MCS-W / MCS-O SPACERS

Product Information

Introduction

To insure the successful cementing of any type of well, it is of prime importance to remove as much
drilling mud from the hole as possible. Any mud, which is bypassed and left in place when
cementing, causes a loss of bond in that area and the mud “pocket” could allow communication
between zones. Thus, it is extremely important to employ cementing practices and procedures,
which result in maximum mud removal. Among these practices are the conditioning of the mud
prior to cementing, rotation and reciprocation of pipe during cementing, and the use of efficient
preflushes ahead of the cement.

Product Description

BJ’s MCS-W and MCS-O Spacers are multi-purpose cementing spacers for use with water and oil
based muds, respectively.

MCS has been successfully used with oil-based, water-based and emulsion mud systems. This
spacer has been proven an effective product to prevent contamination between the cement and
mud systems.

Mechanism

MCS is designed to be compatible with both mud and cement systems. The sweep efficiency is
caused by a thinning of the gelled mud and/or non-dehydrated cake, and not by forming a viscous
interface or clobber in either system. Once the displacement of the mud has been completed, the
spacer continues to work, since it contains strong water wetting surfactants to help improve cement
bonding to pipe and formation.

Applications

MCS is recommended with water-based or oil-based muds because of the increased sweep
efficiency and improved bonding associated with it. MCS is also recommended during both plug
and squeeze cementing operations because it lessens the risk of contamination and improves the
chances for a successful cement. This spacer is especially important in cases with oil-based or
emulsion muds, since contamination of cement with these mud systems may cause premature flash
setting of the cement. Cement contamination of these mud systems will also limit the performance
of the muds.

The above data is supplied solely for informational purposes and BJ Services Company makes no guarantees or warranties, either express or implied, with respect to
the accuracy or use of this data. All product warranties and guarantees shall be governed by the standard contract terms at the time of sale.

BJ SERVICES COMPANY
LATIN AMERICA REGION
MCS-W / MCS-O SPACERS
Product Information

Recommended Quantities

Normally the volume and rate required for complete mud removal are calculated by BJ’s
CEMFACTS program, however the following rules could also be used and modified based on
experience in the area.

Two rules of Thumb:

1. A minimum quantity of 15 barrels for the first 1500 feet and 5 barrels for every additional 1000
feet.

2. 500 feet of annular fill when 15 barrels occupy less than 300 feet of annular fill.

Pump Rates

MCS spacer can be used with any flow regime but the highest practical pump rate is desired for
best results. Actually, doubling the concentration of AG-26 listed in MCS mixing table will
transform this spacer into BJ’s Mud Sweep plug flow spacer.

Safety Precautions

Normal safety procedures should be followed to prevent contact with skin and eyes. MCS is slightly
caustic and may cause eye damage or burns if left unattended. Respirators should also be worn to
prevent breathing of the fumes.

Product Packing

MCS Spacer can be supplied in a 600-gallon kit, which contains three components (Products A, B,
& C). When mixed with water and barite the kit will yield 600 gallons of MCS Spacer. Another
method is to provide the components in their original packing, i.e. AG-26 in 50-lb sacks, and
MCS-A surfactant and FP-6L in 55-gallon drums. Concentrations should strictly follow the
mixing table.

The above data is supplied solely for informational purposes and BJ Services Company makes no guarantees or warranties, either express or implied, with respect to
the accuracy or use of this data. All product warranties and guarantees shall be governed by the standard contract terms at the time of sale.

BJ SERVICES COMPANY
LATIN AMERICA REGION
MCS-W / MCS-O SPACERS
Product Information

RHEOLOGY

Density Temp Fann Reading

ppg F° 600 300 200 100 6 3

10.6 170 20 12 9 5 2 1
11.0 95 56 39 32 23 8 7
12.5 180 20 13 10 7 2 1
13.0 180 23 12 7 5 2 1
13.5 151 17 11 8 5 2 1
14.1 205 26 17 12 7 2 1
16.0 205 85 45 28 16 4 3

MCS SPACER MIXING TABLE

Density Fresh Water AG-26 MCS-A Barite

ppg gal/bbl lb/bbl gal/bbl lb/bbl

10.0 37.43 0.50 2.0 90.8

11.0 35.90 0.50 2.0 145.6
12.0 34.37 0.50 2.0 200.3
13.0 32.82 0.50 2.0 255.4
14.0 31.29 0.50 2.0 310.0
15.0 29.75 0.50 2.0 365.0
16.0 28.20 0.50 2.0 420.4
17.0 26.68 0.50 2.0 474.9
18.0 25.14 0.50 2.0 529.9
19.0 23.60 0.50 2.0 584.7
20.0 22.06 0.50 2.0 639.7

Remarks

1. Generally, 2.0 gal/bbl of MCS-A Surfactant (Product B) is recommended for oil-based mud
spacers (MCS-O) and 1.0 gal/bbl for water-based mud spacers (MCS-W). However,
compatibility tests should be conducted by the BJ field lab using materials and water from the
wellsite. The normal concentration range is between 1 gal/bbl to 3 gal/bbl.

2. AG-26 Gellant (Product A) concentrations vary from 0.25 lb/bbl to 1 lb/bbl. Field lab tests
should be conducted to determine the required concentration for barite suspension using actual
water and materials at downhole conditions.

The above data is supplied solely for informational purposes and BJ Services Company makes no guarantees or warranties, either express or implied, with respect to
the accuracy or use of this data. All product warranties and guarantees shall be governed by the standard contract terms at the time of sale.

BJ SERVICES COMPANY
LATIN AMERICA REGION