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YALE (C879) GDC135VX LIFT TRUCK Service Repair Manual PDF
YALE (C879) GDC135VX LIFT TRUCK Service Repair Manual PDF
GC/GLC/GDC135VX, GC/GLC/GDC155VX
C879
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being
lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Discon-
nect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS
in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications
of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to
follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure
the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
Capacities and Specifications Table of Contents
TABLE OF CONTENTS
Counterweight Weights
Model Weight
GLC/GDC60VX, GLC/GDC70VX
2779 kg (6127 lb)
(GC/GLC/GDC135VX, GC/GLC/GDC155VX)
GLP/GDP60VX (GP/GLP/GDP135VX) 2622 kg (5780 lb)
GLP/GDP70VX (GP/GLP/GDP155VX) 3135 kg (6911 lb)
Tire Sizes
Truck Drive Tires Steer Tires
GLC/GDC60VX, GLC/GDC70VX 28 × 12 × 22 22 × 8 × 16
(GC/GLC/GDC135VX
GC/GLC/GDC155VX)
GLP/GDP60VX 8.25 × 15 8.25 × 15
GLP/GDP70VX
GP/GLP/GDP135VX
GP/GLP/GDP155VX
1
Capacities 8000 YRM 1320
Capacities
Table 1. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879, D879) Lift Truck Models
25 to 20°C ( 13 to 68°F)
SAE 5W-30
20 to 20°C ( 4 to 68°F)
SAE 10W-30
25 to 20°C ( 13 to 68°F)
SAE 5W-30
20 to 20°C ( 4 to 68°F)
SAE 10W-30
2
8000 YRM 1320 Capacities
3
Capacities 8000 YRM 1320
4
8000 YRM 1320 Capacities
25 to 20°C ( 13 to 68°F)
SAE 5W-30
20 to 20°C ( 4 to 68°F)
SAE 10W-30
25 to 20°C ( 13 to 68°F)
SAE 5W-30
20 to 20°C ( 4 to 68°F)
SAE 10W-30
5
Capacities 8000 YRM 1320
6
8000 YRM 1320 Capacities
7
Electrical System 8000 YRM 1320
Electrical System
Table 3. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879, D879) Lift Truck Models
GM 4.3L
Alternator Output (14 Volts) G and LPG GS and LPS
Idle 50 amps @ 750 rpm 38 amps @ 750 rpm
Governed Speed 65 amps @ 2400 rpm 45 amps @ 2400 rpm
Cummins 4.5L (Diesel)
Alternator Output (13.5 Volts) D DS
Low Idle 54 amps @ 800 rpm 28 amps @ 800 rpm
Governed Speed 95 amps @ 2225 rpm 45 amps @ 2225 rpm
Cummins QSB 3.3L (Diesel)
Alternator Output (13.5 Volts) D DS
Low Idle 30 amps @ 800 rpm N/A
Governed Speed 95 amps @ 2230 rpm N/A
8
8000 YRM 1320 Electrical System
GM 4.3L
Alternator Output (14 Volts) G and LPG GS and LPS
Idle 50 amps @ 750 rpm 38 amps @ 750 rpm
Governed Speed 65 amps @ 2400 rpm 45 amps @ 2400 rpm
Cummins 4.5L (Diesel)
Alternator Output (13.5 Volts) D DS
Low Idle 54 amps @ 800 rpm 32 amps @ 800 rpm
High Idle 95 amps @ 2225 rpm 45 amps @ 2225 rpm
Cummins QSB 3.3L (Diesel)
Alternator Output (13.5 Volts) D DS
Low Idle 30 amps @ 800 rpm 20 amps @ 800 rpm
Governed Speed 95 amps @ 2230 rpm 45 amps @ 2230 rpm
9
Transmission Oil Pressures 8000 YRM 1320
*Relief Pressure
10
8000 YRM 1320 Transmission Oil Pressures
*Relief Pressure
11
Transmission Oil Pressures 8000 YRM 1320
*Relief Pressure
12
8000 YRM 1320 Transmission Oil Pressures
*Relief Pressure
13
Steering System 8000 YRM 1320
Steering System
Table 9. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879, D879) Lift Truck Models
Item Quantity
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Steering Relief Pressure at 800 rpms 12.4 ±0.3 MPa (1798 ±43.5 psi)
Steering Cylinder Stroke (Each Side) 210.8 mm (8.3 in.)
Inside Steering Tire Angle 80.3°
Number of Turns to Lock 4.07
Turning Radius Outside Inside
(±50 mm NO LOAD)
All Trucks 2585 107
Item Quantity
Oil Temperature 55 to 65°C (131 to 149°F)
Steering Relief Pressure at 800 rpms 12.4 ±0.3 MPa (1798 ±43.5 psi)
Steering Cylinder Stroke (Each Side) 224.0 mm (8.3 in.)
Inside Steering Tire Angle 74.5°
Number of Turns to Lock 3.50
Turning Radius (±76 mm NO LOAD) Outside Inside
GLP/GDP60VX (GP/GLP/GDP135VX) 3319 293
GLP/GDP70VX (GP/GLP/GDP155VX) 3376 293
14
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