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KENR5711-04
December 2013
Volume 1 of 3: Cab
For Engine Serial Numbers C4E1-238
Volume 2 of 3: Engine and Chassis
For Engine Serial Numbers C4E1-238
Volume 3 of 3: AccuGrade®
For Engine Serial Numbers C4E1-238
Schematic Machine
Connector Number
Location Location
CONN 1 G-15 1
CONN 2 G-15 1
CONN 3 B-14 2
CONN 4 B-14 2
CONN 5 H-14 3
CONN 6 I-14 4
CONN 7 I-14 4
CONN 8 F-12 5
CONN 9 H-12 6
CONN 10 H-11 7
CONN 11 I-11 8
CONN 12 I-11 9
CONN 13 D-9 10
CONN 14 A-8 11
CONN 15 G-7 2
CONN 16 A-3 12
CONN 17 B-3 13
CONN 18 B-3 14
CONN 19 C-3 14
CONN 20 C-3 15
CONN 21 C-3 15
CONN 22 D-3 15
CONN 23 D-3 16
CONN 24 E-3 16
CONN 25 F-3 17
CONN 26 G-3 18
CONN 27 H-3 19
CONN 28 I-3 20
CONN 29 I-3 21
CONN 30 B-2 22
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 3 - ENGINE AND CHASSIS
Schematic Machine
Connector Number
Location Location
CONN 5 H-11 1
CONN 6 I-11 2
CONN 7 H-11 2
CONN 8 E-8 3
CONN 10 F-8 4
CONN 11 F-8 5
CONN 15 F-11 6
CONN 17 B-7 7
CONN 23 H-12 8
CONN 24 H-12 8
CONN 25 H-7 9
CONN 26 C-12 10
CONN 30 C-7 11
CONN 31 I-14 12
CONN 32 B-12 6
CONN 33 H-7 13
CONN 34 I-5 14
CONN 35 I-5 15
CONN 36 Service Connector A-3 16
CONN 37 H-3 17
CONN 38 I-3 18
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 3 of 3 - ACCUGRADE
Schematic Machine
Connector Number
Location Location
CONN 1 F-1 1
CONN 2 F-1 1
CONN 5 H-13 2
CONN 6 D-3 3
CONN 7 D-3 3
CONN 12 I-2 4
CONN 13 G-3 5
CONN 14 H-2 6
CONN 16 A-15 7
CONN 18 H-5 8
CONN 19 H-5 8
CONN 20 E-5 9
CONN 21 F-5 9
CONN 22 F-5 9
CONN 27 B-14 9
CONN 28 D-8 10
CONN 29 D-8 10
CONN 39 B-13 11
CONN 40 Accugrade Service Connector G-13 12
CONN 41 I-13 13
CONN 42 B-11 14
CONN 43 C-11 15
CONN 44 D-11 16
CONN 45 H-11 17
CONN 46 I-11 17
CONN 47 Accugrade Test Port B-10 18
CONN 48 F-9, F-8, H-6 5
CONN 49 G-9, E-8, H-6 5
CONN 50 A-5 19
CONN 51 Product Link Service Tool H-3 20
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI
Volume 1 of 3 - CAB
Page 1 of 3
Component Identifiers (CID¹)
Module Identifier (MID²)
Engine Control System
(MID No. 036)
CID Component
0001 Injector Cylinder #1
0002 Injector Cylinder #2
0003 Injector Cylinder #3
0004 Injector Cylinder #4
0005 Injector Cylinder #5
0006 Injector Cylinder #6
0041 8 Volt DC Supply
0091 Throttle Position Sensor
0100 Engine Oil Level Sensor
0110 Engine Coolant Temperature Sensor
0168 Electrical System Voltage
0172 Intake Manifold Air Temperature Sensor
0174 Fuel Temperature Sensor
0190 Engine Speed Sensor
0247 SAE J1939 Data Link
0248 CAT Data Link
0253 Personality Module
0261 Engine Timing Calibration
0262 5 Volt Sensor DC Power Supply
0266 Crank Without Injection Input
0267 Remote Shutdown Input
0268 Programmed Parameter Fault
0291 Engine Cooling Fan Solenoid
0296 Transmission Control
0342 Secondary Engine Speed Sensor
0444 Starter Motor Relay
0526 Turbo Wastegate Actuator
1603 Machine Control Module
1639 Machine Security System Module
1779 Fuel Rail Pressure Valve 1 Solenoid
1785 Inlet Manifold Pressure Sensor
1797 Fuel Rail Pressure Sensor
1834 Ignition Key Switch
2417 Ether Injection Control Solenoid
Machine Control System
(MID No. 039)
CID Component
0041 Sensor Power Supply (8 DCV)
0070 Parking Brake Switch
0091 Throttle Position Switch
0096 Fuel Level Sensor
0133 Transmission Pilot Pressure Solenoid
0148 Hystat Drive Pressure Sensor
0168 Electrical System Voltage
0190 Engine Speed Sensor
0247 J1939 Data Link
0262 5 Volt Sensor DC Power Supply
0268 Programmable Parameter
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Volume 3 of 3 - ACCUGRADE
Page 4 of 5
Failure Mode Identifiers (FMI)¹ Diagnostic Codes For The Accugrade Laser System
FMI No. Failure Description Display (CB), Electronic Mast (EM), Laser Receiver (LR)
Data valid but above normal operational range.
1 Data valid but below normal operational range.
Diagnostic
Description
Code
2 Data erratic, intermittent, or incorrect.
Display Fault Messages
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low. CB 1 Set Limits Fault
7 Mechanical system not responding properly. CB 4 Calibration Failure, Check Valve Hardware
19 Condition not met. CB 16 Linked Mode Sensor Missing, Check EM and LR Connections
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.
Resistor Specifications
Part No. Component Description Resistance (Ohms)¹
134-2540 Resistor: CAN B & CAN D 120 ± 12
¹ At room temperature unless otherwise noted.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C-C22 125-C3 OR-14 F773-C39 OR-18 5 F773-LA3 OR-18 F853-LA12 BR-18 (27) BASE LH HYSTAT CONT 127-P192 RD-18
3E5179 125-C10 OR-14 C-C13 F774-C40 WH-18 6 F774-LA6 WH-18 LA-C3 284-8207 127-P193 RD-18
1 110-C98 RD-16 125-C11 OR-14 7 2 5 9 2285856 F853-C41 BR-18 7 F853-LA12 BR-18 J764-LA2 BR-18 1552273 127-P194 RD-14 GND
2 184-C108 BU-14 129-C19 BU-16 200-C15 BK-18 J764-C45 BR-18 8 J764-LA21 BR-18 J764-LA10 BR-18 709-LA9 OR-18 1 WH-18 POWER R-C12 H
R-C11 C-C20 P-C1 2305008 MOTOR
3 892-C110 BR-18 567-C7 WH-18 R981-C57 YL-18 9 R981-LA5 YL-18 J764-LA21 BR-18 J764-LA10 BR-18 2 BR-18 GROUND
1552269 4 893-C143 GN-18 158-C14 BR-14 10 F853-LA12 BR-18 3 YL-18 FNR SENSOR 2144208 1607690 195-P181 YL-18 200-R17 BK-16 1 BK T
BK-16 1 607-R32 PK-18 CONN TO GC-C1 5 K960-C161 PK-18 158-C66 BR-14 129-C19 BU-16 BK-14 11 4 VI-18 OPEN 1 195-P11 YL-16 500-R19 BR-16 2 GN B+ P
BK-16 2 200-R30 BK-18 ACCUGRADE CSL HARN 6 K961-C158 GN-18 159-C144 BU-14 200-C20 BK-18 BK-14 12 R981-LA5 YL-18 5 GY-18 OPEN 195-C177 YL-18 2 195-P181 YL-18 195-P26 YL-18 502-R18 OR-16 3 RD
[LOC SH 3 H-13] 7 L856-C164 YL-18 159-C145 BU-14
(23) POWER PORT CONN 11 C703-LA11 BR-18 6 BU-18 STEERING SNSR 307-C107 OR-18 3 307-P120 OR-18 195-P179 YL-14 118-R20 GY-16 4 YL
NOTE A 200-C118 BK-18 249-9022 SERVICE BRAKE SW (N/O) F931-P162 PK-18 L857-P186 GN-18
MOM
28
P-C7
E913-C37 YL-18 202-C23 BK-18 C-C4 4TH VALVE CYL EXTEND 29 J992-P137 YL-18 L872-P28 BU-14 L872-P28 BU-14 3E3364 N 269-7697 00 SH 3 D-8 WINCH - RIPPER ATCH
614-C21 PU-18 7 2 5 9 2285856 4TH VALVE CYL RETRACT 30 J993-P138 PK-18 M700-P71 BR-18 L872-P24 BU-14 CONN TO GW-C4 P 311-0294 00 SH 1 H-7 PLATFORM
C-C26 N970-P187 YL-18 1
PROD LINK 321SR HARN
F711-C115 GN-18 643-C25 GN-18 WORK LAMP STATUS 31 643-P75 GN-18 L872-P199 BU-14
C 647-C22 GN-16 200-C118 BK-18 7 2 5 9 2285856 BLADE ANGLE SNSR 32 K757-P145 YL-18 M730-P105 YL-18
N973-P188 BR-18 2
[LOC SH 3 E-5] PL 249-9069 03 SH 3 H-5 PRODUCT LINK ATCH C
F712-C116 GY-18
195-C105 YL-18
103-C152 YL-14
202-C23 BK-18 200-C190 BK-18
BLADE RAISE SELECT SNSR
BLADE TILT SELECT SNSR
33
34
H710-P148 PK-18
H711-P149 GN-18 M792-P142 BU-18
M792-P142 BU-18
M928-P65 BU-18 P-C19 CONN 20 RA 269-7657 02 SH 1 G-9 RIGHT ARMREST
RH 249-9050 02 SH 3 C-10 ACCUGRADE RIGHT BULKHEAD ATCH
511-R7 BR-18 + F773-C39 OR-18 200-C190 BK-18 202-C188 BK-18 4TH VALVE FLOAT (N/C) 35 N822-P226 BR-18 M928-P65 BU-18 M929-P66 WH-18 1552252
512-R38 GN-18 - 200-C191 BK-18 202-C189 BK-18 WINCH FREE SPOOL (N/C) (CAB) P783-P116 WH-18 N964-P47 BU-18 127-P192 RD-18 RW 249-9061 02 SH 3 H-1 RH DOOR
36 M929-P66 WH-18 1
F774-C40 WH-18 202-C188 BK-18 200-C191 BK-18 WINCH FREE SPOOL (N/O) (CAB) 37 P784-P117 OR-18 N805-P225 BU-18 P730-P3 GN-18 200-P15 BK-18 2 RL 245-6032 05 SH 2 B-12 ROOF - OROPS
RH RADIO SPEAKER 202-C189 BK-18 SEER (N/O) 38 N809-P228 OR-18 195-P26 YL-18 3 R 245-6043 05 SH 1 B-14 ROOF - EROPS
6T-7695 F853-C41 BR-18 614-C174 PU-18 195-C117 YL-18 195-C105 YL-18 4TH VALVE PARITY 39 J994-P79 GY-18 N809-P228 OR-18 R993-P89 BR-18 403-P27 GN-18 4 CONN TO PL-C1 W 185-4303 02 SH 3 F-1 A/C CONDENSER GP
P781-C135 GY-18 P784-C132 OR-18 P782-C136 PK-18 RIGHT TRACK SPEED SIGNAL A 40 770-P140 GN-18 R993-P101 BR-18 5 PROD LINK 121SR HARN
F931-C114 PK-18 P782-C136 PK-18 P783-C131 WH-18 P781-C135 GY-18 RIGHT TRACK SPEED SIGNAL B 41 833-P141 GY-18 N821-P227 GN-18 R993-P100 BR-18 6 [LOC SH 3 H-5] WN 269-7667 00 SH 2 I-5 WINCH PUMP ATCH
614-C173 PU-18 614-C174 PU-18 LEFT TRACK SPEED SIGNAL A 769-P136 BU-18
G985-C166 PU-18 LEFT TRACK SPEED SIGNAL B
42
43 835-P139 PU-18 N822-P226 BR-18
7
8 CONN 19 Y 249-9062 02 SH 2 I-15 WASHER PUMPS
R-C1 C-C10 8 1 3 4 6 10 8 1 3 4 6 10 WIRE AS.
195-C117 YL-18 (A) SW WN FREE SPOOL (A) SW WN DRIVE AWAY SW OPR PRESENCE (N/O) 44 G985-P16 PU-18 R997-P88 OR-18 9
1552264 3E3388 H710-C42 PK-18 200-C176 BK-18 249-9037 249-9047 SW OPR PRESENCE (N/C) 45 M700-P71 BR-18 N824-P230 PK-18 N979-P73 GN-18 10 WH 249-9067 01 SH 2 H-15 HYD BYP SW ATCH
MOM
MOM
502-R18 OR-16 1 502-C194 OR-16 202-C133 BK-18 IMP LOCKOUT SW (N/O) 46 E913-P153 YL-18 T744-P210 WH-14 N960-P77 OR-18 11
500-R19 BR-16 2 500-C148 BR-16 H711-C43 GN-18 614-C173 PU-18 IMP LOCKOUT SW (N/C) 47 E912-P202 PU-18 N825-P229 PK-18 T744-P189 WH-14 N957-P80 PK-18 12 CABLE AS.
505-R28 BU-16 3 505-C195 BU-16 H779-C104 GN-18 C-C17 C-C1 4TH VALVE FLOAT (N/O) 48 N805-P225 BU-18 T744-P198 WH-14
503-R39 BR-16 503-C83 BR-16 H777-C137 OR-18 P783-C131 WH-18 2285856 2285856 J948-P152 PK-18 N964-P47 BU-18 P-C11 AA 249-9072 03 SH 2 F-7 POS (STARTER TO ALT)
4 7 2 5 9 7 2 5 9 RIPPER (WINCH) LEVER 49
521-R44 YL-16 5 521-C180 YL-16 P784-C132 OR-18 SNSR WINCH PRESS. 50 C831-P78 GN-18 P730-P3 GN-18 1552269 CONN TO PL-C4 CC 249-9019 04 SH 2 F-7 NEG (DISC SW TO GND)
607-R51 PK-14 6 607-C121 PK-14 H779-C104 GN-18 200-C176 BK-18 200-C175 BK-18 ACCEL/DCLR THUMB ROLLER 51 F773-P108 OR-18 P781-P118 GY-18 Y758-P48 PK-18 N970-P187 YL-18 1 PROD LINK 121SR HARN EE 269-7658 02 SH 2 G-7 POS (BAT. TO STARTER)
608-R52 GN-14 7 608-C122 GN-14 202-C133 BK-18 202-C134 BK-18 SW INCREMENT (N/O) 52 J946-P146 OR-18 [LOC SH 3 H-5] C-C21
N973-P188 BR-18 2
2253854 FF 249-9017 05 SH 2 G-7 POS (BAT. TO ST TO JCT BLK)
8
J764-C67 BR-18 200-C175 BK-18
H779-C104 GN-18 H777-C137 OR-18 SW DECREMENT (N/O)
SW AUTO/MANUAL SELECT (N/C)
53
54
J944-P147 BU-18
Y934-P144 WH-18
P782-P119 PK-18 CONN 18 103-C152 YL-14 1 HH 249-9018 04 SH 2 G-7 NEG (BAT. TO DISC SW)
CONN 4 J764-C153 BR-18 202-C130 BK-18 C-C11 THROTTLE SWITCH POS S1 55 A755-P154 PK-18 P783-P116 WH-18
P-C2
1977261
200-C27 BK-18 2
J764-C154 BR-18 202-C134 BK-18 1552273 CAN A DATA LINK + 56 F711-P134 GN-18 105-C24 RD-18 3
J764-C45 BR-18 709-C156 OR-18 202-C130 BK-18 1 BK-18 COM 57 P784-P117 OR-18 A101-P178 GN-14 1 106-C139 WH-18 4
J764-C141 BR-16 A755-C126 PK-18 A755-C126 PK-18 2 PK-18 S1 (A) SW THROTTLE THROTTLE SWITCH POS S2 58 A756-P155 BU-18 2 108-C149 RD-18 5
A756-C127 BU-18 A756-C127 BU-18 3 BU-18 S2 106-0107 THROTTLE SWITCH POS S3 59 A757-P156 GY-18 R981-P109 YL-18 184-P124 BU-14 3 110-C98 RD-16 6
R-C10 C-C14 J943-C46 GN-18 A757-C128 GY-18 A757-C128 GY-18 4 GN-18 S3 THROTTLE SWITCH POS S4 60 A758-P157 BR-18 195-P179 YL-14 4 118-C32 GY-16 7
3E3388 1552264 A758-C129 BR-18 A758-C129 BR-18 5 BR-18 S4 CHARGE FILTER BYPASS SW 61 M792-P142 BU-18 R993-P100 BR-18 322-P5 GY-14 5 119-C59 PK-16 8
106-R41 WH-18 1 106-C139 WH-18 J944-C47 BU-18 H777-C137 OR-18 6 WN 4th V FNCT - ADDRESS OUT 62 Y758-P48 PK-18 R997-P88 OR-18 506-P173 PU-18 6 120-C111 YL-16 9
108-R43 RD-18 2 108-C149 RD-18 J764-C154 BR-18 63 T744-P198 WH-14 507-P174 WH-18 7 CONN TO FP-C10 122-C60 BU-16 10
118-R20 GY-16 3 118-C113 GY-16 J946-C49 OR-18 J948-C157 PK-18 CAN (B) DATA LINK (+) 64 K960-P23 PK-18 Y758-P48 PK-18 8 FUSE PANEL HARN 124-C93 GN-14 11
119-R29 PK-16 4 119-C74 PK-16 C-C19 CAN (B) DATA LINK (-) 65 K961-P20 GN-18 Y934-P144 WH-18 529-P175 WH-18 9 [LOC SH 2 B-7] 124-C94 GN-14 12
1552272 125-C3 OR-14 NOTE DESCRIPTION
B 158-R61
158-R62
BR-14
BR-14
5
6
158-C66 BR-14
158-C14 BR-14
J948-C157 PK-18
195-C210 YL-18 709-C156 OR-18 1 WH-18 POWER CAN (A) DATA LINK (+)
66
67 F711-P14 GN-18 530-P201 OR-18
10
11
CONN 17 129-C19 BU-16
13
14 CONN TO FP-C1 B
159-R63 BU-14 7 159-C145 BU-14 J992-C186 YL-18 N805-C211 BU-18 J764-C154 BR-18 2 BR-18 GROUND CAN (A) DATA LINK (-) 68 F712-P72 GY-18 126-P82 PK-14 12 158-C14 BR-14 15 FUSE PNL HARN NOTE A: ASSEMBLE TERMINALS TO DESIGNATED STUD
159-R64 BU-14 8 159-C144 BU-14 N822-C212 BR-18 J948-C157 PK-18 3 YL-18 SIGNAL 69 892-P37 BR-18 13 158-C66 BR-14 16 [LOC SH 2 C-7]
159-C144 BU-14
CONN 3
J993-C187 PK-18 195-C210 YL-18
200-C207 BK-18
614-C209 PU-18 4 VI-18 CAL CAN A DATA LINK - 70 F712-P135 GY-18
893-P35 GN-18
14
15 159-C145 BU-14
17
18 CONN 30 NOTE B: THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER
(AT LEAST 1 TURN/25mm)
(A) S AXIS HDL WN RIP.
202-C208 BK-18 8 1 3 4 6 10 (A) SW 4TH V FLOAT 307-4673 16 180-C62 GN-14 19
J994-C26 GY-18 614-C209 PU-18 311-7069 F711-P171 GN-18 17 184-C108 BU-14 20 F711-GN AND F712-GY L856-YL AND L857-GN 892-BR AND 893-GN
MOM
J994-C68 GY-18 N805-C211 BU-18 130-P13 RD-14 18 308-C150 YL-18 21 J813-BK AND U717-OR K960-PK AND K961-GN 450-YL AND 451-BR
J994-C185 GY-18 N821-C213 GN-18 F712-P172 GY-18 19 320-C30 OR-16 22 H708-OR AND P730-GN J914-PU AND J913-GN J921-PK AND J922-GY
N822-C212 BR-18 C-C32 506-C106 PU-18 23 F870-BU AND J809-WH
507-C84 WH-18 24
K757-C50 YL-18 7 2 5 9 2285856 WINCH-RIPPER P-C15 529-C92 WH-18 25
103-C152 YL-14 NOTE F: INSERT PINS INTO RECEPTACLE AS. AFTER ASSEMBLY INTO DOOR
K960-C161 PK-18 105-C24 RD-18 200-C207 BK-18 LEVER (ATCH) 1552252 530-C63 OR-18 26
K961-C158 GN-18 106-C139 WH-18 202-C208 BK-18 A101-P178 GN-14 1 607-C121 PK-14 27
608-C122 GN-14 28 NOTE G: FOR WINCH ATCH ONLY, ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1.
L856-C164 YL-18 108-C149 RD-18 N821-C213 GN-18 STRAP -GRND 184-P124 BU-14 2
647-C22 GN-16 29 CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8, AND JUMPER WIRE N970 TO
L857-C159 GN-18 110-C98 RD-16 7G-1060 200-P197 BK-14 3
REMAIN IN CONNECTOR N-C10.
L872-C162 BU-14 118-C32 GY-16 200-P40 BK-14 L872-P24 BU-14 4 614-C184 PU-18 30
M700-C165 BR-18 119-C59 PK-16 T744-P210 WH-14 5 CONN TO GP-C1 31 NOTE H: FOR WINCH WITH 4TH VALVE FUNCTION ATCH ASSEMBLE CONNECTORS N-C1 AND N-C2 TO
120-C111 YL-16 202-P41 BK-10 L873-P200 GY-14 6 ACCUGRADE PM400 HARN CONT A1 ECM 1. DISASSEMBLE CONNECTOR N-C8 FROM N-C10. ASSEMBLE CONNECTORS
M730-C72 YL-18 122-C60 BU-16 T745-P195 YL-14 7
[LOC SH 3 A-15] N-C8 AND N-C9 TO CONT A1 ECM 2. [FOR FUTURE USE, TIE-WRAP CONNECTOR N-C10 TO
124-C93 GN-14 (26) GND FRAME (26) GND PLATF 8 CONN 16 HARNESS BREAKOUT.]
N805-C211 BU-18 124-C94 GN-14 "M10 THD" "M10 THD" 9
NOTE J: FOR RIPPER ATCH ONLY, ASSEMBLE CONNECTORS N-C1 AND N-C9 TO
200-C77 BK-12 125-C3 OR-14 10
CONT A1 ECM 1. CONNECTOR N-C10 TO REMAIN ASSEMBLED TO
N809-C203 OR-18 129-C19 BU-16 NOTE A NOTE A 11
CONNECTOR N-C8, AND JUMPER WIRE N970 TO REMAIN IN CONNECTOR
202-C146 BK-16 158-C14 BR-14 12
N-C10.
N821-C213 GN-18 158-C66 BR-14
200-C95 BK-10 159-C144 BU-14 NOTE K: DOUBLE UPPERCASE LETTERS REPRESENT LOWER CASE LETTERS ON ACTUAL CONNECTOR
(5) CONSOLE GND N822-C212 BR-18 159-C145 BU-14 PLATFORM
"M10 THD" 180-C62 GN-14
202-C199 BK-16 N824-C205 PK-18 184-C108 BU-14
NOTE A 200-C27 BK-18
N825-C204 PK-18 308-C150 YL-18
320-C30 OR-16
A
P781-C135 GY-18 506-C106 PU-18
507-C84 WH-18
THIS SCHEMATIC IS FOR THE D3K, D4K AND D5K TRACK-TYPE LOADER A
P782-C136 PK-18 529-C92 WH-18
530-C63 OR-18 ELECTRICAL SYSTEM
P783-C131 WH-18 607-C121 PK-14
R-C9
1552269 P784-C132 OR-18
608-C122 GN-14
614-C184 PU-18 C-C23 VOLUME 1 of 3: CAB
607-R33 PK-18 647-C22 GN-16 1552272
MEDIA NUMBER: KENR5711-04
BK-16 1
BK-16 2 200-R35 BK-18 R981-C57 YL-18 122-C56 BU-16 1 CONN TO RW-C1
122-C56 BU-16 200-C119 BK-16 2 RH WIPER HARN
[LOC SH 3 H-2]
T744-C160 WH-14 200-C119 BK-16 526-C58 YL-16
SCHEMATIC PART NUMBER: 239-5276, CHANGE: 01, VERSION: -
3
RH RR FLOOD LAMP STD
240-0102
Y934-C53 WH-18 526-C58 YL-16
527-C197 GN-16
527-C197 GN-16 4
CONN 14
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
EROPS CONSOLE in neutral and with parking brake set.
EROPS ROOF Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MOM
1 1552252
507-Y8 WH-18 184-CL108 BU-14 115-EN70 RD-6 115-EN62 RD-12 127-EN71 RD-10 27
MOTOR
200-Y4 BK-18 200-F11 BK-18 1 EN-C12 115-EN70 RD-6 UNSWITCHED SWITCHED
INJECTOR 3 28
2 1673693 POWER OUT POWER OUT
321-F9 BR-18 2 CL-C32 127-EN71 RD-10 29
447-F5 PK-18 3 195-CL177 YL-18 7 2 5 9 2285856 1 127-EN1 RD-14 127-EN10 RD-18 195-EN57 YL-18 30
497-F32 BU-18 4 CL-C25 195-CL105 YL-18 200-CL203 BK-18 2 127-EN11 RD-18 310-EN19 PU-8 310-EN19 PU-8 31
CONN TO P-C16 1552272
WASHER PUMPS 506-F14 PU-18 5
PLATFORM HARN 195-CL117 YL-18 202-CL205 BK-18 3 195-EN58 YL-14 127-EN13 RD-18 375-EN83 BR-18
E-C13 EG-C1
32
507-F15 WH-18 6
[LOC SH 1 E-3] CONN TO AC-C1 1 195-CL206 YL-18 N821-CL202 GN-18 4 306-EN47 GN-16 127-EN33 RD-18 X928-E33 GN-18 33 INJ 3 DRVR RTN
529-F13 WH-18 7 HVAC HARN 2 517-CL18 BU-14 195-CL207 YL-18 5 322-EN12 GY-18 127-EN71 RD-10 1552272 1779649 X927-E34 YL-18 34 INJ 2 DRVR RTN
M792-F27 BU-16 530-F12 OR-18 8 CONN 24 [LOC SH 3 D-2] 3 125-CL9 OR-16 195-CL207 YL-18 6 403-EN38 GN-18 127-EN1 RD-14 X922-E59 WH-18 1 T953-EG1 BK-18
INJECTOR 4 X926-E35 GY-18 35 INJ 1 DRVR RTN
(31) SW HYDO BYP 1 769-F37 BU-18
770-F35 GN-18
9
10
CONN 7 4 A528-CL102 YL-16
200-CL95 BK-12
N809-CL211 OR-18
N825-CL212 PK-18
7
8
450-EN74 YL-18
451-EN75 BR-18
X928-E33 GN-18
X923-E64 OR-18
2
3
T959-EG2
T954-EG3
BK-18
BK-18 L731-E37 BR-18
36
37 COMMON SNSR GROUND
134-0404 EN-C19 (51) SNSR WATER IN FUEL
833-F36 GY-18 11 200-CL6 BK-16 614-CL208 PU-18 9 521-EN26 YL-16 X929-E8 BU-18 4 T960-EG4 BK-18 T993-E38 BR-18 38 INK MAN AIR PRESS. GROUND
H 835-F38 PU-18 12 200-CL209 BK-18 8 1 3 4 6 10 (45) SW SEER 10 522-EN27 WH-16 2733143 313-1663 Y947-E39 BR-18 39 OIL PRESS. GROUND H
200-CL142 BK-14 311-7070 11 709-EN60 OR-18 195-EN58 YL-14 H451-EN40 GN-18 1 BK-18 SIGNAL CONN 37 Y948-E40 BR-18 40 F RAIL PRESS. GROUND
MOM
M792-F28 BU-16
(31) SW HYDO BYP 2 200-CL123 BK-12 12 892-EN20 BR-18 195-EN37 YL-18 200-EN39 BK-18 2 BK-18 GROUND 41
134-0404 13 893-EN21 GN-18 195-EN57 YL-18 195-EN34 YL-18 3 BK-18 POWER C967-E42 BU-18 42 INTK MAN AIR TEMP SIG
CL-C33 CONN TO P-C10 14 915-EN23 GN-18 195-EN29 YL-18 995-E43 BU-18 43 COOL. TEMP SIG
F-C11 200-CL175 BK-18 7 2 5 9 2285856 PLATF HARN 15 A958-EN53 WH-18 195-EN34 YL-18 EN-C5 INJECTORS C211-E44 BK-18 44 SMART WASTEGATE GROUND
1552254 200-CL176 BK-18 200-CL209 BK-18 [LOC SH 1 F-3] 16 C831-EN63 GN-18 1552269 (60) SOL L PUMP FWD X920-E57 BR-18 45 DIAGNOSTIC GROUND
A499-F18 BU-18
C958-F3 BU-18
1
2
200-CL190 BK-18
200-CL191 BK-18
202-CL210 BK-18
N824-CL213 PK-18
CONN 25 17
18
F711-EN44 GN-18
F712-EN42 GY-18 200-EN39 BK-18
K944-EN24 YL-18
H801-EN2 PU-18
1
2
269-4669 X921-E58
X922-E59
PK-18
WH-18
T997-E46 OR-18
L730-E47 OR-18
46
47
INTK MAN AIR PRESS. PWR SPLY
OIL PRESS. PWR SPLY
M792-WH1 BU-16 C959-F1 BR-18 3 200-CL203 BK-18 19 F868-EN79 OR-18 200-EN67 BK-18 X923-E64 OR-18 R997-E48 OR-18 48 FUEL RAIL PRESS.PWR SPLY
G434-F7 BU-18 4 200-CL27 BK-18 20 F869-EN78 PK-18 49
H802-F26 GY-18 5 CONN TO P-C17 CL-C22 200-CL183 BK-18 21 H708-EN52 OR-18 EN-C6 X926-E35 GY-18 50
J765-F10 BU-18 6
PLATFORM HARN 3E5179 200-CL118 BK-18 129-CL19 BU-16 (71) PWR PRT 22 H801-EN7 PU-18 1552269 (61) SOL L PUMP REV X927-E34 YL-18 Y946-E51 BU-18 51 FUEL RAIL PRESS. SIG
(31) SW HYDO BYP 3 [LOC SH 1 D-3] 178-7539 269-4669
J766-F33 PU-18 7 1 110-CL98 RD-16 200-CL182 BK-18 200-CL20 BK-18 23 J764-EN66 BR-18 K943-EN14 OR-18 1 X928-E33 GN-18 E965-E52 BU-18 52 CRANK SPEED SIG
M792-WH1 BU-16 134-0404 M792-F29 BU-18 8 CONN 23 2 184-CL108 BU-14 200-CL172 BK-18 24 J765-EN59 BU-16 H801-EN4 PU-18 2 X929-E8 BU-18 P920-E53 BR-18 53 PUMP CAM SPEED SIG
R993-F6 BR-18 9 3 892-CL110 BR-18 200-CL109 BK-14 25 J807-EN76 BK-18 54
R993-F17 BR-18 10 CONN TO GC-C1 4 893-CL143 GN-18 26 J808-EN77 BK-18 202-EN64 BK-14 X731-E55 BU-18 55 INTK MAN PRESS. SIG
R997-F16 OR-18 11 ACCUGRADE 5 K960-CL161 PK-18 27 K943-EN14 OR-18 202-EN65 BK-14 EN-C8 E-C4 994-E56 GY-18 56 OIL PRESS. SIGNAL
12 CSL HARN 6 K961-CL158 GN-18 200-CL69 BK-14 CL-C27 28 K944-EN24 YL-18 202-EN3 BK-18 1552269 (58) SOL R PUMP REV 2388247 X920-E57 BR-18 57 INJ 1 HIGHSIDE DRVR
[LOC SH 3 H-13] 7 L856-CL164 YL-18 200-CL8 BK-18 1552269 29 K946-EN31 OR-18 202-EN8 BK-18 K946-EN31 OR-18 1 269-4669 (72) CRANK SPEED 1X SIGNAL 1 996-E69 GN-18 X921-E58 PK-18 58 INJ 2 HIGHSIDE DRVR
WINCH FILTER L857-CL159 GN-18 110-CL98 RD-16 200-CL17 BK-18 180-CL62 GN-14 K947-EN25 YL-18 202-EN9 BK-18 H801-EN5 PU-18 238-0120 X922-E59 WH-18 INJ 3 HIGHSIDE DRVR
CONN 5
8 1 30 2 GROUND 2 E965-E52 BU-18 59
CONN TO AIR SEAT
BYPASS SWITCH 9 125-CL9 OR-16 200-CL20 BK-18 200-CL69 BK-14 2 [LOC SH 1 G-11] 31 202-EN16 BK-18 60
MOM
J764-CL154 BR-18 249-9022 5 306-EN47 GN-16 H451-EN40 GN-18
MOM
J764-CL45 BR-16 2 J765-EN59 BU-16
85 4
J764-CL141 BR-18 304-EN28 WH-12
(19) SOL BLD ANGLE R 87 3
CL-C26 87a
304-1142 J943-CL46 GN-18 7 2 5 9 2285856 ENGINE
EH-C3 J944-CL47 BU-18
1552269 J946-CL49 OR-18 200-CL190 BK-18
BK-18 1 752-EH11 YL-18 J948-CL157 PK-18 202-CL188 BK-18
BK-18 2 975-EH14 WH-18 J992-CL186 YL-18 202-CL189 BK-18
J993-CL187 PK-18 200-CL191 BK-18 (57) FUSE BLOCK
1249636
1249636
J994-CL13 GY-18 P781-CL135 GY-18
FP-C6
FP-C7
614-CL173 PU-18
(24) SOL BLD RAISE
304-1142 K757-CL50 YL-18 8 1 3 4 6 10 (42) SW WIN DRIVE AWAY 102-FP4 BU-14
EH-C4 M700-CL165 BR-18 249-9047
MOM
1552269 M730-CL72 YL-18
BK-18 1 H713-EH5 PK-18 N805-CL200 BU-18
BK-18 2 975-EH3 WH-18 N809-CL211 OR-18 CL-C1 103-FP34 YL-14
N821-CL202 GN-18 7 2 5 9 2285856 CBL-FF4 RD-2 103-FP5 YL-14
D9
C9
B9
A9
SPARE 10A
D9
B9
C9
A9
N824-CL213 PK-18 200-CL175 BK-18
113-8491
113-8491
113-8491
SPARE 10A
113-8490
SPARE 20A
113-8490
113-8492
N825-CL212 PK-18 202-CL134 BK-18
180-0613
10
10
20
P781-CL135 GY-18 H777-CL137 OR-18 112-FP30 PU-10 105-FP7 RD-18
15
15
15
HVAC
A12C
A4M1
LOCATION
30
P782-CL136 PK-18 112-FP29 PU-10 106-FP24 WH-18
UNUSED
(20) SOL BLD LWR
D8
C8
B8
A8
P783-CL131 WH-18 195-CL117 YL-18 112-FP28 PU-10 108-FP33 RD-18
D8
C8
A8
304-1142
B8
P784-CL132 OR-18 P784-CL132 OR-18 BLK JCT PASS THRU 110-FP16 RD-16
EH-C5
CONDNSR BKR 2
CONDNSR BKR 1
R981-CL57 YL-18 P783-CL131 WH-18 172-4863 112-FP27 PU-10
BKR BLOWER
1552269 Y934-CL53 WH-18 614-CL174 PU-18 112-FP28 PU-10
D7
C7
B7
A7
180-0613
DOME/RADIO
SPARE 15A
D7
C7
B7
A7
H714-EH4 OR-18 112-FP29 PU-10
LTG RLY 2
FWD HORN
113-8490
BK-18 1
113-8491
113-8492
173-3175
113-8490
173-3175
BK-18 2 975-EH2 WH-18 8 1 3 4 6 10 (42) SW WN FREE SPOOL 112-FP30 PU-10
10
15
FP-C8
20
20
751-EH13 GN-18 249-9037 112-FP31 PU-10
10
20
MOM
30A
752-EH11 YL-18 200-CL77 BK-12 3E3364 112-FP32 PU-10
C6
A6
BK-18 1 308-FP2 YL-18
C6
B6
A6
B6
975-EH3 WH-18 CL-C17 BK-18 2 200-FP3 BK-18
D6
D6
975-EH12 WH-18 200-CL95 BK-12 7 2 5 9 2285856 112-FP32 PU-10
975-EH2 WH-18 112-FP31 PU-10 114-FP46 RD-16
D5
C5
B5
113-8491
FR WIPER
113-8491
113-8490
113-8491
(82) SOL BLD TILT L EH-C1
D5
C5
B5
A5
AIR HEAT SEAT
975-EH14 WH-18 975-EH1 WH-18 200-CL176 BK-18 114-FP45 RD-14
KEY SWITCH
LTG RLY 1
PWR PORT
113-8490
A5
L WIPER
R WIPER
113-8492
304-1143 3E5179 OROPS CAB GND 202-CL146 BK-14 202-CL133 BK-18 BUS BAR BLK TO RLY 114-FP8 RD-14
113-8490
RADIO
15
15
10
15
EH-C6 751-EH13 GN-18 1 H779-CL104 GN-18 (40) RLY MAIN PWR 245-6034
20
10
20
10
113-8492
1552269 E918-EH15 GN-18 752-EH11 YL-18 2 241-8367 115-FP26 RD-10
CL-C11
D4
C4
B4
A4
BK-18 1 M929-EH10 WH-18 H708-EH16 OR-18 975-EH1 WH-18 3 202-CL198 BK-16 115-FP35 RD-10
D4
C4
B4
A4
BK-18 2 H802-EH8 GY-18 H713-EH5 PK-18 E918-EH15 GN-18 4 1552273 BUS BAR RLY BKR
CONN TO P-C8 NOTE A
H714-EH4 OR-18 H708-EH16 OR-18 5 202-CL130 BK-18 1 BK-18 COM 269-7647
H713-EH5 PK-18 6 PLATFORM HARN A755-CL126 PK-18 2 PK-18 S1 (45) SW THROTTLE 118-FP21 GY-16
D3
C3
B3
A3
BACKLIGHT
RR WIPER
113-8491
SPARE 20A
[LOC SH 1 H-3] 106-0107
D3
C3
B3
A3
H714-EH4 OR-18 A756-CL127 BU-18 119-FP22 PK-16
GR CONT 3
GR CONT 1
GR CONT 2
113-8491
7 3 BU-18 S2
113-8490
113-8492
SPARE 15A
113-8491
113-8491
113-8491
113-8491
H802-EH7 GY-18 H802-EH6 GY-18 8
CONN 26 A757-CL128 GY-18 4 GN-18 S3 115-FP35 RD-10 120-FP23 YL-16
A5:M2
15
10
20
15
H802-EH6 GY-18 M928-EH9 BU-18 9 A758-CL129 BR-18 5 BR-18 S4 115-FP26 RD-10 122-FP20 BU-16
15
15
15
15
105A
H802-EH8 GY-18 M929-EH10 WH-18 10 6 BUS BAR BLK TO BKR
D2
C2
B2
A2
11 249-9020 (41) BKR CKT MAIN 124-FP9 GN-12
D2
C2
B2
A2
(22) SOL BLD TILT R 12 CONN TO C-C21 171-2212 124-FP49 GN-14
304-1143 M928-EH9 BU-18 CL-C21 FP-C1 CAB HARN 124-FP50 GN-14
EH-C7 M929-EH10 WH-18 2253854 2253861 [LOC SH 1 B-2]
D1
C1
B1
A1
1552269
D1
C1
B1
A1
103-CL152 YL-14 1 103-FP5 YL-14 103-FP5 YL-14
C BK-18
BK-18
1
2
M928-EH9 BU-18
H802-EH7 GY-18
200-CL27 BK-18
105-CL24 RD-18
2
3
200-FP42 BK-18
105-FP7 RD-18
105-FP7 RD-18
106-FP24 WH-18 125-FP1 OR-14
C
4 106-FP24 WH-18 108-FP33 RD-18
5 108-FP33 RD-18 110-FP16 RD-16 126-FP10 PK-14 106-FP24 WH-18
110-CL98 RD-16 6 110-FP16 RD-16 118-FP21 GY-16 126-FP62 PK-18 108-FP33 RD-18
7 118-FP21 GY-16 119-FP22 PK-16 126-FP63 PK-14 112-FP27 PU-10
8 119-FP22 PK-16 120-FP23 YL-16 112-FP28 PU-10 112-FP29 PU-10
9 120-FP23 YL-16 122-FP20 BU-16 112-FP29 PU-10 158-FP18 BR-12
10 122-FP20 BU-16 124-FP49 GN-14 129-FP11 BU-16 115-FP26 RD-10 120-FP23 YL-16
(21) SOL IMP OVRD EH-C9 103-CL152 YL-14 124-CL93 GN-14 11 124-FP49 GN-14 124-FP50 GN-14 130-FP25 RD-14 118-FP21 GY-16 112-FP28 PU-10 112-FP32 PU-10
304-1141 1552269 105-CL24 RD-18 124-CL94 GN-14 12 124-FP50 GN-14 125-FP1 OR-14 119-FP22 PK-16 106-FP24 WH-18 125-FP1 OR-14
1 E918-EH15 GN-18 110-CL98 RD-16 125-CL3 OR-14 13 125-FP1 OR-14 129-FP11 BU-16 158-FP18 BR-12 120-FP23 YL-16 118-FP21 GY-16 124-FP9 GN-12
2 H708-EH16 OR-18 124-CL93 GN-14 129-CL19 BU-16 14 129-FP11 BU-16 158-FP65 BR-14 158-FP65 BR-14 122-FP20 BU-16 119-FP22 PK-16 180-FP13 GN-14
124-CL94 GN-14 15 158-FP65 BR-14 158-FP66 BR-14 158-FP66 BR-14 158-FP18 BR-12 112-FP27 PU-10 184-FP17 BU-14
125-CL3 OR-14 16 158-FP66 BR-14 159-FP67 BU-14 159-FP19 BU-12 159-FP19 BU-12 112-FP31 PU-10
129-CL19 BU-16 17 159-FP67 BU-14 159-FP68 BU-14 614-FP12 PU-18 122-FP20 BU-16 195-FP14 YL-14
180-CL62 GN-14 18 159-FP68 BU-14 180-FP13 GN-14 614-FP12 PU-18 103-FP36 YL-14
ELECTRO-HYDRAULIC VALVE 184-CL108 BU-14 180-CL62 GN-14 19 180-FP13 GN-14 184-FP51 BU-14 159-FP19 BU-12 115-FP26 RD-10 129-FP11 BU-16
200-CL27 BK-18 184-CL108 BU-14 20 184-FP51 BU-14 200-FP42 BK-18 159-FP67 BU-14 108-FP33 RD-18 A101-FP15 GN-14
308-CL150 YL-18 308-CL150 YL-18 21 308-FP2 YL-18 308-FP2 YL-18 159-FP68 BU-14 112-FP30 PU-10
320-CL30 OR-16 320-CL30 OR-16 22 320-FP47 OR-16 320-FP47 OR-16 102-FP4 BU-14 102-FP4 BU-14
607-CL121 PK-14 23 506-FP69 PU-18 506-FP69 PU-18 103-FP36 YL-14 110-FP16 RD-16
RL-C5 608-CL122 GN-14 24 507-FP70 WH-18 507-FP70 WH-18 105-FP7 RD-18 115-FP35 RD-10
RL-C11 1552269 614-CL4 PU-18 25 529-FP71 WH-18 529-FP71 WH-18 180-FP13 GN-14 110-FP16 RD-16 126-FP10 PK-14
1552269 608-RL1 GN-18 1 FR LH FLOOD LAMP ATCH 647-CL22 GN-16 26 530-FP72 OR-18 530-FP72 OR-18 112-FP30 PU-10 114-FP8 RD-14
BK-16 1 607-RL32 PK-18 200-RL12 BK-18 2 240-0102 607-CL121 PK-14 27 607-FP43 PK-14 607-FP43 PK-14 184-FP17 BU-14 112-FP31 PU-10 105-FP7 RD-18
BK-16 2 200-RL30 BK-18 608-CL122 GN-14 28 608-FP44 GN-14 608-FP44 GN-14 184-FP51 BU-14 112-FP32 PU-10 130-FP25 RD-14
647-CL22 GN-16 29 647-FP38 GN-16 614-FP12 PU-18 184-FP52 BU-14
614-CL4 PU-18 30 614-FP12 PU-18 647-FP38 GN-16 114-FP8 RD-14
LH RR FLOOD LAMP ATCH RL-C6 31 115-FP35 RD-10
240-0102 200-RL8 BK-18 1552269 FP-C10 124-FP9 GN-12
200-RL12 BK-18 608-RL13 GN-18 1 FR LH LONG RNG CONN 30 1977259 195-FP14 YL-14 125-FP1 OR-14
200-RL15 BK-18 200-RL15 BK-18 2 154-7986 STD 1 A101-FP15 GN-14 126-FP10 PK-14
200-RL48 BK-14 240-0101 ATCH 2 129-FP11 BU-16
B 3
4
184-FP52
195-FP14
BU-14
YL-14
130-FP25 RD-14
180-FP13 GN-14
SYMBOL DESCRIPTION ABBREV COLOR B
200-RL11 BK-18 322-FP48 GY-14 200-FP3 BK-18 184-FP17 BU-14
200-RL30 BK-18 CL-C19
5
6 506-FP69 PU-18 200-FP40 BK-16 195-FP14 YL-14 CIRCUIT CONNECTED RD RED
200-RL35 BK-18 1552272 7 507-FP70 WH-18 200-FP41 BK-16 A101-FP15 GN-14
200-RL49 BK-14 RL-C1 CL-C10 709-CL156 OR-18 1 WH-18 POWER
CONN TO P-C2 8 200-FP53 BK-18 CIRCUIT NOT CONNECTED
WH WHITE
1552269 3E3364 J764-CL154 BR-18 2 BR-18 GROUND 9 529-FP71 WH-18 200-FP42 BK-18
PLATF HARN
607-RL51 PK-14 1 607-CL121 PK-14 J948-CL157 PK-18 3 YL-18 SIGNAL [LOC SH 1 B-3] 10 ELECTRICAL CONNECTION TO OR ORANGE
608-RL52 GN-14 2 608-CL122 GN-14 4 VI-18 CAL 11 530-FP72 OR-18
CONN 17 12 126-FP63 PK-14 308-FP2 YL-18
MACHINE STRUCTURE
YL YELLOW
607-RL10 PK-18 CONN 32 (43) S AXIS HDL WN RIP
13 892-FP54 BR-18 INTERNAL ELECTRICAL CONNECTION
WIRE GROUP COLOR DESCRIPTIONS
307-4673
607-RL51 PK-14 14 320-FP47 OR-16 TO SURFACE OF COMPONENT PK PINK
607-RL32 PK-18 15 893-FP55 GN-18
607-RL33 PK-18 GROUND CIRCUIT 16 322-FP48 GY-14 CONNECTOR BK BLACK
WINCH-RIPPER 17 F711-FP73 GN-18
200-RL48 BK-14 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 18 130-FP25 RD-14 506-FP69 PU-18 GY GRAY
200-RL49 BK-14 LEVER (ATCH) 19 F712-FP74 GY-18 H# CIRCUIT GROUPING DESIGNATION
608-RL1 GN-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON A315-CL34 WH-18 507-FP70 WH-18
608-RL9 GN-18 A314-CL33 OR-18 (39) RLY LTG 1 FP-C9 PU PURPLE
STARTING CIRCUIT (45) SW PARK. BK 115-1615 529-FP71 WH-18 9W1951 ATCH WIRE, CABLE, COMPONENT
608-RL13 GN-18 200-CL172 BK-18 614-CL171 PU-18 FP-C3
(1) OROPS ROOF GND
M10 608-RL52 GN-14 START AID CIRCUIT 200-CL182 BK-18 190-8478 9X1054 126-FP62 PK-18 A BR BROWN
8 1 3 4 6 10 30 1
200-CL183 BK-18 102-FP4 BU-14 530-FP72 OR-18 200-FP53 BK-18 B SPLICE
NOTE A
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT 202-CL151 BK-18
86
5 647-FP39 GN-16 126-FP62 PK-18 C GN GREEN
RL-C8 202-CL197 BK-18 2 200-FP41 BK-16 893-FP55 GN-18 D CONN TO BLADE, SPADE, RING OR SCREW
ENGINE CONTROL CIRCUIT
1552269 614-CL171 PU-18
87
85 4 608-FP44 GN-14 607-FP43 PK-14 200-FP53 BK-18 892-FP54 BR-18 E SERV CONN TERMINAL BU BLUE
608-RL9 GN-18 1 FR RH LONG RNG HEATER AND AIR CONDITIONER CIRCUIT 614-CL180 PU-18 CL-C13 87a
3 892-FP54 BR-18 F712-FP74 GY-18 F
CONN 36
200-RL8 BK-18 2 154-7986 STD 614-CL181 PU-18 7 2 5 9 2285856 893-FP55 GN-18 F711-FP73 GN-18 G
RL-C9 240-0101 ATCH TURN SIGNAL / WIPER WASHER CIRCUIT A314-CL33 OR-18 608-FP44 GN-14 F711-FP73 GN-18 H
1552269 A315-CL34 WH-18 200-CL172 BK-18 (38) RLY LTG 2 F712-FP74 GY-18 J
CAT DATA LINK
BK-16 1 607-RL33 PK-18 E912-CL36 PU-18 202-CL151 BK-18 115-1615 FP-C4 614-FP12 PU-18
BK-16 2 200-RL35 BK-18 RL-C7 J1939 CAN DATA LINK E913-CL37 YL-18 9X1054
1552269 30 1 103-FP34 YL-14
607-RL10 PK-18 1 FR RH FLOOD LAMP ATCH RS-232 / RS-485 DATA LINK 86
5 647-FP37 GN-16 647-FP38 GN-16
RH RR FLOOD-LAMP STD 200-RL11 BK-18 240-0102 614-CL181 PU-18 2 200-FP40 BK-16 647-FP39 GN-16
CAN DATA LINK B
THIS SCHEMATIC IS FOR THE D3K,D4K AND D5K TRACK-TYPE LOADER
2
240-0102 85 4
E913-CL37 YL-18 607-FP43 PK-14 647-FP37 GN-16
A ACCUGRADE CONTROL CIRCUIT E912-CL36 PU-18 (45) SW IMP LOCKOUT
87 3 A
ELECTRICAL SYSTEM
87a
OROPS ROOF WINCH CONTROL CIRCUIT
614-CL180 PU-18 245-6033
8 1 3 4 6 10 (37) RLY HORN 892-FP54 BR-18
OTHER COLOR DESCRIPTIONS 115-1615 FP-C5
9X1054
893-FP55 GN-18
A101-FP15 GN-14
VOLUME 2 of 3: ENGINE AND CHASSIS
30 1 114-FP45 RD-14 F711-FP73 GN-18
HIGHWAYS CL-C14
2285856
86
5
2
114-FP46
320-FP47
RD-16
OR-16
F712-FP74 GY-18 MEDIA NUMBER: KENR5711-04
7 2 5 9 85
200-CL182 BK-18
87
87a
4
3
322-FP48 GY-14
SCHEMATIC PART NUMBER: 239-5276, CHANGE: 01, VERSION: -
202-CL197 BK-18
200-CL183 BK-18 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
OROPS CONSOLE FUSE PANEL
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
LW-C1
3E3376 LW-C2 H
CONN TO C-C15 1 120-LW4 YL-16 2305008 MOTOR
T
CONSOLE-EROPS HARN 2 200-LW1 BK-16 200-LW1 BK-16 1 BK
[LOC SH 1 I-11] 523-LW2 BR-16 523-LW2 BR-16
I I
3 2 BR P
GV-C1 B+
(5) DISPLAY LASER CD610 4 524-LW3 BU-16 524-LW3 BU-16 3 BU
1471444 282-8241 CONN 12 120-LW4 YL-16 4 YL
110-GV1 RD-16 1 BATTERY +
T744-GV2 WH-18 2 BATTERY - NOTE F
184-GV18 BU-18 3 KEYSWITCH
4 DIMMING
GR-C1 GC-C2 5
1552252 3E5179 110-GC2 RD-16 6 LH WIPER
184-GR1 BU-14 1 184-GC6 BU-14 GC-C3 GA-C4 7
(34) GPS RADIO GR-C3 T744-GR2 WH-14 2 T744-GC10 WH-14 184-GC5 BU-14 1552252 3E5179 893-GV20 GN-18 8 CDL +
1678987 K960-GR5 PK-18 3 K960-GC14 PK-18 184-GC6 BU-14 184-GC1 BU-14 110-GC2 RD-16 1 110-GA1 RD-16 892-GV21 BR-18 9 CDL -
SB A 184-GR1 BU-14 K961-GR8 GN-18 4 K961-GC17 GN-18 184-GC37 BU-18 184-GC1 BU-14 2 184-GA3 BU-14 10
GND B T744-GR2 WH-14 5 L856-GC20 YL-18 892-GC8 BR-18 3 892-GA66 BR-18 GA-C6 11
2305008 (33) RH DOOR WIPER MOT
TXD #2 C N960-GR7 OR-18 6 L857-GC23 GN-18 892-GC8 BR-18 893-GC9 GN-18 4 893-GA68 GN-18 12
261-7992
RXD #2 D N957-GR6 PK-18 N957-GR6 PK-18 7 N957-GC28 PK-18 893-GC9 GN-18 K960-GC12 PK-18 5 K960-GA23 PK-18 184-GA44 BU-18 1 RD PWR 13
CAN B+ "4A NOM, 7A MAX"
E K960-GR5 PK-18 N961-GR11 PK-18 8 N958-GC29 PK-18 K961-GC15 GN-18 6 K961-GA26 GN-18 184-GA44 BU-18 T744-GA47 WH-18 2 BK GND 14
TXD #1 F N958-GR10 OR-18 N958-GR10 OR-18 9 N961-GC30 OR-18 K960-GC14 PK-18 L856-GC18 YL-18 7 L856-GA29 YL-18 184-GA4 BU-18 184-GA45 BU-18 E752-GA51 YL-18 3 OR RS232-RX 15
RXD #1 G N961-GR11 PK-18 10 N967-GC33 GY-18 K960-GC13 PK-18 L857-GC21 GN-18 8 L857-GA32 GN-18 184-GA46 BU-18 E753-GA53 WH-18 4 WH RS232-TX 16
GND
CAN B- H K961-GR8 GN-18 11 N976-GC32 PU-18 9 17 RW-C2 H
N960-GR7 OR-18 12 N960-GC31 OR-18 10 E752-GA50 YL-18 (27) LIGHT BAR LEFT 18 RW-C1 2305008 MOTOR
K960-GC40 PK-18 T744-GC7 WH-14 11 T744-GA13 WH-14 E752-GA59 YL-18 E752-GA51 YL-18 286-9124 19 3E3376 200-RW1 BK-16 1 BK
T
CONN 41 K960-GC41 PK-18 K960-GC12 PK-18 12 E752-GA52 YL-18 20 CONN TO C-C23 1 122-RW4 BU-16 526-RW2 YL-16 2 GN
B+ P
GA-C7 21 GV-C2 CONSOLE-EROPS HARN 2 200-RW1 BK-16 527-RW3 GN-16 3 RD 12 uH
CONN 46 E753-GA53 WH-18 2305008 22 3E5179
(26) CONT ELEK PL121SR
[LOC SH 1 A-8] 3 526-RW2 YL- 122-RW4 BU-16 4 YL
K960-GC42 PK-18 E753-GA60 WH-18 E753-GA54 WH-18 184-GA45 BU-18 1 RD PWR 23 110-GV1 RD-16 1 PL-C3
1552252 263-9088 CONN 14 4 527-RW3 GN-16
K960-GC24 PK-18 E753-GA55 WH-18 T744-GA48 WH-18 2 BK GND 24 184-GV18 BU-18 2 0.47 uF
E752-GA50 YL-18 3 OR RS232-RX 25 110-GV1 RD-16 892-GV21 BR-18 3 127-PL4 RD-18 127-PL4 RD-18 1 + BATTERY
K961-GC16 GN-18 E753-GA54 WH-18 4 WH RS232-TX 26 184-GV18 BU-18 893-GV20 GN-18 4 195-PL6 YL-18 200-PL5 BK-18 2 - BATTERY NOTE F
ACCUGRADE K961-GC17 GN-18 T744-GA13 WH-14 T744-GA47 WH-18
(17) LIGHT BAR MID
27 892-GV21 BR-18 A106-GV12 YL-18 5 CONN TO GA-C9 200-PL5 BK-18 195-PL6 YL-18 3 KEYSWITCH
T744-GA63 WH-16 T744-GA48 WH-18 893-GV20 GN-18 C218-GV13 BK-18 6 ACCUGRADE DASH HARN 403-PL7 GN-18 403-PL7 GN-18 4 R-TERM
ROOF (ATCH) GC-C1 K961-GC43 GN-18 T744-GA49 WH-18 286-9124
28
29 A106-GV12 YL-18 E752-GV8 YL-18 7 [LOC SH 3 F-9] N957-PL13 PK-18 5 TX
1552252 K961-GC44 GN-18 K961-GC15 GN-18 GA-C8 30 C218-GV13 BK-18 E753-GV9 WH-18 8
CONN 48 6 LOGGER GND RH WIPER
1 110-GC2 RD-16 2305008 31 E752-GV8 YL-18 T744-GV15 WH-16 9 PL-C1 N957-PL3 PK-18 N960-PL15 OR-18 7 RX
2 184-GC5 BU-14 GC-C4 GA-C5 184-GA46 BU-18 1 RD PWR 32 E753-GV9 WH-18 10 3E5179 N957-PL10 PK-18 N979-PL14 GN-18 8 SIGNAL GND
CONN TO C-C22 3E3388 1552264
H EROPS CSL HARN
3
4
892-GC8 BR-18
893-GC9 GN-18
K961-GC45 GN-18
K961-GC25 GN-18 N957-GC28 PK-18 1 N957-GA37 PK-18
T744-GA49 WH-18
E752-GA52 YL-18
2
3
BK
OR
GND
RS232-RX K961-GV5 GN-18
33
34 CAN B-
K960-GV11 PK-18
K961-GV5 GN-18
11
12
1
2
127-PL4
200-PL5
RD-18
BK-18
N957-PL13 PK-18 N970-PL11
N973-PL12
YL-18
BR-18
9
10
DTR
DCD
H
OR CL-C22 5 K960-GC13 PK-18 N958-GC29 PK-18 2 N958-GA38 PK-18 E753-GA55 WH-18 4 WH RS232-TX L856-GV6 YL-18 35 CAN D+ L856-GV6 YL-18 3 195-PL6 YL-18 11 LOGGER TXD
OROPS CSL HARN 6 K961-GC16 GN-18 L856-GC19 YL-18 N961-GC30 OR-18 3 N961-GA39 OR-18 L857-GV7 GN-18 36 CAN D- L857-GV7 GN-18 4 403-PL7 GN-18 N960-PL2 OR-18 12 LOGGER RXD
[C-C22 LOC SH 1 H-14] 7 L856-GC19 YL-18 L856-GC20 YL-18 L856-GC18 YL-18 N967-GC33 GY-18 4 N967-GA40 GY-18 (28) LIGHT BAR RIGHT 37 CONN TO P-C19 5 N960-PL9 OR-18
[CL-C22 LOC SH 2 H-11] 8 L857-GC22 GN-18 N976-GC32 PU-18 5 N976-GA41 PU-18 286-9124 38 GV-C3 PLATF HARN 6 N960-PL15 OR-18
CONN 5 9 L857-GC22 GN-18
L857-GC23 GN-18 L857-GC21 GN-18
N960-GC31 OR-18 6 N960-GA43 PK-18 39
T744-GV2 WH-18 K960-GV11 PK-18
1907612 [LOC SH 1 C-3] 7
CONN 19
10 7 40 1 8
11 L872-GC4 BU-18 8 41 T744-GV10 WH-18 K961-GV5 GN-18 2 9 N970-PL11 YL-18
12 T744-GC3 WH-14 L872-GC4 BU-18 42 T744-GV15 WH-16 L856-GV6 YL-18 3 10 N979-PL1 GN-18 N973-PL12 BR-18
N957-GC28 PK-18 CONN 45 43 L857-GV7 GN-18 4 11 N960-PL2 OR-18 PL-C2
N958-GC29 PK-18 E752-GV8 YL-18 44 COM 1 TX 5 CONN TO GA-C10 12 N957-PL3 PK-18 9X4813
CONN TO
N960-GC31 OR-18 E753-GV9 WH-18 45 COM 1 RX 6 ACCUGRADE DASH HARN N979-PL1 GN-18 N979-PL8 GN-18 A
PRODUCT LINK
N961-GC30 OR-18 T744-GV10 WH-18 46 COM 1 GND 7 [LOC SH 3 G-9] N979-PL8 GN-18 N960-PL9 OR-18 B
GC-C7 (24) DISPLAY LASER CB420 PL-C4 SERVICE TOOL
N967-GC33 GY-18 47 8
CONN 49 N979-PL14 GN-18 N957-PL10 PK-18 C
N976-GC32 PU-18 2532695 253-5371 T744-GA13 WH-14 48 9 CONN TO P-C11 3E3364 CONN 51
L872-GC4 BU-18 A SWITCHED PWR 49 10 PLATF HARN 1 N970-PL11 YL-18
T744-GC3 WH-14 B SPARE 184-GA3 BU-14 184-GA4 BU-18 K960-GV11 PK-18 50 CAN B+ 11 [LOC SH 1 B-3] 2 N973-PL12 BR-18
T744-GC10 WH-14 T744-GC7 WH-14 K960-GC24 PK-18 C CAN HIGH 184-GA35 BU-18 51 12
T744-GC46 WH-18 T744-GC35 WH-18 K961-GC25 GN-18 D CAN LOW 52 CONN 18
GC-C5 E AWAKE 53
8T8736 T744-GC35 WH-18 F GND A106-GV12 YL-18 54 ALARM
A 184-GC37 BU-18 E752-GA59 YL-18 C218-GV13 BK-18 55 ALARM RET
B T744-GC46 WH-18 E753-GA60 WH-18 56
C T744-GA63 WH-16 57
ACCUGRADE D 58
SWITCH 1
SERVICE E 59
SWITCH 2
CONNECTOR F K961-GC45 GN-18 SWITCH 3
60
G K960-GC42 PK-18 61
CONN 40 H
SWITCH
SWITCH
4
0
62
J 63 MR-C1
SWITCH GND 3E3388
64
65 PRODUCT LINK 1 308-MR15 YL-18
MR-C4 MSS TORNADO ECM
66 2 202-MR2 BK-18
67
PL121SR (ATCH) CONN TO FC-C8 3 F711-MR6 GN-18 1552264 218-0404
G 184-GA35 BU-18 68 DASH HARNESS
[LOC SH 1 D-9]
4 F712-MR17 GY-18 308-MR15 YL-18 1 KEYSWITCH ON G
ACCUGRADE CONSOLE E752-GA59 YL-18 69 5 202-MR2 BK-18 2 GND
E753-GA60 WH-18
T744-GA63 WH-16
70 CONN 13 6
7
F711-MR6 GN-18
F712-MR17 GY-18
3
4
CAN DATA LINK +
CAN DATA LINK -
8 T901-MR16 YL-18 5 EXCITER COIL SIGNAL
T902-MR7 PK-18 6 EXCITER COIL RETURN
110-GA1 RD-16 7
892-GA66 BR-18 8
893-GA68 GN-18 GA-C10 ACCUGRADE CD610 (5) EXCITER COIL MR-C3
1552254 206-5203
LASER DISPLAY (ATCH) 1552269
K960-GA64 PK-18 1 BK 1 T901-MR16 YL-18
K960-GA23 PK-18 K960-GA25 PK-18 K961-GA65 GN-18 2 BK 2 T902-MR7 PK-18
K960-GA64 PK-18 L856-GA67 YL-18 3 CONN TO GV-C2
L857-GA69 GN-18 4 ACCUGRADE LASER HARN
K961-GA26 GN-18 K961-GA28 GN-18 5 [LOC SH 3 H-6]
K961-GA65 GN-18 6 OR GW-C1 MSS (ATCH)
N976-GA41 PU-18 7 CONN TO GJ-C3 3E5179 GW-C3 (25) PRODUCT LINK CONTROL
L856-GA29 YL-18 L856-GA31 YL-18 N967-GA40 GY-18 8 ACCUGRADE GPS HARN 1 127-GW1 RD-18 1607690 262-1421
L856-GA67 YL-18 N961-GA39 OR-18 9 [LOC SH 3 F-8] 2 893-GW6 GN-18 1
N957-GA37 PK-18 10 CONN 49 3 892-GW5 BR-18 2
L857-GA32 GN-18 L857-GA34 GN-18 11
CONN TO P-C5
4 403-GW4 GN-18 3
L857-GA69 GN-18 12
PLATFORM HARN
5 195-GW3 YL-18 4
[LOC SH 1 D-3]
6 200-GW2 BK-18 5
N957-GA37 PK-18 NOTE K F711-GW7 GN-18
CONN 22
7 6
N958-GA38 PK-18 8 F712-GW8 GY-18 7
N960-GA43 PK-18 (23) DISPLAY GPS CD700 9 893-GW6 GN-18 8 CDL +
N961-GA39 OR-18 GJ-C1 244-1716 10 892-GW5 BR-18 9 CDL -
N967-GA40 GY-18 GA-C9 1805305 11 10
N976-GA41 PU-18 1552252 A 12 11
110-GA1 RD-16 1 B SWITCH INPUT 0 12
184-GA35 BU-18 2 C SWITCH INPUT 3 127-GW1 RD-18 127-GW17 RD-18 N957-GW9 PK-18 13 RS-232 PORT 1 - TXD
892-GA66 BR-18 3 CONN TO GV-C3 D BATTERY + 127-GW16 RD-18 14
893-GA68 GN-18 4 ACCUGRADE LASER HARN E SWITCH GND 15
A106-GA61 YL-18 5 [LOC SH 3 H-6] GJ-C2 T744-GJ23 WH-18 F GROUND 195-GW3 YL-18 16
C218-GA62 BK-18 OR 3E5179 195-GW22 YL-18 195-GW23 YL-18
F F
6 G 17
2 5 W-C1
E752-GA59 YL-18 7 CONN TO GJ-C2 1 110-GJ7 RD-16 H SWITCH INPUT 4 18 W-C2
E753-GA60 WH-18 8 ACCUGRADE GPS HARN 2 184-GJ8 BU-18 K961-GJ1 GN-18 J CAN LOW 0 GW-C2 200-GW2 BK-18 19 4 9X1054 1779649
T744-GA63 WH-16 9 [LOC SH 3 F-8] 3 K960-GJ2 PK-18 K CAN HIGH 0 1552252 200-GW20 BK-18 200-GW21 BK-18 20 158-W8 BR-12 158-W8 BR-12 1 CONN TO R-C15
1
N958-GA38 PK-18
N960-GA43 PK-18
10
11
CONN 48 4
5
L856-GJ3 YL-18
L857-GJ4 GN-18
L
M
CAN HIGH 1
CAN LOW 1
1
2
127-GW16
200-GW20
RD-18
BK-18 403-GW4 GN-18 N960-GW11 OR-18
21
22 RS-232 PORT 1-RXD
3 200-W10 BK-14
159-W9 BU-12
2
3
ROOF-EROPS HARN
[LOC SH 1 G-15]
(21) ALARM CONN TO GA-9
167-8712
12
ACCRUGRADE DASH HARN
6
7 E752-GJ24 YL-18
110-GJ7 RD-16
184-GJ8 BU-18
N958-GJ5 PK-18
N961-GJ6 OR-18
N
P
RS-232 TXD 2
RS-232 RXD 2 CONN TO P-C4
3
4
195-GW22
403-GW18
YL-18
GN-18
403-GW18 GN-18 403-GW19 GN-18 N970-GW13 YL-18 23
24
RS-232 PORT 1-DTR
(1) RELAY 1
200-W11 BK-14 4
CONN 2
[LOC SH 3 F-9]
8 E753-GJ22 WH-18 E752-GJ24 YL-18 T744-GJ9 WH-18 R RS-232 S GND 2 PLATFORM HARN 5 892-GW5 BR-18 25 115-1615
C218-GA62 BK-18 CONN 48 9 T744-GJ13 WH-16 E753-GJ22 WH-18 T744-GJ10 WH-18 S 4S-232 S GND 1 [LOC SH 1 C-3] 6 893-GW6 GN-18 26 W-C6
A106-GA61 YL-18 N958-GJ5 PK-18 K960-GJ2 PK-18 E753-GJ22 WH-18 F711-GW7 GN-18 C557-W5 OR-12 3E3364 CONN TO R-C14
10
11 N960-GJ18 OR-18 K961-GJ1 GN-18 E752-GJ24 YL-18
T
U
RS-232 RXD 1
RS-232 TXD 1 CONN 21 7
8 F712-GW8 GY-18
27
28 521-W4 YL-16 1 ROOF-EROPS HARN
12 L856-GJ3 YL-18 V SWITCH INPUT 5 9 N957-GW9 PK-18 29 200-W1 BK-16 521-W12 YL-18 2 [LOC SH 1 G-15]
L857-GJ4 GN-18
N957-GJ19 PK-18
110-GJ7 RD-16
184-GJ8 BU-18
W
X
BATTERY +
WAKE UP
10
11
N979-GW15 GN-18
N960-GW11 OR-18
N960-GW11 OR-18
N970-GW13 YL-18
N973-GW14 BR-18
N979-GW15 GN-18
30
31
RS-232 PORT 1-DCD
RS-232 PORT 1-GND 158-W8 BR-12
CONN 1
GA-C2 GJ-C3 N958-GJ5 PK-18 Y SWITCH INPUT 1 12 N957-GW9 PK-18 N973-GW14 BR-18 32 159-W9 BU-12
1552267 1907613 N960-GJ18 OR-18 Z SWITCH INPUT 6 N979-GW15 GN-18 33 200-W11 BK-14
K960-GA25 PK-18 A
(35) CAN B TERM RES 1 1 K960-GJ2 PK-18 N961-GJ6 OR-18 AA RCA LINE OUT HIGH F712-GW8 GY-18 34 CAN A-
K961-GA28 GN-18 134-2540 W-C4
B 2 K961-GJ1 GN-18 N967-GJ17 GY-18 BB RCA LINE OUT LOW 35
C 3 L856-GJ3 YL-18 N976-GJ16 PU-18 CC CAT DATA LINK - 36 1779646 200-W1 BK-16 200-W10 BK-14
4 L857-GJ4 GN-18 DD CAT DATA LINK + GW-C4 37 1 C557-W5 OR-12 200-W2 BK-16 200-W13 BK-14
GA-C3 1552269 MOTOR
CONN TO GA-C10 5 T744-GJ9 WH-18 EE CAN SHIELD CONN TO P-C7 38 2 200-W7 BK-14 200-W7 BK-14
1552267 ACCRUGRADE DASH HARN 6 T744-GJ10 WH-18 N976-GJ16 PU-18 FF RS-232 RTS 0 PLATFORM HARN 1 N970-GW13 YL-18 39
L856-GA31 YL-18 (35) CAN D TERM RES 1 N976-GJ16 PU-18 T744-GJ13 WH-16 T744-GJ14 WH-18 N967-GJ17 GY-18 [LOC SH 1 C-3] N973-GW14 BR-18 521-W3 YL-16 W-C7 (1) AC DIODE
A [LOC SH 3 G-9] 7 GG RS-232 CTS 0 2 40
(1) CONDENSER MOTOR 1
134-2540 1552269 106-8704
L857-GA34 GN-18 B
C
CONN 49 8
9
N967-GJ17 GY-18
N961-GJ6 OR-18
T744-GJ15 WH-18
T744-GJ23 WH-18
N960-GJ18
N957-GJ19
OR-18
PK-18
HH
II
RS-232 RXD 0
RS-232 TXD 0
CONN 20 41
42
304-3716
521-W4 YL-16
521-W14 YL-16 1
10 N957-GJ19 PK-18 JJ RADIO SWITCH 43 521-W12 YL-18 200-W13 BK-14 2
11 KK SWITCH INPUT 2 44 521-W3 YL-16 521-W14 YL-16
12 T744-GJ14 WH-18 MM GROUND 45 200-W2 BK-16
NN AWAKE RETURN 46
W-C3 C557-W5 OR-12
9X1054 2 5
ACCUGRADE DASH (ATCH) PP AWAKE 47
T744-GJ15 WH-18 QQ RS-S32 S GND 0 48 4
RR 49
1
159-W9 BU-12
F711-GW7 GN-18 50 CAN A+ 3
51
E 127-GW17 RD-18 52
53
BATTERY +
(1) RELAY 2
E
403-GW19 GN-18 54 R-TERM 115-1615
ACCUGRADE CD700 55
56
C556-W6 BU-12
GPS DISPLAY 57 W-C5
(ATCH) 58 1779646
59
MOTOR
1 C556-W6 BU-12
60 2 200-W11 BK-14
61
62
63
(1) CONDENSER MOTOR 2
64
304-3716
200-GW21 BK-18 65 BATTERY -
66
67
68 CONDENSER GP (ATCH)
69
195-GW23 YL-18 70 KEYSWITCH ON
LH COILED CABLE 10 WIRE (29) LH MAST ELEC
LH-C2 231-0049
2302566 226-2334
PRODUCT LINK
GH-C4 LH-C1 L872-LH1 BU-14
1552264 3E3388
A
B
RD-14 A
B
PWR
NO TERM REQ
PL300SR (ATCH) AC-C2 (3) BLOWER MOTOR
BU-20 1779646 277-7715
L872-GH10 BU-14 1 L872-LH1 BU-14 K960-LH2 PK-18 C GN-20 C CAN H
K960-GH13 PK-18 2 K960-LH2 PK-18 K961-LH3 GN-18 D WH-20 D CAN L 579-AC8 BR-12 1
MOTOR
CONN TO C-C25 AC-C1 200-AC2 BK-12 2
K961-GH17 GN-18 3 K961-LH3 GN-18 E BR-20 E PWR ON REQ
3E3376
T744-GH21 WH-14 4 T744-LH4 WH-14 T744-LH4 WH-14 F BK-14 F PWRGND EROPS CSL HARN
T745-GH25 YL-14 5 T745-LH5 YL-14 T745-LH5 YL-14 G GY-14 G PWRGND [SH 1 LOC I-14] 1 522-AC1 WH-16 515-AC6 GY-12 AC-C6
L873-GH27 GY-14 6 L873-LH6 GY-14 L873-LH6 GY-14 H OR-14 H PWR OR 2 517-AC3 BU-14 516-AC4 GN-14 6T6505
L856-GH29 YL-18 7 L856-LH7 YL-18 L856-LH7 YL-18 I I NC N-C5 CONN TO CL-C25 3 124-AC11 GN-16 517-AC3 BU-14 522-AC1 WH-16 1 THERM IN (3) THERMOSTAT SW
L857-GH32 GN-18 8 L857-LH8 GN-18 L857-LH8 GN-18 J J NC 1552264 OROPS CSL HARN 4 A528-AC13 YL-16 522-AC1 WH-16 200-AC10 BK-16 1 THERM OUT 3E-5464
1 195-N6 YL-16 [SH 2 LOC I-14] AC-C5
CONN 44 2 202-N14 BK-18 CONN 6 579-AC8 BR-12 6T6505
CONN TO P-C12 3 709-N42 OR-16 AC-C7
D PLATFORM HARN 4 F711-N39 GN-18
CONN TO C-C24
AC-C4
1779649
6T6505 D
PWR (+) A RD-20 A PWR [LOC SH 1 I-3] 5 F712-N37 GY-18 C568-AC5 WH-12 517-AC3 BU-14 1 LOW (3) BLOWER SPEED RESIST
EROPS CSL HARN 1 515-AC6 GY-12 AC-C8 282-3475
BU-20 F868-N26 OR-18
CONN 29
TERMINATION CONT B B NO TERM REQ 6
[SH 1 LOC I-14] 2 C568-AC5 WH-12 6T6505
CAN HIGH C GN-20 C CAN H 7 F869-N25 PK-18 OR
CAN LOW D WH-20 D CAN L 8 J807-N1 BK-18 3 516-AC4 GN-14 516-AC4 GN-14 1 MED
CONN TO CL-C24 200-AC14 BK-12 200-AC14 BK-12
PWR CONT E BR-20 E PWR ON REQ
OROPS CSL HARN
4 AC-C9
PWR (-) F BK-20 F PWRGND N-C6 200-AC2 BK-12 6T6505
3E3388 [SH 2 LOC I-14]
200-AC10 BK-16 C568-AC5 WH-12 1 MED-HI
LH COILED CABLE 6 WIRE
276-0764
1 CONN 7 AC-C10
2 6T6505
CONN TO P-C13 3 515-AC6 GY-12 1 HI
PLATFORM HARN AC-C11
(29) LH RECEIVER GPS 4 H708-N32 OR-18
[LOC SH 1 I-3] 6T6505
291-1913 5 J808-N28 BK-18
LH COILED CABLE GPS CONN 28 6 N964-N21
P730-N33
BU-18
GN-18
579-AC8 BR-12 1 MOTOR
254-9136 BK A RS232 GND 7
BK B PWR - 8 Y758-N22 PK-18
AC-C3
A RD RD OR C CAN 2 L
1552272
B BL OR BK D CAN 2 GND
GPS ONLY C GN E CHASSIS 124-AC11 GN-16 1 B+
A528-AC13 YL-16 2 CTRL SIG (3) WATER VALVE
D WH BK F RS232 1 TXD
265-9620
CONNECT TO LH-C2 E BK BK RD G PWR + 3 FEEDBACK SIG
LEFT BULKHEAD HARN F BK BK H BOOT MONITOR 200-AC12 BK-16 4 GND
SH 3, LOC D-10 G BK J RS232 1 RXD
H BK K CAN 1 GND NOTE G, H
K960-GH2 PK-18 I GY WH WH L CAN 1 L
K960-GH15 PK-18 J OR BL BL M ID
K960-GH34 PK-18 GY GY N CAN 2 H
GN GN P CAN 1 H
R RS232 2 RXDR (22) WINCH CONTROL N-C1 HVAC BOX
S RS232 2 TXD 300-3631 2312296
K960-GH14 PK-18 (14) CAN B TERM RES 2
K960-GH35 PK-18 GH-C2 BATTERY+ 1 195-N13 YL-18
1552267 134-2540
ADDRESS IN 2 N964-N21 BU-18
K960-GH12 PK-18 A CAN A DATA LINK - (J1939) 3 F712-N24 GY-18
K960-GH12 PK-18 K961-GH16 GN-18 B
RH COILED CABLE 10 WIRE
GROUND 4 202-N15 BK-18
K960-GH13 PK-18 (30) RH MAST ELEC 709-N20 OR-18 AIR CONDITIONING
C C
RH-C2
2302566
231-0049 226-2334
10V SENSOR SUPPLY
CAN A DATA LINK + (J1939)
5
6 F711-N23 GN-18 C
GH-C5 RH-C1 ADDRESS OUT 7 N812-N35 GN-18
K961-GH3 GN-18 L872-RH1 BU-14 A RD-14 A PWR
8
3E5179 1552252 T744-RH9 WH-14 B BU-20 B NO TERM REQ
K961-GH19 GN-18
K961-GH36 GN-18 L872-GH11 BU-14 1 L872-RH1 BU-14 K960-RH2 PK-18 C GN-20 C CAN H SYMBOL DESCRIPTION
K960-GH14 PK-18 2 K960-RH2 PK-18 K961-RH3 GN-18 D WH-20 D CAN L
K961-GH18 GN-18 3 K961-RH3 GN-18 E BR-20 E PWR ON REQ
N-C12 CIRCUIT CONNECTED
K961-GH18 GN-18 T744-GH22 WH-14 4 T744-RH4 WH-14 T744-RH4 WH-14 F BK-14 F PWRGND N-C2 195-N13 YL-18 1552269 (38) RIPPER RAISE SOL
GH-C3 (14) CAN D TERM RES 2 T745-GH24 YL-14 5 T745-RH5 YL-14 T745-RH5 YL-14 G GY-14 G PWRGND 2304009
K961-GH37 GN-18 134-2540 195-N34 YL-18 J921-N44 PK-18 1 304-1142
1552267 L873-GH26 GY-14 6 L873-RH6 GY-14 L873-RH6 GY-14 H OR-14 H PWR
FREE SPOOL SOL RETURN 1 J809-N29 BK-18 195-N6 YL-16 J922-N45 GY-18 2 CIRCUIT NOT CONNECTED
L856-GH28 YL-18 A
L856-GH30 YL-18 7 L856-RH7 YL-18 L856-RH7 YL-18 I I NC
REEL IN SOL RETURN 2 J807-N1 BK-18
K961-GH16 GN-18 L857-GH31 GN-18 B
L857-GH33 GN-18 8 L857-RH8 GN-18 L857-RH8 GN-18 J J NC
3 ELECTRICAL CONNECTION TO
K961-GH17 GN-18 C
T744-GH23 WH-14 9 T744-RH9 WH-14 4 N-C11 MACHINE STRUCTURE
10 1552269
REEL IN SOL SUPPLY 5 F869-N25 PK-18 (37) RIPPER LOWER SOL INTERNAL ELECTRICAL CONNECTION
11
FREE SPOOL SOL SUPPLY 6 F870-N27 BU-18 202-N15 BK-18 J914-N47 PU-18 1 304-1142 TO SURFACE OF COMPONENT
GF-C1 GF-C2 GH-C1 12
L856-GH7 YL-18 DRIVE AWAY SOL RETURN 7 J813-N30 BK-18 202-N41 BK-18 J913-N46 GN-18 2
1552264 1552264 3E3388 PWR (+) A RD-20 A PWR
L856-GH30 YL-18
1 L872-GF1 BU-14 1 L872-GH1 BU-14 L856-GH38 YL-18 CONN 43 TERMINATION CONT B BU-20 B NO TERM REQ
REEL OUT SOL RETURN 8
9
J808-N28 BK-18 202-N14 BK-18
RIPPER/ CONNECTOR
CAN HIGH C GN-20 C CAN H
CONN TO P-C14
2 K960-GF2 PK-18 2 K960-GH2 PK-18
CAN LOW D WH-20 D CAN L
10 4TH VALVE
3 K961-GF3 GN-18 3 K961-GH3 GN-18 REEL OUT SOL SUPPLY 11 F868-N26 OR-18 H# CIRCUIT GROUPING DESIGNATION
PLATFORM HARN PWR CONT E BR-20 E PWR ON REQ
[LOC SH 1 H-3]
4 T744-GF4 WH-14 4 T744-GH4 WH-14 L856-GH29 YL-18 DRIVE AWAY SOL SUPPLY 12 U717-N31 OR-18 709-N42 OR-16
BK-20
WIRE GROUP COLOR DESCRIPTIONS
PWR (-) F F PWRGND
5 T745-GF5 YL-14 5 T745-GH5 YL-14 L856-GH28 YL-18 709-N20 OR-18
CONN 27 6 L873-GF6 GY-14 6 L873-GH6 GY-14 RH COILED CABLE 6 WIRE 709-N43 OR-18 ATCH WIRE, CABLE, COMPONENT
7 L856-GF7 YL-18 7 L856-GH7 YL-18 276-0764
8 L857-GF8 GN-18 8 L857-GH8 GN-18 L857-GH8 GN-18 (30) RH RECEIVER GPS GROUND CIRCUIT
L857-GH33 GN-18 K960-GH13 PK-18 291-1913 SPLICE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
CONN 39 L857-GH39 GN-18 K960-GH14 PK-18 (30) RH COILED CABLE GPS
BK BLADE, SPADE, RING OR SCREW
K960-GH15 PK-18 254-9136 A RS232 GND WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
K961-GH17 GN-18 BK B PWR - F711-N39 GN-18 TERMINAL
L857-GH31 GN-18 K961-GH18 GN-18 A RD RD OR C CAN 2 L F711-N23 GN-18 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
L857-GH32 GN-18 K961-GH19 GN-18 B BL OR BK D CAN 2 GND F711-N38 GN-18
GPS ONLY C GN E CHASSIS HEATER AND AIR CONDITIONER CIRCUIT
ACCUGRADE FRONT L856-GH29 YL-18 D WH BK F RS232 1 TXD
TURN SIGNAL / WIPER WASHER CIRCUIT
CONNECT TO RH-C2 E BK 1 BK RD G PWR +
B
L872-GH1 BU-14
L872-GH9 BU-14
L856-GH30 YL-18
L857-GH32 GN-18 RIGHT BULKHEAD HARN F BK BK H BOOT MONITOR
F712-N24 GY-18 ABBREV COLOR CAT DATA LINK B
L872-GH10 BU-14 L857-GH33 GN-18 SH 3, LOC B-10 G BK J RS232 1 RXD
F712-N37 GY-18 J1939 CAN DATA LINK
L872-GH11 BU-14 L872-GH10 BU-14 H
I GY WH
BK
WH
K
L
CAN 1 GND
CAN 1 L
F712-N36 GY-18 RD RED
L872-GH11 BU-14
OR BL BL
RS-232 / RS-485 DATA LINK
WH WHITE
J M ID
L872-GH9 BU-14
L873-GH6 GY-14 L873-GH26 GY-14 GY GY N CAN 2 H CAN DATA LINK A
GN GN P CAN 1 H
L873-GH26 GY-14
L873-GH27 GY-14
L873-GH27 GY-14
T744-GH20 WH-14
R RS232 2 RXDR
F868-N26 OR-18 OR ORANGE CAN DATA LINK B
AH-C2 S RS232 2 TXD
T744-GH21 WH-14
NOTE J
F869-N25 PK-18
YL YELLOW ACCUGRADE CONTROL CIRCUIT
T744-GH22 WH-14 GH-C6 AH-C1 2302566
T744-GH4 WH-14 T744-GH23 WH-14 1552272 3E3376 L872-AH1 BU-14 A F870-N27 BU-18 CAN DATA LINK D
T744-GH20 WH-14 T745-GH25 YL-14 L872-GH9 BU-14 1 L872-AH1 BU-14 B H708-N32 OR-18 PK PINK RIPPER CONTROL CIRCUIT
T744-GH21 WH-14 T745-GH24 YL-14 K960-GH15 PK-18 2 K960-AH2 PK-18 K960-AH2 PK-18 C J807-N1 BK-18
GP-C2 (31) GR CONT PM400 T744-GH22 WH-14 K961-GH19 GN-18 3 K961-AH3 GN-18 K961-AH3 GN-18 D ACCUGRADE TEST PORT
(22) RIPPER CONTROL N-C10 N-C8 BK BLACK
3R9965 226-9169 T744-GH23 WH-14 T744-GH20 WH-14 4 T744-AH4 WH-14 E
CONN 47
300-3631 2312301 2312296 J808-N28 BK-18 OTHER COLOR DESCRIPTIONS
A101-GP4 GN-14 A + BATTERY A
CONN 42
T744-AH4 WH-14 F BATTERY+ 1 195-N34 YL-18 GY GRAY
184-GP5 BU-14 200-GP2 BK-14 B GROUND B G ADDRESS IN Y758-N40 PK-18 2 N812-N35 GN-18
HIGHWAYS
184-GP5 BU-14 C + BATTERY C T745-GH5 YL-14 H CAN A DATA LINK - (J1939) 3 F712-N36 GY-18 J809-N29 BK-18 PU PURPLE
200-GP3 BK-14 D GROUND D T745-GH24 YL-14 I GROUND 4 202-N41 BK-18 J813-N30 BK-18
GP-C1
3E5179
200-GP1 BK-14
200-GP2 BK-14
E
F
T745-GH25 YL-14 J 10V SENSOR SUPPLY
CAN A DATA LINK + (J1939)
5
6
709-N43 OR-18
F711-N38 GN-18
J913-N46
J914-N47
GN-18
PU-18 FN-C2 BR BROWN
A101-GP4 GN-14 200-GP3 BK-14 Y758-N40 PK-18 Y758-N22 PK-18 J921-N44 PK-18 1552269 (36) SOL FREE SPOOL
1
2 184-GP5 BU-14 200-GP10 BK-18
G
H
ADDRESS OUT 7
8 J922-N45 GY-18 F870-FN1 BU-18 1 279-6529 GN GREEN
3 200-GP1 BK-14 200-GP12 BK-18 N812-N35 GN-18 J809-FN2 BK-18 2
CONN TO P-C15 4 L872-GP6 BU-14 BU BLUE
GP-C3
PLATFORM HARN 5 T744-GP7 WH-14 A101-GP4 GN-14 N964-N21 BU-18
6D5257
[LOC SH 1 A-3] 6 L873-GP8 GY-14 L872-GP6 BU-14
7 T745-GP9 YL-14 L873-GP8 GY-14 L872-GP6 BU-14 A PM PWR 1 A N-C9 P730-N33 GN-18 N-C7 FN-C1 FN-C3
8 T744-GP7 WH-14 T744-GP7 WH-14 B SW RTN 1 B 2304009 U717-N31 OR-18 1552273 3E3382 1552269 (36) SOL DRIVE AWAY
CONN 16 9 T745-GP9 YL-14 L873-GP8 GY-14 C SW PWR 2 C 1 Y758-N22 PK-18 F870-N27 BU-18 1 F870-FN1 BU-18 U717-FN3 OR-18 1 279-6529
10 T745-GP9 YL-14 D SW RTN 2 D RIPPER RAISE CYL EXTEND RTN 2 J922-N45 GY-18 J809-N29 BK-18 2 J809-FN2 BK-18 J813-FN4 BK-18 2
11 200-GP12 BK-18 E AWAKE E 3 J813-N30 BK-18 3 J813-FN4 BK-18
12 200-GP10 BK-18 F AWAKE RTN F 4 H708-N32 OR-18 4 H708-FN6 OR-18
ACCUGRADE HOOD J921-N44 PK-18 P730-N33 GN-18 P730-FN5 GN-18
THIS SCHEMATIC IS FOR THE D3K, D4K, AND D5K TRACK-TYPE LOADER
G RIPPER RAISE CYL EXTEND SOL 5 5
H 6 U717-N31 OR-18 6 U717-FN3 OR-18 FN-C4
A 7 1552269 (36) SOL WN BRAKE A
RIPPER LOWER CYL RETRACT RTN 8
9
J913-N46 GN-18 CONN 50 P730-FN5 GN-18
H708-FN6 OR-18
1
2
259-8194
ELECTRICAL SYSTEM
10
ACCUGRADE PM400
RIPPER LOWER CYL RETRACT SOL 11
12
J914-N47 PU-18 VOLUME 3 of 3: ACCUGRADE
ACCUGRADE (ATCH) WINCH-CASE WINCH AS. MEDIA NUMBER: KENR5711-04
WINCH-RIPPER (ATCH)
SCHEMATIC PART NUMBER: 239-5276, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
ACCUGRADE AND ATTACHMENT WIRING
VIEW ALL CALLOUTS
23 1
38 29 2 3
37 27 13 32
30
22 24 4
17
10 33 28
8 5
20 35 16
26
31 19 21
25 18
12 14 15
36 11
6 7 9
GPS RECEIVER
CAB WIRING - (C) HARNESS, (FC) HARNESS, (R) HARNESS
VIEW ALL CALLOUTS
1
25
32 33
4
31
23
30 B
28 2
10
27 A
29
11
5
22 6 8
7
CASE WIRING - (F) HARNESS AND ELECTRO HYDRAULIC
WIRING - (EH) HARNESS
VIEW ALL CALLOUTS
22 23 27
21
19 26
82 24
29 28
31
20 25
10
8
29 32
34
81
30
65
64
62 63
35 33
CAB WIRING - (CL) OROPS HARNESS, (FP) FUSE PANEL
HARNESS,(FC) FUSE PANEL HARNESS
VIEW ALL CALLOUTS
37
38
39
57
16
40
2
41
71
1 70
42
5
6 4
43 45
44
3
11 FUSE BLOCK WITH COVER REMOVED
ENGINE HYSTAT WIRING - (EN) HARNESS AND ENGINE
WIRING - (E) HARNESS
VIEW ALL CALLOUTS
50 47 77
80 76
78
51
79
J1 CONNECTOR
68
52
J2 CONNECTOR 18
75
56 74
13 17
9 48 73
46
61 66 72
60
53 14
54
15
69 49
67 55
59
58
PLATFORM WIRING - (P) HARNESS
VIEW ALL CALLOUTS
26
24
14
21 13
20
18
16
12
17
19
15