12454656565

FRAME LIFTING LUG (ASSUMES 4 LIFT LUGS)

JOB/ITEM NO. :
CLIENT :
PLANT LOCATION :
ENGINEER : pr Checked : 1. STRESSES BASED ON AISC-ASD
Date : 06/22/09 Revision : A 2. DESIGN LOADS HAVE BEEN
INPUT IN SHADED GREEN & RED AREAS INCREASED BY DESIGN FACTOR.
TOTAL LIFTED LOAD 55 kips Considered a LIGHT Package!
PLATE THICK t= 1.000 inches Warning, tmax ≤ 1.904 inches AND, tmin ≥ 1.428 inches
PLATE WIDTH b= 5.313 inches
HOLE DIAM DIA= 2.125 inches
PLATE RADIUS 2.657 inches DESIGN FACTOR made up from
BOTTOM OF PLATE TO TOP OF FRAME d= 2.50 inches 1.25 Dynamic Impact factor (Fh)
TOP OF FRAME TO CENTER OF RADIUS h= 2.75 inches 1.05 Consequence factor
FY 50.00 ksi 1.03 Weight factor
SLING ANGLE W/ HORIZONTAL 45 deg 1.03 Tilt & Yaw factor
FILLET WELD SIZE 0.438 of an inch 1.00 Skew Load factor (Heavy lifts only!)
DESIGN FACTOR 1.40 1.40 Generally Accepted Min Design Factor
ASSUME OUT OF PLANE LOADING 5 %
DO YOU INTEND TO USE A SPREADER BAR? YES Loads Proportioned for 0.6 x Total Lift Load per pair of lugs
DESIGN LOAD PER LIFTING LUG Pvert = 23.10 kips
DESIGN LOAD PER LIFTING LUG Ph = 23.10 kips these are factored SWL
Sling Load = Shackle SWL = 32.67 kips
LUG LAYOUT Pv
CHECK STRESS IN HORZ. PLANE AT PIN ASD cl ref
2 SL
NET AREA An=(b-DIA)*t 3.19 in t
NET SECTION Sxn=t*b 2 /6-t*DIA 2 /6 3.95 in3
Syn=(b-DIA)*(t 2 )/6 0.53 in3 ANGLE
SHEAR fv = Ph/An 7.25 ksi
SHEAR RESULTANT fvr =(fv 2 +(PER/100*fv) 2 ) 0.5 7.25 ksi
Ph
SHEAR ALLOWABLE Fv = 0.4Fy 20.00 ksi (EQU, F4-1)
Weld h
SHEAR STRESS RATIO 0.36

TENSION ft = Pvert/An 7.25 ksi Equipment d

Welds
IN PLANE BENDING STRESS = 0
OUT OF PLANE fbo = PER/100*b*Pvert/Syn 11.55 ksi
RESULTANT AXIAL STRESS far = ft + fbo 18.80 ksi b
TENSION ALLOWABLE Ft = 0.6Fy 30.00 ksi (EQU, D1) Weld
TENSION STRESS RATIO 0.63
COMBINED STRESS f = (far 2 +3*fvr 2 ) 0.5 22.61 ksi #
COMBINED STRESS ALLOW Fa = 0.66Fy 33.00 ksi NOTE : this is for a welded side plate, for top welded
COMBINED STRESS RATIO @ PIN 0.69 lugs d = the plate thickness!!
CHECK BEARING ON PLATE AT PIN
SHACKLE PIN DIAMETER from Crosby Tab below 1.5 inches PIN SWL = 34 kips, Shackle Pin Dia OK!
SHACKLE PIN DIAMETER = DIA1, User Input 1.5 inches
BEARING AREA Ap = DIA1*t 1.500 in2 Note: In General FPBW are required
BEARING STRESS fp = SL/Ap 21.78 ksi for all but light lifts!! & recommended
BEARING STRESS ALLOW = 0.9FY 45.00 ksi (EQU, J8-1) min safety factor of 2.0 applied.
BEARING STRESS RATIO 0.48 DESIGN WELD SIZE BASED ON 0.33Fu = 21.5 ksi
AND ELASTIC METHOD
CHECK STRESS IN PLANE BELOW PIN e = 4.190 e=((d/2)*2*d+2*b+d*b)/(2*d+3*b)+h
AREA A=b*t 5.31 in2 Lw = 20.94 Lw=2*(b+d)+b
SECTION Sx=t*b /6 2
4.70 in3 Ix = 30.61 Ix=2*b*(e-h) 2 +b*(d-(e-h)) 2 +2*d 3 /12
Sy=b*(t 2 )/6 0.89 in3 Iy = 72.78 Iy=2*d*(b/2) 2 +3*b 3 /12
SHEAR fv = Ph/A 4.35 ksi Ip = 103.39 Ip=Ix+Iy
SHEAR RESULTANT fvr = (fv 2 +(PER/100*fv) 2 ) 0.5 4.35 ksi fx = .28 fx=Pvert*PER/100*e*d/2/Ix, (see ##)
SHEAR ALLOWABLE Fv = 0.4Fy 20.00 ksi f'x = 1.58 f'x=Ph/Lw, (see ##)
SHEAR STRESS RATIO 0.22 f"x = 0.99 f"x=(Ph*e*(d-(e-h)))/Ip, (see ##)
f'y = 1.58 f'x=Pvert/Lw, (see ##)
TENSION ft = Pvert/A 4.35 ksi f"y = 3.56 f"y=(Ph*e*b/2)/Ip, (see ##)
IN PLANE BENDING STRESS = Ph*h/Sx 13.50 ksi f = 5.75 f=SQRT((f'x+f"x) 2 +(f'y+f"y) 2 +fx 2 )
OUT OF PLANE fbo = PER/100*b*Pvert/Sy 10.52 ksi 0.378 Weld Size=f/(21.5*SIN(45*PI()/180))
RESULTANT AXIAL STRESS far = ft + fbo 28.37 ksi 0.4375
TENSION ALLOWABLE Ft = 0.6Fy 30.00 ksi Weld Size = 7/16 INCHES
TENSION STRESS RATIO 0.95 S.R. = 0.86 ## (design factor of 2 used)
COMBINED STRESS f = (far 2 +3*fvr 2 ) 0.5 29.35 ksi # Weld f.o.s = 2.47
COMBINED STRESS ALLOW Fa = 0.66Fy 33.00 ksi
COMBINED STRESS RATIO BELOW PIN 0.89
DESIGN VALID! Confirm with ASME min F.O.S Req'd

Must Comply with the requirements of ASME

The min Factor of Safety for the design as noted F.O.S = 2.23
BTH-1-2005 Chapter 3-1.2
NOTE: for Category A lifts, Min F.O.S is 2.0 - 2.5 for lug and for Category B lifts, Min F.O.S is 3.0 - 3.6 for the lug.