®

PARTS CATALOG

YSD490Q
YSD490Q DIESEL ENG INE

YANGDONG CO . , LTD .
 -~ *OOHJt±~~mF:i2t~~~Jfll! YSD490Q m!~flbm$${LJ:btTm$5t
~~~~ftC~~zm 0

=~ 19TntJj~mFIW~(rij~>J<, *0~ YSD490Q m!~flbmJfl,f'P~~$Tjf

110, ~~tI!~~Jl:bfiU$~il!, ~ITif*OOHJtl~J!~IW~${LJ:~~IiJ~~ ~~~~
~,~~~Jt&al~il!, ~il!mr~J3Jm~, mmF ~iJ.j(o
=~*OOHJtt£.$tJat,E8T~atr8]bt7j(3JLIW~*tl,~ITifm~z~t£FJfXi~,
~iRtXXifJ!*ULmiEm~z~o

tJI '~'

2000 ~ 10 JJ

EXPLANATION
1. This catalogue is main used for user's picking up and buying the parts of the model
Yangdong YSD490Q diesel engine and understanding partial structure and assembly rela-
tion.
2. In order to meet user' s different requirements, the assortments of YSD490Q 'diesel
engine made by our factory will continuously increase, ,and the stlucture will also be im-
proved partially. So the contents of the catalogue may be somewhat not accordance with the
engine you have owned, which will be improved in second edition. Pardon, before improving
will not notify again.
3. In compilation of the catalogue, due to limited time and level, some mistakes can
hardly be avoided, please oblige us with your valuable comments.

Editor
10,2000
 13 ~
CONrrENTS
1,#L-t* ,iEat&$B'~lk lS~1E;~,fJ~
CY'LINDER BLOCK, TIl\IING GEAR CASING AND F'L'Y\VHEEIJ I'IOU'SI~G .. u·······.. ··········~l
2 ,j£a-1'-&$B#(~*~
TIMIN(.:; GEAR TR~AIN ~ · ··5

3 ~ l~ ffiI ifff. "fi ilfi1 :B J:iitt , i1~~ f1; .~, JiY.

C'YlJNI)ER HEAD~ THE~R.~{OST~\T, INTAKF: ~IANIJ'OLD A,ND EXI-IAUS'fM}\NIFOLfJ ·--·7
4~7~~ ,ifff;~,Jft

})IS'fON AND CONNECTII~G ROD ASSE!\1BLY n ·10

5~ffb·tJb" ~~;~,~
CRt\NKSI1.AFf A"ND t'LYWIIEEI " ·········· . ·.. ··· ·12

6,n~~f)tt~

WALVE - i\(:TUATING MECHANISM ······ . ···· . ·····14

7 ~ym~7EJ~~,.~
011 S'Ul\lP · · · .. · · .. to ·17

8, ~iI1¥d1fl.;~,~
CYLINDER HEA.D COVER ··········· . ·····~· . ········19

9,~17dl~~'f1l~i1f
FU'EL SUI)PLY SYSTEM " ···················· . ···········ll.
10 ,fJLi1bJii '\ fJLilbfI ;g,)J~
I.lTBRICATING OIL PUMP AND PIPE ~\SSEMBI Y u •• "~ u u ew···23

11.,7}:* ,~~'&&:1f~;ffi,Ji~
CO()LING WATEIlI'UMP,PAN AND PUI LEY H •••••••••••••••••••••••• u 26

12 ,:~ 9: i~ ~illtJ ~ mrm tm t~~ '\ ~ ~~ ~ fJL& fG F.t!.bt rg tJt#g~Jj~

AIJ{ FILrrER, OIL FILifER~STARTEI{ i\NI) CI-IARGING GENERATOR ·····-.· .. ·.. ··············29
 1JL~ ~ JF- at ~ .$e. ~.JL ~ ~ k I~~ n\
CYLINI)ER BLOCK, TIMING GEAR C.ASING i\ND, FLYW.HEEL HOlJSING

~
8
79

1; ~~
42 / ",...-

/ 7sn

;,~
21 22 2'3

..- 00-
 *Jli*, IE ft't~~~& ~~ ~ ,~. JiX:
C"YLINDER BLOCK,TIMING GEAR CASING
AND FLYWHEEL I-IOUSING
f~ % 1-t % ~ f$ JXt ~ tt
Ref. No. Parts No. Name Q'ty Remarks
1 YSD490Q -O~lIIC m -f* 1
Cylinder block
2 YSD490Q -'01015 ±~PLLa 5
Main bearing, upper half
3 YSD490Q - 01016 j:tdr&:rK 5
. Main bearing, lower half
4 YSD490Q - 01112 ±~*~ 4
Main bearing cap
5 YSD490Q - 01114 3::tlb*_tt 10
Main bearing stud
6 YSD490Q - 01 '115 ·±~.~_timll1 10
Main bearing stud lock washer
7 YSD490Q - 01 i13 §±~*~ 1
. Rear main -bearing cap
8 YSD490Q - 01008 . fill ~LU: fIE Jt ( r ) 2
. Crankshaft thrust hearing, lower half
9 YSD490Q - 01007 dB tfb 11:: fl it .Cr. ) 2
Crankshaft thrust bearing, upper half
10 Y~D490Q.-01020a ~tr1&TJJ.It I • 1
Cylinder head gasket
11 YSD490Q - 01004 9:mrj\i*flfi 14
Long cylinder head stud
YSD490Q - 01005 ~n~m_~ 4
Short cylinder head stud
12 YSD490Q - 01003 ~~~ 4
Cylinder liner
13 YSD490Q - 01002 E(. (fir ~ ~j 7J( III 12
Water seal
14 YSD490Q - 01023 8~~~M~ 1
Front camshaft bush
YSD490Q - 01024 ~~~~M~ 1
Middle camshaft bush
15 YSD490Q - Ol025b 8~~mM~ ·1
Rear camshaft bush
16 YSD490Q - 01103 ~ ~ 1
Plug
17 YSD490Q - 01011 ~*~mw 1
Inlet pipe gasket

-2-
f;~ %
Ref. No.
ft %
Parts No.
~
Name
~ flll
Q'ty * tl:
Remarks
18 YSD490Q - 01013 i£ * 1f
Inlet pipe
1 .

19 GB848 -85 ~1Il 8 - 140HV 52

Washer 8 -I40HV
20 GB93 -87 mill 8 52
Spring washer 8
21
22
23
GB5783 - 86
GB5783 - 86
Y480G-01104
_fi
flti

i1K~~Jt
M8 x 20
M8 x 16
Bolt
Bolt
7
14
7

24
25
26
GB5783 - 86
GB898 - 88
YSD490Q -- 01200a
.tt
Sf!
plug
M8 x 25
M8 x20
nflYkts$1lf
Breathing filter
Bolt
Bolt
M8 x 25
M8 x 20
5
2
1

27 GB93 -87 m III 10 8

Spring washer 10
28 GB848 -85 ~ 111 10 - 140HV 8
Washer 10 - 140HV
GB5783 - 86 _ ~ MIOx30
29 8
Bolt MIO x 30
30 YSD490Q - 01017 mr~~JJ14J 2
Front mounting bracket
31 Y485Q -16-01300 »X7J<7f1c!Jlflf 1
Drain cock
32 YSD490Q - 01014a Jit*tf~ti~\
1
Union pipe
33 YSD490Q - 01105a ±illImf~~:!k( I) 2
Screw plug ( I)
34 Y480G -01106a P~~( H) 5
Screw plug ( ll)
35 YSD490Q - 01101 ~ ~ 1.
Plug
36 YSD490Q - 01004 mim~mBm~­ 1
Oil filter gasket
37 YSD490Q - 02017 IEat&~:¥1tu~ 1
Front cover
38 Y'S0490Q - 02016 .iEat-&~~WJ]\tmJt 1
:Front eover of timing gear case
39 YSD490Q - 02013alEat.,g~~iAi 1
Front. cover gasket of timing gear case
40 YSD490Q - 02014 iEBt&~~iAi~Jt 1
Timing gear case cover gasket
41 YSD490Q - 02001 iEattM~~ 1
Timing gear casing

-3-
fi~
Ref. No.
% it %
Parts No.
~~
Name
fJJ\
~-
Q'ty * tl:
Renlarks
42 YSD490Q - 01001 iEfff-&~~~£~Jt 1
Tilning gear case gasket
43 GB898 - 88 ~~.tt 1\18 x 28 3
Stud M8 x 28
44 GB6170 - 86 .-BJ: M8 3
Nilt M8
45 ,rSD490Q - 02015 m ft 1
Pointer
46 HG4 -692 -67 1t~J:\tt~M~SG60 x 80 x 12 1
Oil seal SG60 x 80 x 12
47 YSD490Q - 12006 1Eft!~ft!m5t~ 1
Generator bracket
48 YSD490Q - 01oo9a fci 1m ~t ~ ~;,L 1
Real oil seal cover gasket
49 IYSD490Q - OlO12a Erm!~~ 1
Real oil seal cover
50 l-IG4 - 692 - 67 1f¥j.\_.~rmM SC100 x 130 x 12 1
Oil seal SG100 x 130x 12
51 YSD490Q - 01010a ~ !i.~' 1t 1

52
53
54
(;B5783 - 86
. GB818 - 85
GB93 -87
-
!II
~
Flywheel housing
ft M8 x30 Bolt M8 x 30
IT ' M6 x 12 Bolt M6 x 12
(Ii 6
Spring washer 6
5
2
2

55 ,GB97.1
f
- 85 m rm 6 -140HV 2
I Washer 6 - 140HV
'1
56 ' YSI)490 fJ - 01019 tf!.
t&

-
..lIlt

Inspection cover I
57 GB5783 - 86 ~ M12 x 35 6
Bolt 1\112 x 35
I 2
58 GB5783 - 86 ~ ~ M10 x 30
Bolt ~tl0
x 30
59 GB93 - 87 m ~ 10 2
Spring \vasher 10
60 GB848 - 85 m lm 10 - 140H'V 2
Washer 10 - 140I-fV
61 GBl19 - 86 mBID x20 "...
Pin B10 x 20
62 GBl19 - 86 m B8 x20 3

63 Y480G - 01500
Pin B8 x 20
ffi tJ ~m 'f~~ ft:mstlf:
I 1

-4-
64 GB6170 - 86
- Sensor for oil gauge
fij: ~110
Nut MIO
2
-
 iE- at -~ ~1t f/) ~ it
TIMING GEAR TRAIN

--12

10
11 -------.--..~
13 -.-....-~"

-1

:---'-9"8
!

~.~_.

-5-
 TIMING GEAR TRAIN

fi~ % 1t ~ ~ f$ Ikit tt
*
...

Ref. No. Parts No. Name Q'ty Remarks

1 YSD490Q - 02003a J!6trdJ¥jEati&~ 1
Fuel injection pump timing gear
2 YSD490Q - 02008 miS~ffilJi 1
Idle gear clamp
3 YSD490Q - 02oo5a jEfJ\ttft-&~ 1
Idle gear
4 YSD490Q - 02006 jE EM"tliM~f'f~ 1
Idle gear bush
5 YSD490Q - 02007 iEfJ\jtlfiS~tdJ 1
Idle gear shaft
6 YSD490Q - 02oo9a dIJ~jEfJ\tiM~ 1
Crankshaft timing gear
7 YSD490Q - 02011a 8~~iEBt1!T~ 1

-
. Camshaft timing gear
8 GB5783 - 86 .tt M6x 16 6
Bolt M6 x16
9 GB93 -87 m 111 6 6

10

11
GB5782 - 86

GB93 -87
-
m
Washer 6
tt M8 x55
Bolt M8 x 55
III 8
2

2
Washer 8

12 YSD490Q - 02100 -milllm:mr1B§~if6jlJtJ 1

Automatic adjusting device of the
fuel supply angle in advance

13 GB848 -85 m iii 8 - 140HV 2, .

Washer 8 -140HV
-6-
 ~ .1-., ~ ...". .:9 9 "1Z.:.a ~I: ~ $ ~ ~
\.. iJU-..JIIL " . 11 I_ 6a- ~~ " "'fIr \.. g I~'" n~

CYLINDER HEAD, THERMOSTAT, INTAKE MANIFOLD AND EXHAUST MANIFOLD

-7-
 C)~LINDER HEAD, TI-IER~f OSTAT, INTAKE MANIFOLD
AND EXHAUST lVIANIFOLD

f~
Ref. No.
Ji§. ft ~~
Parts No. ~ Name
** fi:M:
Q'·ty *
~t
t..

Renlarks

1 'l'YSD490Q -03101 E: ~T ~
\. w.~. .lID. 1
Cylinder head
2 YSD490Q - 03102 ~\.(] ~1f 8
'lalve guide
3 Y485 -03021 ff~ff~!t 8
I" Oil seal 2
4 YSD490Q - 03011 ffi ~
Ijfting eye 37
5 GB93 - 87 J!i.'
.:::1:'. 008
Spring washer 8 5
6 ~ GB5783 - 86 _ ti M8 x 18 -Bolt M8 x 18
7 YSD490Q - 03002a J§ ~1M. 1
Real eover
8 I'SD490(2 - 03023 Byifij ~ mJ4~ 1
Gasket
9 Y480(; - OJ 103 ~iW~~-(025) 4
l)lug (025)
10 YSD4YOQ- 03105a l ~ttiJB_it 4
Injector sleeve
11 YSD490Q - 03013 i11:~itmJt 4
Intake manifold gasket
12 I YSD490Q -- 03103 *~rl.~ 4
Intake valve seat,
13 I YSD490Q - 03104
I
14f.~r]L~ 4
Exhaust valve seal
14 YSD490Q - 07100 jJ.t ~ stf 1
Intake manifold
15 ~ (;B5783 .~. 86 U{ f!M8 x20 12
!, 130lt ~'18 X 20
16 IGB5783 - 86 'I tiE M8 x25 2
Bolt f\18 x 25
17 GB848 ~ 85 !J"~ ~ 8 -140HV 39
Washer 8 - 1401:lV
,(;B6170 - 86
18 t II fm HJ M8 16
___L L Nut M8

-8-
~-F -~. it % ~ ~ rx_ ~
Ref. No. Parts No. Name Q'ty *
Remarks

19 GB898 -88 I{ tt M8 x45 8

20

21
GB6170 - 86

GB848 - 85
-
~
Stud M8 x45
~B1
MIO
Nut MIO
[II 10 - 140HV
Washer. 10 -140HV
6

22 YSD490Q - 03001 ~~_tt 4

Valve rocker bra(~ket stud
23 YSD490Q - 03006 t=1~~tfmJt 4
Gasket
24 YSD490Q - 08001 ~~ ~ 'If 1
Jt:xhaust manifold
25 YSD490Q - 08002a jt~~;~,1f~Jt 1

26

27
GB5783 -86

YSD490Q -11301
- Gasket
ti MIO x30
Bolt MI0 x 30
lJililUm
Thermostat cover
2

28 YSD490Q -11302 liilllftmmJt 1

Gasket
29 Y480G -113038 1J m. ~.
1
Thennostat
30 YSD490Q - 11304 llmu7C 1
Thermostat housing
31 YSD490Q -03016 ~mft7C~Jt 1
~hennostat housing gasket
32 YS475 - 11300 C.l~10 *tB..~~ 1
Water temp sensor
33 GB5783 - 86
• ~ M8 x35 3

34

35
(;B5783 - 86

YSD490Q - 07004
- Bolt M8 x 35
ti M8 x 50
Bolt I\fS x 50
iH:~19J1tmJt
Intake bend pipe gasket
1

36 YSD490Q - 07200 J:t!1Jo~ft$flf 1

Electricity heating unit
37 YSD490Q - 07005 i1tec~1J 1
Intake bend pipe
38 GB93 -87 m 1m to 6
Washer 10

-9-
-10 -
 PISTON AND CONNECTING ROD ASSEMBLY

~]:
Ref. No.
% ft %
PUlts No.
~
Name
~ flit
Q'ty
-*Remarkst±
1 YSD490Q - 0400 I ~-Jl~~ 4
1st ·c·ompression ling

2 YSD490Q - 04002 ~=:iltA;:JiF 4

2nd 'compression ring
rm~_.
3 YSD490Q - 04102 4
Spring

4 YSD490Q - 04103 ~.tJ!O 4

...

Spring lock
5 Y·SD490Q - 04101 i1bJ;F*~ 4
Oil ring

6 Y488 -04006 m_m~1IJ 8

.. Piston pin snap ring

7 YSD490(J "'"' 04005 m ~ 4

. ,
Piston

8 YSD490Q - 04004 m~~ 4

Piston pin

9 YSD490Q - 04204 ~ff_tt 8

,"
Connecting rod bolt

10 YSD490Q ~ 04202 it ff 4
Connecting rod

11 YSD490Q - 04201 ~ff*t~ 4

Connecting rod bush
.
12 YSD490Q. - 04003 'l!fftdfM: 8
Connecting rod hearing, upper and
lower halves

13 YSD490Q - 04203 iifftAt 4

ConneCting rod cap
-11 -
-12 -
 CRANKSHAIi'IN AN'D FLYWHEEIJ

-..-~

i:F -% I.
J
,tt -£3~ ~ f* f{t -tk i±
Ref. No. Part~ I~o. Name fJ'ty Ren1arks

1 YSD490Q- 05007 1& I;J JT\ 1

Starting jaw

2 Y480G - 05006 ~~JR~tli 1

Washer

3 fSD490Q - 05006 H1l~J.t~9~ 1

Crankshaft pulley

4 YSD49i)Q - 05005 fib fdfJt1 rm if! (ftl ) 1

Oil thrower

5 GBI096 -79 _ C12 x63 - 1

Dowel pin C12 x.63

6 YSD490Q - 05003 Ilb tfb j

Crankshaft

7 GBl19 - 86 m BIO x20 1

Dowel pin BI0 x 20
8 GB/T276 -94 m~~~6203 -z 1
Ball bearing

9 Y~D490Q- 05102 ~$~i!ilJ 1

F-'lywheel gear ring
I
~ ~
10 YSD490Q -051.01
Fly"rheel
I 1.

11 YSD490Q - 05001
I f*~mJ:t
.~lywheel
I 3

12
I
YSD490Q -05002 I ~~tJti
bolt lock washer

6
. I , I•
Flywheel holt
, ...,
YSI)490Q - 05004 l1ij~Jflnaf!(Jrj) I
... ~,

Oil thrower (rear)

I 1

-13 -
 fiC.' ~ ~JL #J
VALVE-ACTUATING MECHANISM

-1!"!
C\I N C\I C\I C\I C\I ~

~~@~.i \0

-14 -
 WALVE - ACTUATING MECHANISM

f-F ~ 1-t % ~ flit tt

** *
-
Ref. No. Parts No. Name Q'ty Remarks
1 GB5783 - 86 ft 12 x 35 1
Bolt 12 x 35
2 GB93 -87 m (IJ 12 1
Spring washer 12
3 YSD490Q - 02012 8fe~jEat&~ffit& 1
Camshaft timing gear elamping plate
4 YSD490Q -02010 8~~l1:.mtli 1
Camshaft thnlsl plate
5 YSD490Q - 06001 8 $B ~ 1
Camshaft
6 GBI096 -79 if C8 x22 1
Flat key C8 x 22
7 . GB848 -85 ~ 1m 8 -140HV ·2
Washer 8 - 140HV
8 GB93 -87 m [1)8 2

lO
GB5783 - 86

Y480G - 01105b
- Spring washer 8

Bolt
f;~~ (
ti 1\18 x 20

I)
~f8 x 20
2

2
Screw plug ( I)
11 GB894. 1 - 86 r1i 11118 2
Retainer 18
12 YSD490Q - 03202 1i~~~)~ '"
:>

Rocker shaft bracket

YSD490Q - 03207 1mW~E~Rtf 1.
Rocker shaft rear bracket
13 YSD490Q - 03212 ecrlfiw1t~ 8
Rocker ann bush
14 YSD490Q - 03211 ~flt!_ 8
Rocker

- 15 -~
f,-F ~ f~ -~ ~ f~ .~J3.
m «r t±
Ref. No, Parts No. Na.ne Q'ty Remarks

15 YSD490Q - 03206 m II 8
~Ta:;her

16 YSD490Q - 03204 ~·'f~~·'_ .3

Rocker shaft 8paeer spring

17 YSD490Q - 03205a ~(]mW~B 1

Rocker shaft
18 GB6171 - 86
• Nut
-BJ: M8 x 1
~18 x ]
8

19 'YSD490Q - 03201 9: fllEij Imtim]m~~r 8

Adjusting screw

20 YSD490Q - 06003 titff 8

Push rod
21 YSD490Q - 06002 mtt 8
Valve tappet
22 YSD490Q - 03015 t1~~'~1 4
Exhaust valve

23 YS1)490Q - 03014 l1t~fl 4

Intake valve
24 YSI~)490Q - 03010 A-~f]~~.~.r¥ 8
Valve spring lo"rer seat

25 YSI)490Q - 03007 1=.:-

\.~
r'] .~t J
?an!, _ 8
Outer valve spring

26 Y'SD490Q - 03017 J~ fl rig 5!f!_ 8

Inner valve spring

27 Y'SD490Q - 03009 l:o~

"'" r15~_l:
.. -. t ~"'- J* 8
Valve spring upper 3eat

28 YSD490Q - 03008 ~"liV!~ 16

,ralve collets

-16 -:-
-17 -
 OIL SUMP

t~ ~. ".7 1~ -EJ ii f$ ~f! ~~ 8:

Ref. No. Parts No. Natne Q'ty RCJnarks

1 YSD490Q -15 - o1400b mtItJ R $ ftJ: 1

-
Oil dipstick unit
2 GB5783 - 86 ~ M8 x25 25
Bolt M8 x 25

3 GB93 - 87 f~ WJR 25
Spring washer 8

4 GBR48 - 85 m 111 8 - 1401-1\; 25

"rasher 8 - 140flV

5 YSD490Q - 01018 ntJ~~~.Jt 1

Oil sump gasket

6 YSD490Q -IS - 01700 l'W rtt%~1lJ: 1

, Oil sump unit

7 Y480Q -67 - 01703 1itim_~ 1

Drain screw plug
8 Y480G - 01704a m III 1
Washer

-18 ~
 :: .1.
1.. 1ft!. ~
..lI1L
~
~
i:i
,,::,....
~
n~

CYLINDER HEAD COVER

~
"':~

00/\..

- 19-
 CYLINDER HEAD COVER

t~ %
Ref. No.
ft ~
Parts' No.
~
Name '* J:kiI
Q'ty • tl:
Remarks

1 YSD490Q - 03004 l=({fiI~1l I

Cylinder head bonnet
2 Y480G - 03OO3a 1JnlltJ Q ~ mJt 1
Oil filler cap gasket
3 Y480G - 03400 110 fEb Q :ltd .~1f 1"
Oil filler cap
4 GB923 -88 I{ -HJ: MIO 4
l

Nut MIO
5 YSD490Q - 03005 ~iI~_mJt 1
Cylinder head bonnet gasket
6 GB848 - 85 mill 10 - 140HV 4
Washer 10 -140HV
7 YSD490Q - 03021a t;j AA! 1
Name plate
8 GB827 -86 fW~T 2 x 5 4
Rivet 2 x 5

-20·-
 °lb *",~'.. . . ~
~ i-t
. ~ SYSTEM
f! ) l"'PPLY
FlJEL Sd

-21 -
 FUEL SUPPLY SYSTEM

fjj % it % ~ f* ltil
Ref. No. Parts No. Name Q'ty * l£
Remarks

1 Y480G - 02002 aMtrlJ*mJ1 1

Fuel injection pump gasket
2 Y480G -10100 *
I!6tnb 1~,Ji\t 1
Fuel injection pump
3 YSD490Q - 10500 iWiffirm1fS# 1
High pressure fuel pipe
4 YSD490Q - 10800 tmmB~lJjtrm*ittllb1fSflf 1
Fuel feed pipe from fuel filter to
fuel injection pump
5 YSD490Q - 10900a *
tUu rm ~ lllt mtJ ttl iltJ 1f~1lf: 1
Fuel feed from fuel supply pump to

-
fuel filter
6 GB5783 - 86 ti M8 x20 2
Bolt M8 x 20 .

7 . GB93 -87 m 1II8 2

Spring washer 8
8 GB848 - 85 ~ III 8 - 140HV 2
Vlasher 8 -, 140HV

9 YSD490Q - 10600a C0708A ~j}fl~YR~J~~~ 1

Fuel filter
10 YSD490Q - 10700 ~1flJB$1lf 4
Fuel injector
Ii Y480G - 10400 @1rm1f~1tJ: 1
Fuel return pipe

-22 --
 J. '..J..,. ~ ,~ ~
~.Tt.. IL1:J 7.1'-"\ ill IlZ/ g ,~, n~
J. ..-h £

LUBRICATIKG OIL PUMP AND OIL PIPE ASSEMBLY

." "'-
"
~/

14

4
I 3
IV
,
W

l!l-T
 LUBRICA,TING OIL PUMP AND ()IL PIPE ASSEMB'LY

f~ % 1-t % ~ f$ flil ~ ff:

Ref. No. Parts No. Name . ' Q'ty Remarks

1 GB6170 - 86 -HJ: ~18 4

Nut M'S
2 GB859 - 87 1JJ8 6
Spring w~sher 8

3 GB848 - 85 1m 8 -140HV 6·
Wa8her 8 - 140HV

4 GB899 - 88 f± M8 x35 2
Stud M8 x 35

5 GB899 - 88 t± M8 x40 2
Stud M8 x40

6 YSD490Q - 09105 fJLifb.fii1& 1

Oil pump cover

7
Oil purnp washer

8 YSI)490Q .- 09122 pg ~ T 1.

Inner rotor

9 GB119-86 flY A4 x 18 2
Pin .A4 x 18
10 YSD490Q - 09108 ?'~ ~ -=f 1
Outer rotor

11 1
Oil purnp housing

12 YSD490Q - 09101 mrm*f~;tJ-t!I~ 1

()il pUInp driving gear
f
13 'YSD490Q - 09121 fJtrm.*$b 1
Oil pump shaft

-24 -
fi~ % it % ~ f;j\ rrii *Relnarkst±
Ref. No. P811s No.. Name Q'ty

14 YSD490Q -09103 Rlffi IfJJ ~!)1. 1

Relief waIve spring
15 GB308 -89 m~010 1
Steel ball
16 YSD490Q - 09002 ltilfbfff*==mJ:t 1
Oil outlet pipe flange gasket
17 YSD490Q - 09200 m7fb 'fB&mftJ: I
I~ubricating oil line unit
18 GB5783 - 86 I{ ft M8 x20 2
Bolt M8 x 20
19 GB5783 - 86 lit ft M8 x 30 1
Bolt }\its x 20
20 YSD490Q - 09102 flLim*ilJllifliT 1
Adjusting bolt
21 GB6176 - 86 I{ -BJ: M14 x I. 5 ]

NutMl4xl.5
22 YSD490Q - 09131 mrm*tdJ~t~ 1
Oil pump shaft bush
23 YSD490Q - 09104 m Jt 1
Gasket
24 ~{SD490Q - 09110 _~ftm.jj(~~$flf 1
Gauze filter weldment

-25 -
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COOLIN(;WATER !>Ul\lP,PAN A.N°D PULl.lf:Y

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Ref. No. PaH.s No. Name Q'ty *
Remarks

tt M8 x45
1 GB5782 - 86
I ~l
t
Bolt T\f8 x 45
4

2 GB93 - 87 ~ 1m8 8
Spring w8..-",her 8 I
3 "-SD490Q - 11003 ~L ,£9ij 1
Fan

4 YSD490<J - 11001 }xl~~* 1

Spacer

5 YSD490Q .- J 1112 7j(*.J$l1W~ 1

Pulley

6 fIG4 - 401 ~ 74 JXt~* 15 x 9 x 1000 1

V -belt 15 x9)( 1000
,..,
I GB6170 - 86 ~ -B¥ M10 1
Nut ~tlO

8 (;B724,~ ~-' 87 m III 10 1 ,

I Spring w'asher 10
Ci -YSD49~)Q - 11101 WJ m 1Il .1
I
I 'Washer

10 (~B893. 1 - 86 I ~
.=t ~140 I 1
Retainer 40

11 GB/'f276 - 94 ~i;tJ~~ 6203 - Z 2 II

Ball bearing 6203 - Z
I
12 YSD490Q .- 11104 ~"~lf 1
Bearing ~pace sleeve

13 )~SD490Q ~ 11106
* *Purnp$ifshaft 1 I
I
t

I
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _1 1 _

-27 .~.
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Ref. No. Parts No. Name Q1 ty Remarks

14 GB5783 - 86 til ti M8 x60 1

Bolt M8 x 60
15 GB848 -85 m 1118 -140HV 4
Washer 8 - 140HV
16 YSD490Q - 11103 **1* 1
Pump housing
17 GB1152 -79 lIb *F MID x 1 1
Grease cup MI0 x 1
18 YSD490Q - 11107 7J<*1*mJt t/ill

-
Gasket I
19 GB5783 - 86 tt M8 x55 3
Bolt M8 x 55
20 YSD490Q - 01022 **JWjflimJt ]

Gasket
21 YSD490Q - 11108 **trMtJi 1
Lining plate
22 YSD490Q - 111 05a **nt~ 1
Pump impeller

-28 -
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AIR FILTER, OIL FILTER, STARTER AND CHARGING GENERATOR

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 AIR FIDTER,OIL FILTER,STARTElt
AND CHARCING GENERATOR

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Ref. No. Parts No. Name Q'ty Remarks

1 YSD490Q - 15000 ~~tm~BJ~'~ 1

Air filter assy

2 YSD490Q - 09300 mittJ tm rg ft J~' JVt 1

Oil filter assy

3 Y480G - 12300 iQ ~ t:t! m~~lJ: 1

Starter

4 GB5783 - 86 til ft M8 x25 1

Bolt M8 x 25

5 GB93 -87 m 1118 1

Spring washer 8

6 GB848 - 85 m III 8 - 140HV 1

Washer 8 - 140HV
7 YSD490Q - 12001 ~t:t!m.Lxjf 1
Bracket

8 YSD490Q - 12100 JFI1A 3Cmt~tt!m 1

-
Generator

9 GB5782 - 86 fi MI0 x90 1

Bolt MI0 x 90

10 GB93 - 87 m 1110 1

-
Spring washer 10

11 GB6170 - 86 -fij: MIO 1

Nut MIO

-30-