CHECK LIST OF INSPECTION CRAWLER CRANE

1. GENERAL DATA
1 Name Of Equipment : Crawler Crane Latice Boom
Owner/User :
2 Serial No. : 9430
3 Model No. : IHI CCH 300
4 Manufacturer : Ishikawajhima Construction Machinery Co.Ltd
5 Capacity : 30 Ton
6 Year Built : 1997
year Used : 1997
7 Location Inspection : Gedung Tempat Uji Kompetensi (TUK) Kementrian Tenaga Kerja
8 Date Of Inspection : 1/10/2016
9 Boom Length : 13 Meter
10 Engine Manufacturer : DENSO
- Model No. : DENSO H06C TP319488
- Rated Output : -
- Cylinder : 6 Cylinder
-Year Build : -
- Year Used : -
11 Main Hook Block 1
- Manufacturer : IHI
- Type / Model : -
- Serial No. : 440701308B
- Capacity : 30 T
- Total Sheave : 3
- Weight Of Hook : 350 Kg
12 Wire rope Main Hoist
- Diameter : 16mm
- Construction : 6x19 RHRL, IWRC
- Length Of Wire rope : 70 Meter

No. Description Acceptance Criteria Fi

BOOM INSPECTION
1. Boom Inspection
a.
Boom Heel
Boom Chord G
Bracing Mino
Boom Foot and Pin G
Lock Pin G
Marking capacity G
b Boom Mid (Insert)
Boom Chord G
Boom Bracing G
End connection & pin G
Lock Pin G
Welding Connection from bracing to Chord G
c. Boom Top (Head)
Boom Chord G
Boom bracing G

Boom Pin Connection from Boom Mid (Insert) to

Boom Top (Head) G
Lock Pin G
Welding Connection from Lacing to Chord G
Dead End for Pendant Wire on Boom Top (Head) G
Sheave Guard G
Wire Rope Guard G
Sheave G
Sheave pin G
- main sheave G
- auxilary sheave ASME B 30.5 Sec 5-1.9.1 (a), 5-1.9.9.1
Hoist end conection (b), 5-1.7.4, 5-1.7.5 G
Sheave Frame G
Wire rope stopper G
Pendant Wire G
Rope pendant G
End connection G
d. Boom Back Stop
 Pin G
Lock G
Spring G
Pipe G
Telescopic G
e. Gantry
Mast G
Bracing pipe G
Bridle G
- Sheave G
- Pin G
- Rope and connection G
Welding Connection from Pipe to Bracing Pipe G
Bridle (Equalizer) and Sheave G
- Sheave G
-- Pin G
- Rope and connection G
Mast Bail G
- Pin G
- Lock G
2 Slewing Circle Assembly
a. Slewing Housing
G
b. Grease Nipple
G
c. Line Piping Lubrication ASME B 30. 5, Sect. 5-1.4, ASME B 30.
5, Sect. 5-2.1.3 (d) G
d. Base Mounting Bolts
G
e. Slewing Motor
G
3 Hydraulic System
a. Hydraulic Oil
G
b. Hydraulic Tank
G
- Oil Level
G
- Return Filter
G
- Suction Filter
G
- Drain Plug
G
- Air Breather
G
c. Hydraulic Pump 2 Unit (for Winch Main & Boom),
Brand Kawasaki Heavy Industri Type MX 250A0-10B G

- Bolt and Nut

G
- Coupling
Acceptence Criteria ASME B 30.5, Sect G
- Counter Balance 5-1.9.11 (e) and Manufacture G
Specification
d. Hydraulic Hose and Fitting Connection
G
 5-1.9.11 (e) and Manufacture
Specification

- From Hydraulic Tank to Control Valve

G
- From Control Valve to Joystick Lever
G
- From Joystick Lever to Slewing
G
- From Joystick to Hydraulic Winch Boom
G
- From Joystick to Hydraulic Winch (Main)
G
- From Oil Tank to Lube Oil Cooler
G
- Bolt & Nut
G
e. Directional Control Valve
G
f. Piping Connection
G
g. Power Take Of
G
4 Hoist Mechanism
a. Wire Rope Hoist
G
b. Wire Rope Boom
G
c. Pendant
G
- Rope pendant
G
- End connection
G
d. Hook Block
G
Hook
G
Pin
Acceptence Criteria ASME ASME B 30. G
Sheave 5, Sect. 5-1.3
G
Bushing and Bearing
G
Safety Latch
G
Swivel
G
Rope Guard
G
Marking / Name plate
G
e. Hydraulic Winch Drum
G
- Bolt and Nut
G
5. Dead End Connection
Wedge Socket and Clips ASME B30.5 Sect 5-1.7.3.1 Mino

6 Cooling System
a. Lube Oil Cooler G
Manufacture Spec
b. Water Cooler G
7 Brake System

- Main Hoist Brake G

- Slewing Brake Acceptence Criteria ASME B. 30.5 Sect. G
- Boom Brake 5-1.3.1, 5.1.3.2, 5-1.5.3 G
- Travelling Brake G

8 Prime Mover
a. Engine, mounting G
 b. Fan & belt G

c. Alternator G

d. Fuel Pump Nozzle incl Piping G

Acceptence Criteria ASME B.30
e. Filter (Fuel Filter, Suction Filter) G

f. Fuel Tank G

g. Manifold, Muffler G

h. Exhaust Gases G

9 ELECTRICAL SYSTEM
a. Main Control system G

b. Main Braker G

c. Grounding Sys G
ASME B30.5 Sect 5-3.4.5.2 (b) (c)
d. Wiring G

e. Local Control G

f. Emergency Shutdown G

10 OPERATORS CAB AND CRANE CONTROL

a. Cab Roof G

b. Operator Seat G

b. Seat Belt
c. Windows Glass G

d. Wiper G
ASME B30.5 Sect 5-1.8.1 (a) (b) (c) (d)
e. Doors, proper restraint (e), 5-1.6.1.2 G

f. Cab Lighting/Fixtures G

g. Horn G
h. Control Unit G

i. Side Mirror

11 TRAVEL MECHANISM
11.1 Track Crawler
a. Idler G
b Track Shoe G
c. Carrier Roller G
d. Sprocket G
e. Track Roller ASME B 30.5, Sect. 5-1.5.2 (b) G
f. Track Roller Guard G
g. Track Frame G
h. Bolt and Nut G
i. Seam Plat for Adjuster G

12 INDICATOR'S
a. Tacho meter G

b. Engine Temp Gauge ASME B 30.5, Sect 5-1.9 (a) (c) (d) (e), G
5-1.9.9.2, 5-1.9.9.3 G
c. Load Indicator
d. Angle Indicator Mino
13 LIMITS DEVICES & SAFETY DEVICES
a. Anti-two-blocking G

b. Boom Hoist Limits G

c. Load Indicator ASME B 30.5 Sect 5-2.2.1 (6) G

d. Swing Lock System G

e. Drum Lock System G

Comment :

PHOTO FINDING
Bulldog grip terbalik Angle manual indicator pudar

Bracing boom heel korosi

HIPERKES - DEPNAKER

DATE
WLER CRANE

Kementrian Tenaga Kerja dan Transmigrasi RI

 Finding Remark

Good
Minor Finding Korosi
Good
Good
Good

Good
Good
Good
Good
Good

Good
Good

Good
Good
Good
Good
Good
Good
Good
Good
Good
- N/A
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good

Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good

Good
Good
Good
Good
Good

Good
Good
Good
Good
Good
Good
Good

Good

Good
Good
Good
Good
 Good
Good
Good
Good
Good
Good
Good
Good
Good
Good

Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good

Minor finding Pemasangan Bulldog grip

terbalik

Good
Good

Good
Good
Good
Good

Good
 Good
Good
Good
Good
Good
Good
Good

Good
Good
Good
Good
Good
Good

Good
Good

Tidak Ada
Good
Good
Good
Good
Good
Good

Kaca spion sebelah kiri

Poor tidak ada

Good
Good
Good
Good
Good
Good
Good
Good
Good

Good
Good
Good
Minor Finding Marking sudah pudar
 Good
Good
Good
Good
Good

e manual indicator pudar Tidak ada kaca spion

PT.PJIT

Waliyul Ahdi
Crane Inspector