EXTENDABLE

CONTAINER
ATTACHMENT (ELME)
580 SERIES
H16.00-18.00XM-12EC
(H400-450H-EC) [A214];
H16.00-22.00XM-12EC
(H400-500HD/HDS-EC) [B214];
H10.00-12.00XM-12EC
(H360HD-EC) [F019]

PART NO. 1612615 5000 SRM 1221

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Extendable Container Attachment (Elme) Table of Contents

TABLE OF CONTENTS

General ............................................................................................................................................................... 1
Description ......................................................................................................................................................... 1
Operation............................................................................................................................................................ 5
General ........................................................................................................................................................... 5
Optional Powered Pile Slope ......................................................................................................................... 5
Sideshift ......................................................................................................................................................... 6
Extend and Retract Circuit ........................................................................................................................... 7
Container locking Model 582 ........................................................................................................................ 9
Sequence Valve .......................................................................................................................................... 9
Pilot Check Valve....................................................................................................................................... 10
Container Locking Model 583 ....................................................................................................................... 11
Container Locking Model 584 ....................................................................................................................... 11
Container Locking Model 585 ....................................................................................................................... 12
Container Locking Models 586, 588, and 589 .............................................................................................. 12
Electrical System ........................................................................................................................................... 14
Indicator Lights ............................................................................................................................................. 14
Flashing Indicator Lights.............................................................................................................................. 15
Automatic Locking......................................................................................................................................... 15
Lift Interrupt and Override .......................................................................................................................... 15
Overlowering Interrupt and Override .......................................................................................................... 15
Second Container Detection Sensor (Model 582 Only)................................................................................ 16
Carriage and Attachment Removal .................................................................................................................. 16
Carriage.......................................................................................................................................................... 16
Spreader ......................................................................................................................................................... 17
Sideshift Cylinder Removal and Installation ................................................................................................... 17
Remove ........................................................................................................................................................... 17
Install ............................................................................................................................................................. 17
Extension Cylinder Removal and Installation ................................................................................................. 18
Remove ........................................................................................................................................................... 18
Upper, Right-Hand .................................................................................................................................... 18
Lower, Left-Hand ...................................................................................................................................... 18
Install ............................................................................................................................................................. 18
Floating End Beams Repair .............................................................................................................................. 19
Remove ........................................................................................................................................................... 19
Install ............................................................................................................................................................. 19
Hose, Replace ................................................................................................................................................. 20
Twist Lock Repair for Model 582 ...................................................................................................................... 21
Remove ........................................................................................................................................................... 21
Upper Twist Lock ...................................................................................................................................... 21
Lower Twist Lock ...................................................................................................................................... 21
Disassemble ................................................................................................................................................... 22
Clean and Inspect .......................................................................................................................................... 22
Assemble ........................................................................................................................................................ 23
Install ............................................................................................................................................................. 23
Hook Repair for Model 584 and 585.................................................................................................................. 23
Remove ........................................................................................................................................................... 23
Inspect ............................................................................................................................................................ 23
Install ............................................................................................................................................................. 23
Side Clamp Replacement for Model 584 ........................................................................................................... 24
Remove ........................................................................................................................................................... 24
Install ............................................................................................................................................................. 25

©2006 HYSTER COMPANY i

Table of Contents Extendable Container Attachment (Elme)

TABLE OF CONTENTS (Continued)

Twist Lock Repair for Models 586, 588, and 589.............................................................................................. 25
Disassemble ................................................................................................................................................... 25
Clean and Inspect .......................................................................................................................................... 25
Assemble ........................................................................................................................................................ 26
Extension Beam Repair ..................................................................................................................................... 27
Remove ........................................................................................................................................................... 27
Inspect ............................................................................................................................................................ 27
Assemble ........................................................................................................................................................ 28
Cylinder Repair.................................................................................................................................................. 29
Extension Cylinder ........................................................................................................................................ 29
Disassemble ............................................................................................................................................... 29
Clean and Inspect...................................................................................................................................... 29
Assemble .................................................................................................................................................... 29
Guide for Extension Cylinder ....................................................................................................................... 30
Remove....................................................................................................................................................... 30
Install ......................................................................................................................................................... 30
Sideshift Cylinder, Powered Pile Slope Cylinder, Retract Cylinder, Twist Lock Cylinder, and Side
Clamp Cylinder.............................................................................................................................................. 30
Disassemble ............................................................................................................................................... 30
Assemble .................................................................................................................................................... 30
Wear Pad Replacement...................................................................................................................................... 31
General ........................................................................................................................................................... 31
Floating End Beam Wear Pads ..................................................................................................................... 31
Upper Wear Pads....................................................................................................................................... 31
Lower Wear Pads....................................................................................................................................... 31
Main Frame Wear Pads at Large (Right-Hand) Extension Beam .............................................................. 31
Main Frame Wear Pads at Small (Left-Hand) Extension Beam................................................................. 31
Guide for Extension Cylinder ....................................................................................................................... 32
Large Extension Beam Internal Wear Pads ................................................................................................ 33
Spreader Frame ............................................................................................................................................. 33
Upper Wear Pads....................................................................................................................................... 33
Lower Wear Pads....................................................................................................................................... 33
Powered Pile Slope Carriage......................................................................................................................... 33
Upper Wear Pads....................................................................................................................................... 33
Lower Wear Pads....................................................................................................................................... 33
Adjustments ....................................................................................................................................................... 33
Twist Lock Angle Adjustment ....................................................................................................................... 33
Model 586, 588 and 589 ............................................................................................................................ 33
LOCKED/NOT LOCKED Sensors Adjustment............................................................................................ 34
Model 582................................................................................................................................................... 34
Model 586, 588 and 589 ............................................................................................................................ 34
Side Clamp Open/Closed Sensor Adjustment (Model 584).......................................................................... 34
Hook in Sensor Adjustment (Model 584)...................................................................................................... 34
Seated Sensor Adjustment ............................................................................................................................ 35
Model 582................................................................................................................................................... 35
Model 586, 588 and 589 ............................................................................................................................ 35
Overlowering Protection Sensor Adjustment (All 580 Models)................................................................... 35
Schematics.......................................................................................................................................................... 36

ii
Extendable Container Attachment (Elme) Table of Contents

TABLE OF CONTENTS (Continued)

This section is for the following models:

H16.00-18.00XM-12EC (H400-450H-EC) [A214];

H16.00-22.00XM-12EC (H400-500HD/HDS-EC) [B214];
H10.00-12.00XM-12EC (H360HD-EC) [F019]

iii
"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
5000 SRM 1221
General
This section has the description and repair proce-
dures for the ELME 580 series extendable container
handling attachments. Each model is built according
to a combined model and specification number (e.g.,
588-5382), which is the key to different spreader
Description
Elme 580 series is designed to handle empty contain-
ers. The different model numbers relate to the dif-
ferent types of engagement with containers, which
is determined by the layout of the floating end beam
assemblies. Common for all 580 series spreaders is
the carriage, central frame and the extension beams.
See Figure 1.
Model 582 uses two sets of horizontal twist locks. The
twist locks engage with the side pockets of two con-
tainers that are stacked one on top of the other. See
Figure 2.
1. FLOATING END BEAM
2. EXTENSION BEAM
3. EXTENSION CYLINDER
4. SIDESHIFT CYLINDER
5. MAST ROLLER
Figure 1. Empty Container Attachment
Description
functions and to parts and service information. The
nameplate of the spreader mentions model, specifi-
cation number, and serial number. The nameplate
is located at the right-hand rear side of the central
spreader frame.
Models 584 and 585 use two front hooks that engage
with the top side pockets. Model 584 has an addi-
tional two arms that engage at the sides, thus secur-
ing a second stacked container.
Models 588, 586 and 589 have vertical twist locks, en-
gaging with the top pockets of 2.4 m (8 ft) wide con-
tainers. Models 586 and 589 have a provision that
also allows handling containers with inset top pock-
ets. For model 586 this provision is a bolted block
that has to be removed when handling 2.6 m (8.6 ft)
containers. For model 589 this provision is an ex-
tend/retract function of the twist locks.
6. CARRIAGE
7. INDICATOR LIGHTS
8. ELECTRIC BOX
9. CENTRAL SPREADER FRAME
1
Description 5000 SRM 1221

A. MODEL 582 D. MODEL 586/588

B. MODEL 584 E. MODEL 589
C. MODEL 585

Figure 2. Container Engagement

2
5000 SRM 1221 Description

Models 582 and 584 are designed to lift two empty the floating end beam assembly. The upper position
containers and can also handle one single container. of the floating end beam is determined by a pin pass-
ing through the vertical tube and a slot in the floating
The carriage is part of the spreader assembly and end beam. In the lower position, the end beam rests
is guided by rollers in the mast channels of the on a plate that is welded inside the vertical tube. See
truck. See Figure 3. The carriage carries the central Figure 4.
spreader frame. The powered pile slope version
allows the spreader side of the carriage to be hy-
draulically side tilted 6 degrees. The standard
version of the carriage allows the central frame to
be lifted from the carriage at one side, resulting in a
tilt angle of 1.5 degrees. Additional pile slope capa-
bilities are obtained by the 220 mm (9 in.) vertical
movement of the floating end beams. The floating
end beams and the side tilt of the spreader allow
the driver to raise and lower the spreader after the
twist locks or hooks are engaged with a container at
one side, in order to accurately align the other end
before it is inserted.

The central frame of the spreader is secured to the

carriage by retainer brackets in the forward direction
and by the side shift cylinder in the sideward direc-
tion. See Figure 1 and Figure 3. The sideshift cylin-
der can move the central frame 600 mm (2 ft) side-
ways. Wear pads are mounted at the contact areas
between the carriage and central frame. Extension 1. MAST ROLLER
cylinders put the extension beams in the 20-foot or 2. SIDESHIFT CYLINDER
40-foot position. When certain provisions have been 3. RETAINER BRACKET
4. WEAR PAD
made, optional stop cylinders allow extending to 30
feet or 35 feet. Figure 3. Carriage
A vertical tube at the end of the extension beam is
provided with wear pads that guide the movement of

3
Description 5000 SRM 1221

1. WEAR PAD 4. WEAR PAD BRACKET

2. SHIM 5. FLOATING END BEAM
3. PIN 6. PLATE

Figure 4. Floating End Beam

4
5000 SRM 1221 Operation

Operation
GENERAL When the powered pile slope function is not ac-
tivated, oil pressure in the pile slope cylinders is
The attachment is operated by hydraulic pressure maintained by two counterbalance valves, one for
from the truck and by electrically-energized valves. each pile slope direction. Maximum pressure of
Hydraulic supply is provided by a fixed pressure line 140 bar (2031 psi) is regulated by the relief valve
and a fixed tank return line. Depending on the se- that is located in the right-hand extension/twist
lected function and its selected direction, solenoid lock valve. When equipped with powered pile slope,
valves allow hydraulic oil pressure to pass accord- the hydraulic functions for powered pile slope and
ingly. sideshift are combined in one valve block. See Fig-
ure 6.
The required electric current and the signals from
the control switches in the operator cab are provided
by an electric cable that follows the same routing over
the mast as the header hoses. The connection be-
tween truck and spreader is at the right-hand rear
side of the spreader by means of a 24-pole connector.

OPTIONAL POWERED PILE SLOPE

The powered pile slope carriage is divided in two sec-
tions. The sloping (spreader) side of the carriage
has a ball joint that is mounted between two rubber
washers. The mast side of the carriage has a cen-
tral bracket that holds a pin. The pin goes through
the ball joint and carries the weight of the spreader.
In the forward direction, the rotating carriage is se-
cured by two wear pads at the upper side and two re-
tainer brackets at the lower side. In the backward
direction, the rotating carriage has two wear pads
that are supported by the carriage section at the mast
side. See Figure 5.
1. CARRIAGE MAST SIDE
To tilt the spreader sideways, the pile slope cylinders 2. PIN
retract at the side to be raised and extend at the side 3. UPPER WEAR PADS
4. CARRIAGE SLOPING SIDE
to be lowered. Hydraulic oil is supplied by the valve 5. LOWER WEAR PADS
assembly for sideshift and powered pile slope, which 6. PILE SLOPE CYLINDER
is located on top of the central frame. Solenoid valve 7. RETAINER BRACKET
Y47 activates left-hand side up. Solenoid Y48 acti-
vates right-hand side up. Figure 5. Powered Pile Slope

5
Operation 5000 SRM 1221

A. FRONT OF TRUCK B. REAR OF TRUCK

1. FROM PUMP 8. ADAPTOR FOR SYSTEM PRESSURE
2. TO TANK 9. TO POWERED PILE SLOPE LEFT-HAND ROD
3. ADAPTOR FOR SIDESHIFT SIDE
4. TO SIDESHIFT ROD SIDE 10. TO POWERED PILE SLOPE LEFT-HAND PISTON
5. TO SIDESHIFT PISTON SIDE SIDE
6. TO POWERED PILE SLOPE RIGHT-HAND ROD 11. LEFT-HAND COUNTERBALANCE
SIDE 12. RIGHT-HAND COUNTERBALANCE
7. TO POWERED PILE SLOPE RIGHT-HAND 13. RELIEF VALVE
PISTON SIDE

Figure 6. Sideshift and Powered Pile Slope Valve

SIDESHIFT signal from the operator cab activates solenoid Y14,

The sideshift cylinder has a stroke of 600 mm (2 ft)
and moves the spreader horizontally over the wear
plates. Hydraulic oil is supplied by the valve assem-
bly for sideshift, which is mounted vertically at the
front of the central frame. The right-hand sideshift
providing oil pressure to the rod side of the sideshift
cylinder. The left-hand signal activates solenoid Y13,
providing oil pressure to the piston side of the cylin-
der. See Figure 7.

6
5000 SRM 1221 Operation

hand side of the sideshift valve assembly. The dif-

ferent maximum pressures compensate for the dif-
ference in surface area of the piston side and the rod
side of the cylinder.

EXTEND AND RETRACT CIRCUIT

The attachments are designed to lift either 20- or
40-foot containers. When delivered with an optional
stop kit, provisions have been made to also lift 30-
and 35-foot containers. These 30- and 35-foot posi-
tions are obtained by first retracting the stop cylin-
der. This allows the extension or retraction of the
extension beams. After the extension beams have
started moving, the stop cylinder has to be operated,
which pushes the rod of the stop cylinder against the
extension beam. When the desired position has been
reached, the rod of the stop cylinder is pushed into
a hole in the extension beam, blocking any further
movement. The stop cylinder is held in position by
continuous pressure. The 20- and 40-foot positions
are determined by the end positions of the extension
cylinders.

The extension signal from the operator cab activates

solenoid Y5 and pressures the left-hand extension
cylinder, and solenoid Y6 pressures the right-hand
extension cylinder. The retraction signal activates
solenoid Y7 and Y8, pressurizing the rod side of the
cylinders and connecting the piston side of the cylin-
A. TOP SIDE ders with the tank. The solenoid valves are located
B. BOTTOM SIDE
at the rear end sides of the central spreader frame.
1. FROM PUMP The location of the different valve connections are in-
2. TO TANK dicated in Figure 8. Due to differences in friction or
3. ADAPTOR FOR SIDESHIFT hydraulic flow, it is possible that one extension beam
4. TO SIDESHIFT ROD SIDE
5. TO SIDESHIFT PISTON SIDE reaches its final position earlier than the other. The
6. RELIEF VALVE relief valve fitted between piston end and rod end
7. ADAPTOR FOR SYSTEM PRESSURE protects against peak pressures when the desired ex-
tension position has been reached, or when an object
Figure 7. Sideshift Valve Assembly is being hit. The shell of each extension cylinder is
fastened to the attachment frame. The rod end of
Maximum spreader pressure of 140 bar (2031 psi) is
each extension cylinder is fastened to the extension
applied to the rod side of the sideshift cylinder. The
beam.
pressure at the piston side is limited by an 80 bar
(1160 psi) relief valve, which is located at the right-

7
Operation 5000 SRM 1221

1. PRESSURE LINE TO LEFT-HAND VALVE 10. GAUGE ADAPTOR

2. TANK LINE FROM LEFT-HAND VALVE 11. TANK LINE TO RIGHT-HAND VALVE
3. TANK LINE TO SIDESHIFT VALVE 12. PRESSURE LINE FROM RIGHT-HAND VALVE
4. PRESSURE LINE FROM SIDESHIFT VALVE 13. GAUGE ADAPTOR
5. RELIEF VALVE 14. TO PISTON SIDE TWIST LOCK CYLINDER
6. TO ROD SIDE TWIST LOCK CYLINDER 15. TO ROD SIDE TWIST LOCK
7. TO PISTON SIDE TWIST LOCK CYLINDER 16. TO PISTON SIDE EXTENSION CYLINDER
8. TO ROD SIDE EXTENSION CYLINDER 17. TO ROD SIDE EXTENSION CYLINDER
9. TO PISTON SIDE EXTENSION CYLINDER

Figure 8. Right-Hand and Left-Hand Extension/Twist Lock Valve

8
5000 SRM 1221 Operation

CONTAINER LOCKING MODEL 582

Model 582 is designed to handle two empty contain-
ers using two pair of horizontal twist locks, which
are entered in the side pockets of the lower and up-
per container. When the upper twist lock has en-
tered the corner pocket, the upper container pushes
the upper twist lock assembly into the floating head
against the pressure of a spring. This allows en-
try of the lower twist lock in the pocket of the lower
container. When the twist locks are correctly posi-
tioned, the four seated sensors have detected the cor-
rect distance to the containers and the top container
detected sensor has detected presence of a container
on top of the other. Having these signals allows the
twist locks to lock after a manual command. The
electrical system activates during 0.5 to 2.0 seconds
the solenoid valves for locking, which pressures the
twist lock motors and the retraction cylinder assem-
bly. The twist lock motors will turn the twist locks
into the locking position. The retraction cylinder will
extend and keep the upper twist lock assembly in
the retracted position. Before it is possible to unlock, 1. RETRACTION CYLINDER
2. SPRING
first the seated sensors have to detect the correct dis- 3. SENSOR LOCKED/UNLOCKED
tance to the containers. A manual command will ac- 4. SEATED SENSOR
tivate within 0.5 to 2.0 seconds of the solenoid valves 5. TWIST LOCK
unlocking, which turns the twist locks into the un- 6. SEQUENCE VALVE
locked position and retracts the retraction cylinder. 7. TWIST LOCK MOTOR
The spring will push against the upper twist lock as- Figure 9. End Beam Assembly, Model 582
sembly and move it out of the floating head as the
spreader moves away from the top container. See Sequence Valve
Figure 9.
NOTE: Remove and inspect the cartridge valve if
To protect against the possibility of twist locks open- there is a problem with the correct locking and/or
ing unintentionally, horizontal twist locks have a flat unlocking sequence.
surface that touches the vertical area of the corner
casting when the container is being carried. The The sequence valve assembly is mounted on the
weight of the container locks the flat surface of the floating head of model 582 and gives priority to the
twist lock against the vertical area of the corner cast- oil flow. When locking, pressure must reach 40 bar
ing and prevents the twist lock from turning. It, (580 psi) before the retract cylinder extends. This
therefore, is important to verify that the attachment allows the twist lock motors to rotate the twist locks
is completely seated before locking or unlocking the before the retraction cylinder pulls the twist lock
twist locks.

9
Operation 5000 SRM 1221

assembly away from the container. If the retraction
cylinder is pressurized too soon, locking of the twist
locks may not occur. When unlocking, pressure is
first relieved from the extension cylinder, allowing
the spring to push the upper twist lock assembly
against the container, thus relieving mechanical
friction between the twist lock and the container
pocket. See Figure 10.
Pilot Check Valve
To maintain twist locks in the locked or in the un-
locked position, a pilot check valve has been mounted
between the twist lock valves and the twist locks.
See Figure 11 and Figure 17. The pilot check valve
is mounted under the hose and cable support, close
to the vertical end beam. Remove the check valve(s)
for inspection, if there is no oil pressure at the lock
cylinder or if oil pressure does not relieve sufficiently
through the valve.

1. BOTTOM SIDE OF PILOT CHECK VALVE

2. TO TWIST LOCK CYLINDERS
3. CHECK VALVE CARTRIDGE
4. TO TWIST LOCK VALVE

Figure 11. Pilot Check Valve

1. SEQUENCE VALVE
2. TO RETRACTION CYLINDER
3. TO LOWER CONNECTION OF TWIST LOCK
MOTOR
4. RELIEF VALVE
5. TO UPPER CONNECTION OF TWIST LOCK
MOTOR
6. TO PILOT CHECK VALVE
7. PILOT CHECK VALVE
8. TWIST LOCK MOTOR
9. RETRACTION CYLINDER

Figure 10. Sequence Valve

10
5000 SRM 1221
CONTAINER LOCKING MODEL 583
Model 583 is designed to lift one empty container
at a time using one pair of horizontal twist locks,
which are entered in the side pockets of the container.
Container locking for model 583 is similar to that of
model 582, except that model 583 has two twist locks
instead of four. Model 583 does not have the upper
two twist lock assemblies, the retraction cylinders,
and the top container detected sensor.
A. UNCLAMPED
1. HOOK
2. SIDE CLAMP
3. SENSOR CLAMPED POSITION
Figure 12. End Beam Assembly Model 584
Operation
CONTAINER LOCKING MODEL 584
Model 584 is designed to lift two containers by in-
serting two hooks through the side holes of the con-
tainer pockets. The side clamps are to prevent the
top container from sliding when braking or accel-
erating. Sensors are used to indicate the clamped
or unclamped position, but are no substitute for the
drivers responsibility to verify proper engagement
of the hooks and long enough activation of the side
clamps until the clamps press the locating lugs into
the rear end holes of the containers. See Figure 12
for the location of the sensors.
B. CLAMPED
4. SENSOR FLAG
5. SENSOR UNCLAMPED POSITION
11
Operation 5000 SRM 1221

CONTAINER LOCKING MODEL 585 CONTAINER LOCKING MODELS 586, 588,

Model 585 does not have sensors or indicator lights to
register the position of hooks in relation to the con-
tainer. On this type of attachment, all monitoring
must be done by the operator. Check the condition of
the hooks on a daily basis.
Model 585 is designed to lift one empty container at
a time by inserting two hooks through the front side
holes of the container pockets. See Figure 13.
AND 589
Models 586, 588, and 589 are designed to lift one
empty container at a time using vertical twist locks,
which are entered in the top pockets of the container.
The spreader engages the container by putting the
end beam guide against the container and inserting
the vertical twist locks into the top pockets by lower-
ing the spreader. Due to the fixed distance between
twist lock axis and end beam guide, model 588 can
only engage with the standard ISO container. Mod-
els 586 and 589 have a provision that also allows han-
dling containers with inset top pockets. For model
586 this provision is a bolted block that has to be re-
moved when handling 2.6 m (8.6 ft) containers. For
model 589 this provision is an extend/retract func-
tion of the twist locks. When a twist lock is correctly
positioned, the seated pin has been pushed in, which
allows the seated sensor to provide a signal to the
electric system. When a signal has been received
from both seated sensors, the electric system ener-
gizes the twist lock solenoid valve to rotate the twist
locks. The twist locks can be locked manually by the
operator, or automatically after a certain time delay.
Opening the twist locks is always a manual opera-
tion. See Figure 14.

To protect against the possibility of the twist locks

opening unintentionally, the seated pins have a cam
which prevents the twist lock crank from turning, if
the seated pin is not fully seated.

In addition, the twist lock activating circuit is made

inactive when the seated pins have extended.

1. NUT 5. SPRING
2. WASHER 6. END BEAM
3. STUB SHAFT 7. PLATE, BOLT
4. HOOK

Figure 13. End Beam Assembly (Model 585)

12
5000 SRM 1221 Operation

Figure 14. End Beam Assembly Models 586, 588, and 589

13
Operation
Legend for Figure 14
1. SEATED PIN
2. CAM
3. RETURN SPRING
4. SEATED SENSOR
5. LOCKED SENSOR
6. UNLOCKED SENSOR
7. COVER
8. SENSOR FLAG
9. TWIST LOCK CYLINDER
10. INDICATOR FLAG
ELECTRICAL SYSTEM
The electric cable from the truck connects with the
printed circuit boards (PCBs), that are located in-
side of the electric box at the right-hand rear side of
the central spreader frame. The PCBs verify signals
from the control switches in the cab and signals from
various sensors on the spreader. This is to prevent
functions from being energized under incorrect con-
ditions, or to prevent conflicting functions energizing
at the same time.
The electrical schematic shows the logic of the PCBs
in relation to the different signals. Some of the logic
is directly visible on the schematic.
For instance, the input activation of the working
lights by wire 7 into PCB2 is directly transferred
through fuses F1 and F2 to lights H11 and H12.
More difficult to see is that activation of the sideshift
solenoids Y13 or Y14 depends on having input sig-
nals at connections 5 or 6 of connector X11A on PCB2,
and also on NOT having a command to lock or unlock
the twist locks.
In case the logic is controlled by an integrated circuit,
the schematic indicates this with boxed texts such as:
"Logic auto twist lock".
Select the proper schematic for your spreader in Ta-
ble 1.
Note that optional equipment, like stop cylinders
and powered pile slope, may be included in the
schematics and diagrams, but may not be fitted on
the spreader as delivered.
The Wiring Diagram shows the actual wiring con-
nection between the printed circuit boards and the
various connectors. Truck input signals are listed
with their wire numbers at connector U1. These wire
numbers and function descriptions are repeated at
the PCB connections X01, X04, X11A, and X11B. The
rectangular box under the PCB connection indicates
14
5000 SRM 1221
11. CRANK PIN
12. CRANK
13. COLLETS
14. UPPER BEARING SET
15. LOWER BEARING SET
16. SLEEVE
17. BUSHING
18. KEY
19. ROLL PIN
20. TWIST LOCK
presence of a LED at the actual connection. When
a particular wire is energized, then the LED should
light up. The different colored LED’s each represent
a different type of signal:
• Green LED’s indicate battery voltage.
• Red LED’s indicate activated output signals.
• Yellow LED’s indicate activated input signals.
The wire that connects between PCB and spreader
is marked on the diagram with a cable number plus
cable wire number. Some wires are interrupted
by connectors, that are indicated by Spb-nr. The
Spb-number has the same number as the cable
number. The cable diverts after the mating con-
nector into numbered wires, which may connect
with S-numbered sensors, Y-numbered solenoids, or
H-numbered lights. Other wires will connect with
PCB terminals. The Y-numbered solenoid refer-
ences relate with the ones shown on the hydraulic
schematic. The actual wires of the cables each have
a different color that relates to the wire number
shown on the diagram. See the table at the bottom
left-hand corner of the wiring diagram.
INDICATOR LIGHTS
For model 582, there are two sets of three lights on
each side of the spreader. See Figure 15. All other
580 models have one set of four indicator lights at
the right-hand side of the spreader. See Figure 16. In
addition there are five LED’s in the twist lock module
in the cab. The indication is as follows:
• Left-hand amber light and left-hand LED indicate
that the attachment is seated at the left-hand side
and ready to have twist locks activated.
• Green light and LED indicate that both twist locks
are in locked position and ready to lift the con-
tainer.
• Red light and LED indicate that both twist locks
are in unlocked position. It is possible to move the
twist locks into or out of the corner pockets.
• Blue LED (cab only) indicates that the over-lower-
ing or the lift interrupt function is activated.
5000 SRM 1221 Operation

If one of the Locked or Unlocked sensors is faulty or

incorrectly adjusted, then both the Locked and Un-
locked lights will flash simultaneously.

In the case one of the control lights is flashing, repair

the spreader immediately.

AUTOMATIC LOCKING
The automatic locking feature exists on spreaders
with vertical twist locks, models 586, 588 and 589.
This autolock feature automatically locks the twist
locks after all required input signals have been re-
ceived. The autolock function is in PCB3, using plug
K1. Potentiometer P3 allows varying the delay of
the locking signal. It is suggested that calibrations
quicker than one second are not practical.

LIFT INTERRUPT AND OVERRIDE

1. YELLOW 3. RED WARNING

2. GREEN Only use override feature for positioning twist
locks to enable proper locking. Do not use over-
Figure 15. Indicator Lights, Two Sets of Three ride feature for general lifting and transport of
Lights container.

When attachment is seated and any of the twist locks

are between the unlocked and locked position, the
blue LED inside operator’s cab is illuminated and the
lift interrupt system will not allow lifting of mast.

To override lift interrupt feature, turn override key

switch clockwise and push override button while us-
ing lift lever.

OVERLOWERING INTERRUPT AND

OVERRIDE

1. YELLOW 3. RED
2. GREEN
Figure 16. Indicator Lights, Four Lights
FLASHING INDICATOR LIGHTS
The spreader PCB has an integrated circuit, that
causes the indicator lights to flash in case a sensor
is not functioning properly. The electric schematic
indicates this function with: Fault detect.
If one of the seated sensors is faulty or incorrectly
adjusted, then the seated light will flash.
WARNING
When lifting after using the override feature,
verify that chains, hoses, and cables are not ob-
structed in any way.
An overlowering interrupt feature is incorporated on
all 580 models. The overlowering interrupt function
prevents further lowering of the carriage when both
end beams have been raised in relation to outer
booms. This prevents slacking of chains, hoses, and
wires over the mast. The blue LED, in operator’s
cab, comes on when lowering interrupt is activated.
To override the overlowering interrupt feature, turn
override key switch clockwise and push override but-
ton while using lowering lever.

15
Carriage and Attachment Removal
SECOND CONTAINER DETECTION
SENSOR (MODEL 582 ONLY)
The second container sensor detects if the attach-
ment should pick up one container or two containers.
When a second container is detected, the electrical
system requires a seated signal for all four twist locks
before the system allows the twist locks to be locked.
When they are locking or unlocking, all four operate
simultaneously.
Carriage and Attachment Removal
CARRIAGE
WARNING
When working on or near mast, see Safety
Procedures When Working Near Mast in Mast
in the section Mast 4000 SRM 660 (A214), Mast
4000 SRM 661 (A214 and B214), or Masts and
Carriages, Starting 2003 4000 SRM 1062 (F019).
Do not work under a raised carriage. Lower
carriage or use a chain to prevent carriage and
inner mast from lowering. Attach all moving
parts of mast to parts that DO NOT move with
a chain and make secure.
1. Put mast in a vertical position. Lower carriage
onto blocks so lift chains and hoses are not under
tension. Shut off engine.
WARNING
Do not disconnect any hydraulic lines when en-
gine is running.
2. Disconnect hydraulic lines to attachment. Tag
and put caps on open lines. Disconnect electrical
connector at attachment. Remove clamps as nec-
essary to remove harness from carriage.
WARNING
Keep control of lift chains when disconnecting
them from carriage. Use wire to temporarily
connect ends of lift chains to mast. This pro-
cedure will prevent lift chains from falling and
causing an injury or damage.
16
5000 SRM 1221
When no second container is detected, the twist locks
can be locked after the seated signal for the lower
twist locks is received.
Proper functioning of the second container detection
sensor can be checked at PCB2, terminal 36, where
the LED must be ON when the sensor is activated.
3. Remove pin from each chain anchor at carriage.
Disconnect lift chains from carriage. Attach a
rope to ends of each lift chain to control their
movement.
WARNING
When carriage is not connected to mast, it can
fall and cause an injury. Make sure carriage
has stability and will not fall over when inner
mast is raised above carriage.
4. Connect a lifting device to attachment main
frame using lifting straps. Verify frame will
have stability once disconnected. Lifting de-
vice with lifting straps must hold 10,000 kg
(22,046 lb).
5. Use lift cylinders to raise inner mast until it is
above load rollers of carriage. If hydraulic sys-
tem cannot be used, connect a lifting device to
top of inner mast.
6. Carefully move lift truck away from attachment.
Put attachment on blocks on a flat surface so that
carriage is up.
7. If any of the load rollers need to be replaced,
make a note of location of shims.
NOTE: For further details on repairs and adjust-
ments of carriage, see the section Mast 4000 SRM
661 (A214 and B214) or Empty Container Han-
dling Attachment 5000 SRM 969 (F019).
5000 SRM 1221
SPREADER
NOTE: Most repairs for the attachment can be done
while it is on the lift truck. If the attachment must
be removed, this can be done by either removing the
carriage with attachment or just the attachment.
1. Retract the attachment to the 20 foot posi-
tion. Put the mast in vertical position. Use
the sideshift function to center the attachment.
Shut OFF the engine.
2. Remove the pump and tank hoses that connect
to the sideshift valve and the extension valve on
the attachment.
3. Release the electric cable, running from the at-
tachment connector bracket to the electric box.
Provisionally attach the cable to the bracket of
the electric box.
WARNING
Verify the lifting straps have a rated capacity
of 10,000 kg (22,046 lb).
4. Connect a lifting device to the attachment main
frame, using lifting straps. Verify that the frame
will have stability when it is disconnected.
Sideshift Cylinder Removal and Installation
REMOVE
1. Retract the sideshift cylinder. Shut off the en-
gine.
2. Remove the hydraulic lines and cables leading to
the work light. Remove the sideshift hoses from
the cylinder.
3. Remove the two bolts holding the sideshift valve,
that is located just above the sideshift cylinder.
Attach the valve at a higher point, away from the
cylinder.
4. Put slings around the cylinder. Keep the sling
at the shell end as far as possible away from the
sideshift valve.
Sideshift Cylinder Removal and Installation
5. Remove the two retainer brackets at the lower
front end of the carriage.
6. Support the sideshift cylinder with a sling that is
attached to the bar just above the cylinder. Re-
move the securing bolt and the pin holding the
rod end of the sideshift cylinder. Lift the rod end
and secure it several inches above its bracket on
the attachment.
7. Use the lifting device to tilt the attachment
slightly backward.
8. Remove the bolts of the wear pad retainers, and
the wear pads at the front upper side. Do NOT
remove the bolts that hold the wear pad retainer
bracket at the inner side.
9. Use the lifting device to slide the attachment for-
ward, away from the carriage. Keep the attach-
ment as low as possible and proceed carefully as
the top of the attachment frame slips away from
the upper carriage bracket.
10. Put the attachment on blocks high enough to
keep the extension beams clear of the ground.
5. Remove the retaining bolts and the pins of the
sideshift cylinder.
WARNING
Verify the attachment does not move when
the sideshift cylinder has been detached or
personal injury may occur.
6. Lift the sideshift cylinder out of the brackets, and
then away from the spreader.
INSTALL
To install the sideshift cylinder, proceed in reverse
order of Remove.
17
Extension Cylinder Removal and Installation
Extension Cylinder Removal and Installation
REMOVE
Upper, Right-Hand
1. Extend the end beams 1.0 m (3.3 ft).
WARNING
Verify the slings have a rated capacity of 250 kg
(55 lb) or personal injury may occur.
2. Attach slings at both ends of the cylinder.
3. Remove the nut at the cylinder end of the exten-
sion cylinder. Remove the outer buffer and the
washers.
4. Remove mounting bolt and pin that attaches the
cylinder to the end beam.
5. Turn ON the engine.
6. Apply the retract function to release both cylin-
der ends from the attachment.
7. Shut OFF the engine.
8. Disconnect the two hoses from the cylinder and
plug the fittings.
9. Remove the cylinder from the attachment.
Lower, Left-Hand
1. Extend the end beam completely.
2. Remove the mounting nut at the cylinder end of
the extension cylinder. Remove the outer buffer
and the washers.
3. Remove the hose brackets and move away the
hoses that are mounted under the extension
cylinder.
NOTE: Do not remove the hose from the cylinder.
18
5000 SRM 1221
4. Remove the four mounts of the shell side hose.
5. Put blocks under the cylinder at several places.
6. Block movement of the left-hand extension beam.
7. Verify the hoses at the right-hand extension
cylinder are plugged or connected.
8. Turn ON the engine.
9. Apply the retract function to pull the shell side
out of the bracket. Verify the cylinder guide at
the gland nut unhooks properly.
10. Continue retracting until the cylinder has passed
the bracket and has moved from under the upper
extension cylinder.
11. Shut OFF the engine.
WARNING
Verify the slings have a rated capacity of 250 kg
(55 lb) or personal injury may occur.
12. Attach slings at both ends of the cylinder.
13. Remove securing bolt and pin that attaches the
cylinder to the end beam.
14. Disconnect the two hoses from the cylinder and
plug the fittings.
15. Remove the cylinder from the attachment.
INSTALL
To install the upper, right-hand and lower, left-hand
extension cylinders, proceed in reverse order of Re-
move, Upper, Right-Hand and Remove, Lower, Left-
Hand.
5000 SRM 1221 Floating End Beams Repair

Floating End Beams Repair

REMOVE 5. Attach the hose and cable support to the vertical
end beam.
1. Disconnect the electric plug and the hydraulic
hoses from the pilot check valve at the bottom of 6. Connect the hoses and the electric plug.
the hose and cable support.
7. Apply tie wraps to fasten the cable and hoses.
2. Put tags and caps on the hydraulic hoses.

3. Remove all tie wraps between the pilot check

valve and vertical end beam.

4. Put blocks under the hose and cable support.

5. Remove the four bolts holding the support.

6. Remove the securing bolt and pin in the vertical

section of the extension beam that secures the
floating end beam.

WARNING
Verify the crane has a lifting capacity of 250 kg
(55 lb) or personal injury may occur.

7. Lift the end beam out of the extension beam

using a crane. Guide the hoses and the cable
through the hole in the vertical section of the
end beam.

8. Place the end beam on a flat surface.

INSTALL
1. Attach a rope to the end of the hose and wire
bundle.

WARNING
Verify the lifting device has the rated capacity
of 250 kg (551 lb) or personal injury may occur.

2. Lift the end beam with a 250 kg (551 lb) capacity

crane and enter the rope at the top of the exten-
sion beam. Pull the rope through the hole at the
mount for the hose and cable support. Pull the
rope to lead the hose and wire bundle. 1. FRONT SIDE
2. HOSE AND CABLE ROUTING
3. Lower the end beam and guide the hose and wire 3. PIN
4. PILOT CHECK VALVE
bundle to form a U-shaped curve. See Figure 17. 5. HOSE AND CABLE SUPPORT
6. U-SHAPED CURVE
4. Install the pin and the mounting bolt in the ver-
tical section to attach the floating end beam. Figure 17. End Beam Hose Routing

19
Floating End Beams Repair 5000 SRM 1221

HOSE, REPLACE
1. Remove the end beam.

2. Remove tie wraps.

3. Disconnect the hoses and electrical connector at

the head section of the end beam.

4. Remove the protective sleeve around the hoses.

5. Pull one of the hoses to position the hose cou-

plings differently at the lower end of the end
beam.

NOTE: The hoses and cable run through a bent tube

with a diameter that does not allow individual re-
placement of the hoses or cable.

6. Remove the complete bundle of hoses and cable

from the front side. See Figure 18.

7. Replace any defective hose or cable. Verify each

hose is marked.

8. Position the hose couplings at different locations

and re-bundle the hoses and cable and attach a
string at the spreader end.

9. Lead the string through the tube and pull the

bundle into the tube while guiding it at tube en-
try.
1. FRONT SIDE
10. Verify the cable and hoses at the head have the 2. HOSE AND CABLE ROUTING
correct length to allow proper connection. Pull
excess length into the tube. Figure 18. Hose Replacement

11. Apply protective sleeve over the hoses and cable

at the spreader end.

20
5000 SRM 1221 Twist Lock Repair for Model 582

Twist Lock Repair for Model 582

REMOVE 6. Retain the spring tensioned spring bracket
while removing the two bolts that hold the
Upper Twist Lock spring bracket. Release the spring bracket.

1. Remove the cover. See Figure 19.

WARNING
The weight of the twist lock assembly is ap-
proximately 50 kg (110 lb). Use a lifting device
to support the twist lock assembly when slid-
ing out.

NOTE: The cylinder bracket is welded to the upper

twist lock assembly.

7. Slide out the top twist lock assembly by pulling

on the hydraulic motor end.

8. Place the twist lock assembly on a bench.

9. Turn the spring bracket to detach it from the

spring.

10. Slide out the spring and remove the square nut.

1. COVER Lower Twist Lock

2. BRACKET
3. SQUARE NUT 1. Remove the cover.
4. CLAMP
5. RETRACTION CYLINDER 2. Tag and remove the hydraulic lines from the
6. SPRING twist lock motor and retraction cylinder.
7. BOLT
8. SPRING BRACKET 3. Disconnect the wiring leading to the proximity
9. UPPER TWIST LOCK ASSEMBLY switches.
10. LOWER TWIST LOCK ASSEMBLY
11. BOLT 4. Remove the two bolts holding the retainer plate
12. RETAINER PLATE
13. HYDRAULIC MOTOR at the lower twist lock assembly.

Figure 19. Twist Lock Assembly WARNING

2. Remove the bracket from the rear end of the
cover.
3. Tag and remove the hydraulic lines from the
twist lock motor and retraction cylinder.
4. Disconnect the wiring leading to the proximity
switches.
The weight of the twist lock assembly is ap-
proximately 50 kg (110 lb). Use a lifting device
to support the twist lock assembly when slid-
ing out.
5. Slide out the top twist lock assembly by pulling
on the hydraulic motor end.

5. Remove the clamp holding the retraction cylin-

der.

21
Twist Lock Repair for Model 582 5000 SRM 1221

DISASSEMBLE cleaning solvents, always follow the solvent

1. Place twist lock assembly on a flat area.
2. Remove four socket head bolts and slide out hy-
draulic motor.
3. Remove key.
4. Remove four socket head bolts attached to collet
and ring. See Figure 20.
5. Move sleeve toward hydraulic motor end to re-
lease collets.
6. Pull out twist lock.
7. Pull out sleeve and collet and remove ring.
manufacturer’s recommended safety precau-
tions.
WARNING
Do not use compressed air at more than
206 kPa (30 psi). Airborne debris can cause
injury to personnel. Use approved safety
equipment.
1. Inspect nylon disc for wear and damage. Replace
nylon disc before indicator bolt head is flush with
contact surface of nylon disc.
2. Clean all mechanical parts of twist lock assembly
with solvent. Dry parts with compressed air.

8. Inspect bushings for wear and replace if neces-
sary.
CLEAN AND INSPECT
WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using
3. Inspect all parts of twist lock assembly for dam-
age and wear. If twist lock is worn to less than
25 mm (0.984 in.), replace twist lock.
4. Inspect lock recess area. If damaged or worn,
replace twist lock.

1. HYDRAULIC MOTOR 5. BUSHING 9. SLEEVE

2. RING 6. KEY 10. COLLET AND RING BOLT
3. SOCKET HEAD BOLTS 7. RING
4. TWIST LOCK 8. COLLET

Figure 20. Twist Lock Exploded View

22
5000 SRM 1221 Hook Repair for Model 584 and 585

ASSEMBLE 6. Insert socket head screws through sleeve and col-

lets. Markings on the sleeve and the ring must
1. Install bushings and lubricate using multipur- line up. The notch attached to the sleeve must
pose grease. rest against twist lock housing. Screw socket
head screws into ring and tighten.
2. Position the ring in correct location.
7. Position hydraulic motor with key and fasten in
3. Insert sleeve.
place with four socket head screws.
4. Position twist lock with key slot in top position
8. Connect hydraulic lines and electrical connec-
(unlocked position) and slide into twist lock hous-
tions.
ing. Position ring on twist lock shaft.

5. Position collets on twist lock shaft, then slide INSTALL

sleeve with key over twist lock shaft.
To install the twist lock, proceed in reverse order of
Remove.

Hook Repair for Model 584 and 585

REMOVE either side. 5 degrees means that the point of the
hook will be about 12 mm (0.5 in.) off center.
1. Remove the nut and the washers at the rear end
of the hook. INSTALL
2. Remove the hook at the front side of the head. 1. Slide the hook from the front in the head. Install
the three washers and the self locking nut.
INSPECT
2. Tighten the nut until it just touches the washers
WARNING and then release one-half turn. Check that the
fit of the hook is slightly loose.
The lifting hooks are safety critical compo-
nents because the hooks carry all the load
when picking up and carrying a container.
Hooks are wearing parts and should be in-
spected for wear and damage every 500 hours
or three months.

1. Check for cracks. Replace the hook if there is any

crack.

2. Check the remaining thickness at the area where

the corner casting of the container is being car-
ried. Replace the hook if the remaining thick-
ness is less than 95% of the original thickness.
See Figure 21.

3. Replace the hook if the inside angle of the hook

is 95 or more.

4. Check the flat carrying area at the inside of the

hook. New hooks have a flat area of 22 mm 1. ORIGINAL THICKNESS
(0.866 in.) high. Replace the hook if the flat area 2. REMAINING THICKNESS
3. HOOK INSIDE ANGLE
is 15 mm (0.590 in.) high or less. 4. 22 mm (0.866 in.) WHEN NEW
5. REMAINING HEIGHT OF CARRYING AREA
5. Check if the hook is bent sideways. Replace the
hook if it is bent 5 or more from centerline to Figure 21. Hook Wear

23
Side Clamp Replacement for Model 584 5000 SRM 1221

Side Clamp Replacement for Model 584

REMOVE
1. Remove the container support that is mounted
on the top of the end beam. See Figure 22.
NOTE: The holes at the bottom plate of the head pro-
vide access for a drift.
WARNING
Verify the lifting device has the rated capacity
to lift the slide clamp or personal injury may
occur.
3. Use a lifting device to remove the slide clamp.

2. Put the clamp in the open position, and remove

the securing bolts and push the two pivoting pins
out of the side clamp.

1. HOOK 6. PIVOT PIN

2. WASHER 7. SECURING BOLT
3. NUT 8. CLAMP CYLINDER
4. BUSHING 9. SIDE CLAMP
5. WASHER 10. CONTAINER SUPPORT

Figure 22. Side Clamp

24
5000 SRM 1221 Twist Lock Repair for Models 586, 588, and 589

INSTALL washers. Use the pivoting pin to check correct

positioning of the washers.
1. Apply multipurpose grease with 2-4% molybde-
num disulfide to the mating holes for the pivot- 4. Push the pivoting pin into its final location. Re-
ing pins. move the wedges and tighten the securing bolt.

2. Use a lifting device to position the side clamp. Fit 5. Insert the pivoting pin for the clamp cylinder and
the pivoting pin for the side clamp halfway in. its securing bolt.

3. Lift the side clamp at the under side with a

wedge, and fill the space as far as possible with

Twist Lock Repair for Models 586, 588, and 589

DISASSEMBLE cleaning solvents, always follow solvent man-
ufacturer’s recommended safety precautions.
Refer to Figure 14 for the following procedures.

1. Remove cover. WARNING

2. For models 586 and 588, remove the snap ring,
and lift the rod end for the flag from the crank.
3. Remove the securing bolt, the ring pin, and the
pin that connects the twist lock crank with the
tie rod end.
4. Remove the four bolts that attach the twist lock
crank with the upper bearing.
5. Install two of the bolts removed in Step 4 into the
two threaded holes in the twist lock crank and
tighten alternately until the crank is lifted off of
the twist lock.
6. The key that is used to position the crank is held
in place with a roll pin. Remove the roll pin and
the key from the twist lock.
Do not use compressed air at more than
206 kPa (30 psi). Airborne debris can cause
injury to personnel. Use approved safety
equipment.
CAUTION
Use extra care when inspecting collets and re-
cess areas of twist locks. These are the load
bearing areas when a container is lifted.
1. Clean all parts of twist lock assembly with sol-
vent. Dry parts with compressed air. Inspect
all parts of twist lock for damage and wear. If
twist lock is worn more than 25 mm (0.98 in.), re-
place twist lock. Inspect twist lock recesses and
replace twist lock if damaged. See Figure 23.

CAUTION
During performance of Step 7, support twist
lock from below to prevent it from dropping
out of end beam.

7. Pry collets out of the recess in the twist lock.

Remove the twist lock from the end beam. The
sleeve and lower bearing set may or may not
come out together with the twist lock.

CLEAN AND INSPECT

WARNING Figure 23. Twist Lock Wear

Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using

25
Twist Lock Repair for Models 586, 588, and 589 5000 SRM 1221

2. Inspect upper and lower bearing sets for damage.

Replace if damaged or worn. Bearings are con-
sidered worn and in need of replacement, if axial
play of twist lock is more than 3 mm (0.118 in.).

3. Check for mushrooming of the seated pins at the

contact area with the container attachment.

4. Check that the outer end of the seated pin moves

freely in its housing and does not stick.

ASSEMBLE
1. If necessary, install a new sleeve bearing. See
Figure 24.

2. Lubricate upper and lower bearings, twist lock

shaft, sleeve bearing, and sleeve springs with
multipurpose grease.

3. Install the four centering springs in the sleeve.

Slide the sleeve on the twist lock.

NOTE: The lower ring is convex. The outer edge is

higher than the inner edge.

4. Put the lower bearing on the sleeve and center

the lower ring on the raised edge of the sleeve.

5. Position the grease fitting in the sleeve at the

same side as the grease fitting in the frame plate.

6. Move the twist lock into the frame plate until the
upper ring of the lower bearing is seated in the
frame plate. Support the twist lock by means
of a jack or other suitable device, to make sure
assembly does not fall out. A. LOCATION OF SEATED SENSOR
NOTE: The lower ring is convex. The outer edge is 1. CRANK
higher than the inner edge. 2. COLLET
3. UPPER BEARING SET
7. Install the upper bearing in the recess of the top 4. LOWER BEARING SET
frame plate. 5. SLEEVE
6. SLEEVE BEARING
7. SLEEVE SPRING
8. Install collets with sloping side facing up. 8. TWIST LOCK
9. SEATED PIN
9. Install key and roll pin in keyway of twist lock.
Figure 24. Vertical Twist Lock Assembly
NOTE: To ease installation of crank to twist lock,
make two alignment pins using M8×75 bolts or 11. Insert tie rod end and fit crank onto alignment
socket head screws with heads removed. pins making sure key and keyway are lined up.
10. Install alignment pins into top plate of upper 12. Install two bolts in crank, remove alignment
bearing diagonally so each pin guides on half of pins, and install remaining two bolts in crank.
collets. Tighten all four bolts to 25 N•m (18 lbf).

26
5000 SRM 1221
13. Install lockwasher, socket head screw, ring pin,
and holding pin.
14. Install rod.
15. Install cover.
Extension Beam Repair
REMOVE
1. Extend the extension beam 600 mm (2 ft).
2. Disconnect the electric plug and the hydraulic
hoses from the pilot check valve at the bottom of
the hose and cable support.
3. Put tags and caps on the hydraulic hoses.
4. Remove all tie wraps between pilot check valve
and vertical end beam.
5. Put blocks under the hose and cable support. Re-
move the four bolts holding the support.
6. Remove the pin that attaches the extension cylin-
der with the end beam.
7. If the floating head is to be removed first, proceed
as follows:
a. Remove the mounting bolt and pin in the ver-
tical section of the extension beam that se-
cures the floating end beam.
WARNING
Verify the crane has the rated capacity of
250 kg (551 lb) or personal injury may occur.
b. Lift the end beam out of the extension beam
using a crane with a lifting capacity of
250 kg (551 lb). Guide the hoses and the
cable through the hole in the vertical section
of the end beam.
c. Place the end beam on a flat surface.
Extension Beam Repair
16. Adjust twist lock angle and proximity switches.
17. Lubricate complete assembly using multipur-
pose grease.
WARNING
Verify the lifting straps have the rated capac-
ity of 1250 kg (2756 lb) or personal injury may
occur.
8. Connect a lifting device to the extension beam
using lifting straps.
9. Remove the bolts of the wear pad retainers when
removing the right-hand (big beam) extension
beam. Leave the wear pad retainers attached
when removing the left-hand (small beam) ex-
tension beam. See Figure 25.
10. Use the lifting device to slide out the extension
beam. Remove the wear pad retainers with wear
pads at the right-hand side when the beam has
moved 1.5 m (5 ft).
11. Slide out the extension beam completely, while
repositioning the straps to assure stability of the
extension beam.
12. Lay the end beam on its side on blocks and a flat
surface.
INSPECT
The right-hand (big) extension beam has wear pads
at the side that fit inside the main frame. The left-
hand (small) extension beam does not. Replace the
wear pads if worn. For the two bottom and two top
wear pads, it is advised to install new or barely worn
wear pads once the end beam has been removed.
Check the extension beam for any deformation.
27
Extension Beam Repair 5000 SRM 1221

1. MAIN FRAME 4. SIDE PAD RETAINER

2. WEAR PAD RETAINER 5. INTERNAL WEAR PAD
3. WEAR PAD 6. LARGE EXTENSION BEAM

Figure 25. Wear Pads at Large Extension Beam

ASSEMBLE 5. Insert the extension beam and slide into the

1. Attach new wear pads on the right-hand (big) ex-
tension beam if necessary.
2. Clean the right-hand inside of the main frame
and apply multipurpose grease with 2 to 4%
molybdenum disulfide to the tracks for the wear
pads.
3. When reinstalling the left-hand (small) exten-
sion beam, verify the lower main frame wear
pads have been installed.
WARNING
Verify the lifting straps have the rated capac-
ity of 1250 kg (2756 lb) or personal injury may
occur.
main frame 1.5 m (5 ft).
6. Attach the retainers to the wear pads. Verify us-
ing bolts of the proper quality.
NOTE: Attach the support first, then the extension
cylinder.
7. Slide the extension beam until the extension
cylinder, hose, and cable support can be attached
again.
8. Connect the electric plug and the hydraulic hoses
at the pilot check valve.
9. Attach the hoses and cable with tie wraps.
10. Verify proper functioning.

4. Connect a lifting device to the extension beam

using lifting straps.

28
5000 SRM 1221 Cylinder Repair

Cylinder Repair
EXTENSION CYLINDER
Disassemble
1. Remove eight bolts that hold ring.

2. Slide ring away from cylinder head.

3. Pull piston rod out of cylinder. See Figure 26.

4. Piston will touch spacer, which will push out

gland, O-ring, bushing, and seal ring.

5. Remove setscrew. Remove nut and piston from

rod.

6. Inspect components and replace them if neces-

sary.

Clean and Inspect

WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using
cleaning solvents, always follow the solvent
manufacturer’s recommended safety precau-
tions.

Clean cylinder parts with solvent. Inspect shell, rod,

and piston for wear or damage. Install new parts as
necessary.

Assemble
To assemble the extension cylinder, proceed in re-
verse order of Disassemble.

Legend for Figure 26

1. PISTON ROD 11. SNAP RING
2. BOLT 12. BALL JOINT
3. WASHER 13. RING
4. WIPER RING 14. CYLINDER GUIDE
5. GLAND 15. SHELL
6. BUSHING 16. SEAL RING
7. SPACER 17. O-RING
8. PISTON 18. O-RING
9. NUT 19. SEAL PISTON
10. SETSCREW 20. O-RING

Figure 26. Extension Cylinder

29
Cylinder Repair 5000 SRM 1221

GUIDE FOR EXTENSION CYLINDER 2. Pull rod assembly from the cylinder shell.

Remove 3. Remove the setscrew before removing the piston

1. Extend the cylinder about 1.0 m (3.3 ft). Put a
support under the shell of the extension cylinder,
close to the gland.
2. Remove the cylinder pin and retract the cylinder.
3. Remove the snap ring and the washer at the
cylinder guide and remove from the cylinder.
Install
nut.
4. Remove the piston from the rod.
5. Remove the gland nut from the rod.
6. Remove and discard all wipers, seals, backup
rings, and O-rings from the gland nut and piston.
7. Inspect shell rod and piston for wear or damage.
Replace if necessary.

Install is the reverse order of Remove. Assemble

SIDESHIFT CYLINDER, POWERED PILE
SLOPE CYLINDER, RETRACT CYLINDER,
TWIST LOCK CYLINDER, AND SIDE
CLAMP CYLINDER
1. Install new wipers, seals, backup rings, and
O-rings on the gland nut and piston.
2. Slide the gland nut on the rod and install the
piston.

NOTE: These cylinders have a similar construction 3. Install nut on piston and tighten.
and have the same instruction for disassembly and
4. Install setscrew in piston nut.
assembly.
5. Install the piston and the gland in the shell.
Disassemble
6. Tighten the gland.
1. Remove the gland nut. See Figure 27.

1. SNAP RING 6. WIPER RING 11. SEAL ROD

2. SPHERICAL BEARING 7. SHELL 12. O-RING
3. GREASE NIPPLE 8. PISTON 13. BACKUP RING
4. PISTON ROD 9. SETSCREW 14. O-RING
5. GLAND NUT 10. NUT 15. SEAL PISTON

Figure 27. Sideshift Cylinder

30
5000 SRM 1221
Wear Pad Replacement
GENERAL
Minimum thickness of the plastic wear pads is
18 mm (0.709 in.).
FLOATING END BEAM WEAR PADS
Increasing the play at the floating end beams not
only affects ease of operation but also causes the con-
tainer to tilt slightly forward. To limit the effect of
the pads wearing down, shims can be mounted be-
hind the upper front and rear wear pads. Shims
are available in thicknesses of 1 mm (0.04 in.) and
2 mm (0.08 in.). Maintain a minimum play of 1 mm
(0.04 in.) when shimming. If play cannot sufficiently
be reduced by shimming, replace the thinnest wear
pad with a new one. See Figure 4.
Upper Wear Pads
1. Measure the forward/backward play at the up-
per front and rear wear pads to determine the
required shims to be applied. Maintain a mini-
mum play of 1 mm (0.04 in.).
2. Lift and secure the floating end beam to its high-
est position. Move the end beam to relieve pres-
sure from the wear pad to be shimmed.
3. Remove the bolts holding the wear pad bracket
and slide the bracket upward to add a shim
and/or replace the upper wear pad.
4. Slide the bracket with the wear pads downward
and tighten the bolts.
Lower Wear Pads
1. Remove the pin securing the floating end beam.
CAUTION
When lifting higher than necessary, hydraulic
hoses or the electric cable inside the floating
end beam may get damaged.
2. Lift the end beam and secure it in a position that
is high enough to remove the wear pad brackets
completely.
3. Remove the bolts holding the wear pad bracket.
Slide the bracket upward and replace the wear
pads.
Wear Pad Replacement
4. Slide the bracket with the wear pads downward
and tighten the bolts.
5. Lower the floating end beam slowly and insert
the securing pin. Hydraulic hoses and the elec-
tric cable will automatically return to their orig-
inal position if the end beam has not been lifted
too high.
MAIN FRAME WEAR PADS AT LARGE
(RIGHT-HAND) EXTENSION BEAM
1. Extend the end beam to obtain proper access.
2. Remove the bolts for the wear pad retainers and
slide out the brackets with the wear pads.
3. Lift and secure the outer end of the extension
beam to relieve pressure from the lower wear
pads.
4. Remove and replace the bolts, the retainer, and
the wear pads at the bottom of the frame.
5. Lower the outer end of the extension beam and
replace the wear pad retainers with the wear
pads at the top of the frame. Tighten the bolts.
MAIN FRAME WEAR PADS AT SMALL
(LEFT-HAND) EXTENSION BEAM
1. Extend the spreader 120 cm (4 ft).
2. Lift and secure the outer end of the extension
beam until play between upper wear pads and
extension beam starts to reduce.
3. Remove the bolts for the upper wear pad retainer
and slide out the bracket with the eight wear
pads. See Figure 28.
4. Lift and secure the extension beam until it al-
most touches the main frame.
5. Remove the bolts for the lower wear pad retainer
and slide out the bracket with the eight wear
pads.
6. Replace the lower bracket with new wear pads
and tighten the bolts.
7. Lower the extension beam slightly until it is
parallel with the main frame. Replace the upper
bracket with new wear pads and tighten the
bolts.
31
Wear Pad Replacement 5000 SRM 1221

1. SMALL EXTENSION BEAM 3. RETAINER

2. WEAR PAD 4. MAIN FRAME

Figure 28. Wear Pads at Small Extension Beam

GUIDE FOR EXTENSION CYLINDER

The lower wear pads of the extension beams in-
fluence the free movement of the cylinder guide of
the extension cylinders. In the 20-foot position, no
forces may act on the cylinder guide. A play of at
least 2 mm (0.08 in.) must remain between cylinder
guide and the support that is welded on the spreader
frame. See Figure 29. Inspect the lower main
frame wear pads, when dimension A is smaller than
2 mm (0.08 in.) when the spreader is retracted in
the 20-foot position. Inspect the upper main frame
wear pads, when dimension B is smaller than 2 mm
(0.08 in.) when the extension beam is retracted in
the 20-foot position.

A. DIMENSION A B. DIMENSION B
1. CYLINDER GUIDE
2. SPREADER FRAME SUPPORT

Figure 29. Cylinder Guide

32
5000 SRM 1221
LARGE EXTENSION BEAM INTERNAL
WEAR PADS
For replacement of the internal wear pads of the
large extension beam, see Extension Beam Repair.
SPREADER FRAME
Upper Wear Pads
1. Put the spreader on blocks and tilt forward the
mast to relieve pressure from the upper wear
pads.
2. Remove the bolts and the retainers, and slide the
wear pads sideways to remove.
3. Slide new wear pads into position. Verify the
wear pad properly catches the retainer at the in-
side.
4. Replace the retainers and the bolts.
Lower Wear Pads
1. Put the spreader side of the carriage on blocks,
slightly lower and move the carriage backwards
to relieve the pressure from the wear pads.
Adjustments
TWIST LOCK ANGLE ADJUSTMENT
Model 586, 588 and 589
NOTE: Model 589 is not equipped with a flag indica-
tor.
1. Disconnect rod from flag indicator.
2. Remove socket head screw and washer, and dis-
connect rod from pin.
3. Remove ring pin, socket head screw, and lock-
washer. Remove pin.
4. Put piston of the twist lock cylinder in fully NOT-
LOCKED position.
5. Put twist lock in fully NOT-LOCKED position.
Adjustments
2. Remove the bolts and the brackets with the wear
pads.
3. Reinstall the brackets with new wear pads and
tighten the bolts.
POWERED PILE SLOPE CARRIAGE
Upper Wear Pads
1. Put the spreader side of the carriage on blocks
and move the mast side of the carriage forward
to relieve the force from the upper wear pads.
2. Remove the bolts and the wear pads and replace.
Lower Wear Pads
1. Put the spreader side of the carriage on blocks
and move the mast side of the carriage forward
to relieve the force from the upper wear pads.
2. Remove the bolts and retainers attaching the
wear pads.
3. Replace the wear pads using a flat iron bar.
4. Replace the retainers and bolts.
WARNING
Twist locks can get caught in corner casting of
container if twist locks have not been aligned
and adjusted properly.
6. Loosen bolts at tie rod end and adjust tie rod to
required length by turning rod end on cylinder
assembly. Tighten bolts.
7. Insert pin.
8. Install lockwasher, socket head screw, and ring
pin holding tie rod end on crank.
9. Install rod onto flag indicator and onto pin using
socket head screw and washer.
NOTE: After NOT-LOCKED position is correctly set,
piston range of twist lock cylinder ensures a correct
LOCKED position.
33
Adjustments
LOCKED/NOT LOCKED SENSORS
ADJUSTMENT
Sensors have a LED close to the wire entry. When the
sensor switches ON, the LED will be ON. When mak-
ing adjustments to sensors, place the ignition key of
the truck in the ON position to activate the electric
circuit of the spreader.
Model 582
1. Loosen bolts holding LOCKED and NOT
LOCKED sensors.
2. Adjust space between sensor and ring to 1 mm
(0.04 in.), using a feeler gauge.
3. Tighten four bolts holding sensors.
Model 586, 588 and 589
1. Check twist lock angle. See End Beam Assembly
(Model 578).
2. Put twist lock in LOCKED position.
3. Loosen nylon mounting sensor bracket.
4. Slide the sensor away until it switches OFF.
5. Slide LOCKED sensor toward flag until it
switches ON, then slide it an additional 3 mm
(0.118 in.).
6. Tighten sensor bracket.
7. Turn twist locks to NOT-LOCKED position.
8. Loosen sensor bracket.
9. Slide the sensor away until it switches OFF.
10. Slide NOT-LOCKED sensor toward flag until it
switches ON, then an additional 3 mm (0.118 in.).
11. Replace sensors if they do not switch ON at a
distance equal or less than 4 mm (0.157 in.).
NOTE: There is some play in movement of twist locks.
34
5000 SRM 1221
12. Check that play in movement of twist lock does
not cause a sensor to switch ON or OFF. Ver-
ify both end positions by twisting each twist lock
back and forth.
SIDE CLAMP OPEN/CLOSED SENSOR
ADJUSTMENT (MODEL 584)
1. Put the side clamp in the open position.
2. Loosen the nylon bracket for the open sensor.
3. Slide the sensor away until it switches OFF.
4. Slide the open sensor toward the rectangular
bracket on the indicator arm until it switches
ON, then slide it an additional 3 mm (0.118 in.).
5. Tighten the open sensor bracket.
6. Put the side clamp in the closed position.
7. Loosen the nylon bracket for the closed sensor.
8. Slide the sensor away until it switches OFF.
9. Slide the closed sensor toward the rectangular
bracket on the indicator arm until it switches
ON, then slide it an additional 3 mm (0.118 in.).
10. Tighten the sensor bracket.
HOOK IN SENSOR ADJUSTMENT (MODEL
584)
NOTE: When the distance between housing and con-
tainer is set at 25 mm (1.0 in.), there is 12.5 mm
(0.5 in.) of play between the hook and the inside con-
tact of the container pocket.
1. Loosen the nylon bracket for the seated sensor.
See Figure 30.
2. Put a rigid plate 25 mm (1.0 in.) in front of the
twist lock housing.
3. Slide the sensor away until it switches OFF.
4. Move the sensor until it switches ON.
5. Tighten the bracket for the sensor.
5000 SRM 1221 Adjustments

1. NYLON BRACKET 2. SEATED SENSOR 3. CONTAINER

Figure 30. Seated Sensor Adjustment, Model 582

SEATED SENSOR ADJUSTMENT 3. Measure distance between bottom end of seated

pin and head. The distance should be 9 to 10 mm
Model 582 (0.354 to 0.394 in.).

NOTE: When the distance between housing and 4. Reposition seated sensor higher if distance is
container is set at 24 mm (1.0 in.), there is 12 mm more than 10 mm (0.394 in.) and lower if dis-
(0.5 in.) of play between the hook and the inside tance is less than 9 mm (0.354 in.).
contact of the container pocket.
OVERLOWERING PROTECTION SENSOR
1. Remove the cover at the side of the floating head.
ADJUSTMENT (ALL 580 MODELS)
2. Loosen the nylon bracket for the seated sensor.
1. Place end beams in lowered position.
See Figure 30.
2. Loosen bolts of sensor bracket.
3. Put a rigid plate 24 mm (1.0 in.) in front of the
twist lock housing. 3. Slide the sensor away until it switches OFF.
4. Move the sensor until it switches ON. 4. Slide sensor toward activating plate until it
switches ON.
5. Tighten the bracket for the sensor.
5. Move sensor 2 mm (0.080 in.) toward plate and
6. Replace the cover.
tighten bolts of sensor bracket.
Model 586, 588 and 589 6. Replace sensor if it has not switched ON 4 mm
(0.157 in.) from plate.
1. Check that seated pin can move up and down eas-
ily. The force needed to lift a pin is approximately
100 N (22.5 lbf).

2. Slowly move seated pin upward until seated sen-

sor switches ON.

35
Schematics 5000 SRM 1221

Schematics
NOTE: For the correct schematics and wiring dia-
gram for the Elme spreaders, see Table 1.

Table 1. Elme Schematic Overview

Elme Model Hydraulic Schematic Electrical Schematic Wiring Diagram

582-5352 782557 782680 782681
582-5364 782312 783749 783750
582-5393 782312 782368 782369
582-5479 782312 782368 782369
584-5376 781679 782374 782375
584-5388 781679 782374 782375
584-5391 781679 782374 782375
584-5398 781679 784840 784841
584-5407 781679 784840 784841
584-5414 781679 786274 786275
584-5460 781679 787420 787421
584-5464 781679 787765 787766
584-5469 781679 787420 787421
584-5485 781679 784840 784841
584-5422 781679 784840 784841
585-5415 782314 782377 782378
585-5416 782314 785601 785602
585-5447 782314 785601 785602
586-5394 781679 781903 781904
586-5411 781679 785219 785220
586-5423 781679 781903 781904
588-5340 781679 781903 781904
588-5382 781679 781903 781904
588-5392 781679 781903 781904
588-5410 781679 785082 785083
588-5431 781679 781903 781904
588-5454 782649 787373 787374
588-5462 781679 787760 787761
588-5465 787414 787769 787770
589-5413 785684 785707 785708
589-5430 785684 785707 785708

36
 NOTES

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37
Schematics 5000 SRM 1221

38
5000 SRM 1221 Schematics

Figure 31. Elme Hydraulic Schematic 781679

39
Schematics 5000 SRM 1221

40
5000 SRM 1221 Schematics

Figure 32. Elme Hydraulic Schematic 782312

41
Schematics 5000 SRM 1221

42
5000 SRM 1221 Schematics

Figure 33. Elme Hydraulic Schematic 782314

43
Schematics 5000 SRM 1221

44
5000 SRM 1221 Schematics

Figure 34. Elme Hydraulic Schematic 782557

45
Schematics 5000 SRM 1221

46
5000 SRM 1221 Schematics

Figure 35. Elme Hydraulic Schematic 782649

47
Schematics 5000 SRM 1221

48
5000 SRM 1221 Schematics

Figure 36. Elme Hydraulic Schematic 785684

49
Schematics 5000 SRM 1221

50
5000 SRM 1221 Schematics

Figure 37. Elme Hydraulic Schematic 787414

51
Schematics 5000 SRM 1221

52
5000 SRM 1221 Schematics

Figure 38. Elme Electrical Schematic 781903

53
Schematics 5000 SRM 1221

54
5000 SRM 1221 Schematics

Figure 39. Elme Electrical Schematic 782368

55
Schematics 5000 SRM 1221

56
5000 SRM 1221 Schematics

Figure 40. Elme Electrical Schematic 782374

57
Schematics 5000 SRM 1221

58
5000 SRM 1221 Schematics

Figure 41. Elme Electrical Schematic 782377

59
Schematics 5000 SRM 1221

60
5000 SRM 1221 Schematics

Figure 42. Elme Electrical Schematic 782680

61
Schematics 5000 SRM 1221

62
5000 SRM 1221 Schematics

Figure 43. Elme Electrical Schematic 783749

63
Schematics 5000 SRM 1221

64
5000 SRM 1221 Schematics

Figure 44. Elme Electrical Schematic 784840

65
Schematics 5000 SRM 1221

66
5000 SRM 1221 Schematics

Figure 45. Elme Electrical Schematic 785082

67
Schematics 5000 SRM 1221

68
5000 SRM 1221 Schematics

Figure 46. Elme Electrical Schematic 785219

69
Schematics 5000 SRM 1221

70
5000 SRM 1221 Schematics

Figure 47. Elme Electrical Schematic 785601

71
Schematics 5000 SRM 1221

72
5000 SRM 1221 Schematics

Figure 48. Elme Electrical Schematic 785707

73
Schematics 5000 SRM 1221

74
5000 SRM 1221 Schematics

Figure 49. Elme Electrical Schematic 786274

75
Schematics 5000 SRM 1221

76
5000 SRM 1221 Schematics

Figure 50. Elme Electrical Schematic 787373

77
Schematics 5000 SRM 1221

78
5000 SRM 1221 Schematics

Figure 51. Elme Electrical Schematic 787420

79
Schematics 5000 SRM 1221

80
5000 SRM 1221 Schematics

Figure 52. Elme Electrical Schematic 787760

81
Schematics 5000 SRM 1221

82
5000 SRM 1221 Schematics

Figure 53. Elme Electrical Schematic 787765

83
Schematics 5000 SRM 1221

84
5000 SRM 1221 Schematics

Figure 54. Elme Electrical Schematic 787769

85
Schematics 5000 SRM 1221

86
5000 SRM 1221 Schematics

Figure 55. Elme Wiring Diagram 781904

87
Schematics 5000 SRM 1221

88
5000 SRM 1221 Schematics

Figure 56. Elme Wiring Diagram 782369

89
Schematics 5000 SRM 1221

90
5000 SRM 1221 Schematics

Figure 57. Elme Wiring Diagram 782375

91
Schematics 5000 SRM 1221

92
5000 SRM 1221 Schematics

Figure 58. Elme Wiring Diagram 782378

93
Schematics 5000 SRM 1221

94
5000 SRM 1221 Schematics

Figure 59. Elme Wiring Diagram 782681

95
Schematics 5000 SRM 1221

96
5000 SRM 1221 Schematics

Figure 60. Elme Wiring Diagram 783750

97
Schematics 5000 SRM 1221

98
5000 SRM 1221 Schematics

Figure 61. Elme Wiring Diagram 784841

99
Schematics 5000 SRM 1221

100
5000 SRM 1221 Schematics

Figure 62. Elme Wiring Diagram 785083

101
Schematics 5000 SRM 1221

102
5000 SRM 1221 Schematics

Figure 63. Elme Wiring Diagram 785220

103
Schematics 5000 SRM 1221

104
5000 SRM 1221 Schematics

Figure 64. Elme Wiring Diagram 785602

105
Schematics 5000 SRM 1221

106
5000 SRM 1221 Schematics

Figure 65. Elme Wiring Diagram 785708

107
Schematics 5000 SRM 1221

108
5000 SRM 1221 Schematics

Figure 66. Elme Wiring Diagram 786275

109
Schematics 5000 SRM 1221

110
5000 SRM 1221 Schematics

Figure 67. Elme Wiring Diagram 787374

111
Schematics 5000 SRM 1221

112
5000 SRM 1221 Schematics

Figure 68. Elme Wiring Diagram 787421

113
Schematics 5000 SRM 1221

114
5000 SRM 1221 Schematics

Figure 69. Elme Wiring Diagram 787761

115
Schematics 5000 SRM 1221

116
5000 SRM 1221 Schematics

Figure 70. Elme Wiring Diagram 787766

117
Schematics 5000 SRM 1221

118
5000 SRM 1221 Schematics

Figure 71. Elme Wiring Diagram 787770

119
 NOTES

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 TECHNICAL PUBLICATIONS

5000 SRM 1221 11/06 (5/06)(7/05) Printed in United Kingdom