEMBLY

TASK 35-32-18-400-801
1. General
This section describes the equipment and procedures necessary for assembly of the 5500 and 5600 Series
Portable Cylinder Assembly (PCA). All components of the PCA must be cleaned and checked in
accordance with the previous sections of this manual. Assembly is organized as follows.

Paragraph Description IPL Figure No.


6 Outlet Assemblies 4,5,6,7,8,10,11,13
7 Respirator Regulator Assembly 3
8 Regulator Assembly 9, 12
9 PCA Assembly 1Athru 1J, 9
10 PCA Charging Procedure 1A thru 1J. 9
11 Final PCA Assembly 1A thru 1J

WARNING: DO NOT ALLOW OIL, GREASE, FLAMMABLE SOLVENTS, CONTAMINATED TOOLS OR


OTHER COMBUSTIBLE MATERIALS TO COME IN CONTACT WITH PARTS THAT WILL
BE EXPOSED TO PRESSURIZED OXYGEN OR FIRE OR EXPLOSION MAY OCCUR
CAUSING SERIOUS PERSONAL INJURY OR DEATH.

FAILURE TO USE SUITABLE EYE PROTECTION DURING ASSEMBLY PROCEDURES


MAY CAUSE INJURY TO THE EYES.


The instructions in this section apply to all 5500 and 5600 PCA's unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.
NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (Le., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -5000, unless otherwise noted.

TASK 35-32-18-99E-805
2. Reference Documents
A list of applicable reference documents is given in Table 7001.
Table 7001
Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
A-A-58092 Commercial Item Description Tape Antiseize, General services Administration
Polytetrafluoroethylene 1600 F Street
Washington, DC 20405 USA
NASM33540 National Aeronautical Standard Aerospace Industries Association
Safety Wiring and Cotter Pinning. General Practices for of America
Washington, DC 20005
USA (V80205)
MIL-PRF-25567 Military Specification Standardization Documents Order Desk
Leak Detection Compound, Oxygen Systems Building 4D, 700 Robbins Avenue
Philadelphia, PA
19111-5094 USA

• EFFECTIVITY: ALL 35-32-18 Page 7001


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Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYlINDER ASSEMBL.Y • ClAM & IPL
..
2. Reference Documents (Continued)

Table 7001 (Continued)


Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
MIL-PRF-27210 Military Specification Standardization Documents Order Desk
Oxygen, Aviators Breathing, liquid and Gas Building 4D, 700 Robbins Avenue
Philadelphia, PA
19111-5094 USA
P2.5 TransfilJing of High Pressure Gaseous Oxygen To Be Compressed Gas Association Inc.
Used For Respiration Arlington, VA 22202-4102
USA (V0170 1)
AIR1059 Transfilling and Maintenance of Oxygen Cylinders SAE International
Warrendale, PA 15096-0001
USA

TASK 35-32-18-94B-806
3. Special Tools, Fixtures, and Equipment

A list of special tools, fixtures, and equipment required for assembly of the 5500 and 5600 Series PCA's is
shown in Table 7002. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. The Figure number information provided in the "NOMENCLATURE" column corresponds to the tool
listed in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES
section. Unless noted otherwise, one of each item is required. Equivalents may be substituted.

Table 7002
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER

NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment Co.
PIN 58634 Peoria, IL 61602-1711
USA (V58013)
Core Wrench 800216-T91-1 Scott Aviation
(Figure 9001) Lancaster, NY 14086-9502
USA (V53655)
Test Regulator 44-1110 Series Tescom Corp.
0-2500 psig (0 -17.2 MPa) Outlet Pressure 44-1114-24 Elk River, MN 55330-2445
USA (V5H642)
Pressure Gauge 1404 Series Ametek Inc. (US Gauge Division)
(minimum accuracy ±O.25% full scale) Sellersville, PA 18960-2625
o - 2000 psig (0 - 13.8 MPa) USA (V61349)
Refill Coupling 5020-01 Scott Aviation
CGA 540 x 0.563-18UNF·2B Threads Lancaster, NY 14086-9502
USA (V53655)

EFFECTIVITY: ALL 35-32-18


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• ..
TASK
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

35-32-18-94A-804
4. Consumable Assembly
A list of consumable
Materials
CMM & IPL

assembly materials, required for assembly of the 5500 and 5600 Series PCA, is given
in Table 7003. Equivalent materials may be substituted except for the Oxygen and Oxygen Compatible
Lubricant.
Table 7003
Consumable Assembly Materials
MANUFACTURER
MATERIAL DESCRIPTION NENDOR CODE)
Thread Sealing Tape PTFE Ribbon Tape Local Vendor
0.250 in. (0.535 em) wide CID A-A-58092, size 1
SPN 50011-00
Leak Test Solution Sherlock Leak Detector Winton Products Co. Inc.
MIL-PRF-25567, Type 1 Charlotte, NC 28236
USA (V23316)
Sealant PIN RTV732 Dow Corning Corp.
Clear SPN S0067 -00 Midland, MI48686-0097
USA (V71984)
Red Etching Ink PIN 5-1141 Marking Device Manufacturing Co.
SPN 50792-01 Philadelphia, PA 19133-2891
USA (V26040)

• Green Etching Ink

Lockwire

Oxygen
PIN AX GREEN
SPN 50791-01

MS20995C20
SPN 13603-00
MIL-PRF-27210, Type I
Speciality Ink Co. Inc.
Deer Park, NY 11729-4702
USA (V18029)

Local Vendor
(V96906)
Local Vendor
1850 psig (12.76 MPa) minimum
pressure
Primer GradeT Loctite Corp.
SPN 50349-01 Rocky Hill, CT 06067-3582
USA (V05972)
Adhesive Grade 222 SPN 50004-15 Loctite Corp.
Grade 271 SPN 50004-18 Rocky Hill, CT 06067-3582
USA (V05972)
Oxygen Compatible Lubricant Krytox· 240 AC E.I. du Pont de Nemours & Co. Inc.
SPN 50527-00 Wilmington, DE 19898
USA (V23037)
Powdered Lubricant MolyCoat·· Z Dow Cornill9 Corp.
SPN 50021-01 Midland, MI 48686-0997
USA (V71984)
• Krytox is a Registered Trademark of E.I. du Pont de Nemours & Co. Inc.
•• MolyCoat is a Registered Trademark of Dow Corning Corp .

• EFFECTIVITY: ALL 35-32-18


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550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

TASK 35-32-18-400-802
5. Pre-Assembly Information

WARNING: FAILURE TO USE TOOLS THAT ARE FREE FROM DUST, LINT, FINE METAL FILINGS,
OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE MATERIALS ON
PARTS THAT ARE EXPOSED TO PRESSURIZED OXYGEN MAY RESULT IN FIRE OR
EXPLOSION CAUSING SERIOUS PERSONAL INJURY OR DEATH.
• All components that are to be used in the assembly of the 5500 and 5600 Series PCA must be
cleaned and checked in accordance with the preceding sections of this manual. All components must
pass the required tests in the TESTING AND FAULT ISOLATION section.
- Refer to Table 7002 (Special Tools. Fixtures. and EqUipment) and Table 7003 (Consumable Assembly
Material) as required.
- Unless noted otherwise, all preformed packings shall be lubricated with a thin film of Oxygen
Compatible Lubricant prior to installation.
- Unless noted otherwise, all parts which require threading. twisting, or turning operations for assembly
will be threaded, twisted, or turned in a clockwise direction.
- When indicated, apply Thread Sealing Tape (Table 7003) according to Commercial Item Description
Specification A-A-58092 (Table 7001).
- When indicated, apply Lockwire (Table 7003) according to National Aeronautical Standard
NASM33540 (Table 7001).
- When indicated, apply Primer (Table 7003) and Adhesive (Table 7003) in small amounts and wipe off
excess with a clean cloth.
- A "text arrow", when used, shows the correct alignment of labels, decals, and placards put on the 5500
and 5600 Series PCA.

TASK 35-32-18-430~801

6. Outlet Assemblies (300 thru 370. IPL Figures 1A thru 1J).
A. Constant Flow (metered) Type Outlet Assemblies
Refer -1 thru -2P, IPL Figure 4; -1 thru -3F, IPL Figure 5; -1 thru -2E, IPL Figure 7; -1, IPL Figure 8.
Reter to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant
flow (metered) outlet assembly is an "adjustable" type (-1, IPL Figures 4, 5, 7 and 8) or "precision" type
(-2 thru -2P, IPL Figure 4; -2 thru -3F, IPL Figure 5; -2 thru -2E, IPL Figure 7).
After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all
constant flow outlet assemblies. Make sure that all constant flow assemblies pass all testing
requirements before use.

EFFECTIVITY: ALL 35-32-18


Page 7004
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• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

6. Outlet Assemblies (Continued)


CMM & IPL

A. Constant Flow (metered) Type Outlet Assemblies (Continued)


Subtask 35-32-18-440-001
(1) 5009-00 (-1, IPL Figure 5) and 5009 Series (-2 thru -3F, IPL Figure 5) outlet assemblies.
Refer to IPL Figure 5 unless noted otherwise.
G) 5009-00 adjustable type outlet assembly (-1).
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the
outlet assembly (-50), flow port (120), screen (30), filter (150), ring (140). gasket (160),
glass cord (40), or screw (20). If a replacement part is required, a complete precision
type outlet assembly must be ordered. Do not re-assemble the outlet assembly. Refer to
IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a
replacement outlet assembly.
(k) 5009 Series precision type outlet assemblies (-2 thru -3F).
NOTE: The orifice (180), stud (80), and outlet assembly (-60) are not procurable. If a
replacement part is required, a complete outlet assembly must be ordered. Refer to IPL
Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a
replacement outlet assembly.
1 Install the gasket (90), valve (100), and spring (110) in the receptacle (170).
~ Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the stud (70, 80).
~ Install and tighten the receptacle (170) on the stud (70,80). Install the dust cover (10) on


the receptacle.

Subtask 35-32-18-440-002
(2) 5041-00 (-1, IPL Figure 4) and 5041 Series (-2 thru -2P, IPL Figure 4) outlet assemblies.
Refer to IPL Figure 4 unless noted otherwise.
(a) 5041-00 adjustable type outlet assembly (-1).

NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not available for the
coupling assembly (-90), screen (60, 80), glass cord (70), screw (50), and body (120). If
a replacement part is required, a complete precision type outlet assembly must be
ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
Configuration MatriX) for information on how to order a replacement outlet assembly.
(b) 5041 Series precision type outlet assemblies (-2 thru -2P).
NOTE: The orifice (200), body (130), and outlet subassembly (-100) are not procurable. If a
replacement part is required, a complete outlet assembly must be ordered. Refer to IPL
Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a
replacement outlet assembly.
1 Position pins (180) on case (190) and hook springs (170) over the grooved end of the pins.
~ Install the valve seat (160), valve (150), and spring (140) in the case (190).
~ Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the body (120, 130).
Screw the case (190) onto the body (120, 130) hand tight then tighten one fourth to one
third of a tum more.
~ Install the washer (40) and cap (30) over the threads on the case (190).
§ Assemble the nut (20) and cover assembly (10). Thread the nut (20) onto the case (190) .

• EFFECTIVITY: ALL 35-32-18 Page 7005


20040415
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Technologies. Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

6. Outlet Assemblies (Continued)

A. Constant Flow (metered) Type Outlet Assemblies (Continued)

Subtask 35-32-18-440-003
(3) 5507-00 (-1, IPL Figure 7) and 5507 Series (-2 thru -2E, IPL Figure 7) outlet assemblies.
Refer to IPL Figure 7 unless noted otherwise.
(a) 5507-00 adjustable type outlet assembly (-1).

NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the
outlet subassembly (-40), screen (30), glass cord (20), screw (10), and body (140). If a
replacement part is required, a complete precision type outlet assembly must be
ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
Configuration Matrix) for information on how to order a replacement outlet assembly.
(b) 5507 Series precision type outlet assemblies (-2 thru -2E).

NOTE: The orifice (160), and body (140,150) are not procurable. If a replacement part is
required, a complete outlet assembly must be ordered. Refer to Table 1 Sheet 5 (PCA
Configuration Matrix) for information on how to order a replacement outlet assembly.
1 Install the spring (130), outlet poppet (120), outlet gasket (110), and outlet washer (100) in
the body (140, 150).
£ Install the washer (90) on the threaded adapter (50).
;l Screw the threaded adapter (50) into the body (140, 150).
1: Install the fillister head screw (80) through the dust cover (70) and torsion spring (60) into
the body (140, 150).

Subtask 35-32-18-440-004
(4) 5052-00 outlet assembly (-1, IPL Figure 8)

Refer to IPL Figure 8 unless noted otherwise.

NOTE: A replacement outlet assembly (-1) or parts (10 thru 120) are not procurable. If a complete
assembly or a replacement part is required, a different precision type outlet assembly must
be ordered. Refer to Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to
order a replacement outlet assembly.
(a) Install the washer (40). screen (30), glass cord (20), and screen (30) into the base (60). Slowly
thread the orifice adjusting screw (10) into the base (60) only enough to retain the washer, glass
cord, and screens.
(b) Assemble the coupling (-50) as follows.
1 Install the spring (80) and retainer (110) into the body (120).
£ Apply a thin coat of Oxygen Compatible Lubricant to the valve seat gasket (100) and install
the valve seat gasket on the valve seat (90).
;l Thread the valve seat (90) into the body (120) and tighten.
1: Apply a thin coat of Oxygen Compatible Lubricant to the body gasket (70) and install the
body gasket on the body (120).
Q Thread the base (60) on the body (120) and tighten.

EFFECTIVITY: ALL 35-32-18


Page 7006
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f:I./CD/SCOtl /scott
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'.,. Technologies. Inc. Aviation

• 55OD1S6ooSERIES PORTABLE CYUNDER ASSEMBLY·

6. Outlet Assemblies (Continued)


CMM & IPL

B. Full Flow (Non-metered) Type Outlet Assemblies (refer to IPl Figures 6,10,11,13;
and 355, IPl Figure 1C)
-4, IPl Figure 5;

After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all full
flow outlet assemblies. Make sure that all full flow assemblies pass all testing requirements before use.

Subtask 35-32-18-440-005
(1) SPN 36728-01 outlet assembly (-1, IPL Figure 13)
Replacement parts are not procurable for SPN 36728-01. If replacement parts are required, a
complete outlet assembly must be ordered.

Subtask 35-32-18-440-006
(2) SPN DPB153 outlet assembly
A replacement outlet assembly or replacement parts are not procurable for SPN DPB153.
Outlet SPN DPB153 is replaced by outlet SPN 36728-01 (-1, IPL Figure 13). If a replacement
SPN DPB 153 outlet is required, order a SPN 36728-01.

Subtask 35-32-18-440-007
(3) SPN 10008298 outlet assembly
Replacement parts are not procurable for SPN 10008298. If replacement parts are required, a
complete outlet assembly must be ordered.


Subtask 35-32-18-440-008
(4) SPN 800503-00 outlet assembly (-4, IPl Figure 5)
Refer to IPL Figure 5 unless noted otherwise.
A replacement outlet assembly is not procurable. If a replacement outlet assembly is required, a
different outlet assembly must be ordered.
(a) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (160).
(b) Install the gasket (160) and the flow port (130) into the stud (70).

NOTE: Replacement parts for stud (70) and flow port (130) are not procurable. If replacement
parts are required, a different outlet assembly must be ordered.
(c) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (90).
(d) Install the gasket (90), valve (100), and spring (110) in the receptacle (170).
(e) Install and tighten the receptacle (170) on the stud (70). Install the dust cover (10) on the
receptacle.

Subtask 35-32-18-440-009
(5) SPN 10006017 outlet assembly (355, IPL Figure 1C)
Replacement parts are not procurable for this outlet assembly. If replacement parts are required, a
complete outlet assembly must be ordered .

• EFFECTIVITY: All 35-32-18


Page 7007
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Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

6. Outlet Assemblies {Continued}


B, Full Flow (Non-metered) Type Outlet Assemblies (Continued)

Subtask 35-32-18-440-010

(6) SPN 10003566 oxygen coupling (-340.IPL Figures lA, lC, 'IE, 'IH)
A replacement oxygen coupling or replacement parts are not procurable. Oxygen coupling, SPN
10003566, is replaced by outlet SPN 802856-01 (-1. IPL Figure 11). If a replacement oxygen
coupling or replacement parts are required, a complete outlet assembly. SPN 802856-01, must be
ordered.

Subtask 35-32-18-440-011
(7) SPN 802856-01 outlet assembly (-1, IPL Figure 11)
Refer to IPL Figure 11 unless noted otherwise.
(a) If removed during disassembly, install the warning label (50) on the dust cover (40).
(b) Apply a thin coat of Oxygen Compatible Lubricant to the quad ring (90), gasket (60) and
preformed packings (110,120).
(c) Install the preformed packing (11 O) on the disconnect body (100).
(d) Install the quad ring (90), preformed packing (120), disconnect poppet (80), and poppet spring
(70) in the disconnect body (100).
(e) Press the groove pins (30) into the disconnect fitting (20) if removed during disassembly.
(f) Install the gasket (60) on the mating thread of the disconnect fitting (20),
(g) Using the directions provided by the manufacturer. apply a thin coat of Adhesive (Grade 222,
Table 7003) on the first few exposed threads at the end of the disconnect fitting (20). Thread the
disconnect fitting into the disconnect body (100). Tighten the disconnect fitting and wipe excess
Adhesive (if present) from the disconnect fitting and disconnect body.
(h) Install the dust cover retainer (10) on the disconnect fitting (20) and dust cover (40). Twist and

lock the dust cover (40) on the groove pins (30) of the disconnect fitting (20).

Subtask 35-32-18-440-012
(8) SPN 802863-02 outlet assembly (-1. IPL Figure 10)
Refer to IPl Figure 10 unless noted otherwise.
(a) Apply the Thread Sealing Tape to the nipple (10). Thread the nipple into the outlet body (140).
Tighten the nipple wrench tight.
(b) Install the dust cover (30) onto the outlet body (140).
(c) Install the pins (70). preformed packing (110). and retainer (100) into the insert sleeve (80).
(d) Install the spring (130), poppet (120), and seal (90) into the outlet body (140).
(e) Apply a small amount of Adhesive (Grade 271, Table 7003) to the threads of the insert sleeve
(80). Thread the sleeve with pin assembly (-60) into the outlet body (140). Tighten the sleeve
with pin assembly.
(f) Install the preformed packing (40) on the dust plug (50). Insert the dust plug assembly (-20) into
the sleeve with pin assembly (-60).

EFFECTIVITY: ALL 35-32-18


Page 7008
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Technologies. Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

6. Outlet Assemblies (Continued)


CMM & #PI.

B. Full Flow (Non-metered) Type Outlet Assemblies (Continued)

Subtask 35-32-18-440-013
(9) SPN 8572-00 outlet assembly (-1, IPL Figure 6)
Refer to IPL Figure 6 unless noted otherwise.
(a) Install the inlet filter (80), spring (70), poppet (60), and gasket (50) into the adapter (90).
(b) Assemble the body with pin (10) by installing washer (-30) and grooved pin (-20) in body (-40).
(c) Carefully thread the body with pin (10) into the adapter (90). Tighten the body with pin wrench
tight.

TASK 35-32-18-430-802
7. Respirator Regulator (110, IPL Figure 1H; 115, IPL Figure 1J)
Refer to IPL Figure 3 unless noted otherwise.
Unless noted otherwise, assembly procedures apply to both the demand (-10, -20) and demand/pressure-
demand (-30, -40) type respirator regulators.
After assembly, perform the Respirator Regulator Tests (paragraph 7) in the TESTING AND FAULT
ISOLATION section. Make sure that the respirator regulator passes all the tests before use.

Subtask 35-32-18-440-014


A. General Assembly
Assemble the following parts to the regulator case (350).
(1) Attach the bracket (125, IPL Figures 1H, 1J) to the case (350, IPL Figure 3) with self-locking screws
(120, IPL Figures 1H, 1J). Tighten the self-locking screws.
(2) Apply Thread Sealing Tape to the mating threads of the connector (100, IPL 'Figures 1H, 1J).
(3) Install the screen (340, IPL Figure 3) in the case (350). Thread the connector (100, IPL Figure 1H,
1J) into the case (350, IPL Figure 3) and tighten.

Subtask 35-32-18-440-015
B. Demand Valve (240) Assembly
(1) Install the valve seat gasket (280) on the demand valve assembly (240).
(2) Install and secure the demand valve assembly in the case (350) with pan head screws (250), flat
washers (270), and lock washers (260). Tighten the pan head screws .

• EFFECTIVITY: ALL 35-32-18


Page 7009
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Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

7. Respirator Regulator (Continued)

Subtask 35-32-18-790-009
C. Demand Valve Assembly (240) Leak Test
(1) Use a high pressure connector having 0.125 - 27 ANPT threads and connect a regulated source of
clean, dry air to the inlet of case (350).
(2) Apply 55 psig (0.38 MPa) pressure to the inlet of the case (350).
(3) Apply the Leak Test Solution around the demand valve assembly (240), valve seat gasket (280),
pan head screws (250), flat washers (270) and lock washers (260). There must be zero leakage. No
bubbles in the Leak Test Solution is an indication of zero leakage.
(4) Reduce the inlet pressure to 0 psig (0 MPa). Discharge the remaining pressure by pushing the
demand valve assembly downward.
(5) Remove case (350) from the regulated air source. Remove the connector from inlet of case.
(6) Dry all parts using clean, dry air.
(7) Remove the case (350) from the test setup.

Subtask 35-32-18-440-016
D. Deflector (220)

CAUTION: A DEMAND VALVE ASSEMBLY HELD IN THE OPEN POSITION BY CONTACT


BETWEEN THE DEFLECTOR AND DEMAND VALVE ASSEMBLY STEM MAY CAUSE
THE RESPIRATOR REGULATOR ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(1) CarefUlly align the deflector (220) over the demand valve assembly (240) and attach the deflector to
the case (350) with pan head screws (230). Tighten the pan head screws.
(2) Make sure there is no contact between the deflector and the demand valve assembly. Carefully
bend the deflector if necessary.

Subtask 35-32-18-440-017
E. Diaphragm (200)
(1) Carefully install the diaphragm assembly (200) on the case (350) so that the diaphragm extends to
the lower edge of the grooved surface of the case. Make sure that the diaphragm is seated evenly
and not distorted (wrinkled). .
(2) Secure diaphragm on case with a diaphragm clamp (210) as follows.

NOTE: Diaphragm cord (205) is no longer procurable. If the diaphragm cord was removed. it must
be replaced with a diaphragm clamp (210).
(a) Diaphragm clamp (210).
Put the wide edge of the beveled surface of the diaphragm clamp (210) toward the diaphragm
assembly (200). Carefully push the diaphragm clamp (210) over the diaphragm assembly (200)
until the clamp is seated in the grooved area of the case (350).

EFFECTIVITY: All 35-32-18


Page 7010
20040415

~
tL/CD /SCOlt
Technologies. Inc.
!scott
Aviation

• SSOOIMOOSERIES PORTABLE CYLINDER ASSEMBLY·

7. Respirator Regulator (Continued)

Subtask 35-32-18-440-018
CMM & IPL

F. Cover Assembly (-50, -60).


Refer to Figure 7001, Figure 7002 and Figure 7003.
(1) Demand type cover assembly (-50).
(a) If necessary, put the respirator regulator SIN and DASH No. on the new identification plate (90)
with a metal stamp having 0.064 in. (1.63 mm) high characters.
(b) Align and install the identification plates (90,110) on the case cover (180) using the rivets
(100,130).
(2) Demand/Pressure-Demand type cover assembly (-60).
(a) If necessary, put the respirator regulator SIN and DASH No. on the new identification plate (80)
with a permanent black ink marker using 0.064 in. (1.63 mm) high characters.
(b) Align and install the identification plate (80) on the case cover (190).
(c) Align and install the identification plate (120) on the case cover (190) using the rivets (130).
(d) Position the case cover (190) so that the identification plate (120) is visible and the "t"-shaped
slot is facing up. Also, the 0.75 in. (1.9 em) long raised lug on the side of the case cover will be
facing down.
(e) Refer to Figure 7002 to align and insert the "C"-shaped end of the slide button (170) through the
lower slot (closest to the raised lug) of the case cover (190). Align and insert the 'T-shaped end


of the slide button through the upper slot of the case cover .
(f) Hold the slide button (170) in the case cover (190) and put the inside of the case cover facing
up. The raised lug will be facing down and both the slide button and the identification plate (120)
will be out of view.
(g) Carefully secure the slide button (170) to the case cover (190) using the spring (160).

NOTE: Make sure the ends of the spring are secure and aligned under the "C"-shaped and 'T_
shaped ends of the slide button. Also, make sure the long loop end of the spring faces
away from the raised lug and that the open side of the loop faces the center of the case
cover.

CAUTION: A PLATE WITH LEVER ASSEMBLY AND COMPRESSION SPRING THAT ARE
NOT PROPERLY POSITIONED MAY CAUSE THE RESPIRATOR REGULATOR
ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(h) Refer to Figure 7003 to locate and install the plate with lever assembly (150) in the "C"-shaped
end of the slide button (170). Also, the end of the plate with lever assembly (150) must be in the
raised lug area of the case cover (190).

WARNING: FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION SPRING MAY


RESUL" IN INJURY TO THE HANDS.
(j) Insert one end of the compression spring (140) into the hole of the plate with lever assembly
(150). Insert the remaining end of the compression spring in the lower (bottom) hole of the case
cover (190) .

• EFFECTIVITY: ALL 35-32-18


Page 7011
20040415
tL/co/scott /scott -


t
Technologies. Inc. Aviation
550/ll5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMAl & IPL

7. Respirator Regulator (Continued)


F. Cover Assembly (Continued)
(k) Hold finger pressure on the plate with lever assembly (150) and push the slide button (170)
between the demand and pressure-demand mode settings. The slide button must operate
freely. Put the slide button in the demand mode position.
(I) Carefully locate and install the cover assembly {-50, -60} on the case (350). Secure the cover
assembly to the case using the pan head screws (70).

~ IDPlate Slide Button


~ (90, IPL Fig. 3) (170, IPL Fig. 3)
ID Plate 0
(120, IPL Fig. 3)~

B' 10 Plate
~(110, IPL Fig. 3)
ID Plate ~
(80, IPL Fig. 3)~

Demand Type Demand/Pressure-Demand Type


Respirator Regulator Respirator Regulator

Cover Assembly Identification Plate Placement


Figure 7001

'T'-Shaped End ----- I

Slide Button

"C"-Shaped End - --

Slide Button and Spring Installation


Figure 7002

EFFECTIVITY: ALL 35-32-18


Page 7012
20040415

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tL/co/SCOtl
Technologies, Inc.
/scott
Aviation



5SO(V5600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

7. Respirator Regulator (Continued)


F. Cover Assembly (Continued)

Compression Spring

~
V .....::1

I
_______ 0
Plate wI Lever Assembly ~
I

I
~caseCover

Side View


Case Cover
"c -Shaped
------
n
End
(of Slide Button)

Plate wI Lever Assembly

Compression Spring

Inside View

Plate with Lever Assembly and Compression Spring Installation


Figure 7003

• EFFECTIVITY: ALL 35-32-18


Page 7013
20040415
1:'1co/scott /scott
Technologies.Inc. Aviation
55DO/5600SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-430-803
CMM & IPL

8. Regulator Assembly (400 thru 435, IPL Figures 1A thru 1J, as applicable).

Refer to IPL Figure 9 unless noted otherwise.

Subtask 35-32-18-440-019
A. General Assembly
Install the following components in the regulator body (510 thru -550).
(1) Apply Oxygen Compatible Lubricant to the tUbe (500) and push into the body (510 thru -550), if
removed during disassembly. Remove the excess Oxygen Compatible Lubricant using Cleaning
Agent and the procedures specified in the CLEANING section for metal parts.
(2) If necessary, put the PCA or regulator PIN and SIN on a new identification plate (560, 570) with a
metal stamp having 0.064 in (0.163 em) characters. Install the identification plate on the body (510
thru -550) using the drive screws (580).
(3) Install the spring (490), thrust pin guide (480), thrust pin (470), and seat assembly (460) in the body
(510 thru -550).
(4) Carefully align the holder (450) over the thrust pin (470) and thread the holder into the body
(510 thru -550). Torque the holder to 50 in·lbs (5.6 N·m).

CAUTION: THE DIAPHRAGM PLATE MUST BE INSTALLED WITH THE RAISED CORNERS AWAY
FROM THE DIAPHRAGM OR DAMAGE MAY OCCUR TO THE DIAPHRAGM CAUSING


THE REGULATOR TO MALFUNCTION.
I
(5) Install the thrust plate (440), diaphragm (430), diaphragm plate (410), slip ring (420), adjusting
spring (400), and guide (390) in the case (380).
(6) Put the body (510 thru -550) with drain tube (500) pointing up and carefully thread the case (380)
onto the body (510 thru -550). Torque the case to 200 in·lbs (22.6 N·m).
(7) Thread the setscrew (370) into the case (380) until it is level with the top of the case.
NOTE: Setscrew (370) must be used only with spring guide (390).
Setscrew (370A) must be used only with spring guide (390A).
Subtask 35-32-18-440-020
B. Safety Plug (210)
Install the safety plug in the body (510 thru -540) as follows.
(1) lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body
(510 thru -540).
(2) Install the safety disc (260) in the body (510 thru -540).
(3) Thread the safety plug (210) into the body (510 thru -540). Torque the safety plug to 135 - 150 in·lbs
(15.2 - 16.9 N·m).

Subtask 35-32-18-440-021
C. Safety Outlet Assembly (-220)
Assemble and install the safety outlet assembly in the body (-550) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the gasket (240) and install the gasket in the
safety plug (250).

EFFECTIVITY: ALL 35-32-18


Page 7014
20040415

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1:'1Co/scott /scott
Technologies. Inc. Aviation



550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CUM & IPL

8. Regulator Assembly (Continued)


C. Safety Outlet Assembly (Continued)
(2) Install the safety disc (270) in the safety plug {250}.

NOTE: One of two different safety discs (270) may be used with the safety outlet assembly (-220). SPN
10003742 is silver-colored and alternate SPN 10006001 is bronze-colored.
(3) Thread the safety cap (230) onto the safety plug (250). Torque the safety cap to 350 in·lbs
(39.5 N·m) when SPN 10003742 (silver-colored) safety disc is used. Torque the safety cap to 375
in·lbs (42.4 N·m) when alternate SPN 10006001 (bronze-colored) safety disc is used.
(4) Lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body (-550).
(5) Thread the safety outlet assembly (-220) into the body (-550). Torque the safety outlet assembly to
150 in·lbs (16.9 N·m).
(6) Install Lockwire between the safety cap (230) and the safety plug (250).

Subtask 35-32-18-440-022
D. Charging Valve (170)
Assemble and install the charging valve in the body (510 thru -550) as follows.
(1) Thread the valve core (-190) into the body (-180). Using the Core Wrench, torque the valve core to
4.5 - 5.0 in·lbs (0.51 - 0.56 N.m).
(2) Install the filter (-200) in the body (-180).


(3) Apply Thread Sealing Tape to the charging valve (170) and thread the charging valve into the body
(510 thru -550). Torque the charging valve to 175 - 200 in·lbs (19.8 - 22.6 N·m).

Subtask 35-32-18-440-023
E. OnlOffValve (10, -11)
Assemble and install the onloff valve in the regulator assembly (-1 thru -1 E) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the stem assembly (100), preformed packings
(90, 130), and the threads of the head assembly (120).
(2) Thread the head assembly (120) into the bushing (140).
(3) Install the PTFE seat (11 0) on the stem assembly {1 OO}. Align the stem assembly with the head
assembly and install in the bushing (140).
(4) Install the preformed packing (90) on the packing nut (80).

NOTE: Leave handle (30) unassembled until Valve Torque Test is performed [paragraph 8.G.(2)].
Then go to Final Assembly (paragraph a.H).
(5) Align the packing nut (80) on the stem assembly (100) and thread the packing nut into the bushing
(140). Torque the packing nut to 150 in·lbs (16.9 N·m).
(6) Install the filter (150) in the body (510 thru -550).
(7) Install the preformed packing (130) on the bushing (140).
(8) Thread the bushing (140) into the body (510 thru -550). Torque the bushing to 200 in·lbs (22.6 N·m).
(9) Refer to Figure 7004 and install Lockwire between the packing nut (80) and the body
(510 thru -550) .

• EFFECTIVITY: ALL 35-32-18


Page 7015
20040415
~I.fc:a/scott /scott


Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

8. Regulator Assembly (Continued)

On/Off Valve Kit Installation


Figure 7004
Subtask 35-32-18-440-025
F. Gauge (290 thru -310)
Assemble and install the gauge as follows.
Refer to IPL Figure 12 unless noted otherwise.
(1) If removed during disassembly, install the lens (30, 40), bezel (10, 20), and bezel with lens (50, 60)
on the gauge (1 thru 1 F, as applicable).


(2) If removed during disassembly, install the relief label (80) and gasket (70) on the gauge (10, 1F).
(3) Perform the Gauge Accuracy Test (paragraph 9) described in the TESTING AND FAULT
ISOLATION section of this manual before the gauge is installed on the regulator assembly. Make
sure the gauge passes the test before use.
(4) Apply Thread Sealing Tape to the gauge (290 thru -310, IPL Figure 9) and thread the gauge into the
body (510 thru -550, IPL Figure 9). Align the gauge with a torque of 40 - 150 in·lbs (4.5 - 16.9 N.m).
G. Testing
(1) Perform the Regulator Assembly Output Pressure Test (paragraph 8) described in the TESTING
AND FAULT ISOLATION section of this manual. Make sure the regulator assembly passes the test
before use.
(2) Perform the Valve Torque Test (paragraph 10) described in the TESTING AND FAULT ISOLATION
section of this manual. Make sure the regulator assembly passes the test before use.

Subtask 35-32-18-440-026
H. Final Assembly
Install the following components after performing the tests specified in paragraph B.G.
(1) Attach the identification plate (350) on the case (380) with the screws (360).
(2) Refer to Figure 7004 to align and install the flat washer (70), spring washer (60), and handle (30) on
the stem assembly (100). Secure the handle on the stem assembly using nut (40A). Torque the nut
to 20 - 25 in·lbs (2.3 - 2.8 N·m).
(3) Install the identification plate (20) on the handle (30).

EFFECTIVITY: ALL 35-32-18


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/SCOtf
Aviation



550015500 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IP!

TASK 35-32-18-420-801
9. PCA Assembly (-1, -2, -3, and -4 (as applicable), IPL Figures 1A thru 1J)
Refer to IPL Figures 1A thru 1J unless noted otherwise.
Subtask 35-32-18-420-001
A. Regulator Assembly (400 thru 425)
Install the regulator assembly in a steel cylinder (500 thru 565, as applicable) as follows.
(1) Hold the cylinder (500 thru 565, as applicable) in the Pneumatic Bench Vise.
(2) Apply Thread Sealing Tape to the cylinder-mating threads on regulator assembly (400 thru 425).
Thread the regulator assembly into the steel cylinder (500 thru 565, as applicable) hand tight.

WARNING: AFTER THE CORRECT TORQUE HAS BEEN APPLIED, THE REGULATOR BODY
MUST HAVE A MINIMUM OF FOUR THREADS ENGAGED WITH THE STEEL
CYLINDER OR SERIOUS PERSONAL INJURY OR DEATH MAY OCCUR WHEN THE
PCA IS FILLED WITH OXYGEN.
(3) Torque the regulator assembly (400, 410) in the steel cylinder (500 thru 515, 550 thru 555A) to 480
- 840 in·lbs (54.2 - 94.9 N·m).
(4) Torque the regUlator assembly (405, 415 thru 425) in the steel cylinder (520 thru 545, 560, 565) to
1320 - 1560 in·lbs (149 - 176 N·m).

NOTE: The regulator body outlet port where the gauge (290, 300, IPL Figure 9) is installed must be
aligned with the oxygen identification decal (3D) on the cylinder (500 thru 565, as
applicable).


Subtask 35-32-18-420-002
B. Regulator Assembly (435, IPL Figure 1G)
Refer to IPL Figure 1G unless otherwise noted. Install the regulator assembly in a composite cylinder
(570) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the metal boss seal (475).
(2) Install the metal boss seal (475) on the cylinder mating threads of the regulator assembly (435) with
the sealing flange pointing away from the regulator.

CAUTION: FAILURE TO HOLD A COMPOSITE CYLINDER IN A PNEUMATIC BENCH VISE MAY


CAUSE DAMAGE TO THE FIBER OVER·WRAP ON THE CYLINDER.
(3) Hold the cylinder (570, IPL Figure 1G) in the Pneumatic Bench Vise.
(4) Thread the regulator assembly (435) into the composite cylinder (570) and torque to
540 - 660 in·lbs (61.0 - 74.5 N·m).

NOTE: The regulator body outlet port where the gauge (-310, IPl Figure 9) is installed must be
aligned with the oxygen identification decal (20) on the cylinder (570).
Subtask 35-32-18-430-001
C. Relief Valve Assembly (320 thru 340, IPL Figure 9)
(1) Testing
Perform the Relief Valve Assembly Test (paragraph 5) described in the TESTING AND FAULT
ISOLATION section before the relief valve assembly is installed on the regulator assembly. Make
sure the relief valve assembly passes all the tests before use.
(2) Apply Thread Sealing Tape on the relief valve assembly (320 thru 340, IPL Figure 9) and thread into
the regulator assembly (400 thru 435, IPL Figures 1A thru 1J, as applicable). Torque the relief valve


assembly to 75 - 150 in·lbs (8.5 - 16.9 N·m) .

Page 7017
EFFECTIVITY: ALL 35-32-18 20040415
1:'1ca/scott /SCOft

Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & /PL

9. PCA Assembly (Continued)

Subtask 35-32-18-430-002
D. Harness (205, IPL Figures 1A thru 1E, 1G thru 1J; 10, IPL Figure 2)
Install the upper end of the harness over the regulator assembly (400 thru 410, 425, 435) and let it rest
on the upper end (crown) of the applicable cylinder (500 thru 570).

Subtask 35-32-18-420-003
E. Respirator Regulator Assembly (110, IPL Figure 1H; 115, IPL Figure 1J)
Refer to IPL Figures 1Hand 1J unless otherwise noted. Install the respirator regulator as follows.
(1) Apply Thread Sealing Tape to the elbow assembly (105).
(2) Thread the elbow assembly (105) into the regulator assembly (400, 405, 410, 425). Align and
tighten the elbow assembly wrench tight.
(3) Install the clamp (75) through the bracket (125) onto the respirator regulator assembly (110, IPL
Figure 1H; 115, IPL Figure 1J).
(4) Using the clamp (75), loosely attach the respirator regulator assembly (110, IPL Figure 1H; 115, IPl
Figure 1J) around the upper end of the applicable cylinder (500 thru 555A).
(5) Remove the nut and ferrule (parts of the connector) from the connector (100) and install them on
the end of the elbow assembly (105).
(6) Align the connector (100) of the respirator regulator assembly (110, IPl Figure 1H; 115, IPl Figure

I
1J) over the elbow assembly (105). Push the respirator regulator assembly onto the elbow
assembly until connector is fully engaged. Thread nut onto the connector and tighten wrench tight.
(7) Tighten the clamp (75) around the applicable cylinder (500 thru 555A).

Subtask 35-32-18-430-003
F. Outlet Assemblies (300 thru 370, IPl Figures 1A thru 1J, as applicable)

Refer to Figures 1A thru 1J unless otherwise noted. Locate, install, and mark the outlet assemblies as
follows.
(1) Outlet assembly location and marking instructions.
The outlet assemblies used on 5500 Series and 5600 Series PCA's are installed on the regulator
assembly (400 thru 435) in specific places and are identified by special marks.
Refer to Figure 7005 and Figure 7006 for information about the location and marks of outlet assem-
blies installed on the 5500 Series or 5600 Series PCA's.
(a) On the 5500 Series peA configured with more than one constant flow (metered) type outlet
assy (300 thru 325. 370, as applicable), the outlet assembly with the highest flow rate is
connected to the first regulator assy outlet port counterclockwise from pressure gauge. On a
5600 Series PCA conflgured with more than one constant flow (metered) type outlet assembly,
the outlet assembly with the highest flow rate is connected to the first regulator assembly outlet
port counterclockwise from the respirator regUlator (110, IPL Figure 1H; 115, IPl Figure 1J).
(b) The full flow (non-metered) type outlet assembly (330 thru 355, as applicable) is connected to
the regulator assembly outlet port clockwise from the on/off valve (10, -11, IPL Figure 9).
(c) When two constant flow (metered) outlets with different flow rates are installed, there must be a
mark on both outlets made with a rubber stamp and Etching Ink. A "HI" mark, with Red Etching
Ink, must be put on the outlet assembly with the highest flow rate. A "LO" mark, with Green

EFFECTIVITY:
Etching Ink, must be put on the outlet assembly with the lowest flow rate.

ALL 35-32-18
Page 7018
20040415 •
-tqca/scott jscotf
.
.. Technologies.Inc. Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

9. PCA Assembly (Continued)


F. Outlet Assemblies (Continued)
CMM & IPL

2 Outlet Regulator 3 Outlet Regulator


(Top View) 2 Outlet Regulator (Top View)
('N' Configuration)
(Top View)

5500 Series PCA Outlet Assembly Position and Marks


Figure 7005


LO Flow

Two Outlet Regulator One Outlet Regulator


(Top View) (Top View)

5600 Series PCA Outlet Assembly Position and Marks


Figure 7006

(d) All constant flow (metered) outlet assemblies must have the flow rate and the altitude setting
callout codes metal-stamped on the outside of the outlet assembly. Refer to Fjgure 7 in the
DESCRIPTION AND OPERATION section if necessary.
(2) Apply Thread Sealing Tape to the outlet assembly (300 thru 370, as applicable) or the plug (-395.
396,397, IPL Figures 1A thru 1E, 1H. 1J, as applicable) to be installed on the regulator assembly
(400 thru 435. as applicable).
(3) Identify the correct location of each outlet assembly or plug on the regulator assembly.
(4) Thread the outlet assembly or plug into the regulator assembly. Align the "HI" or "LO" marks on the
outlet assembly while torquing the outlet assembly or plug to 40 - 80 in·lbs (4.5 - 9.0 N·m).
Make sure the "HI" or "LO" mark can be seen from the top (regulator end) of the PCA.
(5) If applicable. mark the constant flow (metered) outlet assembly (300 thru 325. 370, as applicable)


with Etching Ink. Refer to paragraph 9.F.(1 )(c) if necessary .

Page 7019
EFFECTIVITY: ALL 35-32-18 20040415
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Technologies. Inc. Aviation •
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

9. PCA Assembly (Continued)

Subtask 35-32-18-430-004
G. Instruction Decal (20, IPL Figures 1A thru 1G; 25, IPL Figures 1H. 1J), Oxygen Decal (30 IPL Figures
1A thru 1J), Placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, 1J), PMA Label (35, IPl Figures 1A thru
1G; Gauge Label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J), Identification Plate (80, IPL Figure 1G), and
Warning Decal (65, IPL Figure 1G).
Refer to Figure 7007 and 7008 and, align and install decals, plates, placards and labels as follows.
Scott uses some non-procurable decals, identification plates and instruction plates in the manufacture of
the Portable Cylinder Assembly. Replacement (procurable) decals, identification plates and instruction
plates noted in both the ILLUSTRATED PARTS LIST and this section may look different, however must
contain the same information as the non-procurable items used in the manufacture of the PCA.
All decals and plates requiring replacement have important information (Le., part number, serial number,
dash number, date of manufacture, etc.) that must be put on the replacement item before it is put on the
applicable cylinder (500 thru 570). A permanent ink marker pen may be used to mark information on the
replacement items with characters apprOXimately the same height and spacing as those contained on
the original item.
(1) Apply the oxygen identification decal (30A, IPL Figures 1A thru 1J) on the applicable cylinder
(500 thru 570, IPL Figures 1A thru 1J) of the 5500 Series and 5600 Series PCA.

NOTE: A cylinder (500 thru 570, as applicable) manufactured before 5/81 may have text painted on
the cylinder identical to that found on the oxygen identification decal (30A). Painted text, if
present, will be placed on the cylinder the same as the oxygen identification decal. Do not
apply an oxygen identification decal to a cylinder with painted text.
(2) Apply Instruction decal (20, 20A, IPl Figures 1A thru 1G; 25, 25A, IPl Figures 1H, 1J) as follows.
(a) Apply the instruction decal (20, 20A, IPL Figure 1A thru 1G) to the applicable cylinder (500 thru
570, IPl Figures 1A thru 1G) of the 5500 Series peA (-1 thru -4K, as applicable, IPl Figures 1A
thru 1G). Instruction decal (20A) must only be used on a PCA with a green handle (3D, IPL

Figure 9).
(b) Apply the instruction decal (25, 25A, IPL Figures 1H, 1J) to the applicable cylinder (500 thru
525; 540 thru 555, IPL Figures 1H, 1J) of the 5600 Series PCA (-1 thru -3M, as applicable, IPL
Figures 1H, 1J). Instruction decal (25A) must only be used on a PCA with a green handle (30,
IPl Figure 9).

HXm?
(25.IPL Figures 1H and 1J)

Iir
~
(3D, IPL Figures
1H and 1J)


5600 Series peA Labeling
Figure 7007

Page 7020
EFFECTIVITY: ALL 35-32-18 20040415
';,
t:'1CO /SCOlt /scott
Technologies. Inc. Aviation

• 5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY·

9. PCA Assembly (Continued)


G. Decal, Plate, Placard, and Label (Continued)
CMM & IPL

B I....xm-{>
~ (35. IPL Figures 1,..;A::..,lrhru,.,,1r-F)
__ <_2_0,--:1IPLL_Fi_'9
.....
u__
reS lA lhru 1F)

5500-010; 5500-030; 5500-050; 5500-060 Series PCA

(45.IPL Figures lA, le, lE)


2.50 In.
(6.35cm) ~
./' Hxm-{>
Nominal l

• (-SO, IPL Figures


1A, tC, 1E)
1-I)(m-1)
~-=r--
iit
~
(35, IPL Figures
lAthru 1F)
(-40, IPL Figures lA, lC. 1E)
I....x m-{>

5500-090 Series PCA

<J-wXI-I
<20, IPL Figure 1G) ~ (30, IPI. Fig"" lG)

(80, IPL Figure tG) Cylinder Manufacrurer


l-txm-1) 10 Plate
(Reference)

5500· T21J Series PCA


5500 Series PCA Labeling


Figure 7008

Page 7021
EFFECTIVITY: ALL 35-32-18 20040415
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Technologies. Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt

9. PCA Assembly (Continued)


G. Decal, Plate, Placard, and Label (Continued)
(3) Apply the FAA-PMA label (35) to the 5500 Series PCA (-1, -2, -3, and -4, IPL Figures 1A thru 1G, as
applicable).
(4) Apply identification plate (80, IPL Figure 1G) and warning label (65, IPL Figure 1G) to the 5500
Series PCA (-1, IPL Figure1G).
(5) Apply the aviators oxygen placard (-50), and instruction placard (-40) to the 5500 Series and 5600
Series PCA (-3T thru -3Y, IPL Figure 1A; -4L thru -4U, IPL Figure 1C; -2F, -2G, rPL Figure 1E; -3F,
IPL Figure 1H; -1A, -1U, -2C, and -2L, IPL Figure 1J).
Apply the label (45) to the 5500 Series and 5600 Series PCA (-3T thru -3Y, IPL Figure 1A; -4L thru -
4U, IPL Figure 1C; -2F, -2G, IPL Figure 1E; -3F,IPL Figure 1H; -1A, -1U, -2C, and -2L, IPL Figure
1J). Label (45) must be applied to the face of the gauge (290, 300, IPL Figure 9) but must not cover
the gauge needle or range markings. Label to indicate next required hydrostatic test date: 5 years
from cylinder date stamp.

TASK 3S-32-18-610-801
10. PCA Charging Procedure
Refer to IPL Figure 9 (unless noted otherwise), and Table 7004.

Subtask 35-32-18-610-001


A. PCA Charging Setup
(1) Remove the filler cap (160) from the charging valve (170).
(2) Attach the Refill Coupling (Table 7002) to the charging valve (170).

Subtask 3S-32-18-610-oo2
B. Charge the PCA
(1) Rotate handle (30) counterclockwise to the fully open on/off valve (10, -11).
(2) Refer to Table 7004 for cylinder type and charging pressure at temperatures from SO-100°F
(10.0-37.8°C).

Subtask 35-32-18-610-003
C. Disconnect the PCA

WARNING: FAILURE TO FULLY DISCHARGE THE PCA CHARGING SETUP OF OXYGEN


BEFORE DISASSEMBLY OF ANY PART MAY RESULT IN SERIOUS PERSONAL
INJURY OR DEATH.
(1) Rotate handle (30) clockwise to fully close on/offvalve (10, -11). Discharge all oxygen from the PCA
charging setup.
(2) Remove the PCA from the PCA charging setup.
D. Testing
Perform the applicable PCA Final Tests (paragraph 11) described in the TESTING AND FAULT
ISOLATION section of this manual. Make sure PCA passes all tests before use.

EFFECTIVITY: All 35-32-18


Page 7022
20040415

1
1:'1CD/ Technologies.
Scott
Inc.
! Scott
Aviation

• 550015600 SERiES PORTABLE CYLfNDER ASSEMBLY·

10. PCA Charging Procedure (Continued)


D. Testing (Continued)
CMM & /PL

Table 7004
Pressure vs. Temperature Data
US DOT-3HT-1850 (Steel) or
US DOT3-AA-1800 (Steel) US DOT-E-8162-1850 (Composite)
NOMINAL 1800 psig (12.41 MPa) NOMINAL 1850 psig (12.76 MPa)
TEMPERATURE CHARGING PRESSURE CHARGING PRESSURE
of (0C) psig (MPa) psig (MPa)
100 (37.8) 1935 (13.34) 1985 (13.69)
95 (35.0) 1910 (13.17) 1960 (13.51)
90 (32.2) 1890 (13.03) 1935 (13.34)
85 {29.4} 1870 (12.89) 1910 (13.17)
80 (26.7) 1850 (12.76) 1885 (13.00)
75 (23.9) 1825 (12.58) 1865 (12.86)
70 (21.1) 1800 (12.41) 1850 (12.76)
65 (18.3) 1775 (12.24) 1825 (12.58)
60 (15.6) 1750 (12.07) 1800 (12.41)
55 (12.8) 1730 (11.93) 1775 (12.24)


50 (10.0) 1710 (11.79) 1750 (12.07)

• EFFECTIVITY: ALL 35-32-18


Page 7023
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Technologies. Inc. Aviation


550015600SERIES PORTABLE CYUNDER ASSEMBLY· eMM & IPL

TASK 35-32-18-400-803
11. Final peA Assembly
Refer to IPL Figures 1A thru 1J unless noted otherwise.

NOTE: The replacement PAX mask assembly (35 thru 41, IPL Figure 2) may contain either a cord and
pin on the mask tubing or a loose-packed spring clip and tube which must be removed and
discarded. Carefully cut off the corner of the protective bag containing the replacement (new) PAX
mask assembly and remove either the cord and pin from the mask tubing or the loose-packed
spring clip and tube. Reseal the protective bag with adhesive tape.

Subtask 35-32-18-430-005
A. PIN 801660-00 Harness Assembly (205, IPL Figures 1A thru 1E and 1G thru 1J)
Refer to Figure 7009 and install the harness (205) as follows.

NOTE: The upper (loop) end of the harness was previously installed.
(1) Align the remaining end of the harness (205) on the lower end of the cylinder (500 thru 570).
(2) Align and install the clamp (70) over the remaining end of harness. Depending on the cylinder size,
align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 em) from the
bottom end of the cylinder.

Subtask 35-32-18-430-006
B. PIN 801658-00 Harness Assembly (200, IPL Figures 1A thru 1C, 1H, and 1J)
Refer to Figure 7009 and install the harness assembly (200) as follows.
(1) Align and install the strap assembly (201) on the cylinder (500 thru 525, 540 thru 555A).
(2) Align and install clamp (70) over strap assembly (201). Depending on the cylinder size, align and
tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 em) from the bottom end of

cylinder.
(3) Align and install strap assembly (202) over the strap assembly (201) on the cylinder (500 thru 525,
540 thru 555A).
(4) Align and install the clamp (75) over the strap assemblies (201, 202). Align and tighten the clamp on
the cylinder approximately 3.5 in. (8.9 em) from the neck of cylinder.

Subtask 35-32-18-430-007
C. PIN 801662-00 Harness Assembly (225, IPL Figures 1Band 1E).
Refer to Figure 7009 and install the harness assembly (225) as follows.
(1) Align and install the harness assembly (225) on the cylinder (510, 515).
(2) Align and install the clamp (75) over the harness assembly (225). Align and tighten the clamp
approximately 3.5 in. (8.9 em) from the neck of cylinder.

EFFECTIVITY: ALL 35-32-18


Page 7024
20040415

.•
tl./ca/scotl
Technologies. Inc.
I~c.ot~
A,natlon


• 550015600 SERIES PORTABLE CYLINDER ASSEAfBLY • CMM & IPL

11. Final PCA Assembly (Continued)


C. PIN 801662-00 Harness Assembly (Continued)

5500 Series peA 5600 Series PCA

PIN 801660-00 Harness (205.IPl Figures 1A thru 1E, and 1G thru 1J)

_----~~---~W.iSILOop

Strap Assembly
(202)

Strap Assembly
(201)

• CI.",,(70) Clamp (75)

PIN 801658-00 Harness (200, IPL Figures 1A thru 1C)

Clamp

PIN 801662-00 Harness (225, IPL Figures 18, 1E)

PCA Harness Configurations


Figure 7009

• EFFECTIVITY: ALL 35-32-18


Page 7025
20040415
-fqeo/scott /scott .,


Technologies. Inc. Aviation •
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt

11. Final PCA Assembly (Continued)

Subtask 35-32-18-430-008
D. PIN's 801660-03, -05 Harness Assemblies (215, IPL Figure 1C; 220, IPL Figures 1Hand 1J).
Refer to Figure 7010 and install the harness assembly (215, 220) as follows.
(1) Loop the harness (215, 220) around the neck ofthe cylinder (550, 550A, 5508, 555, 555A). Snap
the socket onto the stud (both are part of the harness assembly) to secure the harness to the neck
of the cylinder.
(2) Align the remaining end of the harness on the cylinder.
(3) Align and install the clamp (70) over the remaining end of the harness. Depending on the cylinder
size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the
bottom end of cylinder.
(4) Snap the remaining sockets onto the studs.

y215
~
=
_~JI ~
<:'11
.",-
,"'<:;t

PIN 801660-03 Harness (215, IPL Figure 1C)


"'''~lil ~ . .

PIN 801660-05 Harness (220, IPL Figures 1H and 1J)


'"'~

PCA Harness Configurations


Figure 7010

EFFECTIVITY: All 35-32-18


Page 7026
20040415

"
tl./ca/scott
Technologies.Inc.
I Scott
Aviation



550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

11. Final PCA Assembly (Continued)

Subtask 35-32-18-430-009
E. PIN's 801807-01, -02, -03 Mask Storage Bag and Harness Assembly (-1 thru -1B, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7011.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
(IPL Figures 1A thru 1C and 1F).
(3) Align and install the harness assembly (-1 thru -18, IPL Figure 2) on the PCA as follows.
(a) Install the harness assembly (-1 thru -18) on the cylinder.
(b) AUgn and install the clamp (75, IPL Figures 1A thru 1C and 1F) over the harness assembly.
Align and tighten the clamp approximately 3.5 in. (8.9 em) from the neck of the cylinder.
(4) As necessary, repackage and install the PAX mask assembly (35, IPL Figure 2) in the mask storage
bag assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece .

• (f) Make sure that the correct outlet assembly mating connector (15), coupling (-25), or nipple (-30)
is attached to the tUbe.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
(j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55).
Subtask 35-32-18-430-010
F. PIN's 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (-1C thru -1 F, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7012.
(1) Install the fastener (45, 50) through the mask storage bag assembly (55, 60).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
(IPL Figures 1A thru 1E). If the PCA is equipped with a second mask storage bag assembly (60), it
is fastened to the opposite side of the cylinder.
(3) Align and install the harness (10) as follows.

NOTE: The upper (loop) end of the harness was previously installed on the appllcable PCA
(IPL Figures 1A thru 1E). Refer to paragraph 9.0.
(a) Align the loose end of the harness (10) on the lower end of the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness assembly. Depending
on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 -
10.2 em) from the bottom end of the cylinder .

• EFFECTIVITY: ALL 35-32-18


Page 7027
20040415
t:qca!scott /scott ..
,


Technologies.
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

11. Final PCA Assembly (Continued)


F. PIN's 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued)

Outlet Assembly
Mating Connector
(15, -25, -30, IPL Figure 2"J-
} PAX Mask Assembly
(35, IPL Figure 2)

Reservoir Bag
(folded)

Protective Bag
(wi PAX Mask Assy)

/ Adhesive Tape

r....
,
:,
-- -----......
__ -
Mask Storage Bag Assy
(55, IPL Figure 2)

Fastener
(45, IPL Figure 2)
Harness Assembly
(-1, -1A, -1B, IPL Figure 2)

~~J/
/
I


PIN's 801807-01, -02. -03 (-1 thru -18. IPL Figure 2) Mask Storage Bag and Hamess Assembly
Figure 7011

Page 7028
EFFECTIVITY: ALL 35-32-18 20040415
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tl./co/SCOtl !SCDtt
Technologies. Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY - eMM & IPL

11. Final peA Assembly (Continued)


F. PIN's 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued)

Outlet Assembly
Mating Connector ---
(15 thru -30, IPL Figure 2) 1III""'=:::;:::j~::'-
PAX Mask Assembly
} (35, 40, IPL Figure 2)

.-----~~--...., ~M>i'B"
(folded)

Protective Bag
(wI PAX Mask Assy)

/
Adhesive Tape

• \-
I, "
.-- - ------''''1

:
~ .....~l

'"
I
-"'"
------

\ --l
Mask Storage Bag Assy
(55, 60, IPL Figure 2)

_,_-\
I
------

Fastener Harness
(45, 50, IPL Figure 2) (10, IPL Figure 2)

.'1-,

\'.,
/

Cylinder

Clamp

PIN's 801808-01, -02, -03, -05 (-1 C thru -1 F, IPL Figure 2)


Mask Storage Bag and Harness Assembly
Figure 7012

• EFFECTIVITY: ALL 35·32·18 Page 7029


20040415
t'-/co/scott /scott


Technologies.
Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

11. Final PCA Assembly (Continued)


F. PIN's 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued)
(4) As necessary, repackage and install the PAX mask assembly (35, 40) in the mask storage bag
assembly (55, 60) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece.
(f) Make sure that the correct outlet assembly mating connector (15, 20), coupling (-25), or nipple
(-30) is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
G) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55, 60).
(k) If the PCA is equipped with PAX mask assembly No.2, repeat paragraphs 11.F .(4 lea) thru
11.F.(4)(h).
(I) Carefully put the sealed PAX mask assembly NO.2 into the remaining mask storage bag
assembly (60).

Subtask 35-32-18-430-011
\
G. PIN's 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (-1G thru -1J, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7013.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA

(IPL Figures 1A thru 1E).
(3) Align and install the harness (10) as follows.
NOTE: Item 1H, IPL Figure 2 does not include a harness (10, IPL Figure 2) or harness clamp.

NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA
(IPL Figures 1A thru 1E). Refer to paragraph 9.0.
(a) Align the remaining end of the harness assembly (10) on the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in.
(6.4 - 10.2 em) from the bottom end of cylinder.
(4) As necessary, repackage and install the PAX mask assembly (36 thru 41) in the mask storage bag
assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(e) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.


(e) Carefully put the folded reservoir bag into the face piece.

Page 7030
EFFECTIVITY: ALL 35-32-18 20040415
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Technologies, Inc. Aviation
,

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

11. Final PCA Assembly


G. PIN's 803177-01,
(Continued)
CMM & IPL

-02, -03, Mask Storage Bag and Harness Assembly (Continued)

Facepiece
(No.1)

Facepieoe
1.'i'""1r __ ",;:,.::;--r.." ..l--- (No.2) PAX Mask Assy's
(36 thru 41, IPL Figure 2)

Outlet Assembly
Mating Connector
(20. -30, IPL Figure 2)

Mask Storage Bag Assembly


(55, IPL Figure 2)

~~

• Harness

\
Fastener (10, IPL Figure 2)
(45, IPL Figure 2)

OXYGEN
!
MASK

Clamp

NOTE: Items 3C, IPL Figure 1A and 3K, IPL Figure 1C)
do not include harness (275, IPL Figure 1A, 1C) or
clamp (70, IPL Figures 1A, 1C)

PIN's 803177-01, -02, -03 (-1G thru -1J,IPL Figure 2)


Mask Storage Bag and Harness Assembly
Figure 7013

• EFFECTIVITY: ALL 35-32-18 Page 7031


20040415
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Technologies. Inc. Aviation
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

11. Final PCA Assembly (Continued)


G. PIN's 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (Continued)
(f) As necessary, make sure that the correct outlet assembly mating connector (20) or nipple (-30)
is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) As necessary, repeat paragraphs 11.G.(4)(a) thru 11.G.(4)(d) for PAX mask assembly NO.2.
m Put the repackaged PAX mask assembly NO.1 in the face piece of PAX mask assembly No.2.
(k) Carefully put the folded reservoir bag (PAX mask assembly No.2) into the face piece of PAX
mask assembly No.1.
(I) As necessary, make sure that the correct outlet assembly mating connector (20) is attached to
the tube.
(m) Coil the tUbe of PAX mask assembly No.2 around the outside of PAX mask assemblies NO.1
and No.2.
(n) As necessary, put the PAX mask assemblies in the protective plastic bag. Close and seal the
protective bag.
(p) Carefully put the sealed PAX mask assemblies into the mask storage bag assembly (55).

Subtask 35-32-18-430-012
H. PIN 805436-01 Mask Storage Bag and Harness Assembly (-1 K, IPL Figure 2).


Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7014.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached storage bag assembly on the applicable PCA (IPL
Figures 1A and 1C).
(3) Align and install the harness (10) as follows.

NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA
(IPL Figures 1A and 1C). Refer to paragraph 9.0.
(a) Align the remaining end of the harness (10) on the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A and 1C) over the harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 -
10.2 em) from the bottom end of cylinder.
(4) As necessary, repackage and install the PAX mask assembly (35) in the mask storage bag
assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece.
(f) Make sure that the plug-in connector (15) is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
0)

EFFECTIVITY:
Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55).

ALL 35-32-18
Page 7032
20040415 •
-.
1:lIeD/scott
Technologies. Inc.
jscott
Aviation
..

• .. 5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY·

11. Final PCA Assembly (Continued)


CMM & IPL

H. PIN 805436-01 Mask Storage Bag and Harness Assembly (Continued)

Outlet Assembly
Mating Connector ......... Coiled Tubing
(15, IPL Figure 2) .........

PAX Mask Assembly


} (35, IPL Figure 2)

Reservoir Bag
(folded)

Protective Bag
(wI PAX Mask Assy)

/ """",", Tape

• Mask Storage Bag Assy


(55, IPL Figure 2)

Fastener
(45, IPL Figure 2) Harness
(10, IPL Figure 2)

I
Cylinder

~
Clamp

PIN 805436-01 (-1 K, IPL Figure 2)


Mask Storage Bag and Harness Assembly
Figure 7014

• EFFECTIVITY: ALL 35-32-18


Page 7033/7034
20040415
r ... •


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Technologies. Inc.
jSCDtt
Aviation

• ....
5500/5600 SERIES PORTABLE CYUNDER ASSEMBLY·

TASK 35-32-18-99C-802
CMIA & IfL

FITS AND CLEARANCES

Torque values, critical to the assembly and operation of the 5500 and 5600 Series PCA, are listed in
Table 8001.
Table 8001
Torque Values
IPL REFERENCE TORQUE VALUES
FIG. NO. ITEM NO. NOMENCLATURE in·lbs (N·m)
1A thru 1J 300 thru 370 Outlet Assembly 40 - 80 (4.5 - 9.0)
1A thru 1E,
-395, -396, -397 Plug 40 - 80 (4.5 - 9.0)
1H,1J
1A thru 1C, Regulator Assembly
400,410 480 - 840 (54.2 - 94.9)
1E, 1H, 1J (0.500 - 14 ANPT Threads)
10 thru 1F, Regulator Assembly
405,415,425 1320 -1560 (149.1 -176.2)
1H,1J (1.00 - 11.5 ANPT Threads)
Regulator Assembly
1G 435 540 - 660 (61.0 -74.5)
(0.750 - 16UNF-2A Threads)
9 40A Nut, Alternate SPN 804670-03 Only 20 - 25 (2.3 - 2.8)
9 80 Packing Nut 150 (16.9)

• 9
9
9
9
9
140
170
-190
210
-220
Bushing
Charging Valve
Valve Core
Safety Plug
Safety Outlet Assembly
200 (22.6)
175 - 200 (19.8 - 22.6)
4.5 - 5.0 (0.51 - 0.56)
135 -150 (15.2 -16.9)
150 (16.9)
9 230 Safety Cap Note 1
9 290 thru -310 Gauge 40 -150 (4.5 -16.9)
9 320thru 340 Relief Valve Assembly 75 - 150 (8.5 - 16.9)
9 380 Case 200 (22.6)
9 450 Holder 50 (5.6)
Nole 1: SaFetydiscs. SPN 10003742 or SPN 10006001, may be used in lhe safely outlet assembly (-220, IPL Figure 9).
Torque the safety cap to 350 in·lbs (39.5 N'm) when safety disc SPN 10003742 (Item 270, IPL figure 9) is used.
Torque the safety cap to 375 in·lbs (42.4 N·m) when safely disc SPN 10006001 (Item 270, IPL Figure 9) is used.

• EFFECTIVITY: ALL 35-32-18 Page 8001/8002


20040415
� .•


••
tqco/scott /scott
Technologies, Inc. Aviation



5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
...
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES

TASK 35-32-18-94B-807
This section contains a complete listing of all Special Tools, Fixtures, Equipment (Table 9001), and
Consumable Materials (Table 9002) used throughout this CMM.
Subtask 35-32-18-94B-001
1. Special Tools, Fixtures, and Equipment
Special tools, Fixtures, and Equipment required for disassembly, assembly, testing, cleaning, checking or
repair of the PCA are presented in Tabfe 9001. Special tools (Figure number in "NOMENCLATURE"
column) required for testing, disassembly, or assembly of the 5500 and 5600 Series PCA are shown in
Illustrations, Special Tools, and Fixtures (paragraph 3). Tools and equipment used in this manual, not listed
in Table 9001, are standard oxygen shop tools or equipment. Special tools, fixtures, and test equipment
must be cleaned for oxygen service before use. Unless noted otherwise, one of each item is required.
Equivalents may be substituted.
Table 9001
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Pressure Gauge 1404 Series Ametek (US Gauge)
(minimum accuracy ±0.25% full scale) Sellersville, PA 18960-2625
0- 100 psig (0 - 0.69 MPa) USA (V61349)
o- 200 psig (0 - 1.38 MPa)


0- 2000 psig (O - 13.8 MPs)
I Vent Valve P4T Series Whitey Co.
0.250 in. -18 ANPT Threads B-4P4T4 Highland Heights, OH 44134-
1533 USA (V12623)
Test Regulator Tescom Corp.
0-2500 psig (0 - 17.2 MPa) 44-1110 Series Elk River, MN 55330-2445
Outlet Pressure 44-1114-24 USA (V5H642)

0- 250 psig (0 -1.72 MPa) 26-1600 Series


Outlet Pressure 26-1612-24
Flowmeter 1110 Series Emerson Electric Co,
(minimum accuracy ±2% full scale) Brooks Instruments Division
5.0-50cem 1110CC21ABGAA Hatfield, PA 19440-3052
13.6 - 136 cem 1110CC11 BBGAA USA (V91556)
0.62 - 6,20 Ipm 1110CC71DBGAA
12.6 - 1261pm 1110CJ42CBGM
Mating Connector for Scott Aviation
800503-00, 5009-00, 5009 Series Outlet Assy 5065-10 Lancaster. NY 14086-9502
5041-00,5041 Series Outlet Assy 29559-00 USA (V53655)
5507-00,5077 Series Outlet Assy 14807-00
5052-00 Outlet Assy 5067-08
10003566, 802856-01 Outlet Assy 802857-01
36728-01, DPB153 Outlet Assy 36857-01
10008298 Outlet Assy 10007498
10006017 Outlet Assy LAC672163-103 (Lockheed)
802863-02 Outlet Assy 802627-01


8572-02 OuUetAssy 8570 Series

Page 9001
EFFECTIVITY: ALL 35-32-18 20040415
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Technologies. Inc. Aviation
550015600 SER/ES PORTABLE CYLINDER ASSEMBLY· CMM & IPI.

1. Special Tools. Fixtures. and Test Equipment (Continued)


Table 9001 (Continued)
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Shut Off Valve (2 required) 1 Series Whitey Co.
B-1VF4 Highland Heights, OH 44134-1533
USA (V12623)
Flow Control Valve 18 Series Whitey Co.
B-18RF8 Highland Heights, OH 44134-1533
USA (V12623)
Needle Valve 1 Series Whitey Co.
B-1RF4 Highland Heights, OH 44134-1533
USA (V12623)
Regulator Test Adapter Scott Aviation
0.500 -14 ANPT x 0.250 -18 ANPT Threads 803213-558-12 lancaster, NY 14086-9502
1.00 - 11.5 ANPT x 0.250 - 18 ANPT Threads 803213-S58-10 USA (V53655)
0.750 - 16UNF2A x 0.250 - 18 ANPT Threads 803213-S58-1
Graduated Cylinder A2-15 Na~onal Glass and Plastics Co.
5 cc Capacity Vineland, NJ 08360
USA (VOUUR4)
low Pressure Regulator
Vae to 2 psig (Vac to 14 KPa)
(Vac to 55 in. WC)
16 Series
16112J

Note: REG requires both VAC


and PRESS to operate.
Maximum inlet pressure is
Fairchild Industrial Products Co.
Winston-Salem, NC 27103-6708
USA (V07282)

250 psig (1,72 MPa)
Draft Gauge 2000 Series Magnehelic· Dwyer Instruments Inc.
(minimum accuracy ±2% full scale) Michigan City, IN 46360-0373
-5.0 to +5.0 in. WC (-12.7 to +12.7 cm WC) 231Q-A-321 USA (V85274)
Differential Pressure
Oto 15 in. WC (0 - 38 em WC) 20 15-A-321
Respirator Regulator Mating Connector Scott Aviation
Screw Type - Used with respirator regUlator assy 6210-00 lancaster, NY 14086-9502
PIN 6379-2C (on 5600-1 Series PCA) or USA (V53655)
PIN 800649-00 (on 5600-8 Series PCA)
AN Type - Used on respirator regUlator assy 13822-00
PIN 6379-2D (on 5600-2 Series PCA) or
PIN 800649-01 (on 5600-9 Series PCA)
Pneumatic Bench Vise Model BV-101-P Getz Fire Equipment Co.
PIN 58634 Peoria, Il61602-1711
USA (V58013)
Core Wrench 800216-T91-1 Scott Aviation
(Figure 9001) Lancaster, NY 14086-9502
USA (V53655)
• Magnehelic is a Registered Trademark of Dwyer Instruments Inc.

EFFECTIVITY: All 35-32-18


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/SCOft
Aviation

• ...
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· eMM & IPL

1. Special Tools. Fixtures. and Test Equipment (Continued)


Table 9001 (Continued)
Special Tools, Fixtures, and Equipment
PART NUMBER MANUFACTURER
NOMENCLATURE (or DESCRIPTION) (VENDOR CODE)
Protective Cap Alliance Plastics Inc.
1.188 in. (3.018 em) ID PIN C234 SPN 33492-029 Erie, PA 16510-3045
1.125 in. (2.858 em) 10 PIN C232 SPN 33492-027 USA (V34669)
1.250 in. (3.175 em) 10 PIN C336 SPN 33492-032
Wire Brush 1 in. diameter Local Vendor
UquidNapor Degreaser System MSR-216LE Baron Blakeslee
, Long Beach, CA 90813
USA (VOFDJ7)
Stainless Steel Tubing 0.250 in. (6.35 mm) 00 x Local Vendor
0.035 in. (0.889 mm) Wall
or
0.375 in. (9.53 mm) 00 x
0.035 in. (0.889 mm) Wall
Ultrasonic Cleaning System TH-1418-9 Mass Technology
PO Box 795-T
East Moline. IL 61244-0795 USA
Fax: 309-755·1121

• Bright Inspection light

Spray Gun
Il-24

Model 19
Titan Tool and Supply Co.
Buffalo. NY 14216-1784
USA (V51679)
Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger (Steel Cylinders) Local Vendor
0.500 in. -14 ANPT Threads
1.00 in, - 11.5 ANPT Threads
Cylinder Hanger (Composite Cylinders) Bolero Industries
0.750 -16UNF·2A Threads SK87-117-08 Santa Fe Springs, CA 90670
USA (VOTRZ6)
Refill Coupling 5020-01 Scott Aviation
CGA 540 x 0.563 -18UNF-2B Threads Lancaster, NY 14086-9502
USA (V53655)

• EFFECTIVITY: ALL 35-32-18


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Technologies. Inc. Aviation •
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

Subtask 35-32-18-94A-001
2. Consumable Materials
A list of consumable materials required for testing and fault isolation, cleaning, repair and assembly of PCA
are shown in Table 9002. Equivalent materials may be substituted, except for Oxygen Compatible
Lubricant and Oxygen (when used in Cylinder Charging Procedures in the ASSEMBLY section of this
manual).
Also, Oxygen (MIL-PRF-27210, Type I) is the Test Gas specified in the TESTING AND FAULT ISOLATION
section of this manual. Water pumped Nitrogen (A-A-59503) or Air (equivalent in purity to MIL-PRF-27210,
Type I) may be substituted for Oxygen only when used as the Test Gas.
Table 9002
Consumable Materials

MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Thread Sealing Tape PTFE Ribbon Tape Local Vendor
0.250 in. (0.635 cm) wide CID A-A-58092, size 1
SPN 50011-00
leak Test Solution Sherlock leak Detector Winton Products Co. Inc.
Mll-PRF·25567, Type 1 Charlotte, NC 28236
USA (V23316)
Allied Chemical Corp.


Rust Inhibiting Leak Test Solution 5 cc Sodium Chromate per gallon of water.
Morristown, NJ 07960
, USA (V70308)
Flushing Agent leniumGS Petroferm
(n-propyl Bromide) Fernandina Beach, Fl 32034
USA (VOWUA8)
Cleaning Agent HFE-71DE 3M/SPlC
(Azeotrope of Perfluorobutyl Methyl Ether) St. Paul. MN 55133·3900
USA (VOU817)
Non-ionic Detergent Non-ionic Detergent Local Vendor
Mll-D-16791, Type I
Ceramic Tumbling Media XA Ceramic Media Washington Mills Abrasive Co.
30 mesh North Grafton, MA 01536-1558
USA (V89204)
Glass Tumbling Media Ballotini Impact Beads The PO Corp.
Valley Forge, PA 19482-0840
USA (V08867)
Abrasive Blasting Media No. 16 Aluminum Oxide Treibacher - SChleifmittel Co.
PIN 1700164 Niagara Falls, NY 14303 (USA)
Fax: 716-286-1224
Plastic Abrasive Pad Scotch Brite Pad 3M Abrasive Systems Division
NO.2 Size St. Paul, MN 55144-1000
PIN 10116NA USA (V28124)

EFFECTIVITY: ALL 35-32-18


Page 9004
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.
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Technologies. Inc. Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

2. Consumable Materials (Continued)


eMM & IPL

Table 9002 (Continued)


Consumable Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Hydrochloric Acid Hydrochloric Acid Mallinckrodt Baker Inc.
(HCI) Phillipsburg, NJ 08865-2219
USA (V70829)
pH Test Paper Strips 4391-01 Mallinckrodt Baker Inc.
Phillipsburg, NJ 08865-2219
USA (V70829)
Chromic Acid Chromium (VI) Trioxide Mallinckrodt Baker Inc.
(Cr03) Phillipsburg, NJ 08865-2219
USA (V70829)
Phosphoric Acid Phosphoric Acid Mallinckrodt Baker Inc.
(H3P04) Phillipsburg, NJ 08865-2219
USA (V70829)
Catalyst A3110 A.P. NonweilerCo.
SPN 50761-03 Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085
Primer (2 part catalyzed urethane) A.P. Nonweller Co.
Ught Gray (No. 36628 per FED-STD-595) 4285A093 Oshkosh, WI 54903-1007 USA


Fax: 920-231-8085
Paint (2 part catalyzed urethane) A.P. Nonweiler Co.
Green (No. 24062 per FED-STD-595) 4285A073 Oshkosh, WI 54903-1007 USA
Green (No. 14187 per FED-STD-595) 4285K123 Fax: 920-231-8085
Gray-Green (No. 24159 per FEO-STD-595) 4285A083
Blue (No. 15102 per FED-STD-595) 4624J01O
Yellow (No. 13538 per FED-STD-595) 4624J03O
White (No. 17875 per FED-STD-595) 4624J020
Phosphate Coating Solution CrysCoat* - OC Oakite Products Inc.
(Zn(H2P04)2 • 2H20) Berkeley Heights, NJ 07922-2712
USA (V44389)
Lockwire MS20995C20 Local Vendor
SPN 13603-00 (V96906)
Test Gas Oxygen Local Vendor
1850 psig (12.76 MPa) min press MIL-PRF-27210, Type I
(Refer to NOTE 1 and NOTE 2.)
* CrysCoat is a Registered Trademark of Oakite Products Inc.
NOTE 1: Oxygen (MIL-PRF-27210, Type I) is specified in the TESTING AND FAULT ISOLATION section of the CMM.
If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test
parameters must have the appropriate densny correction factors calculated and used, and the test eqUipment must
be calibrated for the test gas. (A copy of specification MIL-PRF-27210 is available from: Standardization Documents
Order Desk, BUilding 40, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA.)
NOTE 2: Water pumped nnrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal
Specification A-A-59503 is available from: General Services Administration, 1800 F Street, Washington, DC 20405
USA.)
Water pumped air, equivalent in purity to: MIL·PRF-27210, Type I

• EFFECTIVITY: All 35-32-18


Page 9005
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Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

2. Consumable Materials (Continued)

Table 9002 (Continued)


Consumable Materials
MANUFACTURER
MATERIAL DESCRIPTION (VENDOR CODE)
Sealant PIN RTV732 Dow Corning Corp.
Clear SPN 50067-00 Midland, M1486BS-0097
USA (V719B4)
Red Etching Ink PIN 5-1141 Marking Device Manufacturing Co.
SPN 50792-01 Philadelphia, PA 19133-2891
USA (V26040)
Green Etching Ink PIN AX GREEN Speciality Ink Co. Inc.
SPN 50791-01 Deer Park, NY 11729-4702
USA (V18029)
Oxygen MIL-PRF-27210, Type I Local Vendor
1850 psig (12.76 MPa) minimum pressure
Primer Grade T loctite Corp.
SPN 50349-01 Rocky Hill, CT 06067-3582
USA (V05972)
Adhesive Loctite Corp.


Grade 290 SPN 50004-20 Rocky Hill, CT 06067-3582
Grade 222 SPN 50004-15 USA (V05972)
I
Grade 271 SPN 50004-18
Oxygen Compatible Lubricant Krytoxh 240 AC E.I. du Pont de Nemours & Co. Inc.
SPN 50527-00 Wilmington, DE 19898
USA (V23037)
Powdered lubricant MoIyCoat**' Z Dow Coming Corp.
SPN 50021-01 Midland, M148686-o997
USA (V71984)
•• Krytox is a Registered Trademark of E.!. du Pont de Nemours & Co.lnc .
... Molycoat is a Registered Trademark of Dow Coming Corp.

Subtask 35-32-18-998-001
3. Illustrations, Special Tools. and Fixtures

Side View Top View

Core Wrench (PIN 800216- T91-1)


Figure 9001

EFFECTIVITY: ALL 35-32-18


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Technologies. Inc. Aviation



550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

ILLUSTRATED PARTS LIST

TASK 35-32-18-99C-803
1. Introduction
This Illustrated Parts List section shows the illustrations and the authorized replacement parts for the
5500 Series and 5600 Series Portable Cylinder Assemblies (PCA).
A. How To Use This Section
(1) If you do not know the part number you need:
(a) Find the part in the applicable figure.
(b) Note the ITEM number used for the part.
(c) Use the ITEM number to find the authorized replacement part number.
(2) If you know the part number, refer to the figure to be sure that the part illustration is the same as
the part that you need.
B. Numerical Index
The Numerical Index is used to locate parts in the unit when only the part number is known. The
Numerical Index is a cross-reference of numbers that include:
Airline Stock number, Figure No., Item No., and the number of parts required.
The character-sort-order for part numbers is: dashes first, letters A thru Z second, and then numbers
o thru 9.


C. Description of the Illustrated Parts List Entries
The section describes the information found in the Illustrated Parts List (IPL).
(1) FIG. ITEM
(a) Items not Illustrated
Items that are not shown in the figure have a dash in front of the item number.
(b) Alpha Variant Item Numbers
Alpha variants that are A-Z (except I and 0) added after the item number show configuration
differences in items, optional parts, parts that have had product improvement, or added
items.
(2) PART NUMBER
The numbers in this column are the part numbers that Scott gives to an item, the original part
number for an item that is from a vendor, or a common specification number (e.g., MIL
specification number) that is used for reference of an item. If a part number that Scott gives an
item is different than the vendor part number or the common specification number, the vendor
part number or the common specification number is shown in the PART NUMBER column and
the Scott part number (SPN) is shown in the NOMENCLATURE column for user convenience .

• EFFECTIVITY: ALL 35-32-18 Page 10001


20040415
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Technologies.Inc. Aviation
55otV5600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL

1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 1, Sheet 1
PCA Configuration Matrix

5500-000-000
Basic Series �
--
J- - LII..- Refer to Sheet 2

I
CYLINDER AND REGULATOR ASSY
I
CYLINDER FINISH HARNESS ASSY

Regulator Assy PIN


Cylinder Aluminum
Callout PIN Body Callout Finish Callout Harness
Code (Note 1) (Note 2) Brass Body Code (Note 3) Code PIN

A 6084-01 5510-00 5510-10 1 Gray-Green A 801660-00


(24159)
B 6084-02 5510-00 5510-10 2 Green (14187) B 801658-00
C 6084-20 5510-00 5510-10 3 Blue (15102) C 801662-00
(Note 6)
D 6084-04 5510-03 5510-13 5 Green (14187) D 801660-01
and


Yellow (13538)
F , 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03
G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05
J 6084-01 5510-05 5510-15 G 801663-00
(Note 4) (Note 4)
L 6084-02 5510-05 5510-15 M 803177-03
(Note 4) (Note 4)
M 6084-20 5510-05 5510-15 N 805436-01
(Note 6) (Note 4) (Note 4)
N 6084-04 5510-07 5510·17 P 801808-05
P 6084·04 5510-09 5510-19 Q 801807-01
(Note 4) (Note 4)
Q 6084-06 5510-17 R 801808-01
S 6084-34 5510-19 5 801807-02
(Notes 4 & 5)
T 21507-06 803199-04 T 801807-03
U 801808-02
V 801808-03
W 803177-01
X No Harness
y 803177-02

Note 1: Cylinder PIN's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads.
Cylinder PIN's 6084-04 -06, -07, -34 have 1.00 - 11.5 ANPT threads.
Cylinder PIN's 21507·06 has 0.750 - 16UNF-2A threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable.
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regUlators are used when 3 outlet assembly ports are required.
Note 5: PCA SN 134269 and subsequent use regulator PIN 5510-19 (three outlet assembly ports).
PCA SN's before 134269 for Callout Code '5' used regUlator PIN 5510-17 (two outlet assembly ports).
Note 6: Cylinder PIN 6084-03 is replaced by cylinder PIN 6084-20.

EFFECTIVITY: ALL 35-32-18


Page 10002
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" Technologies. Inc. Aviation

• ... 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

1. Introduction (Continued)
C.
CMM & IPL

Description of the Illustrated Parts List Entries (Continued)


Table 1, Sheet 2
PCA Configuration Matrix

5500- DOD-DOD
-P""----
Basic Series

Refer To Sheet 1
:r~
_

OUTLET FLOW RATE SETTING


I I
OUTLET STYLE
Note 1) ALTITUDE SETIING (Notes 3 and 5)
Flow
Callout Ipm atNTPD Callout Altitude Callout Outlet Outlet
Code (Note 2) Code feet (meters) Code PIN Type
A 0.5 0 0(0) A 5009 Series Constant Flow (Metered)
(Note 4)
B 2.0 5 5,000 (1,524) B 5041 Series Constant Flow (Metered)

C 2.5 10 10,000 (3,048) C 5052-00 Constant Flow (Metered)


(Note 6)
I
E 3.0 15 15,000 (4,572) D 5507 Series Constant Flow (Metered)

F 4.0 20 20,000 (6,100) E 8572.02 Full Flow (Non-Metered)

G 7.0 23 23,000 (7,010) K 6818-01 Plug

H 8.0 25 25,000 (7,620) L 800503.00 Full Flow (Non-Metered)


(Note 7)
L 4.5 30 30,000 (9,144) M 802856-01 Full Flow (Non-Metered)

X 0 N 36728-01 Full Flow (Non-Metered)


(Note 8) (Supsds DPB153)
y FULL P 802863-02 Full Flow (Non-metered)
(Cessna Type)
R 10006017 Full Flow (Non-Metered)
(Lockheed Type)
S 10008298 Full Flow (Non-Metered)

Note 1: There may be 1, 2, or 3 OuUet Flow Rate Setting Callout Codes in the PIN.
Note 2: Flow at 14.7 psia (760 mm Hg) at 32°F (DOC).
Note 3: Outlet Style Callout Codes E, L, M, N, P, R, and S are full flow (non-metered) ouUets.
Note 4: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P,
RorS).
Note 5: There may be 1 or 2 Outlet Style Callout Cades in the PIN, however only one configuration of constant flow (metered)
Outlet Style (Callout Code A, B, C or D) is allowed on a PCA.
Note 6: After Oct 1181 this outlet was not procurable.
Note 7: After Jun 22195 this outlet was not procurable.
Note 8: After Jan 01/01 outlet SPN 36728-01 replaced outlet SPN DPB153 .

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 10003
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Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 1, Sheet 3
PCA Configuration Matrix

-DODD-DOD
5600 ,---- LII..... Refer To Sheet 4
Basic Series T
I I
RESPIRATOR
REGULATOR ASSY CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY
Cylinder Regulator Assy PIN
Callout Reg PIN Callout PIN Aluminum Callout Finish Callout
Code (Type) Code (Note1) Body (Note 2) Brass Body Code (Note 3) Code Harness PIN
1 6379-2C A 6084-01 5510-00 5510-10 1 Gray-Green A 801660-00
(Demand) (24159)
2 6379-2D B 6084-02 5510-00 5510-10 2 Green (14187) B 801658-00
(Demand) and
White (17875)
8 800649-00 C 6084-20 5510-03 5510-10 3 Blue (15102) C 801662-00


(Demand!
Press-Demand)
9 800649-01 D 60B4-G4 5510-03 5510-13 5 Green (14187) D 801660-01
(Demand! and Yellow
Press-Demand) (13538)
G 6084-07 5510-03 5510-13 6 Green (24062) E 801660-Q3
J 6084-01 5510-05 5510-15 9 Green (24062) F 801660-OS
(Note 4) (Nole 4)
M 6084-20 5510-05 5510-15
(Note 4) (Note 4)
p 6084-G4 5510-19
(Note 4)
Note 1: Cylinder PIN's 6084-01, -02 and -20 have 0.500 -14 ANPT threads.
Cylinder PIN's 6084-04, and -07 have 1.00 - 11.5 ANPT threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable.
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED 5TD-595.
Note 4: These regulators are used when two ouUet assembly ports (in addition to the respirator regulator port) are required.

EFFECTIVITY: ALL 35-32-18


Page 10004
20040415

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1:I.ICO/SCOtl !SCOft
Technologies. Inc. Aviation

• ...
550015600SERIES PORTABLE CYLINDER ASSEMBLY·

1. Introduction (Continued)
CMAt & IPL

C. Description of the Illustrated Parts List Entries (Continued)


Table 1. Sheet 4
PCA Configuration Matrix

5600 -DODD-ODD
Basic Series
Refer To Sheet 3
:r~---""-P"'"
_

OUTLET FLOW RATE SETTING


I OUTLET STYLE
I
(Nole 1) AL TlTUDE SETTING (Nole3)
Flow Mitude OUUet
Callout Code Ipm alNTPD Callout Code feet (meters) Callout Code Ol1lJet PIN Tvoe
A 0.5 0 0(0) A 5009 Series Constant Flow (Metered)
(Note 2)
B 2.0 5 5,000 (1,524) B 5041 Series Constant Flow (Metered)

C 2.5 10 10,000 (3,048) C 5052-00 Constant Flow (Metered)


(Note 4)
D 2.7 15 15,000 (4,572) D 5507 Series Constant Flow (Metered)


E 3.0 20 20,000 (6,100) E 8572-02 Full Flow (Non-Metered)

F 4.0 23 23,000 (7,010) K 6818-01 Plug

G 7.0 25 25,000 (7,620) M 802856-01 Full Flow (Non-Metered)

H 8.0 30 30,000 (9,144) N 36728-01 Full Flow (Non-Metered)


(Note 5) (Replaces DPB 153)
K 0.7
L 4.5
X 0
Y Full
Note 1: There may be 10r 2 Outlet Flow Rate Setting Callout Codes in the PIN.
Note 2: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, M, or N).
Note 3: There may be 1 or 2 Outlet Style Callout Codes in the PIN, however only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, C, or D) is allowed on a peA.
Note 4: After Oct 1/81 this ouUet was not procurable.
Note 5: After Jan 01/01 this SPN DPB153 was not procurable. Outlet SPN 36728-01 replaces outlet SPN DPB153 .

• EFFECTIVITY: 5600 SERIES 35-32-18


Page 10005
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Technologies. Inc. Aviation
550(115600SERIES PORTABLE CYLINDER ASSEMBLY· CUM & If!

1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 1, Sheet 5
PCA Configuration Matrix

5009
or
5041 - D- O
-- --
or
5507
Basic Series ~

FLOW RATE SETTING AlTITUDE SETIING


Flow Altitude


CalloutCode Ipmat NTPD CalloutCode feet(meters)
\
.5 0.5 5 5,000 (1,524)

.7 0.7 10 10,000 (3,048)

2 2.0 15 15,000 (4,572)

2.5 2.5 20 20,000 (6,100)

2.7 2.7 23 23,000 (7,010)

3 3.0 25 25,000 (7,620)

4 4.0 30 30,000 (9,144)

4.5 4.5

7 7.0

8 8.0

EFFECTIVITY: ALL 35-32-18


Page 10006
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...
1:'1ca/scott
Technologies. Inc.
/SCOtf
Aviation



550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & 'PL

1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
(3) AIRLINE STOCK NUMBER
This column has space available for a number, up to eleven characters in length, given by the
airline.
(4) NOMENCLATURE
This column has the description of the part and may contain the following:
(a) Abbreviations
The abbreviations in this column in the table are shown in the List of Abbreviations in the
INTRODUCTION section of this manual.
(b) Level of Indenture
This information shows the relationship of one part to another. An example is shown:
123 (Assembly Number)
• SUbassembly Top No.
Attaching Parts for the Subassembly Top No. or Assembly Item
***
• Assembly Item
•• Sub-Subassembly Top Number
Attaching Parts for the Sub-Subassembly Top No. or Subassembly Item


***
•• Subassembly Item
NOTE: The three asterisks are used to separate the attaching parts of one Item from
another Item.
(5) EFFECTIVITY CODE
When the IPL applies to more than one top assembly, each top assembly is identified with an
alpha code (A, B, C, etc.). If a part number, subassembly, or item is identified with an alpha
code, that part can only be used with the top assembly that has that (EFF) CODE.
Any item or subassembly that does not have an (EFF) CODE may be used on any top assembly.
(6) UNITS PER ASSEMBLY
This column shows the number of parts that are used in the assembly .

• EFFECTIVITY: ALL 35-32-18


Page 10007
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Technologies. Inc. Aviation
55DOIS600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

1. Introduction (Continued)
D. Vendor Codes
The following is a list of the vendors that supply items in this section of the manual. Items that do not
specify a vendor code are available from Scott Aviation. All items, including standard parts, are
available from Scott Aviation.
CODE NAME AND ADDRESS
V05AY8 Aerospace Standards (AS)
Warrendale, PA 15096-0001
USA
V21343 Owens-Coming Fiberglas Corp.
Huntingdon, PA 16652-0382
USA
V49315 Puritan Bennett Corp.
Shawnee Mission, KS 66225
USA
V53655 Scott Aviation
Lancaster, NY 14086-9502
USA
V64528 Sierra Precision
Rancho Cucamonga, CA 91730-3007
USA
V66295 Wiltek ManufactUring Company


Galesburg, IL 61401
USA
V80205 National Aeronautical Standards (NAS)
Aeronautical Industries Association of America
Washington, DC 20005
USA
V88044 Aeronautical Standards (AN)
Department of Navy and Air Force
USA
V95138 Perfecting Corp.
Charlotte, NC 28206
USA
V96906 Military Standards (MS)
USA

EFFECTIVITY: ALL 35-32-18


Page 10008
20040415

""
tl../co/scott
Technologies,Inc.
/scott
Aviation

• 550015600 SERIES PORTABLE CYlINDER ASSEMBLY - CMAt & IPL

TASK 35-32-18-99C-804
2. Overhaul
Overhaul
Kits
kits are available for the 5500 and 5600 Series PCAs.
A. Obtaining Overhaul Kits
To buy Overhaul Kits or other parts for the 5500 and 5600 Series PCAs. contact any Scott
Authorized Distributor. Refer to the Scott web site (http://www.scottaviation.com) for a list of Scott
Authorized Distributors.
B. 5500 Series PCA Overhaul Kit
Table 2 lists the parts included in Overhaul Kit PIN 28022-00. This kit includes all parts necessary to
overhaul one 5500 Series PCA with the exception of the safety disc (PIN 6364-00 or PIN 10003742)
and gasket (PIN 6555-00). The safety disc and gasket must be replaced during an overhaul. Refer to
IPL Figures 1A thru 1G for the part number of the safety disc used with your PCA. Other parts must
also be replaced if they are defective.

Table 2
Overhaul Kit PIN 28022-00
5500 Series PCA

Kit Item Number Part Number Nomenclature Quantity Per Kit


1 5032-01 DIAPHRAGM 1
2 5517-00 SEAT,PTFE 1


3 5522-00 FILTER 1
4 6370-00 WASHER,SAFETYPLUG 1
5 5562()..01 PACKING,PREFORMED 1
6 55620-02 PACKING,PREFORMED 1
7 5056-00 PLATE,IDENTIFICATION 1
8 22427-01 PLATE,IDENTIFICATION 1
9 803129-01 SEATASSEMBLY 1
10 802883-01 HEADASSEMBLY 1
11 59553-00 SCREW(CRESWI PLASTICINSERT)
(#2-64THD x 0.188in. LNG}
2
12 37008-02 SCREW,SET,LOCKING,OVALPOINT 1
(114-20THDUNC3Ax 0.375LNG)

• EFFECTIVITY: ALL 35-32-18


Page 10009
20040415
1:IIeD/scott /scott


Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

2. Overhaul Kits (Continued)


C. 5600 Series PCA Overhaul Kit
Table 3 lists the parts included in Overhaul Kit PIN 28021-00. This kit includes all parts necessary to
overhaul one 5600 Series PCA with the exception of the safety disc (PIN 6364-00) and gasket (PIN
6555-00). The safety disc and gasket must be replaced during an overhaul. Other parts must also be
replaced if they are defective.

Table 3
Overhaul Kit PIN 28021-00
5600 Series PCA

Killtem Number Part Number Nomenclature Quantity Per Kit


1 5032-00 DIAPHRAGM 1
2 5517-00 SEAT, PTFE 1
3 5522-00 FILTER 1
4 5601-00 ELBOW ASSEMBLY (Refer to Note 1) 1
5 33529-009 CONNECTOR, TUBE (ALUMINUM) 1
6 6066-01 WASHER, FLAT (CRES) 2
(0.281 in. 00 x 0.125 in. 10x 0.031 in. THK)
7 6370-00 WASHER, SAFETY PLUG 1
8 13374-00 DIAPHRAGM ASSEMBLY 1


9 6055E VALVE ASSEMBLY, DEMAND 1
10 59553-00 SCREW (CRES W/PLASTIC INSERT) 2
(#2-64 THO x 0.188 in. LNG)
11 MS35207-201 SCREW, PAN HEAD (V96906) (CAD STEEL PLATED) 2
(#2-64 THO x 0.125 in. LNG) (SPN 33326-201)
12 55620-01 PAC~NG,PREFORMEO 1
13 55620-02 PAC~NG,PREFORMED 1
14 803129-01 SEAT ASSEMBLY 1
15 802833-01 HEAD ASSEMBLY 1
16 22427-01 PLATE, IDENTIFICATION 1
17 5056-00 PLATE, IDENTIFICATION 1
18 13362-00 GASKET, VALVE SEAT 1
19 MS35333-30 WASHER, LOCK (V96906) (CAD STEEL PLATED) 2
(#4 D1Ax 0.017 in. THK) (SPN 33460-036)
20 6812-00 SCREEN (BRASS) 1
21 37008-02 SCREW, SET, LOCKING, OVAL POINT 1
(1f4-20 THD x 0.375 LNG)
22 33321-213 SCREW, PAN HO 2
(#4-40 THO x 0.250 LNG)
NOTE 1: Elbow Assembly PIN 5601-00 is used only on PCA's with 4, 7, and 11 cu. ft. cylinders. Refer to IPL Figures 1H or 1J for the Elbow
Assembly to use on your PCA if your PCA has a cylinder larger than 11 cu. ft.

EFFECTIVITY: All 35-32-18


Page 10010
20040415

...
1:qca/scott
Technologies. Inc.
jSCOtf
Aviation



550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
...
TASK 35-32-18-99C-B05
3. Numerical Index
The following is a Numerical Index for this seclion.
Numerical Index
PART NUMBER AIRLINE STOCK NO. FIGURE ITEM NO. TTLREQ'D
AD1983 3 -310 1
AS3582-008 10 110 1
AS4860D01 10 10 1
A1215-1 3 205 1
A1119 6 80 1
A11208 3 -280 1
A1126 3 220 1
EC9-5U 4 70 AR
5 40 AR
7 20 AR
8 20 AR
MS20470A2-2 3 100 2
3 130 2
MS21318-7 1A 65 2
18 65 2
1C 65 2
1D 65 2
1E 65 2


1F 65 2
1H -65 2
1J -65 2
9 580 2
MS27769S2 1A -395 1
1A -396 1
18 -395 1
1C -395 1
1C -396 1
10 -395 1
1E -395 1
1E -396 1
1E -397 1
1H -395 1
1J -395 1
MS35206-212 3 70 3
MS35206-213 3 250 2
MS35207-201 3 230A 2
MS35333-36 3 260 2
MS3565Q-304 9 -40 1
NAS1149C0332R 9 -50 1
10001018 1A -40 1
1C -40 1
1E -40 1
1H -40 1
1J -40 1
10001019 1A 45 1
1C 45 1
1E 45 1

• EFFECTIVITY: ALL 35-32-18


Page 10011
20040415
'flleo/scott /scott


Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL

Numerical Index
PART NUMBER AIRLINE STOCK NO. FIGURE ITEM NO. TTLREQ'D
10001019 (Continued) 1H 45 1
1J -45 1
10001020 1A -SO 1
1C -50 1
1E ·50 1
1H -50 1
1J -50 1
10001112 5 130 1
10001296 1H 125 1
1J 125 1
10001297 3 80 1
10001493 5 120 1
10001494 5 70 1
10002684 9 -200 1
10003305 9 500 1
10003566 1A 340 1
1C 340 1
1E 340 1
1H 340 1
10003742 9 270 1
10004838 10 130 1
10004839 10 120 1


10004840 10 90 1
10004841 10 100 1
10004844 I 10 70 2
10004845 10 80 1
10005272 6 -40 1
10005326 6 -30 1
10005511 1G 80 1
10005614 11 20 1
10005615 11 100 1
10005616 11 80 1
10005617 11 40 1
10005750 10 140 1
10005922 1A -30 1
18 -30 1
1C -30 1
10 -30 1
1E -30 1
1F -30 1
1G -30 1
1H -30 1
1J -30 1
10006017 1C 355 1
10006442 1G 65 1
10006936 1A -20 1
18 -20 1
1C -20 1
10 -20 1
1E -20 1
1F -20 1

EFFECTIVITY: ALL 35-32-18


Page 10012
20040415 •
..
tyco!scott
Technologies. Inc.
/scott
Aviation

• 5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
10006936 (Continued)
10007887
PART NUMBER
CMM & IPL

Ilnricy
PART NUMBER
1G
9
PART NUMBER
·20
100
PART NUMBER
1
1
10008594 7 130 1
10008595 7 70 1
10008596 7 60 1
10008601 7 100 1
10008602 7 110 1
1
10008603
10008611
, 7
13
120
20 1
10008612 13 70 1
10008613 13 50 1
10008614 13 40 1
10008615 13 30 1
10008616 13 60 1
10008644 11 10 1
10008660 7 so 1
10008774 7 90 1
10008915 5 BO 1
10008934 4 130 1
10008947 7 150 1
10009071 1H 25A 1
1J 25A 1
10009072 1A 20A 1
1B 20A 1


1C 20A 1
\
10 20A 1
1E 20A 1
1F 20A 1
1G 20A 1
10009255 1A 30A 1
1B 30A 1
1C 30A 1
10 30A 1
1E 30A 1
1F 30A 1
1G 30A 1
1H 30A 1
1J 30A 1
10009328 11 60 1
10009359 3 210 1
10009374 1A 35 1
18 35 1
1C 35 1
10 35 1
1E 35 1
1F 35 1
1G 35 1
13160-00 1A 70 1
1A 75 1
1B 70 1
1B 75 1
1C 70 1

• EFFECTIVITY: ALL 35-32-18


Page 10013
20040415
-tqca/scott /scott -

Technologies. Inc. Aviation •
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

·'nnp'lI
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
13160-00 (Continued) 1C 75 1
1E 70 1
1E 75 1
1G 70 1
1H 70 1
1H 75 1
1J 70 1
4
1J 75 1
13161-00 10 70 1
1E 70A 1
1F 75 1
1H ,70A 1
1H 75A 1
1J 70A 1
1J 75A 1
13162-00 1E 70B 1
1H 70B 1
1H 75B 1
1J 70B 1
1J 75B 1
13164-00 3 -330 1
13362-00 3 280A 1
13374-00 3 200 1


13753-00 12 30 1
14807-00 2 -25 1
21217-11 12 20 1
21217-12 12 40 1
21217-13 12 70 1
21217-14 12 80 1
21507-06 1G 570 1
22427-01 9 20 1
22445-01 9 60 1
23274.Q3 9 -30 1
23274-05 9 30A 1
23393-01 9 140 1
23394-01 9 80 1
24823-00 5 100 1
24825-00 5 170 1
26565-00 9 230 1
26567-00 9 250 1
2661-03 12 1 RF
12 1A RF
12 1B RF
12 1C RF
12 10 RF
9 290 1
2661-04 12 1F RF
9 -310 1
27170-01 9 510 1
27170-02 9 -530 1
27170-03 9 -520 1
27170-04 9 -540 1

EFFECTIVITY: ALL 35-32-18


Page 10014
20040415 •
...
tl.lc:a/scolt jSCDtt
Technologies.Inc. A tliation


• 5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPt

IlnrillY
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
27170-05 9 -550 1
27434-01 6 -20 1
27511-01 11 50 1
280OC10A 11 120 1
2800C14A 11 110 1
289-601-211 2 35 1
2 40 2
289-601-213 2 36 1
2 41 2
29550-00 4 120 1
29551-00 4 140 1
29552-00 4 150 1
29553-01 4 160 1
29554-00 4 190 1
29555-00 4 170 2
29556-00 4 180 2
29557-00 4 20 1
29558-01 4 10 1
29559-00 2 -30 1
29567-00 4 110 1
33326-201 3 230A 1
33529-009 1H 100A 1
1J 100A 1
36588-04 11 70 1


36636-01 11 90 1
36728-01 13 -1 RF
1A 345 1
18 345 1
1C 345 1
1C 346 1
10 345 1
10 346 1
1E 345 1
1E 346 1
1H 345 1
1J 345 1
36862-05 10 40 1
36874-01 11 30 2
36879-01 2 45 1
2 50 2
37008-01 9 -370 1
37008-02 9 370A 1
5002-00 9 480 1
5003-00 9 400 1
5005-03 9 380 1
5009-.5-15 1A 305 1
5 -2 RF
5009-.5-23 1A 30SA 1
5 -2A RF
5009-.5-25 1A 3058 1
5 -28 RF
5009-00 1A 300 1
1C 300 1

• EFFECTIVITY: ALL 35-32-18


Page 10015
20040415
t:L/CCJ/scott /scott ~' .



Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & #PL

Inrll'Y
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5009-00 (Continued) 1B 300 1
1C 300 1
10 300 1
1E 300 1
1F 300 1
1H 300 1
1J 300 1
5 -1 RF
5009-01 5 ·50 1
5009-2.5-20 10 3050 1
10 305E 1
1H 305B 1
5 -2K RF
5009-2.5-23 1B 305E 1
5 -2L RF
5009-2.5-25 1A 305M 1
18 305F 1
5 -2M RF
5009-2.5-30 1A 305N 1
1A 305P 1
5 -2N RF
5009·2·10 1A 305C 1
1B 305 1

5009-2·15
I
1E
1E
1F
5
1A
1A
1C
305
30SA
305
-20
3050
305E
305
1
1
1
RF
1
1
1

10 305 1
10 305A 1
5 -2E RF
5009-2-20 1A 305F 1
5009-2-20 1B 305A 1
1C 305A 1
1C 305B 1
1E 3056 1
1E 305C 1
1H 305 1
5 -2F RF
5009-2-23 1A 305G 1
1A 305H 1
1B 3058 1
1C 305C 1
10 3056 1
1E 3050 1
1E 305E 1
1F 305A 1
1H 30SA 1
5 -2G RF
1A 305J 1


5009-2-25

Page 10016
EFFECTlVITY: ALL 35-32-18 20040415
...~
tqca/scotl
Technologies. Inc.
/scott
Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY· eMM & IPL

PART NUMBER
5009-2·25 (COlltinued)
PART NUMBER
Numerical Index
PART NUMBER
1A
1B
PART NUMBER
305K
305C
PART NUMBER

1
1

1C 3050 1
10 305C 1
1E 305F 1
1E 305G 1
5 -2H RF
500902·30 1A 305l 1
18 3050 1
1C 30SE 1
1E 30SH 1
1E 305J 1
1J 305 1
5 -2J RF
5009-3-20 1A 3050 1
1C 305F 1
10 305F 1
1E 305K 1
1E 305l 1
1E 305M 1
1H 305C 1
S -2P RF
5009·3·23 1C 305G 1
1E 30SN 1


1H 3050 1
5 -20 RF
5009-3-25 1A 305R 1
1A 3055 1
1C 30SH 1
10 305G 1
S -2R RF
5009-3-30 1A 305T 1
1E 305P 1
1E 305Q 1
1J 30SA 1
5009-3-30 5 ·25 RF
5009-4.5-23 1E 305Y 1
5 -2Z RF
5009-4.5-30 1E 30SZ 1
1E 306 1
1E 306A 1
5 -3 RF
5009-4-10 1A 305U 1
18 305G 1
1C 30SJ 1
1C 305K 1
1E 305R 1
1F 3058 1
1J 3058 1
5 -2T RF
5009-4-15 1C 305l 1
5 -2U RF

• EFFECTIVITY: ALL 35-32-18


Page 10017
20040415
'f:'-/ca/scott /SCOft -

t
Technologies. Inc. Aviation
5504'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & /PL

Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5009-4·20 1A 305V 1
18 305H 1
18 305J 1
1C 305M 1
1C 305N 1
1E 30SS 1
1H 305E 1
1J 30se 1
5 -2V RF
5009-4-23 1A 305W 1
1A 305X 1
1B 305K 1
1C 305P 1
1C 3050 1
10 305H 1
1E 305T 1
1E 305U 1
1F 305C 1
1H 305F 1
1J 3050 1
5 -2W RF
5009-4-25 1A 305Y 1
18 305L 1
I
1C
10
1E
1E
1E
1H
5
305R
30SJ
305V
305W
305X
3000
-2X
1
1
1
1
1
1
RF

50094-30 1A 305Z 1
18 305M 1
1C 305S 1
1H 30SH 1
1J 30SE 1
1J 305F 1
5009-4·30 5 -2Y RF
5009·7·23 1C 3051 1
1H 305J 1
5 -3A RF
5009·7-25 1H 30SK 1
5 -38 RF
5009-7-30 1A 306 1
1C 305U 1
1J 305G 1
5 -3C RF
5009·8·2{) 1C 305V 1
1E 3068 1
1J 305H 1
1J 30SJ 1
5 -3D RF
5009-8-23 1C 305W 1

EFFECTIVITY: ALL 35-32-18


Page 10018
20040415

••
-tqca/scott !scott
Technologies, Inc. Aviation



550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMAt & IPL

Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5009-8-23 (Continued) 1E 306C 1
5 ·3E RF
5009-8-30 1D 305K 1
1D 305L 1
5 -3F RF
5013-00 5 30 1
8 30 2
5013-01 4 60 1
4 80 1
7 30 2
5014-00 5 20 1
8 10 1
5014-01 4 50 1
7 10 1
5016-00 9 -158 1
5023-00 9 -159 1
5027-00 9 490 1
5028-00 9 470 1
5030-01 9 450 1
5031-00 9 440 1
5032-01 9 430 1
5033-00 9 420 3
5034-00 9 410 1
5041-.5-15 1A 315 1


1A 315A 1
4 -2 RF
5041·.5·20 1E 315 1
4 -2A RF
5041-00 1A 310 1
18 310 1
1C 310 1
1E 310 1
1G 300 1
1H 310 1
1J 310 1
4 -1 RF
5041-01 4 90 1
5041-2.5-30 lA 315G 1
1G 305 1
5041-2.5-30 1G 305A 1
4 -2F RF
5041-2-20 1A 315C 1
18 315 1
1C 315 1
lC 315A 1
1E 315A 1
1E 3158 1
1E 315C 1
1H 315 1
4 -28 RF
5041-2-23 1A 315E 1
18 315A 1

• EFFECTIVITY: ALL 35-32-18


Page 10019
20040415
1:L/CO/SCOtl /scott


Technologies. Inc. Aviation
5SDOI5600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5041-2-23 (Continued) 1C 3158 1
1H 315A 1
4 -2C RF
5041-2-25 1A 315F 1
4 -20 RF
5041-2-30 1C 315C 1
4 -2E RF
5041-3-20 1A 315H 1
18 3158 1
1C 3150 1
1E 3150 1
1H 3158 1
1J 315 1
4 -2G RF
5041-3-23 1H 315C 1
4 -2H RF
5041-4-20 1A 315J 1
18 315C 1
1C 315E 1
1E 315E 1
1H 3150 1
1J 315A 1


4 -2J RF
5041-4-23 1A 315K 1
18 3150 1
1C 315F 1
1H 315E 1
4 -2K RF
5041-4-25 1A 315L 1
4 -2L RF
5041-4-30 1C 315G 1
4 -2M RF
5041-7-20 1A 315M 1
1C 315H 1
1E 315F 1
4 -2N RF
5041-7-30 1C 315J 1
4 -2P RF
5042-01 4 30 1
5042-02 4 40 1
5043-14 9 320 1
9 330 1
9 340 1
5052-00 1H 370 1
8 -1 RF
5052-02 8 -50 1
5056-00 9 350 1
5057-00 1A 55 1
18 55 1
1C 55 1
10 55 1

EFFECTIVITY: ALL 35-32-18


Page 10020
20040415

...,
1:'1Co/scott !scott
Technologies. Inc. Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
5057-00 (Continued)
PART NUMBER
eM'" & IPL

Numerical Index
PART NUMBER
1E
1F
PART NUMBER
55
55
PART NUMBER
1
1
9 570 1
5057-01 1H -60 1
1J -60 1
5057-14 9 560 1
5058-00 8 40 1
5065-02 5 140 1
5065-03 5 160 1
5065-04 5 150 1
5065-06 5 110 1
5065-08 5 90 ·1
5065-10 2 15 1
2 20 2
5067-01 8 60 1
5067-02 8 70 1
5067-03 8 120 1
5067.04 8 80 1
5067-Q5 8 110 1
5067-06 8 100 1
5067-07 8 90 1
50775 SERIES 4 200 1
5 180 1
7 160 1


5092-00 9 -180 1
5093-01 9 170 1
5500A SUB SERIES 1 -1A RF
5500A1M15A lA -1B RF
5500A1MB23A lA -1 RF
5500A1AB15A lA -15 RF
5500A1AB20A 1A -11 RF
5500A1ABB23A 1A -10 RF
5500A1ABB25A 1A -1E RF
5500A1ABBF20B 1A -1C RF
5500A1ABC30A 1A -iF RF
5500A 1ABE20A 1A -1G RF
5500A1ABE2OB 1A -1H RF
5500A1ABF10A 1A -1J RF
5500A1ABF20B 1A -1K RF
5500A 1ABF23A 1A -lL RF
5500A1ABF23B 1A -1M RF
5500A1ABF230 1A -1N RF
5500A1ABF25A 1A -1P RF
5500A1ABF25B 1A -10 RF
5500A1ABF30A lA -1R RF
5500A1AC30B lA -1U RF
5500A1AE20A 1A -w RF
5500A1AE20B 1A -1W RF
5500A1AF2OA 1A -1X RF
5500A1AF20B 1A -1Y RF
5500A1AF200 1A -1Z RF
5500A1AF23A 1A -2 RF

• EFFECTIVITY: ALL 35-32-18


Page 10021
20040415
1:'-/ca/scott /scott ..
_


Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5500A1AF25A 1A -2A RF
5500A 1AF25AN 1A -2B RF
5500A1AXOK 1A -2C RF
5500A 1AVYOE 1A -20 RF
5500A 1BF23A 1A -2E RF
5500A1MM15B 1A -2F RF
5500A 1NBF23A 1A -2G RF
5500A1OB30AD 1A -2H RF
5500A 1OB30D 1A -2J RF
5500A 1OB30DA 1A -2K RF
5500A 1REE25A 1A -2l RF
5500A 1SB20A 1A -2M RF
5500A 1SCC30A 1A -2N RF
5500A1TBF20B 1A -2P RF
5500A 1UBF23A 1A -20 RF
5500A 1UBF25A 1A -2R RF
5500A 1UEE25A 1A -2S RF
5500A 1UF30AN 1A -2T RF
5500A 1VBF20B 1A -2U RF
5500A 1VBF23B 1A -2V RF
5500A 1VBF25B 1A -2W RF
5500A WF20BM 1A -2X RF
5500A 1WBF23A 1A -2Y RF


5500A 1WBF25A 1A -2Z RF
5500A 1WBf30A 1A -3 RF
5500A lXBF20B 1A -3A RF
5500A1XFF23A 1A -3B RF
5500A1YBF20B 1A -3C RF
5500A3ABF23A 1A -3D RF
5500A5ABG20B 1A -3E RF
5500A6ABF23A 1A -3F RF
5500A6ABF23B 1A -3G RF
5500A6ABG20B 1A -3H RF
5500A6AF2OB 1A -3J RF
5500A6PFF23A 1A -3K RF
5500A6SB30A 1A -3L RF
5500A6UE30A 1A -3M RF
5500A6WBB 15A 1A -3N RF
5500A6WBB23A 1A -3P RF
5500A6WBB25A 1A -30 RF
5500A6WFF23A 1A -3R RF
5500A6WF30AP 1A -3S RF
5500A9AB30A 1A -3T RF
55OOA9SAC25A 1A -3U RF
5500A9SBF30A 1A -3V RF
5500A9SG30A 1A -3W RF
5500A9WEE25A 1A -3X RF
5500A9XF23A 1A -3Y RF
55008 SUB SERIES 1 -1B RF
5500B1AB30A 1B -1G RF
5500B1ABE20B 1B -1 RF
5500B 1ABF20A 1B -1A RF

EFFECTIVITY: ALL 35-32-18


Page 10022
20040415

..
-tL/ca/scott !scott
Technologies. Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
5500B1ABF20B
5500B1 ABF20D
PART NUMBER
eMM & IPL

Numerical Index
PART NUMBER
1B
18
PART NUMBER
-1B
-1C
PART NUMBER
RF
RF
550081A8F23A 18 -10 RF
550081A8F238 18 -1E RF
5500B 1A8F25A 18 -1F RF
550081 ACF23A 18 -1H RF
550081ACF25A 18 -1J RF
550081AF200 18 -1L RF
5500B1AF23A 18 -1M RF
550081 AF30A 18 -1N RF
550081 AFF20A 18 -1K RF
5500B1AYOP 18 -10 RF
5500B1AYVOE 16 ·1P RF
5500B1SB20A 1B -1R RF
5500B 15820AP 18 ·15 RF
5500B 1UBF23A 18 -1T RF
55OO81VBE2QB 18 ·1U RF
5500B1VBF20B 18 -1V RF
5500B1WBF1OA 18 -1W RF
550001 WBF20A 18 -1X RF
550081XYOE 18 -1Z RF
550081XYYOE 18 -1Y RF
550083BF25A 18 -2 RF
5500B6CBF25A 1B -2A RF


5500B6UBF25A 1B -2B RF
\ 5500B6UF30AN 18 -2C RF
5500C SUB SERIES 1 -1C RF
55ooC1AB23A 1C -1J RF
5500C1A8B20B 1C -1 RF
5500C1 ABF20A 1C -1A RF
5500c1ABF20B 1C ·18 RF
5500C1 ABF20D 1C -1C RF
55OOC1ABF23A 1C -10 RF
55OOC1ABF23B 1C -1E RF
55OOC1ABF23D 1C -1F RF
5500C1ABF30A 1C -1G RF
5500C1ABG23A 1C -1H RF
5500C1AE20BN 1C ·1M RF
5500C 1AE23AN 1C ·1N RF
550OC1AEG23A 1C -1K RF
550OC1 AEY2DBM 1C -lL RF
550OC1AF20B 1C ·1U RF
550OC1AF23A 1C -w RF
5500C1 AF23AP 1C -lW RF
5500C1AF25A 1C -1X RF
5500C1 AFF20A 1C -1P RF
5500C1 AFF23A 1C -1Q RF
5500C1 AFG23A 1C -1R RF
5500C1 AFH23A 1C -15 RF
5500C1AFY30BN 1C -1T RF
5500C1AXOK 1C -1Y RF
5500C1AYOE 1C -2B RF

• EFFECTIVITY: ALL 35-32-18


Page 10023
20040415
"t'-/ca/scott /scott


~J

Technologies. Inc. Aviation •


550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPL

Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5500C1AYOEE 1C ·2e RF
5oo0C1AYON 1C -2D RF
5500C1AYVOE 1C -1Z RF
5500C1AYVOEE 1C -2 RF
5500C1AYVON 1C -2A RF
5500C1BBF23D 1C -2E RF
5500C1BE25A 1C ·2F RF
5500C1NBF23A 1C -2G RF
5500C1SB20AE 1C -2K RF
5500C1 SB20AP 1C -2L RF
5500C1 SBF20A 1C -2H RF
5OOOC1SBY20AE 1C -2J RF
5OO0C1 SF23A 1C -2M RF
550OCHBF20B 1C -2N RF
550OC1TF20BM 1C -2P RF
5500C1 UB23AN 1C -2T RF
5500C1UB25A 1C -2U RF
5500C111BF23A 1C ·20 RF
5500C1 UBF25A 1C -2R RF
5500C1 UBF30A 1C -25 RF
5500C1 UF20AN 1C .2W RF
5500C1 UF23A 1C -2X RF
5500C1 UF30AN 1C -2Y RF


5500C1 UFF23A 1C ·2V RF
5500CWF20BM 1C -3B RF
5500CWF30AN 1C -3C RF
5oo0C1VF30BN 1C -3D RF
5oo0CWFG20B 1C -2Z RF
5500C1VFY30AN 1C -3 RF
5OOOC1VFY30BN 1C -3A RF
5oo0C1WBF15A 1C -3E RF
5500C1 WBF23A 1C -3F RF
5500C1 WBF30A 1C -3G RF
550OC1XBF2OB 1C -3H RF
5500C1 XYON 1C .3J RF
5500C1YBF20B 1C ·3K RF
550OC6ABF15A 1C -3L RF
550OC6ABF20B 1C -3M RF
550OC6ABF23A 1C -3N RF
550OC6ABF23B 1C ·3P RF
5500C6ABF23D 1C -30 RF
5500C6ABF25A 1C -3R RF
5500C6ABG30B 1C -35 RF
5500C6AEF20A 1C -3T RF
5500C6AF20A 1C -3U RF
5500C6AF20AR 1C -3V RF
5500C6AF23AE 1C -3W RF
5500C6AF30A 1C -3X RF
5500C6AF30AE 1C -3Y· RF
5500C6AF30AN 1C -3Z RF
5500C6AG30AN 1C -4 RF
5500C6AYON 1C -48 RF

EFFECTIVITY: ALL 35-32-18


Page 10024
20040415 •
-,)
-t'lco/scott !scott
Technologies, Inc. Aviation

• '~
55OCV56ODSERIES PORTABLE CYI.INDER ASSEMBLY - CMM & IPL

PART NUMBER
5500C6AYVON
5500C6EBF230
PART NUMBER
NumericalIndex
PART NUMBER
1C
1C
PART NUMBER
-4A
-4C
PART NUMBER
RF
RF
5500C6RBF230 1C -40 RF
5500C6TG20B 1C -4E RF
5500C6UBF30A 1C -4F RF
5500C6UF23AP 1C -4G RF
5500C6UF30AN 1C -4H RF
5500C6WFF23A 1C -4J RF
5500C6XBF230 1C -4K RF
5500C9ABF2OA 1C -4L RF
5500C9ABF20B 1C -4M RF
5500C9AFF10A 1C -4N RF
5500C9SF30A 1C -4P RF
5500C9UF30AN 1C -4Q RF
5500C9UH20A 1C -4R RF
5500C9WFF10A 1C -4S RF
5500C9WYOE 1C -4T RF
5500C9XBB20A 1C -4U RF
55000 SUB SERIES 1 -10 RF
550001ABF23A 10 ·1 RF
550001AE20A 10 -1A RF
550001AE25A 10 -1B RF
550001AF23A 10 -lC RF
550001AYOE 10 -IF RF
550001AYON 10 -1G RF


550001AYVOE 10 -10 RF
550001AYVOP 10 -1E RF
5500D1PCC20A 10 -1H RF
5500D1WBB15A 10 -1J RF
5500D1XYOE 10 -1K RF
5500D1XYON 10 -1L RF
5500D6AY[lE 1D -1P RF
5500D6AYVOE 1D -1M RF
5500D6AYVON 10 -1N RF
5500D6PBF25A 10 -10 RF
5500D6XHH30A 10 -lR RF
5500F SUB SERIES 1 -1E RF
5500F1XFH20A lE -1 RF
5500F6ABB30A lE -1A RF
5500G SUB SERIES 1 ·1F RF
5500G1AB23A lE -18 RF
5500G1AF20A 1E -1C RF
550OG1WEE30A 1E -10 RF
5500J SUB SERIES 1 -1G RF
5500J1AABE20B 1E -1E RF
5500J1ABBF20A 1E -1F RF
5500J1ABBF20B 1E -1G RF
5500J1ABBF23A 1E -1H RF
5500J 1ABEG20B 1E -1J RF
5500Jl ABFL23A 1E -1K RF
5500l SUB SERIES 1 -lH RF
5500L1WBBF23A 1E -1L RF
5500L6CBBF23A 1E -1M RF
5500L6CBBF25A 1E -1N RF
5500L6UBBF25A 1E ·1P RF

• EFFECTIVITY: ALL 35-32-18


Page 10025
20040415
1:'1ca/scott /scott


Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMU & IPL

Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5500l6WBBF25A 1E -10 RF
5500l6WBEF23A 1E -1R RF
5500l6WFF23AP 1E -1S RF
5500M SUB SERIES 1 -1J RF
5500M1ABBB20B 1E -n RF
5500M1ABH23A 1E -1U RF
5500M1ABH23AN 1E -1V RF
5500M1AFFF25A 1E -1W RF
5500M1ALll30A 1E -1X RF
5500M1AXOK 1E -w RF
5500M1WBF23AM 1E -1Z RF
5500M6WBBF10A 1E -2 RF
5500M6WFF23AN 1E -2A RF
5500M6WFF23AP 1E -28 RF
5500N SUB SERIES 1 -1K RF
55OON6SBF10A 1F -1 RF
5500P SUB SERIES 1 -il RF
55OOP6UEEE20A 1E -2C RF
55000 SUB SERIES 1 ·1M RF
550006XBF10A 1F -1A RF
550006XBF23A 1F -1B RF
5500Q6XYVOEE 1F -1C RF
5500S SUB SERIES 1 -1N RF


5500S6XYYOE 1E -2D RF
5500S6XYYON 1E -2E RF
5500S9XYYYOE 1E -2F RF
5500S9XYVOE 1E -2G RF
5500 SERIES 1 1 RF
5500T SUB SERIES 1 -1P RF
55ooT2ACC30B 1G -1 RF
5507-00 1A 320 1
1B 320 1
1C 320 1
1H 320 1
7 -1 RF
5507-2-20 18 325 1
1C 325 1
7 -2 RF
5507-2-23 1A 325 1
1C 325A 1
-7 -2A RF
5507-2-30 1A 325A 1
7 -28 RF
5507-3-20 1H 325 1
7 -2C RF
5507-4-20 1A 3258 1
5507-4-20 18 325A 1
1C 3258 1
7 -2D RF
5507-4-23 1A 325C 1
1C 325C 1
7 -2E RF

EFFECTIVITY: ALL 35-32-18


Page 10026
20040415

..,
1:'1ca/scott !scott
Technologies. Inc. Aviation

• 5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
5510-10
PART NUMBER
CMM & 'PL

Numerical Index
PART NUMBER
1A
1B
PART NUMBER
400
400
PART NUMBER
1
1
1C 400 1
1H 400 1
1J 400 1
9 -1 RF
5510-13 10 405 1
1E 405 1
1H 405 1
1J 405 1
9 -1A RF
5510-15 1E 410 1
1H 410 1
1J 410 1
9 -1B RF
5510-17 1F 415 1
9 ·1C RF
5510-19 1E 425 1
1J 425 1
9 ·10 RF
5511-00 9 70 2
5517-00 9 110 1
5520-16 9 11 1
5520-17 9 ·10 1


5522-00 9 150 1
5533-00 7 -40 1
5533-01 7 140 1
55620-01 9 90 1
55620-02 9 130 1
5600-1 SUB SERIES 1 -2A RF
5600·181 AE20B 1H -1 RF
5600-1B1AF23A 1H -1A RF
56oo·1C1AB20A 1H -1B RF
56oo·1C1AB20B 1H -1C RF
5600-1C1AB23A 1H -10 RF
5600-1C1AE20A 1H -1E RF
5600-1C1AE20B 1H ·1F RF
56oo-1C1AE20D 1H -1G RF
56oo-1C1AE23A 1H ·1H RF
5600-1C1AE23B 1H -1J RF
5600-1C1AF20A 1H -1K RF
5600-1C1AF20B 1H -1L RF
5600-1C1AF23A 1H -1M RF
56oo-1C1AF23B 1H ·1N RF
56oo-1C1AF25A 1H -1P RF
5600-1C1AXOK 1H -10 RF
5600-1C1AXOM 1H ·1R RF
5600-1C1AYOM 1H -15 RF
56oo-1C18XOK 1H -H RF
5600-1C18XOM 1H -1U RF
5600-1C1BYOM 1H .1V RF
5600·1C6AE20A 1H -1W RF

• EFFECTIVITY: ALL 35-32-18


Page 10027
20040415
tyco/SCOtl /scott


Technologies.Inc. Aviation
550(115600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
5600-1C6AF23A 1H -1X RF
5600-1C6AF23B 1H -tY RF
5600-1C6AXOK 1H -1Z RF
5600-1D1AF23A 1H -2 RF
5600-1D1AF30A 1H -2A RF
5600·106AE20A 1H -2B RF
5600-1 G1AF20A 1H -2C RF
5600-1 M1AF20BM 1H -20 RF
5600-2 SUB SERIES 1 -2B RF
5600-2A1AB23B 1H -2E RF
5600-2A 1AF23A 1H ·2F RF
5600-2B1AE20A 1H -2G RF
5600-2B1AF20A 1H -2H RF
5600-281AYOE 1H -2J RF
5600-2C1AB20B 1H ·2K RF
5600-2C1AC20A 1H -2L RF
5600-2C1AE20A 1H -2M RF
5600-2C1AE20B 1H -2N RF
5600-2C1AE20C 1H -2P RF
5600-2C1AE200 1H -20 RF
5600-2C1AE23A 1H -2R RF
5600-2C1AE23B 1H -28 RF
5600-2C1AF20A 1H -21 RF


5600-2C1AF30A 1H -2U RF
5600·2C1AG25A 1H -2V RF
5600·2C1AXOK 1H -2W RF
5600-2C1AXOM 1H -2X RF
5600-2C1AYOM 1H -2Y RF
56QO-2C1AYON 1H -2X RF
5600-2C1BXOK 1H -3 RF
5600-2C5AE20B 1H -3A RF
5600-2C6AB23A 1H -3C RF
5600-2C6AF23A 1H -30 RF
5600-2C6AXOK 1H -3E RF
5600-2C9FXOK 1H -3F RF
5600-201AXOK 1H -3G RF
5600-201 BXOK 1H -3H RF
5600-2G1AB20B 1H -3J RF
5600-2J1 ABF23A 1H -3K RF
5600-2M1ABF23A 1H -3L RF
5600-2M 1ABG23A 1H -3M RF
5600-8 SUB SERIES 1 -2C RF
5600-886AXOK 1J -1 RF
5600-8B9AXOK 1J -1A RF
5600-BC1AF23A 1J -18 RF
5600-8C1 AXOK 1J -1C RF
5600-8C1 BF23A 1J -10 RF
5600-8C6AF23A 1J -1E RF
5600-8C6AXOK 1J -1F RF
5600-8D1AXOK 1J -1G RF
5600-801AYON 1J -1H RF
56oo-8G2AXOK 1J .1J RF

EFFECTIVITY: ALL 35-32-18


Page 10028
20040415

~.
f:l.lco/scott /scott
Technologies, Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
5600-8G6AXOK
5600-9 SUB SERIES
PART NUMBER
CMM & IPL

Numerical Index
PART NUMBER
1J
1
PART NUMBER
-1K
-20
PART NUMBER
RF
RF
5600-9C1AF20A 1J -1L RF
5600-9C1AF20B 1J -1M RF
5600-9C1AF23A 1J -1N RF
56oo-9C1AXOK 1J -1P RF
56oo-9C1AYOE 1J -1Q RF
5600-9C1AYON 1J ·1R RF
5600-9C6AXOK 1J -1S RF
5600-9C6AYOK 1J -n RF
5600-9C9AF10A 1J -1U RF
5600-901 AE208 1J -1V RF
5600-901 AE30A 1J -1W RF
5600-90 1AF23A 1J -1X RF
5600-90 1AG30A 1J -1Y RF
5600-901 AXOK 1J -1Z RF
5600-901 AYON 1J -2 RF
5600-901 BXOK 1J -2A RF
5600-909AXOK 1J -2C RF
5600-9G1AXOK 1J -20 RF
5600-9J6AF3OAN 1J -2E RF
5600-9M1AHH20A 1J -2F RF
5600-9M6ABF30A 1J -2G RF
5600-9M6AF30AE 1J -2J RF


5600-9M6AF30AN 1J -2K RF
5600-9M6AFF30A 1J -2H RF
5600·9M9FF30AN 1J -2L RF
56oo-9P1AYOEN 1J -2M RF
5600-9P6AF30AN 1J -2N RF
5600 SERIES 1 2 RF
5601 1H 105 1
1J 105 1
56018 1H 105A 1
1J 105A 1
5601C 1H 1058 1
1J 1058 1
5602-00 1H -100 1
lJ -100 1
5603-00 3 290 1
5606-00 3 300 1
5606-01 3 -320 1
5607-00 3 350A 1
5607-01 3 -350 1
5608-00 1H -25 1
1J -25 1
56750-00 12 10 1
56750-01 12 50 1
56750-02 12 60 1
57524-00 9 -190 1
59447-00 13 10 1
5 10 1
59447-01 10 30 1

• EFFECTIVITY: ALL 35-32-18


Page 10029
20040415
t'lCCI/scott /scott


Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

Numerical Index
PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER
59553-00 9 360 2
59602-00 lH 120 4
59602-00 1J :120 4
59776-01 lG 475 1
6050-01 3 180 1
6050C 3 -50 1
605SE 3 240 1
6066-00 3 -270 2
6066-01 3 270 2
6084-01 1A 505 1
lE 505 1
1H 505 1
1J 505 1
6084-02 1B 515 1
1E 515 1
lH 515 1
lJ 515 1
6084-03 1C 555 1
1E 555 1
lH 555 1
1J 555 1
6084-04 10 525 1
lE 525 1


1F 525 1
1H 525 1
1J 525 1
6084-06 1E 535 1
IF 535 1
6084-07 1E 545 1
1H 545 1
1J 545 1
6084-20 lC 555A 1
lE 555A 1
1H 555A 1
1J 555A 1
6084-34 1E 565 1
6350A13XA lA 500C 1
1J 500 1
6350A13XAH 1A 500A 1
6350A13XE 1A 5006 1
6350A13XG 1A 500 1
lE SOO 1
1H 500 1
6350A14XA 1B SlOB 1
1E 510A 1
1J 510 1
6350A14XAH 1B 510A 1
63SOA14XG 1B 510 1
1E 510 1
1H 510 1
6350A2XA lE 530A 1
6350A2XA 1F 530 1

EFFECTIV',.y: ALL 35-32-18


Page 10030
20040415

~'.
t'lca/scott /scott
Technologies,Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
6350A2XG
6350A20XA
PART NUMBER
CMM & IPL

Numerical Index
PART NUMBER
1E
1C
PART NUMBER
530
550A
PART NUMBER
1
1
1E 550A 1
1H 550B 1
6350A20XA 1J 550A 1
6350A20XE 1H 550A 1
6350A20XG 1C 550 1
1E 550 1
1H 550 1
1J 550 1
6350A34XA 1E 560 1
6350A4XA 10 520A 1
1E 520 1
1F 520 1
1H 520A 1
1J 520A 1
6350A4XG 10 520 1
1H 520 1
1J 520 1
635OA5XA 1J 540B 1
6350A5XAN 1J 540A 1
6350A5XG 1E 540 1
1H 540 1
1J 540 1


6363-01 9 210 1
6364-00 9 260 1
6370-00 9 280 1
6375-04 3 90 1
6378-00 3 110 1
6379·2C 1H 110 1
3 ·10 RF
6379-20 1H 110A 1
3 -20 RF
6555-00 9 240 1
6582-00 3 190 1
6583-00 3 160 1
6584-00 3 170 1
6586-00 3 140 1
6588-00 3 150 1
6597-00 3 120 1
6812-00 3 340 1
6818-01 1A -395 1
1A -396 1
1B -395 1
1C -395 1
1C -396 1
10 -395 1
1E -395 1
1E -396 1
1E -397 1
1H -395 1
1J -395 1

• EFFECTIVITY: ALL 35-32-18


Page 10031
20040415
'tl./ca/scott !scott

8oo503.QO
Technologies, Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER PART NUMBER


CMM & IPL

Numerical Index
PART NUMBER
5
PART NUMBER
-4
PART NUMBER
RF

800649-00 1J 115 1
3 -30 RF
800649-01 1J 115A 1
3 -40 RF
800651-00 3 -60 1
801421-01 9 -220 1
801658-00 1A 200 1
18 200 1
1C 200 1
1H 200 1
1J 200 1
801659-00 1A 201 1
18 201 1
1C 201 1
1H 201 1
801659-00 1J 201 1
801660-00 1A 205 1
18 205 1
1C 205 1
10 205 1
1E 205 1
1


1G 205
1H 205 1
I 1J 205 1
2 10 1
801660-03 1C 215 1
801660-05 1H 220 1
1J 220 1
801661-00 1A 202 1
1B 202 1
1C 202 1
1H 202 1
1J 202 1
801662-00 18 225 1
1E 225 1
2 5 1
801807-01 1A 235 1
2 -1 RF
801807-02 1A 240 1
18 240 1
1C 240 1
1F 240 1
2 -1A RF
801807-03 1A 245 1
1C 245 1
2 -1B RF
801808-01 1A 250 1
1C 250 1
2 -lC RF
801808-02 1A 255 1
18 255 1

EFFECTIVITY: All 35-32-18


Page 10032
20040415

••
tl/ca/scott
7echnologies. Inc.
!scott
A lIiation

• .,
550015500 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
801808-02 (Continued)
CMM & IPL

AIRLINE STOCK NO.


Numerical Index
FIGURE
1C
1E
ITEM NO.
255
255
TILREQ'D
1
1
2 -10 RF
801808-03 1A 260 1
18 260 1
1C 260 1
2 -1E RF
801808-05 1A 265 1
10 265 1
2 -1F RF
801809-01 2 55 1
2 60 2
802061-00 10 -60 1
802233-01 6 10 1
80281-01 9 300 1
802821-01 12 1E RF
802856-01 11 -1 RF
1A 340A 1
1C 340A 1
1E 340A 1
1H 340A 1
802863-02 10 -1 RF
1A 350 1


18 350 1
1C 350 1
10 350 1
10 351 t
1E 350 1
802874-01 10 -20 1
802877-01 10 50 1
802883-01 9 120 1
803129-01 9 460 1
803177-01 1A 270 1
18 270 1
1C 270 1
10 270 1
1E 270 1
2 -1G RF
803177-02 1A 275 1
1C 275 1
2 -1H RF
803177-03 1A 280 1
2 -1J RF
803199-04 1G 435 1
9 -1E RF
804201-01 7 50 1
804202-01 9 160 1
804329-01 4 -100 1
804376-01 5 -60 1
804670-03 9 40A 1
805436-01 1A 285 1

• EFFECTIVITY: ALL 35-32-18


Page 10033
20040415
1:L/Co/scott /scott
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
805436-01 (Continued)
PART NUMBER
CMM & IPL

Inrl",...
PARTNUMB~R
1C
PART NUMBER
285
PART NUMBER
1

2 -lK RF
8561.Q0 9 -390 1
8561.Q2 9 390A 1
8569.Q1 6 70 1
8572·02 1A 330 1
1A 331 1
1B 330 1
16 331 1
1C 330 1
1C 331 1
10 330 1
10 331 1
1E 330 1
1E 331 1
1E 332 I
1F 330 1
1F 331 1
1H 330 1
1J 330 1
6 -1 RF
8587-01 6 60 1
8579-00 6 50 1
8587-01
9036-00 \
6
3
90
-230
1
1

EFFECTIVITY: ALL 35-32-18


Page 10034
20040415

....
f:l./ca/scotl
Technologies, Inc.
/scott
Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & 'PL

• THIS PAGE INTENTIONALLY LEFT BLANK

• EFFECTIVITY: ALL 35-32-18 Page 10035


20040415
'tl.lcoJscott /scotr


Technologies. Inc. Aviation
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· C&lM & IPL

TASK 35-32-18-950-801
4. Detailed Parts List

(--

--
5500 Series Portable Cylinder Assy
Figure 1
(Sheet 1 of 2)

EFFECTIVITY: ALL 35-32-18


Page 10036
20040415

-.
~'1CD/SCOlt
Technologies. Inc.
jscott
Aviation

• 5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

• 5600 Series Portable Cylinder Assy


Figure 1
(Sheet 2 of 2)

• EFFECTIVITY: ALL 35-32-18


Page 10037
20040415
1:'1ca/scott /scott .-

ITEM
Technologies.

PART NUMBER
Inc.

STOCK NO.
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG. AIRLINE
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

1-
1 5500 SERIES CYLINDER ASSY, PORTABLE SERIES RF
(SPN 5500 SERIES)
·lA 5500A SUB SERIES CYliNDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1A FOR DET BKON)
-1B 5500B SUB SERIES CYliNDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1B FOR DET BKDN)
-1C 5500C SUB SERIES CYLINDERASSY, PORTABLE SERIES RF
(REFER TO FIG 1C FOR DET BKDN)
-10 55000 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 10 FOR DET BKDN)
-1E 5500F SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1F 5500G SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1G 5500J SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1H 5500L SUB SERIES CYliNDER ASSY, PORTABLE SERIES RF


(REFER TO FIG 1E FOR DEl BKDN)
-1J fi500M SUB SERIES CYliNDER ASSY. PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1K 5500N SUB SERIES CYlINDERASSY. PORTABLE SERIES RF
(REFER TO FIG 1F FOR DET BKDN)
-1L 5500P SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKON)
-1M 5500Q SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1F FOR DEl BKDN)
-1N 5500S SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1E FOR DET BKDN)
-1P 5500T SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1G FOR DEl BKDN)
2 5600 SERIES CYLINDER ASSY, PORTABLE SERIES RF
(SPN 5600 SERIES)
-2A 5600-1 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1H FOR DET BKON)
-2B 5600-2 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1H FOR DET BKON)
-2C 5600-8 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1J FOR DEl BKDN)
-20 5600-9 SUB SERIES CYLINDER ASSY, PORTABLE SERIES RF
(REFER TO FIG 1J FOR DEl BKDN)

EFFECTIVITY: ALL 35-32-18


Page 10038
20040415

...
tl./ca/scott !scott
Technologies.Inc. Aviation

• 550Q'56oo SERIES PORTABLE CYLINDER ASSEMBLY· CMM & tPi

THIS PAGE INTENTIONALLY LEFT BLANK

• - ITEM NOT IllUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10039
20040415
tL/co/SCOtl /scott


Technologies. Inc. Aviation
550015600 SERJES PORTABLE CYLINDER ASSEMBLY· CMM & JPL

300 - 350

2 Outlet Regulator
(Top View)


500
505

5500A Sub Series peA


Figure 1A
(Sheet 1 of 3)

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10040
20040415

.
1:l./ca/scott
Technologies,Inc.
/scott
Aviation

• .-\,
55()(l15600 SERIES PORTABLE CYUNDER ASSEMBLY - CMM & ,PL

200
I I
202 201

75

801658-00

5500A Sub Series peA


Figure 1A
(Sheet 2 of 3)

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 10041
20040415
tL/co/SCOtl /scott


Technologies. Inc. Aviation
J.
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM" IPL

.250 - 285

/~~
_____,."J.-_______ ~-----
,
OXYGEN
MASK
(
..
" "---..,-..----------
70
-'
,

805436-01 Shown .
801808 Series (Typ.ical)
803177 Series (Typical)

235
240
245

""\1-0)-'i,)1''/. -~'Ii
~~:-,~-j
•. ~-
---1
Ji:k~:s;:mll /' ••-
l "='"" 'iJ \;
1(,-':('
..•. _~~.,.t/
--" I

.' 801807 Series (Typical)


(801807-02 Shown)

5500A Sub Series peA


Figure 1A
(Sheet 3 of 3)

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10042
20040415

.'.
tl./Ca/SCOll !scott
Technologies. Inc. Aviation

• 5500/5600 SERIES PORTABLE CYLINDERASSEMBLY· CMM & fPL

FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
U~IITS
PER
ASSY

-1 5500A1AM323A CYLINDER ASSY, PORTABLE A RF


(SPN 5500-A1A-AB23A)
-1A DELETED
-16 5500A1AA15A CYliNDER ASSY, PORTABLE C RF
(SPN 5500-A1A-A15A)
-1C DELETED
-10 5500A1AB623A CYLINDER ASSY, PORTABLE E RF
(SPN 5500-A1A-BB23A)
-1E 5500A 1ABB25A CYLINDER ASSY, PORTABLE F RF
(SPN 5500-A1A-BB25A)
-1F 5500A 1ABC30A CYLINDER ASSY, PORTABLE G RF
(SPN 5500-A1A-BC30Aj
-1G 5500A1ABE20A CYliNDER ASSY, PORTABLE H RF
(SPN 5500-A1A-BE20Aj
-1H 5500A 1ABE20B CYLINDER ASSY, PORTABLE J RF
(SPN 5500-A1A-BE20B)
-1J 5500A 1ABF10A CYLINDER ASSY, PORTABLE K RF
(SPN 5500-A1A-BF10A)


-1K 5500A1ABF20B CYLINDER ASSY, PORTABLE L RF
(SPN 5500-A1A-BF20B)
-1L 5500A 1ABF23A CYLINDER ASSY, PORTABLE M RF
(SPN 5500-A1A-BF23A)
-1M 5500A 1ABF23B CYliNDER ASSY, PORTABLE N RF
(SPN 5500-A1A-BF23B)
-1N 5500A1ABF23D CYliNDER ASSY, PORTABLE P RF
(SPN 5500-A1A-BF23D)
-1P 5500A 1ABF25A CYUNDER ASSY, PORTABLE 0 RF
(SPN 5500-A1A-BF25A)
-10 5500A 1ABF25B CYLINDER ASSY, PORTABLE R RF
(SPN 5S00-A1A-BF25B)
-1R 5500A 1ABF30A CYLINDER ASSY, PORTABLE S RF
(SPN 5500-A1A-BF30A)
-1S 5500A1AB15A CYLINDER ASSY, PORTABLE T RF
(SPN 5500-A1A-615A)
-1T 5500A1AB20A CYLINDER ASSY, PORTABLE U RF
(SPN 5500-A1A-B20A)
-tu 5500A1AC30B CYLINDER ASSY, PORTABLE V RF
(SPN 5500-A1A-G30B)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18 Page 10043


20040415
-tqCCJ/scott /scott .
.....


Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMU & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1A
·w 5500A 1AE20A CYUNDER ASSY, PORTABLE W RF
(SPN 550o-A1A-E20A)
·1W 5500A1AE20B CYLINDER ASSY, PORTABLE X RF
(SPN 550o-A1A-E20B)
-1X 5500A1AF20A CYLINDER ASSY, PORTABLE Y RF
(SPN 5500-A 1A·F20A)
-1Y 5500A1AF20B CYUNDER ASSY, PORTABLE Z RF
(SPN 5500-A1A-F20B)
-1Z 5500A1AF20D CYLINDER ASSY, PORTABLE M RF
(SPN 5500·A1A-F20D)
-2 5500A 1AF23A CYLINDER ASSY, PORTABLE AB RF
(SPN 550o-A1A-F23A)
.2A 5500A 1AF25A CYLINDER ASSY, PORTABLE AC RF
(SPN 550o-A 1A-F25A)
·2B 5500A 1AF25AN CYLINDER ASSY, PORTABLE AD RF
(SPN 5500-A 1A-F25AN)
-2C 5500A1AXOK CYLINDER ASSY, PORTABLE AE RF


(SPN 5500·A1A-XOK)
·20 5500A1AVYOE CYUNDER ASSY, PORTABLE AF RF
I
(SPN 550o-A1A-VYOE)
·2E 5500A 1BF23A CYLINDER ASSY, PORTABLE AG RF
(SPN 550o-A1B·F23A)
·2F 5500A 1MM 15B CYLINDER ASSY, PORTABLE AH RF
(SPN 550Q..A1M-M15B)
-2G 5500A1NBF23A CYLINDER ASSY, PORTABLE AJ RF
(SPN 550Q..A1N-BF23A)
-2H 5500A 1QB30AD CYLINDER ASSY, PORTABLE AK RF
(SPN 5500·A1Q-BJOAD)
(SUPSDS ITEM -2K)
-2J 5500A1OB30D CYLINDER ASSY, PORTABLE Al RF
(SPN 5500-A10·B30D)
-2K 5500A 1OB30DA CYLINDER ASSY, PORTABLE AM RF
(SPN 5500-A 1Q.B30DA)
(REPlD BY ITEM -2H)
·2L 5500A 1REE25A CYLINDER ASSY, PORTABLE AN RF
(SPN 5500·A1R-EE25A)
·2M 5500A 1SB2DA CYLINDER ASSY, PORTABLE AP RF
(SPN 550Q..A1S·B20A)
-2N 5500A 1SCC30A CYLINDER ASSY, PORTABLE AQ RF
(SPN 550Q..A1S-CC30A)
·2P 5500A 1TBF20B CYLINDER ASSY, PORTABLE AR RF
(SPN 550Q..AH-BF20B)

-ITEM NOT ILLUSTRATED

EFFECT\VITY: 5500 SERIES 35-32-18


Page 10044
20040415

".
1:IIeD/scott
Technologies. Inc.
/scott
Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
lA
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-2Q 5500A 1UBF23A CYUNDER ASSY, PORTABLE AS RF


(SPN 5500-A1 U-BF23A)
-2R 5500A 1UBF25A CYUNDER ASSY, PORTABLE AT RF
(SPN 5500-A1U-BF25A)
·2S 5500A 1UEE25A CYLINDER ASSY, PORTABLE AU RF
(SPN 5500-A1U-EE25A)
-21 5500A 1UF30AN CYLINDER ASSY. PORTABLE AV RF
(SPN 5500-A 1U-F30AN)
·2U 5500A 1VBF20B CYLINDER ASSY, PORTABLE AW RF.
(SPN 5500-A1V-BF20B)
-2V 5500A1VBF23B CYUNDER ASSY. PORTABLE I\X RF
(SPN 5500-A1V-BF23B)
-2W 5500A WBF25B CYLINDER ASSY, PORTABLE AY RF
(SPN 5500-AW-BF25B)
-2X 5500A 1VF20BM CYUNDER ASSY, PORTABLE W. RF
(SPN 5500-AW-F20BM)
-2Y 5500A 1WBF23A CYUNDER ASSY, PORTABLE SA RF
(SPN 550D-A1W-BF23A)


-27. 5500A1WBF25A CYLINDER ASSY, PORTABLE SS RF
(SPN 5500-A1W-BF25A)
-3 5500A 1WBF30A CYUNDER ASSY, PORTABLE BC RF
(SPN 550D-A1W-BF30Aj
-3A 5500A 1XBF20B CYLINDER ASSY, PORTABLE SO RF
(SPN 550o-A1X-8F20B)
-38 5500A1XFF23A CYUNDER ASSY. PORTABLE BE RF
(SPN 550D-A1X-FF23A)
·3C 5500A 1YBF20B CYUNDER ASSY, PORTABLE BF RF
(SPN 5500-A1Y-BF20B)
-3D 5500A3ABF23A CYUNDER ASSY, PORTABLE BG RF
(SPN 5500-A3A-BF23A)
-3E 5500A5ABG20B CYUNDER ASSY, PORTABLE BH RF
(SPN 5500-A5A-BG2OB)
-3F 5500A6ABF23A CYLINDER ASSY, PORTABLE BJ RF
(SPN 550Q-A6A·BF23A)
-3G 5500A6ABF23B CYLINDERASSY, PORTABLE BK RF
(SPN 550o-A6A-BF23B)
-3H 5500A6ABG20B CYLINDER ASSY, PORTABLE BL RF
(SPN 5500-A6A-BG20B)
-3J 5500A6AF20B CYLINDER ASSY, PORTABLE BM RF
(SPN 5500-A6A..f20B)
-3K 5500A6PFF23A CYUNDER ASSY, PORTABLE BN RF
(SPN 5500-A6P-FF23A)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18 Page 10045


20040415
-tqca!scott . /scott .
.'


Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1A
-3L 5500A6SB30A CYLINDER ASSY. PORTABLE BP RF
(SPN 550D-A6S-B30A)
-3M 5500A6UE30A CYLINDER AS8Y, PORTABLE BO RF
(SPN 550D-A6U·E30A)
-3N 5500A6WBB15A CYLINDER ASSY, PORTABLE BR RF
(SPN 5500-A6W-BB15A)
-3P 5500A6WBB23A CYLINDER ASSY, PORTABLE BS RF
(SPN 550D-A6W·BB23A)
·3Q 5500A6WBB25A CYLINDER ASSY, PORTABLE BT RF
(SPN 550D-A6W·BB25A)
·3R 5500A6WFF23A CYLINDERASSY, PORTABLE BU RF
(SPN 550D-A6W·FF23Aj
·38 5500A6WF3QAP CYLINDER ASSY, PORTABLE BV RF
(SPN 5500-AGW-F30AP)
-3T 5500A9AB30A CYLINDER ASSY, PORTABLE BW RF
(SPN 5500-A9A·B30A)
-3U 5500A9SAC25A CYLINDER ASSY, PORTABLE BX RF


(SPN 5500-A9S-AC25A)
·3V 5500A9SBF30A CYLINDER AS8Y, PORTABLE BY RF
(SPN 550D-A9S-BF30A)
·3W 5500A9SG30A CYLINDER ASSY. PORTABLE BZ RF
(SPN 550D-A9S-G30A)
-3X 5500A9WEE25A CYLINDER ASSY, PORTABLE CA RF
(SPN 550D-A9W·EE25Aj
-3Y 55ooA9XF23A CYLINDER ASSY, PORTABLE CB RF
(SPN 550D-A9X-F23A)
·20 10006936 • PLATE, INSTRUCTION (REPlD BY 20A) A-BV 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPlS ·20) (SEE NOTE1) A-BV 1
-30 10005922 • DECAL, OXYGEN JD(REPLD BY 30A) A-BV 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) A·BV 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO Oil'
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM SOD, 505)
35 10009374 • LABEL, FAA-PMA ELIGIBILITY 1
(USED ONLY ON PCA's SHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
-40 10001018 • PLACARD, INSTRUCTION BW-CB 1
(USED ONLY ON 5500A 9 SERIES)
45 10001019 • LABEL (USED ONLY ON 5500A 9 SERIES) BW-CB 1
-50 10001020 • PLACARD, AVIATOR'S OXYGEN BW-CB 1
(USED ONLY ON 5500A 9 SERIES)

• ITEM NOT ILLUSTRATED

EFFECTlVITY: 5500 SERIES 35-32-18


Page 10046
20040415

''';
-t'lca /SCOtl
Technologies. Inc.
/scott
Aviation

• 550015600 SERIES PORTABLE eYUNDER ASSEMBLY·

FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
eMM & ,PL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

55 5057..(}() • PLATE, IDENTIFICATION 1


ATTACHING PARTS
65 MS21318-7 • SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 in. LNG) (SPN 33343-007)
...
10 13160-00 • CLAMP (ALT SPN WWD-120) A·AJ,AN, 1
AS-Be, BG-BN,
BO·BW,CA
75 13160-00 • CLAMP (ALT SPN WWD-120) AG, AK-AM, AP- 1
AR, BP, BX-BZ
200 801658-00 • HARNESS AG 1
201 801659-00 • • STRAPASSY AG 1
202 801661-00 • • STRAPASSY AG 1
205 801660-00 • HARNESS A-AF, BG-BM, BW 1
235 801807-01 • HARNESS ASSY WI MASK & STORAGE BAG AK-AM 1
(REFER TO FIG 2 FOR DET BKDN)
240 801807-02 • HARNESS ASSY WI MASK & STORAGE BAG AP,AO,BP, 1


(REFER TO FIG 2 FOR DET BKDN) BX-BZ
245 801807-03 • HARNESS ASSY WI MASK & STORAGE BAG AR 1
(REFER TO FIG 2 FOR DET BKDN)
250 801808-01 • HARNESS ASSY WI MASK & STORAGE BAG AN 1
(REFER TO FIG 2 FOR DET BKDN)
255 601808-02 • HARNESS ASSY WI MASK & STORAGE BAG AS·AV,BO 1
(REFER TO FIG 2 FOR DET BKDN)
260 801808-03 • HARNESS ASSY WI MASK & STORAGE BAG AW-AZ 1
(REFER TO FIG 2 FOR DEI BKON)
265 801806-05 • HARNESS ASSY WI MASK & STORAGE BAG BN 1
(REFER TO FIG 2 FOR DET BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG BA·BG, BR-BV, CA 1
(REFER TO FIG 2 FOR DET BKDN)
275 803177-02 • HARNESS ASSY WI MASK & STORAGE BAG BF 1
(REFER TO FIG 2 FOR DET BKDN)
280 803177-03 • HARNESS ASSY WI MASK & STORAGE BAG AH 1
(REFER TO FIG 2 FOR DET BKDN)
285 805436-01 • HARNESS ASSY WI MASK & STORAGE BAG AJ 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY NP A-H,K,M,O,S-U,W, 1
(SUPSD BY ITEM 305) W,Y,AB-AD,AG AJ,
(REFER TO FIG 5 FOR DET BKDN) AK,AM-AO,AS-AV,
BA-BC,BE,BG,BJ,
BN-CB

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10047
20040415
1:'-/ca/scott /scott
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
,....

.•
,

FIG. AIRLINE NOMENCLATURE EFF. PER


ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1A
305 5009-.5-15 • OUTLET ASSY (SUPSDS ITEM 300) C 1
(REFER TO FIG 5 FOR DET BKDN)
305A 5009-.5-23 • OUTLET ASSY (SUPSDS ITEM 300) A 1
(REFER TO FIG 5 FOR DET BKDN)
305B 5009-.5-25 • OUTLET ASSY (SUPSDS ITEM 3(0) BX 1
(REFER TO FIG 5 FOR DET BKDN)
305C 5009-2-10 • OUTLET ASSY (SUPSDS ITEM 3(0) K 1
(REFER TO FIG 5 FOR DET BKDN)
3050 5009-2-15 • OUTLET ASSY (SUPSOS ITEM 300) T,BR 1
(REFER TO FIG 5 FOR DET BKDN)
305E 5009-2-15 • OUTLET ASSY (SUPSDS ITEM 300) BR 1
(REFER TO FIG 5 FOR DET BKDN)
305F 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) H,U,AP 1
(REFER TO FIG 5 FOR DET BKDN)
305G 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) A, E, M, AJ, AS, 1
(REFER TO FIG 5 FOR DET BKDN) BA, BG, BJ, BS
30SH 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) E,BS 1


(REFER TO FIG 5 FOR DET BKDN)
30SJ ~009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) F, a, AT, BB, BT 1
(REFER TO FIG 5 FOR DET BKDN)
30SK 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) F,BT 1
(REFER TO FIG 5 FOR DET BKDN)
305L 5009-2-30 • OUTLET ASSY (SUPSDS ITEM 300) G, S, AK, AM, BC, 1
(REFER TO FIG 5 FOR DET BKDN) BP,BW,BY
305M 5009-2.5-25 • OUTLET ASSY (SUPSDS ITEM 300) BX 1
(REFER TO FIG 5 FOR DET BKDN)
305N 5009-2.5-30 • OUTLET ASSY (SUPSDS ITEM 300) G,Aa 1
(REFER TO FIG 5 FOR DET BKDN)
305P 5009-2.5-30 • OUTLET ASSY (SUPSDS ITEM 300) AO 1
(REFER TO FIG 5 FOR DET BKDN)
3050 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) H,W 1
(REFER TO FIG 5 FOR DET BKDN)
305R 5009-3-25 • OUTLET ASSY (SUPSDS ITEM 300) AN,AU,CA 1
(REFER TO FIG 5 FOR DET BKDN)
305S 5009-3-25 • OUTLET ASSY (SUPSDS ITEM 300) AN,AU,CA 1
(REFER TO FIG 5 FOR DET BKDN)
305T 5009-3-30 • OUTLET ASSY (SUPSDS ITEM 300) Ba 1
(REFER TO FIG 5 FOR DET BKDN)
305U 5009-4-10 • OUTLET ASSY (SLlPSDS ITEM 300) K 1
(REFER TO FIG 5 FOR DET BKDN)
305V 5009-4-20 • OUTLET ASSY (SUPSDS ITEM 300) Y 1
(REFER TO FIG 5 FOR DET BKDN)

- ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10048
20040415

.~,
1:I.ICO!scott /scott
Technologies. Inc. Aviation

• FIG.
ITEM
1A
550015600SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

305W 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) M, AB, AG, AJ, 1
(REFER TO FIG 5 FOR DET BKDN) AS, BA, BE, BG,
BJ, BN, BU, CB
305X 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) BE, BN, BU 1
(REFER TO FIG 5 FOR DET BKDN)
305Y 5009-4-25 • OUTLET ASSY (SUPSDS ITEM 300) a, AC, AD, AT, 1
(REFER TO FIG 5 FOR DET BKDN) BB
305Z 5009-4-30 • OUTLET ASSY (SUPSDS ITEM 300) S,AV,BC,BV,BY 1
(REFER TO FIG 5 FOR DET BKDN)
306 5009-7-30 • OUTLET ASSY (SUPSDS ITEM 300) BZ 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY NP J,L,N,R,V,X,l,AH, 1
(SUPSD BY ITEM 315) AR,AW-Al,BD,
(REFER TO FIG 4 FOR DET BKDN) BF,BH,BK-BM
315 5041-,5-15 • OUTLET ASSY (SUPSDS ITEM 310) AH 1
(REFER TO FIG 4 FOR DET BKDN)
315A 5041-.5-15 • OUTLET ASSY (SUPSDS ITEM 310) AH 1
(REFER TO FIG 4 FOR DET BKDN)
315B DELETED

• 315C

3150
315E

315F
5041-2-20

5041-2-23

5041-2-25
• OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DEl BKDN)
DELETED
• OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DFf BKDN)
• OUTLET ASSY (SUPSDS ITEM 310)
J, L, AR, AW, BD,
8F, BH, BL

N,AX,BK

R,AY
1

1
(REFER TO FIG 4 FOR DET BKDN)
315G 5041-2,5-30 • OUTLET ASSY (SUPSDS ITEM 310) V 1
(REFER TO FIG 4 FOR DET BKDN)
315H 5041-3-20 • OUTLET ASSY (SUPSDS ITEM 310) A,J,X 1
(REFER TO FIG 4 FOR DEl BKDN)
315J 5041-4-20 • OUTLET ASSY (SUPSDS ITEM 310) L, Z, AR, AW. Al, 1
(REFER TO FIG 4 FOR DEl BKDN) BD, BF, BM
315K 5041-4-23 • OUTLET ASSY (SUPSDS ITEM 310) N,AX,BK 1
(REFER TO FIG 4 FOR DET BKDN)
315L 5041-4-25 • OUTLET ASSY (SUPSDS ITEM 310) R,AY 1
(REFER TO FIG 4 FOR DEl BKDN)
315M 5041-7-20 • OUTLET ASSY (SUPSDS ITEM 310) BH, BL 1
(REFER TO FIG 4 FOR DEl BKDN)
320 5507-00 • OUTLET ASSY NP P,M,AK-AM 1
(SUPSD BY ITEM 325)
(REFER TO FIG 7 FOR DET BKDN)
325 5507-2-23 • OUTLET ASSY (SUPSDS ITEM 320) P 1
(REFER TO FIG 7 FOR DET BKDN)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10049
20040415
tileD/scott /SCOtf ~

.


Technologies. Inc. Aviation
I.
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF. PER
ITEM NUMBER STOCK NO. 1234567 CODE ASSY
1A
325A 5507-2-30 • OUTLET ASSY (SUPSDS ITEM 320) AK-AM 1
(REFER TO FIG 7 FOR DET BKDN)
325B 5S07-4-20 • OUTLET ASSY (SUPSDS ITEM 320) AA 1
(REFER TO FIG 7 FOR DET BKDN)

325C 5507-4-23 • OUTLET ASSY (SUPSDS ITEM 320) P 1


(REFER TO FIG 7 FOR DET BKDN)
330 8572-02 • OUTLET ASSY AF 1
(REFER TO FIG 6 FOR DET BKDN)
331 8572-02 • OUTLET ASSY AF 1
(REFER TO FIG 6 FOR DEl BKDN)
340 10003566 • OXYGEN COUPLING (SUPSD BY 340A) AZ 1
340A 802856-01 • OUTLET ASSY AZ 1
(REFER TO FIG 11 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETI (V49315)
PIN 110111-09] (SlIPSDS 340)
345 36728-01 • OUTLET ASSY (ALT SPN DPB 153) AD,AV 1
(REFER TO FIG 13 FOR DET BKDN)


350 802863-02 • OUTLET ASSY BV 1
I
(REFER TO FIG 10 FOR DET BKDN)
-395 MS27769S2 • PLUG, PIPE (CRES) (V96906) C, T-AC, AE, AG, 1
(SPN 6818-01) (0.125 - 27 ANPT THD) AL, AP, 8M, BP,
BQ, BW, Bl, CB
-396 MS27769S2 • PLUG, PIPE (CRES) (V96906) AE 1
(SPN 6818-01) (0.125 - 27 ANPT THO)
400 5510-10 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
500 63SOA13XG • CYLINDER, STEEL (SPN 635().A13-X-G) A·BF 1
(4.25 CU FT, PAINTED, GRAY-GREEN)
SOOA 63SOA13XAH • CYLINDER, STEEL (SPN 635().A13-X-AH) 8G 1
(4.25 CU FT, PAINTED, BLUE)
500B 6350A13XE • CYLINDER, STEEL (SPN 6350-A13-X-E) BH 1
(4.25 CU FT, PAINTED, GREEN AND YELLOW)
500C 6350A13XA • CYLINDER, STEEL (SPN 6350-A13-X-A) BJ·CB 1
(4.25 CU FT, PAINTED, WAKEFIELD GREEN)
505 6084-01 • • CYLINDER, STEEL (DOT-3M-1800) 1
(4.25 CU FT, UNPAINTED)
NOTE 1: 5500 peA WITHOUT A YEllOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 20A.

- ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10050
20040415

...
1:L/ca/scott
Technologies. Inc.
jscott
A "iat;on

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CalM & 'PL

• THIS PAGE INTENTIONALLY LEFT BLANK

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10051
20040415
tl.lco/SCOtl /scott


Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL I .•

300 - 350

2 Outlet Regulator
(Top View)

~, 405


205 30A
<j::wm

70

55008 Sub Series PCA


Figure 18
(Sheet 1 of 3)

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10052
20040415 •
.•
1:L/CD /Scotl
Technologies.Inc. Aviation
!scott

• ,.l
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

255 - 270

.......
-.,-~ ---.r----~
/~- OXYGEN
( MASK
.
",~
,

--f-f- ........
--------

70 801808-02 Shown
801808 Series (Typical)
803177 Series (Typical)

• 240

ltk~~mll
"\I-~'
~
"1" -£w"\,-._~
,
_.-
( ~ . -.:-.:-i- J
..c,'
_.,,~:.!l>
';';:7<':
.,.; J
....
'/ --)

-1t=;;j~~~tr·/ 801807 Series (Typical)


(801807-02 Shown)

55008 Sub Series PCA


Figure 18
(Sheet 2 of 3)

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 10053
20040415
1:'-/ca/scott /scott
Technologies.Inc. Aviation "
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CM'" & IPL J .••

200

I
201

~
~i--=-n.....c:~

70 75

801658 Series (Typical)

75

801662 Series (Typical)

5500B Sub Series peA


Figure 1B
(Sheet 3 of 3)

EFFECT1VITY: 5500 SERIES 35-32-18


Page 10054
20040415

.~.
tl.lco/scott
Technologies. Inc.
ISCDtt
Alliation

• FIG.
ITEM
1B
550lJ15600SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 5500B1ABE20B CYliNDER ASSY, PORTABLE A RF


(SPN 5500-B1A-BE20B)
-1A 5500B1ABF2QA CYLlNDERASSY, PORTABLE B RF
(SPN 5500-B1A-BF20A)
-1B 550081ABF20B CYLINDER ASSY, PORTABLE C RF
(SPN 5500-B1A-BF2OB)
-1C 5500B1ABF20D CYLINDER ASSY, PORTABLE D RF
(SPN 5500-B1A-BF20D)
-10 5500B1ABF23A CYLINDER ASSY, PORTABLE E RF.
(SPN 5500-B1A·BF23A)
-1E 55ooB1ABF23B CYLINDER ASSY, PORTABLE F RF
(SPN 5500-81A-BF23B)
-1F 55OOB1ABF25A CYLINDER ASSY, PORTABLE G RF
(SPN 5500-B1A-BF25A)
-1G 5500B1ABJOA CYLINDER ASSY, PORTABLE H RF
(SPN 5500·B1A·B30A)
-1H 550081 ACF23A CYLINDER ASSY, PORTABLE J RF
(SPN 5500-B1A-CF23A)


·1J 5500B1ACF25A CYLINDER ASSY, PORTABLE K RF
(SPN 5500-B1A-CF25A)
-1K 5500B1AFF20A CYLINDER ASSY, PORTABLE l RF
(SPN 5500-B1A-FF20A)
-1L 5500B1AF20D CYLINDER ASSY, PORTABLE M RF
(SPN 5500-B1A-F20D)
-1M 5500B1AF23A CYLINDER ASSY, PORTABLE N RF
(SPN 5500-B1A-F23A)
-1N 55ooB1AFJOA CYLINDERASSY, PORTABLE P RF
(SPN 550Q-B1A-F30A)
-1P 55OOB1AYVOE CYliNDER ASSY, PORTABLE a RF
(SPN 550Q-B1A-YYOE)
-10 5500B1AYOP CYliNDER ASSY, PORTABLE R RF
(8PN 550D-81A-YOP)
-1R 5500B 1S82DA CYLINDER ASSY, PORTABLE S RF
(SPN 550D-B18-B20A)
-18 5500B1SB20AP CYLINDER ASSY, PORTABLE T RF
(SPN 5500-B1S-B20AP)
-n 5500B1 UBF23A CYLINDER ASSY, PORTABLE U RF
(SPN 5500-B111-BF23A)
-1U 5500B1VBE208 CYLINDER ASSY, PORTABLE V RF
(SPN 5500-B1V-BE20B)
-1V 5500B1VBF20B CYLINDER ASSY, PORTABLE W RF
(SPN 5500-B1V-BF2OB)

• - ITEM NOT IllUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10055
20040415
1:lIca/scott
Technologies. Inc.
/scott
Aviation
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1B
-1W 5500B1WBF10A CYLINDERASSY, PORTABLE X RF
(SPN 5500-B1W-BF10A)
-1X 5500B1WBF20A CYLINDER ASSY, PORTABLE Y RF
(SPN 55OO-B1W-BF20A)
-w 5500B1XVYOE CYLINDER ASSY, PORTABLE Z RF
(SPN 55oo-B1X-VYOE)
-1Z 5500B1XYOE CYLINDER ASSY, PORTABLE M RF
(SPN 55oo-B1X-YOE)
-2 5500B3BF25A CYLINDER ASSY, PORTABLE AB RF
(SPN 5500-B3B-F25A)
-2A 5500B6CBF25A CYLINDER ASSY, PORTABLE AC RF
(SPN 550Q-B6C-BF25A)
-2B 5500B6UBF25A CYLINDER ASSY, PORTABLE AD RF
(SPN 550Q-B6U-BF25A)
-2C 5500B6UF30AN CYLINDER ASSY, PORTABLE AE RF
(SPN 550Q-B6U-F30AN)
-20 10006936 • PLATE, INSTRUCTION (REPLD BY 20Al 1


(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPLS -20) (SEE NOlE1) 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 30A) 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO OIL"
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 510, 515)
35 10009374 • LABEL, FAA-PMA ELEGIBtLiTY 1
(USE ONLY ON PCA's SHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
55 5057-00 • PLATE, IDENTIFICATION 1
ATIACHING PARTS
65 MS21318-7 • SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 in. LNG) (SPN 33343-007)
...
70 13160-00 • CLAMP (All SPN WWD-120) A-R, U-Y, AB, 1
AD,AE
75 13160-00 • CLAMP (All SPN WWD-120) S, T,AB,AC 1
200 801658-00 • HARNESS AB 1
201 801659--00 •• STRAPASSY AB 1
202 801661-00 •• STRAPASSY AS 1

205 801660-00 • HARNESS A-R 1


225 801662-00 • HARNESS AC 1

- ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10056
20040415

1:qCD/SCOtl /scott
.~. Technologies. Inc. Atliation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1B
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

240 801807-02 • HARNESS ASSY WI MASK & STORAGE BAG 5,T 1


(REFER TO FIG 2 FOR DET BKDN)
255 801808-02 • HARNESS ASSY WI MASK & STORAGE BAG U,AD,AE 1
(REFER TO FIG 2 FOR DET BKDN)
260 801808-03 • HARNESS ASSY WI MASK & STORAGE BAG V,W 1
(REFER TO FIG 2 FOR DET BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG X, Y 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY NP B,E-L,N,P,S, 1.
(SUPSO BY ITEM 305) U,X,Y,AB-AE
(REFER TO FIG 5 FOR OET BKDN)
305 5009-2-10 • OUTLET ASSY (SUPSOS ITEM 300) X 1
(REFER TO FIG 5 FOR DET BKDN)
305A 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) B,S, T,Y 1
(REFER TO FIG 5 FOR DET BKDN)
3058 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) E,U 1
(REFER TO FIG 5 FOR DET BKDN)
305C 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) G,AC,AD 1
(REFER TO FIG 5 FOR OET BKDN)

• I 305D

305E

305F
5009-2-30

5009-2.5-23

5009-2.5-25
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
H

K
1

305G 5009-4-10 • OUTLET ASSY (SUPSDS ITEM 300) X 1


(REFER TO FIG 5 FOR DET BKDN)
305H 5009-4-20 • OUTLET ASSY (SUPSOS ITEM 300) B,L, Y 1
(REFER TO FIG 5 FOR DET BKDN)
30SJ 5009-4-20 • OUTLET ASSY (SUPSOS ITEM 300) L 1
(REFER TO FIG 5 FOR DET BKDN)
305K 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) E,J,N,U 1
(REFER TO FIG 5 FOR OET BKDN)
305l 5009-4·25 • OUTLET ASSY (SUPSOS ITEM 300) G, K,AB-AD 1
(REFER TO FIG 5 FOR DET BKDN)
305M 5009-4-30 • OUTLET ASSY (SUPSDS ITEM 300) P,AE 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY (SUPSO BY ITEM 315 NP A,C,F,V,W 1
(REFER TO FIG 4 FOR OET BKDN)
315 5041-2-20 • OUTLET ASSY (SUPSOS ITEM 310) A,C,V,W 1
(REFER TO FIG 4 FOR DET BKDN)
315A 5041-2-23 • OUTLET ASSY (SUPSOS ITEM 310) F 1
(REFER TO FIG 4 FOR OET BKDN)

• -ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10057
20040415
t'lco/scott /scott


Technologies. Inc. Aviation
SS00l56DO SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
18
3158 5041-3-20 • OUTLET ASSY (SUPSDS ITEM 310) A,V 1
(REFER TO FIG 4 FOR DET BKDN)
315C 5041-4-20 • OUTLET ASSY (SUPSDS ITEM 310) C,W 1
(REFER TO FIG 4 FOR DET BKDN)
315D 5041-4-23 • OUTLET ASSY (SUPSDS ITEM 310) F 1
(REFER TO FIG 4 FOR DET BKDN)
320 5507-00 • OUTLET ASSY NP D,M 1
(SUPSD BY ITEM 325)
(REFER TO FIG 7 FOR DET BKDN)
325 5507-2-20 • OUTLET ASSY (SUPSDS ITEM 320) D 1
(REFER TO FIG 7 FOR DET BKDN)
325A 5507-4·20 • OUTLET ASSY (SUPSDS ITEM 320) D,M 1
(REFER TO FIG 7 FOR DET BKDN)
330 8572'()2 • OUTLET ASSY a,l,M 1
(REFER TO FIG 6 FOR DET BKDN)
331 8572.()2 • OUTLET ASSY a,l 1
(REFER TO FiG 6 FOR DEI BKDN)


345 36728-01 • OUTLET ASSY AE 1
(REFER TO FIG 13 FOR DET BKDN)
350 802863-02 • OUTLET ASSY R, T 1
(REFER TO FIG 10 FOR DET BKDN)
-395 MS27769S2 • PLUG, PIPE (CRES) (V96906) H, M·P, R, S, 1
(SPN 6818-01) (0.125·27 ANPTTHD) M,AB
400 5510-10 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
510 6350A14XG • CYLINDER, STEEL (SPN 635Q-A14-X-G) A-AA 1
(7.15 CU FT, PAINTED, GRAY-GREEN)
510A 6350A14XAH • CYLINDER, STEEL (SPN 635Q-A14-X-AH) AB 1
(7.15 CU FT, PAINTED, BLUE)
510B 6350A14XA • CYLINDER, STEel (SPN 635Q-A14-X-A) AC-AE 1
(7.15 CU FT, PAINTED, WAKEFIELD GREEN)
515 6084.()2 •• CYLINDER, STEEL (DOT-3AA-1800) 1
(7.15 CU FT. UNPAINTED}
NOTE 1: 5500 PCA WITHOUT A YEllOW HANDLE (-30, IPl FIGURE 9) MUST USE INSTRUCTION DECAl ITEM 20A.

-ITEM NOT ILLUSTRATED

EFFECTIViTY: 5500 SERIES 35-32-18


Page 10058
20040415

.~
t'lco/scott jSCDtt
Technologies, Inc. Aviation

• .:
55(}(}/5600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & /PL

THIS PAGE INTENTIONALLY LEFT BLANK

• EFFECTIVITY: 5500 SERIES 35-32-18 Page 10059


20040415
tileD/scott
Technologies, Inc.
/SCDtt
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMAt & IPt

300 - 355

2 Outlet Regulator
(Top View}

20

5500C Sub Series PCA


Figure 1C
(Sheet 1 of 3)

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10060
20040415

'..
tileD/scott /scott
Technologies.Inc. Aviation

• , &
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL

200

I
201

C)'-l..J\----""
70 75

801658 Series (Typical)


5500C Sub Series PCA
Figure 1C
(Sheet 2 of 3)

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 10061
20040415
tl.lCD/scotr /scott
Technologies, Inc. Aviation
55Da'56oo SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IfL t ••

250 - 285

/~"----""""-"----~--- OXYGEN
,
MASK
(..
..

"~-"'f-(..------.--- ...
70 805436-01 Shown
801808 Series (Typical)
803177 Series (Typical)

240
245 •
_·l.,..
•• ~ F.o

\ '1"] '~$,r.....Y"-'-,
~-~~

/' 1 ._-
i-S
....
•• _~-I
~:-, ...
~ \
w--~~. ;
I~ '.

"--' riJ' -.-


;-/
_"
.
i

., 801807 Series (Typical)


(801807-02 Shown)

5500C Sub Series PCA


Figure 1C
(Sheet 3 of 3)

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10062
20040415 •
to,
1:'ICo/scott /scott
Technologies.Inc. Aviation

• of
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & JPL

FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 5500C1ABB20B CYLINDER ASSY, PORTABLE A RF


(SPN 5500-C1A-BB20B)
-1A 550OC1ABF20A CYLINDER ASSY, PORTABLE B RF
(SPN 5500-C1A-BF20A)
-1B 5500C1ABF20B CYLINDER ASSY, PORTABLE C RF
(SPN 5500-C1A-BF20B)
-1C 5500C1ABF20D CYLINDER ASSY, PORTABLE D RF
(SPN 5500-C1A-BF20D)
-10 5500C 1ABF23A CYLINDER ASSY, PORTABLE E RF
(SPN 550D-C1A-BF23A)
-1E 5500C1ABF23B CYLINDER ASSY, PORTABLE F RF
(SPN 5500-C1A-BF23B)
-1F 5500C1ABF23D CYLINDER ASSY, PORTABLE G RF
(SPN 5500-C1A·BF23D)
-1G 5500C1ABF30A CYliNDER ASSY, PORTABLE H RF
(SPN 5500-C1A-BF30A)
-1H 5500C1ABG23A CYliNDER ASSY, PORTABLE J RF
(SPN 5500-C1A-BG23A)


-1J 5500C1AB23A CYLINDER ASSY, PORTABLE K RF
(SPN 5500-C 1A-B23A)
-1K 550OC1AEG23A CYLINDER ASSY, PORTABLE L RF
(SPN 5500-C1A-EG23A)
-1L 550OC1AEY20BM CYLINDER ASSY, PORTABLE M RF
(SPN 5500-C1A-EY20BM)
-1M 550OC1AE20BN CYLINDER ASSY, PORTABLE N RF
(SPN 5500-C1A-E20BN)
-1N 5500C1AE23AN CYLINDER ASSY, PORTABLE P RF
(SPN 5500-e1A-E23AN)
-1P 5500C1AfF20A CYLINDER ASSY, PORTABLE a RF
(SPN 5500-e1A-FF20A)
-1a 5500C1AFF23A CYLINDER ASSY, PORTABLE R RF
(SPN 5500-e1A-FF23A)
-1R 5500C1AFG23A CYLINDER ASSY, PORTABLE S RF
(SPN 5500-C1A-FG23A)
-1S 5500C1AfH23A CYLINDER ASSY, PORTABLE T RF
(SPN 5500-C1A-FH23A)
-H 5500C1AFY30BN CYLINDER ASSY, PORTABLE U RF
(SPN 5500-C1A-FY30BN)
-1U 5500C1AF20B CYLINDER ASSY, PORTABLE V RF
(SPN 5500-e1A-F20B)
-1V 5500C1AF23A CYLINDER ASSY, PORTABLE W RF
(SPN 5500-C1A-F23A)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18 Page 10063


20040415
1:l./Co/scott
Technologies. Inc.
!scott
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
.•
,
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1C
-1W 5500C1AF23AP CYLINDER ASSY. PORTABLE X RF
(SPN 5500-C1A-F23AP)
-1X 5500C1AF25A CYLINDER ASSY, PORTABLE Y RF
(SPN 5500-C1A-F25A)
-1Y 5500C1AXOK CYLINDER ASSY, PORTABLE l RF
(SPN 5500-C1A-XOK)
-il 5500C1AYVOE CYLINDERASSY, PORTABLE AA RF
(SPN 5500-G1A-YYOE)
-2 5500C1AYVOEE CYLINDER ASSY, PORTABLE AB RF
(SPN 5500-G1A·YYOEE)
-2A 5500C1AYVON CYLINDER ASSY, PORTABLE AC RF
(SPN 5500-G1A-YYON)
-28 5500C1AYOE CYLINDERASS-Y, PORTABLE AD RF
(SPN 5500-G1A-YOE)
-2C 5500CiAYOEE CYLINDER ASSY, PORTABLE AE RF
(SPN 5500-G1A-YOEE)
-20 5500C1AYON CYLINDER ASSY, PORTABLE AF RF


(SPN 5500-G1A-YON)
-2E pSOOC1BBF23D CYLINDER ASSY, PORTABLE AG RF
(SPN 5500-G1B-BF23D)
-2F 5500C1BE25A CYLINDER ASSY, PORTABLE AH RF
(SPN 5500-G1B-E25A)
-2G 5500C1NBF23A CYLINDER ASSY, PORTABLE AJ RF
(SPN 55QO-G1N-BF23A)
-2H 5500C1SBF20A CYLINDER ASSY, PORTABLE AK RF
(SPN 5500-G1S-BF20A)
-2J 5500C1 SBY20AE CYLINDER ASSY, PORTABLE Al RF
(SPN 5500..c1S-BY20AE)
-2K 5500C1 SB20AE CYLINDER ASSY, PORTABLE AM RF
(SPN 5500-C1S-B20AE)
-2L 5500C1 SB20AP CYLINDER ASSY, PORTABLE AN RF
(SPN 5500-C1 S-B20AP)
-2M 5500C1 SF23A CYLINDER ASSY, PORTABLE AP RF
(SPN 5500-G1S-F23A)
-2N 5500C1TBF20B CYLINDER ASSY, PORTABLE AO RF
(SPN 5500-CH-BF20B)
-2P 5500C1TF20BM CYLINDER ASSY, PORTABLE AR RF
(SPN 5500..(;1 T-F20BM)
-20 5500C1 LlBF23A CYLINDER ASSY, PORTABLE AS RF
(SPN 5500-C1 U-BF23A)
-2R 5500C1UBF25A CYLINDER ASSY, PORTABLE AT RF
(SPN 550o-C1 lJ..SF25A)

-ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10064
20040415

n.
1:l./cojscott /SCOft
Technologies,Inc. Aviation

• 550015600 SERJES PORTABLE CYLINOER ASSEMBLY - CMM & IPL

FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

·2S 550OC1UBF30A CYLINDERASSY, PORTABLE AU RF


(SPN 5500-C1 U-BF30A)
-2T 5500C1 UB23AN CYUNDER ASSY, PORTABLE AV RF
(SPN 5500-C1U-B23AN)
-2U 5500C1 UB25A CYLINDER ASSY, PORTABLE AW RF
(SPN 5500-e1U-B25A)
-2V 5500C1UFF23A CYLINDER ASSY, PORTABLE ,.;x RF
(SPN 5500-C1U-FF23A)
·2W 5500C1UF20AN CYLINDER ASSY, PORTABLE AY RF
(SPN 5500-C1 U-F20AN)
-2X 5500C1UF23A CYliNDER ASSY, PORTABLE AZ. RF
(SPN 5500-C1U-F23A)
-2Y 5500C 1UF30AN CYLINDER ASSY, PORTABLE BA RF
(SPN 5500-e1U-F30AN)
-2Z 5500C1VFG20B CYLINDER ASSY, PORTABLE BB RF
(SPN 5500-e1V-FG20B)
-3 5500C1VFY30AN CYLINDER ASSY, PORTABLE Be RF
(SPN 5500-C1V-FY30AN)


-3A 5500C1VFY30BN CYliNDER ASSY, PORTABLE BD RF
(SPN 5500-CtV-FY30BN)
-3B 5500C1VF20BM CYLINDER ASSY, PORTABLE BE RF
(SPN 5SOO-e1V-F20BM)
-3C 5500C1 VF30AN CYLINDER ASSY, PORTABLE BF RF
(SPN 5500-etV-F30AN)
-3D 5500C1 VF30BN CYLINDER ASSY, PORTABLE BG RF
(SPN 5500-CtV-F30BN)
-3E 5500C1WBF15A CYLINDER ASSY, PORTABLE BH RF
(SPN SSOO-e1W-BF15A)
-3F 5500C1 WBF23A CYliNDER ASSY, PORTABLE BJ RF
(SPN 5500-C1W-BF23A)
-3G 5500C1 WBF30A CYLINDER ASSY, PORTABLE BK RF
(SPN 5500-e1W-BF30A)
-3H 550OC1XBF20B CYLINDER ASSY, PORTABLE BL RF
(SPN 5500-e1X-BF20B)
-3J 5500C1XYON CYLINDER ASSY, PORTABLE BM RF
(SPN 5500-C1X-YON)
.JK 5500C1 YBF20B CYLINDER ASSY, PORTABLE BN RF
(SPN 550o-C1Y-BF20B)
-3L 5500C6ABF15A CYLINDER ASSY, PORTABLE BP RF
{SPN SSQO-CSA-BF15A}
-3M 5500C6ABF20B CYLINDER ASSY, PORTABLE BO RF
(SPN 5500-C6A-BF20B)

• -ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18 Page 10065


20040415
t'lco/SCOtl /scott


Technologies. Inc. Aviation
550015600 SERiES PORTABLE CYLINDER ASSEMBLY • CMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1C
-3N 5500C6ABF23A CYLINDER ASSY, PORTABLE BR RF
(SPN 550D-C6A-BF23A)
-3P 5500C6ABF23B CYI.lNDERASSY, PORTABLE BS RF
(SPN 5500-C6A-BF23B)
-30 5500C6ABF23D CYLINDER ASSY, PORTABLE BT RF
(SPN 5500-C6A-BF23D)
-3R 5500C6ABF25A CYLINDER ASSY. PORTABLE BU RF
(SPN 5500-C6A-BF25A)
-3S 5500C6ABG30B CYLINDER ASSY. PORTABLE BV RF
(SPN 550o-C6A-BG30B)
-3T 5500C6AEF2OA CYLINDER ASSY, PORTABLE BW RF
(SPN 550o-C6A-EF20A)
-3U 5500C6AF20A CYliNDER ASSY, PORTABLE BX RF
(SPN 550o-C6A-F20A)
-3V 5500C6AF20AR CYLINDER ASSY, PORTABLE BY RF
(SPN 5500-C6A-F20AR)
-3W 5500C6AF23AE CYLINDER ASSY, PORTABLE BZ RF


(SPN 5500-C6A-F23AE)
-3X 5500C6AF30A CYLINDER ASSY, PORTABLE CA RF
I
(SPN 5SOO-C6A-F30A)
-3Y 5500C6AF30AE CYLINDER ASSY. PORTABLE CB RF
(SPN 5500-C6A-F30AE)
-3Z 5500C6AF30AN CYLINDER ASSY. PORTABLE CC RF
(SPN 5500-C6A-F30AN)
-4 5500C6AGJOAN CYLINDER ASSY. PORTABLE CD RF
(SPN5500-C6A-G30AN}
-4A 5500C6AVYON CYUNDER ASSY, PORTABLE CE RF
(SPN 550D-C6A-YYON)
-4B 5500C6AYON CYliNDER ASSY. PORTABLE CF RF
(SPN 550o-C6A-YON)
-4C 5500C6EBF23D CYlINDERASSY, PORTABLE CG RF
(SPN 5500-C6E-BF23D)
-40 5500C6RBF230 CYLINDER ASSY, PORTABLE CH RF
(SPN 5500-C6R-BF23D)
-4E 5500C6TG20B CYUNDER ASSY, PORTABLE CJ RF
(SPN 5500-C6T-G20B)
-4F 5500C6UBF3OA CYLINDER ASSY, PORTABLE CK RF
(SPN 5500-C6U-BF30A)
-4G 5500C6UF23AP CYLINDER ASSY. PORTABLE CL RF
(SPN 5500-C6U-F23AP)
-4H 5500C6L1F30AN CYLINDER ASSY, PORTABLE CM RF
(SPN 5500-C6U-F30AN)

-ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10066
20040415

".
t:qco/scott !SCOff
Technologies.Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
CMM & In

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-4J 5ooOC6WFF23A CYLINDER ASSY, PORTABLE CN RF


(SPN 550o-C6W-FF23A)
-4K 5500C6XBF23D CYLINDER ASSY, PORTABLE CP RF
(SPN 550o..C6X-BF23D)
-4L 5500C9ABF20A CYUNDER ASSY, PORTABLE CO RF
(SPN 550o..C9A-BF20A)
-4M 5500C9ABF20B CYliNDER ASSY, PORTABLE CR RF
(SPN 550o..C9A-BF20B)
-4N 5500C9AFF10A CYLINDER ASSY, PORTABLE CS RF.
(SPN 550o..C9A-FF10A)
-4P 55ooC9SF30A CYLINDER ASSY, PORTABLE CT RF
(SPN 550o..C9S-F30A)
-40 55OOC9UF30AN CYLINDER ASSY, PORTABLE CU RF
(SPN 550o-C9U·F30AN)
-4R 5500C9UH20A CYLINDER ASSY, PORTABLE cv RF
(SPN 5500-C9U-H20A)
-48 5500C9WFF10A CYLINDER AS8Y, PORTABLE CW RF
(SPN 5500-C9W-FF10A)


-4T 5500C9WYOE CYLINDER ASSY, PORTABLE ex RF
I (SPN 5500·C9W-YOE)
-4U 5500C9XBB20A CYLINDER AS8Y, PORTABLE CY RF
(SPN 5500·C9X-BB20A)
-20 10006936 • PLATE, INSTRUCTION (REPLD BY 20A) A-CP 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPLS -20) (SEE NOTE1) A-CP 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 30A) A-CP 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) A-CP 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO OIL"
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 550 THRU 555A)
35 10009374 • LABEL, FM-PMA ELIGIBILITY 1
(USED ONLY PCA's SHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
-40 10001018 • PLACARD, INSTRUCTION CQ-CY 1
(USED ONLY ON 5000C 9 SERIES)
45 10001019 • LABEL (USED ONLY ON 5oo0C 9 SERIES) CQ-CY 1
-50 10001020 • PLACARD, AVIATOR OXYGEN CQ-CY 1
(USED ONLY ON 5500C 9 SERIES)
55 5057-00 • PlATE, IDENTIFICATION 1
ATTACHING PARTS
65 MS21318·7 • SCREW, DRIVE (CRES) (V88044) 2
(00 x 0.125 in. LNG) (SPN 33343-007)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10067
20040415
-tl./co/scott !scott ...

ITEM
Technologies.

PART NUMBER
AIRLINE
Inc.
S5M'5600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
STOCK NO.
Aviation
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

1C
•••
70 13160-00 • ClAMP (ALT SPN WWD-120) A-AJ, A5-BK, 1
BN-CH, CK-CN, ca-
CS, Cu-cx,
75 13160-00 • ClAMP (ALT SPN WWD-120) AG, AH, AK-AR, 1
CJ,CT
200 801658-00 • HARNESS AG,AH 1
201 801659-00 •• STRAPASSY AG,AH 1
202 801661-00 •• STRAPASSY AG,AH t
205 801660-00 • HARNESS A-AF, BP-CF, 1
CO-CS
215 801660-03 • HARNESS CG 1
240 801807-02 • HARNESS ASSY WI MASK & STORAGE BAG AK·AP,CT 1
(REFER TO FIG 2 FOR DET BKDN)
245 801807-03 • HARNESS ASSY WI MASK & STORAGE BAG AO,AR,CJ 1
(REFER TO FIG 2 FOR DET BKDN)
250 801808-01 • HARNESS ASSY WI MASK & STORAGE BAG CH 1


(REFER TO FIG 2 FOR DET BKDN)
255 801808-02 • HARNESS ASSY WI MASK & STORAGE BAG AS-BA, CK-CM, CU, CV 1
(REFER TO FIG 2 FOR DET BKDN)
260 801808-03 • HARNESS ASSY WI MASK & STORAGE BAG BB-BG 1
(REFER TO FIG 2 FOR DEl BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG BH-BK, CN, 1
(REFER TO FIG 2 FOR DET BKDN) cW,CX
275 803177-02 • HARNESS ASSY WI MASK & STORAGE BAG BN 1
(REFER TO FIG 2 FOR DET BKDN)
285 805436-01 • HARNESS ASSY WI MASK & STORAGE BAG AJ 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP B,E,H-L,P-T,W,X,Y, 1
(REFER TO FIG 5 FOR Del BKDN) AH-AP,AS,AT,AU·BA,
AU-BA,BC,BF,BH-BK,
BP,BR,BU, BW-CD,
CK-CN, CQ,CS-CW, CY
305 5009-2-15 • OUTLET ASSY (SUPSDS ITEM 300) BH,BP 1
(REFER TO FIG 5 FOR DET BKDN)
305A 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) 8,AK-AN, t
(REFER TO FIG 5 FOR DET BKDN) CO,CY
3058 5009·2-20 • OUlLET ASSY (SUPSDS ITEM 3(0) CY 1
(REFER TO FIG 5 FOR DET BKDN)
305C 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) E, .1,K, AJ, AS, AV, BJ, 1
(REFER TO FIG 5 FOR Del BKON) BR
3050 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) AT,AW,BU 1


(REFER TO FIG 5 FOR Del BKDN)

-ITEM NOT ILLUSTRATED


Page 10068
EFFECTIVITY: 5500 SERIES 35-32-18 20040415
".
1:qca/scott
Technologies.
/SCOtf
Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

305E 5009-2·30 • OUTLET ASSY (SUPSDS ITEM 300) H,AU, BK,CK 1


(REFER TO FIG 5 FOR DET BKDN)
30SF 5009-3·20 • OUTLET ASSY (SUPSDS ITEM 300) BW 1
(REFER TO FIG 5 FOR DEl BKDN)
305G 5009-3-23 • OUTlET ASSY (SlIPSDS ITEM 300) L,P 1
(REFER TO FIG 5 FOR DEl BKDN)
305H 5009·3·25 • OUTlET ASSY (SUPSDS ITEM 300) AH 1
(REFER TO FIG 5 FOR DET BKDN)
30SJ 5009-4-10 • OUTlET ASSY (SUPSDS ITEM 300) CS,CW 1
(REFER TO FIG 5 FOR DET BKDN)
305K 5009-4-10 • OUTLET ASSY (SUPSDS ITEM 300) CS,CW 1
(REFER TO FIG 5 FOR DET BKDN)
305L 5009-4-15 • OUTLET ASSY (SLlPSDS ITEM 300) BH,BP 1
(REFER TO FIG 5 FOR DET BKDN)
305M 5009-4-20 • OUTLET ASSY (SUPSDS ITEM 300) B, Q,AK,AY, 1
(REFER TO FIG S FOR DET BKDN) BW-BY,CQ
305N 5009-4-20 • OUTLET ASSY (SUPSDS ITEM 300) Q 1
(REFER TO FIG 5 FOR DET BKDN)


305P 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) E, R·T, W,X, 1
(REFER TO FIG 5 FOR DET BKDN) AJ, AP, AS, AX, AZ.,
BJ, BR, BZ, CL, CN
305Q 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) R,AX,CN 1
(REFER TO FIG 5 FOR DEl BKDN)
305R 5009-4-25 • OUTLET ASSY (SUPSDS ITEM 300) Y. AT, au 1
(REFER TO FIG 5 FOR DET BKON)
30SS 5009-4-30 • OUTLET ASSY (SUPSDS ITEM 300) H, AU, BA, BC, SF, 1
(REFER TO FIG 5 FOR DET BKDN) BK, CA-CC, CK,
CM.CT,CU
30ST 5009-7-23 • OUTLET ASSY (SUPSDS ITEM 300) J, L,S 1
(REFER TO FIG 5 FOR DET BKDN)
305U 5009-7-30 • OUTLET ASSY (SUPSDS ITEM 300) CD 1
(REFER TO FIG 5 FOR DET BKDN)
305V 5009-8-20 • OUTLET ASSY (SUPSDS ITEM 300) CV 1
(REFER TO FIG 5 FOR DET BKDN)
305W 5009-8-23 • OUTLET ASSY (SUPSDS ITEM 300) T 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY (SUPSD BY ITEM 315) NP A,C,F,M,N,U,V,AQ, 1
(REFER TO FIG 4 FOR DET BKDN) AR,BB,BD,BE,BG,
BL,BN,BQ,BS,BV,
CJ,CR
315 5041-2-20 • OUTLET ASSY (SUPSDS ITEM 310) A, C,AQ, BL, 1
(REFER TO FIG 4 FOR DET BKDN) BN, BQ,CR
315A 5041-2-20 • OUTLET ASSY (SUPSDS ITEM 310) A 1
(REFER TO FIG 4 FOR DEI BKDN)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10069
20040415
tlleo/scott
Technologies. Inc.
/scott
Aviation
....
5500'5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMU & Iff.

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1C
315B 5041-2-23 • OUTLET ASSY (SUPSDS ITEM 310) F,BS 1
(REFER TO FIG 4 FOR DET BKDN)
315C 5041·2-30 • OUTLET ASSY (SUPSDS ITEM 310) BV 1
(REFER TO FIG 4 FOR DET BKDN)
3150 5041-3-20 • OUTLET ASSY (SlIPSDS ITEM 310) M,N 1
(REFER TO FIG 4 FOR DET BKDN)
315E 5041-4·20 • OUTLET ASSY (SUPSDS ITEM 310) C, V,AQ,AR, BB,BE, 1
(REFER TO FIG 4 FOR DET BKDN) BE,Bl,BN,BQ,CR
315F 5041-4·23 • OUTLET ASSY (SUPSDS ITEM 310) F,BS 1
(REFER TO FIG 4 FOR Del BKDN)
315G 5041-4-30 • OUTLET ASSY (SUPSDS ITEM 310) U,BD,BG 1
(REFER TO FIG 4 FOR DET BKDN)
315H 5041·7-20 • OUTLET ASSY (SUPSDS ITEM 310) BB,CJ 1
(REFER TO FIG 4 FOR DET BKDN)
315J 5041-7-30 • OUTLET ASSY (SUPSDS ITEM 310) BV 1
(REFER TO FIG 4 FOR DEl BKDN)
320 5507-00 • OUTLET ASSY (SUPSD BY ITEM 325) NP D,G,AG,ST, 1
(REFER TO FIG 7 FOR DET BKDN) CG,CH,CP
325

325A

3258
,5507·2-20
5507·2·23

5507-4-20
• OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DEl BKDN)
• OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
0

G,AG,BT,
CG,CH,CP
D
1

1

325C 5507-4-23 • OUTLET ASSY (SUPSDS ITEM 320) G,AG,BT, 1
(REFER TO FIG 7 FOR DET BKDN) CG,CH,CP
330 8572-02 • OUTLET ASSY M"AB, AD, AE, AL, 1
(REFER TO FIG 6 FOR DET BKDN) AM, BZ, CB, CX
331 8572-02 • OUTLET ASSY M,AB,AE 1
(REFER TO FIG 6 FOR DET BKDN)
340 10003566 • OXYGEN COUPLING (SUPSD BY 340A) M,AR,BE 1
340A 802856-01 • OUTLET ASSY M,AR,BE 1
(REFER TO FIG 11 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETT (V49315)
PIN 110111-09] (SUPSDS 340)
345 36728-01 • OUTLET ASSY (ALT SPN DPB 153) N, P, U, AC,AF, AV, 1
(REFER TO FIG 13 FOR DET BKDN) AY, BA, BC, BD,
BF,BG,BM,
CC-CF, CM, CU
346 36728-01 • OUTLET ASSY (ALTSPN DPB 153) AC,CE 1
(REFER TO FIG 13 FOR Del BKDN)
350 802863-Q2 • OUTLET ASSY (REFER TO FIG 10 FOR DET BKDN) X, AN, Cl 1
10006017 BY 1


355 • OUTLET ASSY

- ITEM NOT ILLUSTRATED


Page 10070
EFFECTIVITY: 5500 SERIES 35-32-18 20040415
1:qcCJ /scott jscotf
". Technologies, Inc. Aviation

• .~ 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
lC
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-395 MS27769S2 • PLUG, PIPE (CRES) (V96906) K, V. W, Y, Z, AD. 1


(SPN 6818-01) (0,125 -27 ANPT THO) AF. AH, AP, AW,
AZ, 8M, ex, CA.
CF, CJ,CT, CV,
CX
-396 MS27769S2 • PLUG, PIPE (GRES) (V96906) Z 1
(SPN 6818-01)(0.125-27 ANPTTHD)
400 5510-10 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
550 6350A20XG • CYLINDER, STEEL (SPN 6350-A20-X-G) A-BN ,.
(11 CU FT. PAINTED, GRAY-GREEN)
550A 6350A20XA • CYLINDER, STEEL (SPN 6350-A2Q-X·A) BP-CY 1
(11 CU FT, PAINTED, WAKEFIELD GREEN)
555 6084-03 •• CYLINDER, STEEL (DOT-3M-1800) NP 1
(11 CU FT, UNPAINTED)
(SUPSD BY ITEM 555A)
555A 6084-20 •• CYLINDER, STEEL (DOT-3M-18oo) 1
[11 CU FT, UNPAINTEDl (SUPSDS ITEM 555)
NOTE 1: 5500 PCA WITHOUT A YELLOW HANDLE (-30. IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 2OA.

• EFFECTIVITY: 5500 SERIES 35-32-18 Page 10071


20040415
1:L/Co/scott /SCOft .'.

Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

300·350

2 Outlet Regulator
(Top View)

35 •
205
1'\.-. _

.(.,J-W ~ .....

70

520
525

55000 Sub Series peA


Figure 10
(Sheet 1 of 2)

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10072
20040415

f:l./ca/scott jscott
... Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· ClAM & fPL

265
270

---
/~- .............,.-------- OXYGEN
I

• MASK
(
\

"

....
_-/-L...J-- -------

70 801808-01 Shown
801808 Series (Typical)
803177 Series (Typical)

• 5500D Sub Series PCA


Figure 1D
(Sheet 2 of 2)

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 10073
20040415
1:'1ca/scott /scott ..

Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMU & 'PL

UNITS
FIG. AIRLINE NOMENCLATURE EFF, PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
10
-1 5500D1ABF23A CYUNDER ASSY, PORTABLE A RF
(SPN 5500-D1A-BF23A)
-1A 5500D1AE20A CYLINDER ASSY, PORTABLE B RF
(SPN 55OO-D1A·E20A)
·1B 5500D1AE25A CYLINDER ASSY, PORTABLE C RF
(SPN 5500-D1A·E25A)
-1C 5500D1AF23A CYLINDER ASSY, PORTABLE D RF
(SPN5500-D1A-F23A)
-10 5500D1AVYOE CYLINDER ASSY, PORTABLE E RF
(SPN 5500-D1A-VYOE)
-1E 5500D1AVYOP CYLINDER ASSY, PORTABLE F RF
(SPN 550D-D1A·VYOP)
-1F 5500D1AYOE CYlINDER ASSY, PORTABLE G RF
(SPN 550D-D1A-YOE)
-1G 550001 AYON CYlINDER ASSY, PORTABLE H RF
(SPN 5500-D1A-YON)
-1H 550001 PCC20A CYlINDERASSY, PORTABLE J RF


(SPN 5500-01 P-CC20A)
-1J 550001WBB15A CYLINDER ASSY, PORTABLE K RF
(SPN 5500-D1W-BB15A)
-1K 5500D1XYOE CYLINDER ASSY, PORTABLE L RF
(SPN 55OO-D1X-YOE)
-1L 5500D1XYON CYLINDER ASSY, PORTABLE M RF
(SPN 55OO-D1X-YON)
-1M 5500DGAVYOE CYLINDER ASSY, PORTABLE N RF
(SPN 5500-D6A·VYOE)
-1N 5500DGAVYON CYLINDER ASSY, PORTABLE P RF
(SPN 5500-D6A· YVON)
-1P 5500D6AYOE CYLINDER ASSY, PORTABLE 0 RF
(SPN 5500-D6A- YOE)
-10 55OOD6PBF25A CYLINDER ASSY, PORTABLE R RF
(SPN 5500-D6P-BF25A)
-1R 5500D6XHH30A CYLINDER ASSY, PORTABLE S RF
(SPN 5500-D6X-HH30A)
-20 10006936 • PLATE, INSTRUCTION (REPLO BY 2OA) 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPlS -20) (SEE NOTE1) 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 3OA) 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO OIL'
DOES NOT APPEAR ON SIDE OF CYLINDER


(ITEM 520 THRU 525)

Page 10074
EFFECTIVITY: 5500 SERIES 35-32-18 20040415
•. :
".
1:qCD /SCOlt

FIG.
Technologies, Inc.

AIRLINE
jscott
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

NOMENCLATURE EFF.
UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
10
35 10009374 • LABEL, FAA-PMA ELIGIBILITY 1
(USED ONLY PCAlSHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
55 505HlO • PLATE, IDENTIFICATION 1
65 MS2131B-7 • SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 IN. LNG) (SPN 33343..(07)
70 13161-00 • CLAMP (ALT SPN WWD-176) A·K, N-R 1
205 801660·00 • HARNESS A-H, N-Q 1
265 801808·05 • HARNESS ASSY WI MASK & STORAGE BAG J, R 1
(REFER TO FIG 2 FOR DET BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG K 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP A-D,J,K,R,S 1
(REFER TO FIG 5 FOR DET BKDN)
J05 5009-2-15 • OUTLET ASSY (SUPSDS ITEM JOO) K 1
(REFER TO FIG 5 FOR DET BKDN)
J05A 5009-2·15 • OUTLET ASSY (SUPSDS ITEM 300) K 1
(REFER TO FIG 5 FOR DET BKDN)

• 305B

305C

305D
5009-2-23

5009-2-25

5009-2.5-20
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A

J
1

J05E 5009-2.5-20 • OUTLET ASSY (SUPSDS ITEM 300) J 1


(REFER TO FIG 5 FOR DET BKDN)
305F 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) B 1
(REFER TO FIG 5 FOR DEl BKDN)
305G 5009-3-25 • OUTlET ASSY (SUPSDS ITEM 300) C 1
(REFER TO FIG 5 FOR DET BKDN)
30SH 50094-23 • OUTLET ASSY (SUPSDS ITEM JOO) A,D 1
(REFER TO FIG 5 FOR DEl BKDN)
J05J 50094·25 • OUTLET ASSY (SUPSDS ITEM 300) R 1
(REFER TO FIG 5 FOR DET BKDN)
305K 5009-8-30 • OUTLET ASSY (SUPSDS ITEM 300) S 1
(REFER TO FIG 5 FOR DEl BKDN)
305L 5009-8-30 • OUTLET ASSY (SUPSDS ITEM JOO) S 1
(REFER TO FIG 5 FOR DET BKDN)
330 8572-02 • OUTLET ASSY E,G,L,N,Q 1
(REFER TO FIG 6 FOR DEl BKDN)
331 8572..Q2 • OUTLET ASSY E,N 1
(REFER TO FIG 6 FOR DET BKDN)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10075
20040415
-tYCCI/scott
Technologies. Inc.
/scott
Aviation
• ..
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· eMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
10
345 36728-01 • OUTLET ASSY H.M,P 1
(REFER TO FIG 13 FOR DET BKDN)
346 36728-01 • OUTLET ASSY P 1
(REFER TO FIG 13 FOR DET BKDN)
350 802863-02 • OUTLET ASSY F 1
(REFER TO FIG 10 FOR DET BKDN)
351 802863-02 • OUTLET ASSY F 1
(REFER TO FIG 10 FOR DET BKDN)
-395 MS27769S2 • PLUG, PIPE (CRES) (V96906) B-D, G, H, L, M, Q 1
(SPN 6818-01) (0.125-27 ANPTTHD)
405 5510-13 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
520 6350A4XG • CYUNDER, STEEL (SPN 6350-A4-X-G) A-M 1
(22 CU FT, PAINTED, GRAY-GREEN)
520A 6350A4XA • CYUNDER, STEEL (SPN 6350-A4-X-A) N-5 1
(22 CU FT, PAINTED, WAKEFIELD GREEN)
525 6084-04 •• CYLINDER, STEEL (DOT-3AA-1800) 1


(22 CU FT, UNPAINTED)
NOTE 1: 5$00 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 20A.

- ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10076
20040415

.',
t'lco/SCOtl /scott
Technologies, Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

THIS PAGE INTENTIONALLY LEFT BLANK

• EFFECTIVITY: 5500 SERIES 35-32-18 .


Page 10077
20040415
1:l.Ica!scott /SCOtf
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & #PL
~

.
.•
~

300 - 350

300 - 350

'--'-"~ 300 - 350


-...--ml1IIIrI.

2 Outlet Regulator 3 Outlet Regulator


(Top View) (Top View)

65

35
~WXl-f

205 30A
~1IJ)o-1

70

500 - 565

5500F, 5500G, 5500J, 5500L, 5500M, 5500P, and 5500S Sub Series peA
Figure 1E
(Sheet 1 of 2)

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10078
20040415

."
t'lco/scott
Techn%gies, Inc.
ISCDtt
A lIiation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & 'PL

255
270

___..... -.J. ~----_..

/~.. OXYGEN
( MASK
.
,

"-.._-~----------
70 801808-01 Shown
803177 Series (Typical)

75
801662-00

5500F. 5500G. 5500J, 5500L, 5500M, 5500P, and 5500S Sub Series peA
Figure 1E
(Sheet 2 of 2)

• EFFECTIVITY: 5500 SERIES 35·32·18 Page 10079


20040415
t:qca/scott !scott
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & JPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1E
-1 5500F1XFH20A CYLINDER ASSY, PORTABLE A RF
(SPN 5500-F1X-FH20A)
·1A 5500F6ABB30A CYLINDER ASSY, PORTABLE B RF
(SPN 5500.f6A-BB30A)
-1B 5500G1AB23A CYLINDER ASSY, PORTABLE C RF
(SPN 5500-G1A-B23A)
-1C 5500G1AF20A CYliNDER ASSY, PORTABLE D RF
(SPN 550D-G1A·F20A)
·10 5500G1WEE30A CYLINDER ASSY, PORTABLE E RF
(SPN 550D-G1W-EE30A)
-1E 5500J1MBE20B CYLINDER ASSY, PORTABLE F RF
(SPN 550D-J1A-ABE20B)
-1F 5500J1ABBF20A CYLINDER ASSY, PORTABLE G RF
(SPN 550D-J1A-BBF20A)
-1G 5500J1ABBF20B CYLINDER ASSY, PORTABLE H RF
(SPN 550D-J1A-BBF20B)
-1H 5500J1ABBF23A CYLINDER ASSY, PORTABLE J RF


(SPN 5500-J1A-BBF23A)
·1J 5500J1ABEG20B CYLINDER ASSY, PORTABLE K RF
I
(SPN 5500-J1A-BEG20B)
-1K 5500J1ABFl23A CYLINDER ASSY, PORTABLE L RF
(SPN550D-J1A-BFl23A)
-1L 5500L1WBBF23A CYLINDER ASSY, PORTABLE M RF
(SPN 5500-l1 W-BBF23A)
-1M 5500L6CBBF23A CYLINDER ASSY, PORTABLE N RF
(SPN 5500-l6C-BBF23A)
-1N 5500L6CBBF25A CYLINDER ASSY, PORTABLE P RF
(SPN 5500-l6C-BBF25A)
·1P 5500L6UBBF25A CYliNDER ASSY, PORTABLE 0 RF
(SPN 5500-l6U-BBF25A)
·10 5500L6WBBF25A CYLINDER ASSY, PORTABLE R RF
(SPN 5500-l6W-BBF25A)
-1R 5500L6WBEF23A CYLINDER ASSY, PORTABLE 5 RF
(SPN 5500-l6W-BEF23A)
-1S 5500L6WFF23AP CYLINDER ASSY, PORTABLE T RF
(SPN 5500-l6W-FF23AP)
-1T 5500M1ABBB20B CYliNDER ASSY, PORTABLE U RF
(SPN 5500-t.11A-BBB20B)
-1U 5500M1ABH23A CYLINDER ASSY, PORTABLE V RF
(SPN 5500-t.11A-BH23A)
-1V 5500M1ABH23AN CYLINDER ASSY, PORTABLE W RF
(SPN 5500-t.11A-BH23AN)

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10080
20040415

",
1:I.Ica/scott /scott
Technologies. Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1W 5500M1 AFFF25A CYLINDER ASSY, PORTABLE X RF


(SPN 5500-M1A-FFF25A)
-1X 5500M1 ALLL30A CYliNDER ASSY, PORTABLE Y RF
(SPN 5500-M1A-LLL30A)
-1Y 5500M1 AXOK CYLINDER ASSY, PORTABLE Z RF
(SPN 5500-M1A-XOK)
-1Z 5500M1WBF23AM CYLINDER ASSY, PORTABLE AA RF
(SPN 5500-M1W-BF23AM)
-2 5500M6WBBF10A CYLINDER ASSY, PORTABLE AB RF
(SPN 5500-t.16W-BBF10A)
-2A 5500M6WFF23AN CYLINDER ASSY, PORTABLE AC RF
(SPN 5500-M6W-FF23AN)
-2B 5500M6WFF23AP CYLINDER ASSY, PORTABLE AD RF
(SPN 5500-M6W-FF23AP)
-2C 5500P6UEEE20A CYLINDER ASSY, PORTABLE AE RF
(SPN 5500-P6U-EEE20A)
-2D 5500S6XYYOE CYLINDER ASSY, PORTABLE AF RF
(SPN 5500-S6X-YYOE)


-2E 5500S6XVYON CYLINDER ASSY, PORTABLE AG RF
(SPN 5500-S6X-VYON)
·2F 5500S9XVYYOE CYliNDER ASSY, PORTABLE AH RF
(SPN 5500-S9X-YVYOE)
-2G 5500S9XVYOE CYliNDER ASSY, PORTABLE AJ RF
(SPN 5500-S9X-YYOE)
-20 10006936 • PlATE, INSTRUCTION (REPLD BY 20A) A-AG 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPLS -20) (SEE NOTE1) A-AG 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 30A) A-AG 1
30A 10009255 • DECAL, OXYGEN ID (REPLS -30) A-AG 1
USED ONLY WHERE PAINTED TEXT
'BREATHING OXYGEN ONLY - USE NO OIL'
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 500 THRU 565)
35 10009374 • LABEL, FAA-PMA ELIGIBILITY 1
(USED ONl Y PC~HIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
-40 10001018 • PLACARD, INSTRUCTION AH,AJ 1
(USED ONLY ON 55005 9 SERIES)
45 10001019 • lABEL AH,AJ 1
(USED ONLY ON 55005 9 SERIES)
·50 10001020 • PLACARD,AVIATION OXYGEN AH,AJ 1
(USED ONLY ON 55005 9 SERIES)
55 5057-00 • PLATE, IDENTIFICATION 1

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10081
20040415
t:qco/scott
Technologies. Inc.
/SCOtf
Aviation
..
"

550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1E
ATTACHING PARTS
65 MS21318-7 • SCREW, DRIVE (CRES) (V88044) (#(J x 0.125 in. LNG) 2
...
70 13160-00 • CLAMP (ALT SPN WWD-120) F-M, Q-AD 1
70A 13161-00 • CLAMP (ALT SPN WWD-176) AE 1
70B 13162-00 • CLAMP (AU SPN WWD-224) B-E 1
75 13160-00 • CLAMP (ALT SPN WWD-120) N,P 1
205 801660-00 • HARNESS 8-0, F-l, U-Z 1
225 801662-00 • HARNESS N,P 1
255 801808-02 • HARNESS ASSY WI MASK & STORAGE BAG Q,AE 1
(REFER TO FIG 2 FOR DET BKDN)
270 803177-01 • HARNESS ASSY WI MASK & STORAGE BAG E. M, R-T. AA-AD 1
(REFER TO FIG 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP A-E,G,J,L-T, 1
(REFER TO FIG 5 FOR DET BKDN) V-Y,AA-AE
305 5009-2-10 • OUTLET ASSY (SUPSDS ITEM 300) 1


AS
(REFER TO FIG 5 FOR DET BKDN)
I
305A 5009-2-10 • OUTLET ASSY (SUPSDS ITEM 300) AS 1
(REFER TO FIG 5 FOR DET BKDN)
3058 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) G 1
(REFER TO FIG 5 FOR DET BKDN)
305e 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) G 1
(REFER TO FIG 5 FOR DEl BKDN)
305D 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) C, J, L, M, N, S, V, 1
(REFER TO FIG 5 FOR DET BKDN) W,M
305E 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) J,M,N 1
(REFER TO FIG 5 FOR DEl BKDN)
305F 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) P-R 1
(REFER TO FIG 5 FOR DEl BKDN)
305G 5009-2-25 • OUTLET ASSY (SUPSDS ITEM 300) P-R 1
(REFERTO FIG 5 FOR DET BKDN}
305H 5009-2-30 • OUTLET ASSY (SUPSDS ITEM 300) B 1
(REFER TO FIG 5 FOR DEl BKDN)
305J 5009-2-30 • OUTLET ASSY (SUPSDS ITEM 300) B 1
(REFER TO FIG 5 FOR DET 8KDN)
305K 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) AE 1
(REFER TO FIG 5 FOR DET BKDN)
305L 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) AE 1
(REFER TO FIG 5 FOR DET BKDN)
305M 5009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) AE 1
(REFER TO FIG 5 FOR DET BKDN)

-ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10082
20040415 •
.-.
t'lca/scou
Technologies. Inc.
jSCDtt
Aviation

• 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLA lURE
1234567
EFF.
CODE
UNITS
PER
ASSY

305N 5009·3·23 • OUTLET ASSY (SUPSDS ITEM 300) S 1


(REFER TO FIG 5 FOR DET BKDN)
305P 5009·3·30 • OUTLET ASSY (SUPSDS ITEM 300) E 1
(REFER TO FIG 5 FOR DET BKDN)
305Q 5009-3-30 • OUTlET ASSY (SUPSDS ITEM 300) E 1
(REFER TO FIG 5 FOR DET BKDN)
305R 5009-4-10 • OUTlET ASSY (SUPSDS ITEM 300) AS 1
(REFER TO FIG 5 FOR DET BKDN)
305S 5009-4·20 • OUTLET ASSY (SUPSDS ITEM 300) A,D,G 1.
(REFER TO FIG 5 FOR DET BKDNl
305T 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) J, L-N, S, T, 1
(REFER TO FIG 5 FOR DET BKDN) M,AC.AD
305U 5009-4·23 • OUTLET ASSY (SUPSDS ITEM 300) T,AC,AD 1
(REFER TO FIG 5 FOR DET BKDN)
305V 5009-4·25 • OUTLET ASSY (SUPSDS ITEM 300) P-R.X 1
(REFER TO FIG 5 FOR DET BKDN)
305W 5009-4·25 • OUTLET ASSY (SUPSDS ITEM 300) X 1
(REFER TO FIG FOR DET BKDN)


305X 5009-4-25 • OUTlET ASSY (SUPSDS ITEM 300) X 1
(REFER TO FIG 5 FOR DET BKDN)
305Y 5009-4.5-23 • OUTLET ASSY (SUPSDS ITEM 300) L 1
(REFER TO FIG 5 FOR DET BKDN)
305Z 5009-4.5-30 • OUTLET ASSY (SUPSDS ITEM 300) Y 1
(REFER TO FIG 5 FOR DET BKDN)
306 5009-4.5-30 • OUTLET ASSY (SUPSDS ITEM 300) Y 1
(REFER TO FIG 5 FOR DET BKDN)
306A 5009-4.5-30 • OUTLET ASSY (SUPSDS ITEM 300) Y 1
(REFER TO FIG 5 FOR DET BKDN)
306B 5009-8·20 • OUTLET ASSY (SUPSDS ITEM 300) A 1
(REFER TO FIG 5 FOR DET BKDN)
306C 5009-8·23 • OUTLET ASSY (SUPSDS ITEM 300) V,W 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY (SUPSD BY ITEM 315) NP F.H.K,U 1
(REFER TO FIG 4 FOR DET BKDN)
315 5041-.5-20 • OUTLET ASSY (SUPSDS ITEM 310) F 1
(REFER TO FIG 4 FOR DET BKDN)
315A 5041·2·20 • OUTLET ASSY (SUPSDS ITEM 310) F.H,K,U 1
(REFER TO FIG 4 FOR DET BKDN)
315B 5041·2·20 • OUTlET ASSY (SUPSDS ITEM 310) H,U 1
(REFER TO FIG 4 FOR DET BKDN)
315C 5041·2·20 • OUTLET ASSY (SUPSDS ITEM 310) U 1
(REFER TO FIG 4 FOR DET BKDN)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10083
20040415
~'1C;CJ/scott
Technologies. Inc.
/scott
Aviation
550015600 SERIES PORTABI.E CYLINDER ASSEMBLY· CMM & IPI.

UNITS
.•
~

FIG. AIRLINE NOMENCLATURE EFF. PER


ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1E
3150 5041-3-20 • OUTLET ASSY (SUPSOS ITEM 310) F,K 1
(REFER TO FIG 4 FOR OET BKDN)
315E 5041-4-20 • OUTLET ASSY (SUPSDS ITEM 310) H 1
(REFER TO FIG 4 FOR DET BKDN)
315F 5041-7-20 • OUTLET ASSY (SUPSDS ITEM 310) K 1
(REFER TO FIG 4 FOR DET BKDN)
330 8572~2 • OUTLET ASSY AF,AH,AJ 1
(REFER TO FIG 6 FOR DET BKON)
331 8572~2 • OUTLET ASSY AF,AH,AJ 1
(REFER TO FIG 6 FOR DET BKON)
332 8572-02 • OUTLET ASSY AH 1
(REFER TO FIG 6 FOR DET BKDN)
340 10003566 • OXYGEN COUPLING (SUPSD BY 340A) M 1
340A 802856-01 • OUTLET ASSY M 1
(REFER TO FIG 11 FOR DET BKDN) (SUPSDS 340)
345 36728-01 • OUTLET ASSY W,AC,AG 1
(REFER TO FIG 13 FOR DET BKDN)


346 36728-01 • OUTLET ASSY AG 1
(REFER TO FIG 13 FOR DET BKDN)
350 802863-02 • OUTLET ASSY T,AD 1
(REFER TO FIG 10 FOR DET BKDN)
-395 MS27769S2 • PLUG, PIPE (GRES) (V96906) C.D,V,Z, 1
(SPN 6818-01) (0.125-27 ANPT THD) AF, AG,AJ
-396 MS27769S2 • PLUG, PIPE (GRES) (V96906) Z 1
(SPN 6818-01) (0.125-27 ANPT THO)
-397 MS27769S2 • PLUG, PIPE (GRES) (V96906) Z 1
(SPN 6818-O1) (0.125-27 ANPT THD)
405 5510-13 • REGULATOR ASSY A-E 1
(REFER TO FIG 9 FOR DET BKDN)
410 5510-15 • REGULATOR ASSY F-AD 1
(REFER TO FIG 9 FOR DET 8KDN)
425 5510-19 • REGULATOR ASSY AE-AJ 1
(REFER TO FIG 9 FOR DET BKDN)
500 6350A13XG • CYLINDER, STEEL (SPN 6350-A13-X-G) F-L 1
(4.25 CU FT, PAINTED, GRAY-GREEN)
505 6084-01 •• CYLINDER, STEEL (DOT-3M-1800) F-L 1
(4.25 eu FT, UNPAINTED)
510 6350A14XG • GYLINDER, STEEL (SPN 6350-A14-X-G) M 1
(7.15 CU FT, PAINTED, GRAY-GREEN)
510A 6350A14XA • CYLINDER, STEEL (SPN 6350-A14-X-A) N-T 1
(7.15 GU FT, PAINTED, WAKEFIELD GREEN)
515 6084-02 •• CYLINDER, STEEL (DOT-3M-1800) M-T 1


(7.15 GU FT, UNPAINTED)

-ITEM NOT ILLUSTRATED


Page 10084
EFFECT\VITY: 5500 SERIES 35-32-18 20040415
....
1:L/Co/scott
Technologies. Inc.
IScotf
Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
CAtAt & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

520 6350A4XA • CYlINDER, STEEL (SPN 6350-A4-X·A) AE 1


(22 CU FT, PAINTED, WAKEFIELD GREEN)
525 60B4·04 • • CYLINDER, STEEL (DOT-3M·1800) AE 1
(22 CU FT, UNPAINTED)
530 6350A2XG • CYLINDER, STEEL (SPN 6350-A2·X-G) A 1
(38.4 CU FT, PAINTED, GRAY-GREEN)
530A 6350A2XA • CYLINDER, STEEL (SPN 6350·A2-X-A) B 1
(38.4 CU FT, PAINTED, WAKEFIELD GREEN)
535 6084·06 • • CYLINDER, STEEL (DOT-3M· 1BOO) A,B 1
(38.4 CU FT, UNPAINTED)
540 6350A5XG • CYliNDER, STEEL (SPN 6350-A5-X·G) C-E 1
(48.3 CU FT, PAINTED, GRAY-GREEN)
545 6084-07 • • CYLINDER, STEEL (DOT·3M·1800) C-E 1
(48.3 CU FT, UNPAINTED)
550 6350A20XG • CYLINDER, STEEL (SPN 635Q.A20-X-G) U-AA 1
(11 CU FT, PAINTED, GRAY·GREEN)
550A 6350A20XA • CYLINDER, STEEL (SPN 635Q.A20·X-A) AB-AD 1
(11 CU FT, PAINTED, WAKEFIELD GREEN)


555 6084-03 • • CYUNDER, STEEL (DOT-3AA-1BOO) NP U-AD 1
(11 eu FT, UNPAINTED) (SUPSD BY ITEM 555A)
555A 6084-20 •• CYLINDER, STEEL (DOT-3M-1800) U-AD 1
(11 CU FT,lINPAINTED) (SUPSDS ITEM 555)
560 6350A34XA • CYLINDER, STEEL (SPN 6350·A34-X·A) Af-AJ 1
(115 CU FT, PAINTED, WAKEFIELD GREEN)
565 6084-34 • • CYLINDER, STEEL (DOT·3HT·1850) AF·AJ 1
(115 ell FT. UNPAINTED)
NOTE 1: 5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 20A.

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10085
20040415
1:ycO/SCOlt
Technologies. Inc.
!scott
Aviation
...

550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IfL

300
305
330

300
305
330

2 Outlet Regulator
(Top View) 2 Outlet Regulator
('N' Configuration)
(Top View)

65

20A 4
35
wXI-
'

i I
.
I 30A
~wxH

520·535

5500N and 55000 Sub Series PCA


Figure 'IF
(Sheet 1 of 2)

-ITEM NOT ILLUSTRATED

EFFECTiVITY: 5500 SERIES 35-32-18


Page 10086
20040415 •
....
1:L/Co/scott !scott
Technologies. Inc. Aviation
55DlV56ODSERIES PORTABLE CYLINDER ASSEMBLY· eMM & 'PL

240

"'\

~'"/
I0
l
••_.-
"fOJ
i$ •
~~:
P.-
.i)
-~l:V"'"
_.7:",,~_1
~:-.,\1'
I(,-":t'j,'
"'.
~'-"1
:
: __ "
,t/
I

/'
.. ...~ ..

801807 Series
(801807-02 Shown)

• 5500N and 55000 Sub Series PCA


Figure 1F
(Sheet 2 of 2)

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 10087
20040415
1:'-/ca/scott
Technologies,
Inc.
/scott
Aviation
•...
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1F
-1 5500N6SBF10A CYLINDER ASSY. PORTABLE A RF
(SPN 550Q-N6S-BF10A)
-1A 5500Q6XBF10A CYLINDER ASSY. PORTABLE B RF
(SPN 5500-Q6X-BF10A)
-1B 55OOQ6XBF23A CYLINDER ASSY, PORTABLE C RF
(SPN 55oo-Q6X-BF23A)
-1C 5500Q6XYVOE CYLINDER ASSY, PORTABLE D RF
(SPN 5500-Q6X·YYOE)
-20 10006936 • PLATE, INSTRUCTION (REPlD BY 2OA) 1
(SEE NOTE 1)
20A 10009071 • DECAL, INSTRUCTION (REPLS -20) (SEE NOTE1) 1
-30 10005922 • DECAL, OXYGEN 10 (REPlD BY 30A) 1
30A 10009255 • DECAL, OXYGEN ID (REPlS -30) 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO Oil"
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 520 THRU 535)


35 10009374 • LABEL, FAA-PMA ELIGIBILITY 1
(USED ONLY ON PCAlSHIPPED FROM THE
FACTORY FROM JULY 1995 AND LATER)
55 5057-00 • PLATE, IDENTIFICATION 1
AITACHING PARTS
65 MS21318-7 • SCREW, DRIVE (CRES) (V86044) 2
(#0 x 0.125 in. LNG) (SPN 33343-007)
•••
75 13161-00 • CLAMP (AL T SPN 1NWO-176) A 1
240 801807-02 • HARNESS ASSY WI MASK & STORAGE BAG A 1
(REFER TO FIGURE 2 FOR DET BKDN)
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP A-e 1
(REFER TO FIG 5 FOR DET BKDN)
305 5009-2-10 • OUTLET ASSY (SUPSDS ITEM 300) A,B 1
(REFER TO FIG 5 FOR DET BKDN)
305A 5009-2-23 • OUTLET ASSY (SUPSDS ITEM 300) C 1
(REFER TO FIG 5 FOR DET BKDN)
305B 5009-4-10 • OUTLET ASSY (SUPSDS ITEM 300) A,B 1
(REFER TO FIG 5 FOR DET BKDN)
305C 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) C 1
(REFER TO FIG 5 FOR DET BKDN)
330 8572-02 • OUTLET ASSY D 1
(REFER TO FIG 6 FOR DET BKDN)
331 8572-02 • OUTLET ASSY D 1
(REFER TO FIG 6 FOR DET BKDN)

-ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10088
20040415

. '.
t'lCO /SCOtl /scott
Technologies. Inc. Aviation

• .. 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1F
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

415 5510-17 • REGULATORASSY 1


520 6350A4XA • CYLINDER, STEEL (SPN 6350-A4-X-A) A 1
(22 CU FT, PAINTED, WAKEFIELD GREEN)
525 6084.04 •• CYLINDER, STEEL (DOT-3M·1800) A 1
(22 CU FT, UNPAINTED)
530 6350A2XA • CYLINDER, STEEL (SPN 6350-A2-X-A) B·D 1
(38.4 CU FT, PAINTED, WAKEFIELD GREEN)
535 6084-06 • • CYLINDER, STEEL (DOT-3M-1800) B-D 1
(38.4 CU FT, UNPAINTED)
NOTE 1: 5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 20A.

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 10089
20040415
1:l./ca/scott
Technologies. Inc.
/scott
Aviation
550015600SERIES PORTABLE CYUNDER ASSEMBLY· CMM & IPL

300
305

2 Outlet Regulator
(Top View)

435


I
__ --. ..............
-475
Cross Sectional View
Item 475

65

35
205 <}-WXH

80~

570

5500T Sub Series PCA


Figure 1G
(Sheet 1 of 1)

-ITEM NOT ILLUSTRATED

EFFECTIVITY: 5500 SERIES 35-32-18


Page 10090
20040415

• >.
t'lca/scotl !scott
Technologies. Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEAfBLY • CMM & lPi

FIG.
ITEM
1G
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 5500T2ACC30B CYliNDER ASSY, PORTABLE RF


(SPN 5500-T2A-GC30B)
-20 10006936 • PLATE, INSTRUCTION (REPLD BY 2OA) 1
(SEE NOTE 1)
20A 10009071 • DECAL,INSTRUCTION (REPLS -20) (SEE NOTE1) 1
-30 10005922 • DECAL, OXYGEN ID (REPlD BY 30A) 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -3D) 1
USED ONLY WHERE PAINTED TEXT
"BREATHING OXYGEN ONLY - USE NO OIL"
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 570)
35 10009314 • LABEL, FM-PMA ELIGIBILITY 1
(USED ONLY ON PCAliSHIPPEO FROM THE
FACTORY FROM JULY 1995 AND LATER)
65 10006442 • DECAL, WARNING 1
70 13160-00 • CLAMP (ALT SPN WWD-120) 1
80 10005511 • PLATE, IDENTIFICATION 1
205 801660-00 • HARNESS 1


300 5041-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP 1
(REFER TO FIG 4 FOR DET BKDN)
305 5041-2.5-30 • OUTLET ASSY (SUPSDS ITEM 300) 1
(REFER TO FIG 4 FOR DET BKDN)
30SA 5041-2.5-30 • OUTLET ASSY (SUPSDS ITEM 300) 1
(REFER TO FIG 4 FOR DEl BKON)
435 803199-04 • REGULATOR ASSY 1
(REFER TO FIG 9 FOR DET BKDN)
475 59776-01 • SEAL, METAl BOSS 1
570 21507-06 • CYLINDER, COMPOSITE (DOT-E-8162-1850) 1
(11 CU FT, GREEN)
NOTE 1: 5500 PCA WITHOUT A YEllOW HANDLE (-3D, IPl FIGURE 9) MUST USE INSTRUCTION DECAl ITEM 20A.

• EFFECTIVITY: 5500 SERIES 35-32-18


Page 10091
20040415
1:l.Jcojscott /SCOtf
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPI.
..

~' •

300 - 370
LO Flow 120

Two Outlet Regulator One Outlet Regulator


(Top View) (Top View)

400
______ 405
,-.-,--.. 41 0

75

205
220
ji 30A
75A
758
~
110

I 125

70
70A 25A
708 <}uJX>-1

5600-1 and 5600-2 Sub Series PCA


Figure 1H
(Sheet 1 of 2)

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10092
20040415

q. 1:'1ca/scotl
Technologies,
Inc.
/scott
Aviation
550015600 SERIES PORTABLE CYUNDER ASSEMBL.Y • eMM & 'PL

200
I
201

75A
801658-00

5600-1 and 5600-2 Sub Series peA


Figure 1H


(Sheet 2 of 2)

• EFFECTIVITY: 5600 SERIES 35-32-18


Page 10093
20040415
-tyca/scott /scott
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
.' .
.•
~

FIG. AIRLINE NOMENCLATURE EFF. PER


ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1H
-1 5600-1B1AE20B CYLINDER ASSY, PORTABLE A RF
(SPN 5600-1B1A-E20B)
·1A 5600-1 B1AF23A CYLINDER ASSY, PORTABLE B RF
(SPN 5600-1B1A-F23A)
-18 5600-1 C1AB20A CYLINDER ASSY, PORTABLE C RF
(SPN 560D-1C1A-B20A)
-1C 5600-1 C1AB20B CYLINDER ASSY, PORTABLE 0 RF
(SPN 560D-1C1A-B20Bj
·10 5600-1 C1AB23A CYLINDER ASSY, PORTABLE E RF
(SPN 560Q..1C1A-B23Aj
-1E 5600·1C1AE20A CYLINDERASSY, PORTABLE F RF
(SPN 5600-1C1A-E20A)
-1F 5600-1C1AE20B CYLINDER ASSY, PORTABLE G RF
(SPN 5600-1C1A-E20B)
-1G 5600-1C1AE20D CYLINDER ASSY, PORTABLE H RF
(SPN 5600-1C1A-E20D)
-1H 5600-1 C1AE23A CYLINDER ASSY, PORTABLE J RF


(SPN 56lXl-1C1A-E23A)
-1J 5600-1C1AE23B CYLINDER ASSY, PORTABLE K RF
(SPN 56lXl-1C1A-E23B)
-1K 5600-1C1AF20A CYLINDER ASSY, PORTABLE L RF
(SPN 5600-1C1A-F20Aj
-1L 5600-1C1AF20B CYLINDER ASSY, PORTABLE M RF
(SPN 5600-1C1A-F20B)
-1M 5600-1C1AF23A CYLINDER ASSY, PORTABLE N RF
(SPN 560D-1C1A-F23A)
-1N 5600-1C1AF23B CYLINDER ASSY, PORTABLE P RF
(SPN 560D-1C1A-F23B)
-1P 5600-1 C1AF25A CYLINDER ASSY, PORTABLE 0 RF
(SPN 560D-1C1A-F25A)
-10 5600·1 C1AXOK CYLINDER ASSY, PORTABLE R RF
(SPN 560D-1C1A-XOK)
-1R 5600-1 C1AXOM CYLINDER ASSY, PORTABLE S RF
(SPN 560D-1C1A·XOMj
-1S 5600-1 C1AYOM CYLINDER ASSY, PORTABLE T RF
(SPN 560D-1C1A·YOM)
-H 5600-1C1BXOK CYLINDER ASSY, PORTABLE U RF
(SPN 560Q..1C1B·XOK)
-1U 5600-1 C1BXOM CYLINDER ASSY, PORTABLE V RF
(SPN 560Q..1C1B-XOM)
.1V 5600-1 C1BYOM CYLINDER ASSY, PORTABLE W RF
(SPN 560D-1C1B-YOM)

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10094
20040415

".
t'lca/scott /scott
Technologies. Inc. Aviation

• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1H
PART NUMBER
AIRliNE
STOCK NO.
eMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1W 5600-1 C6AE20A CYLINDER ASSY, PORTABLE X RF


(SPN 5600-1C6A-E20A)
-1X 5600-1 C6AF23A CYLINDER ASSY, PORTABLE Y RF
(SPN 5600-1CSA-F23A)
-w 5600-1 CSAF23B CYLINDER ASSY, PORTABLE Z RF
(SPN 5600-1C6A-F23B)
-1Z 5600-1C6AXOK CYLINDER ASSY, PORTABLE AA RF
(SPN 5600-1C6A-XOK)
-2 5600-1D1AF23A CYLINDER ASSY. PORTABLE AB RF
(SPN 5600-101 A-F23A)
-2A 5600-1D1AF30A CYLINDER ASSY. PORTABLE AC RF
(SPN 5600-1D1A-F30A)
-2B 5600-1 D6AE20A CYLINDER ASSY, PORTABLE AD RF
(SPN 5600-1D6A-E20A)
-2C 5600-1 G1AF20A CYLINDER ASSY, PORTABLE AE RF
(SPN 5600-1 G1A-F20A)
-20 56oo-1M1AF20BM CYLINDER ASSY, PORTABLE AF RF
(SPN 5600-1M1A-F20BM)


-2E 5600-2A1AB23B CYliNDER ASSY, PORTABLE AG RF
(SPN 5600-2A1A-B23B)
-2F 5600-2A 1AF23A CYLINDER ASSY. PORTABLE AH RF
(SPN 5600-2A1A-F23A)
-2G 5600-2B 1AE20A CYLINDER ASSY, PORTABLE AJ RF
(SPN 5600-2B1A-E20A)
-2H 5600-2B1AF20A CYLINDER ASSY, PORTABLE AK RF
(SPN 5600-2B1A-F20A)
·2J 5600-2B1AYOE CYLINDER ASSY. PORTABLE Al RF
(SPN SSOD-281A-YOE)
-2K 5600-2C1AB20B CYliNDER ASSY, PORTABLE AM RF
(SPN 5600-2C1A-820B)
-2L 5600-2C1 AC20A CYLINDER ASSY. PORTABLE AN RF
(SPN 5600-2C1A-C20A)
-2M 5600-2C1 AE20A CYLINDER ASSY. PORTABLE AP RF
(SPN 5600-2C1A-E20A)
-2N 5600-2C1AE20B CYLINDER ASSY, PORTABLE AO RF
(SPN 5600-2C1A-E2OB)
-2P 5600-2C1 AE20C CYLINDER ASSY, PORTABLE AR RF
(SPN 5600-2C1A-E20C)
-20 5600-2C1 AE20D CYLINDER ASSY, PORTABLE AS RF
(SPN 5600-2C1A-E20D)
-2R 56oo-2C1AE23A CYLINDERASSY, PORTABLE AT RF
(SPN 5600-2C1A-E23A)

• - ITEM NOT IllUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10095
20040415
't'lca/scott /scott
Technologies. Inc. Aviation
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
~ .•
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1H
-2S 5600-2C1AE23B CYLINDER ASSY, PORTABLE AU RF
(SPN 5600-2C1A-E23B)
-2T 5600-2C1AF20A CYLINDER ASSY, PORTABLE AV RF
(SPN 560D-2C1A-F20A)
-2U 56Q0.2C1AF30A CYLINDER f>SSY, PORTABLE AW RF
(SPN 560D-2C1A-F30A)
-2V 5600·2C1AG25A CYLINDER ASSY, PORTABLE AX RF
(SPN 5600-2C1A-G25A)
-2W 5600·2C1AXOK CYLINDER ASSY, PORTABLE AY RF
(SPN 5600-2C1A-XOK)
-2X 5600·2C1AXOM CYLINDER ASSY, PORTABLE AZ RF
(SPN 5600-2C1A-XOM)
-2Y 5600·2C1AYOM CYLINDER ASSY, PORTABLE BA RF
(SPN 560D-2C1A-YOM)
-2Z 5600·2C1AYON CYLINDER ASSY, PORTABLE BB RF
(SPN 560D-2C1A·YON)
-3 5600-2C1 BXOK CYLINDER ASSY, PORTABLE BC RF


(SPN 560D-2C1B-XOK)
-3A 5600-2C5AE20B CYLINDER ASSY, PORTABLE BO RF
I
(SPN 5600-2CSA-E20B)
-3B DELETED
·3C 5600-2C6AB23A CYLINDER ASSY, PORTABLE BF RF
(SPN 5600-2C6A-B23A)
-3D 5600·2C6AF23A CYLINDER ASSY, PORTABLE BG RF
(SPN 5600-2C6A-F23A)
-3E 5600-2CSAXOK CYLINDER ASSY, PORTABLE BH RF
(SPN 560D-2C6A-XOK)
-3F 5600·2C9FXOK CYLINDER ASSY, PORTABLE BJ RF
(SPN 560D-2C9F-XOK)
-3G 5600-2D1AXOK CYLINDER ASSY, PORTABLE BK RF
(SPN 560D-2D1A-XOK)
-3H 5600-201 BXOK CYliNDER ASSY, PORTABLE BL RF
(SPN 5600-2D1B-XOK)
-3J 5600·2G1AB20B CYLINDER ASSY, PORTABLE BM RF
(SPN 5600-2G1A-B20B)
-3K 5600-2J1ABF23A CYLINDER ASSY, PORTABLE BN RF
(SPN 5600-2J1A-BF23A)
-3L 5600-2M1ABF23A CYLINDER ASSY, PORTABLE BP RF
(SPN 5600-2M1A-BF23A)
-3M 5600-2M1ABG23A CYLINDER ASSY, PORTABLE BO RF
(SPN 5600-2M1A-BG23A)

- ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10096
20040415

".
-t'lco/scott
Technologies.
!scott
Inc. Aviation

• ..• 550(115600SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
CMM & fPL

NOMENCLA lURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-25 5608-00 • PLATE, INSTRUCTION (REPLD BY 2M) A-BH, BK-BQ 1


(SEE NOTE 1)
25A 10009071 • DECAL, INSTRUCTION (REPLS -25) (SEE NOTE1) A-BH, BK-BQ 1
-30 10005922 • DECAL, OXYGEN 10 (REPLD BY 30A) A-BH, BK·BQ 1
30A 10009255 • DECAL, OXYGEN 10 (REPLS -30) A-BH, BK·BQ 1
USED ONLY WHERE PAINTED TEXT"BREATHING
OXYGEN ONLY - USE NO OIL" DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEMS 500 THRU 555A)
-40 10001018 • PLACARD, INSTRUCTION BJ 1
(USED ONLY ON 5600 2C9 SERIES)
-45 10001019 • LABEL BJ 1
(USED ONLY ON 5600 2C9 SERIES)
-50 10001020 • PLACARD, AVIATORS OXYGEN BJ 1
(USED ONLY ON 5600 2C9 SERIES)
-60 5057-01 • PLATE, IDENTIFICATION 1
ATTACHING PARTS
-65 MS21318-7 • SCREW, DRIVE (CRES) (V8B044) 2

...
(#0 x 0.125 in. LNG) (SPN 33343-007)

• 70A
70B
70

75
13160-00

13161-00
13162-00
13160-00
• CLAMP, HARNESS (ALT SPN WWD-120)

• CLAMP, HARNESS (ALT SPN WWD-176)


• CLAMP, HARNESS (ALT SPN WWD-224)
• CLAMP (All SPN WWD-120)
A·AA, AF-BJ,
BN-BQ
AB-AD, BI<, BL
AE,BM
A-M, AF-BJ,
1

1
1
1
BN-BQ
7M 13161-00 • CLAMP (All SPN WWD-176) AB·AD, BK, BL 1
75B 13162-00 • CLAMP (All SPN WWD-224) AE,BM 1
-100 5602-00 • CONNECTOR ASSY (REPLD BY 100A) 1
100A 33529-009 • CONNECTOR, TUBE (AlUMINUM) (REPLS -100) 1
105 5601 • ELBOWASSY A·M, AF-8J, 1
BN-BO
105A 5601B • ELBOWASSY AB-AD, BK, BL 1
1058 5601C • ELBOWASSY AE,BM 1
110 6379-2C • REGULATOR, DEMAND RESPIRATOR A·AF 1
(REFER TO FIG 3 FOR DET BKDN)
110A 6379-20 • REGULATOR, DEMAND RESPIRATOR AG-BQ 1
(REFER TO FIG 3 FOR DET BKDN)
ATTACHING PARTS
120 59602-00 • SCREW, SELF-LOCKING (CRES WI PLASTIC INSERT) 4
(#8-32 THO x 0.250 in. LNGl

• -ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10097
20040415
t:'-/co/scott /scott
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & /PL

UNITS
.' .
~' •
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1H
***
125 10001296 • BRACKET 1
200 801658-00 • HARNESS u-w, Be, BL 1
201 801659-00 •• STRAPASSY U-W, Be, BL 1
202 B01661-OO •• STRAPASSY U-W, BC, BL 1
205 B0166o.00 • HARNESS A-T, X-BB, BD-BH. 1
BK, BM-BQ
220 801660-05 • HARNESS BJ 1
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP B,C,E,F,J.L,a,x, Y, 1
(REFER TO FIG 5 FOR DET BKDN) AB·AE,AH-AK,AN,
AP,AT,AV-AX, BF,
BG,BN-Ba
305 5009-2-20 • OUTLET ASSY (SUPSDS ITEM 300) C 1
(REFER TO FIG 5 FOR OET BKON)
30M 5009·2-23 • OUTLET ASSY (SUPSOS ITEM 300) E, BF, BN-BO 1
(REFER TO FIG 5 FOR DET BKDN)
305B 5009-2.5-20 • OUTLET ASSY (SUPSDS ITEM 300) AN 1


(REFER TO FIG 5 FOR DET BKDN)
305C 6009-3-20 • OUTLET ASSY (SUPSDS ITEM 300) F, X, AD, AJ, AP 1
(REFER TO FIG 5 FOR DET BKON)
305D 5009·3-23 • OUTLET ASSY (SUPSDS ITEM 300) J,AT 1
(REFER TO FIG 5 FOR DET BKDN)
305E 5009-4-20 • OUTLET ASSY (SUPSOS ITEM 300) L,AE,AK,AV 1
(REFER TO FIG 5 FOR DET BKDN)
305F 5009-4-23 • OUTLET ASSY (SUPSOS ITEM 300) B, N, Y, AB, AH, BG, 1
(REFER TO FIG 5 FOR DET BKDN) BN,BP
305G 5009-4-25 • OUTLET ASSY (SUPSDS ITEM 300) a 1
(REFER TO FIG 5 FOR DET BKDN)
305H 5009-4-30 • OUTLET ASSY (SUPSOS ITEM 300) AC,AW 1
(REFER TO FIG 5 FOR DET BKDN)
305J 5009-7-23 • OUTLET ASSY (SUPSOS ITEM 300) Ba 1
(REFER TO FIG 5 FOR DET BKDN)
305K 5009·7-25 • OUTLET ASSY (SUPSOS ITEM 300) AX 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY (SUPSD BY ITEM 315) NP A,O,G,K,M,P,Z, 1
(REFER TO FIG 4 FOR DET BKDN) AF,AG,AM,AO,AU.
BD,BM
315 5041·2-20 • OUTLET ASSY (SUPSDS ITEM 310) D,AM,BM 1
(REFER TO FIG 4 FOR OET BKDN)
315A 5041·2-23 • OUTLET ASSY (SUPSDS ITEM 310) AG 1
(REFER TO FIG 4 FOR DET BKDN)
315B 5041-3-20 • OUTLET ASSY (SUPSDS ITEM 310) A,G,AO. BD 1


(REFER TO FIG 4 FOR DET BKDN)

- ITEM NOT ILLUSTRATED


Page 10098
EFFECTIVITY: 5600 SERIES 35-32-18 20040415
....
tL/co/SCOtl jSCDtt
Technologies,Inc. Aviation

• ..• 5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

315C 5041-3-23 • OUTLET ASSY (SUPSDS ITEM 310) K,AU 1


(REFER TO FIG 4 FOR DEl BKDN)
315D 5041-4-20 • OUTLET ASSY (SUPSDS ITEM 310) M,AF 1
(REFER TO FIG 4 FOR DEl BKDN)
315E 5041-4-23 • OUTlET ASSY (SUPSDS ITEM 310) P~ 1
(REFER TO FIG 4 FOR DET BKDN)
320 5507-00 • OUTlET ASSY (SUPSD BY ITEM 325) NP H,AS 1
(REFER TO FIG 7 FOR DET BKDN)
325 5507-3-20 • OUTlET ASSY (SUPSDS ITEM 320) H,AS 1
(REFER TO FIG 7 FOR DET BKDN)
330 8572-02 • OUTLET ASSY AL 1
(REFER TO FIG 6 FOR DET BKDN)
340 10003566 • OXYGEN COUPLING (SUPSD BY 340A) S, T, V, W,AF, 1
AZ,BA
340A 802856-01 • OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN) S, T, V, W, AF, 1
[SIMILAR TO PURITAN BENNETT (V49315) AZ,BA
PIN 110111-09] (SPSDS 340)
345 36728-01 • OUTLET ASSY BB 1
(REFER TO FIG 13 FOR DET BKDN)

• I
370

-395

400
5052-00

MS27769S2

5510-10
• OUTLET ASSY
(REFER TO FIG 8 FOR DET BKDN)
• PLUG, PIPE (GRES) (V96906)
(SPN 6818-01)(0.125 -27 ANPTTHD)
• REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
NP AR

R, U,AA,AY,
BC, BH-Bl
A-AA,AG-BJ
1

405 5510-13 • REGULATOR ASSY AB-AE, BK-BM 1


(REFER TO FIG 9 FOR DET BKDN)
410 5510-15 • REGULATOR ASSY AF, BN-BO 1
(REFER TO FIG 9 FOR DEI BKDN)
500 6350A13XG • CYLINDER, STEEL (SPN 635Q-A13-X-G) AG,AH,BN 1
(4.25 CU FT, PAINTED, GRAY-GREEN)
505 6084-01 • • CYLINDER, STEEL (DOT-3AA-1800) AG,AH, BN 1
(4.25 CU FT, UNPAINTED)
510 6350A14XG • CYLINDER, STEEL (SPN 6350-A14-X-G) A, B,AJ-Al 1
(7.15 CLI FT, PAINTED, GRAY-GREEN)
515 6084-02 • • CYLINDER, STEEL (DOT-3AA-1800) A, B,AJ-AL 1
(7.15 CU FT, UNPAINTED)
520 6350A4XG • CYLINDER, STEEL (SPN 635Q-A4-X-G) AB, AG, BK, Bl 1
(22 CU FT, PAINTED, GRAY-GREEN)
520A 6350A4XA • CYLINDER, STEEL (SPN 635Q-A4-X-A) AD 1
(22 CU FT, PAINTED, WAKEFIELD GREEN)
525 6084-04 • • CYLINDER, STEEL (DOT-3AA-1800) AS-AD, BK, Bl 1
(22 CU FT, UNPAINTED)

• - ITEM NOT IllUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10099
20040415
'tileD/scott /scott
Technologies.Inc. Aviation
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1H
540 6350A5XG • CYLINDER, STEEL (SPN 6350-A5-X-G) AE,BM 1
(48.3 CU FT, PAINTED, GRAY-GREEN)
545 6084-07 • • CYLINDER, STEEL (DOT-3M-18oo) AE,BM 1
(48.3 CU FT, UNPAINTED)
550 6350A20XG • CYLINDER, STEEL (SPN 6350-A20-X-G) CoW,AF, AM-BC, 1
(11 CU FT, PAINTED, GRAY-GREENj BP,BQ
550A 6350A20XE • CYLINDER, STEEL (SPN 6350-A20-X-E) BD 1
(11 CU FT, PAINTED, GREEN AND YELLOW)
550B 6350A20XA • CYLINDER, STEEL (SPN 6350-A20·X-A) X-M, BF-BJ 1
(11 CU FT, PAINTED, WAKEFIELD GREEN)
555 6084.03 • • CYLINDER, STEEL (DOT-3AA-18oo) NP C-M, AF, AM-BJ, 1
(11 CU FT, UNPAINTED) BP,BQ
(SUPSD BY ITEM 555A)
555A 6084-20 • • CYLINDER, STEEL (DOT-3M-1800) CoM, AF, AM-BJ, 1
(11 CU FT, UNPAINTED) BP,BQ
iSUPSDS ITEM 555)
NOTE 1: 5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 2M.

-ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10100
20040415

. •
tL/c:a/scotl
Technologies. Inc.
/scott
Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPI

THIS PAGE INTENTIONALLY LEFT BLANK

• EFFECTIVITY: 5600 SERIES 35-32-18


Page 10101
20040415
tyco/SCOtl
Technologies. Inc.
/scott
Aviation
5SOOI5600SERIES PORTABLE CYLINDER ASSEMBLY • CUM & IPL
" .
~ .•

300 - 345
LOFJow 120

Two Outlet Regulator One Outlet Regulator


(Top View) (Top View)


75

205
220
i~ 30A
T
75A
758
'"115

~
125

70
70A 5A
70B <}-WXH

500 - 555A

5600-8 and 5600-9 Sub Series peA


Figure 1J
(Sheet 1 of 2)

EFFEC1W\TY: 5600 SERIES 35-32-18


Page 10102
20040415

. '.
tl.lco/scott !scott
Technologies,Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL.

200

I
201

70A

801658-00

5600-8 and 560Q...9Sub Series PCA


Figure 1J


(Sheet 2 of 2)

• EFFECTIVITY: 5600 SERIES 35-32-18


Page 10103
20040415
I
1:'-/cojscott
Technologies. Inc.
Scott
Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· eMU & IPL

UNITS
" .
..•
'

FIG. AIRLINE NOMENCLATURE EFF. PER


ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1J
-1 5600-8B6AXOK CYLINDER ASSY, PORTABLE A RF
(SPN 5600-8B6A-XOK)
-tA 5600-8B9AXOK CYLINDER ASSY, PORTABLE B RF
(SPN 5600-8B9A-XOK)
-1B S600-8C1AF23A CYLINDER ASSY, PORTABLE C RF
(SPN 5600-8C1A-F23A)
-1C 5OO0-8CtAXOK CYLINDER ASSY, PORTABLE D RF
(SPN 560Q..8C1A-XOK)
-10 5600-8C1 BF23A CYLINDER ASSY, PORTABLE E RF
(SPN 560Q..8C1B-F23A)
-1E 5600-8C6AF23A CYLINDER ASSY, PORTABLE F RF
(SPN 560Q..8C6A-F23A)
-1F 5SllO-8CSAXOK CYLINDER ASSY, PORTABLE G RF
(SPN 560Q..8C6A-XOK)
-1G 5600-801 AXOK CYLINDER ASSY, PORTABLE H RF
(SPN 560Q..8D1A-XOK)
-1H 5600·8D1AYON CYLINDER ASSY, PORTABLE J RF
(SPN 5S00-8D1A-YON)


·1J 5OO0-8G2AXOK CYLINDER AS5Y, PORTABLE K RF
(SPN S600-8G2A-XOK)
-1K 5OO0-8G6AXOK CYLINDER ASSY, PORTABLE L RF
(SPN 5600-8G6A-XOK)
-1L 5OOO-9Ct AF20A CYLINDER ASSY, PORTABLE M RF
(SPN 5600-9C1A-F20A)
-1M SOO0-9C1AF20B CYLINDER ASSY, PORTABLE N RF
(SPN 5600-9C1A-F20B)
-1N 5OO0-9CtAF23A CYLINDER ASSY, PORTABLE P RF
(SPN 5SllO-9C1A-F23A)
-1P 5OOO-9C1AXOK CYLINDER ASSY, PORTABLE 0 RF
(SPN 56llO-9C1A-XOK)
·10 5OOO-9C1AYOE CYLINDER ASSY, PORTABLE R RF
(SPN 5600-9C1A-YOE)
-1R 5OOO-9C1AYON CYLINDER ASSY, PORTABLE S RF
(SPN 5600-9C1A-YON)
-15 5600-9C6AXOK CYLINDER ASSY, PORTABLE T RF
(SPN 5600-9C6A-XOK)
-H 5600·9C6AYOK CYLINDER ASSY, PORTABLE U RF
(SPN 5600-9C6A- YOK)
-1U 5600·9C9AF10A CYLINDER ASSY, PORTABLE V RF
(SPN 5600-9C9A-FtOA)
-w 5600-9D1AE20B CYLINDER ASSY, PORTABLE W RF
(SPN 5600-901A-E20B)
·1W 5600-9D1AE3OA CYLINDER ASSY, PORTABLE X RF


(SPN 5600-9D1A-E30A)

Page 10104
EFFECTIVITY: 5600 SERIES 35-32-18 20040415
1:'1ca/scott
• '~
",

FIG.
!scott
Technologies. Inc. Aviation
5500I560O SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL

AIRLINE NOMENCLATURE EFF.


UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1J
-1X 5600-9D1AF23A CYLINDER ASSY, PORTABLE Y RF
(SPN 5600-9D1A-F23A)
-w 5600-901 AG30A CYliNDER ASSY, PORTABLE Z RF
(SPN 5600-9D1A-G30A)
-1Z 5600-9D1AXOK CYliNDER ASSY, PORTABLE M RF
(SPN 5600-9D1A-XOK)
-2 5600·9D1AYON CYLINDER ASSY, PORTABLE AS RF
(SPN 5600-9D1A-YON)
-2A 5600-901 BXOK CYliNDER ASSY, PORTABLE AC R~
(SPN 5600-9D1B-XOK)
-2B DELETED
-2C 56oo-9D9AXOK CYliNDER ASSY, PORTABLE AE RF
(SPN 5600-9D9A-XOK)
-2D 56oo-9G1AXOK CYliNDER ASSY, PORTABLE AF RF
(SPN 5600-9G1A-XOK)
-2E 56oo-SJ6AF30AN CYLINDER ASSY, PORTABLE AG RF
(SPN 5600-SJ6A-F30AN)
-2F 56oo-9M1AHH20A CYLINDER ASSY, PORTABLE AH RF


(SPN 5600-SM1A-HH20A)
-2G 56oo-SM6ABF30A CYLINDER ASSY, PORTABLE AJ RF
(SPN 5600-SM6A-BF30A)
-2H 56oo-9M6AFF30A CYliNDER ASSY, PORTABLE AK RF
(SPN 5600-9M6A-FF30A)
-2J 5600-SM6AF30AE CYliNDER ASSY, PORTABLE Al RF
(SPN 560o-9M6A-F30AE)
-2K 5600-9M6AF30AN CYlINDERASSY, PORTABLE AM RF
(SPN 560o-SM6A-F30AN)
-2L 5600-SM9FF30AN CYLINDER ASSY, PORTABLE AN RF
(SPN 5600·9M9F·FJOAN)
-2M 5600-9P1AYOEN CYUNDER ASSY, PORTABLE AP RF
(SPN 5600-9P1A-YOEN)
-2N 5600-9P6AF30AN CYLINDER ASSY, PORTABLE AQ RF
(SPN 5600-9P6A-F30AN)
-25 5608-00 • PLATE, INSTRUCTION (REPLD BY 25A) (SEE NOTE 1) A,C-U,W-AC 1
AF-AM,AP,AQ
25A 10009071 • DECAL, INSTRUCTION (REPlS -25) (SEE NOTE1) A,C-U,W-AC 1
AF-AM,AP,AQ
-30 10005922 • DECAl, OXYGEN 10 (REPLD BY 30A) A,C-U,W-AC 1
AF-AM,AP,AQ
30A 10009255 • DECAL, OXYGEN ID (REPLS -30) A,G-U,W-AC 1
USED ONLY WHERE PAINTED TEXT "BREATHING AF-AM,AP,AQ
OXYGEN ONLY - USE NO Oil" DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEMS 500 THRU 555A)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10105
20040415
t"lcojscott /SCOft
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· eMM & IPL

UNITS
~ .•
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1J
-40 10001018 • PLACARD, INSTRUCTION (USED ONLY ON 5600 B,V,AE,AN 1
8B9, 9C9, 909, AND 9M9 SERIES)
-45 10001019 • LABEL (USED ONLY ON 5600 8B9, 9C9, 909, B,V,AE,AN 1
AND 9M9 SERIES)
-50 10001020 • PLACARD, AVIATORS OXYGEN (USED ONLY ON B, V,AE, AN 1
5600889, 9C9, 909, AND 9M9 SERIES)
-60 5057-01 • PLATE, IDENTIFICATION 1
ATTACHING PARTS
-65 MS21318-7 • SCREW, DRIVE (CRES) (V88044) 2
(#0 x 0.125 in. LNG)(SPN 33343-007)
•••
7D 13160-00 • CLAMP, HARNESS (ALT SPN WWD-120) A-G, M-V. 1
AG-AN
70A 13161-00 • CLAMP HARNESS (ALT SPN WWD-176) H,J, W-AE, 1
AP,AQ
70B 13162-00 • CLAMP HARNESS (ALT SPN WWD-224) K. L,AF 1


75 13160-00 • CLAMP (ALT SPN WWD-120) A-G,M-V, 1
AG-AN
75A 13161-00 • CLAMP (ALT SPN WWD-176) H,J, W-AE, 1
AP,AQ
75B 13162-00 • CLAMP (ALT SPN WWD-224) K, L,AF 1
-100 5602-00 • CONNECTOR ASSY (REPLD BY 100A) 1
1DOA 33529-009 • CONNECTOR, TUBE (ALUMINUM) (REPLS -100) 1
105 5601 • ELBOWASSY A-G,M-V, 1
AG-AN
105A 5601B • ELBOWASSY H, J, W-AE, 1
AP,AQ
105B 5601C • ELBOWASSY K, L, AF 1
115 800649-00 • REGULATOR RESPIRATOR A-L 1
(DEMAND I PRESSURE-DEMAND TYPE)
(REFER TO FIG 3 FOR DET BKDN)
115A 800649-01 • REGULATOR RESPIRATOR M-AQ 1
(DEMAND I PRESSURE-DEMAND TYPE)
(REFER TO FIG 3 FOR DEl BKDN)
ATTACHING PARTS
120 59602-00 • SCREW, SELF-LOCKING CRES WI PLASTIC INSERT) 4
(#8-32 THO x 0.250 in. LNG)

125 10001296
- • BRACKET 1

200 801658-00 • HARNESS E,AC 1


201 801659-00 •• STRAP ASSY E,AC 1

-ITEM NOT ILLUSTRATED


Page 10106
EFFECTIVITY: 5600 SERIES 35-32-18 20040415
-f'lCO/SCOU /scott
• '. Technologies.Inc. A lIiation

e· .. 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

FIG. AIRLINE
CMM & 'PL

NOMENCLATURE EFF.
UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1J
202 801661·00 •• STRAP ASSY E,AC 1
205 801660-00 • HARNESS A-D, F-AB, 1
AE-AM, AP, AQ
220 801660-05 • HARNESS AN 1
300 5009-00 • OUTLET ASSY (SUPSD BY ITEM 305) NP C-F,H,P,V, 1
(REFER TO FIG 5 FOR DET BKDN) X-Z,AG-AN,AQ
305 5009-2·30 • OUTLET ASSY (SUPSDS ITEM 300l AJ 1
(REFER TO FIG 5 FOR DET BKDN)
305A 5009-3-30 • OUTlET ASSY (SUPSDS ITEM 300l X 1
(REFER TO FIG 5 FOR DET BKDN)
305B 5009-4·10 • OUTLET ASSY (SUPSDS ITEM 300) V 1
(REFER TO FIG 5 FOR DET BKDN)
305C 5009-4-20 • OUTLET ASSY (SUPSDS ITEM 300) M 1
(REFER TO FIG 5 FOR DEI BKDNl
305D 5009-4-23 • OUTLET ASSY (SUPSDS ITEM 300) C,E,F,P,Y 1
(REFER TO FIG 5 FOR DET BKDN)
305E 5009-4-30 • OUTLET ASSY (SUPSDS ITEM 300) AG, AJ-AN, AQ 1
(REFER TO FIG 5 FOR DET BKDN)

e 305F

305G
5009-4-30

5009-7-30
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
• OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AK

Z
1

305H 5009-8-20 • OUTlET ASSY (SUPSDS ITEM 300l AH 1


(REFER TO FIG 5 FOR DET BKDN)
305J 5009-8·20 • OUTLET ASSY (SUPSDS ITEM 300) AH 1
(REFER TO FIG 5 FOR DET BKDN)
310 5041-00 • OUTLET ASSY (SUPSD BY ITEM 315) NP N,W 1
(REFER TO FIG 4 FOR DEI BKDN)
315 5041-3-20 • OUTlET ASSY (SUPSDS ITEM 310) W 1
(REFER TO FIG 4 FOR DET BKDN)
315A 5041-4-20 • OUTLET ASSY (SUPSDS ITEM 310) N 1
(REFER TO FIG 4 FOR DET BKDN)
330 8572-02 • OUTLET ASSY R,AL,AP 1
(REFER TO FIG 6 FOR DET BKON)
345 36728-01 • OUTLET ASSY J, S, AB, AG, AM- 1
(REFER TO FIG 13 FOR DET BKDN) AQ
-395 MS27769S2 • PLUG, PIPE (CRES) (V96906) A, B, D, G, H, K, 1
(SPN 6818-01) (0.125-27ANPT THO) L, Q, T, U, AA,
AC-AF
400 5510-10 • REGULATOR ASSY A·G,M-V 1
(REFER TO FIG 9 FOR DET BKDN)
405 5510-13 • REGULATOR ASSY H-L, W-AF 1
(REFER TO FIG 9 FOR DEl BKDN)

• -ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10107
20040415
tqco/scott /scott
Technologies.Inc. Aviation
55Da'56OOSERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
..
~

~ .•
FIG. AIRLINE NOMENCLAlURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1J
410 5510-15 • REGULATOR ASSY AG-AN 1
(REFER TO FIG 9 FOR DEI BKDN)
425 5510-19 • REGULATOR ASSY AP,AQ 1
(REFER TO FIG 9 FOR DET BKDN)
500 6350A13XA • CYLINDER, STEEL (SPN 635D-A13-X-A) AG 1
(425 CU FT, PAINTED, WAKEFIELD GREEN)
505 6084-01 • • CYLINDER, STEEL (DOT-3M-1800) AG 1
(4.25 CU FT, UNPAINTED)
510 6350A14XA • CYLINDER, STEEL (SPN 6350-A14-X-A) A,B 1
(7.15 CU FT, PAINTED, WAKEFIELD GREEN)
515 6084-02 • • CYLINDER, STEEL (DOT-3M-18oo) A,B 1
(7.15 CLI FT, UNPAINTED)
520 6350A4XG • CYLINDER, STEEL (SPN 6350-A4-X-G) H, J, W-AC, AP 1
(22 eLi FT, PAINTED, GRAY-GREEN)
520A 6350A4XA • CYLINDER, STEEL (SPN 6350-A4-X-A) AE,AQ 1
(22 CU FT, PAINTED, WAKEFIELD GREEN)
525 6084-04 •• CYLINDER, STEEL (DOT-3M-18oo) H, J, W-AE, 1


(22 CU FT, UNPAINTED) AP,AQ
540 ~350ASXG • CYliNDER, STEEL (SPN 635D-A5-X-G) AF 1
(48.3 CLI FT, PAINTED, GRAY-GREEN)
540A 6350A5XAN • CYLINDER, STEEL (SPN 635D-AS-X-AN) K 1
(48.3 CU FT, PAINTED, GREEN AND WHITE)
540B 6350ASXA • CYLINDER, STEEL (SPN 635D-A5-X-A) l 1
(48.3 CLI FT, PAINTED, WAKEFielD GREEN)
545 6084-07 • • CYLINDER, STEEL (DOT-3M-1800) K,l,AF 1
(48.3 CLI FT, UNPAINTED)
550 6350A20XG • CYLINDER, STEEL (SPN 6350-A20-X-G) C-E, M-S, AH 1
(11 CLI FT, PAINTED, GRAY-GREEN)
550A 6350A20XA • CYLINDER, STEEL (SPN 6350-A20-X-A) F, G, T-V, AJ-AN 1
(11 CLI FT, PAINTED, WAKEFIELD GREEN)
555 6084-03 • • CYLINDER, STEEL (DOT-3M-1aOO) NP 1
(11 CU FT, UNPAINTED)
(SUPSD BY ITEM 555A)
555A 6084-20 •• CYLINDER, STEEL (DOT-3M-18oo) C-G, M-V, 1
(11 CLI FT, UNPAINTED) AH-AN
(SUPSDS ITEM 555)
NOTE 1: 5600 PCA WITHOUT A YEllOW HANDLE (-30, IPL FIGURE 9) MUST USE INSTRUCTION DECAL ITEM 25A.

-ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10108
20040415

".
tqc:a/scott jSCDtt
Technologies,Inc. Aviation

e > .. 550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

e THIS PAGE INTENTIONAlLY LEFT BLANK

e - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18 Page 10109


20040415
'tileD/scott
Technologies. Inc.
jSCOtf
Aviation
55D015600 SERIES PORTABLE CYLINDER ASSEMBL. Y . CMM & /Pl
.' .
~ .•
5

..~

\ _-..
0-... '-·:._··
....
'/ I"'].t:~..
F.

..><fj"."

~.
1 l
._-
o . _.;~,~j-'+'1!
.........

'11i';...":i j
., .. -;;.....;.,~
~'
1... ~

~ .......
...t/
-'
\ I

.' 801807 Series (Typical)


(801807-01 Shown)
55
60 15 35
36

\'!
:
~
I,
r--------'"1

"-
i
f •
I

10
45
50

+/9XmEf{ ,g
MASK"
~ ~"I

I -J _Ej.''l'''!'J[."'\
....
"~ .~ ' ...... )
I
\ . .t;. · .~.~11-.·J
/' ,;.
t.:.:.;=)~~~ 805436-01 Shown
801808 Series (Typical)
803177 Series (Typical)
20 40
41

5500 and 5600 Series PCA


Harness Assembly with Mask and Storage Bag
Figure 2

EFFECTIVITY: ALL 35-32-18


Page 10110
20040415

1:QCD /SCOtl !scott
". Technologies, Inc. Aviation

• ..•

FIG.
ITEM
2
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 801807·01 HARNESS ASSY WI MASK & STORAGE BAG A RF


(REFER TO FIG 1A FOR NHA)
-1A 801807·02 HARNESS ASSY WI MASK & STORAGE BAG B RF
(REFER TO FIGS 1A THRU 1C, AND 1F FOR NHA)
-1B 801807·03 HARNESS ASSY WI MASK & STORAGE BAG C RF
(REFER TO FIGS 1A AND 1C FOR NHA)
-1C 801808·01 HARNESS ASSY WI MASK & STORAGE BAG 0 RF
(REFER TO FIGS 1A AND 1C FOR NHA)
-10 801808-02 HARNESS ASSY WI MASK & STORAGE BAG E RF
(REFER TO FIGS 1A THRU 1C, AND 1E FOR NHA)
-1E 801808-03 HARNESS ASSY WI MASK & STORAGE BAG F RF
(REFER TO FIGS 1A THRU 1C FOR NHA)
-1F 801808-05 HARNESS ASSY WI MASK & STORAGE BAG G RF
(REFER TO FIGS 1A AND 10 FOR NHA)
-1G 803177-01 HARNESS ASSY WI MASK & STORAGE BAG H RF
(REFER TO FIGS 1A THRU 1E FOR NHA)
-1H 803177-02 HARNESS ASSY WI MASK & STORAGE BAG J RF
(REFER TO FIGS 1A AND 1C FOR NHA)


·1J 803177-03 HARNESS ASSY WI MASK & STORAGE BAG K RF
(REFER TO FIG 1A FOR NHA)
-1K 805436-01 HARNESS ASSY WI MASK & STORAGE BAG L RF
(REFER TO FIGS lAAND 1C FOR NHA)
5 801662-00 • SLiNGASSY A-C 1
10 801660-00 • HARNESS D-H,L 1
15 5065-10 • CONNECTOR, PLUG IN B,E,L 1
20 5065-10 • CONNECTOR, PLUG IN G,H 2
-25 14807-00 • COUPLING A,D 1
-30 29559-00 • NIPPLE, OUTLET C, F,J,K 1
35 289-601-211 • MASK ASSY, PASS OXYGEN (ALT SPN 289-601·211-2 A-F, L 1
MAY BE USED UNTIL STOCK IS DEPLETED)
(REFER TO CMM 35-22-26 FOR DET BKDN)
36 289-601-213 • MASK ASSY, PASS OXYGEN J 1
(REFER TO CMM 35-22-26 FOR DEl BKDN)
40 289-601-211 • MASKASSY, PASS OXYGEN (ALT SPN 289-601-211-2 G,H 2
MAY BE USED UNTIL STOCK IS DEPLETED)
(REFER TO CMM 35-22-26 FOR DET BKDN)
41 289-601-213 • MASK ASSY, PASS OXYGEN K 2
(REFER TO CMM 35-22-26 FOR DET BKDN)
45 36879-01 • FASTENER,VELSTRAP A-F, H-L 1
50 36879-01 • FASTENER, VELSTRAP G 2
55 801809-01 • BAG ASSY, STORAGE MASK A·F, H-L 1
60 801809-01 • BAG ASSY, STORAGE MASK G 2

• - ITEM NO IllUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10111
20040415
t'lco/scotr /scott
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CMM & IPi
.' .
~ .•

130

160
/

130 ~

PIN's 6379-2C, -20 and 800649-00, -01


Respirator Regulator Assembly
Figure 3

EFFECTIVITY: 5600 SERIES 35-32-18 Page 10112


20040415

".
tl.lc:o/scott
Technologies. Inc.
ISCDtt
AviatiDn

• ....
FIG.
ITEM
3
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
AIRLINE
STOCK NO.
eMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-10 6379-2C REGULATOR ASSY, RESPIRATOR A RF


(DEMAND TYPE) (REFER TO FIG 1H FOR NHA)
-20 6379·2D REGULATOR ASSY, RESPIRATOR B RF
(DEMAND TYPE) (REFER TO FIG 1H FOR NHA)
-30 800649-00 REGULATOR ASSY, RESPIRATOR C RF
(DEMAND/PRESSURE·DEMAND TYPE)
(REFER TO FIG 1J FOR NHA)
-40 800649·01 REGULATOR ASSY, RESPIRATOR D RF
(DEMAND/PRESSURE-DEMAND TYPE)
(REFER TO FIG 1J FOR NHA)
-50 6050C • COVERASSY A,S 1
-60 800651·00 • COVERASSY C,D 1
ATTACHING PARTS
70 MS35206-212 • SCREW, PAN HEAD (V96906) 3
(CAD PLATED STEEL) (SPN 33321-212)
(#4-40 THO x 0.188 in. LNG)
•••
80 10001297 • • PLATE,IDENTIFICATION C,D 1

• 90

100

110
6375-04

MS204 70A2-2

6378-00
• • PLATE,IDENTIFICATION
ATTACHING PARTS
• • RIVET (ALUMINUM) (V96906)

•••
(SPN 18415-00)
A,S

A,B

A,B
1

1
• • PLATE, IDENTIFICATION
120 6597-D0 • • PLATE, IDENTIFICATION C,D 1
ATTACHING PARTS
130 MS20470A2-2 • • RIVET (ALUMINUM) (V96906) 2

140 6586-00
- (SPN 18415.Q0)

• • SPRING, COMPRESSION C,D 1


150 6588-00 • • PLATE ASSY, W/ LEVER (ORDER NHA, -60) NP C,D 1
160 6583-00 • • SPRING C,D 1
170 6584-00 • • BUTTON, SLIDE C,D 1
180 6050-01 • • COVER, CASE AS 1
100 6582-00 • • COVER, CASE C,D 1
200 13374.()Q • DIAPHRAGM ASSY (ALI SPN 803145.Q1) 1
ATTACHING PARTS
205 A1215-1 • DIAPHRAGM CORD (SUPSD BY ITEM 210) NP 1
210 10009359 • CLAMP, DIAPHRAGM (SUPSDS ITEM 205) 1

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10113
20040415
't'lco/SCOtl /SCOtf
TechnoJogies.Inc. Aviation
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
.' .
..•
~

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
3
....
220 A1126 • DEFLECTOR (SPN A-1126) 1
AITACHING PARTS
·230 9036.00 • SCREW, PAN HEAD (REPLD BY 23OA) 2
230A MS35207-201 • SCREW, PAN HEAD (V96906 (REPLS -230) 2
(CAD PLATED STEEL)
(#2-64 THO x 0.125 in. LNG) (SPN 33326-201)
....
240 6055E • VALVEASSY, DEMAND 1
AITACHING PARTS
250 MS35206-213 • SCREW, PAN HEAD (V96906) 2
(CAD PLATED STEEL) (SPN 33321·213)
(#4-40 THO x 0.250 in. LNG)
260 MS35333-36 • WASHER, LOCK (V96906) 2
(CAD PLATED STEEL) (SPN 33460-036)
(#4 OIA x 0.017 in. THK)


-270 6066-00 • WASHER, FLAT (CRES) (REPLD BY 270A) 2
270A ~066.o1 • WASHER, FLAT (CRES) (REPLS -270) 2
(0.281 in. 00 x 0.125 in. 10 x 0.031 in. THK)
....
-280 A1120B • GASKET. VALVE SEAT (SPN A-1120B) 1
(REPLO BY 280A)
280A 13362-00 • GASKET, VALVE SEAT (REPLS -280) 1
290 5603-00 • ADAPTER A,C 1
300 5606-00 • ADAPTER B,O 1
-310 A01983 • • COVERASSY B,D 1
(SPN AD-1983)
·320 5606.01 • • BODY, ADAPTER B,D 1
·330 13164-00 • • RING, RETAINING EXTERNAL B,D 1
(CARBON SPRING STEEL)
(0.925 in. 10 x 0.042 in. THK)
340 6812-00 • SCREEN (BRASS) 1
·350 5607-01 • CASE, REGULATOR 1
350A 5607-00 • CASE, REGULATOR 1

-ITEM NOT ILLUSTRATED

EFFECTIVITY: 5600 SERIES 35-32-18


Page 10114
20040415

1:'1CD/scott jscotf

• ..
".
5500'5600
..
Technologies. Inc. Aviation
SERIES PORTABLE CYUNDER ASSEMBLY· eM" & IPL

THIS PAGEINTENTIONALL Y LEFT BLANK

• EFFECTIVITY: ALL 35-32-18 Page 10115


20040415
t'-/ca/scotl /scott
Technologies. Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL t•••

~ 50
I
-@
•I 60
200
70

• ! 5041-00 Only

t
5041 SERIES 80
Only
130
-i;' ---120

140

150

180
190

~
@ 160

170

110

~

170
/
6 40

30

10

20

PIN 5041-00 and 5041 Series Outlet Assembly


Figure 4

EFFECTIVITY: ALL 35-32-18


Page 10116
20040415

• '.
t'lco/scott !SCDtt
Technologies. Inc. AviatiDn

• •!
550015600SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
4
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPI

NOMENCLA lURE
124567
EFF.
CODE
UNITS
PER
ASSY

-1 5041-00 OUTLET ASSY (SUPSD BY ITEM -2) NP A RF


(REFER TO FIGS 1A THRU 1C, 1E,
1G THRU 1J FOR NHA}
-2 5041-.5-15 OUTLET ASSY (SLlPSDS ITEM -1) B RF
(REFER TO FIG 1A FOR NHA)
-2A 5041-.5-20 OUTLET ASSY (SUPSDS ITEM -1) C RF
(REFER TO FIG 1E FOR NHA)
·2B 5041-2-20 OUTLET ASSY (SUPSDS ITEM -1) D RF
(REFER TO FIGS 1A THRU 1C, 1E, AND 1H}
-2C 5041-2-23 OUTLET ASSY (SUPSDS ITEM -1) E RF
(REFER TO FIGS 1A THRU IC, AND 1H
FORNHA)
-2D 5041-2-25 OUTLET ASSY (SUPSDS ITEM -1} F RF
(REFER TO FIG 1A FOR NHA}
-2E 5041-2-30 OUTlET ASSY (SUPSDS ITEM -1) G RF
(REFER TO fiG 1C FOR NHA)
-2F 5041-2.5-30 OUTLET ASSY (SUPSDS ITEM -1) H RF
(REFER TO FIGS 1A, AND 1G FOR NHA)


-2G 5041-3-20 OUTLET ASSY (SUPSDS ITEM -1) J RF
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J
FORNHA}
-2H 5041-3-23 OUTLET ASSY (SUPSDS ITEM -1} K RF
(REFER TO FIG 1H FOR NHA)
-2J 5041-4·20 OUTLET ASSY(SUPSDS ITEM -1} L RF
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J
FORNHA)
-2K 5041-4-23 OUTLET ASSY (SUPSDS ITEM -1) M RF
(REFER TO FIGS 1A THRU 1C,AND 1H
FORNHA)
-2L 5041-4-25 OUTLET ASSY (SUPSDS ITEM -1) N RF
(REFER TO FIG 1A FOR NHA)
-2M 5041-4-30 OUTLET ASSY (SUPSDS ITEM -1) P RF
(REFER TO FIG 1C FOR NHA)
-2N 5041-7-20 OUTLET ASSY (SUPSDS ITEM -1) Q RF
(REFER TO FIGS 1A, 1C, AND 1E FOR NHA)
-2P 5041-7-30 OUTLET ASSY (SUPSDS ITEM -1) R RF
(REFER TO FIG 1C FOR NHA)
10 29556-01 • COVERASSY 1
ATIACHING PARTS
20 29557-00 • NUT 1
•••
30 5042-01 • CAP 1

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10117
20040415
1:l./ca/scott
5~600
/scott
Technologies,Inc. Aviation
SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
.' .
', .•
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 124567 CODE ASSY
4
40 5042-02 • WASHER (AlUMINUM) 1
(1.00 in. OD x 0.641 in. 10 x 0.062 in. THK)
50 5014..()1 • SCREW (ORDER NHA) NP A 1
60 5013..()1 • SCREEN (ORDER NHA) NP A 1
70 EC9-5U • CORD, GLASS (V21343) NP A AR
(SPN 50330-00) (ORDER NHA)
80 5013-01 • SCREEN (ORDER NHA) NP A 1
-90 5041-01 • COUPLING ASSY (ORDER NHA) NP A 1
-100 804329-01 • OUTLET SLlBASSEMBL Y (ORDER NHA) NP B-R 1
110 29567..()0 • • SETSCREW (CRES) (#8-40 THO) 1
120 29550..()O • • BODY (ORDER NHA) NP A 1
130 10008934 • • BODY (ORDER NHA) NP B-R 1
140 29551..()0 •• SPRING 1
150 29552..()0 •• VALVE 1
160 29553-01 • • SEAT, VAlVE 1


170 29555..()O •• SPRING 2
180 l29556..()0 •• PIN 2
190 29554-00 •• CASE 1
200 50775 SERIES • ORIFICE, SERIES NP B-R 1
(SPN sons SERIES) (ORDER NHA)

- ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10118
20040415

".
t'lca/scott /scott
Technologies. Inc. Aviation
550015600SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL
•• !

THIS PAGE INTENTIONAllY LEFT BLANK

• EFFECTIVITY: All 35-32-18 Page 10119


20040415
l

1:,-/CD / Scott
Technologies, Inc.
/ Scott
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·
Aviation
CMM & lPL
.' .
f.
.,

10 -

170 -

I
100 --
~

110

ii
J
120
130

@ 150
6 140
80- 0 160
I 5009-00
or
5009 SERIES
800503-00
Only

180--
I - 70
Only


I
40
I
@ 30
I

~ 20

PIN 5009-00. 5009 Series, and 800503-00 Outlet Assemblies


Figure 5

EFFECTIV\TY: ALL 35-32-18


Page 10120
20040415

'~.
-tqca/scott /SCOft
Technologies. Inc. Aviation

• ..• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
5
PART NUMBER
AIRLINE
STOCK NO.
CMM & In

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 5009-00 OUTLET ASSY NP A RF


(REPLD BY ITEM -2) (REFER TO FIGS 1A
THRU 1F, 1H, AND 1J FOR NHA)
. -2 5009-.5-15 OUTLET ASSY (REPLS ITEM -1) B RF
(REFER TO FIG 1A FOR NHA)
-2A 5009-.5-23 OUTLET ASSY (REPLS ITEM -1) C RF
(REFER TO FIG 1A FOR NHA)
-2B 5009-.5-25 OUTLET A$$Y (REPLS ITEM -1) D RF
(REFER TO FIG 1A FOR NHA)
-2C DELETED
-20 5009-2-10 OUTLET ASSY (REPLS ITEM -1) F RF
(REFER TO FIGS 1A, lB, lE, AND 1F FOR NHA)
-2E 5009-2-15 OUTLET ASSY (REPLS ITEM -1) G RF
(REFER TO FIGS 1A, 1C, AND 10 FOR NHA)
-2F 5009-2-20 OUTlET ASSY (REPLS ITEM -1) H RF
(REFER TO FIGS 1A THRU 1C, 1E, AND 1H
FORNHA)
-2G 5009-2-23 OUTLET ASSY (REPLS ITEM -1) J RF
(REFER TO FIGS lA THRU 1F, AND 1H FOR NHA)

• "-2H

-2J

-2K
5009-2-25

5009-2-30

5009-2.5-20
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS lA THRU 1E FOR NHA)
OUTlET ASSY (REPLS ITEM -1)
(REFER TO FIGS lA THRU 1C, 1E, AND 1J
FORNHA)
OUTLET ASSY (REPLS ITEM -1)
K

M
RF

RF

RF
(REFER TO FIGS 10 AND 1H FOR NHA)
-2L 5009-2.5-23 OUTLET ASSY (REPLS ITEM -1) N RF
(REFER TO FIG 18 FOR NHA)
-2M 5009-2.5-25 OUTLET ASSY (REPLS ITEM -1) P RF
(REFER TO FIGS lA AND 18 FOR NHA)
-2N 5009-2.5-30 OUTLET ASSY (REPLS ITEM -1) Q RF
(REFER TO FIG lA FOR NHA)
-2P 5009-3-20 OUTLET ASSY (REPLS ITEM -1) R RF
(REFER TO FIGS lA, lC THRU 1E, AND 1H
FORNHA)
-20 5009-3-23 OUTlET ASSY (REPLS ITEM -1) S RF
(REFER TO FIGS lC, 1E, AND 1H FOR NHA)
-2R 5009-3-25 OUTLET ASSY (REPlS ITEM -1) T RF
(REFER TO FIGS lA, 1C, AND 10 FOR NHA)
-2S 5009-3-30 OUTLET ASSY (REPlS ITEM -1) U RF
(REFER TO FIGS lA, lE, AND 1J FOR NHA)

• - ITEM NOT IllUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10121
20040415
1:'1ca/scolt /scott
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
~
..

FIG. AIRLINE NOMENCLATURE EFF. PER


ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
5
-2T 5009-4-10 OUTlET ASSY (REPlS ITEM -1) V RF
(REFER TO FIGS 1A THRU lC, 1E, 1F, AND lJ
FORNHA)
-2U 5009-4-15 OUTLET ASSY (REPlS ITEM -1) W RF
(REFER TO FIG 1C FOR NHA)
-2V 5009-4-20 OUTLET ASSY (REPlS ITEM -1) X RF
(REFER TO FIGS 1A THRU lC, 1E, 1H, AND 1J
FORNHA)
-2W 5009-4-23 OUTLET ASSY (REPLS ITEM -1) Y RF
(REFER TO FIGS 1A THRU IF, 1H, AND 1J
FOR NHA)
-2X 5009-4-25 OUTLET ASSY (REPLS ITEM -1) Z RF
(REFER TO FIGS 1A THRU lE, AND 1H
FORNHA}
-2Y 5009-4-30 OUTLET ASSY (REPLS ITEM -1) AA RF
(REFER TO FIGS 1A THRU 1C, 1H, AND 1J
FORNHA)
-2Z 5009-4.5-23 OUTLET ASSY (REPLS ITEM -1) AB RF


(REFER TO FIG 1E FOR NHA)
-3 5009-4.5-30 OUTLET ASSY (REPLS ITEM -1) AC RF
(REFER TO FIG 1E FOR NHA)
-3A 5009-7-23 OUTLET ASSY (REPLS ITEM -1) AD RF
(REFER TO FIGS 1C AND 1H FOR NHA)
-38 5009-7-25 OUTLET ASSY (REPLS ITEM -1) AE RF
(REFER TO FIG 1H FOR NHA)
-3C 5009-7-30 OUTLET ASSY (REPLS ITEM -1) AF RF
(REFER TO FIGS 1A, 1C, AND 1J FOR NHA)
-3D 5009-8-20 OUTLET ASSY (REPLS ITEM -1) AG RF
(REFER TO FIGS 1C, 1E, AND 1J FOR NHA)
-3E 5009-8-23 OUTLET ASSY (REPLS ITEM -1) AH RF
(REFER TO FIGS 1C AND 1E FOR NHA)
-3F 5009-8-30 OUTLET ASSY (REPLS ITEM -1) AJ RF
(REFER TO FIG 1D FOR NHA)
-4 800503-00 OUTLET ASSY NP AI< RF
10 59447-00 • COVER, OUST 1
20 5014-00 • SCREW (ORDER NHA) NP A 1
30 5013-00 • SCREEN (ORDER NHA) NP A 1
40 EC9·5U • CORD, GLASS (V21343) NP A AR
(SPN 50330-00) (ORDER NHA)
-50 5009-01 • OUTLET ASSY (ORDER NHA) NP A 1
-60 804376-01 • OUTLET ASSY (ORDER NHA) NP 8-AJ 1
70 10001494 • • STUD (ORDER NHA) NP A,AK 1

- ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10122
20040415

1:l./ca/scotl /scott
• , .
. '.

FIG.
~
Technologies, Inc. Aviation
S50CV5600SERIES PORTABLE CYLINDER ASSEMBLY·

AIRLINE
CMM & IPL

NOMENCLATURE EFF.
UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
5
80 10008915 • • STUD (ORDER NHA) NP B-AJ 1
90 5065-08 •• GASKET 1
100 24823-00 • • VPJ..VE 1
110 5065-06 •• SPRING 1
120 10001493 •• PORT, FLOW (ORDER NHA) NP A 1
130 10001112 • • PORT, FLOW (ORDER NHA) NP AK 1
140 5065-02 •• RING (ORDER NHA) NP A 1
150 5065-04 •• FILTER (ORDER NHA) NP A 1
160 5065-03 • • GASKET (ORDER NHA) NP A,AK 1
170 24825-00 •• RECEPTACLE 1
180 50775 SERIES • ORIFICE, SERIES (ORDER NHA) NP 8-AJ 1
(SPN 50775 SERIES)

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10123
20040415
1:'-/ca/scott /scott
Technologies. Inc. Aviation
55D015600 SERIES PORTABLE CYLINDER ASSEMBLY· eMM & IPL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY: ALL 35-32-18


Page 10124
20040415

• '.
1:'1COj Technologies.
Scott
Inc.
/scott
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

~-10

@-- 50

~ 60

8 70

>---- 80


PIN 8572-02 Outlet Assembly
Figure 6

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
6
-1 8572-02 OUTLET ASSY RF
(REFER TO FIGS 1A THRU 1F, 1H, AND 1J
FORNHA)
10 802233-01 • BODY ASSEMBLY, WI PIN 1
-20 27434-01 •• PIN, GROOVED 1
-30 10005326 •• WASHER 1
-40 10005272 •• BODY 1
50 8579-00 • GASKET 1
60 8578-00 • POPPET 1
70 8569-01 • SPRING 1
80 A1119 • FILTER, INLET (SPN A-1119) 1
90 8587-01 • ADAPTER 1

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10125
20040415
1:L/CO/SCOtl
Technologies. Inc.
/scott
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL "" •
10
....
~
I

..
30
I 160
20
5507-00Only I
30 5507 SERIES
I Only
--150

140

130

120
~


I
110 @
100 0
90 6
50

60

I
r
70

80
p
a

PIN 5507-00 and 5507 Series Outlet Assembly


Figure 7

EFFECTIVITY: ALL 35-32-18


Page 10126
20040415

tileD /scott !scott
• ':
.".

FIG.
Technologies. Inc.

AIRLINE
Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPi

NOMENCLATURE EFF.
UNITS
PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
7
-1 5507-00 OUTLET ASSY NP A RF
(SUPSD BY ITEM -2)
(REFER TO FIGS 1A THRU 1C, AND 1H FOR NHA)
-2 5507-2-20 OUTLET ASSY (SUPSDS ITEM -1) B RF
(REFER TO FIGS 1B AND 1C FOR NHA)
-2A 5507-2-23 OUTlET ASSY (SUPSDS ITEM -1) C RF
(REFER TO FIGS 1A AND 1C FOR NHA)
·2B 5507-2-30 OUTLET ASSY (SUPSDS ITEM -1) D RF
(REFER TO FIG 1A FOR NHA)
·2C 5507-3-20 OUTLET ASSY (SUPSDS ITEM -1) E RF
(REFER TO FIG 1H FOR NHA)
-20 5507-4-20 OUTLET ASSY (SUPSDS ITEM -1) F RF
(REFER TO FIG 1A THRU 1C FOR NHA)
-2E 5507-4-23 OUTLET ASSY (SUPSDS ITEM -1) G RF
(REFER TO FIG 1AAND 1C FOR NHA)
10 5014-01 • SCREW (ORDER NHA) NP A 1
20 EC9-5U • CORD (V21343) NP A AR
(SPN 50330-00) (ORDER NHA)


30 5013-01 • SCREEN (ORDER NHA) NP A 2
-40 5533-00 • OUTLET SUBASSEMBLY NP 1
(ORDERNHA)
50 804201..()1 • • ADAPTER ASSY, THREADED 1
60 10008596 • • SPRING, TORSION 1
70 10008595 • • COVER, DUST 1
ATTACHING PART
80 10008660 •• SCREW, FILLISTER HEAD 1
(CRES WI PLASTIC INSERT)
(#2-56 THO x 0.250 in. LNG)
•••
90 10008774 •• WASHER (CAD PLATED STEEL) 1
(0.985 in. 00 x 0.596 in. 10 x
0.050THK)
100 10008601 • • WASHER, OUTLET 1
(COPPER ALLOY)
(0.492 in. OD x 0.265 in. ID x
0.050 in. THK)
110 10008602 • • GASKET, OUTLET 1
120 10008603 •• POPPET, OUTLET 1
130 10008594 • • SPRING, FLOW-STOP (CRES) 1
140 5533-01 • • BOOY (V493151 (ORDER NHAI NP A 1

• - ITEM NOT IllUSTRATED

EFFECTIVITY: All 35-32-18


Page 10127
20040415
f:l./ca/scou /scott ,.- .
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
7
150 10008947 •• BODY (ORDER NHA) NP B-G 1
160 50775 SERIES • ORIFICE, SERIES (ORDER NHA) NP B-G 1
(SPN 50775 SERIES)

-ITEM NOT ILLUSTRATED

EFFECTIVITY: All 35-32-18


Page 10128
20040415

• _.,
,~.
f:L/co/scott jSCDtt
Technologies,Inc. Aviation
55OO15liOO SERIES PORTABLE CYLINDER ASSEMBLY - ClAM & IPL

THIS PAGE INTENTIONALLY LEFT BLANK

• EFFECTIVITY: ALL 35-32-18 Page 10129


20040415
tl.lco/scott /scott
Technologies.Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMpLY • CMM & IPt '., •
e 10

30<! 20

,-::
70~ __ 120

I 80
Gj-110

&--100


90--~

PIN5052-00 OutletAssembly
Figure 8

EFFECTIVITY: ALL 35-32-18


Page 10130
20040415

t'lCO/SCOll /scott
. '. Technologies.Inc_ Aviation

• .• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY - CMM & IPL

FIG.
ITEM
8
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 5052-00 OUTLET ASSY NP RF


[REFER TO FIG 1H FOR NHA)
10 5014-00 • SCREW, ORIFICE ADJUSTING NP 1
20 EC9-5U • CORD (V21343) (SPN 50330-00) NP AR
30 5013-00 • SCREEN NP 2
40 5058.{)O • WASHER NP 1
-50 5052-02 • COUPLING NP 1
60 5067-01 •• BASE NP 1·
70 5067-02 • • GASKET, BODY NP 1
80 5067-04 •• SPRING NP 1
90 5067-07 • • SEAT, VALVE NP 1
100 5067-06 •• GASKET, VALVE SEAT NP 1
110 5067-05 •• RETAINER NP 1
120 5067-03 •• BODY NP 1
Items -1 through 120 are not procurable. If replacement is required, the outlet assembly must be replaced by a different outlet assembly. To choose
an outlet assembly that is procurable referto Table 1, PCA Configuration Matrix, in the beginning ofthis section ofthe manual.

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10131
20040415
'tL/ca!scott /scott
Technologies.
Inc. Aviation
550015600SERIES PORTABLf CYLINDfRASSfMSLY • CMIA & IPL

350 /360

_370A~380
420 ,--
..........
~390A
410~
V 400
430'6
L~
440~

460--:! 300

20

~~
470~
460 ____

--... @
340

d
""'+
490
290i

510
30A__ ~
/ .-/330
60.............
70 __ e:::r::o 280 210
80 __ ~
280

110:1
90--$

~ '/' .-~?®
L..---Il-/ -I 270

:::--i
140-e
500

560
170
~
~
160
\240
250
\
230

570
130~ ~UJ)( .... I

PIN 5510 Series and 803199-04


Regulator Assembly
Figure 9

EFFECTIVITY: All 35-32-18


Page 10132
20040415

• _~
t'lca/scott /scott
Technologies, Inc. Aviation

• FIG.
ITEM
9
550015600SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 5510-10 REGULATOR ASSY A RF


(REFER TO FIGS 1A THRU 1C, 1H, AND 1J
FORNHA)
-1A 5510-13 REGULATOR ASSY B RF
(REFER TO FIGS 10, iE, 1H, AND 1J
FORNHA)
-1B 5510-15 REGULA TOR ASSY C RF
(REFER TO FIGS iE, 1H, AND 1J FOR NHA)
-1C 5510-17 REGULATOR ASSY 0 RF
(REFER TO FIG 1F FOR NHA)
-10 5510-19 REGULATOR ASSY E RF
(REFER TO FIGS 1E AND 1J FOR NHA)
-1E 803199-04 REGULATOR ASSY F RF
(REFER TO FIG 1G FOR NHA)
-10 5520-17 • VALVE, ON-QFF (SUPSO BY -11) A-E 1
11 5520-16 • VALVE, ON-OFF (SUPSOS 10) 1
20 22427-01 • • PLATE,IDENTIFICATION 1
-30 23274-03 • • HANDLE (YELLOW) 1

• 30A

-40

40A
23274-05

MS356S0-304

804670-03
• • HANDLE (GREEN)
ATTACHING PARTS
• • NUT (CRES) (V96906)
(SUPSO BY ITEM 4OA)(SPN 18463-00)
(0.190-32 THO) (NOTE 1)
• • NUT (CRES) (0.190-32 THO) (NOTE 1)
NP
1

1
-50 NAS1149C0332R • • WASHER (V80205) (SUPSD BY ITEM 40A) NP 1
(SPN 19147-00) (CAD PLATEO STEEL)
(# 10 DlA x 0.025 in. THK) (NOTE 1)
60 22445-01 • • WASHER, SPRING 1
(0.706 in. 00 x 0.313 in. 10 x 0.016 in. THK)
70 5511-00 • • WASHER, FLAT (PHENOLIC) 2
(0.750 in. 00 x 0.281 in. 10 x 0.031 in. THK)
80 23394-01 • • NUT, PACKING 1
90 55620-01 • • PACKING, PREFORMED 1
100 10007887 • • STEMASSY 1
110 5517-00 • • SEAT, PTFE 1
120 802883-01 • • HEADASSY 1
130 55620-02 • • PACKING, PREFORMED 1
140 23393-01 • • BUSHING 1
150 5522-00 • FILTER 1

• -ITEM NOT ILLUSTRATED

EFFECTIVITY: All 35-32-18


Page 10133
20040415
'fqca/scott /SCOtf
Technologies.Inc. Aviation
55D0156ooSERIES PORTABLE CYLINDER ASSEMBLY· CMM & #PL

UNITS
" •
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER $TOCKNO. 1234567 CODE ASSY
9
-158 5016-00 • CAP, FILLER (REPLD BY 160) 1
-159 5023-00 • SEAT, FILLER CAP (REPLD BY 160) 1
160 804202-01 • CAP, FIllER (REPLS -158, -159) 1
170 5093-01 • VALVE, CHARGING 1
-180 5092-00 • • BODY 1
-190 57524-00 • • CORE, VALVE 1
-200 10002684 • • FILTER (BRONZE) 1
210 6363-01 • PLUG, SAFETY A-E 1
-220 801421-01 • OUTLET ASSY, SAFETY F 1
230 26565-00 • • CAP, SAFETY F 1
240 6555-00 • • GASKET F 1
250 26567-00 • • PLUG, SAFETY F 1
260 6364-00 • • DISC, SAFETY A-E 1
270 10003742 • • DISC, SAFETY (SILVER) F 1
(ALT SPN 10006001 (BRONZE))
280
290

300

-310
6370-00
I
2661-03

802821-01

2661-04
• WASHER, SAFETY PLUG
• GAUGE ASSY, PRESSURE
(REFER TO FIG 12 FOR DET BKDN)
• GAUGE ASSY. PRESSURE
(REFER TO FIG 12 FOR DET BKDN)
• GAUGE ASSY. PRESSURE
A-C,E

F
1
1

1

(REFER TO FIG 12 FOR DET BKDN)
320 5043-14 • VALVE ASSY, RELIEF A,S 1
330 5043-14 • VALVE ASSY, RELIEF D,F 1
340 5043-14 • VALVE ASSY, RELIEF C,E 1
350 5056·00 • PLATE, IDENTIFICATION 1
ATTACHING PARTS
360 59553-00 • SCREW (CRES WI PLASTIC INSERT) 2
(#2-64 THD x 0.188 in. LNG)

-370 37008-00
-
• SETSCREW (REPLO BY 370A) (REFER TO NOTE 2) A-E 1
370A 37008-02 • SETSCREW, OVAL POINT (CRES) 1
(0.25Q-20UNC-3A x 0.375 in. LNG) (REF: UNBRAKO
PIN 28711L-4-6 [WITH LQC.WEL PATCH] OR EQUIV.)
(REFER TO NOTE 2)
380 5005-03 • CASE 1

- ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10134
20040415

"".
tl./Ca!SCOll !scott
Technolog;es. Inc. Aviation

• .
;

FIG.
ITEM
9
550015600SERIES PORTABLE CYLINDER ASSEMBLY·

PART NUMBER
AIRLINE
STOCK NO.
CMM & 'PL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-390 8561-00 • GUIDE, SPRING (REPLD BY 390A) A-E 1


(REFER TO NOTE 2)
390A 8561-02 • GUIDE, SPRING (REPLS -390) (REFER TO NOTE 2) 1
400 5003-00 • SPRING, ADJUSTING 1
410 5034-00 • PLATE, DIAPHRAGM 1
420 5033-00 • RING, SLIP 3
430 5032-01 • DIAPHRAGM 1
440 5031·00 • PLATE, THRUST 1-
450 5030-01 • HOLDER 1
460 803129-01 • SEAT ASSY 1
470 5028-00 • PIN, THRUST 1
480 5002-00 • GUIDE, THRUST PIN 1
49D 5027-00 • SPRING 1
500 10003305 • TUBE, DRAIN 1
510 27170-01 • BODY (BRASS - 2 OUTLET) A" 1


-520 27170-03 • BODY (BRASS - 2 OUTLET) B,D 1
\ -530 27170-02 • BODY (BRASS - 3 OUTLET) C 1
-540 27170-04 • BODY (BRASS - 3 OUTLET) E 1
-550 27170-05 • BODY (BRASS - 2 OUTLET) F 1
560 5057-14 • PLATE, IDENTIFICATION F 1
570 5057-00 • PLATE, IDENTIFICATION A-E 1
ATIACHING PARTS
580 MS21318-7 • SCREW, DRIVE (CRES) (V88044) 2

- (#0 x 0.125 in. LNG) (SPN 33343-007)

Note 1: Nut, SPN 804670-03, has a permanentiy attached washer. If SPN 804670-03 is used as a replacement part, washer (50) must be removed
and discarded.
Note 2: Setscrew (-370) must be used only with auide (-390). Setscrew (370A) must be used only with Quide (390A).

• - ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10135
20040415
-tqcO/scotl /scott
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMU & IPL " •
i- 50

70, ~-40 70
e-o-t:::J- .........
a_110
80 ............
do;.-100
@-90
~-120

1- 130
30_~ ~

10~-140

PIN 802863-02 Outlet Assembly


Figure 10

EFFECTIVITY: ALL 35-32-18


Page 10136
20040415

.....
1:I./ca/scolt
Technologies. Inc.
/scott
Aviation

• .
~• 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
10
PART NUMBER
AIRLINE
STOCKNQ.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 802863'()2 OUTLET ASSY RF


(REFER TO FIGS 1A THRU 1E FOR NHA)
10 AS4860D01 • NIPPLE (VQ5AY8) 1
·20 802874-01 • PLUG ASSY, DUST 1
30 59447·01 • • COVER, DUST 1
40 36862-05 • • PACKING, PREFORMED 1
50 802877-01 •• PLUG, DUST 1
-tiO 802061·00 • SLEEVE ASSY, WI PIN 1
70 10004844 •• PIN 2
80 10004845 • • SLEEVE, INSERT 1
90 10004840 • SEAL 1
100 10004841 • RETAINER 1
110 AS35B2-ooB • PACKING, PREFORMED (V05AY8) 1
120 10004839 • POPPET 1


130 10004838 • SPRING 1
140 10005750 • BODY, OUTlET 1

• -ITEM NOT ILLUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10137
20040415
-t'lcajscott
Technologies. Inc.
/SCOff
Aviation
5500/5600 SERIES PORTABLE CYLINDER ASSEMBLY· CMU & IPL

~~-!
60--

70-~
80--~
90 ~ 10

100--~

110-0

1::__ ~


50-6

PIN 802856-01 Outlet Assembly


Figure 11

EFFECTIVITY: ALL
35-32-18
Page 10138
20040415

...."
1:yca/scotl /SCDtt
Technologies, Inc. Aviation

• .• " 55DO/5600SERIES PORTABLE CYLINDER ASSEMBLY·

FIG.
ITEM
11
PART NUMBER
AIRLINE
STOCK NO.
CMM & IPL

NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

-1 802856-01 OUTLET ASSY RF


(REFER TO FIGS 1A, lC, 1E AND lH FOR NHA)
10 10008644 • RETAINER, DUST COVER 1
20 10005614 • FITrlNG, DISCONNECT 1

30 36874-01 • PIN, GROOVE 2


40 10005617 • COVER, DUST 1
50 27511-01 • LABEL, WARNING 1
60 10009328 • GASKET 1

70 36588-04 • SPRING, POPPET 1


80 10005616 • POPPET, DISCONNECT 1
90 36636-01 • RING, QUAD 1
100 10005615 • BODY, DISCONNECT 1
110 280OC14A • PACKING, PREFORMED 1
(AlTSPN 18012-00)
120 2800Cl0A • PACKING, PREFORMED 1
(ALT SPN 55622-00)

• - ITEM NOT ILLUSTRATED


EFFECTIVITY: ALL
35-32-18
Page 10139
20040415
t'lco/scott /scott

Technologies. Inc. Aviation
SSW5600 SERIES PORTABLE CYLINDER ASSEMBLY· CAlM & /PL

PIN 2661-03, -04 and 802821-01


Pressure Gauge Assembly
Figure 12

EFFECTIVITY: ALL 35-32-18


Page 10140
20040415

~~
-tl.lco/scott /scott
Technologies, Inc. Aviation
•• 550015600 SERIES PORTABLE CYLINDER AS$EMBL Y • CMM & IPL

• FIG.
ITEM
12
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY

1 2661-03 GAUGE ASSEMBLY, PRESSURE NP A RF


(REFER TO FIG 9 FOR NHA)
(30 THREADS PER INCH, MACHINED)
(SUPSD BY ITEM 1A)
1A 2661-03 GAUGE ASSEMBLY, PRESSURE NP B RF
(REFER TO FIG 9 FOR NHA)
(20 THREADS PER INCH, ROLLED)
(SUPSDS ITEM 1)
(SUPSO BY ITEM IB)
1B 2661-03 GAUGE ASSEMBLY, PRESSURE NP C RF·
(REFER TO FIG 9 FOR NHA)
(4 LUGS AT 90 DEGREES)
(SUPSOS ITEM 1A)
(SUPSO BY ITEM 1C)
1C 2661-03 GAUGE ASSEMBLY, PRESSURE NP D RF
(REFER TO FIG 9 FOR NHA)
(3 LUGS AT 120 DEGREES)
(SUPSDS ITEM 1B)
(SUPSD BY ITEM 10)
10 2661-03 GAUGE ASSEMBLY, PRESSURE E RF


(REFER TO FIG 9 FOR NHA)
I (24 THREADS PER INCH, ROLLED)
(SUPSDS ITEM 1C)
1E 802821-01 GAUGE ASSEMBLY, PRESSURE F RF
(REFER TO FIG 9 FOR NHA)
(20 THREADS PER INCH, ROLLED)
1F 2661-04 GAUGE ASSEMBLY, PRESSURE G RF
(REFER TO FIG 9 FOR NHA)
(24 THREADS PER INCH, ROLLED)
10 56750-00 • BEZEL (METAL, BLACK) A 1
20 21217-11 • BEZEL (METAL, BLACK) E,G 1
30 13753-00 • LENS (PLASTIC) A 1
40 21217-12 • LENS (PLASTIC) E,G 1
50 56750-01 • LENS WITH BEZEL (ALL PLASTIC) 0 1
60 56750-02 • LENS WITH BEZEL (ALL PLASTIC) B,e,F 1
70 21217-13 • GASKET E,G 1
80 21217-14 • LABEL, RELIEF NP E,G 1

• - ITEM NOT IllUSTRATED

EFFECTIVITY: ALL 35-32-18


Page 10141
20040415
t:'1cajscott jSCOtf
Technologies. Inc. Aviation
550015600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & JPL

10

PIN 36728-01 Outlet Assembly


Figure 13


UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
13
-1 36728-01 OUTLET ASSEMBLY RF
(REFER TO FIGS 1A THRU 1E, 1H, AND 1J FOR NHA)
10 59447-00 • COVER, OUST NP 1
20 10008611 • BODY, OUTlET NP 1
30 10008615 • SPRING, COMPRESSION NP 1
40 10008614 • VALVE, POPPET NP 1
50 10008613 • SEAL, GASKET NP 1
60 10008616 • PACKING, PREFORMED NP 1
70 10008612 • CARTRIDGE, OUTLET NP 1

-ITEM NOT ILLUSTRATED

EFFECTIVITY: All 35-32-18


Page 10142
20040415

t'lCD/scott
\....
/scott
Technologies. Inc. Aviation

• ...~
~
550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-99C-804
CUM & IPL

SPECIAL PROCEDURES

1. Special Procedures
Not applicable

• EFFECTIVITY: ALL 35-32-18 Page 11001/11002


20040415
\~
tL/ca/scott /scott
Technologies, Inc. Aviation

• " • 5S~OO SERJESPORTABLE CYUNDER ASSEMBLY - CMM & /PL

TASK 35-30-78-010-801
REMOVAL

1. Removal
Not applicable

• EFFECTIVITY: AlL 35-32-18 Page 12001/12002


20040415
\,.
tl./co/scott /SCOft
Technologies, Inc. Aviation

• ..~ 550015600 SERIES PORTABLE CYLINDER ASSEMBLY • CM&f& IPL

TASK 35-32-18-400-804
INSTALLATION

1. Installation
Not applicable

• EFFECTIVITY: All 35-32-18 Page 13001/13002


20040415
tqeD/scotl /scott
,~ Technologies.Inc. Aviation

• "".t 550015600 SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-550-801
CMM & IPL

SERVICING

1. Servicing
Not applicable

• EFFECTIVITY: ALL 35-32-18 Page 14001/14002


20040415
-tqCCJ/SCOtl /scott
Technologies, Inc. Aviation

• 55OllIS600 SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-500-801
CMM & 'PL

STORAGE

1. General
This section contains information on storage (including transportation) requirements for the 5500 Series
and 5600 Series PCA.

TASK 35-32-18-550-802
2. Storage
A. Ensure that the 5500 or 5600 Series PCA on/off valve (10, -11, IPL Figure 9) is in the "OFF" position
before the PCA is transported or put in storage. Rotate the handle (30, IPL Figure 9) fully clockwise to
put the PCA in the "OFF" position.
B. An 5500 Series or 5600 Series PCA should always be transported or put in storage with a minimum
oxygen pressure to prevent contamination from entering. A minimum of 50 - 100 psig
(0.34 - 0.69 MPa) pressure is recommended. A PCA, even when it contains a minimum amount of
oxygen pressure, must still be stored and transported under all applicable regulations. A PCA with less
than 50 psig (0.34 MPa) is an indication of possible contamination. Refer to the CLEANING section in
this manual and clean the PCA if the oxygen pressure is less than 50 psig (0.34 MPa).
C. Make sure all protective caps, plugs, and covers are tightly installed on the PCA.
D. Put the PCA in a clean polyethylene bag and seal it for protection from dust and dirt.
E. Store the PCA in a cool area, away from sources of high heat and humidity .

• 'TASK 35-32-18-510-801
3. Transportation
On August 19, 1999 the United States Department of Transportation (DOT) published a new rule
(Federal Register Vol. 64; No. 160 - Rules and Regulations) concerning transportation of compressed
oxygen cylinders aboard aircraft. This new rule took effect on March 01, 2000. The specific changes to the
Code of Federal Regulations (CFR) concerning transportation of compressed oxygen cylinders aboard
aircraft will be contained in 49 CFR Parts 171, 172 and 175.
The new ruling does not affect shipments of compressed oxygen cylinders by ground (motor freight)
transportation, but new requirements for compressed oxygen cylinder shipments aboard passenger
carrying aircraft and cargo aircraft are specified.
The specified number and size of cylinders to be shipped, certain packaging requirements (Air Transport
Association of America (ATA) Specification No. 300), hazardous materials descriptions, and proper
shipping names (Oxygen, compressed), as well as, hazardous materials identification numbers (UN1072
for Oxygen, compressed) are identified in the new ruling.
Additional requirements and regulations (e.g., Transport Canada) for transport of oxygen cylinders may
apply in other countries.

Subtask 35-32-18-99E-001
A. Reference Documents
Table 15001 contains a list of applicable reference documents for the transportation and packing of
compressed oxygen cylinders aboard aircraft. The information in Table 15001 was accurate on the
revision date of this manual.

• EFFECTIVITY; ALL 35-32-18


Page 15001
20040415
"tl.lco/scott /scott


Technologies. Inc. Aviation
550atS600 SERIES PORTABLE CYLINDER ASSEMBLY· CMM & IPL

3. Transportation (Continued)
Table 15001
Reference Documents
DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION
Federal Register - Part V; Vol. 64; No. 160 Hazardous Materials: Chemical Oxidizers and US Government Printing Office
US Department of Transportation Compressed Oxygen Aboard Aircraft; Final Washington, DC 20402
(Research and Special Programs Rule USA
Administration)
49 CFR Part 171 General Information, Regulations and US Government Printing Office
Definitions Washington, DC 20402
USA
49 CFR Part 172 Hazardous Materials Table, Special
Provisions, Hazardous Materials
Communications, Emergency Response
Information and Training Requirements

49 CFR Part 175 Carriage by Aircraft

49 CFR Part 177 Carriage by Public Highway


AlA Specification No. 300 Packaging of Airline Supplies Air Transport Association of America
Washington, DC 20004-1707


USA

Subtask 35-32-18-530-001
B. Packaging
The optional Scott Air Shipment Cases (82004 Series) shown in Table 15002 comply with ATA
Spec. 300, Type I Reusable Containers requirements.
The part numbers given in Table 15002 are procurable from Scott Aviation or your Scott Authorized
Aviation Products Distributor.
Table 15002
Information for Optional Scott Air Shipment Cases
NOMINAL CYLINDER VOLUME
SCOTT PART NUMBER cu ft (liters)
82004-04 4 (113)
82004-07 7 (198)
82004-11 11 (311)
82004-15 115 (3256)
82004-22 22 (623)
82004-39 39(1104)
82004-49 49 (1388)
82004-66 66 (1869)
82004-76 77 (2180)

EFFECTIVITY: ALL 35-32-18


Page 15002
20040415

\\0
-tlleO/scort
Technologies, Inc.
!SCOft
Aviation

• "': 550015600SERIES PORTABLE CYLINDER ASSEMBLY·

TASK 35-32-18-99C-805
CMM" 'PL

REWORK

1. Rework

Not applicable

• EFFECTIVITY: ALL 35-32-18 Page 16001116002


20040415

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