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Originally appeared in:


December 2014, pgs 73-76.
Used with permission.
Safety Developments
G. KENRECK, GE Water & Process Technologies,
The Woodlands, Texas

Manage hydrogen sulfide hazards


with chemical scavengers
Hydrogen sulfide (H2S) and its associated hazards are well of which can potentially lead to leaks or spills of petroleum
known in the oil and gas production and refining industries. products and the subsequent exposure of personnel to H2S.
Legislation has been in place for years, imposing strict regula- Furthermore, the presence of water (H2O), salts or carbon di-
tions on H2S levels of hydrocarbon streams in pipelines, and oxide (CO2 ) can increase the corrosivity of H2S.
in storage and shipping containers and in marine fuels. A va-
riety of chemical scavengers are available to reduce both the MANAGEMENT MORE REGULATED
concentration and corresponding hazards of H2S in produced Because exposure to H2S can have such dire health conse-
water, produced gas, crude oil and refined products. There are quences, including death, regulations have been promulgated
several pros and cons for the most common chemistries used to manage H2S and minimize personnel exposure. Where ex-
to scavenge H2S. The associated effectiveness and the potential posure to H2S is possible, personnel are required to wear por-
downstream impacts of these scavengers will be explored here. table detection devices and appropriate personal protection
Guidelines will be presented to facilitate the selection of the equipment (PPE), taking precautions if an “action-level” con-
most appropriate scavenger chemistry and application method
to reduce H2S efficiently and in a cost-effective manner. TABLE 1. H2S equilibrium ratios

Toxic gas. H2S is a highly toxic, flammable and corrosive gas Fluid H2S equilibrium ratios
that dissolves in hydrocarbon and water streams, and it is pres- Naphtha, gasoline 1,000, vapor/1, liquid
ent in the vapor phase above these streams. It is found in natu- Crude oil 100–200, vapor/1, liquid
ral gas. Also, it occurs naturally in oil and gas production and is
Gasoil (GO), #6 oil 5–10, vapor/1, liquid
produced during refining processes. Therefore, safety precau-
tions must be observed during extraction, storage, transporta- Oil/water 3.0–4.1 H2S, oil/ 1 H2S, water 1
tion and processing of crude oil or natural gas.
Partitioning of H2S to the oil, water and vapor phases is in- TABLE 2. Health effects at various H2S concentration levels2
fluenced by temperature, pH and pressure. Typical partition-
ing ratios are listed in TABLE 1. H2S concentration Health effects
< 20 ppb Olfactory threshold (begin to smell)
Hazards. In a gaseous state, H2S is extremely hazardous to 5 ppm Increase in anxiety symptoms (single exposure)
health. It is heavier than air and will, therefore, collect in low 5–10 ppm Relatively minor metabolic changes in
places, such as the bottom of storage or shipping vessels. The exercising individuals during short-term
human odor-detection limit ranges from 3 parts per billion exposures. Long-term exposure could result
(ppb) to 20 ppb—meaning that its presence may be detected in headaches, insomnia, nausea, eye or throat
long before it reaches a hazardous level. Once concentrations irritation, or shortness of breath
exceed 150 parts per million (ppm), H2S will cause olfactory 10 ppm–30 ppm Moderate irritation of the eyes
fatigue, affecting the sense of smell such that the hazard is not > 30 ppm Short-term exposure can result in olfactory
recognized.2 Acute effects of exposure to H2S include head- fatigue (sense of smell is significantly impaired)
aches, nausea, convulsions, coma and death. The health ef- 100 ppm Immediately dangerous to life and health
fects at various exposure levels are shown in TABLE 2. concentration
The flammability limits for H2S range from a lower explo-
150 ppm–200 ppm Olfactory nerve paralysis, eye irritation,
sive limit (LEL) of 4% to an upper explosive limit (UEL) of potential damage to cornea
44%. Again, as it is heavier than air, H2S can collect in low
100 ppm–1,000 ppm Serious respiratory, central nervous
places, where any ignition source poses a significant danger of and cardiovascular system effects
fire and explosion.
> 1,000 ppm Loss of consciousness and possible death
Finally, H2S is a corrosive acid that can cause embrittle-
ment or sulfide stress cracking (FIG. 1) or pitting (FIG. 2), all 5,000 ppm Immediate death

HYDROCARBON PROCESSING DECEMBER 2014


Safety Developments

centration is detected.3 In addition, specifications are being ished fuel to be discounted in price or reprocessed. Detailed de-
established to reduce levels of H2S in petroleum products and scriptions of several types of H2S scavengers are provided here:
to subsequently reduce the hazard of handling and transport- Triazine has been the benchmark H2S scavenger for de-
ing these products around the world. TABLE 3 lists some of these cades, especially in the oil field. Triazine is a reaction product
regulations and specifications. It is important to note that regu- of an amine (nitrogen-based) and formaldehyde. Although
lations, such as CFR 1910.1000, are enforceable by law. Other formaldehyde is a listed carcinogen, in this form, the formalde-
specifications, however, such as ISO 8217, are not regulated by hyde reactivity is retained without the adverse health impact.
law but are commercial requirements. Amines, such as methyl amine (MA) or monoethanolamine
(MEA), are used to produce water-based triazines; whereas
PROS AND CONS higher-molecular-weight amines, such as methoxypropylamine
Several classes of chemicals effectively lessen the hazards (MOPA), are used to produce a water-free (oil-soluble) version.
associated with H2S. Selection of an appropriate chemical H2S Triazine reactions are well documented. The primary reac-
scavenger, combined with its proper application, can help meet tion product is dithiazine. One mole of triazine, regardless of
product specifications and comply with the regulations now en- the amine used to produce the triazine, will generally react with
countered in the oil industry. As each application may be unique, two moles of H2S and liberate two moles of amine.
characteristics to be considered when selecting an H2S scavenger The weight of amine released will vary depending on the
should include treatment economics, ease of handling and use, amine, but the moles of nitrogen released are identical. This is
efficiency of reaction, selectivity for H2S and irreversibility. Se- important to know since the nitrogen contribution on a weight
lecting the wrong scavenger can result in negative downstream basis to the treated fluid will be the same regardless of the amine
impacts. For example, if a metal salt is used in a fuel oil, it may used to create the triazine. In some cases, when a crude oil has
result in the ash content limit being exceeded and require the fin- been treated with triazine, the amines released in the reaction can
stabilize emulsions and deteriorate desalter performance. They
can also contribute to chloride salt formation and deposition in
distillation towers, with subsequent increases in corrosion and
fouling potential. The nitrogen released can ultimately end up at
the wastewater treatment plant (WWTP) and negatively impact
the equalization basin performance and microorganism health.
Triazines generally are more effective at higher pH ranges
because, as illustrated in FIG. 3,4 triazine half-life is exponentially
reduced as pH decreases. Because triazines release amines that
increase the pH of a system, it has been shown that the use of tri-
azine in oil production can negatively impact the performance of
scale inhibitors by decreasing the solubility of calcium carbonate

TABLE 3. Regulatory history for H2S


29 CFR 1910.1000 (7/1/98)
29 CFR 1915.1000 Maritime sub regulation
FIG. 1. Example of sulfide stress cracking. NIOSH; Occupational Exposure to Hydrogen Sulfide (1977)
DHEW (NIOSH) Publication 77-158
US Department of Transportation, 2000 Emergency Response
Guidebook, RSPA P 5800, 8th Ed.
MARPOL Annex VI
ISO 8217 H2S in marine fuels

Triazine half-life as a function of pH


1,000
100
10
Triazine half-life, sec

1
0.1
0.01
0.001
0.0001
0 2 4 6 8 10
pH

FIG. 2. Localized corrosion, typical of sulfide pitting. FIG. 3. Effect of pH on triazine.4

HYDROCARBON PROCESSING DECEMBER 2014


Safety Developments

(CaCO3 ) in produced water.5 This, in turn, can lead to an increase triazines. These scavengers are relatively safe to handle and do
in the scale inhibitor needed to achieve the desired inhibition. not produce amines from their reaction with H2S. This avoids
Finally, findings presented by the Esbjerg Institute of Tech- the problems associated with the use of triazines—specifically,
nology at Aalborg University6 have shown that various side re- nitrogen impact at the WWTP and corrosive amine chloride
actions can occur when H2S is the excess reactant in scavenging formation in refining process equipment. This chemistry also
applications. Dithiazine can undergo further reaction to form an minimizes the formation of CS2 and similar sulfur compounds
amorphous dithiazine (FIG. 4) and can contribute to deposition that have been found to migrate to naphtha cuts and poison
and equipment fouling. These reactions can be avoided when us- process catalysts. Non-amine H2S scavengers are especially
ing the correct treatment level of triazine in the application. beneficial in treating crude oils and refinery feedstocks. They
Due to its long-standing industry acceptance, combined with have also been used in light distillate fuels to scavenge H2S
its perceived economic benefit, triazine will most likely continue when nitrogen contamination is a concern.
to play a significant role as an H2S scavenger for years to come.
However, as crudes become more sour and the H2S content in- SCAVENGER SELECTION
creases, triazine treatment levels will escalate as well. When this The proper selection of the chemistry and application
happens, the potential negative downstream impact associated methodology is determined by the fluid to be treated, the sys-
with triazine may encourage the use of other types of chemistries. tem where the scavenger will be injected into the fluid, and the
Metal salts of organic acids (iron, zinc and magnesium) end use of the fluid to be treated. There are several applications
typically react with H2S to form nonvolatile byproducts. In gen- and treatment options worthy of exploration.
eral, metal salts are water-free. Water-free scavengers may be Crude oil may be treated as it is produced to prevent per-
desirable in applications where temperatures exceed 350°F. Al- sonnel exposure to H2S. Treatment at the wellhead, or as oil
though reaction kinetics may be slower, compared to other types is transferred to tankage, or as containers are being loaded or
of scavengers, these metal salts may blend more easily into hy- unloaded, is essential to reducing the risk of exposure to H2S.
drocarbon streams. However, metals and their byproducts can However, the production of more sour crudes and higher-
contribute to fouling in exchangers or reactors, as well as increase sulfur crudes results in increased scavenger levels in the crude
the ash content in finished fuels. Therefore, this class of scav- oil. This may amplify the negative downstream impacts. The
enger is generally used for reducing H2S levels in bitumen, but oil producer may understand the value of treatment, but may
would not be appropriate for use in refinery feedstocks and fuels. not fully grasp the magnitude of the downstream impacts that
Formaldehyde and acrolein are very reactive with H2S, those chemicals can have in the refining process and even in
however, they are typically not recommended as scavengers finished fuel quality. Triazines have been successfully used to
because of the health hazards associated with their use and reduce H2S in crude oil, but, they can also contribute to mul-
handling. Formaldehyde is a listed carcinogen, and acrolein is a tiple downstream issues. The use of non-amine scavengers can
highly toxic gas. Reaction products may decompose in the refin- help avoid many of these problems.
ery furnaces to form methyl sulfides or carbon disulfide (CS2 ), Gas produced at the wellhead may be high in H2S. How-
which may have deleterious downstream impacts, such as cata- ever, treatment at the point of production can be costly, and
lyst poisoning during processing of treated petroleum products. can also cause fouling, corrosion or scale deposition in gas pro-
Mixing oxidizers and organics is generally restricted by cessing and transmission systems. Typically, natural gas is de-
best practices; therefore, the use of oxidizers, such as hydro-
gen peroxide or nitrites/nitrates, to scavenge H2S is not ap- OH
propriate for petroleum streams but they can be used in water SH
+ HO O
systems. However, they are not considered to be economically N SH
effective, and the handling of hydrogen peroxide presents ad- N + H2O
S S
ditional risk of fire or explosion. S S SH
Amines are relatively safe to handle, less expensive and fair- HS
ly effective chemicals for scavenging H2S. In fact, gas desulfur-
ization units use various amines to remove H2S from the gas. O O S
N SH S SH
Unfortunately, the reaction with H2S is reversible as tempera-
tures increase or pH decreases. Amines also react with CO2 and S S OH
certain acids. In many cases, these aspects limit the application
of amines. The low solubility of amines in fuels and their reac-
tion byproducts also tend to limit their use. HS HN
Oil-based aldehyde derivatives can be used for scaveng- S S
ing H2S in gas or high-temperature applications. This class of
chemicals may not truly be oil-soluble but are water-free and OH
are delivered in a polar organic solvent to prevent the introduc- O S S
N S S S
tion of water. The overall treatment cost of these products is S HN
generally higher than water-based alternatives. S S
Non-amine chemistry is the final class of scavengers ad- S S
dressed here, and this class includes aliphatic aldehydes that re-
FIG. 4. Formation of amorphous dithiazine.6
act effectively with H2S. The treatment cost is similar to that of

HYDROCARBON PROCESSING DECEMBER 2014


Safety Developments

TABLE 4. Applications and typical treat rates for various H2S scavenger chemistries
Chemical family Applications Relative treat rate, l/kg H2Sa
Water-based triazine Crude, GO, LPG, finished fuel, gas streams 1
Water-free triazine Hot streams: bitumen, GO, fuel oil 1.6
Metal salts Bitumen 2.5
Amine GO, LPG, gas streams 0.33
Water-free aldehyde derivatives Hot streams: bitumen, GO, fuel oil 1.15
Non-amines: Water-based aliphatic aldehydes Crude, naphtha, GO, finished fuel, water 0.9
a
The values shown in Table 4 are normalized such that water-based triazine, considered a benchmark for H2S scavenging in the oil industry, is 1.

sulfurized in amine absorbers. Where this is not possible, scav- tioning pump. Injection location and feedrates vary depend-
engers may be needed. In this case, attention should be given ing on system design and stream composition. For best per-
to the potential downstream impacts. Triazines have been used formance, H2S scavenger programs should be conscientiously
in gas systems, but, when they are injected into an H2S-rich evaluated by routinely recording critical unit parameters in-
environment, they may form amorphous dithiazine or trithi- cluding feed composition, temperature and program targets.
ane. This, in turn, can cause fouling or deposition in control Use this information to make adjustments to the chemical feed
valves or compressors. Oil-based scavengers have been used in rate and the measured H2S concentrations in the treated fluid.
these applications; however, proper liquid removal equipment The application methodology is critical for both effective
is required downstream of the application to prevent the reac- performance and optimum economics. For example, either
tion products from carrying down the pipeline. Triazines and under-treatment or overtreatment with triazines can have se-
amines have been successfully used in liquefied light petro- rious consequences. Either case could occur if the application
leum fractions where water-based reaction products are easily system for the scavenger is not properly designed to optimize
removed and the H2S is effectively reduced. the amount of scavenger that is to be used. Under-treatment
GO and heavy cuts of petroleum products, such as fuel oils, could leave H2S residuals and not fully mitigate the risks asso-
are processed at elevated temperatures. Application of scaven- ciated with H2S. Overtreatment can stabilize emulsions, nega-
gers above 350°F may require water-free chemistry. Amines tively impacting desalter performance. If additional amine
can be used, provided the fluid will not be further processed content is added, this increases the potential for chloride salt
or refined, due to the deleterious effects previously described. formations in process equipment. It also boosts nitrogen load-
Water-based triazines have been successfully used in high-tem- ing to the wastewater plant.
perature applications when the injection point is located in a
rundown line and the temperature is below 350°F. Since these MAKE THE FINAL DECISION
hot streams are usually below the saturation limit for water, the Proper selection and application of H2S scavengers can ef-
water from the scavenger can solubilize, thus minimizing the fectively lower H2S levels in hydrocarbon fluids and reduce the
potential for steam formation and the associated pressure and risk of personnel exposure to the potentially lethal hazards of
flashing or foaming in the storage tanks. Distribution of the H2S. The properties, effectiveness and impacts of chemicals
scavenger into viscous fluids is also a challenge; therefore, a used to reduce H2S are important factors to consider when se-
properly installed injection system that distributes the additive lecting an H2S scavenger. Selecting the proper injection system
into the fluid to be treated is essential for effective performance. and location can improve the efficiency of the treatment of H2S
Gasoline and naphtha occasionally require treatment to and the performance of the application. An experienced appli-
reduce H2S levels. In some cases, the petroleum fluid is well be- cation specialist who understands the aspects of scavengers
low the saturation limit for water. In these cases, special atten- and appropriate application methodology can design an effi-
tion must be taken to ensure efficient reaction and prevent de- cient and effective program that can reduce the overall treat-
hydration of the scavenger. Amines, triazines and non-amines ment cost and risks associated with H2S, while also meeting
have been used to effectively scavenge H2S in these streams. H2S specifications.
The different H2S scavenger chemistries are summarized in
LITERATURE CITED
TABLE 4, along with application areas and typical treat rates.
1 Eden, B., P. J. Laycock and M. Fielder, Oil Field Reservoir Souring, HSE Books,
ISBN 0-7176-0637-6, 1993.
APPLICATION METHODOLOGY 2 Skrtic, L., “Hydrogen Sulfide, Oil and Gas, and People’s Health,” May 2006.
The application methodology for H2S scavengers is very 3 Wanek, R., “Monitoring H2S to meet new exposure standards,” Drager Safety.
important for effective performance, and each application is 4 Bakke, J. M., J. Buhaug and J. Riha, “Hydrolysis of 1,3,5-Tris(2-hydroxyethyl)
Hexahydro-s-triazine and its Reaction with H2S,” Ind Eng Chem Res, 2001, 40,
unique. Therefore, site-specific application methodologies 6051-6054.
and dose requirements should be established by an application 5 Sumestry, M. and H. Tedjawidjaja, “Case study: Calcium carbonate-scale inhibi-
expert. Proper treatment levels for H2S scavengers depend on tor performance degradation because of H2S scavenger injection in Semoga field,”
many factors such as system size, unit operating conditions and Oil and Gas Facilities, February 2013.
Soegaard, E. G., “Investigation of Fouling Formation during H2S Scavenging with
6
system design. In most cases, for consistent effectiveness, H2S 1,3,5-tri-(2-hydroxyethyl)-hexahydro-s-triazine,” Maersk Oil and Dansk Shell,
scavengers should be fed continuously by a chemical propor- Esbjerg Institute of Technology at Aalborg University, 2012.

Eprinted and posted with permission to GE Water & Process Technologies from Hydrocarbon Processing
December © 2014 Gulf Publishing Company

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