Professional Documents
Culture Documents
Contents Page
Introduction ...................................... 2/2
Air-Insulated
Outdoor Substations ....................... 2/4
Circuit-Breakers
General ............................................. 2/10
Circuit-Breakers
72 kV up to 245 kV .......................... 2/12
Circuit-Breakers
245 kV up to 800 kV ........................ 2/14
Live-Tank Circuit-Breakers .......... 2/16
Dead-Tank Circuit-Breakers ........ 2/20
Surge Arresters .............................. 2/24
Gas-Insulated Switchgear
for Substations
Introduction ..................................... 2/28
Main Product Range ..................... 2/29
Special Arrangements .................. 2/33
Specification Guide ....................... 2/34
Scope of Supply ............................. 2/37
Gas-insulated
Transmission Lines (GIL) .............. 2/38
Overhead Power Lines ................. 2/40
High-Voltage Direct
Current Transmission .................... 2/49
Power Compensation in
Transmission Systems .................. 2/52
2
High-Voltage Switchgear for Substations
Introduction
1
High-voltage substations form an important
link in the power transmission chain be-
tween generation source and consumer.
Two basic designs are possible:
2
Air-insulated outdoor switchgear
of open design (AIS)
AIS are favorably priced high-voltage sub-
stations for rated voltages up to 800 kV
3 which are popular wherever space restric-
tions and environmental circumstances do
not have to be considered. The individual
electrical and mechanical components of
an AIS installation are assembled on site.
Air-insulated outdoor substations of open
4 design are not completely safe to touch
and are directly exposed to the effects of
weather and the environment (Fig. 1). Fig. 1: Outdoor switchgear
10
2/2 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
High-Voltage Switchgear for Substations
Turnkey Installations
High-voltage switchgear is normally com-
bined with transformers and other equip- 1
ment to complete transformer substations
in order to Major com- Structural
■ Step-up from generator voltage level ponents, Steelwork
to high-voltage system (MV/HV) e.g. trans- Gantries and
■ Transform voltage levels within the former substructures 2
high-voltage grid system(HV/HV) Substation
■ Step-down to medium-voltage level Control Civil
of distribution system (HV/MV) Control and Engineering
The High Voltage Division plans and con- monitoring, Buildings,
structs individual high-voltage switchgear measurement, roads, 3
installations or complete transformer sub- protection, etc. foundations
Design
stations, comprising high-voltage switch- Fire
gear, medium-voltage switchgear, major AC/DC es protection
ri
components such as transformers, and auxililia Env
iron
all ancillary equipment such as auxiliaries,
rge s Ancillary pro menta 4
control systems, protective equipment, Su erter equipment
tec
tion l
etc., on a turnkey basis or even as general div g Li
in gh
les
contractor. rth e m tn
Carrier- ent
ables
ab
in
Ve
a
l and
E st g
The spectrum of installations supplied equipm
rc
sy
n ti
we
lat
signal c
Contro
frequ. 5
ion
busbar to regional transformer substations
Po
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/3
Design of Air-Insulated Outdoor Substations
2/4 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Design of Air-Insulated Outdoor Substations
–0.6
7
–0.8 – Q0 – Q0
–1.0 M – Q1 – Q1 M
– T5 – T5
–1.2 8
– T1 – T1
–1.4
– T1 – T1
M M
–1.6
– Q1 M – Q10 – Q11 M – Q1
9
–1.8
– Q0 – Q0
Horizontal
–2.0 displacement in m
– F1 – F1
–2.2
–1.4 –1.0 –0.6 –0.2 0 0.2 0.6 1.0 1.4 10
= T1 = T1
Fig. 4: FEM calculation of deflection of wire conductors in the event of short circuit Fig. 5: Module plan view
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/5
Design of Air-Insulated Outdoor Substations
Withdrawable circuit-breaker without disconnectors). The isolating dis- tance. An electromechanical motive unit
tance is reached with the moving of the ensures the uninterrupted constant moving
General
1 circuit-breaker along the rails, similar to the motion to both end positions. The circuit-
For 123/145 kV substations with single well-known withdrawable-unit design tech- breaker can only be operated if one of the
busbar system a suitable alternative is the nique of medium-voltage switchgear. In end positions has been reached. Move-
withdrawable circuit-breaker. In this kind of disconnected position busbar, circuit-break- ment with switched-on circuit-breaker is
switchgear busbar- and outgoing discon- er and outgoing circuit are separated from impossible. Incorrect movement, which
nector become inapplicable (switchgear each other by a good visible isolating dis- would be equivalent to operating a discon-
2 nector under load, is interlocked. In the
6300 event of possible malfunction of the posi-
2500 2500
tion switch, or of interruptions to travel
17001700
between disconnected position and operat-
ing position, the operation of the circuit-
3 breaker is stopped.
7600 The space required for the switchgear is
2247 reduced considerably. Due to the arrange-
ment of the instrument transformers on
-Q11 -T1/ 1050
-Q12 -Q9 -T5 -Q0 the common steel frame a reduction in the
-Q11-Q12 =T1 -F1 -Q0 -T1 required space up to about 45% in compar-
4 2530 3000 2530 3100 625 7000 625 3100 ison to the conventional switchgear sec-
7000 6400 7000 2500 4500 14450 tion is achieved.
21450
Description
A common steel frame forms the base for
all components necessary for reliable oper-
5 ation. The withdrawable circuit-breaker
contains:
■ Circuit-breaker type 3AP1F
■ Electromechanical motive unit
■ Measuring transformer for protection
6 and measuring purposes
■ Local control cubicle
All systems are preassembled as far as
possible. Therefore the withdrawable CB
can be installed quite easily and efficiently
7 on site.
The advantages at a glance
■ Complete system and therefore lower
Fig. 6a: H arrangement with withdrawable circuit-breaker, plan view and sections costs for coordination and adaptation.
■ A reduction in required space by about
8 45% compared with conventional
switchbays
■ Clear wiring and cabling arrangement
■ Clear circuit state
■ Use as an indoor switchbay is also pos-
9 sible.
Technical data
Fig. 6b: H arrangement with withdrawable circuit-breaker, ISO view Fig. 7: Technical data
2/6 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Design of Air-Insulated Outdoor Substations
7500 11500
7
8000
8
9500
19000 3000
A 9
A
9500
8000 10
7500 11500
19000
Fig. 8: Plan view and side view of H arrangement with modular switchbays
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/7
Design of Air-Insulated Outdoor Substations
8
Fig.11: Central tower design
Top view
5000
18000 4000
4000
5000
Fig. 12: Busbar area with pantograph disconnector of diagonal design, rated voltage 420 kV
2/8 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Design of Air-Insulated Outdoor Substations
10
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/9
Circuit-Breakers for 72 kV up to 800 kV
General
Circuit-breaker for air-insulated switchgear
1
Circuit-breakers are the main module of
both AIS and GIS switchgear. They have to
meet high requirements in terms of:
■ Reliable opening and closing
2 ■ Consistent quenching performance with
rated and short-circuit currents even
after many switching operations
■ High-performance, reliable maintenance-
free operating mechanisms.
Technology reflecting the latest state of
3 the art and years of operating experience
are put to use in constant further develop-
ment and optimization of Siemens circuit-
breakers. This makes Siemens circuit-
breakers able to meet all the demands
4 placed on high-voltage switchgear.
The comprehensive quality system,
ISO 9001 certified, covers development,
manufacture, sales, installation and after-
sales service. Test laboratories are accred-
ited to EN 45001 and PEHLA/STL.
5
Main construction elements
Each circuit-breaker bay for gas-insulated
6 switchgear includes the full complement
of isolator switches, grounding switches Control Interrupter
Operating
(regular or proven), instrument transform- elements unit
mechanism
ers, control and protection equipment, in-
terlocking and monitoring facilities com-
monly used for this type of installation
7 (See chapter GIS, page 2/30 and following).
Circuit-breakers for air-insulated switch-
gear are individual components and are
assembled together with all individual
electrical and mechanical components of
8 an AIS installation on site.
All Siemens circuit-breaker types, whether
air or gas-insulated, are made up of the
same range of components, i.e.:
■ Interrupter unit
9 ■ Operating mechanism
■ Sealing system
■ Operating rod
■ Control elements.
10
2/10 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Circuit-Breakers for 72 kV up to 800 kV
The twin-nozzle system has also proven Specific use of the electrohydraulic
Interrupter unit – itself in special applications. Its specific mechanism
two arc-quenching principles properties support switching without re-
The actuating energy required for the 3AQ
1
striking of small inductive and capacitive
currents. By virtue of its high arc resist- and 3AT high-voltage circuit-breakers at
The Siemens product range includes high- ance, the twin-nozzle system is particularly higher voltage levels is provided by proven
voltage circuit-breakers with self-compres- suitable for breaking certain types of short electrohydraulic mechanisms. The inter-
sion interrupter chambers and twin-nozzle circuit (e.g. short circuits close to genera- rupter chambers of these switching devic-
interrupter chambers – for optimum tor terminals) on account of its high arc re- es are based on the graphite twin-nozzle 2
switching performance under every operat- sistance. system.
ing condition for every voltage level.
Advantages of the electrohydraulic
Self-compression breakers Operating mechanism – mechanism at a glance:
3AP high-voltage circuit-breakers for the two principles for all ■ Electrohydraulic mechanisms provide the 3
lower voltage range ensure optimum use specific requirements high actuating energy that makes it pos-
of the thermal energy of the arc in the sible to have reliable control even over
contact tube. This is achieved by the self- very high switching capacities and to be
compression switching unit. The operating mechanism is a central mod- in full command of very high loads in the
Siemens patented this arc-quenching prin- ule of the high-voltage circuit-breakers. shortest switching time.
ciple in 1973. Since then, we have contin- Two different mechanism types are availa- 4
■ The switch positions are held safely
ued to develop the technology of the self- ble for Siemens circuit-breakers: even in the event of an auxiliary power
compression interrupter chamber. One of ■ Stored-energy spring actuated failure.
the technical innovations is that the arc en- mechanism, ■ A number of autoreclosing operations
ergy is being increasingly used to quench ■ Electrohydraulic mechanism, are possible without the need for
the arc. In short-circuit breaking operations
depending on the area of application and recharging. 5
the actuating energy required is reduced to
voltage level, thus every time ensuring the ■ Energy reserves can be reliably con-
that needed for mechanical contact move-
best system of actuation. The advantages trolled at any time.
ment. That means the operating energy is
are trouble-free, economical and reliable ■ Electrohydraulic mechanisms are mainte-
truly minimized. The result is that the self-
circuit-breaker operation for all specific re- nance-free, economical and have a long
compression interrupter chamber allows
the use of a compact stored-energy spring
quirements. service life. 6
mechanism with unrestrictedly high de- ■ They satisfy the most stringent require-
pendability. Specific use of the stored-energy ments regarding environmental safety.
spring mechanism This has been proven by electrohydraulic
mechanisms in Siemens high-voltage
Twin-nozzle breakers The actuation concept of the 3AP high-volt- circuit-breakers over many years of serv-
On the 3AQ and 3AT switching devices, a
age circuit-breaker is based on the stored- ice. 7
energy spring principle. The use of such an
contact system with graphite twin-nozzles
operating mechanism in the lower voltage
ensures consistent arc-quenching behavior
range became appropriate as a result of
and constant electric strength, irrespective
development of a self-compression inter-
of pre-stressing, i.e. the number of breaks
rupter chamber that requires only minimal
and the switched current. The graphite
actuation energy. 8
twin-nozzles are resistant to burning and
thus have a very long service life. As a
consequence, the interrupter unit of the Advantages of the stored-energy spring
twin-nozzle breaker is particularly mechanism at a glance:
powerful.
Moreover, this type of interrupter chamber
■ The stored-energy spring mechanism of- 9
fers the highest degree of operational
offers other essential advantages. General- safety. It is of simple and sturdy design
ly, twin-nozzle interrupter chambers oper- – with few moving parts. Due to the
ate with low overpressures during arc- self-compression principle of the inter-
quenching. Minimal actuating energy is rupter chamber, only low actuating forc-
adequate in this operating system as well. es are required. 10
The resulting arc plasma has a compara- ■ Stored-energy spring mechanisms are
tively low conductivity, and the switching readily available and have a long service
capacity is additionally favourably influ- life: Minimal stressing of the latch mech-
enced as a result. anisms and rolling-contact bearings in
the operating mechanism ensure reliable
and wear-free transmission of forces.
■ Stored-energy spring mechanisms are
maintenance-free: the spring charging
gear is fitted with wear-free spur gears,
enabling load-free decoupling.
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/11
Circuit-Breakers for 72 kV up to 245 kV
Siemens circuit-breakers for the lower Breaking operating currents Major features:
voltage levels 72 kV up to 245 kV, whether
During the opening process, the main con- ■ Self-compression interrupter chamber
1 for air-insulated or gas-insulated switch-
tact (4) opens first and the current commu- ■ Use of the thermal energy of the arc
gear, are equipped with self-compression
tates on the still closed arcing contact. If ■ Minimized energy consumption
switching units and spring-stored energy
this contact is subsequently opened, an
operating mechanisms. ■ High reliability for a long time
arc is drawn between the contacts (5). At
the same time, the contact cylinder (6)
2 moves into the base (7) and compresses
the quenching gas there. The gas then
The interrupter unit flows in the reverse direction through the
contact cylinder (6) towards the arcing con-
Self-compression system tact (5) and quenches the arc there.
1 Terminal plate
1 2 Contact support
2 3 Nozzle
7
4 Main contact
3
5 Arc contact
4
6 Contact
5 cylinder
8 7 Base
6 8 Terminal plate
9
7
8
10
2/12 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Circuit-Breakers for 72 kV up to 245 kV
Fig. 16
10
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/13
Circuit-Breakers for 245 kV up to 800 kV
1
1 Upper terminal
8 plate
2 2 Fixed tubes
3 Moving contact
3
tube
6 Arc 4 Blast cylinder
9
5 Blast piston
4
6 Arc-quenching
5 nozzles
7 Lower terminal
10 2 plate
8 8 Operating rod
2/14 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Circuit-Breakers for 245 kV up to 800 kV
Auxiliary
switch Pilot control
Releases On Off
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/15
Live-Tank Circuit-Breakers for 72 kV up to 800 kV
Circuit-breakers
1 for air-insulated switchgear
Standard live-tank breakers
The construction
2 All live-tank circuit-breakers are of the
same general design, as shown in the illus-
trations. They consist of the following main
components:
1) Interrupter unit
2) Closing resistor (if applicable)
3 3) Operating mechanism
4) Insulator column (AIS)
5) Operating rod
6) Breaker base
4 7) Control unit
The uncomplicated design of the breakers
and the use of many similar components,
such as interrupter units, operating rods
and control cabinets, ensure high reliability Fig. 22: 145 kV circuit-breaker 3AP1FG with triple-pole Fig. 23: 800 kV circuit-breaker 3AT5
because the experience of many breakers spring stored-energy operating mechanism
5 in service has been applied in improvement
of the design. The twin nozzle interrupter
unit for example has proven its reliability in
more than 60,000 units all over the world.
The control unit includes all necessary
6 devices for circuit-breaker control and mon-
itoring, such as:
■ Pressure/SF6 density monitors
■ Gauges for SF6 and hydraulic pressure
(if applicable)
7 ■ Relays for alarms and lockout
■ Antipumping devices
■ Operation counters (upon request)
■ Local breaker control (upon request)
■ Anticondensation heaters.
8
Transport, installation and commissioning
are performed with expertise and effi-
ciency.
The tested circuit-breaker is shipped in
9 the form of a small number of compact
units. If desired, Siemens can provide
appropriately qualified personnel for instal-
lation and commissioning.
10
2/16 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Live-Tank Circuit-Breakers for 72 kV up to 800 kV
1 2 7 3 5 6
1 2 2
8
5
1 Interrupter unit
3
2 Closing resistor 9
3 Valve unit
4 Electrohydraulic
operating 13
mechanism 12 4
5 Insulator columns
6 Breaker base 10
7 Control unit 11
4
3 5
4
1 Interrupter unit
7 2 Arc-quenching nozzles
3 Moving contact 6
6 4 Filter
5 Blast piston
Fig. 25: Type 3AT4/5
6 Blast cylinder
7 Bell-crank mechanism
8 Insulator column
9 Operating rod
7
10 Hydraulic operating mechanism
1 11 ON/OFF indicator
12 Oil tank
13 Control unit
8
Fig. 27: Type 3AQ2
9
2
10
3
5 1 Interrupter unit
2 Post insulator
4 3 Circuit-breaker base
4 Operating mechanism
and control cubicle
5 Pillar
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/17
Live-Tank Circuit-Breakers for 72 kV up to 800 kV
Technical data
1
Rated voltage [kV] 72.5 123 145 170 245/300 362 420
Number of interrupter units per pole 1 1 1 1 1 2 2
5 Rated power-frequency withstand [kV] 140 230 275 325 460 520 610
voltage 1 min.
Rated lightning impulse withstand [kV] 325 550 650 750 1050 1175 1425
voltage 1.2 / 50 µs
Rated switching impulse [kV] – – – – –/850 950 1050
6 withstand voltage
Rated current up to [A] 4000 4000 4000 4000 4000 4000 4000
Rated short-time current (3 s) up to [kA] 40 40 40 40/50 50 63 63
Rated peak withstand current up to [kA] 108 108 108 135 135 170 170
7 Rated short-circuit-breaking [kA] 40 40 40 40/50 50 63 63
current up to
Rated short-circuit making [kA] 108 108 108 135 135 170 170
current up to
Rated duty cycle O - 0.3 s - CO - 3 min - CO or CO - 15 s - CO
8 Break time [cycles] 3 3 3 3 3 3 3
Frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Operating mechanism type Spring-stored energy mechanism/Electrohydraulic mechanism
Control voltage [V, DC] 60…250
9 Motor voltage [V, DC] 60…250
[V, DC] 120…240, 50/60 Hz
Design data of the basic version:
Clearance Phase/earth [mm] 700 1250 1250 1500 2200 2750 3400
in air across the contact gap [mm] 1200 1200 1200 1400 1900/2200 2700 3200
10 Minimum creepage Phase/earth [mm] 2248 3625 3625 4250 6150/7626 7875 10375
distance across the contact gap [mm] 3625 3625 3625 4250 6125/7500 9050 10500
Dimensions
Height [mm] 2750 3300 3300 4030 5220/5520 4150 4800
Width [mm] 3200 3900 3900 4200 6600/7000 8800 9400
Depth [mm] 660 660 660 660 800 3500 4100
Distance between pole centers [mm] 1350 1700 1700 1850 2800/3000 3800 4100
Weight of circuit-breaker [kg] 1350 1500 1500 1600 3000 4700 5000
Inspection after 25 years
Fig. 28a
2/18 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Live-Tank Circuit-Breakers for 72 kV up to 800 kV
3AT2/3AT3* 3AT4/3AT5* 4
O - 0.3 s - CO - 3 min - CO or CO - 15 s - CO
2 2 2 2 2 2 2 2 2 8
50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Electrohydraulic mechanism
48…250
48…250 or 9
208/120…500/289 50/60 Hz
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/19
Dead-Tank Circuit-Breakers for 72 kV up to 245 kV
Circuit-breakers
1 in dead-tank design
For certain substation designs, dead-tank
circuit-breakers might be required instead
of the standard live-tank breakers. For
these purposes Siemens can offer the
2 dead-tank circuit breaker types.
Individual service
2/20 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Dead-Tank Circuit-Breakers for 72 kV up to 245 kV
Subtransmission breaker Operating mechanism Included in the control cabinet are neces-
sary auxiliary switches, cutoff switch, latch
Type SPS-2 and 3AP1-DT The type FA2/4 mechanically and electrical-
ly trip-free spring mechanism is used on check switch, alarm switch and operation 1
counter. The control relays and three con-
type SPS-2 breakers. The type FA2/4 clos-
Type SPS-2 power circuit-breakers trol knife switches (one each for the con-
ing and opening springs hold a charge for
(Fig. 29a/b) are designed as general, defi- trol, heater and motor) are mounted on a
storing ”open-close-open“ operations
nite-purpose breakers for use at maximum control panel. Terminal blocks on the side
A weatherproof control cabinet has a large and rear of the housing are available for
rated voltages of 72.5 and 245 kV. door, sealed with rubber gaskets, for easy control and transformer wiring. 2
access during inspection and maintenance.
Condensation is prevented by units offer- For non US markets the control cabinet is
The construction also available similar to the 3AP cabinet
ing continuous inside/outside temperature
The type SPS-2 breaker consists of three differential and by ventilation. (3AP1-DT).
identical pole units mounted on a common
support frame. The opening and closing 3
force of the FA2/4 spring operating mecha-
nism is transferred to the moving contacts
of the interrupter through a system of con-
necting rods and a rotating seal at the side
of each phase.
4
The tanks and the porcelain bushings Technical data
are charged with SF6 gas at a nominal
pressure of 6.0 bar. The SF6 serves as both
insulation and arc-quenching medium.
A control cabinet mounted at one end
of the breaker houses the spring operating 5
mechanism and breaker control compo-
nents.
Interrupters are located in the aluminum
housings of each pole unit. The interrupt-
ers use the latest Siemens puffer arc- 6
quenching system.
The spring operating mechanism is the
same design as used with the Siemens
3AP breakers. This design has been in ser-
vice for years, and has a well documented 7
reliability record.
Customers can specify up to four (in some
cases, up to six) bushing-type current Type SPS-2/3AP1-DT
transformers (CT) per phase. These CTs,
mounted externally on the aluminum hous-
ings, can be removed without disturbing
Rated voltage [kV] 38 48.3 72.5 121 145 169 242 8
the bushings. Rated power-frequency [kV] 80 105 160 260 310 365 425
withstand voltage
Rated lighting impulse [kV] 200 250 350 550 650 750 900/1050
withstand voltage
9
Rated switching impulse [kV] – – – – – – –/850
withstand voltage
Rated nominal current up to [A] 4000 4000 4000 4000 4000 4000 4000
Rated breaking current up to [kA] 40 40 40 63 63 63 63 10
Operating mechanism type Spring-stored-energy mechanism
Fig. 30
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/21
Dead-Tank Circuit-Breakers for 550 kV
6 Interrupter unit
The 3AT2/3-DT pole consists of two break-
ing units in series impressive in the sheer
simplicity of their design. The proven Siemens
contact system with double graphite noz-
zles assures faultless operation, consist-
7 ently high arc-quenching capacity and a
long operating life, even at high switching
frequencies. Thanks to constant further de-
velopment, optimization and consistent
quality assurance, Siemens arc-quencing
8 systems meet all the requirements placed
on modern high-voltage technology. Type 3AT 2/3-DT
Fig. 31
2/22 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Dead-Tank Circuit-Breakers for 550 kV
Fig. 32: The 3AT2/3-DT circuit-breaker with SIMOTEC composite insulator bushings
10
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/23
Surge Arresters
2
9
10 1
20 °C
Fig. 34: Measurement of residual voltage on
115 °C porcelain-housed (foreground) and polymer-housed
(background) arresters
150 °C
0
10-4 10-3 10-2 10-1 1 10 102 103 104
Current through arrester Ia [A]
2/24 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Surge Arresters
Fig. 35 shows the sectional view of such The polymer-housed high-voltage arrest- be limited more effectively. Secondly, com-
an arrester. The housing consists of a fiber- er design chosen by Siemens and the high- pared with the outdoor type, inductance of
glass-reinforced plastic tube with insulating quality materials used by Siemens provide the installation is lower (both that of the 1
sheds made of silicon rubber. The advan- a whole series of advantages including connecting conductors and that of the ar-
tages of this design which has the same long life and suitability for outdoor use, rester itself). This means that the protec-
pressure relief device as an arrester with high mechanical stability and ease of dis- tion offered by GIS arresters is much better
porcelain housing are absolutely safe and posal. than by any other method, especially in the
reliable pressure relief characteristics, high Another important design shown in Fig. 36 case of surges with a very steep rate of
mechanical strength even after pressure are the gas-insulated metal-enclosed surge rise or high frequency, to which gas-insu- 2
relief and excellent pollution-resistant prop- arresters (GIS arresters) which have been lated switchgear is exceptionally sensitive.
erties. The very good mechanical features made by Siemens for more then 25 years. Please find an overview of the complete
mean that Siemens arresters with polymer There are two reasons why, when GIS ar- range of Siemens arresters in Figs. 37 and 38,
housing (type 3EQ/R) can serve as post resters are used with gas-insulated switch- pages 26 and 27.
insulators as well. The pollution-resistant gear, they usually offer a higher protective 3
properties are the result of the water-repel- safety margin than when outdoor-type ar-
lent effect (hydrophobicity) of the silicon resters are used (see also IEC 60099-5,
rubber, which even transfers its effects to For further information please contact:
1996-02, Section 4.3.2.2.): Firstly, they can
pollution. be installed closer to the item to be pro- Fax: ++ 49 - 3 03 86 -2 67 21
tected so that traveling wave effects can e-mail: arrester@siemens.de
4
SF6-SF6 bushing
(SF6 -Oil bushing on request) 5
Flange with gas diverter nozzle
Access cover with
Seal pressure relief
device and filter
10
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/25
Low-Voltage and Medium-Voltage Arresters
and Limiters (230/400 V to 52 kV)
Applications Low- Motors, DC sys- Gene- Distri- Distri- Distri- Distri- AC and DC
voltage dry-type tems (loco- rators, bution bution bution bution locomotives,
over- transformers, motives, motors, systems systems systems systems overhead
head airfield light- overhead melting metal- and and and contact lines
3 line sys- ing systems, contact furnaces, enclosed medium- medium- medium-
tems sheath voltage lines) 6-arrester gas-in- voltage voltage voltage
limiters, connec- sulated switch- switch- switch-
protection tions, switch- gear gear gear
of converters power gear
for drives plants with
4 plug-in
connec-
tion
2/26 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
High-Voltage Arresters
(72.5 to 800 kV)
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/27
Gas-Insulated Switchgear for Substations
Introduction Protection of the environment Each circuit-breaker bay includes the full
complement of disconnecting and ground-
1 The necessity to protect the environment ing switches (regular or make-proof),
Common characteristic features of often makes it difficult to erect outdoor instrument transformers, control and pro-
switchgear installation switchgear of conventional design, where- tection equipment, interlocking and moni-
as buildings containing compact SF6-insu- toring facilities commonly used for this
Because of its small size and outstanding lated switchgear can almost always be
compatibility with the environment, SF6 - type of installation (Fig. 39).
designed so that they blend well with the
2 insulated switchgear (GIS) is gaining con- surroundings. Beside the conventional circuit-breaker
stantly on other types. Siemens has been bay, other arrangements can be supplied
a leader in this sector from the very start. SF6-insulated metal-enclosed switchgear such as single-bus, ring cable with load-break
is, due to the modular system, very flexible switches and circuit-breakers, single-bus
The concept of SF6 - insulated metal-en- and can meet all requirements of configu-
closed high-voltage switchgear has proved arrangement with bypass-bus, coupler and
ration given by network design and operat- bay for triplicate bus. Combined circuit-
itself in more than 70,000 bay operating ing conditions.
3 years in over 6,000 installations in all parts breaker and load-break switch feeder, ring
of the world. It offers the following out- cable with load-break switches, etc. are
standing advantages. furthermore available for the 145 kV level.
Full protection
against contact with live parts
7 The all-round metal enclosure affords
maximum safety for personnel under
all operating and fault conditions.
2/28 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Gas-Insulated Switchgear for Substations
Main product range of GIS This objective is attained only by incorpo- Minimal-weight construction
rating all processes in the quality manage- through the use of aluminum alloy and the
for substations ment system, which has been introduced 1
exploitation of innovations in development
and certified according to DIN EN ISO such as computer-aided design tools.
SF6 switchgear up to 550 kV 9001 (EN 29001).
(the total product range covers GIS from Siemens GIS switchgear meets all Safe encapsulation
66 up to 800 kV rated voltage): Fig. 40. the performance, quality and reliability means an outstanding level of safety
The development of the switchgear is demands such as: based on new manufacturing methods 2
always based on an overall production con- and optimized shape of enclosures.
Compact space-saving design
cept, which assures the achievement of Environmental compatibility
the high technical standards required means uncomplicated foundations, a wide
of the HV switchgear whilst providing the range of options in the utilization of space, means no restrictions on choice of location
maximum customer benefit. less space taken up by the switchgear. through minimal space requirement, ex-
tremely low noise emission and effective 3
gas sealing system (leakage < 1% per year
per gas compartment).
Economical transport
5170 means simplified and fast transport and
reduced costs because of maximum possi-
4
ble size of shipping units.
3470
4480
2850
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/29
Gas-Insulated Switchgear for Substations
SF6-insulated switchgear
up to 145 kV, type 8DN8 1 7 2 8 6
1 Gas-tight bushing
Gas-permeable bushing
Three-phase enclosures are used for type
8DN8 switchgear in order to achieve ex-
tremely low component dimensions. The
2 low bay weight ensures minimal floorload-
ing and eliminates the need for complex
foundations. Its compact dimensions and
low weight enable it to be installed almost 10
anywhere. This means that capital costs can
be reduced by using smaller buildings, or
3 by making use of existing ones, for instance
when medium voltage switchgear
is replaced by 145 kV GIS. 5
The bay ist based on a circuit-breaker
mounted on a supporting frame (Fig. 41). 4
A special multifunctional cross-coupling
4 module combines the functions of the dis-
connector and earthing switch in a three-
position switching device. It can be used as
■ an active busbar with integrated discon-
nector and work-in-progress earthing 9
5 switch (Fig. 41/Pos. 3 and 4),
3
■ outgoing feeder module with integrated
disconnector and work-in-progress earth-
ing switch (Fig. 41/Pos. 5),
■ busbar sectionalizer with busbar earthing.
6 For cable termination, a cable termination
module can be equipped with either con-
ventional sealing ends or the latest plug-in
connectors (Fig. 41/Pos. 9). Flexible single-
pole modules are used to connect overhead 1 Interrupter unit of the 5 Outgoing feeder module
lines and transformers by using a splitting circuit-breaker with disconnector and
7 module which links the 3-phase encapsulated 2 Spring-stored energy earthing switch
3 4
switchgear to the single pole connections. mechanism with circuit-breaker 6 Make-proof earthing switch
Thanks to the compact design, up to three control unit (high-speed) 1
completely assembled and works-tested 3 Busbar I with disconnector 7 Current transformer 7
bays can be shipped as one transport unit. and earthing system 5
8 Voltage transformer
Fast erection and commissioning on site 4 Busbar II with disconnector 8
8 ensure the highest possible quality.
9 Cable sealing end 6
and earthing system
10 Integrated local control cubicle 9
The feeder control and protection can be
located in a bay-integrated local control Fig. 41: Switchgear bay 8DN8 up to 145 kV
cubicle, mounted in the front of each bay
(Fig. 42). It goes without saying that we
9 supply our gas-insulated switchgear with all
types of currently available bay control sys-
tems – ranging from contactor circuit con-
trols to digital processor bus-capable bay
control systems, for example the modern
10 SICAM HV system based on serial bus
communication. This system offers
■ Online diagnosis and trend analysis ena-
bling early warning, fault recognition and
condition monitoring.
■ Individual parameterization, ensuring the
best possible incorporation of customized
control facilities.
■ Use of modern current and voltage sensors.
This results in a longer service life and lower
operating costs, in turn attaining a consider-
able reduction in life cycle costs.
Fig. 42: 8DN8 switchgear for rated voltage 145 kV Fig. 43
2/30 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Gas-Insulated Switchgear for Substations
SF6-insulated switchgear
Gas-tight bushing 7 3 10 9 12
up to 245 kV, type 8DN9 1
Gas-permeable bushing
The clear bay configuration of the light-
weight and compact 8DN9 switchgear is 14 4 6 5
evident at first sight. Control and monitoring
facilities are easily accessible in spite of 2
the compact design of the switchgear.
The horizontally arranged circuit-breaker
forms the basis of every bay configuration.
The operating mechanism is easily acces-
sible from the operator area. The other bay
modules – of single-phase encapsulated
3
design like the circuit-breaker module – are
located on top of the circuit-breaker. The
three-phase encapsulated passive busbar
is partitioned off from the active equipment.
Thanks to “single-function” assemblies 4
(assignment of just one task to each module)
and the versatile modular structure, even
unconventional arrangements can be set
up out of a pool of only 20 different modules.
The modules are connected to each other 5
by a standard interface which allows an
extensive range of bay structures. The
switchgear design with standardized mod-
ules and the scope of services mean that
all kinds of bay structures can be set up in 2 1 11 8 13
a minimal area. 6
The compact design permits the supply of 1 Circuit-breaker interrupter unit 8 Earthing switch
double bays fully assembled, tested in the 2 Spring-stored energy (work-in-progress)
factory and filled with SF6 gas at reduced mechanism with circuit-breaker 9 Outgoing-disconnector
pressure, which assures smooth and effi- 3 5
control unit 10 Make-proof earthing switch
cient installation and commissioning. 3 Busbar disconnector I (high-speed) 7 7
The following major feeder control level 4 Busbar I 11 Current transformer
functions are performed in the local control 1
5 Busbar disconnector II 12 Voltage transformer 11
cubicle for each bay, which is integrated in 8
the operating front of the 8DN9 switch-
6 Busbar II 13 Cable sealing end
7 Earthing switch 14 Integrated local control cubicle 9 12
gear:
(work-in-progress) 10 8
■ Fully interlocked local operation and 13
state-indication of all switching devices
managed reliably by the Siemens digital
switchgear interlock system Fig. 44: Switchgear bay 8DN9 up to 245 kV
■ Practical dialog between the digital feed-
er protection system and central proces- 9
sor of the feeder control system
■ Visual display of all signals required for
operation and monitoring, together with
measured values for current, voltage and
power 10
■ Protection of all auxiliary current and
voltage transformer circuits
■ Transmission of all feeder information to
the substation control and protection
system
Factory assembly and tests are significant
parts of the overall production concept
mentioned above. Two bays at a time un-
dergo mechanical and electrical testing
Fig. 45: 8DN9 switchgear for
with the aid of computer-controlled stands. rated voltage 245 kV
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/31
Gas-Insulated Switchgear for Substations
SF6-insulated switchgear
1 up to 550 kV, type 8DQ1 12 11 10 9 8 7 1 6
10
2/32 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Gas-Insulated Switchgear for Substations
8
Mobile containerized switchgear –
even for high voltage 9
4
At medium-voltage levels, mobile contain-
erized switchgear is the state of the art.
10
But even high-voltage switching stations
can be built in this way and economically
operated in many applications. 11
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/33
Gas-Insulated Switchgear for Substations
General
These specifications cover the technical
23.20 data applicable to metal-enclosed SF6 gas-
3 insulated switchgear for switching and
distribution of power in cable and/or over-
head line systems and at transformers.
Key technical data are contained in the
data sheet and the single-line diagram
attached to the inquiry.
4 A general “Single-line diagram” and a
Gas-insulated sketch showing the general arrangement
switchgear type of the substation and the transmission line
Grounding
8DN9 exist and shall form part of a proposal.
resistor
The switchgear quoted shall be complete
5 to form a functional, safe and reliable sys-
tem after installation, even if certain parts
15.95 required to this end are not specifically
called for.
13.8 kV
switchgear Applicable standards
6
Shunt All equipment shall be designed, built,
reactor tested and installed to the latest revisions
of the applicable IEC 60 standards (IEC
Publ. 60517 “High-voltage metal-enclosed
11.50 switchgear for rated voltages of 72.5 kV
7 and above”, IEC Publ. 60129 “Alternating
current disconnectors (isolators) and
grounding switches”, IEC Publ. 60056
Cable duct “High-voltage alternating-current circuit-
8.90 breakers”), and IEC Publ. 60044 for instru-
8 ment transformers.
2/34 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Gas-Insulated Switchgear for Substations
Work, material and design Each gas-filled compartment shall be The circuit breaker shall be designed to
equipped with static filters of a capacity withstand at least 18–20 operations
Aluminium or aluminium alloys shall be
used preferabely for the enclosures.
to absorb any water vapor penetrating into (depending on the voltage level) at full 1
the switchgear installation over a period short-circuit rating without the necessity
Maximum reliability through minimum of at least 25 years. to open the circuit-breaker for service or
amount of erection work on site is re- maintenance.
Long intervals between the necessary in-
quired. Subassemblies must be erected
spections shall keep the maintenance cost The maximum tolerance for phase dis-
and tested in the factory to the maximum
to a minimum. A minor inspection shall agreement shall be 3 ms, i.e. until the last 2
extent. The size of the subassemblies shall
only become necessary after ten years and pole has been closed or opened respec-
be limited only by the transport conditions.
a major inspection preferably after a period tively after the first.
The material and thickness of the enclo- exceeding 25 years of operation, unless A standard station battery required for
sure shall be selected to withstand an in- the permissible number of operations is control and tripping may also be used for
ternal arc and to prevent a burn-through or met at an earlier date. recharging the operating mechanism.
puncturing of the housing within the first
The energy storage system (hydraulic or
3
stage of protection, referred to a short-
circuit current of 40 kA. Arrangement and modules spring operating system) will hold suf-
Arrangement ficient energy for all standard IEC close-
Normally exterior surfaces of the switch-
open duty cycles.
gear shall not require painting. If done for The arrangement shall be single-phase or The control system shall provide alarm
aesthetic reasons, surfaces shall be appro- three-phase enclosed.
priately prepared before painting, i.e. all signals and internal interlocks, but inhibit 4
The assembly shall consist of completely tripping or closing of the circuit-breaker
enclosures are free of grease and blasted.
separate pressurized sections designed when there is insufficient energy capacity
Thereafter the housings shall be painted
to minimize the risk of damage to person- in the energy storage system, or the
with no particular thickness required but
nel or adjacent sections in the event of a SF6 density within the circuit-breaker has
to visually cover the surface for decorative
failure occurring within the equipment. dropped below a minimum permissible
reasons only. The interior color shall be
Rupture diaphragms shall be provided to level. 5
light (white or light grey).
prevent the enclosures from uncontrolled
All joints shall be machined and all cast- Disconnectors
bursting and suitable deflectors provide
ings spotfaced for bolt heads, nuts and protection for the operating personnel. All isolating switches shall be of the single-
washers. In order to achieve maximum operating break type. DC motor operation (110, 125,
Assemblies shall have reliable provisions reliability, no internal relief devices may 220 or 250 V), completely suitable for re-
to absorb thermal expansion and contrac- be installed because adjacent compart- mote operation, and a manual emergency 6
tions created by temperature cycling. For ments would be affected. drive mechanism is required.
this purpose metal bellows-type compen- Modular design, complete segregation, Each motor-drive shall be self-contained
sators shall be installed. They must be arc-proof bushings and “plug-in” connec- and equipped with auxiliary switches in
provided with adjustable tensioners. tion pieces shall allow ready removal of addition to the mechanical indicators.
All solid post insulators shall be provided any section and replacement with mini- Life lubrication of the bearings is required. 7
with ribs (skirts). mum disturbance of the remaining pres-
surized switchgear. Grounding switches
For supervision of the gas within the en- Work-in-progress grounding switches shall
closures, density monitors with electrical Busbars generally be provided on either side of the
contacts for at least two pressure levels All busbars shall be three-phase or single- circuit-breaker. Additional grounding switch-
shall be installed. The circuit-breakers, phase enclosed and be plug-connected es may be used for the grounding of bus 8
however, might be monitored by density from bay to bay. sections or other groups of the assembly.
gauges fitted in circuit-breaker control
Circuit-breakers DC motor operation (110, 125, 220 or
units.
The circuit-breaker shall be of the single 250 V), completely suitable for remote
The manufacturer assures that the pres- operation, and a manual emergency drive
sure loss within each individual gas com- pressure (puffer) type with one interrupter
partment – and not referred to the per phase*. Heaters for the SF6 gas are mechanism is required. 9
not permitted. Each motor drive shall be self-contained
total switchgear installation only – will be
The arc chambers and contacts of the and equipped with auxiliary position
not more than 1% per year per gas com-
circuit-breaker shall be freely accessible. switches in addition to the mechanical in-
partment.
The circuit-breaker shall be designed to dicators. Life lubrication of the bearings
is required.
minimize switching overvoltages and also 10
to be suitable for out-of-phase switching.
The specified arc interruption performance
must be consistent over the entire operat-
ing range, from line-charging currents to
full short-circuit currents.
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/35
Gas-Insulated Switchgear for Substations
Control
An electromechanical or solid-state inter-
locking control board shall be supplied as a
10 standard for each switchgear bay. This fail-
safe interlock system will positively pre-
vent maloperations. Mimic diagrams and
position indicators shall give clear demon-
stration of the operation to the operating
Fig. 53: Outdoor termination module – personnel.
High-voltage bushings are used for transition from Provisions for remote control shall be
SF6-to-air as insulating medium. The bushings can be supplied.
matched to the particular requirements with regard
to arcing and creepage distances. The connection
Fig. 51: Three phase cable termination module. with the switchgear is made by means of variable-
Example for plug-in type cables. design angular-type modules.
2/36 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Gas-Insulated Switchgear for Substations
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/37
Gas-Insulated Transmission Lines (GIL)
Siemens experience
7
Back in the 1960s with the introduction of
sulphur hexafluoride (SF6) as an insulating
and switching gas, the basis was found for
the development of gas-insulated switch-
gear (GIS).
8 On the basis of GIS experience, Siemens
developed SF6 gas-insulated lines to trans-
mit electrical energy too. In the early 1970s
initial projects were planned and imple-
mented. Such gas-insulated lines were Fig. 58: Long-term test set-up at the IPH, Berlin
9 usually used within substations as busbars
Reduction of SF6 content
or bus ducts to connect gas-insulated The characteristics of N2/SF6 gas mixtures
switchgear with overhead lines, the aim Several tests have been carried out in show that with an SF6 content of only
being to reduce clearances in comparison Siemens facilities as well as in other test 15–25% and a slightly higher pressure,
to air-insulated overhead lines. laboratories world-wide since many years. the insulating capability of pure SF6 can be
Implemented projects include GIL laying in attained. Besides, the arcing behavior is
Results of these investigations show that
10 tunnels, in sloping galleries, in vertical
the bulk of the insulating gas for industrial improved through this mixture. Tests have
shafts and in open air installation. proven that there would be no external
projects involving a considerable amount
Flanging as well as welding has been ap- damage or fire caused by an internal fail-
of gas should be nitrogen, a nontoxic nat-
plied as jointing technique. ure.
ural gas.
However, another insulating gas should be The technical data of the GIL are shown in
added to nitrogen in order to improve the Fig. 59.
insulating capability and to minimize size
and pressure. A N2/SF6 gas mixture with
high nitrogen content (and sulphur hexa-
fluoride portion as low as possible) was
finally chosen as insulating medium.
2/38 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Gas-Insulated Transmission Lines (GIL)
Technical data
1
Rated voltage up to 550 kV
Rated current lr 2000 – 4600 A
Transmission 1500 – 3000 MVA
capacity 2
Capacitance ≈ 60 nF/km
Typical length 1–100 km
Gas mixture SF6/N2 10%/90%
ranging from up to 35%/65% 3
D
Laying directly buried Fig. 60: GIL laying technique
in tunnels/ clean assembly and productivity is enhan- dures for power cables. The test proce-
sloping galleries/ ced by a high level of automation of the dure consisted of load cycles with doubled
voltage and increased current as well as
vertical shafts overall process.
frequently repeated high-voltage tests.
4
open air Anti-corrosion protection The assembly and repair procedures under
installation Directly buried gas-insulated transmission realistic site conditions were examined
lines will be safeguarded by a passive and too. The Siemens GIL is the first one in
Fig. 59: GIL technical data active corrosion protection system. The the world that has passed these tests,
passive corrosion protection system com- without any objection. Fig. 58 shows the 5
Jointing technique prises a PE or PP coating and assures at test setup arranged in a tunnel of 3 m di-
In order to improve the gas-tightness least 40 years of protection. The active cor- ameter, corresponding to the tunnel used
and to facilitate laying, flanges have been rosion protection system provides protec- in Berlin for installing a 420 kV transmis-
avoided as jointing technique. Instead, tion potential in relation to the aluminum sion link through the city.
welding has been chosen to join the vari- sheath. An important requirement taken
ous GIL construction units. into account is the situation of an earth
References 6
fault with a high current of up to 63 kA to Siemens has gathered experience with
The welding process is highly automated,
earth. gas-insulated transmission lines at rated
with the use of an orbital welding machine voltages of up to 550 kV and with system
to ensure high quality of the joints. This Testing lengths totalling more than 30 km.
orbital welding machine contributes to high
The GIL is already tested according to The first GIL stretch built by Siemens was 7
productivity in the welding process and
the report IEC 61640 (1998) “Rigid high- the connection of the turbine generator/
therefore speeds up laying. The reliability
voltage, gas-insulated transmission lines pumping motor of a pumped storage
of the welding process is controlled by an
for voltages of 72.5 kV and above.” station with the switchyard. The 420 kV
integrated computerized quality GIL is laid in a tunnel through a mountain
assurance system. Long-term performances and has a length of 4000 m (Fig. 57). This
Laying Besides nearly 25 years of field experience connection was commissioned in 1975 at 8
with GIL installations world wide, the long- the Wehr pumped storage station in the
The most recently developed Siemens term performance of the GIL for long-dis- Black Forest in Southern Germany.
GILs are scheduled for directly buried tance installations has been proven by the
laying. For further information please contact:
independent test laboratory IPH, Berlin,
The laying technique must be as compat- Fax: ++ 49-9131-7-3 44 98
ible as possible with the landscape and
Germany and the Berlin power utility 9
BEWAG according to long-term test proce- e-mail: evhgis@erls04.siemens.de
must take account of the sequence of
seasons. The laying techniques for pipe-
lines have been improved over many years
and they are applicable for GIL as a ”pipe-
line for electrical current“too. However, 10
the GIL needs slightly different treatment
where the pipeline technique has to be
adapted.The laying process is illustrated
in Fig. 60.
The assembly area needs to be protected
against dust, particles, humidity and other
environmental factors that might disturb
the dielectric system. Clean assembly
therefore plays an important role in setting
up cross-country GILs under normal envi-
ronmental conditions. The combination of Fig. 61: Siemens lab prototype for dielectric tests
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/39
Overhead Power Lines
Introduction
1 2000
Since the very beginning of electric power,
overhead lines have constituted the most
important component for transmission and
distribution. Their portion of overall length MW Power per circuit
of electric circuits depends on the voltage
2 level as well as on local conditions and 1000
practice. In densely populated areas like
Central Europe, underground cables prevail
in the distribution sector and overhead
power lines in the high-voltage sector. In
other parts of the world, for example in 750 kV
3 North America, overhead lines are often
500
used also for distribution purposes within
cities. Siemens has planned, designed and
erected overhead power lines on all impor-
tant voltage levels in many parts of the
4 world.
200
Selection of line voltage 380 kV
2/40 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Overhead Power Lines
Selection of conductors
Rated voltage
and ground wires 1
[kV] 20 110 220 380 750
Conductors represent the most important
components of an overhead power line
Highest system voltage [kV] 24 123 245 420 800 since they have to ensure economical and
reliable transmission and contribute con- 2
siderably to the total line costs.
Nominal bundle bundle bundle bundle For many years aluminum and its alloys
cross-section [mm2] 50 120 150 300 435 2x240 4x240 2x560 4x560 have been the prevailing conducting mate-
rials for power lines due to the favorable
price, the low weight and the necessity of
Conductor diameter [mm] 9.6 15.5 17.1 24.5 28.8 2x21.9 4x21.9 2x32.2 4x32.2
certain minimum cross-sections. 3
The conductors are prone to corrosion.
Aluminum, in principle, is a very corrosive
Ampacity (at 80 °C con-
210 410 470 740 900 1290 2580 2080 4160 metal. However, a dense oxide layer is
ductor temperature) [A]
formed which stops further corrosive at-
tacks. Therefore, aluminum conductors 4
Thermal capacity [MVA] 7 14 90 140 340 490 1700 1370 5400 are well-suited also for corrosive areas, for
example a maritime climate.
For aluminum conductors there are a num-
Resistance at 20 °C [Ω/km] 0.59 0.24 0.19 0.10 0.067 0.059 0.030 0.026 0.013 ber of different designs in use. All-aluminum
conductors (AAC) have the highest conduc-
tivity for a given cross-section, however 5
Reactance at 50 Hz [Ω/km] 0.39 0.34 0.41 0.38 0.4 0.32 0.26 0.27 0.28 possess only a low mechanical strength,
which limits their application to short
spans and low tensile forces. To increase
Effective the mechanical strength, wires made of
capacitance [nF/km] 9.7 11.2 9.3 10 9.5 11.5 14.4 13.8 13.1 aluminum-magnesium-silicon alloys are 6
adopted, the strength of which is twice
that of pure aluminum.
Capacitance All-aluminum and aluminum alloy con-
to ground [nF/km] 3.4 3.6 4.0 4.2 4.8 6.3 6.5 6.4 6.1 ductors have shown susceptibility against
eolian vibrations. Compound conductors
Charging power [kVA/km] 1.2 1.4 35 38 145 175 650 625 2320
with a steel core, so-called aluminum 7
cables, steel reinforced (ACSR), avoid this
disadvantage. The ratio between aluminum
Ground-fault current [A/km] 0.04 0.04 0.25 0.25 0.58 0.76 1.35 1.32 2.48 and steel ranges from 4.3:1 to 11:1. Expe-
rience has demonstrated that ACSR has a
long life, too.
Surge impedance [Ω] 360 310 375 350 365 300 240 250 260 Conductors are selected according to elec-
8
trical, thermal, mechanical and economic
aspects. The electric resistance as a result
Surge of the conducting material and its cross-
impedance load [MVA] – – 32 35 135 160 600 577 2170 section is the most important feature
affecting the voltage drop and the energy 9
losses along the line and, therefore, the
Fig. 63: Electric characteristics of AC overhead power lines (Data refer to one circuit of a double-circuit line)
transmission costs. The cross-section has
to be selected such that the permissible
Overhead power lines with voltages high- The voltage level has to be selected based temperatures will not be exceeded during
er than 420 kV are needed to economically on the duty of the line within the network normal operation as well as under short
transmit bulk electric power over long dis- or on results of network planning. Siemens circuit. With increasing cross-section the 10
tances, a task typically arising when utiliz- has carried out such studies for utilities all line costs increase, while the costs for
ing hydro energy potentials far away from over the world. losses decrease. Depending on the duty
consumer centers. Fig. 62 depicts sche- of a line and its power, a cross-section can
matically the range of application for the be determined which results in lowest
individual voltage levels depending transmission costs. This cross-section
on the distance of transmission and the should be aimed for. The heat balance of
power rating. ohmic losses and solar radiation against
convection and radiation determines the
conductor temperature. A current density
of 0.5 to 1.0 A /mm2 has proven to be an
economical solution.
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/41
Overhead Power Lines
2/42 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Overhead Power Lines
Cross arm
1
Conductor
7
Fig. 66a: I-shaped suspension insulator set for 245 kV
Cross arm
8
10
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/43
Overhead Power Lines
2/44 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Overhead Power Lines
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/45
Overhead Power Lines
8
255.00
232.50
9 175.00 o. D. 286.50 276.50 273.50 280.00 283.00 275.50 270.50 270.00 265.00 263.
281.50 273.00 280.50 284.50 275.00 270.50 272.50 267.50 264.00
2/46 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Overhead Power Lines
1
3
T+8 Arable land Stream
f40=17.46
DH
fE =16.52 Meadow Road
Fallow land Forest
284.20 2
17.30 16.75
16.38 15.86 Ground wire: ACSR 265/35 * 80.00 N/mm2
Conductor: ACSR 265/35 * 80.00 N/mm2
Equivalent sag: 11.21 m at 40 °C
3
7.55 Equivalent span: 340.44 m
11.38 8.44
12.29
Bushes, height
263.00 up to 5 m
24.20 4
f40=5.56
fE =5.87
4
WA+0
DA
6
223.00
7
1.45
16.00
8
270.00
292.50
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/47
Overhead Power Lines
37.5
124 124
9
27.5
10
112 119 70 125 162.5
Dimensions in m
2/48 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
High-Voltage Direct Current Transmission
HVDC
1
When technical and/or economical feasibility
of conventional high voltage AC transmis-
sion technology reach their limits, high
voltage DC can offer the solution, namely
■ For economical transmission of bulk
power over long distances
2
■ For interconnection of asynchronous
power grids
■ For power transmission across the sea,
when a cable length is long
■ For interconnection of synchronous but 3
weak power grids, adding to their stability
■ For additional exchange of active power
with other grids without having to increase
the short-circuit power of the system
■ For increasing the transmission capacity 4
of existing rights-of-way by changing
from AC to DC transmission system
Siemens offers HVDC systems as Fig. 76: Earthquake-proof, fire-retardant thyristor valves in Sylmar East, Los Angeles
■ Back-to-Back (B/B) stations to interconnect
asynchronous networks, without any DC systems for all functions. 5
transmission line in between Redundant design for fault-tolerant
■ Power transmission via Dc submarine systems.
cables
Fig. 75: Long-distance transmission Filter technology
■ Power transmission via long-distance DC
overhead lines Single, double and triple-tuned as well
Special features as high-pass passive filters, or any combi- 6
nation thereof, can be installed.
Back-to-Back (B/B): Valve technology Active filters, mainly for the DC circuit,
To connect asynchronous high voltage ■ Simple, easy-to-maintain mechanical are available.
power systems or systems with different design Wherever possible, identical filters are
frequencies. selected so that the performance does not
To stabilize weak AC links or to supply
■ Use of fire-retardant, self-extinguish-
significantly change when one filter has 7
ing material
even more active power, where the AC to be switched off.
■ Minimized number of electrical
system reaches the limit of short-circuit Turnkey service
capability. connections
■ Minimized number of components Our experienced staff are prepared to de-
■ Avoidance of potential sources of sign, install and commission the whole
failure HVDC system on a turnkey basis. 8
■ ”Parallel“ cooling for the valve levels Project financing
■ Oxygen-saturated cooling water. We are in a position to assist our custom-
Fig. 73: Back-to-back link between asynchronous grids After more than 20 years of operation, thy- ers in finding proper project financing, too.
ristor valves based on this technology have
demonstrated their excellent reliability.
General services 9
Cable transmission (CT):
■ Extended support to customers from the
To transmit power across the sea with ■ The recent introduction of direct light-
very beginning of HVDC system plan-
cables to supply islands/offshore platforms triggered thyristors with integrated over-
ning including
from the mainland and vice-versa. voltage protection further simplifies the
valve and reduces maintenance require- – Feasibility studies
ments. – Drafting the specification 10
Control system – Project execution
– System operation and
In our HVDC control system, high-perform-
ance components with proven records in – Long-term maintenance
Fig. 74: Submarine cable transmission – Consultancy on upgrading/replace-
many other standard fields of application
have been integrated, thus adding to the ment of components/redesign of older
Long-distance transmission (LD): schemes, e.g. retrofit of mercury-arc
overall reliability of the system.
For transmission of bulk power over long Use of ”state-of-the-art“ microprocessor valves or relay-based controls
distances (beyond approx. 600 km, consid-
ered as the break-even distance).
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/49
High-Voltage Direct Current Transmission
Typical ratings
Some typical ratings for HVDC schemes
3 are given below for orientation purposes only:
B/B: 100 ... 600 MW
CT: 100 ... 800 MW
LD: 300 ... 3000 MW (bipolar),
whereby the lower rating is mainly deter-
4 mined by economic aspects and the higher
one limited by the constraints of the inter-
connected networks.
Innovations
5 In recent years, the following innovative
technologies and equipment have for ex-
ample been successfully implemented by Fig. 78: HVDC outdoor valves, 533 kV (Cahora Bassa Rehabilitation, Southern Africa)
Siemens in diverse HVDC projects world-
wide:
■ Direct light-triggered thyristors
Rehabilitation and
6 (already mentioned above) modernization of existing
■ Hybrid-optical DC measuring system
(Fig. 77)
HVDC stations (Fig. 78)
■ Active harmonic filters
■ Advanced eletrode line monitoring of The integration of state-of-the-art micro-
7 bipolar HVDC systems processor systems or thyristors allows the
■ An SF6 HVDC circuit-breaker for use as
owner better utilization of his investment,
Metallic Return Transfer Breaker, devel- e.g.
oped from a standard AC high-voltage ■ Higher availability
breaker. ■ Fewer outages
8 ■ Lower losses
■ Better performance values
■ Less maintenance.
Higher availability means more operating
2 hours, better utilization and higher profits
9 for the owner.
The new Human-Machine Interface (HMI)
system enhances the user-friendliness and
3
increases the reliability considerably due
to the operator guidance. This rules out
1 maloperation by the operator, because an
10 incorrect command will be ignored by the
HMI.
2/50 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
High-Voltage Direct Current Transmission
HMI GPS
6
LAN
7
VCS OLC OLC OLC VCS
SER
Pole 1 Pole 1 SC Pole 2 Pole 2
Communi-
8
CLC CLC cation link to
VBE VBE
HMI Human-machine Interface the load dis-
Pole 1 Pole 2 patch center
GPS Global Positioning System
OLC Open-Loop Control
CLC Closed-Loop Control
9
VBE Valve Base Electronics Communi- Communi-
VCS Valve Cooling Systems cation link to TFR DC Protection TFR cation link to
the remote the remote
SER Sequence of Event
station station
Recording
TFR Transient Fault Recording 10
LAN Local Area Network DC Yard
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/51
Power Compensation in Transmission Systems
Introduction
1
In many countries increasing power
consumption leads to growing and more
interconnected AC power systems. These
complex systems consist of all types of
electrical equipment, such as power plants,
2 transmission lines, switchgear transform-
ers, cables etc., and the consumers.
Since power is often generated in those
areas of a country with little demand, the
transmission and distribution system has
3 to provide the link between power gener-
ation and load centers.
Wherever power is to be transported, the
same basic requirements apply:
■ Power transmission must be economical
4 ■ The risk of power system failure must
be low
■ The quality of the power supply must
be high
However, transmission systems do not
5 behave in an ideal manner. The systems
react dynamically to changes in active and
reactive power, influencing the magnitude
and profile of the power systems voltage.
Fig. 80: STATCOM inverter hall
Examples:
6
■ A load rejection at the end of a long-dis- Further information please contact:
tance transmission line will cause high
Fax: ++ 49 - 9131- 73 45 54
overvoltages at the line end. However, a
high load flow across the same line will e-mail: Wolfgang.Braun@erls04.siemens.de
decrease the voltage at its end.
7 ■ The transport of reactive power through
a grid system produces additional losses
and limits the transmission of active
power via overhead lines or cables.
■ Load-flow distribution on parallel lines is
8 often a problem. One line could be load-
ed up to its limit, while another only car-
ries half or less of the rated current.
Such operating conditions limit the actu-
al transmittable amount of active power.
■ In some systems load switching and/or
9 load rejection can lead to power swings
which, if not instantaneously damped,
can destabilize the complete grid system
and then result in a “Black Out”.
Reactive power compensation helps to
10 avoid these and some other problems.
In order to find the best solution for a grid
system problem, studies have to be car-
ried out simulating the behavior of the sys-
tem during normal and continuous operat-
ing conditions, and also for transient
events. Study facilities which cover digital
simulations via computer as well as analog
ones in a transient network analyzer labo-
ratory are available at Siemens.
2/52 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Power Compensation in Transmission Systems
Id
Iind Icap
UD
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/53
Power Compensation in Transmission Systems
7
Concept Operating diagram
Bypass switch
9 Capacitors Damping
circuit
10 Thyristor
valve
Thyristor controlled
reactor
Fig. 84: Thyristor controlled Series Compensation (TCSC). Example: Single line diagram TCSC S. da Mesa
2/54 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition
Power Compensation in Transmission Systems
Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition 2/55
Power Compensation in Transmission Systems
Parallel compensation
2
2 Shunt Little Voltage Little High Voltage stabilization
capacitor influence rise influence at high load
E U
3
3 Shunt Little Voltage Little Low Reactive power
reactor influence drop influence compensation at low
E U load; limitation of
temporary overvoltage
4
4 Static Little Controlled Little Limited by Reactive power and
VAr com- influence influence control voltage control,
pensator SVC damping of power
E U
5 (SVC) swings to improve
system stability
Series compensation
7
6 Series Increased Very good Much (Very) low Long transmission lines
capacitor smaller with high transmission
E U power rating
8
7 Series Reduced (Very) slight (Much) (Very) high Short lines, limitation
reactor larger of SC power
E U
9
8 Thyristor Variable Very good Much (Very) low Long transmission lines,
Controlled TCSC smaller power flow distribution
SeriesCom- between parallel lines
10 pensation
E U
and SSR damping
(TCSC)
2/56 Siemens Power Engineering Guide · Transmission and Distribution · 4th Edition